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ASSEMBLYINSTRUCTIONS
INCLINE &CONSOLE
See Page 13 for Illustration
1. Install the Incline Rail Assembly (2) into the U-channel bracket of the Main
Frame (1). Secure with the six bolts & associated hardware as follows: From
the sides install two Hex Head Bolts (133) with two Flat Washers (164) and
two Nylon Nuts (157). From the top install four Hex Head Bolts (135), four
Split Washers (182), four Flat Washers (170), and four Star Washers (183), and
tighten with the Wrenches provided (184 & 187).
2. Connect the three wire harness (48) to the female receiver cable coming from
the Incline rail assembly (2). Connect the Three pin position Sensor connec-
tor (49) to the female receiver coming from the Incline rail assembly (2). Mate
red, white, and black wires together.
3. Locate the Console Mast (12) and Console Mast Cover (96) and slide the
cover onto the mast as far as it will go. Make sure the Console Mast Cover is
facing the correct way. At the top opening of the Main Frame of the ellipti-
cal is a Computer Cable (50). Secure the free end of the twist tie that exits
the bottom of the console mast (12) to this cable. Pull the opposite end of
this twist tie up through the Console Mast (12) until the cable exits the top.
Install the Console Mast (12) into the receiving bracket on the top of the Main
Frame (1). Pull slig htly on the Computer Cable at the top of the mast while
installing. This will ensure the cable does not get pinched and shorted during
Console Mast Assembly.
4. Put one Split Washer (180) onto the Long Hex Head Bolt (125) and install
through the left side of the receiving bracket into the Console Mast (12). Put
the two Curved Washers (181) onto the two Short Hex Head Bolts (132) and
install through the front of the console mast. Using Wrench (184), tighten
the (132) bolts first, then the (125) bolt, and lastly the fourth bolt, which is
pre-installed, firmly. These bolts should be tightened as much as you possibly
can. This is the main joint of the unit. If not tightened sufficiently, this could
lead to noise and instability issues.
5. Plug all of the connectors into the back of the console; Computer Cable (50),
two Hand pulse Cables (56 & 56-1), Resistance switch wire (60) and Incline
switch wire (59). Secure the Console (45) on the console mounting plate with
four Phillips Head Screws (141) using the screw driver (186). Note:therewill beon
empty four pin port on the back of the console. This model doesn't use this port.
I i
#125.3/8"x 2-1/4"
Hex Head Bolt (1 pcs)
#132.3/8"x 3/4"
Hex Head Bolt (2 pcs)
#133.3/8"x 1-1/2"
Hex Head Bolt (2 pcs)
#135.5/16"x 2-1/4"
Hex Head Bolt (4 pcs)
#141.M5 x lOmm
Phillips Screw (4 pcs)
#157.3/8"x 7T
Nylon Nut (2 pcs)
#164.3/8" x 19 x 1.5T
FlatWasher (2 pcs)
#170.5/16"x 20 x 1.ST
FlatWasher (4 pcs)
#180.3/8"x 2T
Split Washer (1 pc)
#181.3/8"x 23 x 2T
Curved Washer (2 pcs)
#182.5/16"x 1.5T
Split Washer (4 pcs)
# 183.5/16"
Star Washer (4 pcs)
LOWER
See Page 13 for Illustration
S
1. Install two Wave Washers (175) onto the Left and Right sides of the Handle
Bar axle.
2. Slide the Left (13) and Right (14) lower handle bar arms onto the appropriate
side of the axle. The handlebars have a small sticker on them indicating L (left)
and R (rig ht). Make sure the handlebars are facing the correct direction - seeillustration.
3. Install two Flat Washers (165) onto the two Hex Head Bolts, (132) and install
and tighten in the threaded holes in the ends of the axle with a wrench (187).
4. Untie the wire holding the Sleeve Spacer (24) in place on the rod-end of the
Lower Handle Bar Arms (13 & 14). Align the hole in the rod ends with the hole
in the brackets of the left and right Handle Bar (13 & 14).The end of connect-
ing arms should be positioned inside the Handle Bar bracket. Secure with
a Hex Head bolt (134), Flat Washer (170) and Nylon Nut (159) by using the
Wrenches provided (184 & 187).
i C
#132.3/8"x 3/4"
Hex Head Bolt (2 pcs)
#134.5/16"x 1-1/4"
Hex Head Bolt (2 pcs)
#159.5/16"x 7T
Nyloc Nut (2 pcs)
#165.3/8"x 30ram
FlatWasher (2 pcs)
#170.5/16"x 20 x 1.ST
FlatWasher (2 pcs)
#175.25mm
Wave Washer (4 pcs)
E35 / E95 ELLIPTICAL 12
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