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Table of contents
Section Page
Warranty and Service ............................................................................................................................................ 2
Table of contents ................................................................................................................................................... 3
Warning ................................................................................................................................................................. 4
Machinery General Safety Warnings .................................................................................................................... 4
General Electrical Cautions ................................................................................................................................... 5
Switch Padlock ...................................................................................................................................................... 5
Safety Instructions for Sawing Systems ................................................................................................................ 6
Introduction ........................................................................................................................................................... 8
Band Saw Features ............................................................................................................................................... 8
Setup and Operation ............................................................................................................................................. 8
Set-up ................................................................................................................................................................ 8
Electrical ................................................................................................................................................................ 9
Connecting to 3-phase power ........................................................................................................................... 9
GROUNDING INSTRUCTIONS ........................................................................................................................ 9
Installing Optional Frame Riser ....................................................................................................................... 12
Installing Optional Rip Fence .......................................................................................................................... 12
Operating Controls .............................................................................................................................................. 13
START/STOP Switch ...................................................................................................................................... 13
Variable Speed Control (Models J-8201VS/J-8203VS) ................................................................................... 13
Operating Instructions ......................................................................................................................................... 13
Saw blades ...................................................................................................................................................... 13
Adjustments ........................................................................................................................................................ 14
Adjusting Blade Support/Guide Height ............................................................................................................ 14
Adjusting Blade Tension .................................................................................................................................. 14
Adjusting Table Angle ..................................................................................................................................... 14
Leveling Work Table ........................................................................................................................................ 14
Adjusting Miter Gauge Slot Parallelism ........................................................................................................... 15
Adjusting Blade Speed (Models J-8201/J-8203) ............................................................................................. 15
Adjusting Blade Speed (Models J-8201VS/J-8203VS) ................................................................................... 15
Changing Clutch Position ................................................................................................................................ 15
Changing Drive Belt Position ........................................................................................................................... 16
Changing Pulley-to-Belt Position ..................................................................................................................... 16
Using Miter System ......................................................................................................................................... 17
Using Rip Fence .............................................................................................................................................. 17
Using the Dust Control Chute .......................................................................................................................... 17
Maintenance ........................................................................................................................................................ 17
Changing Saw Blade ....................................................................................................................................... 17
Replacing drive wheel rubber protectors ......................................................................................................... 19
Draining and refilling the reduction gearbox .................................................................................................... 19
Periodic Maintenance .......................................................................................................................................... 19
Troubleshooting .................................................................................................................................................. 19
Periodic Maintenance .......................................................................................................................................... 20
Troubleshooting the J-8201/8203/8201VS/8203VS ............................................................................................ 21
Replacement Parts .............................................................................................................................................. 22
Exploded View and Parts List – Base – Models J-8201 and J-8203 ............................................................... 23
Exploded View and Parts List – Base – Models J-8201VS and J-8203VS ..................................................... 24
Exploded View – Saw Head – Models J-8201,J-8203,J-8201VS and J-8203VS ............................................ 25
Parts List – Saw Head – Models J-8201,J-8203,J-8201VS and J-8203VS ..................................................... 26
Exploded View – Gearbox – Models J-8201 and J-8203 ................................................................................ 28
Parts List – Gearbox – Models J-8201 and J-8203 ......................................................................................... 29
Exploded View – Gearbox – Models J-8201VS and J-8203VS ....................................................................... 30
Parts List – Gearbox – Models J-8201VS and J-8203VS ............................................................................... 31
Exploded View and Parts List – 5782181 Optional Riser Block – All Models ................................................. 32
Rip Fence Assembly (Optional Equipment) .................................................................................................... 33
Parts List – Rip Fence Assembly (Optional Equipment) ................................................................................. 34
Electrical Connections ......................................................................................................................................... 35
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