Craftsman 917270961 20.0-hp automatic lawn tractor User Manual

Owner's Manual

£RAFTZMANo

20.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270961

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and followall Safety Rules

and Instructionsbefore operat-

ingthisequipment.

For answers to yourquestions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.comlcraftsman

Warranty................ :............. _.................. 2

Safety Rules ......... i ...... ...... _.................. 2

Product Specifications ......._...._ ............. 5

Assembly ....... :......_ ...... _ 'o ...... 7

Operatio n ....... .i...... ....... _......_............... 11

Maintenance Schedule _......:................ 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts........................................ 34

Parts Ordering .................... .Back Cover

v t

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will re]_.ir or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or

accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects: Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

2 guard in place.

• Slowdownbeforeturning.

• Never leave a running machine

unattended. Always tum off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or

drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-

related injuries. These operators

should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen -

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope..If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, tum slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful cars of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or intedere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water

heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regu-

larly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting,

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or al-

low objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and tum machine off if

children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

_Look for this symbol to point out impor-

sarety precautions. It means CAU-

TIONI!! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

dAeCA.U'r.ION: In .order toprevent acci-

ntai starting when semng up, trans-

porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spark

plug.

ACAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do notturn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

_CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest pos-

sible speed when on a slope. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground

and cause you to lose control of your trac-

tor.

_,WARN, ING: Th.e engine exhaust from

this prooucl contains cnemicais Known

to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE:

OILTYPE

API-SF/BG/SH):

OIL CAPACITY:

SPARK PLUG:

(GAP: .030")

VALVE

ADJUSTMENT

GROUND

SPEED (MPH):

TIRE

PRESSURE:

CHARGING

SYSTEM:

3.5 GALLONS

UNLEADED

REGULAR

SAE 30

(ABOVE 32°F)

SAE 5W-30

(BELOW 32°FI

3.0PINTS

CHAMPION

RJ19LM OR J19LM

INTAKE: ,004"-.006"

EXHAUST'..007"-.009"

FORWARD: 5.5

REVERSE: 2.4

FRONT: 14 PSI

REAR: 10 PSI

3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATFERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible depend-

ability and performance.

ShOuld you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is

available on this product. Contact your

nearest Sears store for details;

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor:

• Follow the instructionsunder =Mainte-

nance" and "Storage" sections of this

owner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arreSter meeting applicable

local or state laws (if any). If a spark

arrester is useo, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federat laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Department (See

REPAIR PARTS section of this manual).

Steering Wheel

Steering

Wheel

Adapter

Steering

Sleeve

Wheel

Insert

t teering

Extension

Shaft

(1) Hex Bolt

3/8-16 x 1

(1) Lock

washer

3/8

(1) Large Flat

Washer

(1) Hex Bolt

5/16-18 x 1-1/4

(1)

Locknut

5/16-18

sher Seat

17/32 x 1-3/16 x 12 Gauge

(1) Knob j_

(T,-J

(1) Shoulder

Bolt 5/16-18

Keys

(2) Keys

Video Cassette

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (t) Utility knife

(1) 3/4" socket with (1) Tire pressure

drive ratchet gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely,

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove

any staples in skid that may puncture

tires where tractor is to roll oft skid.

Steering

_lJ Wheel insert

Hex Bolt

---------Lock Washer

_ arge Flat

Washer

Boot

Extension

Shaft _ 5/16 Hex Bolt

5116 Locknut-_ ._/"

# ". •

Lower Steering _ t

Shaft ?. ,j__', Tabs

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steering wheel adapter trom

steering wheel and slide adapter onto

steering shaft extension.

• Position steering wheel sO cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery isput into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See =BATTERY"

in Maintenance section of this manual

for charging instructions).

"'" "°' ' Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove• adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bo_t. Tighten shoutder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position

and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its

adjusted position.

• Raise seat and tighten adjustment

knob securely.

Shoulder Bolt

Seat Pan

NOTE: You may now rollor drive you

tractor off the skid. Follow the appropri-

ate instruction below to remove the

tractor from the skid,

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment liftlever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT* in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

[!ILWARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects,

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Release parking brake.

Adjustment Knob

Seat

Flat Washer

• Slowly move the motion control lever

forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

° Turn ignition key to "OFF" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly,

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

propedy adjusted_ See =TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mutcher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck. ,,_'_

• Hook rear latch into hole on back of

mower deck.

_CAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mutcher plate and

allow it to rest on plate while in opera-

tion.

Shield

Mulcher

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower isnow ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

_CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND

SATISFACTION FROM THIS QUALITY

PRODUCT,

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

•/ All assembly instructions have been

completed.

/ No remaining loose parts in carton.

4" Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

/ Seat is adjusted comfortably and

tightened securely.

•/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,f Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped,

/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUF

TRACTOR, PAY EXTRAATTENTION TC

THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - th_

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

=PURGE TRANSMISSION" in the

Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Leam and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEE'["AWAY

FREE WHEEL

(Automatic Models _nly)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch Lever Ignition

Switch

Ammeter .... .. • • •

Lever

Choke Plunger

Throttle

Clutch/

Lift Lever

Height

Adjustment

Knob

Free Wheel

Brake Lever

Moron

Control

Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly

towing the tractor with the engine off,

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE CONTROL - Used to control

engine speed.

The operation of any tractor can result in foreign objects thrown into

the eyes. which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety,mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an Operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

Choke =Engaged" Position

=Disengaged"

Position

Throttk

Brake

=Engaged"

Clutch/

=Disen

Position. Knob. =Brake"

STOPPING Position

Motion

Control

Lever

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to =DISENGAGED"

position.

GROUND DRIVE -

To stop ground drive, depress clutch/

i brake into full "BRAKE

pedal

position.

Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

=backfire".

•Tum ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

dl_ CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by

turning the height adjustment knob in

desired direction.

• Turn knob clockwise ( _ ) to raise

cutting height.

• Turn knob countemleckwise (If_) to

lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

fiat level surface.

• Adjust mower to desired cutting height

(See TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16

Locknut_

Gauge

Wheel

Mounting

Bracket

Gauge Wheel

3houlder

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield place.

Attachment Clutch Lever "Engaged"

Position Lift

Lever High

Position

,':_:'_ Low

Position

Shield

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheel-

ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER

A'n'ACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte:

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness,

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

_1, WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

A CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control

. may not be needed.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to =START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level

ground.

• Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transmission has been warmed up

and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

A CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure

will remove any trapped air reside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic ddve

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever

forward, after the tractor moves

approximately live (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the outarea to the right of the tractor,

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the dght so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of out desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best perton'nance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch With your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting yOur lawn when it is wet.

. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts

Off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

Conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.'

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake Operation _ _

Check Tire Pressure

Check Operator Presence and

T Interlock Systems I_

Check for Loose Fasteners I_ 1_7 Id_

T Lubrication Chart _ V _

0 Check Battery Level

R Clean Battery and Terminels I_

Check Trarmaxle Cooling I_

Adlust Blade Belt(e) Tension II_s

Adjust Motion Drive Belt(s) Tension ll_s

Check Engine Oil Level V _ I_

Change Engine Oil _1,2,._ I_

E Clean Air Rlter _:

N Clean Air S_reen I

G Inspect Muffler/Spark Arrester

Replece Oil Filter (If equipped) =_.2

N Clean Engine Cooling Fins

Replace Spark Plug _= I_

Replace Air Filter Paper Cartridge _=

Replece Fuel Filter I_

1 - Change more often when opt-elf ng under a heavy load or in high ambient temperatures. 5 - If equipped with adju_dabfil syltem.

2 - Service more often when operaifng In _rty or dusty conditions. 6 ° Not required if equipped v_th mathte_rtce-free battery.

3 - If equipped with oil filter, chenge oil every 50 hours. 7 - Tighten _ronl axle pivot bolt to 35 ft.*los, mixbnum.

4 * Replace blades more onen when mowing in land'/soil. DO not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to propedy maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts forwear.

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

(i)Front Wheel ,-,

Bearing

Zerk

Beadng Ze_

(DGeneral Purpose Grease

(_Refer to Maintenance "Engine" Section

IMPORTANT: DO not oil or grease the

_ivot points which have special nylon

earings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubncated; useonly a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always .observe safety rules when

pedormmg any maintenance.

BRAKE OPERATION

Iftractor requires more than six (6) feet

stopping distance at high speed in

highestgear, then brake must be ,

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as descrifSed,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine:

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades,

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer secudng blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 R. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heal

treated.

Mandrel Assembly

Trailing Edge Up _ _/

Blade Center p_

Flat Washer_..._

Lock Washe,_"__ar

_--Hex Bolt (Grade)

*A Grade 8 heat treated boltcan be identified

by sixlines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" _ __n_BLa6e.

Center Hole _!

BATTERY

Your tractor has a battery charging

_/oStem which is sufficient for normal use.

wever, periodic charging of the battery

with an automotive charger will extend

its life.

• Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

NOTE:Theodginalequipmentbatteryon

yourtractoris maintenancefree,Donot

attemptto openorremovecapsor

covers.Addingorcheckinglevelof

electrolyteis notnecessary.

TOCLEANBATTERYANDTERMINALS

Corrosionanddirtonthe batteryand

terminalscan causethebatteryto"leak"

power.

Remove terminal guard, i

Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See =REPLACING

BATTERY in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable,

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or hi_lh pressure

sprayer to clean coohng fins,

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting m

cold weather, these multi-viscosity oils

will result in increased oil consumption

when used above 32°F. Check your

engine oil level more frequently to avoid

possible engine damage from running

low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one

year•

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at "FULL" line on

dipstick.

Oil

Drain ,,,.'_--_ Air Screen

Plug _ .

OIL Fill Ca_

DJpstsick_

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating.Cleanwitha wirebrushor

compressedair to removedirtand

stubborndriedgumfibers.

CLEAN AIR INTAKE/COOUNG

AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (mol'e often

under extremely dusty, dirty conditions),

remove the blower housing and other -

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, .dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

AIR FILTER

Your engine will not run propedy using a

dirty air filler. Clean the foam pre-cleaner

after every 25 hours of operation or

every season. Service paper cartridge

every 100 hours of operation or every

season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off cartridge.

• Wash llin liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil, Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil,

• ff very dirty or damaged, replace pre-

cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

• Remove wing nuts and cartddge plate.

• Carefully remove cartddge to prevent

debris from entering carburetor.

• Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace carfddge.

* Reinstall cartridge plate, wing nuts,

precleaner, cover and secure with

knob(s).

IMPORTANT" Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion ofthe cadddge. Do not oilcadddge.

Do not use pressudzedairtodeanor

dry cadddge.

Cover

Wing

Foam Pre-

Plate

Air Screen

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

Could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting am

shown in =PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections,

• Place new fuel filler in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks

and clamps are propedy positioned.

• Immediately wipe up any spilled

gasoline.

CLEANING

i Clean engine, battery, seat finish etc.

°f all f° reign mauttr_r" h is

Keep fin'shed s aces and wee

free of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

,&CAUTION: Before performing any service or adjustments:

• Depress clutch/brake pedal fully and set parking brake.

• Place motion control lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key =OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Piece attachment clutch in =DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift

clutch spdng off pulley bolt.

• Remove large retainer spring, slide

collar off and push housing guide out of

bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

• Disconnect front links from deck by

removing retainer springs.

• Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

Small Retainer Spring

IMPORTANT: If an attachment other than

the mower deck is to be mounted onthe

tractor, remove the front links and hook

the clutch spring into square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift lever to its highes

position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See =PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

Arms ._;_',._._.-_Square Hole

ine Pulley

Retainer

Anti-Swa'

Link

Sides)

Housing

Large Retainer

Spring 22

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are propedy inflated (See =PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE:Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of

m°we_ °und

Suspension

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side;

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower iS In

its highest position.

Check adjustment on right side of tractor.

Measure distance =D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown,

• Before making any necessary adjust.

ments, check that both front links are

equal in length. Both links should b_

approximately 10-3/8 =.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut =E

on both front links an equal number <

turns.

• When distance =D" is 1/8" to 112"Iow_

at front than rear, tighten nuts "P

against trunnion on both front links.

• To raise front of mower, loosen nut =F

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" Iow_

at front than rear, tighten nut "P

against trunnion on beth front links.

• Recheck side-to-side adjustment.

,Mandrel

"D" "D"

Both Front LinksShould be Equal in Length

Nut

=E"

Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools, Park the tractor

on level sudace. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Pulley Idler

_lley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut =A" on brake

rod.

• If distance is other than 1-9/16", loosen

jam nut and tum nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Nut =A"

Jam Nut

Do not touch this nut. If turther brake

adjustment is necessary contact your

nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level suflace. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

• Pu_!belt toward front of tractor and

remove downward from around

engine pulley.

• Install new belt by reversing above

procedure.

Engine Pulley--

Clutchingldler_ ._

Stationary Idler

, r/1_-.

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

• Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move

forward or backward.

• Hold motion control lever in that

position and turn engine off..

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the

neutral (N) (lock gate) position.

• Tighten adjustment bolt securely,

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to

1/2 inch in the d rect on it s trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps; repeat above

steps until satisfied,

Motion Control Neutral Lock Gate

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when whee s are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor, if damage

has occurred to affect the front wheel

toe-in or camber, contact your nearest

authorized service centerldepartment.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert

square key.

• • Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat.tiv'es due to sl0w leaks, tire

sealant may be PUrchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

Retaining Ring

Axle

Cover

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See

=PURGE TRANSMISSION" in the

Operation section of this manual.

Square Key

(Reef Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emer-

gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batteries.

Bolt

"Positive" (+)

"Negative" (-)

REPLACING BATTERY

• 1,CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

• Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

• Close terminal access doors.

• Close hood.

Hex Bolt

(Red)

Cable

-Negative (Black)

Guard Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor: Grasp hood at

sides, tilt toward engine and liftoff of

tractor.

• To replace, reverse above procedure.

• Remove air cleaner cover, filter and

cartddge plate to expose carburetor

choke (see "AIR FILTER" in the

Customer Responsibilities section of

this manual).

• Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

• Reassemble air cleaner.

Headlight Wire

Connector

Clamp

Quarter

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle

control lever to fast position.

• Check that swivel is against side of

quarter circle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter circle.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as

described below before Iooseningcable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move choke

control (located on dash panel) to full

choke position,

Choke Closed

_Choke

Lever

Casing

Clam_

Screw

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air

mixture. Turning the mixture screw out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

• Be sure you have a clean air filter, and

the throttle control cable and choke

are adjusted propedy (sea above).

• With engine off tum idle mixture screw

in (clockwise) closing it finger tight anc

thentum out (counterclockwise)1-1/4

to 1-1/2tums.

FINALSE'I-rlNG-

• Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

• With throttle control lever in slow

position, hold throttle lever against idle

speed screw and adjust idle speed

screw to obtain 1200 to 1400 RPM.

• While still holding throttle lever against

idle speed screw, turn idle mixture

screw in (clockwise) until engine

begins to die and then turn out

(counterclockwise) until engine runs

rough. Turn screw to a point midway

between those two positions.

• Continue to hold throttle lever against

idle speed screw and adjust idle

speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle mixture screw out

(counterclockwise) 1/8 turn, Repeat

test and continue to adjust, if neces-

sary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-govemed high speed needs

adjusting, contact your nearest autho-

rized service center/department, which

has proper equipment and experience to

make any necessary adjustments.

die Mixture

Screw

Lever

Idle Speed_

Lever _ _r..---=_---,f

\Idle Mixture

Screw

Immediately prepare your tractor for

storage at the end of the season or ifthe

tractor will not be used for 30 days or

more.

_. CAUTION: Never store the tractor

with gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

• Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BAI-rERY

• Fullycharge the battery for Storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see ='1"OCLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nscted and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It isimportant toprevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter, fuel hose, or tank duringstorage.

Also, experience indicates that alcohol

blended fuels called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drai_nthe fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s),

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to =START" position

for a few seconds to distributeoil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

* Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm,

TROUBLESHOOTINGCHART

PROBLEM CAUSE

Will not start • Out of fuel.

Hard to start

Engine will not

turn over

Engine clicks but

will not start

Loss of power

• Engine not "CHOKED"

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

Service Adjustments

• Engine valves out of

adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment.

• Engine valves out of

adjustment.

• Clutch/brake pedal not

depressed

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

• Corroded battery terminals.

• Loose or damaged widng.

• Faulty ignition switch.

• Faulty solenoid or starter.

• Faulty operator presence

switch(es).

• Weak or dead battery.

• Corroded battery terminals.

• Loose or damaged wiring.

• Faulty solenoid or starter.

• Cutting too much grass/too

fast.

• Throttle in "CHOKE"

position.

CORRECTION

• Fill fuel tank.

• See "TO START ENGINE"

in Operation section.

• Wait several minutes before

attempting to start,

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Check all wiring.

i, See "To Adjust Carburetor" in

section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in

Service Adjustments

section.

• Contact an authorized service

center/department.

• Depress clutch/brake pedal.

• Disengage attachment clutch.

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all widng.

• Check/replace ignition switch.

• Check/replace solenoid or

starter.

• Contact an authorized service

center/department.

• Recharge or replace battery.

• Clean battery terminals.

• Check all wiring.

• Check/replace solenoid or

starter.

• Set in =Higher Cut" position/

reduce speed.

• Adjust throttle control,

TROUBLESHOOTINq

PROBLEM

Loss of power

(Continued)

Excessive

vibration

;CHART

CAUSE

•Build-upofgr_s, leaves

andtmshundermowe_

Enginecontinues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

Mower blades will

not rotate

• Dirty air filter.

• Low oil level/dirty oil

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel,

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler.

• Loose or damaged wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

• Worn, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety

presence control system.

• Worn, bent or loose blade.

• Mower deck not level.

• Buildup of grass, leaves,

and trash under mower.

• Bent blade mandrel.

• Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrelS.

• Obstruction in clutch

mechanism. _

• Worn/damaged mower

drive belt.

• Frozen idler pulley.

• Frozen blade mandrel.

CORRECTION

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or chang(

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill wit

fresh gasoline.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/

fins.

• Clead/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an authorized

service center/department.

• Replace blade.

Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

• Check wiring, switches an(

connections. If not correcte,

contact an authorized

service centeddepadment.

• Replace blade. Tighten

blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

• Remove obstruction.

• Replace mower drive belt.

• Replace idler pulley.

• Replace blade mandrel.

TROUBLESHOOTINGCHART

PROBLEM CORRECTION

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

whenturning

engine

"OFF"

CAUSE

• Engine speed too slow.

• Travel speed too fast.

• Wet grass.

I, Mower deck not level.

I • Low/uneven tire air pressure.

• Worn, bent or loose blade.

• Buildup of grass, leaves and

trash under mower.

• Mower drive belt worn.

• Blades improperly installed.

• improper blades used.

• Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

• Switch is "OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged wiring.

Io Blown fuse.

• Bad battery cell(s).

• Poor cable connections.

• Faulty regulator

(if so equipped).

• Faulty alternator.

• Freewheel control in

=disengaged" position.

• Motion drive belt worn,

damaged, or broken.

• Air trapped in transmission

during shipment or

servicing.

• Engine throttle control not

set at "SLOW"

position for 30 seconds

stopping engine.

• Place throttle control in

=FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Rep!ace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

• Replace battery.

• Check]clean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" position.

• Replace motion drive belt.

• Purge transmission.

• Move throttle controlto

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SCHEMATIC

TRACTOR -. MODEL NUMBER 917.270961

AMMETER FUSE

(OPTIONAL)

WHITE

IGNITION

SWITCH

IGNmON SWITCH

STARTER

BLACK

SEAT SWITCH

{CLUTCH OFF) GROUNDING

CONNECTOR

SPARK

PLUG

IGNITION

_ - GAP

UNIT

J (2 PLUGS ON

TWIN CYL ENGINES)

• t4 rOt.T8 AC MIN_• _ f_M _J(3_r's OFF_

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM,

THE LIGHTS ARE NOT

CONNECTED TO THE

BATrERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

_EADUGHTS

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

)

TRACTOR - - MODEL NUMBER 917.270961

ELECTRICAL

i I

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270961

KEY PARr

NO. NO. DESCRIFnON

1 163465 Battery

2 74760412 Bolt,Hex 1/4-20x3/4

8 7603J Tray, Battery

10 145211 Bolt,Btr Front 1/4-20 x 7-I/2

11 150109 HolddownBatteryFmnt Mount

12 145769 Nut, Push Nylon Battery Front 1/4

16 153664 Switch InterlockPush-In

20 73350400 Nut, Hex, Jam 1/4-20

21 166182 Harness, Light Socket (w/4152J)

22 4152J LightBulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 166180 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 145491 Cable,Ground

29 121305X Switch, Seat

30 163968 Switch, Ignition

33 140403 Key, Molded

40 170217 Harness, Ignition

41 71110408 BoltBIkFinHex 1/4-20UNCxl/2

42 131563 Cover,Terminal

43 145673 Solenoid

45 121433X AmmeterRectangular6 Amp

52 141940 ProtectionWire Loop(Hour Meter)

55 17490508 ScrewThdrol 5/16-18x1/2

70 170242 HarnessEngine

NOTE: Allcomponentdimensionsgiven in U.S. inches

1inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.270961

CHASSIS AND ENCLOSURES

58 12

207

2O7

TRACTOR- - MODEL NUMBER 917.270961

CHASSISAND ENCLOSURES

I<L=Y PART

NO, NO. DESCI_IPTION

1 169830

2 169061

3 17060612

5 155272

9 168337X013

t0 STD533710

11 155927

12 145660

13 169118

17 144983X558

18 126938X

20 156437

23 124028)(

25 19131312

26 STD541437

28 166271X558

29 155217X599

30 164919X558

31 139976

37 17490508

38 169834

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD552507

58 140547

60 72140606

64 154796

74 STD541437

142 165867

143 154966

144 154207

145 156524

159 155123X428

206 170165

207 17670508

208 17670608

Chassis

Drawbar

Screw. 3/8-16 x 3/4

BumperH_x_l/Dash

Dash

Bolt,Carriage 3/8-16 x 1

Panel, Dash, LH

Clip TinnermanGrille P/L

Panel, Dash, RH

HoodAssembly

Bumber Hood

Plate Mtg Battery FuelTank

Bushing,Snap, Nylon, Fuel Line

Washer 13/32 x 13/16 x 12 Gauge

Looknut,Hex, with Insert 3/8-16 UNC

Gdlle

Lens, Grille

Fender/Footrest

Bracket, FenderlSupport

Screw, Thdrol. 5/16.18 x 112TYT

Pivot Bracket Assembly, LH, Mower, Rear

Nut LockW/Insert 1/4 - 20 UNC

Washer 9/32 X 7/8 X 16 Ga.

Bracket Gdlle PickoffLH

Screw, Hex Wshd #8-18 x 718

Bracket Grille PickoffRH

BoltFinHex 1/4 -20 UNC X.7S

Air Duct

BoltRdhd Sqnk 3/8-16 UNC x 3/4

DashLowerSTLT

NutCrownlock3/8-16 UNC

Plate ReinforcementSTLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod PivotChassis/Hood

Cuph_der

BoltShoulder5/16.18TT

ScrewThdrol 5/16-18 x 1/2

ScrewThdrol 3/8-16 x 1/2

NOTE: Allcomponentdimensionsgivenin U.S. inches

1ir_ch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.270961

GROUND DRIVE

/ _ "161 !59 158

169

TRACTOR -- MODEL NUMBER 917.270961

GROUND DRIVE

KEY PART _ PART

NO. NO. DESCRIPTION NO. NO.

1 ...... Transaxle (See Breakdown) 73 169182

HydroGr314-0510 74 169496

8 165866 Rod ShiftFenderAdjust 75 121749X

10 STD561210 PinCotter I/8xlCAD 76 STD58t075

14 10040400 WasherLockHwHetieal 77 123583X

15 74490544 BoltHexFLGHD5/16-18GR.5 78 121748X

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 Unc 81 165596

19 STD541437 NutLockHexW/Wsh3/8-16Unc 82 165711

21 130564 Knob, Deluxe 1/2-13 83 19171216

22 169498 Rod, Brake Hydro 84 169594

24 7335(To00 Nut,Hex Jam 3/8-16 Unc 89 164890X428

25 106888X Spdng, BrakeRod 90 124346X

26 STD551037 Washer 95 170201

27 S1"D561210 PinCotter I/8x3/4CAD. 96 4497H

28 145204 Rod, ParkingBrake 116 72110610

29 71673 Cap, Parking Brake 150 165850

30 169592 Bracket, Transaxle 151 19133210

32 74760512 BoltHexHd 5/16-18Uncx3/4 156 166002

34 155071 Shaft, Foot Pedal 158 165589

35 120183X Bearing, Nylon 159 165494

36 19211616 Washer 161 72140406

37 1572H Pin,Roll 162 73680400

38 131494 Pulley, Idler, Flat 163 74780416

39 72110622 Bolt 164 19091010

40 4470J Spacer, Split 165 165623

41 165838 Keeper, Belt Idler 166 166880

42 19131312 Washer 13/32 x 13/16 x 12 Ga. 168 165492

47 127783 Pulley,Idler, V-Groove 169 165580

48 154407 BellcrankClutchGmdDrvSTL 197 169613

49 123205X Retainer, Belt 198 169593

50 STD523715 Bolt 199 169612

51 STD541437 NutCrownlock 3/8-16UNC 200 72140508

52 STD541431 Nut,Crowniock 5/16-16Unc 202 7211(3612

53 105710X Link,Clutch

55 105709X Spring,Return, Clutch

56 s'rD523712 Bolt Hex 3/8-16 x 1-1/4

57 140294 V-Belt, GroundDrive

59 166691 Keeper,Center Span

61 17060612 Screw 3/8-16 x 3/4

62 8883R Cover, Pedal

63 140186 Pulley,Engine

64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5

65 STD551143 Washer

66 154778 Keepsr Belt EngineHydro

70 134683 GuideBelt RH Engine

71 169183 StrapTorque Lh

72 19132012 Washer 13/32 x 1-114 x 12 Ga.

DESCRIPTION

StrapTorque Rh

Spacer, Sp_it

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross

SpdngTorsion

Washer 17/32 x 3/4 x 16 Ga,

LinkTransaxle

Console, Shift

Nut Self-Thd Wsh-hd 1/4Zinc

ControlBypass

Retainer Spring1"Zinc/Cad

BoltCerr. 3/8-16 x 1.25

BushingBellcrankGrd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161Dx 1.125

Bracket Shift Mount

HubTappered FlangeShiftLt

BoltRdhd Sqnk 1/4-20 x 3/4 Gr. _=

NutCrownlockl/4-20 Unc

BoltHex Fin 1/4-20 Unc x 1 Gr, 5

Washer 518x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/6

Bert Shoutder5/16-18 x ,561

Plate Fastening Lt

NylinerSnap-In

Washer Nytiner

BoltShoulder5/16-18UNC

BoltRDHD SQNK 5/16-18UNC x 1

BoltCart SH 3(8-16 x 1-1/2Gr.5

NOTE: Allcomponentdimensionsgivenin U.S. inches

1{r_ch= 25A mm

TRACTOR - - MODEL NUMBER 917.270961

STEERING ASSEMBLY

"" " """-'_ 1

.. 222-'--__22. -.

Ct:!

62 44

TRACTOR -- MODEL NUMBER 917.270961

STEERING ASSEMBLY

KEY PART

NO. NO.

1 139768

2 154427

3 169840

4 169839

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 169832

11 ST0551137

13 136518

15 145212

17 156546

18 57079

19 160395

22 165857

23 165851

25 154406

26 126847X

27 136874

28 19131416

29 17060612

3O STD561210

32 130465

36 155099

37 152927

38 139769

39 1913.3812

40 STD541537

41 100711L

42 145054X428

43 121749)(

44 153720+

46 121232X

47 6855M

51 738(X)500

54 74780520

62 167902

63 74780616

65 160367

66 154404

67 72110618

68 169827

79 19132012

80 74950612

82 169835

85 133835

DESCRIPTION

SteeringWheel

FrontAxle Assembly

Spindle Assembly, L.H.

SpindleAssembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washar 27/32 x 1-1/4 x 16 Gauge

Ring, Kllp

Bearing,SteeringColumn

Link, Drag

Washer, Lock

Spacer, Bearing, Front Axle

Nut, Hexflange Lock

Shaft Assembly, Steedng

Washer, Thrust .515 x .750 x .033

Support, Shaft

Screwhex Wshhd Torx

Pittman Shaft Assembly

Bracket, Steering

Bushing,Link, Drag

Gear, Sector

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Rod,Tie

Bushing,Steering

Screw TT #10-32 x5 X 3/8 Range

Insert, Steering Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Lock NutCenter 3/8-24 UNF

Adaptor,Steering Wheel

Boot, Steering Dash P/L Mtl BIk

Washer 25/32 x 1-1/4 x 16 Gauge

ExtensionSteering Non-Adjust

Cap, Spindle

Fitting,Grease

Nut Lock Hx W/Ins 5/16-18 UNC

BoltRn Hex 5/16-18 UNC x 1-1/4

Kit, Steering Assembly, Service

BoltFin Hex 3/8-16 uric. x 1 Gr. 5

Spacer Brace Axle

BearingArmPittman

Belt RhndSqnk 3/8-16 x 2-I14

Brace Axle

Washer 13/32 x 1-1/4 x 12 Ga

BoltHex Nylon 3/8-16 x 3/4

Bracket Susp Chassis Front

Fastener ChristmasTree

NOTE: Allcomponentdimensionsgivenin U.S. inctles

1 inch = 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.270961

31 33

39 33

I OPTIONAL EQUIPMENT

Spark Arrester

12I

ENGINE

TRACTOR - - MODEL NUMBER 917.270961

_'Y PART

NO. NO. DESCRIPTION

1 162152

2 17720410

3 .......

4 149723

5 144069

6 144O68

7 138129

8 150176

10 145552

11 STD551125

12 ST_o22507

13 165287

14 13280336

15 13200300

16 STD551237

17 17490624

23 169837

25 145996

26 7392(To00

27 152927

29 137180

31 157103

32 161696

33 123487X

34 106082X

37 8543R

38 .......

39 109227X

45 17060612

81 128861

ControlThrotPaddle 32 22

Screw Hex ThdCut 1/4-20x5/8 T

Engine(See Breakdown)Briggs Model No.461707-0145-E1

Muffler Exhaust

Exhaust Asm. Left

Exhaust Asm. Right

ClampTube DoubleEngine

Bolt5/16 - 18 UNC X 3/4 W/Seres

Heat Shield Lt

Washer Lock Hvy. Helical 1/4

Bolt F';nHex 1/4-20 x 3/4

Gasket Muffler

Nipple Pipe 4-1/2"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

ScrewThdro_3/8-16x1-1/2 Tytt

ShieldBrowning/DebrisGuard

ControlChoke

Nut Keps 3/8-24 Unf

Screwl-r #10-32 x5 x 3/8 Flange

ArrestorSpark

Tank Fuel 3 50 Rear

Cap FuelGuage STLT

ClampHose BIk

Spacer Pad

Line Fuel

PlugOil Drain (See Engine Breakdown)

Pad Idler 1.75 x .75 x ,06

Screw3/8-16 x SMGML

Nut, Flange 1/4-20 Starter Nut

NO'rE: All componentdimensions giveninU.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.270961

SEATASSEMBLY

PART

NO. NO.

1 140123

2 140551

3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 155926

11 166369

12 121246X

KEY PART

DESCRIPTION NO. NO. DESCRIP/1ON

Seat 3450 BIk/blkCraftsman

Bracket Pnt PivotSeat (blk }

BoltFin Hex 3/8-16uoc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Push In Hinged

Nut Hex Lock w/Ins 3/8-16 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1,5 SMGML

Washer 13/32 X 1X 14 Ga

Pan Pnt Seat (blk)

KnobSeat

Bracket Pnt MountingSwitch

13 121248X

14 72050412

16 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

25 127018X

BushingSnap BIk Ny150 Id

BoltRdhd Sht Nk 1/4-20x1-1/2

Spacer Split28 X 96 Zinc

Spdng Cprsn 1 27 BIk Pnt

Nut Lock 114Lge Fig Gr 5 Zinc

BoltShoulder5/16-18 Unc-2A

Nut Hex Lockw/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder5/16-18 X 62

NOTE: All componentdimensionsgivenin U,S. inches

I inch = 25.4 mm

DECALS

TRACTOR -- MODEL NUMBER 917.270961

6 7 1

3 4 11 2

PART

NO. NO.

1 156439

2 163205

3 171696

4 171697

5 170933

6 133644

7 171809

9 163204

11 156811

PART

DESCRIPRON NO. NO. DESCRIPTION

Decal FenderDangerSears 13 146046

Decal Fend Auto Sears Go d 14 166927

Decal Hood Rh Craftsman 15 160396

Decal Hood LhCraftsman 19 138047

Decal EngineH/P 20 166887

Decal MaintCustomer 22 149516 .

SearsDom - - 169210

DecalReplacementSrs - - 138311

DecalFenderCmftsmanGold - - 165800X428

Decal FenderSTLTH Oper -_ 165799X428

Inst E/S - - 172847

- - 172848

Decal V-belt Dr SchTractor E

Decal Dash Panel

Decal Mower DdveSchematic

Decal, Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal By Pass LtHydro

Decal LiftHandle

Pad FootrestLhSTLT

Pad FootrestRh STLT

Manual, Owner's(English)

Manual, Owner's (Spanish)

WHEELS & TIRES

2_ 5,0

4,10

KEY PAR)"

NO. NO. DESCRIPTION

59192 Valve Cap, Tire

65139 Stem, Valve

106222X Tire, Front

59904 Tube, FrontTire

(Not Provided, Service Item Only)

106732X427 Rim,Front

278H Fitting,Grease (Front Wheel Only)

9040H Beadng,Flange (FrontWheel Only)

106108X427 Rim,Rear

122082X Tire, Rear

7152J Tube, RearTire

(Not Provided, Service Item Only)

104757X Cap, Axle

144334 Sealant, Tire (10 oz. Tube)

NOTE: All componentdimensionsgivenin U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.270961

LIFTASSEMBLY

29_

_j50 3

TRACTOR - - MODEL NUMBER 917.270961

LIFT ASSEMBLY

KEY PARr

NO. NO. DESCRIPTION

1 159460 Lift Lever inner Wire Asm.

2 159471 Shaft Asm. Lift

3 105767X Pin Groove

4 12000002 E Ring

5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Beadng Nylong

7 125631X Grip Handle Fluted

8 122365X ButtonPlungerRead

11 139865 LinkAsm Lift L.H.

12 139866 LinkAsm Lift R.H.

13 STD624008 Retainer Spring

15 167253 LinkFront

16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 TrunnionBIkZinc

18 73680800 Nut LookW/Wsh 1/2-13 Unc

19 139868 ArmSuspensionMower

20 163552 RetainerSpring

23 110807X Nut,Special

24 19131016 Washer 13/32x5/8x16Ga.

25 2876H Spdng

26 169484 RetainerClip

27 126971X Rod, Adjust Life

28 73350600 Nut, HexJam 3/8-16UNC

29 138057 Knob, InfiniteHeightAdmustment

30 150233 Trunnion,Inf. Height

31 140302 Bearing, Pvt. Lift. Sphedcal

32 73540600 Nut Crownlock3/8-24

36 155097 PointerHeight Indicator

37 123935X Plug Hole BIk 1,485/1.515 Dla

38 17060516 Screw 5/16÷18 x I SMGML

40 19112410 Washer 11/32 x 1-1/2 x 10 Ga

41 155098 IndicatorHeight Stlt

49 145212 Nut, Hex Flange Look

50 110452X Nut, Push Phos. &-Oil

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

MOWERDECK

TRACTOR - - MODEL NUMBER 917.270961

[

.148

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270961

PART

NO. NO.

1 165892

2 STD533107

3 138017

4 165460

5 STD624008

6 130832

8 850857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 19131316

40 STD541437

44 140088

45 STD624003

46 137729

48 133944

49 155066

50 131340

51 STD541410

52 139888

53 131845

54 133943

55 155046

56 165723

59 141043

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

MowerHousing

Bolt

BracketAssembly,Sway Bar,Front

Bracket Sway Bar 38/42"

RetainerSpdng

Arm,Suspension, Rear

Bolt, Hex 3/8-24 x 1.25 Gr. 8

Washer, Lock

Washer, Hardened

Blade,Mulching

Beadng,Ball

ShaftAssembly, Mandrel, Vented

(IncLKey Nurnber 6)

Housing,Mandrel,Vented

Bearing,Ball, Mandrel

Stripper,Vented Mower Deck

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Baffle, Vortex

Nut,Crownlock5/16-18 UNC

StiffenerBracket

Bracket, Deflector

Cap, Sleeve

Spring,Torsion, Deflector

Nut, Push

Shield, Deflector

Washer 11/32 x 5/8 x 16 Ga.

Rod,Hinge

ScrewThdrel RollingWsh Hd

Washer, Spacer

Pulley,Mandrel

Nut,Toplock;Flanged

Bolt

Fastner,Christmas Tree

Pulley, Idler, Flat

Washer 13/32 x 13/16 x 16 Ga.

Nut,Crownlock3/8-16 UNC

Guard, Mandrel, L.H.

Retainer

Screw, Thd. Roll 1/4-20 x 5/8

Washer,Hardened

RollerAssembly,Cam Follower

Bolt,Shoulder#10-24 Grade 5

Locknut

Bolt, Shoulder5/16-18 UNC

Arm Assembly, Pad, Brake

Washer,Hardened

Arm, Idler

Spacer, Retainer

Guard, Tuv Idler

67 149846

68 144959

92 STD541437

101 13642O

102 71161010

103 19061216

104 STD551110

105 160793

106 2029J

111 155197

112 155198

113 17060512

114 73510500

115 72110504

116 48981"1

117 165746

118 739306o00

119 19121414

121 143723

128 153390

129 19131312

130 STD523710

131 ST0533710

142 165890

143 157109

144 158634

145 165888

146 165891

147 131335

148 169022

149 165898

!50 1£091216

151 169670

152 169676

153 169674

154 169675

155 169671

156 169672

157 169669

158 17720410

159 STD533717

- - 130794

- - 169583

KnobCustom Oval

V-Belt

Locknut,Hex WANsh 3/8-16 UNC

Cover Mulching42" Black

ScrewTruss Hd Philt0-24 x5/8

Washer#10

Washer Lock

LatchAsm Bagger

NutWeld

Bracket Gauge, Wheel LH

Bracket,Gauge, Wheel'RH

Screw 5/16-18 x 3/4

Nut,Hex Kepe 5/16-18 UNC

Bolt,Carriage 5/16 UNC x 1/2

Bolt,Shoulder

Wheel, Gauge

Nut,Crownldck 3/8-16

Washer 13/32 x 7/8 x 14 Gs.

Bracket

Washer Felt

Washer 13/32 x 13/16x 12 Ga.

Bolt, Fin Hex 3/8-16 unc x 1 Gr.5

Bolt Rdhd Sqnk 3/8-16 UNC x 1

Arm SpringBrake Mower

Bracket Arm Idler 42"

Keeper Belt42" ClutchCable

Pulley Idler Flat

BoltCarraige Idler

Spring Extension

SpdngReturn Idler

Retainer SpdngYellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch42"

Washer flat 3/8" Type B

SpdngRetainer

SpdngRetention Lever

Spacer

RodClutch

Screw Hex Thd Cut 1/4-20 x 5/8

BoltRdhd Sqn 3/8-16 Uncx 1-3/4

Mandrel Assembly(IncludesKey

Numbers8-10, 12-15, 31 and 32)

Mower Deck, Complete (Std deck

- order separately mulcher plate

componentskey nos. 101-106)

NOTE: AllcomponentdimensionsgiveninU.S.inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.270961

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

TRACTOR- - MODEL NUMBER 917.270961

HYDRO GEAR TRANSAXLE . - MODEL NUMBER 314-0510

KL=Y PAR)" I<LcY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351

2 170352

3 170353

4 170354

5 169898

6 170355

7 170356

8 170357

9 170358

10 170359

11 170360

12 169870

13 170361

14 169869

16 170362

17 170363

18 170364

19 150771

23 170365

24 170366

27 170367

28 170368

29 170369

30 170370

31 170371

32 170389

33 142991

34 170390

35 170391

36 170392

37 150792

38 150793

39 150809

40 170393

41 170394

42 170395

43 170396

44 150797

45 170397

46 170398

47 170999

48 170400

49 170401

50 170202

51 170403

52 170404

53 170405

54 170406

55 142977

56 142978

57 150798

58 170407

Main Housing,Assembly

Side Housing,Assembly

Center Section, Assembly

Swashplate,TrunionMachined

Block - Assembly

Sealant 10.50z

Hex Flange Screw 1/4-20 X 1.25

Stud, 5/16-24 Hex DoubleEnd

Shaft, Input

Ring -Retaining

Spacer

Ring-Retaining

Seal, Lip .67 X 1.58 X .276

BallBrg 17mm Id X 40mm Od X

12mm

Hex FlangeHead Screw 5/16-

24X0.75

Lip Seal 18 X 32 X 7

Arm,Control

Bearing, 30x52x13 Thrust

Check PlugAssembly, Washer

Shaft, Motor

Gear - Pinion,13t

10t/48t Gear

Gear, 10t Jackshaft

60t BullGear

Sleeve Bearing .75 X 1.575 X

.625

SleeveBearing(Outboard)

,75xl .750x.625

Washer, 3/4 Id X 1-1/20d X .13

"l_k

Lip SealAxle Seal

Shaft, Axle .75 X 11.39 (Key,

R.H.)

Shaft, Axle .75 X 16,99 (Key,

LH.)

MiterGear (Splined)

Miter Gear 15t (0.5 Id)

Shaft

Ring, SpiralRetaining

Pin, Jackshaft

Magnet,Ring

Spring, Bypass

Hydro Mtg Screw 3/8-24 X 2.5

Long

Filter

Base, Filter

Actuator, Bypass

Rod, Bypass Actuator

Arm, Bypass

RetainingRing .250 External

Seal, Lip .741 X .250 X .250 TC

Flat Washer, 5/8 Id X 1.00d X

.05 Thk

RetainingRing

Bearing, Center Block

Spring -HelicalCompression

Washer

20w-50Oil

Brake Yoke

59 170408 Rotor, Brake

60 142883 Brake Puck

61 142881 Puck Plate

62 142887 Brake ActuatingPin

63 170410 Hfhcs 1/4-20x2W/

Patch,SpacialFlange

64 142892 Bolt, 1/4-20 X 1 W/Patch

65 170411 Spacer

66 170412 Spring, Brake Arm Bias

67 170413 Sq. Hd. Bolt5/16-24-Ribbed

68 170414 Arm, Brake

69 170415 Slotted Hex Nut 5/16-24

70 170416 Cotter Pin3/32 X 3/4

71 170417 Compression SpdngBrake Anti-

Drag

72 170418 Washer, Ht .5 I.D. X 10.D. X

.032

73 142884 Flat - Washer 11/32 I.D. X 7/8

O.D

74 170419 Oil Seal .625 X 1.0 X .25

75 170420 Check Plug Assembly, .027,

Washer

76 170421 Stud, 5/16-24 Friction Pack

77 170422 Puck, .330 X 1.50 X .0975

78 142969 Spring,HelicalComp

79 142980 Spacer

80 150778 Hex LockNut 5/16-24Unjf(Nylon

Insert)

81 170423 Wedge, FrictionPack

82 170424 Clip,Washer .316x1.50x.1046

(Plated)

83 161162 Pin, StandardHeadless

84 170425 Fitting,5/16 Sae 5/32 Tube

85 170426 Hose, ExpansionTank

86 170427 ExpansionTank

87 170424 Cap- Poppet Valve

88 170429 Bolt, SelfTapping 10-32 X 1/2

90 170430 Puck, InnerWedge

93 170431 Spring Clip -HousingThrust

107 170432 Deflector

108 170433 Washer, MotorShaft

.71idx1.15odx.03Othk

109 170434 Plug, Sae #6

111 170435 O-Ring .07 X .301 I,D.

112 170436 Shield, Vent

113 170437 Bracket, SupportExpansionTank

116 170438 SiliconSponge

119 170439 Fan, 7 In.

120 170440 Pulley

121 170441 Hex Lock Nut 1/2-20 (Nylon

insert)

122 170442 Washer, Bellaville

123 170443 Belt Keeper

124 170444 Center Section-Filter-Bypass

Assembly

125 170445 FUterAssembly

126 170446 Fan- PulleyService Assembly

127 170447 Seal -O-Ring Kit

900 166768 Transaxle Comptete

NOTE: All component dimensionsgiven inU.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270961

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

572

1095 VALVE OVERHAUL

GASKET SET

61SA_/

1132 _

1125_

t9 _'

258A [ 1019 LABEL KIT I

I 1058 OWNER'S MANUAL 'l

"k REQUIRES SPECIALTOOLS

15 _ TOINSTALL SEE REPAIR

INSTRUCTION MANUAl

TRACTOR- - MODELNUMBER 917.270961

BRIGGS& STRATTONENGINE-MODELNUMBER461707,TYPENUMBER0145-E1

85g

392,32_

391 _

435 _

971

267_e

1036 LABEL KIT-EMISSION I

TRACTOR - - MODEL NUMBER 917.270961

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145.

697

309

101 513_

1051 _ _)1_ "_d!_

y 803

544 _

801

797

358 GASKET SET

177 O 51A_

38 208

TRACTOR - - MODEL NUMBER 917.270961

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 496583

2 399265

3 91086

4 493304

5 214517

5A 214518

7 271867

7A 271868

8 495754

9 27803

10 94382

10A 94380

11 280225

273390

51A

271188

271189

94565

94239

690666

399264

291675

491180

222698

499180

499181

499182

499183

499184

499285

499186

499187

263129

496319

496320

496314

498541

95017

390420

4945.53

691302

65906

26828

221596

2o__260

494553

261368

214487

393415

496542

21329O

271412

270884

93970

93208

691438

222511

691134

693483

Cylinder Assembly

Bushing/SealKit

•/r Seal-Oil

Sump-Eng_e

Head-Cylinder#1

Head-Cylinder#2

Gasket-CylinderHead #1

Gasket-CylinderHead#2

BreatherAssembly(Cylinder#1)

Gasket-Breather

Screw(BreatherAssembly)

Screw (BreatherCover)

Tube-Breather

./_Gasket-Crankcase (.015" Thick,

Std.)

•k Gasket-Crankcase (.005" Thick)

,/r Gasket-Crankcase (.009" Thick)

Screw(Cylinder Head)

Rug-Oil Drain

Crankshaft

Bushing

Seal-Oil

Flywhe_

Key-Flywheel

PistonAssembly(Standard)

Piston Assembly (.010 "O.S.)

Piston Assembly(.020" O.S.)

Piston Assembly (.030" O.S.)

Ring Set, Piston(Standard)

Ring Set, Piston (.010 "O,S,)

Ring Set, Piston (.020 "O,S,)

Ring Set, Piston (.030 "O.S.)

Lock-PistonPin

PinAssembly,Piston (Std.)

PinAssembly-Piston(.005"

O.S.)

Rod-Connecltng (Standard)

Rod-Connecting(.020 U.S.)

Screw (ConnectingRod)

Valve-Exhaust(Include(s):

Keepar-Valve(Ref, No,42))

Valve-Intake

Spring-Valve(Intake)

Spring-Valve(Exhaust)

Retainer-Valve(Exhaust)

Retainer-Valve(Extlaust)

Keeper-Valve

Tappet-Valve

Camshaft

Slinger-Oil

ShortBlock

Manltold-lntake

Gasket-intake

Gasket-Intake

Screw (Carburetor)

Screw (IntakeManifold)

Screen-Rotating

Washer(Flywheel)

Screw (FlywheelFan)

Body Assembly-Upper

95 690718 Screw(ThmttieValve)

97 693485 Shaft-Throttle

98 807923 Kit-ldieSpeed

102 69G509 • Gasket-CarburetorBody

104 69_506 • Pin-FloatHinge

105 692078 • Valve-Float Needle

107 693482 BodyAssembly-Lower

108 693505 Valve-Choke

109 693498 Shaft-Choke

117 693538 Jet*Main

693500 Jet-Main(High Altitude)

121 491539 CarburstorKit

122 281411 Spacer

125 693479 Carburetor

130 693504 Valve-Thmtlte

133 693512 Fk_at-Carburetor

146 94196 Key-Timing

147 693506 Jet-Pilot

161 496599 Baea-AirCleaner

163 271411 * Gasket-AirCleaner

177 271170 "JrSeal.O-Ring

187 299146 Line-Fuel(CuttoRequired

Length)

197 95063 Screw (BackPlate)

202 262683 Link-MechanicalGovernor

203 280997 Crank-Ben

205 93971 Screw (BellCrank)

209 262352 Spring-Governor

211 261563 Spring-Governor

212 693985 Link-Throttle

215 224816 Guide-Air

219 3.94348 Gear-Governor

220 222773 Washer-Thrust(GovernorGear)

222 491282 Bracket-Contrel

227 491297 Lever-Governor

235 224995 Shield-FuelSpray

240 394358 Filter-Fuel

244 230318 Connestor-Hose(PulseUne)

258 94930 Screw(EngineSump)

267 93897 Screw (CasingClamp)

278 94942 Washer (GovernorLever)

297 94289 Nut-Wing(AirFilterRetainer)

304 691390 Housklg-Blower

305 690960 Screw (BlowerHousing)

306 222846 Shield-Cylinder

306A 223734 Shield-Cylinder

307 94930 Screw (CylinderShield)

309 497596 Motor-Starter

310 94003 Bolt (Starter Motor)

311 497608 Brush Set

332 230674 Nut(Flywheel)

• 333 394891 Armature-Magneto

334 94731 Screw(MagnetoArmature)

337 802592 Plug-Spark

356 494705 Wire-Stop

358 495868 Gasket Set

383 89838 Wrench-Spark Plug

386 693490 0+ Gasket-pump

391 693487 Body-Pump

392 693491 •+ Spring-Pump Diaphragm

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707,TYPE NUMBER 0146-1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

404 223882 Washer(GovernorCrank) 822 693497 Washer-Seal(ThrottleShaft)

423 94674 Screw(AirCleaner BaseI 847 495715 Dipstick/TubeAssembly

425 94823 Screw(AirCleanerCover) 851 493880 Terminal-Cable

432 693492 Q+ Cap-Spring 859 693488 e+ Diaphragm-FuelPump

433 693489 4)+ Diaphragm-FuelPump 861 39_397 Kit-FuelPump

434 693493 Cover-Diaphragm 865 224774 Cover-AirGulde

435 693494 Screw(DiaphragmCover) 865A 224775 Cover-AirGuide

441 222875 Bracket-OilFill 868 497656 Seal-Valve

445 394019 Filter-Air 868A 273312 Seal-Valve

447 93343 Screw (AirGuideCover) 869 261463 Seat-Valve(Intake)

449 94882 Screw (Oil FillBracket) 870 262924 Seat-Valve(Exhaust)

474 93474 Alternator 571 261961 Bushing-Guide(Exhaust)

482 93621 Screw (Alternator) 231215 Bushing-Guide(Intake)

510 497606 Drive-Starter 877 393456 W_re-Aitemator

513 396003 Clutch-Drive 881 495901 Plate-Cover

523 494947 Dipstick 918 393815 Hose-Vacuum(Cylinder.To-}re.

525 495348 Tube.-C_Fill pulsePumpXCutto Required

527 223167 Clamp-Tuhe Length)

535 272490 Filter-Air 934 94627 Screw (FanRetainer)

544 97603 Armature-Starter 955 693513 Rug-Carburetor

552 262332 Bushing(GovernorCrank) 968 225006 Cover-AirCleaner

552A 262331 Bushing(Goven_ Crank) 971 8(;5540 Screw (UpperBodyToLower

562 93853 Bolt-Carriage(GovernorLever) Body)

569 272645 4r Gasket-Base 1005 498157 FarvRywhsel

572 222892 Cover-Breather(Cylinder#2) 1006 224901 Retainer-Fan

573 491304 Plate-Back 1019 496726 Label Kit

592 92278 Nut (GovernorLaver) 1036 499382 Label Kit-Emission

601 95162 Clarnp4-k_se 1051 263060 Ring-Retaining

615 94296 Retainer(GovemorCrenk) 1058 273688 Owner'sManust

615,6, 93898 Retainer-GovernorSheft 1081 280860 .k Seat-O-Rk_j

616 491530 Crank-Govemor 1090 497605 Retainer-Brush

634 491287 4r Seal-GovernorShaft 1095 496047 Gasket Set-ValveOverhaul

634A 271013 Washer-Foam 1125 94724 Screw (CoverPlate)

635 66538 Boot-SparkPlug 1132 94675 Screw (Oil Slinger)

637 69_510 Washer-Seal 1136 94297 Screw (Governor, CorttrolPod

643 496700 Retainer-AirFilter 1137 220680 Washer(Governor,Control Rc

689 262.337 Spring-Friction 1138 94298 Nut (Governor,ControlRod

697 93585 Screw(DriveCap) -- - 460707-0145.EIReplacement Engine

725 280866 Shlald-Heat

726 91362 Gear-Ring _ Includedin GasketSet, Ref Number358.

741 262989 Gear-T'r_ing • IneludedlnCarburetorKIt, Ref Number121.

783 693059 Gear-Starter • IncludedinValue OverhaulKit,Ref Number

797 94010 Nut (StarterTelminal) 1095.

797A 693167 Nut (StarterTerminal) + Included in FuelPump Kft,Ref Number 861

801 3948_ Cap-_ve

802 497607 Cap-End NOTE: AllcomponentdimensionsgiveninU.S. inches

803 497604 Housing-Starter 1inch -=25,4 mm

807 693511 Spacer

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

(.0

l& Operate your Tractor up and down the face of slopes (not I

greater than 15°), never across the face. Make turns gradu- I

ally to prevent tipping or loss of control. Exercise extreme J

caution when changing direction on slopes. I

For in-home major brand repair service:

Call 24 hoursa day, 7 days a week

1-800-4-MY-HOME s" (1-800-469-4663)

Para pedir servicio de reparaci6n a domicilio

1,800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pi_ces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

PartsDirect sM

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

172847 11.10.99 RH Printed in U.S.A.

Craftsman 917270961 20.0-hp automatic lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917270961 Questions and Answers