Craftsman 917272232 lawn tractor User Manual

Owner's Manual

iI:RRFTSMAN°I

20 HP

ELECTRIC START

48" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.272232

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and fellow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mort - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Ctaflsman website: wwwsears corn/craftsman

............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 13

Maintenance Schedule ...................... 19

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oilfilters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limitedto, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limitedto,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is =used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAYWARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

batterywill not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman dding equipmentto

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights,and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

|MPORTANT: This cuttk_gmachine is capable of amputating hands and feet and,

throwing objects. Failure to observe the following safety instructions could resultm

seriousinjury or death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the

machine before starting,

• Only allow responsible adults, who are

familiar with the instructions,to operate

the machine.

• Clear the area of objects such as

rocks,toys wire etc., which could be

picked up and thrown by the bade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary, Always look down

and behind before and while backing.

• Be aware of the mower discharge

directionand do not pointit at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Alwaysturn off blades, set

parking brake stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow on|y in daylight or good artificial

light.

• Do not operate the machine while

under the ir_tuence ol alcohol or drags.

• Watch for traffic when operating near or

crossing roadways.

• Use extracarewhm'_loadingor

unloading the machine into a trailer or

truck.

• Data indicatesthat operators, ego 60

years and above, are involved in a

large percentage of riding mawer-

r_ated injuries. These operators

should evaluate their ability to operate

the ridingmower safely enough to

protect themselves and others from

serious injury.

• Keep machine free of grass, leaves or

other debris balld-up which can touch

hot exhaust / engine parts and bum.

Do not allow the mower deck to plow

leaves or other debds which can cause

build-upto occur. Clean any oil or fuel

spilla_]ebefore operating or storingthe

machine. Allow machine to cool before

storage.

11.SLOPE OPERATION

Slopes are a majorfactor related to less-of-

control and tipover accidents, which can

result in severe in ury or death. All slopes

require extra caut on. Ifyoucannot back up

the slope or if youfeel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks,tree

limbs, etc.

• Watch forholes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tallgrass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope,

• Follow the manufacturer's recommen-

dationsfor wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stabilityof the machine.

• Keep all movement on the slopes s/ow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a _Jope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neceso

sary, and then, turn slowlyam:l gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a whee_ is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilizethe machine by

putting your foot on the ground,

• Do not use grass catcher on steep

slopes.

|11.CHILDREN

Tragicaccidents can occur ff the operator

is not alert to the presence ofchildren.

Childrenare often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turnmachine off il children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow childrento operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV, SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

notsmoke.

- Never refuel the machine indoors.

- Never storethe machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment "ityou

stdke an object. Repair, if necessary,

before restarting.

• Never make adiustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

Ictely necessary. Always look down

and behind before and while backing.

• Never carry children. "]'hey may fall off

and be seriously Injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks,tree

limbs, etc.

• Watch for holes, ruts,orbumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

responsible adult.

• Useslow speed. Choose a low gear so

that you will not have to stop or shift

whUe on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

,J_Look for this symbol to point out

importantsafety precautions. Itmeans

CAUTIONIX! BECOMEALERTI!I YOUR

SAFETY IS INVOLVED.

,ACAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always

disconnect spark plug wire and place

wire where it cannot contact spark plug.

_'I_CAUTION: Do not coast down a hill in

neutral, you may lose control ofthe

tractor.

ACAUTION: Tow only the attachments

that are recommended by and comply

with specificationsof the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose tractionwith

the ground and cause you to lose control

of your tractor.

4(_WARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer

and birth defects or other reproductive

harm.

A,WARNING: Battery posts terminals and

related accassodes contain lead and ead

compounds, chemicals known to the State

of California to cause cancer and birth

defects or other reproductiveharm. Wash

hands after handling.

PRODUCTSPECIFICATIONS

3ASOLINE 3.5GALLONS

CAPACITY UNLEADED

_,NDTYPE: REGULAR

:)ILTYPE SAE 10W30(above32°F)

_API-SF-SJ): SAE5W-30 Ibelow32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

3AP: .030")

GROUND SPEED 1st 1.2

(MPH): 2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

REVERSE: 1.5

TIRE PRESSURE:FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15 AMPS @ 3600 RPIV

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 45-55 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears or other qualified

service center. We have competent, well-

trained technicians and the proper tools

to service or repair this tractor.

Please read and retain this manual. The

instructionswill enable youto assemble

and maintain yourtractor properly.

Always observethe "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, cadng for and using your tractor.

• Follow the instructionsunder =Mainte-

nance"and "Storage" sections of this

owner's manual.

_I_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (ifany). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state ofCalitomia the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similarlaws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center. (See REPAIR PARTS section of

this manual).

Steering Wheel

Steering

Wheel

Insert

Steedng Sleeve

_her

17/32x1-3/16x 12

(1) Knob_ Gauge

Mower

(5) Retainer Spdngs

(double loop) - _P (1)Front Plate

_ ,_ s

(2) Retainer Springs(single loop)

_ f (4) AdjustingBar

(4) Shoulder Bolt _

(4) Retainer Spdngs (4) Wheels

(double loop)

(4) Locknut 3/8-16

(2) Locknuts 5/16-18

I IIIIIIIIIIIIIIIIHII,H]_ _._, Nose Roller

IF ',2)Hex Bolts 5/16-18 x, _ Nr°ScekRs°ller (2) Washers

t7/32 x 7/8 x 16 Ga.

Key Slope Sheet

Cassette For FutureUse

Your new tractor has been assembled at the factory wffhexception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" Wrench (1) 3/4" Socket w/

(1) 1/2" wrench drive ratchet

(1) Utilityknife (1) Pliers

(1) Tire pressure gauge

When rightor left hand is mentioned in

this manual, it means, from your pointof

view,when you are in the operating

position (seated behind the steering

wheel).

TO REMOVETRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from shipping carton.

2. Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

3. Remove mower and package materi-

als.

4. Check for any additional loose parts

or boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

AI"I'ACH STEERING WHEEL

1. Remove lock nut and large flat washer

from steering shaft.

2. Positionfront wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the

steering shaft.

4, Position steering wheel so cress bars

are horizontal (left to right) and slide

onto steering wheel adapter.

5. Secure steering wheel to steering

shaft with lock nut and large flat

washer previously removed. Tighten

securely.

6. Snap steering wheel insert intocenter

of steering wheel.

7. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staplesin skidthat may puncture tires

where tractor isto roll off skid.

HOWTO SET UPYOURTRACTOR

CHECK BA'n'ERY

I. Lift hood to raised position.

NOTE: If thisbattery isput intoservice

after month and year indicated on label

(label located between terminals) charge

batteryfor minimumof one hour at 6-10

amps. (See "BA'I-I'ERY" in MAINTE-

NANCE section of this manual for

charging instructions).

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

8 seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan'--.

Shoulder

Bolt

FlatWasher

NOTE: You may now roll or drive your

tractor oft the skid. Followthe appropriate

instructionbelow to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment liftlever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

TO DFIIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

AWARNING; Before startinchread,

understand and follow all instructionsin

the Operation sectionof this manual. Be

sure tractor isin a well-ventilated area. Be

sure the area in front of tractor isclear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press liftlever plunger and raise

attachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle controlto idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

t0.Tum ignitionkey to "OFF" position.

Continue with the instructionsthat follow.

ASSEMBLE GAUGEWHEELSTO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper positionwhen

operatingmower. Be sure they are

properly adjusted to ensure optimum

mower performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge

wheel bar aligning holes are on top.

Assemble gauge wheels as shown

using shoulder bolts,3/8 washers and

3/8-16 center Iocknuts and tighten

securely.

2. For ease of mower totraCtorassem-

bly raise gauge wheels to highest

position and retain with clevis pns

and spring retainers.

NOTE: Adjust gauge wheels before

operatingmower. See "TO ADJUST

GAUGE WHEELS" in the Operation

sectionof this manual.

Gauge

3/8

Locknut

TO ATTACH NOSE ROLLER

1. Positionbrackets, 17/32 x 7/8 x 16

gauge washers, and nose roller

between deck mounting brackets as

shown. Be sure to position brackets

on correct side, as shown.

2. Install hex bolts and lock nuts as

shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi-

tioned in tab holes in deck brackets.

TabHole

Nose Roller

ut "B" Bracket

Hex_

Washer

Bracket ,_ _.w

INSTALL MOWER AND DRIVE BELT

Be suretractorisonlevelsurfaceand mower

suspensionarms are raisedwith attachment

liftcontrol.Engage parkingbrake.

1. Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway

barto leftside of mower deck.

2. Slide mower under tractor with

deflector shield to dght side oftractor.

IMPORTANT; Check belt for proper

routing in all mower pulley grooves,

3. If equipped,turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

liftcontrol.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electdc clutch pulley

groove.

7. Place the suspension arms on

outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

8. Installfront plate assembly to tractor

suspension brackets and retain with

single loop retainer spdngs as shown.

9. Positionfrontplateassemblybetween

front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between

the plate assembly and mower

brackets.

NOTE: To assistin locatinghole in

flanged pin, the hole in pin is inline with

notchon head of pin. If necessary, move

mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper

routingin all mower pulley grooves.

10.Engage belt tension rod by pushing

rod into locking bracket.

_CAUTION: Belttension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

1t.Connect anti-sway barto chassis

bracket under left footrestand retain

with double loop retainer spring.

12.If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

13. Raise deck to highest position.

14.Adjust gauge wheels before operating

mower as shown in the Operation

section of this manual.

BeltTensionRod LockBracket

DisengagedPosition

Chassis

Gauge

Wheel

CHECK TIRE PRESSURE

The tireson your tractor were overinflated

at the factory forshippingpurposes.

Correcttire pressure isimportantfor best

cutting performance.

• Reduce tire pressureto PSI shown in

"PRODUCT SPECIFICATIONS" section

ofthis manual.

CHECK MOWER LEVELNESS

For bestcuttingresults,mower should be

properlyleveled. See "TO LEVEL MOWER

HOUSING" in the Service and Adjustments

section ofthis manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figuresthat are shown for replac.

ing motion,mower drive, and mower blade

drive belts in the Service and Adjustments

sectionofthismanual. Verifythat the belts

are routed correctly.

CHECK BRAKE SYSTEM

Afteryou learn howto operate yourtractor,

checkto see thatthe brake isproperly

adjusted. See "TO ADJUST BRAKE" inthe

Service and Adjustments sectionof this

manual.

ElectdcClutch

Pulley\ Front

\ Suspention Front

Front _Brackets Plate

Mower

Bracket\

,.Loop Retainer

Single

Loop

Flanged Retainer

Spdngs

Double Loop

Retainer

Spdng

USE PLIERS FOR

RETAINER SPRING_

Anti-Sway

Bar

Suspension Arms

Double Loop

Retainer Spdng

(Outward pointing

deck pins)

Deflector Shaild

_ CHECKLIST

Before you operate and enjoy your new

tractor,we wishto assure that you receive

the best performance and satisfaction

from this quality product.

Please review the following checklist:

4 NI assembly instructionshave been

completed.

J' No remaining loose parts in carton.

J"Battery is propedy prepared and

charged.(Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

J All tires are propedy Inflated. (For

shipping purposes, the tires were

overinflated at the factory).

•/ Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be propedy inflated

for leveling).

,/Check mower and ddve belts. Be sure

they are routed propedy around pulleys

and inside _dl belt keepers.

#' Check wiring. See that all connections

are still secure and wires are propedy

clamped.

While learning how to use your tractor,

pay extra attention to the following

important items:

•/ Engine oil is at proper level.

J Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

|ocation and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

These symbolsmay appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

A =,

BATFERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

MOWERLI_

r_'_ R N H L

ATrACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locationsof

various controlsand adjustments. Save this manual for future reference.

Throttle Control

Clutch/Brake

Control

Ammeter Hourmeter

Choke Control Attachment

witch

Plunger

Attachment

Gear_

Lever

Our tractors conform to the safety standards ofthe American

National Standards Institute.

AI"rACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turnsthe headlightson

and off.

THROTTLE CONTROL - Used to control

engine speed.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

GEARSHIFT LEVER - Selects the speed

and directionof tractor.

ATTACHMENTUFT LEVER - Used to raise,

lower,and adjustthe mowerdeckor other

attachmentsmountedto yourtractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNmON SWITCH: Usedfor startingand

stoppingthe engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

intothe brake position.

HOURMETER- Indicateshoursof operation.

Theoperationofanytractorcanresultinforeignobjectsthrownintothe !

eyes, whichcan result in severe eye damage. Always wear safety glasses I

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety g asses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Yourtractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat withoutfirst setting the

parking brake will shut off the engine.

1. Depress clutch/Drakepedal into full

=BRAKE" positionand hold.

2. Place parking brake lever in "EN-

GAGED" positionand release

pressure from clutch/brake pedal.

Pedal should remain in =BRAKE"

position. Make sure parking brake will

holdtractor secure.

Push-Into AttachmentClutch

Choke "Disengage .._.___'SwitchPullOutTo

Th_C°ntr°l " " __'_

__ \Ignition Gear Shift

=Brake Key Lever

P ition o _

">a, ogBrae

Clutch/Brake "Engaged"Position

Pedal=Ddve" =Disengaged"

Position Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch switchto =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground ddve, depress clutch/

brake pedal Into full =BRAKE" position.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttlecontrolto slow position.

NOTE: Failure to move throttlecontrolto

slow position and allowing engine to idle

before stoppingmay cause engine to

"backfire".

• Turn ignitionkey to =OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

USe.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility,always stop engine when

stoppingtractor on grass areas.

ACAUTION: Always stoptractor com-

pletely, as descdbeiJ above, before

leaving the operator's position;to empty

grass catcher, etc.

TO USE THRO'I'rLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Usa choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control,pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlledby the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

2. Move gearshift lever to desired

position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changinggears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment liftlever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

Thecuttingheight range is approxi-

mately 1-1/2 to 4=. The heights are

measured from the ground to the blade

tipwiththeenginenotrunning.These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cutto

approximately 2-1/2 inches during the

coolseason and to over 3 inches

during hotmonths. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cuttingperformance, grass

over 6 inches in height should be

mowed twice, Make the first cut

relatively high;the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slighllyoff the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

positionto help prevent scalpingin most

terrain conditions.

NOTE: Be sure tractor ison a flat level

surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightlyto align holes in

bracket and gauge wheel bar and

insett clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace re'_ainerspring into clevis pin.

5. Besure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cuttingheight

ofthe mower deck.

Retainer

Clevis

.... Pin

TO OPERATE MOWER

Yourtractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine runningand the attachment clutch

1. Select desired height of cut,

2. Start mower blades by engaging

attachment clutchcontrol.

TO STOP MOWER BLADES -

disengage attachment clutch control.

,_kCAUTION: Do not operate the mower

withouteither the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch

Switch PullOut To

=Engage"

Attachment lifl Lever

High Position

_Low

position

•\ Deflector

Shield

Push In To

"Disengage"

TO OPERATE ON HILLS

_I,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hilts.

• If slowing is necessa_, move throttle

controllaver to slower position.

• If stoppingis absolutely necessary,

push clutch/brake pedal quicklyto

brake positionand engage parking

brake.

• Move gearshift lever to 1stgear. Be

sure you have allowed room fortractor

to roll slightlyas you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TOTRANSPORT

• Raise attachment lift to highest position

with attachment liftcontrol.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

• Do not push or towtractor at morethan

five (5) MPH.

NOTE: To protect hoodfrom damage

when transporting yourtractor on a truck

or a trailer, be sure hood is closed and

securedto tractor. Use an appropriate

means of _ying hood to tractor (rope, cord,

etc.).

engaged will shut off the engine.

TOWING CARTS AND OTHER ATrACH-

MEN'IS

Tow onlythe attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy ofa loud, while on a slope, =s

dangerous. Tires can lose traction with

the ground and cause you to lose control

ofvour tractor.

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick;wipe oil off. Reinsert the

dipstickinto the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstickis reached.

Do not overfill.

• For cold weather operation you should

change oilfor easier starting(See "OIL

VISCOSITY CHART" in the Mainte-

nance sectionof this manual).

• To change engine oil, see the Mainte-

nance section in thismanual.

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimumof

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantitiesthat can be usedwithin 30

days to assure fuel freshness.

IMPORTANT: When operating in tem-

peratures below 32°F(O°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

a_cWARNING: Experience indicates that

ohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisturewhich leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer.Drain the gas tank, start the

engine and let it run untilthe fuel lines

and carburetor are empty. Use fresh fuel

nextseason. See Storage Instructionsfor

additional information. Never use engine

or carburetor cleaner productsin the fuel

tank or permanent damage may occur.

ACAUTION: Fillto bottom of gas tank

filler neck. Do not overfill Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out offuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to =DISEN-

GAGED" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For awarm

engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn ke_/

clockwise to "START" position an(I

release key as soon as engine stads.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait afew minutes and try again. If

engine still does not start, pull the

choke control out and retry, o

WARM WEATHER STARTING (50 F and

above)

7. When engine starts, slowly push

choke control in untilthe engine

begins to runsmoothly. If the engine

starts to run roughly, pull the choke

control out slightlyfor a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLDWEATHER STARTING (50 F and

below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, untilthe

choke control isfully in. Ifthe engine

starts to run roughly,pull the choke

control out slightlyfor a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

17 temperature.

• Theattachmentscanbeusedduring

theengine warm-up period and may

require the choke control be pulled out

slightly.

NOTE=ffat a highaltitude(above3000 feet)

orincoldtemperatures(below3_ F)the

carburetorfuel mixture may needto be

a_usted forbestenginepeffo.n'na_r_ce.See

"TO ADJUST CARBURETOR intheService

andA_ustrnents sec_onof thismanual.

MOWlNGTIPS

• Mower should be propedy Leveledfor

best mowing performance. See "TO

LEVEL MOWER HOUSING" inthe

Service end Adjustments section ofthis

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cutarea to the rightofthe tractor.

This will result in a more even distribu-

lion of clippingsand more uniform

cutting.

• When mowing large areas, start by

turningto the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns untilfinished.

• If grass is extremely tall, itshould be

mowed twice to reduce load and

possiblefire hazard from dded clip-

pings. Make first cut relativelyhigh;the

second to the desired height.

• Do not mow grass when itis wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing toassure better mowing

performance end proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower the best cutting performance as

well as the qualityof cut desired.

• When operating attachments, select a

groundspeed that will suitthe terrain

and give best performance ofthe

aftachment being used.

_-_,_'_ SERVIC E DATES

Check Brake Op, orat_ofl _/ ft_

CheCk Tire Pressure _

CheCk Operato_ Pr_ and

R CheckforLooseFasleners _ IbJz If

.SharperYRep_..eMowerBlades I/'4

T L_=.,o. chart l/ V'

0 Ch,_J<B_o,y_ I./.

R CleanBatte_andT(_-nllr_ls _ 4b_

CheCk Trans.)de COOling

Adjust Blade Be_t(s) T_malon _s

_d_ust Motior= Drive Be/t (s) Tension _s

ch,_<E,'_ C,IL_= V' V"

E clean A_rRlter _=

N Clean A_rScreen IV/=

G InSpectk'x_llk)rP3parkA_rester

i_ Replace (311F_tter(If equipped) V_=

E Clean _glne _ll_g Fins _=

R_aC_spar_F_ug I,/ t,/

Replace Air Rlter P_per Cart_dge ll_/_

P_ F_ R_, V'

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty,operator must

maintaintractor as instructedin this

manual. Some adjustments willneed to

be made periodically to properly maintain

your tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and beltsfor wear. A

new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_ Spindte_ (-----_1--- Spindle(_

Zerk ,=:, Zerk

i I,

(_ Front __Front Whe_l _

_ Mandre/_l_"_>'/,'_

Zerks ; I 1_..3_1 I,,, ;

_) SAE 30 or 10w30 Motor Oil

_) General Purpose Grease

(_ Refer to Maintenance =ENGINE*

Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricantswill attract

dust and dirtthat willshorten the life of

the self-lubdcatingbearings. If you feel

they must be lubricated,use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Alwaysobservesafety rules when

pedorming any maintenance.

BRAKE OPERATION

If tractorrequiresmore than six (6) feet

stoppingdistance at high speed in

highestgear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manuel).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section ofthis manual)_

• Keep tiresfree of gasoline, oil,or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE; To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and

interlock systems are working properly. If

your tractor does notfunction as de-

scribed below, repair the problem

immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operatorto leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operatorto leave the

seat shouldshut offthe engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

TrailingEdgeUp _'_ - Mandrel

*A Grade8 heattreatedboltcanbe

identifiedbysixlinesonthebolthead.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade, but if you do, be sure the blade

is balanced,

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a gdndingwheel. Do notattempt

to sharpen while it is on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructionssupplied

with balanoer).

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade onto an unthraaded portion

of the steel bolt or pin and hold the boil

or pin parallel with the ground. If blade

is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end untilthe blade is balanced.

Center Hole

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest positionto

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailingedge up towards deck as

shown.

Blade

5/8" Bolt or Pin-

BATrERY

Your tractor has a battery charging

system which is sufficient fornormal use.

However, periodic charging of the battery

with an automotive charger will extend its

20 life.

• Keepbattery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

NOTE; The odginal equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BA'I-rERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

batteryfrom tractor.

3. Rinse the batterywith plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BA'I-rERY" in the SERVICE AND

ADJUSTMENTS section of this

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary.The beltsare not adjustable.

Replace belts ifthey begin to slipfrom

wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restdct cooling.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

withAPI serviceclassificationSF-SJ.

Select the oil'sSAE viscosity grade

according to your expected operating

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow did to enter the engine

when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the

fitting.

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drainvalve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwiseuntil the

pin is in the locked positionas shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tuba. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

Oil DrainValve

Closed

and

Locked

Position

Cap

DrainTube

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not usedfor 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours ofoperation. Tighten oil fill cap/

dipstick securely each time you check the

oil level. 21

CLEAN AIR SCREEN

Air screen must be kept free of dirtand

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dded gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, end other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

coolingshrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

coolingfins, and/or cooling shrouds

removed will cause engine damage due

to overheating,

AIR FILTER

Yourengine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

itto dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace

if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10.Reinstall air cleaner cover and secure

by tightening knob.

Knob

Foam CaM_

Pm-Cleaner

Plate

Rubber

Seal

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oilchange if the tractor is

used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard end/or damage.

SPARK PLUGS

Replace spark plugs at the beginningof

each mowing season or after every 100

hours ofoperation, whichever occursfirst.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

sectionof this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstruct!ngfuel flow to carbure-

tor, replacement Is required.

1. W'dhengine cool, remove filter and

plug fuel line sections,

2. Place new fuel filter in positionin fuel

line with arrow pointingtowards

carburetor.

3. Be sure there are no fuel line leaks

and damps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

_ Clamp

Clamp/ __Fuel Filter

CLEANING

• Clean engine, battery, seat, finish,etc.

of all foreign matter.

• Keep finished surfaces and wheels free

ofall gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler,air filterand

carburetor are covered to keep water out.

Water in engine can resultin a shortened

22engine life.

,_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignitionkey "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutchin "DISEN-

GAGED" position.

2. If equipped, tum height adjustment

knobto lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rodfrom lock

bracket.

_,CAUTION: Rod is spring loaded. Have

a tight gripon rod and release slowly•

5. Remove retainer spring holding anti-

swaybar to chassis bracketand

disengage anti-swaybar from bracket.

6. Remove four retainer springsfrom

front plate assembly and remove

plate.

7. Remove retainer springsfrom

suspension arms at deck and disen-

gage arms from deck.

8. Raise attachment liftto its highest

position.

9. Slide mower forward and remove belt

from electric clutch pulley.

10.Slide mower out from under rightside

oftractor.

Suspension

BeltTension

Rod

• 4*

(Disengaged_,,

Positon) /_'

Chassis

TO INSTALL MOWER

Follow procedure described in "INSTALL

MOWER AND DRIVE BELT"in the

Assembly section of this manual

TO LEVEL MOWER ROUSING

Adjustthe mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" sectionof this

manual). If tiresare over or

underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpointof both sides of mower,

measure heightfrom bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within t/4" of each other.

• If adjustment is necessa_, make

adjustment on one side of mower only.

• To raise one side of mower, tightenlift

linkadjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

Etectdc

Clutch Pulley

Front Mower

Bracket

Front

Plate

Retainer

Anti-Sway

Bar

Spdngs

(Both Sides)

Mower

Bracket

Botio,'nEdgeof BstlomEdgeof

,T: iround

8uspens_on

L_ Link

Adjustment

Nut

NOTE: Each full turnof adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must he level side-to-

side.If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front linksequally so mower will stay

level side.to-side.

To obtainthe best cutting results, the

mower housing should be adjusted so

thatthe front is approximately 1/8"to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on rightside of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front linksare

equal in length.

• If linksare not equal in length, adjust

one linkto same length as other link.

• To lowerfront of mower loosen nut =E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front then rear, tighten nuts"F"

against trunnion on both front links.

• To raisefront of mower, loosen nut =F"

from trunnion on both front links.

Tighten nut "E"on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten not =F" against

trunnionon both front links.

• Recheck side-to-side adjustment.

=0 oo Mandrel

a o o

BOTH FRONT LINKS MUST BE EQUAL

Assembty_

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.

Engage parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock

bracket.

=CLCAUTION: Rod is spring loaded. Have

a firm grip on rod an release slowly.

4. Remove screws from R.H. mandrel

cover and remove cover.

5. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck

SUrface.

6. Disconnect R.H. suspension arm from

rear deck bracket by removing

reteiner spring.

7. Carefully rollbelt over the topof R.H.

mandrel pulley.

8. Remove belt from electric clutch

pulley.

9. Remove belt from idler pulleys.

10.Check primanj idler arm and two

idlersto see thatthey rotate freely.

11.Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12.Install belt in both idlers.

13.Install new belt onto electdo clutch

pulley.

14.Carefully roll belt into upper groove of

R.H. mandrel pulley.

15.Carefully check belt routing making

sure belt is in the grooves correctly.

16.Reconnect R,H. suspension arm to

rear deck bracket with retainer spring,

17.Reassemble R.H. mandrel cover,

18,Engage belt tension rod by pushing

rod into locking bracket.

Posi_n) Mandrel

Electdc Clutch

. Idler

Pulleys

Spdn

Arm Mandrel

R.H. Suspens;ol

Arm

Pdmar_

TO REPLACE MOWER BLADE DRIVE

BELT

Park the tractor on levelsurface. Engage

parking brake.

1. Remove mower ddve belt (See "TO

REPLACE MOWER DRIVE BELT"in

thissection ofthis manual).

2. Remove mower (See "TO REMOVE

MOWER" inthis sectionofthis manual).

3. Remove screws from L.H. mandrel

cover and removecover.

4. Carefully ronbelt off L.H. mandrel

pulley.

5. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel

pulley.

6. Remove any dirt or grasswhich may

have accumulated around mandrels

and entire upper deck surface.

7. Check secondary idler arm and idler

pulley to see thatthey rotatefreely.

8. Be surespringis hooked in secondary

idler arm and secondaryspring arm.

9. Installnew belt in towergrooveof R.H.

mandrel pulley, idler pulley, and center

mandrel pulley as shown.

10.Carefully rollbelt over L.H. mandrel

pulley. Make sure belt is in all grooves

properly.

11. Reinstall L.H. mandrel cover.

12. Reinstallmower to tractor (See

"INSTALL MOWER AND DRIVE BELT"

in the Assemblysection of this manual).

13. Reassemble mower drive belt (See

"TO REPLACE MOWER DRIVE BELT"

in thissectionof this manual).

L.H. SecondaP/IdlerArm

Secondary

Arm

Mandrel

Pulley

R.H.

Mandrel

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted onthe

side of the transaxle.

if tractorrequiresmorethan six (6) feet

stopping distanceat highspeed in

highest gear on a level dry concrete or

paved surface, then brake must be

adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operatingarm and nut "A" on brake

rod.

3. If distance is otherthan 1-1/2", loosen

jam nut and tum nut "A" untildistance

becomes 1-1/2". Retightan jam nut

againstnut=A".

4. Road test tractorfor proper stopping

distanceas statedabove. Readjust if

necessary. If stoppingdistanceis still

greater than six (6) feet in highestgear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

WITH PARKING BRAKE "ENGAGED"

Nut =A"

Jam Nut

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there isa

belt installationguide decal on bottom

side of left footrest.

1. Remove mower (See "TO REMOVE

MOWER" inthis section ofthis

manual.)

2. Disconnect clutch wire hamese.

3. Remove clutch tocator.

4. Remove belt from stationary idler and

clutching idler.

5. Pullbelt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

6. Pullbelt toward front oftractor and

remove downwards from around

electric clutch.

7. Install new belt by reversing above

procedure.

Clutch

Electdc Locator

C=oh

Clutching/ U/'3 lr__- -_lh\

Idlestati°naP_r I 1'_)_ , 11")

Transaxle_i l,ll

Pulley /A\I[J _7",;_?Jl/Clutch

TRANSAXLE GEAR SHIFT LEVER

NEUTRAL ADJUSTMENT

The traneaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

tghate)position. The adjustment is preset at

e fautory; however, ffadjustment is

needed, proceed as follows:

1. Make sure traneexle is in neutral (N).

NOTE: When the tractor rear wheels

move freely, the transaxla is in neutral.

2. Loosen adjustment bolt in front ofthe

right rear wheel.

3. Position the gear shift lever in the

neutral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to ad ustment bolt, move mower

deck heightto the lowest position.

Gearshift Lever_.._, Neutral

_ustrnent Bolt

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steedng wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steedng wheel and reassemble per

instructionsin the Assembly section of

this manual.

FRONT WH EELTOE-IN/CAMBER

The front wheel toe-in and camber are

notadjustable on your tractor. If damage

has occurredto affect the frontwheel toe-

in or camber, contact your nearest Sears

or other qualifiedservice center.

TO REMOVEWHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel containsa square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire puncturesand prevent

flat tires due to slow leaks, tire sealant

may be pumbased from your local parts

dealer. Tire sealant also preventstire dry

SquareKS"y(Rear ; _,_

WheelOnly)L-..-----_=_" _

TOSTARTENGINEWlTHAWEAK

BATTERY

_,CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

battedes. Always wear eye protection

when around batteries.

If your battery istoo weak to startthe

engine, it should be recharged. (See

"BATTERY" inthe MAINTENANCE

section of this manual).

If "jumper cables"are usedfor emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehical must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start othervehicles.

TO ATrACH JUMPER CABLES -

1. Connect each end of the RED cable to

the POSITIVE (+) terminal ofeach

battery, takingcare not to short

against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal offully

charged battery.

3. Connect the other end ofthe BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

"Positive"(÷,__Negative" (-)

REPLACING BA'rrERY

ACAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings,etc.

Positiveterminal must be connected first

to prevent sparkingfrom accidental

grounding.

t. Lifthoodto raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

removebattery fromtractor.

4. Install new battery with terminals in

same positionas old battery,

5. Reinstall terminal guard.

6. First connect RED battery cableto

positive (+) battery terminal with hex

boltand keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) batteryterminal with

remaining hex bolt and keps nut.

Tighten securely

8, Close terminal access doors.

9. Close hood. Hex

KepsNut _ / Bo_1

Door _

." _Positive (Red)

Terminal_ _L _Cable

TO REPLACE HEADLIGHT LAMP

_CAUTION: When lit the halogen lamps

get extremely hot.He d amp assembly Dy

the holder and do not touch the bulb.

1. Raise hood.

2. Disconnect harness from lamp

assembly.

3. Rotate counterclockwise and pull

lamp assembly out ofthe hole in the

backside of the grill.

4. Insert new lamp assembly and rotate

clockwise to look.

5. Reconnect harness to lamp assembly.

6. Close hood.

INTERLOCKS AND RELAYS

Looseor damaged wiringmay cause your

tractorto run poody, stop running,or

preventit from starting.

• Check widng. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive.type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand infront oftractor. Grasp hoodat

sides, tilttoward engine and liftoff of

tractor.

4. To replace, reverse above procedure,

)

Headlight

WireConnector

ENGINE

Maintenance, repair, or replacement of

the emission contml devices end sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual.Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THRO'I'rLE CONTROL

CABLE

The throttlecontrol has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control leverto fast position.

2. Check that speed control lever is

against stop screw. If itis not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

Idle Fuel Adjusting Idle Speed

Needle Adjusting

Screw

Throttle

Control

3hoke

/ Cm'rol

Cable

Screw

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

cantrol (located on dash panel} to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (See "AIR FILTER" in the

Maintenance section of this manual}.

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable untilchoke is completely

closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Full Choke

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

In (clockwise) decreases the supplyof

fuel to the engine givinga leaner fuel/air

mixture. Turningthe adjusting needles out

(counterclockwise)increases the supply

of fuel to the engine giving a richer fuel/

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETI'IN G -

1. Be sure you have a clean air filter, and

the throttle control cable is adjusted

properly (see "TO ADJUST

THRO'I-rLE CONTROL CABLE" inthe

Service and Adjustments section of

this manual).

2. With engine off tum idle fuel adjusting

needle In (clockwise) closing if finger

tight and then turn out (countemlock-

wise} 1turn.

FINAL SE'r-rlNG -

1. Start engine and allow to warm forfive

minutes. Make final adjustments with

engine running and shiWmotion

control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle soeed settina - With throttle

control lever in slow position, engine

should idle at 1200 RPM. If engine

idles too slow or fast, tam idle speed

adjustingscrew in or out untilcorrect

idle is attained.

3. Idle fuel needle settine - With throttle

control lever in slow position, turn idle

fuel adjusting needle In (clockwise)

until engine speed decreases and

then tam out (countemlockwise)

approximately 3/4 tam to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

5. Move throttle controllever from slow to

fast position, If engine hesitates or

dies, tum idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stopis factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor,which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-govemed high speed needs

adjusting, cordacta Sears orotherqualified

service center, which has proper equip-

ment and expedanca to make any

necessary adjustments.

air mixture.

Immediately prepare your tractorfor

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

ACAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up aUrusted or chipped paint

surfaces; sand lightly before painting.

BATI'ERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"ro CLEAN BA'R'ERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or clampsurfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It isimportantto prevent

gum deposites from forming in essential

fuel system parts such as carburetor,fuel

hose, or tank dudng storage.

Also, expedance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of and engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run untilthe

fuel lines and carburetor are empty.

• Never usa engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits dudngstorage. Add

stabilizerto gasoline in fuel tank or

storage container. Always followthe mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if usingfuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignitionkey to "START" position

for a few seconds to distributeoil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

startsto rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protectionfmm dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractorto rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are stillwarm.

TROUBLESHOOTINGCHART

PROBLEM CAUSE

Will not start 1. Out offuel.

2. Engine not "CHOKED"

properly,

Herd to start

Englnewilinot

turn over

3. Engine flooded.

4, Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged widng.

9. Carburetor out ofadjustment.

10.Engine valves out of

adjustment.

1. Dirty air filter,

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirtyfuel.

6. Loose or damaged wiring.

7. Carburetor outof adjustment.

Enginevalves outof

adjustment.

1. Clutch/brake pedal not

depressed.

2. Attachment clutchis

engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged widng.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

CORRECTION

1. Fill fuel tank.

2. See"TO START ENGINE"

in Operation section.

3. Wait several minutes

before attempting to start.

4, Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

8. Check all widng.

9. See "To Adjust Carburetor"

in Service Adjustments

section.

1O.Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace

battery.

4. Replace fuel filter.

5. Drain fuel tank and refill

with fresh gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service Adjustments

section.

8. Contact a Sears or other

qualified service center..

1. Depress clutch/brake

pedal.

2. Disengage attachment

clutch.

3. Recharge or replace

battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all widng.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

Faulty operator presence

swithch(es).

Engine clicks but 1. Weak or dead battery. 1. Recharge or replace batter

will not start 2. Corroded battery terminals. 2. Clean battery terminals.

3. Loose or damaged widng. 3. Check all widng.

4. Faulty solenoid or starter. 4. Check/replace solenoid or

starter.

TROUBLESHOOTING CHART

PROBLEM CAUSE

Lossofpowar 1. C_ingtoo mu_ gms_oo

Excessive

vibr_ion

Engine continues

to run

when operator

leaves seat

with attachment

clutch engaged

Poorcut-uneven

fast.

2. Throttle in "CHOKE"

position.

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirtyfuel fiifer.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose,

11.Dirty engine air screen/fins.

12.Dirty/clogged muffler.

13.Loose or damaged wiring.

14.Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Wom, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

holes from buildupof

grass, leaves, and trash

around mandrels.

CORRECTION

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttlecontrol.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil !evel/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill wltl

fresh gasoline.

9. Drain fuel tank and carbure.

tar, refilltank with fresh

gasoline and replace fuel

filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air ecreenifin,,

12. Clean/replace muffler.

13.Check all wiring.

14.Sea "To Adjust Carburetor"

in Service Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

1. Check wiring, switches ant

connections. If not

corrected, contact a

Sears or other qualified

service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

TROUBLESHOOTINGCHART

PROBLEM CAUSE CORRECTION

Mowerbladeswill 1. Obstructioninclutch 1. Removeobstruction.

notrotate mechanism.

2. Worn/damaged mower 2. Replace mower drive belt,

drive belt.

3. Frozen idler pulley. 3. Replace idler pulley.

4. Frozen blade mandrel. 4. Replace blade mandrel.

Poor grass 1. Engine speed too slow.

discharge

2, Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

15. Low/uneven tire air

pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades impropedy installed.

10.Improper blades used.

11.Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Place throttlecontrol in

"FAST" position.

2. Shiftto slower speed.

3. Allow grassto dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edg(

down.

10.Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

Headlight(a) not 1. Switch is"OFF". 1. Turn switch=ON".

working 2. Bulb(s) or lamp(s) burned 2. Replace bulb(s) or

(ifso equipped) out. lamp(s).

3. Faulty lightswitch. 3. Check/replace light switch.

4. Loose or damaged wiring. 4. Check wiring and

connections.

5. Blown fuse. 5. Replace fuse.

Battery wlll not 1. Bad battery cell(s), t. Replace battery.

charge 2. Poor cable connections. 2. Check]clean all

connections.

3. Faulty regulator 3. Replace regulator.

(if so equipped).

4. Faulty alternator. 4. Replace alternator.

Engine"backfires" 1. Engine throttle control not 1. Move throttle control to

whenturnlng set at "SLOW" position "SLOW" position and allow

angine"OFF" for 30 seconds before to idle for 30 seconds befor

stopping engine, stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.272232

AMM_'_ER

FUSE

i I

....... J

Ct.UTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT cCCUF_ED)

C G I

:©'

I i

: :F

_B , ..........

)

, E _ , _1

, A , , EL_EGTRICCLUTCH

D I .

...... J _85 p_l,

PTO (DIS

I i

' : 30

[ _._) OTA L

OPERATOR PRESENCE

REI.AY #1

SPARK

UNIT

pLUGS ON

TV_IN GYL ENGINES)

IGNITION SWITCH

OFF _AI N(_IE

ST,_T 0÷8+AI NONE

RUN_tI_h'T _A1 _2_L

RUN Eu_A1 NIXIE

HEAD*

UGHTS

REMOVABLE NON*REMOVABLE

CONNECTIONS CONNECTIONS

'/_1RINQ INSULATED CUPS

NOTE: IF WIRINQ INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

GFC

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272232

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272232

KEY PART

NO. NO, DESCRIPTION

NOTE:

163465 Battery

74760412 BoB,Hex 1/4.20 x _4

7603,1 Tray, Battery

145211 Bolt, Btr Front 1/4-20 x 7-1/2

150109 Holddewn BatteW Front Mount

145769 Nut, Push Nylon Battery Front 1/4

153664 Switch Interlock Push-In

175449 Harness, Ught

8860R Cable, Battery

146148 Cable, Battery

175158 Fu_e

73510400 Nut Keps Hex 1/4-20 UNC

145491 Cable, Ground

160784 Switch, Seat

175442 Switch, Ignition

175447 Key,Molded, Craftsman

178451 Harness, Ignition

175548 Ammeter 15Amp

175549 Hourmeter Snap-In

178461 Switch Pto 3 Pdt Red Delta

17490508 Screw Tndml 5/16-16 x 1/2

175448 Lamp Assembly

109748X Relay ASm

176717 Clamp Bacl<Amp Gauge

176730 Washer LockAmp Gauge

176733 Nut

176732 _arnp Hourmetm

All component dimensions given In U.S, inches

1 Inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272232

CHASSISAND ENCLOSURES

21S

212

168

TRACTOR - - MODEL NUMBER 917.272232

CHASSISAND ENCLOSURES

KEY PART

NO, NO. DESCRIPTION

1 174619 Chassis

2 178554 Drawhar

3 17060612 Screw, 3/8-18 x 3/4

9 172542X418 Dash

10 ST[To33710 BOR,Cardage 3/8-18 x 1

11 174996 Panel, Dash, LH

13 179174X010 Panel, Dash, RH

14 17_ Screw Thdm[ 3/8-18 x 1/2

17 174989 HOOdAssembly

18 126938X Bumper Hood

20 156437 Plale Battery S]_¢T

23 124(Y28X BushingSnap

25 19131312 Washer 13/32 x 13/18 x 12 Gauge

26 $3_541437 Locknut, Hex, with Insert 3/8-16 UNC

28 174945X418 Gd_le,MS-558

29 174944X418 Lens, Gdfle

30 175892X615 Fende r/_,=ootrest

31 139976 Bracket, Fender/Support

37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT

38 175710 Bracket Asm Pivot Mower Rear

42 172545)(599 Lens LH

43 172544X599 Lens RH

58 174993 Duct Hood

60 STD533707 Bo_t Rdhd Sqnk 3/8-16 UNC x 3/4

64 174997 Dash LowerSrl'T

74 STD541437 NutCrownlock3/8-16 UNC

114 158112 Keeper Bert Rear Lh STL

115 17060620 Scew 3/8-16 x 1-1/4

142 175702 Plate Relnforcemerd STLT

143 154968 Bracket Swa,ybar Chassis

144 175582 Bracket FootrestSTLT

145 158524 Rod Pivot ChasslsJHood

154 174679 Bracket Dash Rh

155 174680 Bracket Dash Lh

156 163805 Striker Plate

157 163806 Magrmt YrGT

158 162037 Parking Brake Bkrt

15_ 155123X418 Cupholder Stl BIk

166 164863 HWHDH:-Lo. #13-16 x 3/4

206 170168 BoltShoulder 8/16-18

207 17670508 Screw Thdrol 5/16-18 x 1/2

209 1_12 Screw Hexwsh Thdr 3/8-16 x 3/4

211 145212 Nut Hexllange Lock

212 174988 Bracket Pivot Hood LTX

215 172543X818 Bumper

NO'IE: All component dimensions given In U.S. Inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272232

GROUNDDRIVE

TRACTOR -- MODEL NUMBER 917.272232

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

Trarksaxle(See Breakdown) 62 123533X Cover, Pedal

Peehess25o-54oC 63 175417 Pulley, Clutch

146682 Spring, Retain, Brake 65 126167X Washer

123666X pulley, Transaxle 66 154?78 Keeper, Belt, Engine, Fool-

12000028 Ring,Retainer Proof

121520X Sft_o, Torque 74 137057 Spacer, Axte

17060512 Screw 5/16-18x3/4 75 121749X WaSher 25/32x 1-1/4x16

165866 Red Shifter Fender STLT Ga.

174367 Clutch Elect EVX 76 STD581075 E-Ring

STC561210 Pin, Cotter 77 123583X Key, Square 2.0 x .1845/

105701X Washer, Shift Plate .1865

74550412 Bolt 1/4-28 UNF W/Patch 78 12174OX Washer 25/32 x 1-5/8 x 16

Gr. 8 Ga

10040400 Washer Loak Hvy He]lcai 79 STD580(_5 Key Woodnlff

ST]_5414Ol Nut Lock Hx Wllns 5/16-18unc 80 145090 Arm, ShWi

10040700 Washer Lock 7/16 81 165592 Sheft Asm Cross Tapered 650

STD523710 Bolt FinHex 3/8-16UNC x 1 20

Gr5 8_ 165711 Spdng,Torsion

STD541437" Nut 83 19171216 Washer 17132 x 3/4 x 16 Ga.

173937 Bolt Hex 7/16-20 x 4 84 166231 Unk TraJlsaxle

106933X Knob 65 150360 Nut, N/lock

130804 Red, Srake 89 15O391X418 Console, Shilt, STLT

178269 BraCketAsm Anti*Rotate EVX 90 124O46X Nut. SaifoThding, Wsh Hd 1/4

STD541237 Nut 86 $3D624O03 Retainer Spdng 1"

1_o888X Spitng, Brake Red 112 19091210 Washer 9/32 x 3/4 x 10 Ga.

STC5515O7 Washer 113 127285X Strap Torque 90 Degrees

S_:)561210 Pin 116 72140608 Bo9RDHD 5/6-16 x 1

175798 Rod, Parking Brake 120 73900600 NUt Lock 3,/8-16

175799X505 Cap, parking Brake 145 74490540 Bo!t,Hex Flghd 5/16-16 Gr. 5

169592 Sracket, Transaxle 150 175456 Spacer Retalner

ST[_2OlO7 Solt 151 19133210 Washer 13/32 x 2 x 10 Ga_

175578 Shaft/_sembly, Foot Pedal 156 166002 Washer Srfted 5/161D x 1.125

120183X Bearing, Nylon 158 165589 Bracket Shift Mount

$3_551062 Washer 159 165494 Hub Tapered Flange Shitt U

S'1D571810 RolIPIn 161 72140406 Bett Rdhd Sqnk 1/4-20 x 5/4

165936 Pulley, Idler, Flat Gr.5

74760648 Bolt Fin Hex 3/6-16 x 3 102 73680400 NutCrownlock 1/4-20 Unc

175461 Spacer, Split .395 x .59 163 74780416 Bolt Hex Fin 1/4-20Unc x 1 Gr

175556 Keeper, Belt, Idler 5

19131312 Washer 13/32 x 13/16 x 12 164 19091010 Washer 5!8 x .281 x 10 Ga

Ga_ 165 165623 Bracket Pivot Lever

127783 Pulley, Idler, V-Groovn, 166 166880 Screw 5/16-18 x 5/8

Plastic 168 165492 Bo6 Shoulder 5/16-18 x .561

154407 Bellcrank Clutch Grad Dry Stl 169 165580 Plale Fastening Lt

123205X Retainer, Bait 170 1_ Keeper Belt Transaxte Gear

STD52O715 Bolt 197 169613 NyllnerSnap-In

$1_541437 Nut Crown Lock3/8-16 UNC 198 169593 Washer Nyliner

STD5414Ol Nut Crown Lock5/16-18 UNC 202 72110612 Bett Carr. SH 3/6-16 x 1°1/2

105710X Link, Clutch Gr. 5

10570_X Spdng, Clutch Return 204 17060512 Screw 5/16-18 x 3/4 SMGML

1706_i16 Screw 3/6-16 x 1 212 145212 NUt Hex Flange Lock

130801 V-Bait, Ground Drive NOTE: All component dimensions given in U.S. Inch_

169691 Keeper, Belt, Center Span 1 Inch = 25.4 rnm

17060612 Screw 3/3-16 x 3/4

TRACTOR -- MODEL NUMBER 917.272232

STEERINGASSEMBLY

TRACTOR - - MODEL NUMBER 917.272232

STEERINGASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 175139X418 Steering Wheel

2 172393 Axle Assembly Cast Iron

3 169840 Spind/e Assembly, LH.

4 169839 Spindle Assembly, R.H.

5 6261_H Bearing, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Gauge

6 12000029 Ring, Klip

10 175121 Dr_k

11 10040600 Washar Lock 3/8

12 73940800 Nut Hex Jam Toplock 1/2-20 Unf

13 136516 Spacer Brg Axle Front

15 145212 Nut Hexflange Lock

17 177883 Shaft Assembly, Steering

29 17060612 Screw, 3/8-16 x 3/4

3_ 170162 Rod,T_e

33 19111216 Washer 11/22 x 3/4 x 16 Ga/

34 $1_551131 Washer Lock Hvy Spr. 5/16

36 73540500 Locknut 5/16-24 Unt

36 155105 Bushing, Steering

37 152927 Screw

38 175140X416 Ir_sed,Steering Wheel

40 _1537 Gdpco Nut

41 159945 Adaptor, Steedng Wheel

42 174530X416 Boot, Steedng Shaft

43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

46 121232X Cap, Spindle

65 160367 Spacer Brace Axle

67 72140618 BoltRdnd Sq 3_B-16 UNC x 2-1/4

68 169827 Axle, Brace

71 175146 Steering Asm.

72 19182411 Washer 9/16 Id x 1-1/20d 11 G Zln

82 169835 Bracket Susp Chassis Front

87 173966 Washer Flat .781 x 1 1/2x .14

88 175118 Bolt Shoulder 7/16-20

91 175553 Cl_pSteedng

NO'rE: All component dtrnensiol_sgiven in U.S. inches

1 inch = 25.4 mrn

ENGINE

TRACTOR - - MODEL NUMBER 917.272232

25 17

32 ,34

2i39

OPTIONAL EQUIPMENT I

Spark Arrester

ENGINE

TRACTOR - - MODEL NUMBER 917.272232

KEY PART

NO. NO. DESCRIPTION

175439X505 ControI,Thml6e

....... Engine, (See Bre_ctown) Kohler Model

Number CV624-65578

4 149723 Muffler

5 146699 Pipe Exhaust LH

6 146700 Pipe E_aust RH

8 171877 Bolt 5/16-16 UNC x 3/4w/Seres

10 146629 Shield, Heat Muffler

13 24-O41-02 Muffler Gasket (See Engine Breakdown)

14 148456 Tube Drain OilE_wy

16 11050600 Washer, Lock, ExtemaJ Tooth 3/8

17 17490624 Screw Thdml 3/8-16 x 1-1/2

23 169837 Shield, Browning / Debds Guard

25 175441X505 Cheke Conbol

26 73920600 Nut, Keps 3/6-24 UNF

29 137160 Kit, Spark Arrestor

31 157103 TankFLml

32 161696 Cap Asm Fuel

33 123487X Clamp,Hose

34 106082X Pad, Spacer

37 8543R Line, Fuel

38 148315 Plug Drain Oil Easy

39 10_227X Pad, Idler

45 170_12 Screw Hexwsh Thdr 3/6-16 x 3/4

61 73510400 Nut Keps Hex 1/4-20 UNC

101 M73030800 Nut Flange M8-1.25

102 164863 Screw Hwhd H.-Lo #13016 x 3/4

111 10010500 Washer Split

NOTE: All component dimensions given inU.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,272232

SEATASSEMBLY

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 175134 Seat 14 72050412 Bolt, Carriage 1/4-20 x 1-1/2

2 140551 Bracket, Pivot, Seat 15 121249X Spacer, Split

3 71110616 Bolt 16 123740X Spring

4 19131610 Washer 13/32 x 1 x 10 Gauge 17 123976X Locknt_. Flange 1/4 C-rsde 5

5 145006 Clip, push-In Hinged 18 124238X Cap Spring Seat

6 s'rD541437 Nut 21 171852 Bolt, Shoulder 5/10-18 UNC

7 124181X Spring, Seat 22 STD541431 Nul

8 17000616 Screw 3_-16 x 1-1/2 24 19171912 Washer 17/32 x 1-3/16 x 12

9 19131614 Washer 13/32 x 1 x 14 Gauge Gauge

10 174894 pan, Seat Emboss QCK Conn. 25 127018X Bolt, Sho_der 5/16-18 x .62

11 177957 Knob Seat NOTE: All ccrnpo_ent dimensions given _nU,S. tnches

12 121246X Bracket, Switch Mounttng 1 inch = 25.4 turn

13 121248X Brushing,Snap

DECALS

TRACTOR-- MODEL NUMBER 917.272232

24_

KEY PART

NO. NO.

1 177888

2 177249

3 177909

4 177910

5 156368

6 133644

7 177967

8 177916

9 177917

10 156439

11 178482

12 146046

13 177890

14 175291

WHEELS &TIRES

5,8

DESCRIPTION

DecaJ,HooWSeat Name Pie.

Decal, Replacement Fads

Decal, Hood, R.H.

Decal, Hood, LH.

Decal, Fender STLT Opr Inef

Decal, Custorner Maintenance

Decal, Dash Phi

DecaJ, ENCN KP 20 Seam LTX

Decal, ENCN KP 20 Sears LTX

Decal, Fender Danger

Decal, Deck HeaW Duty

Decal, V-Belt Drive Schematic

Decal, Strg Wheel

Decal, V-Belt Schematic

4,10

KEY PART

NO. NO. DESCRIPTION

15 177889 DecalReplc

16 138047 Decef, Battery Diehard

17 164757 Decal, Hp Engine

18 177913 Decal, Panel Side

19 177918 Decal, Blower Houalng

20 149516 Decal, Battery Dngr/Psn Eng

21 174969 Reflector

2_ 174970 Reflector

24 177914 Deca[, Engine

25 177915 Decef, Engine

- - 138311 Decal, Lift Handle

- - 174998X418 Pad Foolrest LH STLT

-- 174999)<418 Pad Footrest RH STLT

-- 179180 Owner's Manuef, English

-- 179181 Owner's Manual, Spanish

KEY PART

NO. NO. DESCRIPTION

1 S_192 Valve Cap, ]3re

2 65139 Stem, Valve

3 177750 Tire, Front

4 59904 Tuhe,FrontTire

(Not Provided, Service Item

Only)

5 106732X417 Rim,Front

6 2781-1 Fitting,Grease (Front Wheel

1 Only)

7 904GH Bealtng, Flange (Front Wheel

On_

8 1Q6108X417 Rim,Rear

9 177751 Tim, Rear

10 7152J Tube, RearTim

{Not Provided, Service Item

11 104757X417 Cap, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: AJlcomponent dimensions given In U.S. inches

1 inch = 25.4 mm

TRACTOR-- MODELNUMBER917.272232

LIFTASSEMBLY

TRACTOR -- MODEL NUMBER 917.272232

LIFTASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 176263 Plunger Assembly

2 159479 Shalt Assembly, Lift

3 178981 Pin, Groove

4 12000002 E.RJng

5 1_11621 Washer 21/32 x 1 x 91G_Jge

6 120183X Beadng, Nylon

7 175830 Gdp, Handle, Fluted

11 175370 Link, Lift, L.H.

12 175371 Link, Lilt, R.H.

13 49(0M Retainer Spring

15 175562 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 175689 Trunni_

18 738008(0 Nut Lockwiwsh 1/2-13 UNC

20 163552 Retainer Spdng

31 176205 Beadng, Fvt, Lift Spherical

3_ 175994 Nut, Lilt Unk 7/19-20

36 155097 P_4nterHeight Indicator

37 193935X Phx3Hole

38 17060516 Screw 5/19-_8 x 1

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

41 195099 Indicator Height Sht

49 145212 Nut Hex/Large LOCk

51 19171416 Washer

52 175802 Suspension AJ'mRH

53 175378 Suspension Arm LH

54 175560 Pin Flange

NOTE: Allcomponent dimensions given in U.S. Inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272232

MOWERDECK

I 33

TRACTOR -- MODEL NUMBER 917.272232

MOWERDECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 174348 DeckWeldrnent Mower 48 55 72140608 Bolt 3/8-16 x 1

3 178944 Bracket Asm., Sway Bar 56 155986X431 Bar Pnt Adj.

5 4_9M Retainer Spflng 57 156941 PinHead Rivet

6 130832 Arm, Suspension, Rear (Sway 72 19131312 Washer 13/32 x 13/16 x 12

Bar) 90 74760516 BoltHex 5/16-t8 x 1

8 174365 Bolt 7/16 Asm. Blade 91 175996 Blacker Asm. Noserolter LH

11 173920 Blade 92 73800600 Nut Lock Hex W/Ins 3/8-16

13 174360 Shaft Asm. w/Lower Bearing Unc

14 174358 AsmGreasable, Mandrel 93 19171416 Washer 17/32 x 7/8

15 110485X Beadn9, Ball, Mandrel 94 176066 Noeero_er

16 174493 Stdpper Mandrel Deck 95 175384 Bracket Asm Noseroller RH

17 72110610 Bo8 RDHD Sq Neck 3/8- 97 133943 Washer Hardened

16xl.25 98 174370 SpringPdmaryDdve

18 72140505 Bolt,Carriage 5/16-18 x 5/8 9_ 175080 Pulley Idler'V"

19 132827 Bolt, Hex Hd, Shoulder 5/16-13 100 72110616 Bolt RDHD Sqnk 3/8-16 UNC x

20 174378 Baffle, Vortex Mower 2

21 73680500 Nut, Crownlock 5/16-16 UNC 107 175294 Baffle Vac Edge Mower

24 105304X Cap, Sleeve 106 72110404 Bolt Car_.

25 178102 Spring, Torsion 109 73680400 Nut Crownlock 1/4-20

26 110452X Nut, Push 110 175016 Arm SpringSecondary

27 174346X428 Deltector Shield 112 174387 Unk Tension Rolief Lever

28 19111016 Washer 11/32 x 5/8 x 16 Ga_ 113 72110508 Bolt Cart. 5/16-18 x 1

29 131491 Rod,Hinge 114 174384 Tension Asm. Relief Lever

30 157722 Screw, Thdroll Washer Head 115 174609 Arm SpdngTension Relief

31 129963 Washer, Spacer Mower Vented 116 137644 Bolt, Shoulder

3_ 177865 Pulley, Mandrel 117 174873 GaugeWheol

33 178342 Nut, Fig. Top Lock Cntr. 9/16 118 73930600 Nut, Centerlock 3/8-16 UNC

36 19131316 Washer 13/32 x13/16 x 16 Ga. 119 19121414 Washer 3/8 x 7/8 x 14 Ga.

37 173437 Pulley, Idler, Flat 121 174371 Spdng SecondaryDdve

39 174375 Putley, Idler, Driven 122 174606 BushingPIvotTension Relief

42 165723 Spacer, Retainer 128 174372 Arm, Idler, pfirnary Deck

43 174373 Arm, Idler Secondary 130 17060616 Screw 3/8-16 x 1.0

45 174343 Cover, Mandrel Deck 1:_ 17060612 Screw Thdrol 3/3-16 x 3/4

46 137729 Screw, Thdroll. t/4-20 x 5/8 180 73800500 Nut Lock Hex W/Lns 5/16-18

47 174369 V-Belt, Mower, Secondaly -- 175312 Deck Complete (Order

48 174368 V-Belt, Mower, Prima W noeerolter separately)

49 73630600 Nut,Crownlock 3/8-16UNC -- 174356 MandrelAsm. Service

50 72110612 Bolt, Can. 3/8-18 x 1-1/2 (Includes Key Nos. 13-15)

Gr. 5

52 175820 Pulley Idler Flat NOTE: All component dimensions given in U. S.

54 74780616 BottFin Hex 3/3-16 x 1 inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272232

PEERLESSTRANSAXLE- - MODELNUMBER206-545C

TRACTOR - - MODEL NUMBER 917.272232

PEERLESSTRANSAXLE- - MODELNUMBER206-545C

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 772147 Transaxle Cover

2 780086A Needle Beahng 5/8"

3 770128 Transaxle Case

4 776395 Countersh_t

5 776409 Outp_ Shaft

6 778364 Spur Gear (38 teeth)

6A 778369 Spur Gear 115teethI

7 778330 Spur Gear 11 teeth

8 792180 Shift Key

8A 792047 Woodruff Key #9

9 784352 Shilt Collar

10 784378 Shift Rod & Fork

11 778334 Bevel Gear (30 teeth)

12 778309 Input Bevel Pinion (13 teeth)

13 778368 Bevel Gear (13 teeth)

(Include. 14)

14 778368 Beval Pinten (13 teeth)

(Include. 13)

15 778370 Ring Gear (43 teeth)

17 786188 Drive Pin

18 786102 Spacer 1.130 X ,695

20 792077A Ball 5/16" die

21 792078 Set Screw 3/8 - 16 x 3/8"

22 792079 Spring .310 OD x .625 L

25 792073A Screw 1/4 - 20 x 1-1/4"

25A 792177 Screw 1/4-20 x 1-3/8"

26 792125 Retaining Ring (pkg of2)

27 792035 Retaining Ring

28 788040 Retaining Ring

29 780072 Thrust Washer .627 ID x.031W

29A 780160 Thruet Washer .762 ID x.031W

29B 780051 Thrust Washer .762 ID x.031W

29C 780199 AofI-Rofation Washer .632

30 780108 Cup Washer 1.127 ID x .032W

31 780001 Flat Washer .750 ID x .056W

(Use As Needed)

31A 780195 FlatWasher .750 ID x ,062W

3_ 788083 OilSeal 5/8"

34 780194 Bushing .563

35 780193 Flanged Bushing 5 / 8" ID

35A 780197 Flanged Bushing .751

36 790075 Brake Disk

37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2)

3_ 786028 DowelPin

40 792076A Flat Washer .312 ID x .059W

DESCRIPTION

41A 790079 Brake Lever

42 792073A Screw 1/4 - 20 x 1-1/4"

42A 792085A Screw 1/4 - 20 x 2 1/4"

43 792075 Le,cknof 5 / 18 - 24

44 790G25 Brake pad Holder

45 786066 Spacer .2625 x 1.0

46 786086 Brake Lever Bracket

47 774690 Axle (11-15 / 16" Long)

48 774691 Axle (16 - 1 / 2" long)

49 778356 Spur Gear (29 teeth)

50 778338 Spur Gear (27 teeth)

51 778354 Spur Gear (23 teeth)

52 778352 Spur Gear (19 teeth)

53 778350 Spur Gear (16 teeth)

54 778346 Spur Gear (15 teeth

56 778355 Spur Gear (11 tee h

57 778337 Spur Gear 113teeth I

58 778353 Spur Gea,r 17 teeth

59 778351 Spur Gear (21 teeth)

60 778349 Spur Gear (24 teeth)

61 778345 Spur Gear (25 teeth)

65 780189 Flat Washer .563 ID x .062W

66 776422 Inpu_ Shaft

67 776396 Shifter & Brake Shaft

69 792170 Retal_ng Ring

70 786187 Spacer .890

71 788069 Square CutRing

71B 7880_2 "O"Ring

76 780090 Flat Washer 1.128 ID x .058w

77 788078A Inverted Retaining Rtng

79 792144 Sphng,4300Dx,5000L

82 778333 Bevel & Spur Gear (30 & 13

teeth)

83 778338 Spur Gear (27 teeth)

85 792154 Oil Fill Plug

87 788(_9A Oil Seal 9 / 16-

150 788093A Liquid Gacket RTV Silicone

157 788088A Oil Seal 3/4"

180 730229A Gear Oil 80W90

900 794712 Replacement MST -20_545C

TransaxLe

NOTE: A]Icon_pormnt dimensions given In U.B, Inches

1 inch = 25,4 rnm

TRACTOR - - MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPE NUMBER65576

_lLinNdrE:Did_oe'SO/uL_pAeNetRREnlAfl: _dRI

TRACTOR - - MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPE NUMBER65578

HEAD/VALVE/BREATHER

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO, DESCRIPTION

1 24-033-01-S Kit, breather cover w/gask_ 1 24-032-01-S Seal, oil front

(Includes 2-4) 2 Crankcase

2 24-041-23-S Gasket. breather (USE: Miniblock 24 782 24)

3 24-096-59-S Cover. breather 3 24-294-13-S Fittin

4 25-139-60-S Plug. alien hd. 1/8" 4 24-380-13-S Pin. o_owel locating(6)

5 M-645020 Screw. hex. flange 5 24-067-13-S Connecting Rod (Std.) (2)

M6xtOx20 (4) 24-067-14-S Connecting Rod (.25) (2)

Piston w/Rlag Set (Std.) (2)

6 25-351-01-S Lifter, valve (4) 6 24-874-17-S (Includes 7, 8)

7 24-755-66_S Kit, valve train (Includes

8,11,12) 24-874-18-S Piston w/Ring Set .25) (2

8 24-411-05-S Rod, push (4) 24-874-19-S Piston w/Ring Set (.50) (2)

9 24-041-08-S Gasket, cylinder head 12) 24-874-14-S Piston w/ring set (.08)

10 24-318-12-S Head assembly, #2 cylinder 7 24-108-11-S Ring Set (Std.) (2)

11 25-186-01-S Arm, rocker 4) 24-108-12-S Ring Set .25/ 2

12 24-599-01-S Pvet, rockerarrn 4 24-108-13-S Ring Set .50 2

13 M-640034-S Screw, hex. flange 6 24-018-0t-S Retainer, piston pin (4)

M6x1.Ox34 (4) 9 12-422-09-S Shim, camshaft _A.R._

14 12-O86-16-S Screw, hex. flange 12-422-13-S Shim, camshaft A.R.

M1Oxl.Sx90 (8) 12-422-07-S Shim, camshaft I_IA,R.

15 24-755-74-S Kit, valve cover - plain 12-422-08-S Shim, camshaft .R.

12-422-10-S Shim, camshaft

(Includes 16,17)

16 24-153-16-S O-Ring 12-422-11-S Shim, camshaft IA.R.I

17 24-086-32-S Screw, shoulder (4) 12-422-12-S Shim, camshaft A.R.

18 24-445-01-S Strap, li_ng 10 24-012-10-S Camshaft

t9 24-016-01-S Valve, exhaust (Std.) (2) 11 52-139-09-S Plug, cup

24-016-02-S Valve, exhaust (.25) (2) 12 M-545010-S Screw, hax. flange

20 24-017-01-S Valve, intake (Std.) (2 M5x0.Sxl0 (2)

24-O17-02-S Valve, intake (,25) (2) 13 24-018-04-S Retainer, reed (2)

21 24-O32-05-S Seal, valve stem (2) 14 24-402-O5-S Reed, breather (2)

15 12-153-01-S O-Ring, lower o_1tilt tube

16 24-126-19-S Bracket, oil fill tube

22 235011-S Retainer, spring (4)

23 24-089-02-S Spring, valve (4)

24 12-173-01-S Cap, valve spring (4) 17 12-123-04-S Tube, oil fib

25 12-755-03-S Kit, retainer (4) 18 M-545016-S Screw, hex. flange

26 24-316-11-S Head assembly, #1 cylinder M5x0.8x16

27 24-755-76-S Kit, valve cover - breather 19 12-153-02-S O-Ring, upper oil fill tube

(Incl. 16,17,28) 20 24-038-O4-S Dipstick assembly (Includes

28 25-313-02-S Grommet, rubber 21, 22)

29 24-755-57-S Kit, breather separator 21 24-755-46-S Kit, oil fill cap (Includes 22)

(Includes 26,30-33) 22 12-153-O3-S O-Ring, dipstick

30 M-545016-S Screw, hex. flange 23 24-018-09-S Retainer, ring

24 M-931010-S Washer, nylon (top)

MSxO,6x16 (2)

31 24-445-02-S Strap, breather 25 28-032-09-S Seal, governor cross shaft

32 24-126-44-S Bracket, breather separator 26 24-468-15-S Washer {bottom)

27 24-144-33-S Shaft, governor cross

33 24-112-12-S Spacer

34 24-294-06-S Fitting

35 24-326-13-S Hose, breather NOTE: All component dimensions given in U.S.

36 24-326-14-S Hose, breather inches 1 inch = 25.4 mm

37 25-237-14-S Clamp, hose (2)

TRACTOR -- MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPENUMBER65578

IGNITIONIELEOTRICA LI

)'allumaae ou Electrioue I

i, _--4

t-+

tq_ 11

AIR INTAKE J

SLOWERHOUSINGANDBAFFLESt

Habitation de souffleur et D_caleFt I

TRACTOR - - MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPE NUMBER65578

IGNITION/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PAWr

NO, NO. DESCRIPTION NO. NO. DESCRIPTION

1 54-755-15-S Kit. grass screen 1 24-027-20-S

(Includes 2-4,and 24

113 18-S) 2 24-100-01-S

2 M-403025-S Screw, hex. cap 3 25-139-16-S

M4xO,7x25 _4 4 24-100-02-S

3 X-25-92-S Washer, pain 5/16" 5 M-545020-S

4 24-112-04-S IA_) screen

pacer, grass 6 M-545016-S

/.4

5 25-086-47-S _ M6

olt, shou der 7 M-551016-S

XI.O X16 S(4)

6 24-157-03-6 Fan 8 M-645016-S

7 12-086-14-S Screw, hex. flange

M10x1.5x46 9 24-146-16-S

8 12-466-03-S Washer, plain 3/8".

9 X'42"15"6 Key 10 24-146-20-S

10 24-02fl-04-S Fty_neel

11 25-403-03-S Rec_fier-regulator 11 24-063-20-S

12 X-25-92-S Washer, plain 3/16"

(2) 12 24-063-14-S

13 24-086-18-S Screw, phillips hd. 11- 13 24-063-58-S

16x7/8 (2)

14 236602-S Connector (3 contact) 14 24-063-23-S

15 54-755-09-S Kit, 15 amp stator 15 M-545610-S

(Includes 24 126 71-

16 12-132-06-S Spark Plug (2)

17 M-548025-S Screw, hex. cap

M5xg.8x25 (2) AIR INTAKE/FILTRATION

18 235173-S Clip, calve

19 48-164-02-S Clip, cable KEY PART

20 X-25-03-S Washer, plain 1/4" NO, NO. DESCRIPTION

21 24-584-01-S Module, ignition (2)

22 M-545020-S Screw. hex. flange 1 24-164-06-S

M5xO.ex20 (4) 2 M-651055-S

NOT ILLUSTRATED

- - 24-126-71-S Bracket, stetor wire 3 24-041-01-S

-- X-22-11-S Washer, lock 1/4 °

-- 24-176-82-S Harness, wiring 4 24-041-14-S

Lead, black (rect.-reg.

5" - 12 gauge 5 24-094-19-S

-- 24-518-12-6 insulated grip barrel 6 24-041-13-S

eyelets)

-- 24-113-18-S Decal, grass screen 7 24-109-10-S

- - 25-454-03-S 33e. wire (3) 8 24-063-02-S

9 47-083-03-S

1O 24-032-03-S

11 24-096-01-6

12 12-100-01-S

13 24.O96-67-S

14 54-755-01-S

15 24-153-20-S

16 25-341-03-S

17 24-063-51-S

Housing, blower

(Incl.2-4)

Nut plasflc (3)

Plug, button 9/16

Nut, plastic (2)

Screw, hex. flange

MSxO.8x20(4)

Screw, hex. flange

M5x0.gx16 (3)

Screw, hex. flange

M5x0.6x16

Screw, hex. flange

M6xl.0x16 6)

Pate, backng - # 2

side

Plate,backing - # 1

sicie

Baffle, cylinderbarrel-

# 2 side

Baffle,valley - #2 side

Baffle, cylinder barrel-

# 1 side

Baffle, valley - #1 side

Screw, hex. flange

M5xO6x10 (2)

Manifold, intake

Screw, hex. flange

M6x1.0x55 (4)

Gasket, intake

manifold (2)

Gasket, mr cleaner

base

Base, air cleaner

Gasket, fuel spifback

cup

Cup, fuel spifback

Precleaner, element

Element, air cleaner

Seal, inner air cleaner

Cover, inner aLr

cleaner

Wing Net

Cover, air cleaner

Wit, knob with seal

(Includes 15 & 16)

O-Ring

Knob, cover

Baffle, fuel spif-back

NO'RE: All componentdimensionsgivenin U.S

inches1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPENUMBER65578

_TARTING 5YS'I'EMI

3dmsrrant Svlt_mel

ENGINECONTROLS

Moteur Contr61e

\ _ _,._.

._ . p _-_,.

OIL PAN! LUBRICATION I

De L'Hulle Fan Lubrlflcatlon I

O! " _I

TRACTOR - - MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPE NUMBER65578

STARTING SYSTEM

KEY PART

NO. NO.

1 M-839080-S

2 25-098-08-S

3 M-84t080-S

4 25-435-04-S

5 25-755-33"5

6 25 141 05-S

7 25-221-01-S

ENGINE CONTROLS

KEY PART

NO. NO.

1 24-211-03-S

2 24-090"33-S

3 M-641060"S

4 24-089-01 -S

5 25-158-08-S

6 24-079-04-S

7 25-158-11-S

8 M-545016-S

9 M-547050-S

10 24-089-O3-S

11 24-126-56-S

12 M-645016-S

13 12-237-01-S

14 24°086-43-5

15 24-090-07-S

16 X-20-1-S

17 M-541050-S

18 24-468_O1-S

19 24-089"45-S

20 M-446030-S

21 24-090-13-S

22 M-545020-S

23 24-089-51-S

24 24-090-05-S

25 41-468-03-S

26 M-403025-S

27 24-079-05-S

OIL PAN/LUBRICATION

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Screw, hex, flange 1 24-199-07-S

M8x1,25xS0 2_

Starter, so enoldshft 2 M-645025-S

assembly (includes 4-

I_'ut, 3 M-631005-S

hex,

flange

Kit, solenoid 4 24-393-08-S

Kit, pinionddve

(Includes6) 5 24-123-05-S

F_tngbrush 6 24-162-26-S

7 24-043-12-S

DESCRIPTION

Bolt, round head

square neck

Lever, governor

Nut, hex. flange

M6xl.0

Sprin.g, linkage.

Bushing, linkage

retaining

Linkage, throttle

Bushing, throttle

linkage

Screw, hex. flange

M5xO.8x16 1)

Nut, hex. ock M5x0.8

Spring, choke return

Bracket, control

Screw, hex. flange

M6x1.0x16 4)

Clamp, cabe 2

Screw, thread formk_g

(2)

Lever, _rotlle actuator

Washer, lock 1/4"

Nut, hex. flange

M5x0.8

Washer, plain 5.5 mm

(3)

Spring, governor

NUT, hex. M4xO.7

Lever, throttle convol

Screw, hex. flange

M5xO.8x20

Spdng, throt_e ,miter

Lever, choke

Washer, spring 1/4"

Screw, he.x. cap

M4x0.7x25

Linkage, choke

12-380-01-S

9 52-448-02-S

10 12-144-02-S

11 24-153-08-S

12 25-139-62-S

13 24-136-01-S

14 52-050-02-S

15 52-032-08-S

16 24-086-17-S

17 24-086-16-S

18 25-139-57-S

Pan, oil assembly

_ncludes 2-10)

crew, hex. flange

M6x1.0x25 (2)

Washer, plaLn6 mm

(_!1 pump assembly

(Includes 5)

Tube, oil pickup

Screen, oil

Kit, governor gear w/

Indudes 8)

Pin, governor

re ulatin

,ock,%g

Shaft, governor gear

O-Rin

Plug, 6ex. ctsk. 3/8"

Nipple, oil filter

Filter, oil

Boai, oil (PTO end)

Screw, hex. flange

MSx1.25x45

Screw, hex. flange

M8xl.25x45 (9)

Plug, sq. hd. solid 3/8'

N.F_T.F.

NOTE: All component dimensions g_ven in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272232

KOHLERENGINE-MODELNUMBERCV624,TYPE NUMBER65578

:RANKSHAFT Vilebrequin

2-_ --i

EXHAUST

EchaDDement I

_j2

:UEL SYSTEM I

Fuel Svsti)me I

TRACTOR - - MODEL NUMBER 917.272232

KOHLER ENGINE-MODELNUMBERCV624,TYPE NUMBER65578

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 24-014-42-S Crankshaft (Inbludes

2 52-139-g9-s Pug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 24-041-02-S Gasket, exhaust (2)

2 25-072-04-S Stud, MSx1,25x33 (4)

NOT ILLUSTRATED

-- PA-65578 Replacement Engine

-- 24-522-221 Short Block

- - 24-782-24 Miblblock

- - 24-755-107-S Gasket Set

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1 24-853-25-S Wrt,carburetorw/

askets

_nbludes 2-4)

2 24-041-15-S G_sket, carburetor

3 24-053-25 Carburetor assembly

(For informationonly

not

available separateiy)

Servicewithkits24-

_57-18-S, 24-757-19-

S, 24-757-20-S. 24-

757-22-S)

4 24-041-14-S Gasket, air cleaner

base

5 M-629gg5-s Stud, M6x1.0x95 (2)

6 M-641060-S Nut, bux. flange

M6xl.0 2)

7 47o154-01-S C p, cabe

8 24-353-03-S Line, fuel 10-5/8° (2)

9 25-237-14-S Clamp, hose (6)

10 24-O86-12-S Screw, hex.cap.

M6x1.7x18 (2)

11 24-393-16-S Pump, fuel- pulse

12 24-100-01-S Nut, plastic(2)

13 15-353-04-S Line, fuel 11o1/2"

14 24-050-02-S Filter,fuel

NOT ILLUSTRATED

-- 24-757-18-S K'_,overhaulw/

askets

,_it, c_oke repairw/

askets

_k, gasket

Kit, solenoidreplace-

ment w/gaskets

-- 24-757-19-S

-- 24-757-2_S

-- 24-757-22-S

NOTE: Allcomponentdimensionsgiven in U.S.

inches 1 inch= 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

¢o

[__ _cautio/NOperate your Tractor up and down the face of slopes (not

AJk greater than 15 !, never across the face. Make turns gredu- I

ally to prevent tipping or loss of control. Exercise extreme

n when changing direction on slopes. I

Forrepairofmajorbrandappliancesinyourown home...

nomatterwhomadeit,nomatterwhosoldit]

1-800-4-MY-HOME e Any_e,dayo_niglt

(14300-469-4e&3) (U.SAandC_da)

WWWJ_'8.¢Om WWW,SI_tS.Ca

ForrepaFrofcarry4nproductslikevacuums,lawnequipment,and

electronics,callforthenearestSearsPartsand RepairCenter.

1-800-488-1222 Anyene,dayornight(U.S.A.ore)

www.lleal_corn

Forthereplacementparts,accessoriesandowner'smanuals

thatyouneedtodo-it-yourseff,callSearsPertsDirectS_!

1-800-366-PART

(1-800-36_7278)

6 am.- 11pm., 7daysa week

(u.s.__y)

wv_.seerLc_oad=lirect

To purchaseor inquireabouta SearsServiceAgreement

orSearsMaintenanceAgreement

1-800-827-6655 (u.s._.) 1-800-361-6665 (Carada)

7&m. -5 pJn.,CST, Mort.- Sat. 9&m. - 8p.m.EST,M- F,4 I_m. Sal.

parape6rr_ de re_ a AuCanadapeurserv_ enfr_

domlctio,ypare ordererpiezas; 1-8004.E-FOYER"c

1-888"SU'HOGARsM (1-8C0-533-68G7)

(1-888-784-6427) w_w_,rs.ca

H°meCentral®J

® Registered Trademark /1e Trademark / su Service Mark o! Seam, Roebuck and Co.

® Mama Regls_'ada / _ Mama de Fdbrk:a/ su Mama de Sorviclo de Seam, Roebuck and Co.

_c Marque de commerce / _o Marque d_posde de Sears, Roebuck and Co.

179180 3.26.01 TR Printedin U.S,A.

Craftsman 917272232 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917272232 Questions and Answers