..
5005166
READ ALL INSTRUCTIONS BEFORE
INSTALLING AND USING THE APPLIANCE,
SAVE THESE INSTRUCTIONS.
LISEZ TOUTES LES INSTRUCTIONS AVANT
D'INSTALLER ET D'UTILISER L'APPAREIL,
CONSERVEZ CES INSTRUCTIONS.
LEA TODAS LAS INSTRUCCIONES ANTES
DE INSTALAR Y UTILIZAR EL APARATO,
GUARDE ESTAS INSTRUCCIONES.
10950
10950
1
® 2 ..
EN
, , .
.
.
WARNING: Please read the entire manual before installation and use of this appliance. Failure to follow these instructions
could result in property damage, bodily injury, or even death. Contact local building or fire officials about restrictions and
installation inspection requirements in your area. Save these instructions.
In accordance with the procedures and specifications listed in the UL 2728-2009 "pellet fuel burning cooking applianc-
es" and ULC/ORD C2728-13 "pellet fuel burning equipment." Pit Boss® Grills pellet cooking appliances have been inde-
pendently tested and listed by INTERTEK (an accredited testing laboratory) to UL and ULC standards.
65
WARNING: This product can expose you to chemicals including wood dust, which is known to the State of
California to cause cancer, and carbon monoxide, which is known to the State of California to cause birth
defects or other reproductive harm. For more information go to .65..
You must contact your local home association, building or fire officials, or authority having jurisdiction, to obtain the
necessary permits, permission, or information on any installation restrictions, such as any grill being installed on a
combustible surface, inspection requirements, or even ability to use, in your area.
1. A minimum clearance of 305mm (12 inches) from combustible constructions to the sides of the grill, and 305mm (12 inches) from
the back of the grill to combustible constructions must be maintained. Do not install appliance on combustible floors, or
floors protected with combustible surfaces unless proper permits and permissions are obtained by authorities having
jurisdiction. Do not use this appliance indoors, in an enclosed or unventilated area, inside homes, vehicles, tents, garages. This
hardwood pellet appliance must not be placed under overhead combustible ceiling or overhang. Keep your grill in an area clear and
free from combustible materials, gasoline, and other flammable vapors and liquids.
WARNING: Should a grease fire occur, turn the grill OFF and leave the lid closed until the fire is out. Unplug the power cord.
Do not throw water on the unit. Do not try to smother the fire. Use of an all-class (class ABC) approved fire extinguisher
is valuable to keep on site. If an uncontrolled fire does occur, call the Fire Department.
2. Keep electrical supply cords and the fuel away from heated surfaces. Do not use your grill in the rain or around any water source. If
the supply cord is damaged, it must be replaced by the manufacturer, its service agent, or similar qualified persons in order to avoid
a hazard.
3. After a period of storage, or non-use, check the burn pot for obstructions, the hopper for foreign objects, and any air blockage
around the fan intake or chimney. Clean before use. Regular care and maintenance is required to prolong the lifespan of your unit. If
the grill is stored outside during the rainy season or seasons of high humidity, care should be taken to insure that water
does not get into the hopper. When wet or exposed to high humidity, hardwood pellets will expand greatly, decompose, and may
jam the feed system. Always disconnect the power, before performing any service or maintenance.
.. 3 ®
EN
IMPORTANT! Always power off the appliance and allow the shut-down cycle to run. Unplug the appliance only once the
shut-down cycle is complete, and/or before cleaning. Failure to follow this warning can cause damage, serious injury, fire,
electric shock, or death.
WARNING: Do not transport your grill while in use or while the grill is hot. Ensure the fire is completely out and that the
grill is completely cool to the touch before moving.
4. It is recommended to use heat-resistant barbecue mitts or gloves when operating the grill. Do not use accessories not specified for
use with this appliance. Do not put a barbecue cover or anything flammable in the storage space area under the barbecue.
5. To prevent fingers, clothing, or other objects from coming in contact with the auger feed system, the appliance is equipped with
a metal safety screen, mounted to the interior of the hopper. This screen must not be removed unless directed by Customer Care.
WARNING: This appliance shouldn't be used, cleaned, or maintained by children, or persons with reduced physical, sensory
or mental capabilities. Persons with a lack of experience or knowledge should be under the supervision or instruction
concerning the use of the appliance in a safe way to understand the hazards involved.
6. Parts of the barbecue may be very hot, and serious injury may occur. Keep young children and pets away while in use.
7. Do not enlarge igniter holes or burn pot. Failure to follow this warning could lead to a fire hazard and bodily harm and will void your
warranty.
8. Product may have sharp edges or points. Contact may result in injury. Handle with care.
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a non-combustible
floor or on the ground, well away from all combustible materials, pending final disposal. When ashes are disposed by burial in soil, or
otherwise locally dispersed, they should be retained in a closed container until all cinders have thoroughly cooled.
This pellet cooking appliance is designed and approved for pelletized, all natural hardwood fuel only. Any other type of fuel burned in
this appliance will void the warranty and safety listing. Use only wood pellet fuel specified by the manufacturer. Do not use pellet fuel
labeled as having additives. Hardwood pellets are highly susceptible to moisture and should always be stored in an airtight container. If
you are storing your grill, without use, for an extended period, we recommend clearing all pellets from your grill's hopper and auger, to
prevent jams. The pellet fuel mean heating value in 18,569-20,362 KJ/KG (8,000-8,770 BTU/LB), ash content < 1%.
WARNING: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen
up’ a fire in this appliance. Keep all such liquids well away from the appliance when in use.
At the time of printing, there is no industry standard for barbecue hardwood pellets, although most pellet mills use the same standards
to make hardwood pellets for domestic use. Further information, can be found at www.pelletheat.org or the Pellet Fuel Institute.
Contact your local dealer on the quality of pellets in your area, and for information on brand quality. As there is no control over the quality
of pellets used, moisture affected pellets, we assume no responsibility to damage caused by poor quality of fuel.
Creosote - formation, and need for removal. When burning, it produces black smoke with a residue that is also black in color. When wood
pellets are burned slowly, they produce tar and other organic vapors that combine with expelled moisture to form creosote. The creosote
vapors condense in a relatively cool oven flue and exhaust hood of a slow-burning fire. As a result, creosote residue accumulates on the
flue lining and exhaust hood. When ignited, this creosote makes an extremely hot fire.
The grease duct should be inspected at least twice a year to determine when the grease and/or creosote buildup has occurred. When
grease or creosote has accumulated, it should be removed to reduce the risk of fire.
® 4 ..
EN
Follow these guidelines to prevent this colorless, odorless gas from poisoning you, your family or others:
• Know the symptoms of carton monoxide poisoning: headache, dizziness, weakness, nausea, vomiting, sleepiness, and confusion.
Carbon monoxide reduces the blood’s ability to carry oxygen. Low blood oxygen levels can result in loss of consciousness and death.
• See a doctor if you or others develop cold or flu-like symptoms while cooking or in the vicinity of the appliance. Carbon monoxide
poisoning, which can easily be mistaken for a cold or flu, is often detected too late.
• Alcohol consumption and drug use increase the effects of carbon monoxide poisoning.
Carbon monoxide is especially toxic to mother and child during pregnancy, infants, the elderly, smokers, and people with blood or circu-
latory system problems, such as anemia, or heart disease.
.. 5 ®
EN
7001
110120, 60z
250
9.5 / 21
82260° / 180500°
1,094 712 1,190 /
43.0 28.0 46.8
57.6 / 126.9
1 x
1 x
1 x
1 x
1 x
Visit us online for
assembly videos, free
recipes, grilling tips,
manual updates
and more.
Important Safeguards 2
Package Contents 5
Specifications 5
Getting To Know Your Grill 6
Control Board 7
Operation
• Setting Up
• Auger Priming
• First Use (Burn Off)
• Regular Use
• Presets & Hot Smoking
• Cooking in Smoke Mode
• Manual Start-up
• Shut-down
• More Functions
8
Care & Maintenance 14
Troubleshooting 16
Warranty
• Terms & Conditions
• Customer Care
19
8877 N Gainey Center Dr,
Scottsdale, AZ 85258
480-923-9630
15110 Yellowhead Trail NW,
Edmonton, AB 5 11
877-942-2246
Unit 8, De Hootkamp 8,
Hedel, NL 5321
service-eu@dansons.com
© 2023 , .
® 6 ..
EN
Access Panel
Remove the access panel to gain access to the
electrical components for repair and mainte-
nance.
Control Board
The control system that manages the feed
rate of pellet fuel, the variable speed fan, and
adjus
table environment settings.
Hopper Handle
Use this handle on the hopper to tilt and move
the grill from one area to another.
Hopper
A bigger hopper to last a full smoking session.
The hopper safety screen breaks apart any
clumps of fuel when added.
Flame Broiler™ Adjustment Bar
Adjust the flame broiler slide plate safely and
easily by moving the bar left or right.
Easy Access Grease Bucket
Captures the cooking grease from the grill to
keep a clean, cooking area. Easily remove from
the undercarriage spout.
Open Bottom Cart
The sturdy, open-cart design is perfect for
keeping barbecue tools and seasonings off
the ground.
Grill Probe (Sensor)
This vertical piece of stainless steel measures
the internal temperature of the unit. Set the
temperature on the control board, then the grill
probe will read the internal temperature the
unit and adjust to the desired temperature.
Flame Broiler™ Main Plate
Sear and flame broil to your liking with direct
flame over the burn pot. Brand dark lines into
meat like your favorite steakhouse.
Flame Broiler™ Slide Plate
Indirect heat, or convection cooking, is possible
when the slide plate covers the slits of the main
plate. Infuse more flavor into large cuts of meat
or delicate foods with indirect heat.
Exhaust Holes
These holes allow for airflow throughout the
barrel. Placed along the back of the barrel for
e
ven heat distribution. Keep clean.
3,332 /
516.5
1,467 /
227.4
4,799 /
743.9
A
B
C
F
A
B
D
E
C
G
B
A
C
J
K
H I
.. 7 ®
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Power Button
Press once to turn on, and press again to turn off.
Button will glow blue if unit is connected to a
power source.
"P" Set Button
Use this button when the temperature control
dial is set to SMOKE to control the cycle rate of
the auger feeding pellets to the burn pot.
Temperature Control Dial
Turn the temperature control dial (knob) and
select the desired preset temperature.
Temperature Presets
Using a temperature preset is the easiest way
to cook. Select the desired preset by turning the
temperature control dial.
Prime Button
Press and hold to activate an extra feed of pellets
to the burn pot.
Meat Probe Connection Ports
Plug-in the adapter end of a meat probe to a
connection port. The readout will appear on the
display screen for the corresponding meat probe
selected.
SMOKE
This preset temperature operates the grill at the
lowest temperature, without the fire going out.
OFF
When the temperature control dial is turned to
off, the display screen will remain off.
HIGH
This preset temperature operates the grill at the
highest temperature.
COOK Temperature
Displays the desired cook temperature. This is the
temperature preset that is selected by turning
the temperature control dial.
"P" SET
Displays the "P" Set cycle rate chosen. The cycle
rate is selected by lightly pushing the "P" Set
button, cycling from P0 to P7.
ACTUAL Temperature
Displays the actual temperature from inside the
main barrel. Readout is taken by the grill probe
(sensor).
Meat Probe Readouts
Displays the temperature reading of the meat
probe (or probes) that are connected. The readout
corresponds with the plug-in connection port
selected.
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK “P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º
350º
PRIME
“P” SET
PROBE 1
ACTUAL
FC
COOK “P” SET
FC
PROBE 2
FC
SMOKE
OFF
200º
475º
HIGH
225º
450º
250º
400º
300º
350º
A C DB
E G HF
M
I
L
KJ
Check out some
common FAQs online
or Live Chat with
Customer Care.
#12001
® 8 ..
EN
1. With all outdoor appliances, outside weather conditions play a big
part in the performance of your grill and the cooking time needed
to perfect your meals. This appliance must not be placed under an
overhead combustible ceiling or overhang (A). Keep your grill in an
area clear from combustible materials, gasoline, and other flamma-
ble vapors and liquids.
All Pit Boss® units should keep a minimum clearance of 305mm
(12 inches) from combustible constructions and this clearance
must be maintained while the grill is operational. (B)
2. Parts are located throughout the shipping carton, including under-
neath the grill. Inspect the grill, parts, and hardware blister pack
after removing from the protective shipping carton. Discard all
packaging materials from inside and outside of the grill before as-
sembly, then review and inspect all parts by assembly guide.
If any part is missing or damaged, do not attempt to assem-
ble. Contact your dealer or Pit Boss® Customer Care for parts.
3. Assemble the unit according to assembly guide instructions.
First time using your grill or whenever your grill runs out of pellets in the hopper, you will need to prime the auger. If not
primed, the grill will timeout before the pellets are ignited, and no fire will start. Follow these steps to prime the auger:
1. Open the hopper lid. Make sure there are no foreign objects in the hopper or blocking the auger feed system.
2. Remove all cooking components from the interior of the grill. Locate the burn pot in the bottom of the pellet grill.
3. Plug the power cord into a power source.
4. Press the Power Button to turn the unit on. This will initiate the start-up cycle. Turn the Temperature Control Dial to
SMOKE. Check the following items:
• Check to make sure you hear the auger turning. Place your hand above the burn pot and feel for air movement.
DO NOT place your hands or fingers inside the burn pot, this can cause injury.
• After approximately a minute, you should smell the igniter burning and begin to feel the air getting warmer
above the burn pot. The igniter tip does not glow red but will get extremely hot and will burn. Do not touch
the igniter.
5. Once verified that all electric components are working correctly, turn the grill off.
6. Fill the hopper with all natural hardwood barbecue pellets.
7. Press the Power Button to turn the unit on. Keep the Temperature Control Dial at SMOKE. This will initiate the start-
up cycle.
8. Press and hold the Prime Button until you see pellets drop from the auger into the burn pot. Now you can release
the Prime Button.
9. You now can turn your grill off. Please make sure you allow your grill to stay plugged in until it finishes the cool
down cycle. Once the fan turns off, the grill has completed the shutdown cycle and it is safe to unplug your grill.
10. Re-install the cooking components into the main barrel.
11. Your grill is now primed and ready to use! If this is the first use of the grill, proceed with a grill burn-off.
A B
.. 9 ®
EN
Once your auger has been primed and before cooking on your grill for the first time, it is important to complete a grill
burn-off to burn-off the grill and rid it of any foreign matter.
1. Follow Regular Use instructions (below) to turn the unit on.
2. Turn the Temperature Control Dial to any temperature over 176°C / 350°F (with the lid down) for 30 to 40 minutes.
3. Follow Shut-down instructions to turn the unit off, or proceed with grilling at your desired temperature.
Smoking and grilling styles of cooking can give you different results
based on time and temperature. For best results, keep a record of what
you cooked, at what temperature, how long you cooked for, and the
results. Adjust to your taste for the next time. As you become familiar
with your grill, it is wise to place an outdoor thermometer close to your
cooking area. Practice makes perfect.
Temperature readouts on the control board may not exactly
match the thermometer. The cooking temperature is affected by
the following factors: outside ambient temperature, the amount
and direction of wind, the quality of pellet fuel being used, the
lid being opened, and the quantity of food being cooked.
Follow these steps for regular use of your grill:
1. Confirm the auger is primed. If not, prime the auger.
2. Plug the power cord into a grounded power source. (A)
3. Open the hopper lid. Fill the hopper with dry, all natural barbecue
hardwood pellets. (B)
4. Open the grill lid. (C)
5. Press the Power Button to turn the unit on. Turn the Temperature
Control Dial to SMOKE (D). This will activate the start-up cycle:
• The auger feed system will begin to turn, and the fan will
supply air to the burn pot.
The lid must remain open during the start-up cycle.
• The grill will begin to produce smoke while the start-up cycle
is taking place (E). To confirm the start-up cycle has begun
properly, listen for a torchy roar, and notice some heat being
produced.
6. Once the heavy, white smoke has dissipated, the start-up cycle is
complete. Close the grill lid. Turn the Temperature Control Dial to
your desired temperature and start grilling! (F)
E
F
A
B
C
D
® 10 ..
EN
Smoking and grilling styles of cooking can give you different results based on time and temperature. The art of hot
smoking refers to longer cooking times, but results in more natural hardwood flavor (and a sought-after smoke ring) on
your meats. Higher cooking temperatures result in a shorter cooking time, locking in less smoke flavor.
For best results, allow time for meats to rest after cooking. This allows the natural juices to migrate back into
the meat fiber, giving a much juicer, flavorful cut. Resting times can be as little as 3 minutes and up to 60 min-
utes, depending on the size of the protein.
MEAT TYPE PRESET TEMP ESTIMATED TIME TARGET TEMP
Turkey (whole) 110°C / 225°F 30-35 MIN/LB 74°C / 165°F
Chicken (whole) 190°C / 375°F 3-4 HR 74°C / 165°F
Drumsticks, Breasts 190°C / 375°F 1-2 HR 74°C / 165°F
Small Game Birds 190°C / 375°F 1-2 HR 74°C / 165°F
Duck 135°C / 275°F 2-3 HR 74°C / 165°F
Ham (whole) 120°C / 250°F 15-20 MIN/LB 71°C / 160°F
Roast 190°C / 375°F 3-4 HR 74°C / 165°F
Spare Ribs 120°C / 250°F 4 HR 88°C / 190°F
Baby Back Ribs 95°C / 200°F 3-4 HR 88°C / 190°F
Tenderloin 110°C / 225°F 1.5 HR 82°C / 180°F
Butt (Shoulder) 110°C / 225°F 1.5 HR / LB 90-98°C / 195-210°F
Steak 120°C / 250°F 8-10 MIN 60°C / 140°F
Tenderloin 110°C / 225°F 2-3 HR 60°C / 140°F
Roast 110°C / 225°F 3-4 HR 63°C / 145°F
Spare Ribs 110°C / 225°F 3-4 HR 79°C / 175°F
Prime Rib 120°C / 250°F 15-20 MIN/LB 57°C / 135°F
Brisket 110°C / 225°F 1 HR / LB 90-98°C / 195-210°F
Tenderloin 110°C / 225°F 1-2 HR / LB 74°C / 165°F
Roast 120°C / 250°F 1-2 HR / LB 74°C / 165°F
Fillets 110°C / 225°F 30-45 MIN 63°C / 145°F
Salmon (whole) 95°C / 200°F 2-3 HR 63°C / 145°F
Lobster 95°C / 200°F 2-3 HR 63°C / 145°F
/
SMOKE
95°C 110°C 120°C 150°C 175°C 205°C 230°C 245°C
HIGH
200°F 225°F 250°F 300°F 350°F 400°F 450°F 475°F
Snapshot this chart
for reference. You
can thank us later!
.. 11 ®
EN
Using the SMOKE preset (commonly referred to as Smoke Mode) allows the user to directly control the cycle rate of
pellets that feed the burn pot. Selecting Smoke Mode allows the user to directly control the cycle rate of pellets that
feed the burn pot. In Smoke Mode, the auger can run a manual cooking mode based on the P Setting value selected.
The default P-setting value is P-4. On this setting, such as the start-up cycle, the grill will feed pellets for 18 seconds and
pause for 115 seconds. In most instances, you will want to keep the P-setting on the default.
This cooking preset is also very useful when cooking at low temperatures when the unit is highly affected by the ambi-
ent outdoor weather. Since extreme weather conditions can affect the internal cooking temperature of the grill, learning
to use the "P" setting value based on your geographical location is advantageous.
IMPORTANT: Do not push the "P" SET button too hard, as this may cause damage. Only a light push is needed.
Follow the P-setting chart below:
Raising the P Setting to P-5, P-6, or P-7 increases the pause time between each feeding of pellets to the burn pot. A
higher P Setting is useful in warmer or hot environments that want to hot smoke but the ambient outdoor temperature
amplifies the cooking temperature inside the grill.
Note: Monitor your burn pot closely, as raising the P-setting too high or too quickly may cause the fire to die
out completely.
Lowering the P Setting to P-3, P-2, P-1, or P-0 will decrease the pause time between each feeding of pellets to the burn
pot. A lower P Setting is used to compensate for cooler temperatures where the ambient outdoor temperature reduces
or weakens the intensity of heat produced inside the grill. Lowering the P Setting can also minimize temperature swings
in varying outdoor weather conditions.
(SECONDS)
"P" SET VALUE FEEDING ON PAUSE TIME
OUTDOOR TEMPERATURE
P0 18 55
P1 18 70
P2 18 85
P3 18 100
P4 18 115 start-up / default
P5 18 130
P6 18 140
P7 18 150
® 12 ..
EN
If for any reason your electric igniter fails or your grill's flame dies out
during a cook, start your grill using the manual method.
Follow these steps to safety use your grill without a working igniter:
1. Confirm the auger is primed. If not, prime the auger.
2. Open the hopper lid. Fill the hopper with dry, all natural barbecue
hardwood pellets.
3. Open the grill lid (A). Remove the cooking components to expose
the burn pot. Check the burn pot to ensure there is no obstruction.
Place a generous handful of pellets into the burn pot (B). Squirt a
gelled fire starter, or other appropriate pellet starter, over the top
of the pellets. A small amount of solid fuel fire starter, such as one
composed of sawdust and wax, or wood shavings, is also appropri-
ate. Add another small amount of pellets in the burn pot.
WARNING: Do not use spirit, petrol, gasoline, lighter-fluid, or
kerosene for lighting or refreshing a fire in your grill.
4. Light the contents of the burn pot using a long match or long-
nosed lighter (C). Allow the starter to burn for 3 to 5 minutes.
WARNING: Do not attempt to add more fire starter into the
burn pot. This can cause injury.
5. Quickly and carefully replace the cooking components to the inside
of the grill body.
6. Plug the power cord into a grounded power source (D).
7. Press the Power Button to turn the unit on. Turn the Temperature
Control Dial to SMOKE (E). This will activate the start-up cycle:
• The auger feed system will begin to turn and the fan will sup-
ply air to the burn pot.
NOTE: The grill lid must remain open during the entirety
of the start-up cycle.
• The grill will begin to produce smoke while the start-up cycle
is taking place (F). To confirm the start-up cycle has begun
properly, listen for a torchy roar, and notice some heat being
produced.
8. Once the heavy, white smoke has dissipated, the start-up cycle is
complete. Close the grill lid. Turn the Temperature Control Dial to
your desired temperature and start grilling! (G)
G
E
D
B
C
F
A
.. 13 ®
EN
Follow these steps to safely turn off your grill:
1. Press the Power Button to turn the unit off and turn the Tempera-
ture Control Dial to OFF. (A)
• The grill will begin its automatic cool-down cycle. The auger
system will stop feeding fuel, the flame will burn out, and the
fan will continue to run until the cool-down cycle is complete.
2. Once the shut-down cycle is complete (fan turns off), unplug the
power cord. (B)
IMPORTANT! Always power off the appliance and allow the
shut-down cycle to run. Unplug the appliance only once the
shut-down cycle is complete, and/or before cleaning. Failure
to follow this warning can cause damage, serious injury, fire,
electric shock, or death.
Switching Temperature Units
1. Press and hold the "P" set button for
two seconds and the temperature unit will
change fr
om Fahrenheit (ºF) to Celsius (ºC).
2.
R
epeat to switch back to Fahrenheit (ºF).
Meat Probe Tips
The meat probe measure the internal
temperature of your meat in the grill, similar to
your indoor oven. More meat probes mean more
readouts!
• Place a meat probe into the thickest portion
of your meat.
•
When no
t in use, disconnect from the meat
probe connection port and place aside to
keep protected and clean.
Overheat Protection
• If the grill overheats, it will automatically
shut-down as a safety feature. This is often
due to a grease fire or an overfeed of fuel.
•
See tr
oubleshooting for more details.
Prime for Quick Recovery
Use the Prime Button to activate an extra feed of
pellets to the burn pot.
•
This can be us
ed to add more fuel to the fire
before opening the barrel lid, resulting in a
quick heat recovery time.
•
U
se when low smoking, to increase the in
-
tensity of clean smoke flavor. A extra feed of
pelle
ts will add a burst of smoky goodness!
Low Fire Warning
• If the fire in the burn pot is at risk of going
out, the ACTUAL temperature readout will
flash, as a warning feature.
•
A
dd more fuel to the hopper, or see trouble-
shooting for more details.
B
Explore a variety of
grilling accessories available
from our online store for
all cooking levels.
A
Check out some
common FAQs online
or Live Chat with
Customer Care.
#12001
® 14 ..
EN
Any Pit Boss® unit will give you many years of flavorful service with
minimum cleaning. Follow these tips to service your grill:
Grill Interior
• Clean your burn pot out after every few uses. This will ensure prop-
er ignition and avoid any hard build-up of debris or ash. (A)
• Use a grill cleaning brush to remove any food or build-up from the
cooking grates. Best practice is to do this while they are still warm
from a previous cook.
• Grease fires are caused by too much fallen debris on the cooking
components of the grill. Use the flame broiler slide plate to scrape
off the main plate, and vise-versa (B). Remove the debris from
inside your barrel with a wet/dry vacuum. For an extra deep clean,
use Pit Boss® Cleaner & Degreaser for the grill interior and exterior.
IMPORTANT: Due to high heat, do not cover the flame broiler
components with aluminum foil.
Grill Exterior
• Check your grease bucket often, and clean out as necessary. Keep
in mind the type of cooking you do. (C)
• Wipe your grill down after each use (D). Use warm soapy water
to cut the grease. Do not use oven cleaner, abrasive cleansers, or
abrasive cleaning pads on the outside grill surfaces. All painted
surfaces are not covered under warranty, but are rather part of
general maintenance and upkeep. For paint scratches, wearing, or
flaking of the finish, all painted surfaces can be touched up using
a high heat BBQ paint.
• A grill cover is your best protection against weather and outside
pollutants. When not in use or for longterm storage, keep the unit
under a cover in a garage or shed.
Probes
• Wipe your meat probe after each use. A meat probe not in use
should be rolled up in a large, loose coil. Kinks or folds in the probe
wires may cause damage. Do not place in the dishwasher or sub-
merge in water. Water damage to the internal wires will cause a
meat probe to short-out, causing false readings. (E)
• Check and clean off any grease or debris from the grill probe, found
inside the main grill body, on the left-side wall. If the control board
readout is far different from the grill thermometer reading, a dirty
grill probe is often the issue. (F)
• If a probe is damaged, it should be replaced.
FE
C
A
D
B
.. 15 ®
EN
ITEM CLEANING FREQUENCY CLEANING METHOD
Bottom of Main Grill Every 5-6 Grill Sessions Scoop Out, Wet/Dry Vacuum Out Excess Debris
Burn Pot Every 2-3 Grill Sessions Scoop Out, Wet/Dry Vacuum Out Excess Debris
Cooking Grates After Each Grill Session Burn Off Excess, Brass Wire Brush
Flame Broiler Every 5-6 Grill Sessions Scrape Main Plate with Slider, Do Not Wash Clean
Shelf After Each Grill Session Cloth & Soapy Water
Grease Bucket After Each Grill Session Cloth & Soapy Water
Auger Feed System When Pellet Bag is Empty Allow Auger to Push Out Sawdust, Leaving
Hopper Empty
Hopper Electric Components Once A Year Dust Out Interior, Wipe Fan Blades with Soapy
Water
Air Intake Vent Every 5-6 Grill Sessions Dust, Cloth & Soapy Water
Grill Probe (Sensor) and Shield Every 2-3 Grill Sessions Cloth & Soapy Water
Hopper Assembly
• The hopper includes a clean-out feature to allow for ease of clean-
ing and change out of pellet fuel flavors. To empty, locate the plate
and the cover of the drop chute on the back side of the hopper.
Place a clean, empty pail under the drop chute cover, then remove
the cover piece. Unscrew the plate, slide outwards, and pellets will
empty. (G)
NOTE: Use a long handled brush or wet/dry vacuum to
remove excess pellets, sawdust, and debris for a complete
clean-out through the hopper screen.
• Running all pellets out of your auger system is recommended if
your grill will be unused for an extended period of time. This can
be done by simply running your grill, on an empty hopper, until all
pellets have emptied from the auger tube.
• Check and clean off any debris from the fan air intake vent, found
on the bottom of the hopper. Once the access panel has been
removed, carefully wipe off any grease build-up directly on the
fan blades. This ensures airflow is clean and sufficient to the feed
system. (H)
Snapshot this chart
for reference.
G H
® 16 ..
EN
Proper cleaning, maintenance, and the use of clean, dry, quality fuel will prevent common operational problems. When
your Pit Boss® grill is operating poorly, or on a less frequent basis, the following troubleshooting tips may be helpful.
WARNING: Always disconnect the electrical cord prior to opening the grill for any inspection, maintenance,
cleaning, or service work. Ensure the grill is completely cooled to avoid injury.
PROBLEM CAUSE SOLUTION
No Power Lights On The
Control Board
Temperature control dial is
still off.
Press the Power Button, and ensure the button glows blue to show there is a
power connection. Turn the Temperature Control Dial to a temperature setting.
Not connected to power
source
Ensure unit is plugged into a working power source. Reset breaker. Ensure a
minimum 10 amp service. Ensure all wire connections are firmly connected and
dry.
Fuse blown on the control
board
Remove the access panel. Press in plastic tabs holding the control board in
place and carefully pull controller inside the hopper to release controller. Check
the fuse for a broken wire or if the wire has turned black. If yes, fuse needs to
be manually replaced.
Faulty control board Control Board needs to be replaced. Contact Customer Care for a replacement
part.
Fire in burn pot will not
light
Auger not primed Before the unit is used for the first time or anytime the hopper is completely
emptied out, the auger must be primed to allow pellets to fill the auger tube.
If not primed, the igniter will timeout before the pellets reach the burn pot.
Follow Auger Priming Procedure.
Auger motor is jammed Remove cooking components from the main barrel. Press the Power Button
to turn the unit on, turn Temperature Control Dial to SMOKE, and inspect the
auger feed system. Visually confirm that the auger is dropping pellets into
the burn pot. If not operating properly, call Customer Care for assistance or a
replacement part.
Igniter failure Remove cooking components from the main barrel. Press the Power Button
to turn the unit on, turn Temperature Control Dial to SMOKE, and inspect
the igniter. Visually confirm that the igniter is working by placing your hand
above the burn pot and feeling for heat. Visually confirm that the igniter is
protruding approximately 13mm / 0.5 inches in the burn pot. If not operating
properly, follow Manual Start-up to continue use of grill. Call Customer Care
for assistance or a replacement part.
Flashing dots on display
screen
The igniter is on This is not an error that effects the grill. Used to show that the unit has power
and is in its start-up cycle (igniter is on). The igniter will turn off after five
minutes. Once the flashing dots disappear, the grill will begin to adjust to the
desired temperature selected.
Flashing temperature on
display screen
Grill temperature is below
65°C /150°F
This is not an error that effects the unit; however, it is used to show that there
is some risk that the fire could go out. Check hopper for sufficient fuel or if
there is an obstruction in the feed system. Remove pellets and follow Care
and Maintenance instructions. Check Grill Probe (Sensor) and follow Care and
Maintenance instructions if dirty. Check burn pot for ash build-up or obstruc-
tions, and follow Care and Maintenance instructions for ash build-up. Check
fan. Ensure it is working properly and air intake is not blocked. Follow Care
and Maintenance instructions if dirty. Check auger motor to confirm operation
(rotation), and ensure there is no blockage in the auger tube.
.. 17 ®
EN
"ErH" error code The unit has overheated,
possibly due to grease fire
or excess fuel.
Press the Power Button to turn the unit off, and allow grill to cool. Follow Care
and Maintenance instructions. After maintenance, remove pellets, and confirm
positioning of all component parts. Once cooled, press the Power Button to
turn the unit on, then select desired temperature. If error code still displayed,
contact Customer Care.
"Err" error code Grill probe wire not making
connection.
Remove the access panel and check for any damage to the Grill Probe wires.
Disconnect and reconnect the Grill Probe connectors to the Control Board.
"ErL" error code Grill fails to perform
start-up cycle.
Check proper positioning of cooking components. Check hopper for sufficient
fuel or if there is an obstruction in the feed system. Remove pellets and follow
Care and Maintenance instructions. Check Grill Probe (Sensor) to confirm if
actual temperature is correct and accurate. Follow Care and Maintenance in-
structions if dirty. Check igniter positioning and that it is heating up properly.
In extreme cold, the grill may require a second start. Turn grill off, wait, then
turn on again. Check fan. Ensure it is working properly. Follow Care and Main-
tenance instructions if dirty.
Grill will not stay lit.
"NoP" error code Bad connection at
connection port
Disconnect the meat probe from the connection port on the Control Board,
and reconnect. Ensure the meat probe adapter is firmly connected. Check
for signs of damage to the adapter end. If still failed, call Customer Care for
replacement part.
Meat probe is damaged Check for signs of damage to the wires of the meat probe. If damaged, call
Customer Care for replacement part.
Faulty control board Control Board needs to be replaced. Contact Customer Care for a replacement
part.
Grill Temperature on
SMOKE is too high
"P" Setting is too low Push the "P" SET button and increase the "P" setting.
Grill will not achieve
or maintain stable
temperature
Insufficient air flow through
burn pot
Check burn pot for ash build-up or obstructions. Follow Care and Maintenance
instructions for ash build-up. Check fan. Ensure it is working properly and air
intake is not blocked. Follow Care and Maintenance instructions if dirty. Check
auger motor to confirm operation, and ensure there is no blockage in the
auger tube. Once all the above steps have been done, start the grill, set tem-
perature to SMOKE and wait for 10 minutes. Check that the flame produced is
bright and vibrant.
Lack of fuel, poor fuel
quality, obstruction in feed
system
Check hopper to check that fuel level is sufficient, and replenish if low. Should
the quality of hardwood pellets be poor, or the length of the pellets too long,
this may cause an obstruction in the feed system. Remove pellets and follow
Care and Maintenance instructions.
Grill probe (sensor) Check status of Grill Probe (Sensor). Follow Care and Maintenance instructions
if dirty. Contact Customer Care for a replacement part if damaged.
Grill produces excess or
discolored smoke, food is
discolored from smoke
Grease build-up Follow Care and Maintenance instructions.
Hardwood pellet quality Remove moist hardwood pellets from hopper. Follow Care and Maintenance
instructions to clean out. Replace with dry hardwood pellets.
Burn pot is blocked Clear burn pot for moist hardwood pellets. Follow Auger Priming Procedure.
Insufficient air intake for fan Check fan. Ensure it is clean, working properly, and air intake is not blocked.
Follow Care and Maintenance instructions if dirty.
Frequent flare-ups Cooking temperature Attempt cooking at a lower temperature. Grease does have a flash point. Keep
the temperature under 176°C / 350°F when cooking highly greasy food.
Grease build-up on cooking
components
Follow Care and Maintenance instructions.
® 18 ..
EN
110120, 60z
250
1.12 / /
2.48 /
: Electrical components, passed by product safety testing and certification services, comply with a testing
tolerance of ± 5-10 percent.
white
yellow
purple
red
black
green
silver
Email Customer Care
for technical and
service related queries.
#12001
Share your creations and
glam shots with the
Pit Boss community.
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IGNITER ASSEMBLY /
HD CARTRIDGE HEATER
110-120 V, 200W,
0.375” X 5.000” / 9.5 X 127 MM
BURN POT
DRAFT FAN
110-120 V, 60 Hz,
1 PHASE
GROUNDED
POWER CORD
AUGER MOTOR
& FEED SYSTEM
110-120 V, 60 Hz,
2 RPM MOTOR
GROUND
GRILL
PROBE
GRILL PROBE
CONNECTOR
FAST-BLOW FUSE
CONTROL BOARD
.. 19 ®
EN
Pit Boss® Grills ("Pit Boss®"), manufactured by Dansons, carries a 5 year warranty against defects and workmanship on
all parts and a 5 year warranty on electrical components of this product. Dansons warrants that all parts to be free of
defects in material and workmanship, under normal use and conditions, for the length of use and ownership by the
original purchaser.
There is no other or additional warranty applicable to this product.
This warranty does not apply:
• if unable to provide proof of the purchase or after the warranty has expired.
• to damages or defects from wear and tear, such as scratches, dents, dings, chips, or minor cosmetic cracks. These
aesthetic changes of the product do not affect its performance.
• if your product has not been installed, operated, cleaned, and maintained in strict accordance with the accompanied
product manual. The warranty does not cover damage or breakage due to misuse, improper handling, or custom
modifications.
• to rust or oxidization, unless there is loss of structural integrity on the grill component. Even by utilizing materials
that resist rust, the protective coatings can be compromised by various substances and conditions beyond control of
the manufacturer. High temperatures, excessive humidity, chlorine, industrial fumes, fertilizers, lawn pesticides, and
salt are some of the substances that can affect metal coatings.
• to damages or defects occurring during commercial use, rental use, or any use for which the product is not intended.
• to damages or defects exceeding the cost of the product.
• to damages or defects caused by service or repair of the product by an unauthorized dealer of Pit Boss®.
During the term of the warranty, the Dansons obliges to furnishing a replacement for defective and/or failed compo-
nents and will not charge for repair or replacement for parts returned, freight prepaid, should the part(s) are found to be
defective upon examination.
Dansons does not accept responsibility, legal or otherwise, for the incidental or consequential damage to the property
or persons resulting from the use of this product, during or after the warranty period. All warranties by manufacturer
are set forth herein and no claim shall be made against manufacturer on any warranty or representation. Some states do
not allow the exclusion or limitation of incidental or consequential damages, or limitations of implied warranties, so the
limitations or exclusions set forth in this limited warranty may not apply to you. This limited warranty gives you specific
legal rights and you may have other rights, which vary from state to state.
If you have any questions or concerns about your product, our helpful Customer Care team are eager to assist you. Please
have your registration information ready before contacting Customer Care.
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