Craftsman 917252590 Lawn Tractor User Manual

MODEL NUMBER 917.252590

° Assembly

oOperation

° Customer Responsibilities

o Service and Adjustments

Repair Parts

OWNER'S MANUAL

CAUTION: Read and follow all safety rules and instructions before operating this equipment.

FOR CONSUMER ASSISTANCE HOT LINE, CALL "TH_STOLL FREE NUMBER: 1-800-659-5917

_,, II I'1'11111 ' '111'

.......... ,,, j,,, ,

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

• Be sure the areais clear of other people before mowing Stop

machine if anyone enters the area

• Never carry passengers

• Do not mow in reverse unless absolutely necessary Always

look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place

• Slow down before turning

• Never leave a running machine unattended Always turn off

blades, set parking brake, stop engine, and remove keys

before dismounting.

• Turn off blades when not mowing

• Stop engine before removing grass catcher or unclogging

chute.

. Mow only in daylight or good artificial light.

" Do not operate the machine while under the influence of

alcohol or drugs

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unloading the machine into

a trailer or truck_

!1, SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injuryor death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not mow it.

DO:

. Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc..

• Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tall grass can hide obstacles,

• Use siow speed. Choose a low gear so that you wiU not have

to stop or shift while on the slope

• Follow the manufacturer's recommendations for wheef

weights or counterweights to improve stability.

• Use extra care with grass catchers or other attachments.

These can change the stabifity of the machine.

. Keep all movement on the slopes stowand gradual Do not

make sudden changes in speed or direction

• Avoid starting or stopping on a slope° If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Donottumonslopesunlessnecessary,andthen,turnsiowty

and gradually downhill, if possible_

• Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly turn over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in_

• Do not mow on wet grass., Reduced traction could cause

sliding

• Do not try to stabilize the machine by putting your foot on the

ground

• Do not use grass catcher on steep siopes

iii. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity_ Never assume that

children will remain where you Iast saw them

• Keep chiidren out of the mowing area and under the watchful

care of another responsible adult.

o Be alert and turn machine off if children enter the area

- Before arrd when backing, look behind and down for small

children

- Never carry children They may fall off and be seriously

injured or interfere with safe machine operation

° Never allow children to operate the machine.

• Use exha care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV, SERVICE

- Use extra care in handling gasoline and other fuels, They are

flammable and vapors are explosive

Use only an approved container

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke

Never refuel the machine indoors

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight

and keep equipment in good condition

• Never tamper with safety devices Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris build-up_

Clean oil or fuel spillage Allow machine to cool before

storing

• Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running_

• Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or alfow

objects to be thrown. Frequently check components and

replace with manufacturer's recommended parts, when nec-

essary.

. Mower blades are sharp and can cut Wrap the blade(s) or

wear gloves, and use extra caution when servicing them

• Check brake operation frequently. Adjust and service as

required

Look for this symbol to point out im-

portant safety precautions, it means

CAUTIONH! BECOMEALERT!H YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or' making repairs.

WARNING A

The engine exhaust from this product con-

tains chemicals known to the State of Califor-

nia to cause cancer, birth defects, or other

reproductive harm.

CONGRATULATI_ONS on _,our purchase of a Sears

tractor. It has been designea, engJneeree anct manuTac-

tured to give you the best possible dependability and

performance°

Should you experience any problem you cannot easily

remedy, please contact your nearest Sears Service Cen-

tedDepartmenL We have competent, well-trained tech-

nicians and the proper tools to service or repair this trac-

tor.

Please read and retain this manual. The instructions wil!

enable you to assemble and maintain your unit properly.

Always observe the "SAFETY RULES",

vlODEL

NUMBER 917.252590

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND

ON A PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND

DATE OF PURCHASE AND KEEP 1NA SAFE PLACE

FOR FUTURE REFERENCE°

MAINTENANCE AGREEMENT

A Sears maintenance agreement is available on this prod-

ucL Contact your nearest Sears store for details.,

CUSTOMER RESPONSIBILITIES

. Read and observe the safety rules.

• Fol!ow a regutar schedule in maintaining, caring for and

using your tractor.

. Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual.

PRODUCT SPECIFBCAT ,ONS

HORSEPOWER: 15,5

GASOLINE CAPACITY 3.5 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): SAE 10W-30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

W/O FILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: 040")

VALVE CLEARANCE: NOT ADJUSTABLE

GROUND SPEED (MPH): FORWARD: 562

REVERSE: 2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BLADE BOLT TORQUE: 30-35 FT LBSo

WARNING: This tractor is equipped with an internal

combustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov-

ered land unless the engine's exhaust system is equipped

with aspark arrester meeting applicable local or state laws

(if any). If aspark arrester is used, it should be maintained

in effective working order by the operator.

In the state of California the above is required by law

(Section 4442 of the California Public Resources Code).

Other states may have similar taws. Federal laws apply on

federal lands. A spark arrester for the muffler isavailable

through your nearest Sears Authorized Service Center

(See REPAIR PARTS section of this manual).

nl. n'"'ll, I'nuun'l . n .i n"l_._l,"_qH -

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN R D1NG EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according

to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal

or workmanship,

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc

o Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass

. Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the

equipment according to the instructions contained in the owner's manual

. Riding equipment used for commercial or rental purposes.

LiMiTED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in matefiat or

workmanship and our testing determines the battery will not hold acharge, Sears will replace the battery at no charge

IN-HOME WARRANTY SERVICE ON YOUR CRAFTSMAN RIDING EQUIPMENT iS AVAILABLE AT NO-CHARGE FOR 30

DAYS FROM THE DATE OF PURCHASE PLEASE CONTACT YOUR NEAREST SERVICE CENTER. AFTER 30 DAYS

FROM THE DATE OF PURCHASE, WARRANTY SERVICE IS AVAILABLE BY TAKING YOUR CRAFTSMAN RIDING EQUIP-

MENT TO YOUR NEAREST SEARS SERVICE CENTER. (1N-HOME WARRANTY SERVICE WILL STILL BE AVAILABLE

AFTER 30 DAYS FROM THE DATE OF PURCHASE BUT A STANDARD TRIP CHARGE WILL APPLY,) THIS WARRANTY

APPLIES ONLY WHILE THIS PRODUCT IS IN THE UNITED STATES

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state

SEARS, ROEBUCK AND CO., D/817 WA, HOFFMAN ESTATES, IL 60179

i i .... lu u u uul=l u i ii •......... ................ i

TABLE OF CONTENTS

SAFETY RULES ............................................................ 2

PRODUCT SPECIFICATIONS ...................................... 3

CUSTOMER RESPONSIBILITIES ..................... 3, 16-19

WARRANTY .................................................................. 3

TRACTOR ACCESSORIES .......................................... 5

ASSEMBLY ............................................................... 7-9

OPERATION .......................................................... 10-15

MAINTENANCE SCHEDULE ..................................... 16

SERVICE AND ADJUSTMENTS ........................... 20-25

STORAGE ................................................................... 26

TROUBLESHOOTING .,.,,... ......... ..................... ,. 27-28

REPAIR PARTS - TRACTOR ................................ 30-47

REPAIR PARTS - ENGINE .................................... 48-53

PARTS ORDERINGISERVIOE ............... BACK COVER

NDEX

Accessories ............................................................... 5

Adjustments:

Brake .....................................................22

Carburetor ..........................................25

Mower

Front-To-Back .......................... 21

Side-To-Side ...................................21

Throttle Control Cable .......................25

Air Filter, Engine ...................................................19

Air Screen, Engine ............................... 18

Assembly ................................................................. 7-9

Battery:

Charging .....................................................8

Cleaning ........................................... 17

Starting with Weak Battery ..............24

Storage .........................................................26

Terminals ..................................................... 17

Belt:

Motion Drive

Removal/Replacement ..............22

Mower Belt(s)

Remova}/Replacement ...............22

Blade:

Sharpening ................................................17

Replacement .........................................17

Brake Adjustment .......................................22

Carburetor Adjustment ........................... 25

Controls, Tractor ...........................................11

Customer Responsibilities ...................16-19

Engine:

Air Filter ..................................................19

Air Screen ......................................18

Cooling Fins .....................................19

Englne Oil ...........................................13,18

Fuel Filter ..................................................19

Spark Plug(s) ............................. 19

Tractor:

Battery ..............................................17

Blade .....................................................17

Lubrication Chart ............................16

Maintenance Schedule ...............16

Tire Care ...................................... 8,17,26

Transaxle ,,...........................................18

Cutting Height, Mower .............................12

Electrical:

Intedocks and Relays ......................25

Schematic ..................................................29

Wiring Diagram ................................... 30

Engine:

Air Filter ...............................................19

Air Screen .............................................18

CoolingFins.....................................19

Oil Change ..........................................18

Oil Level .................................................. 18

Oil Type ......................................13,18

Preparation ..................................... 13

Repair Parts ..................................48-53

Starting .............................................. 14

Storage .......................................................26

Filter:

Air Filter ........................................... 19

Fuel .......................................................... 19

Fuel:

Type ........................................................ 14

Storage .............................................26

Fuse ....................................................... 24

Hood Removal/installation .........:..............24

Leveling Mower Deck ...............................21

Lubrication:

Chart ........................................................16

Engine ......................................................18

Maintenance Schedule ............................ 16

Mower:

Adjustment, Front-to-Back ........... 2t

Adjustment, Side-to-Side ............... 2t

Blade Replacement ..........................17

Blade Sharpening ..............................t7

Cutting Height ..........................................12

Installation .........................................20

Operation ............................................13

Removal .............................................20

Mowing Tips ...............................................15

Muffler ............................................................19

Spark Arrester ...............................3,40

Oil:

CoLd Weather Conditions ..........12,18

Engine ...................................................... 18

Storage ...............................................26

Operation ............................................................! 0-15

Operating Mower ......................................13

Options:

Accessories ..................................... 5

Spark Arrester .......................................3,40

Parking Brake ..................................... 11-12

Parts Bag .....................:..................................6

Parts, Replacement/Repair ...............30-47

P_oduct Specifications .....................................3

Repair Parts .........................................30-47

Safety Rules .................................................2

Seat .............................................................. 8

Service and Adjustments ............... 20-25

Carburetor° .................................................25

Fuse ............................................................... 24

Hood Removal/Installation ...............24

Motion Ddve Belt

Removal/Replacement ..............22

Mower Belt(s)

Removal!Replacement ................22

Mower Adjustment

Front-to-Back ...............................21

Side-to-Side ............................. 21

Mower Removalllnstallation .......... 20

Tire Care ......................................8,t7,23

Slope Guide Sheet .....................................55

Spark Plug(s) ........................................... 19

Specifications ............................................................3

Starting the Engine ............................ 14

Steering Wheel .........................................7,23

Stopping the Tractor ..................................12

Storage ...........................................................26

Throttle Control Cable Adjustment ........25

Tires ..............................................................8,17,23

Trouble Shooting Chart ................... 27-28

Transaxle ....................................................18

Warranty ............................................................3

Wiring Diagram ............................. 30

\,Viri_:g 17:ilernatic ............................ 29

........... , , ,,i

i1,,,i

ACCESSORIES AND ATTACHMENTS

,,,= , i,, ,..... _ , , i...... i,l,,Hi

These accessories and attachments were available through most Sears retail outlets and service centers when the tractor was purchased,

Most Sears stores can order these items for you when you provide the model number of your tractor.

ENGINE

SPARK'PLUGGAS CAN

ENGINE OIL

FUEL STABILIZER

AIRFILTER

MAINTENANCE

I BLADES BELTS

PERFORMANCE

Sears offers a wide var ety of attachments that fit your tractor Many of these are listed below with brief explanations of how they can help

you,, This list was current at the time of publication; however, it may change in future years - more attachments may be added, changes

may be made in these attachments, or some may no longer be available or fit your model Contact your nearest Sears store for the

accessories and attachments that are available for your tractor.

Most of these attachments do not require additional hitches or conversion kits (those that do are indicated) and are designed for easy

attaching and detaching,

AERATOR promotes deep root growth for a healthy lawn, Ta-

pered 2,,5-inch steel spikes mounted on 10_inch diameter discs

_uncture holes in soi! at close intervals to let moisture soak in

teel weight tray for increased penetration,

BAGGER lets you collect grass clippings and leaves for a

healthier, heater looking lawn Two Permanex containers hold

30-gallon plastic bags,

BUMPER protects front end of tractor from damage,

CAR"rS make hauling easy. Variety of sizes available, plus

accessories such as side panel kits, tool caddy, cart cover,

protective mat and doily.

CORING AERATOR takes small plugs out of soil to allow mois-

ture and nutrients to reach grass roots 36-inch swath. 24

hardened steel coring tips 150 lb. capacity weight tray,

EASY OIL DRAIN VALVE makes oil changes easier, faster,

FRONT NOSE ROLLER canters in front of mower deck to reduce

chances of "scalping" on uneven terrain

CAN G HITCH Iets you tow2 or 3 pull-behind attachments at once,

such as sweepers, dethatchers, aerators (not for use with rollers,

carts or other heavy attachments),

GAUGE WHEELS on both sides of the mower deck reduce

chances of "scalping" on uneven terrain. For mower decks not so

equipped,

MULCH RAKE!DETHATCHER loosens soil and flips thatch and

matted leaves to lawn surface for easy pickup. Twenty spring line

teeth. Usefulto prepare bare areas for seeding. Available for front

or rear mounting. HIGH PERFORMANCE REEL-ACTION

SPRING TINE DETHATCHER covers 36-inch wide path and

tosses thatch into large hopper. Mounts behind tractor

MULCHING CLOSE-OUT PLATE KIT, once installed, lets you

much, discharge or bag clippings (bagger optional) without

changing blades; For models not equipped as 3-ira1 Convertible

mowers, See MOWER in the Repair Parts section of this

manual.

RAMP 'TOPS AND FEET Iet you toad and unload tractor from a

pickup truck Use with 2 x 8 or 2 x 10 lumber.

ROLLER for smoother lawn surface, 36-inch wide, 18-inch

d ameterwater-tightdrumholds upto3901bs ofweighL Rounded

edges prevent harm to turf, Adjustable scraper automaticaly

cEeans drum,

SNOW BLADE for snow removal only. 14-inch high, 48-inch wide

blade clears 42-inch path when angled left or right, Raises, lowers

with side lever. Adjustable skids; replaceable, reversible scraper

bar. (Use with tire chains and wheel weights and/or rear drawbar

weight_,)

SNOWTHROWER has 40-inch swath.. Drum-type auger handles

powdery and wet/heavy snow° Mounts easily with simple pin

arrangement. Discharge chute adjusts from tractor seat 6-inch

diameter spout discharges snow 10 to 50 feet Lift controlled at

tractor seat. (Use with chains and wheel weights and/or rear

drawbar weighL)

SPRAYERS use 12-volt DC etectric motor that connects to the

tractor battery or other 12_vott source. Includes booms for

automatic spraying and hand held wand for spot spraying., Wand

has adiustabte spray pattern, For applying herbicides, insecti_

cides, fungicides and liquid fertilizers

SPREADER/SEEDERS make seeding, fertilizing, and weed kill-

ing easy, Broadcast spreaders are also useful for granular de-

icers and sand.

SWEEPERS let you collect grass clippings and leaves,,

TILLER has 5 hp engine and 36-inch swath to prepare seed beds,

cultivate and compost garden residue, Tiller has its own built-in

llft and depth control system and does NOT require a sleeve hitch,

Fits any tawn, yard or garden trector, Simply hook up to thetractor

drawbar and go! Optional accessories convert unit for

dethatching, aerating, hilling ,.without tools,

TIRE CHAINS are heavy duty; closely spaced extra-large cross

links give smooth dde, outstanding traction.

TRACTOR CAB has heavy duty vinyl fabric over tubular steel

frame, ABS plastic top; clear plastic windshield offers 360 degree

visibility, Hinged metal doors with catch. Keeps operator warm

and dry,, Remove vinyl sides and windshields for use as sun

protector in summer Optional accessories include: tinted/

tempered solid safety glass windshield with hand operated wiper;

12-volt amber caution light {or mounting on cab top.

VACS for powerful collection of heavy grass clippings and leaves_

Optional wand attachment to pick up debris in hard-to-reach

places, VAC/CHIPPER includes a chipper-shredder_

WEIGHT BRACKET for drawbar for snow removal applications..

Uses (1) 55 [b, weighL

WHEEL WEIGHTS for rear wheels provide needed traction for

snow removal or dozing heavy materials,

........................ ,=,.....

CONTENTS OF

Parts Bag contents shown full size

i .....i

(1) Shoulder' Bolt

5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x

(3)

(_ Tinnerman

Clips

(1) Locknut 3/8-24

(t) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18

m,,u,, i

#10 x 5/8 (2) Lock

Washers

(2) Weld Nuts #10

(2) Washers 3/t6 x 3/4 x 16 Gauge

q nl,ul

(2) Hex Bolts 1/4-20 x 3/4

_._.. (2) Hex Nuts 1/4-20

(2) Washers _

_k "-'I ,/9/32 x 5/8 (2) Lock

"_,d" x 16 Gao Washers 1/4

,,,i,,,u lum, n

HARDWARE PACK

,nn u,n, ,,,m ul

I',I'MI""U ..... hi' '1 '"

Parts packed separately in carton

.,.., ............

Seat

Steering Mutcher

Wheel Plate

F-q

Video

Cassette

ManuaI

I !

Parts Bag

iH,,u,, ii u

Parts bag contents not shown full size

(2) Shoulder (2) Center- (2) Gauge

Bolts lock Nuts Wheels

Assemblies _._ (2)Washers 3/8

x 7/8 x 14 Gauge

Extension

Shaft

Steering Steering Wheel

Wheel Adapter

Insert

(2) Keys

Steering

Sleeve

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes

To ensure safe and proper operation of your tractor, al! parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier_ Standard

wrench sizes are listed..

(1) 9/16" wrench

(1) 1/2" wrench

Utility knife

Tire pressure gauge

When right and left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

(2) 7/16" wrench

(t) 3/4" socket w/drive

ratchet

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton (See page 6).

• Cut, from top to bottom, along lines on all four corners

of carton, and iay panels flat.

o Check for any additional loose parts or cartons and

remove,

BEFORE ROLUNG TRACTOR OFF SKnD

ATTACH STEERING WHEEL (See Fig. 1)

PREASSEMBLE SLEEVE TO STEERING WHEEL (See

Fig° 1 Inset)

o install sleeve retainer clips, evenly spaced around

steering wheel hub, with formed tabs toward the out-

side of hub.

- Press or lightly tap retainer clips fully onto steering

wheel hub,.

• Press steering sleeve fully onto steering wheel hub and

clips.

ASSEMBLE EXTENSION SHAFT

= Slide extension shaft onto lower steering shaft° Align

mounting holes in extention and _owershafts and instatl

5/!6 hex bolt and IocknuL Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing

straight forward

• Slide steering wheel adapter onto steering shaft exten-

sion,

• Position steering wheel and sleeve assembly so cross

bars are horizontal (left to right) and slide onto adapter.

- Assemble large flat washer and 3/8-24 Iocknut and

tighten securely.

,, Snap steering wheel insert into center of steering

wheel..

o Remove protective plastic from tractor hood and grill,

LARGE FLAT

WASHER

WHEEL

('TABTO OUTSIDE)

FIG, 1

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR

tS TO ROLL OFF SKID.

TO ROLL TRACTOR OFF SKiD (See Fig. 7)

o Raise attachment lift lever to its highest position,

o Release parking brake by depressing clutch/brake

pedal.

o Place freewheel control in freewheeling position to

disengage transmission (See "TO TRANSPORT" in

Operation section of this manual),

- Roll tractor backwards off skid,

= Remove banding holding discharge guard up against

tractor,.

CONNECT BATTERY (See Fig. 2)

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding°

- Lift hood to raised position.

o Open terminal access doors, remove terminal protec-

tive caps and discard..

° tf this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

= First connect RED battery cable to positive (+) battery

terminal with hex bolt, ftat washer, lockwasher and hex

nut as shown., Tighten securely.

° Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt, flat washer, lock

washer and hex nuL Tighten securely°

• Close terminal access doorsv

Use terminal access doors for:

° Inspection for secure connections (to tighten hard-

ware),,

* Inspection for corrosion.

o Testing battery.

= Jumping (if required).

o Periodic charging_

HEX NUT

DISCARD

TERMINAL

PROTECTIVE

CAPS _

TERMINAL "'"

ACCESS

DOOR ;' _.'_"_

VENT HOLE _ _ ._ j

(KEEP CLEAN

LOCK FLAT

WASHER WASHER

HEX

-BOLl"

POSITIVE

(RED)

CABLE

NEGATIVE

(BLACK)

CABLE

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

= Remove cardboard packing on seat pan,,

o Place seat on seat pan and assemble shoulder bolt.

° Assemble adjustment knob and flat washer Ioosely_

Do not tighten°

o Tighten shoulder bolt securely,

o Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which

allows you to press clutch!brake pedal all the way

down°

° Get off seat without moving its adjusted position_

• Raise seat and tighten adjustment knob securely.

SEAT

SEAT PAN

SHOULDER

BOLT

ADJUSTMENT

KNOB

FLAT WASHER

FIG, 3

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for

shipping purposes. Correct tire pressure is important for

best cutting performance.

o Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" on page 3 of this manual

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly

teveled_ See 'q-O LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and

mower bfade drive belts in the Service and Adjustments

section of this manual Verify that the belts are routed

correctly°

CHECK BRAKE SYSTEM

After you learn how to operate your' tractor, check to see

that the brake is properly adjusted, See "TO ADJUST

BRAKE" in the Service and Adjustments section of this

manual.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

Assemble gauge wheels with tractor on a flat level surface.

. Adjust mower to desired cutting height (See '_FOAD-

JUST MOWER CUTTING HEIGHT in the Operation

section of this manual).

o With mower in desired height of cut position, gauge

wheels should be assembled so they are slightly off the

ground° install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

. Repeat for opposite side installing gauge wheel in

same adjustment ho!_

A$$ENBLY

_1 ii,m iHiim ,11,11

GAUGE WHEEL

MOUNTING

BRACKET

3/8WASHER SHOULDER

GAUGE WHEEL

FIG. 4

iNSTALL MULCHER PLATE

(See Figs. 5 & 6)

. Install two latch hooks to mulcher plate using screw,

washer, lock washer, and weld nut as shown,,

NOTE: Pre-assemble weld nut to latch hook by inserting

weld nut from the top with hook pointing down.

, Tighten hardware securely°

• Raise and hold deflector shield in upright position,,

o Place front of mulcher plate over front of mower deck

opening and slide into place, as shown.,

° Hook front latch into hole on front of mower deck_

= Hook rear latch into hole on back of mower deck.

, i,,,, i,,,11 ,,i ,,,,,i,

!_ CAUTION: Do not remove discharge guard

from mower. Raise and hold guard when

attaching mulcher plate and allow it to rest

on plate while in operation.

................ i1,, i i,i1,11_

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installationof

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging alsoo

WELD NUT HOOK

FROM THE DOWN

LOCK

WASHER

HOOK

WASHER LOCK

WASHER

HOOK

WELD

WASHER NUT

MULCHER

PLATE _----SCREW

FIG. 5

DEFLECTOR

SHIELD

LATCH

HOOKS

FIG. 6

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW

TRACTOR, WE WISH TO ASSURE THA T YOU RECEIVE

THE BEST PERFORMANCE AND SA TtSFA CTION FROM

THIS QUALITY PRODUCT,

PLEASE REVIEW THE FOLLOWING CHECKLIST';

,/ All assembly instructions have been completed.

¢" No remaining loose parts in carton.

¢" Battery is properly prepared and charged. (Minimum

1 hour at 6 amps)..

,/ Seat is adjusted comfortably and tightened securely,

•/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory)°

V Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

¢ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring_ See that all connections are still secure

and wires are properly clamped..

#' Before driving tractor, be sure freewheel control is in

drive position.

WHILELEARNING HOWTO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

¢" Engine oil is at proper level,

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasolineo

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine,

¢ Be sure brake system is in safe operating condition_

¢ It is important to purge the transmission before you

operate your new tractor for the first time, Follow

proper starting and transmission purging instructions

(See "TO START ENGINE" and "PURGE TRANSMIS-

SION" in Operation section of this manual).

OPERATmON

These symbols may appear on your tractor or in literature supplied with the producL Learn and understand their meaning

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON LIGHTS OFF

FUEL CHOKE

MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

MOWER LIFT

REVERSE NEUTRAL

ATTACHMENT

CLUTCH ENGAGED

HIGH LOW

ATTACHMENT

CLUTCH DISENGAGED

PARKING BRAKE

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREEWHEEL

(Hydro Modelsonly)

,,i .... i

KNOW YOUR TRACTOR

OPERATUON

,iii,,,,,i, _ ............

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments_ Save

his manual for future reference.

ATTACHMENT CLUTCH SWITCH

THROTTLE/CHOKE

CONTROL

IGNITION SWITCH

LIGHT SWITCH POSITION

LIFT LEVER

ATTACHMENT LIFT

LEVER

CLUTCH/BRAI'

HEIGHT ADJ

PARKING BRAKE

LEVER

MOTIONCONTROL

LEVER

FREEWHEEL

CONTROL

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute_

ATTACHMENT CLUTCH SWITCH: Used to engage the

mower blades, or other attachments mounted to your

tractor°

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE LEVER: Locks clutch!brake pedal into

the brake position°

HEIGHT ADJUSTMENT KNOB: Used to release attach-

ment lift lever when changing its position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

LIFT LEVER PLUNGER: Used to release attachment lift

lever when changing its position_

ATTACHMENT LIFT LEVER: Used to raise and fower the

mower deck or other attachments mounted to your tractor.

IGNITION SWITCH: Used for starting and stopping the

engine,

FREEWHEEL CONTROL: Disengages transmission for

pushing or slowly towing the tractor with the engine ofL

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which can

result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision

safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped with an operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

= Depress clutch_rake pedal into full "BRAKE" position

and hold.

= Place parking brake lever in "ENGAGED" position and

release pressure from clutch!bral(e pedal Pedalsheutd

remain in "BRAKE" position+ Make sure parking brake

wilt hold tractor secure.

ATTACHMENT CLUTCH SWITCH ATTACHMENT CLUTCH

PUSH-IN TO "DISENGAGE" SWITCH

PULL-OUT TO "ENGAGE"

IGNITION

HEIGHT

CLUTCH/BRAKE ADJUSTMEN3"

PEDAL "DRIVE" KNOB

POSITION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

MO_ON

CONTROL

LEVER

PARKING BRAKE

"DISENGAGED"

POSITION

= Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE +

= Depress clutch/brake pedal into full "BRAKE" position.

= Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

• Move throttle control to slow (,_,) position.

NOTE: Failure to move throttle control to slow (,_)

position and allowing engine to idle before stopping may

cause engine to "backfire".

= Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use_

o Never use choke to stop engine°

NOTE: Under' ce+tain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc,

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle+

= Operating engine at less than full throttle reduces the

battery charging rate.

+ Full throttle offers the best bagging and mower perfoF

manGe.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

motion control lever+

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cuttingheight iscontrolledbyturning the height adjust-

ment knob in desired direction.

o Turn knob clockwise ((_) to raise cutting height,

° Turn knob counterclockwise (F_,) to lower cutting

height°

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

= The average lawn should be Cutto approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier' and better looking

lawns, mow often and after moderate growth+

o For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height°

OPERATUON

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing

switch_ Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

, Select desired height of cut.

o Lower mower with attachment lift control

• Start mower blades by engaging attachment clutch

control.

° TO STOP MOWER BLADES - disengage attachment

clutch control.

i, nl ..... U l nU,lllllll,

l& CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

i i ,Ul ii, ,,i

TO TRANSPORT (See Figs. 7 and 10)

When pushing or towing your tractor, be sure to disengage

transmission by placing freewheel control in freewheeling

position Free wheel control is located at the rear drawbar

of tractor.

° Raise attachment lift to highest position with attach-

ment lift control.

, Pull freewheel control knob out and hold in position by

inserting retainer spring into forward hole of control rod°

o Do not push or tow tractor at more than two (2) MPH.

- To reengagetransmission, reverse above procedure

NOTE: To protect hood from damage when transporting

your tractor on atruck or atrailer, be sure hood is closed and

secured totractor. Use an appropriate means of tying hood

to tractor (rope, cord, etCo)o

ATTACHMENT CLUTCH

SWITCH

PULL, OUT TO "ENGAGE"

CLUTCHSWITCHf

PUSH-INTO /

"DISENGAGE" /

HEIGHT ADJUSTMENT/

KNOB _,_

ATTACHMENT

__ LIFT LEVER

• HIGH POSITION

LOW

/ \ jr GUARD

FIG. 9

TO OPERATE ON HILLS

i& CAUTION: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

i ,u , ,H

• Choose the slowest speed before starting up or down

hills.

- Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position..

° If stopping is absolutely necessary, push clutchtbrake

_edal quickly to brake position and engage parking

rake.

- Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL 1SDEPRESSED

° To restart movement, slowly release parking brake and

clutch/brake pedal

• Slowly move motion control lever to slowest setting

, Make all turns slowly

FIG. 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OtL LEVEL (See Fig. 16)

= The engine inyour tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oi! with tractor on level ground.

° Unthread and remove oil fill cap/dipstick; wipe oil off.

Reinsert the dipstick intothe tube and rest oil fill cap on

the tube. Do not thread the cap onto the tube. Remove

and read oil level. If necessary, add oil until "FULL"

mark on dipstick is reached, Do not overfill.

- For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibili-

ties section in tinis manual.

OPERATION

ADD GASOLINE

= Fill fuel tank. Use fresh, clean, regular unleaded

gasoline. (Use of leaded gasoline wilt increase carbon

and lead oxide deposits and reduce valve life).

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or' using ethanol or' methanol) can

attract moisture which leads to separation and formation of

acids during storage.. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or ionger. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are

empty, Use f_esh fuel next season. See Storage Instruc-

tions for additional information° Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

...... i ..............................

CAUTION: Fill to bottom of gas tank

filler neck, Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame,

TO START ENGINE (See Fig. 8)

When starting engine for the first time or ifengine has run

out offuel, itwiiftake extra cranking time to move fuel from

the tank to the engine.

° Depress clutch/brake pedal and set parking braker

o Place motion controI lever in neutral (N) position.

o Move attachment clutch to "DISENGAGED" position.

o Move throttle control lever to choke (1\1)position for

cold engine start_ For'warm engine start, move throttle

control to fast (,_) position,.

= In.sertkey into ignition andtum key c!ockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for' more than fifteen

seconds per minute. If engine does not start after

several attempts, move throttle control to fast (,_)

position, wait a few minutes and try again_

o When engine starts, slowly move throttle control lever

to desired running speed

= Allow engine to warm up for a few minutes before

engaging drive or attachments.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32°F), the carburetor fuel mixture

may need to be adjusted for best engine performance_ See

"TO ADJUST CARBURETOR" in the Service and Adjust-

ments section of this manual

PURGE TRANSIVIISSION

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time This procedure will remove any

trapped air inside the transmission which may have devel-

oped during shipping of your' tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR..

. Place tractor safely on level surface with engine off and

parking brake set.

- Disengage transmission by placing freewheel control

in freewheeling position (See 'TO TRANSPORT" in

this section of manual).

= Sitting inthe trac:tor seat, start engine. After the engine

is running, move throttle control to slow (._.) position.

With motion control lever in neutral (N) position,slowly

disengage clutch/brake pedal

. Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of

drive wheels. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutrat (N) position. Shut-

off engine and set parking brake.

= Engage transmission by placing freewheel control in

driving position (See ''TO TRANSPORT" inthis section

of manual)°

• Sittinginthetractor seat startengine. After the engine

is running, move throttle control to half (1/2) speed°

With motion control lever' in neutral (N) position, slowly

disengage clutch/brake pedal

° Slowly move motion control lever forward, after the

tractor moves approximately five (5) feet, slowly move

motion control lever to reverse position. After' the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

= Your tractor is now purged and now ready for normal

operation.

OPERATION

MOWING TIPS

o Tire chains cannot be used when the mower housing

is attached to tractor°

o Mower should be properly leveled for best mowing

performance See'%O LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

= The left hand side of mower should be used for trim-

mingo

o Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

° When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etco After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11 ).

• tf grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height°

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

° Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired..

° When operating attachments, select a ground speed

that wilf suit the terrain and give best performance of

the attachment being used.

]

MULCHING MOWING TIPS

IMPORTANT: FOR BEST PERFORMANCE, KEEP

MOWER HOUSING FREE OF BUILT-UP GRASS AND

TRASH. CLEAN AFTER EACH USE

. The special mulching blade wilt recut the grass clip-

pings many times and reduce them in size so that as

they fatl onto the lawn they will disperse into the grass

and not be noticed. Also, the mulched grass wil!

biodegrade quickly to provide nutrients for the lawn.

Always muich with your highest engine (blade) speed

as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it iswet. Wet grass tends

to form clumps and interferes with the mulching action.

The best time to mow your lawn is the early afternoon..

At this time the grass has dried and the newly cut area

will not be exposed to the direct sun.

o For best results, adjust the mower cutting heightso that

the mower cuts off only the top one-third of the grass

blades (See Fig. 12). For extremely heavy mulching,

reduce you rwidth of cut on each pass and mow slowlyo

• Certain types of grass and grass conditions may re-

quire that an area be mulched a second time to com-

pletely hide the clippings.. When doing a second cut,

mow across or perpendicular to the first cut path.

- Change your cutting pattern from week to week. Mow

north tosouth one week then change to east to west the

next week_ This will help prevent matting and graining

of the lawn.

MAX 1/3

FIG. 12

FIGo 11

'15

CUSTO#ER ESPONSHB LmT ES

MA,.TE.A.CESCHEDULE ..........

FILL iN DATES /_5_/_>,_/_. _"_0_ _

REGU_R SERV!CE....................... /_'.z_. "_'_._S EBv !c E DATES

CheckBrakeOperation _#_ 6_'

J J

v' j

v' v'

_6'

v'5 J

........ i ......

V' J,.2.3 v'

..... _2

....!V'2

e,'

e,'2

.... I .......

v' v'

CheckTire Pressure

T Checkfor LooseFasteners

R Sharpen/ReplaceMowerBlades

_ Lubrication Chart

T CheckBattery Level/Recharge

0 Clean Battery andTerminals

ChockTransaxleCooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oii Level

ChangeEngineOil

CleanAirFilter

N CleanAirScreen

G inspectMuffler/SparkArrester

] Replace OilFilter(If equipped)

N CleanEngineCoolingFins

ReplaceSparkPlug

ReplaceAir FitterPaperCartridge

ReplaceFuelFilter

5 - It equipped with adjustable system

6 - Nat requited if equipped wi{h maintenance-free battery

7 - Tighten trent axle pIvo! bait _a 35 ft -ibs maximum

Do not overtighter_

t -Change more often when operating under a heavy load or in high ambient tempetalures

2 - Servlce more often when operating in dirb/or dusiy cunditions

3 - I! equipped with oil filter, change o}l every 50 hours

4 - Replace blades more el'ten when mowing in sandy suit

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

,, Once a year you should replace the spark plug, clean

or' replace air filter, and check blades and belts for

wear_ A new spark plug and clean air' filter assure

proper air-fuel mixture and help your engine run better

and last Ionget:o

LUBRiCATiON CHART

SPINDLE ZERK ®

_FRONT WHEEL®

(_)BEAR1NG ZERK BEARING ZERK

CLUTCH PIVOT

BEFORE EACH USE

o Check engine oil level.

= Check brake operation,

• Check tire pressure.

o Check for loose fasteners.

(_)SAE 30 MOTOR OIL

®GENERAL PURPOSE GREASE

®REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT alL OR GREASE THE PIVOT POINTS,

WHICH HAVE SPECIAL NYLON BEARINGS VISCOUS LUBRI-

CANTS WiLL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. tF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, PaW-

16 DERED GRAPHITE TYPE LUBRICANT SPARINGLY

TRACTOR

Always observe safety rules when performing any mainte-

nance,

BRAKE OPERATION

tf tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See "TO ADJUST BRAKE" in the Service and Adjust-

ments section of this manual)

TIRES

• Maintain proper air pressure in alt tires (See "PROD-

UCT SPECIFICATIONS" on page 3 of this manual).

- Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

° Avoid stumps stones, deep ruts, sharp objects and

other hazards that may cause t re damage,

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades°

BLADE REMOVAL (See Fig. 13)

. Raise mower to highest position to allow access to

blades.

o Remove hex bolt, Iockwasher and flat washer securing

blade_

- Install new or resharpened blade with trai_ing edge up

towards deck as shown

- Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

• Tighten bolt securely (30-35 FL Lbs. torque).

IMPORTANT: BLADE BOLT ISGRADE 8 HEATTREATED,

NOTE: We do net recommend sharpening blade- but ifyou

do, be sure the blade is balanced,

BLADE

MANDREL

ASSEMBLY

FLAT WASHER

TRAILING

EDGE UP

HEXBOLT(GRADE 8)*

*A GRADE 8 HEAT TREATED BOLTCAN BE

IDENTIFIED BY SIXLINES ONTHEBOLTHEA_

FIG. 13

ESPONS B L TUES

TO SHARPEN BLADE (See Fig. !4)

Care should be taken to keep the blade balanced.. An

unbalanced blade will cause excessive vibration and even-

tuai damage to mower and engine.

° The blade can be sharpened with afite or on a grinding

wheel. Do not attempt to sharpen while onthe mower_

• To check blade ba]ance, you will need a 5/8" diameter

steel bolt, pin, or a cone baiancer. (When using a cone

balancer, follow the instructions supplied with bal-

ancer).

o Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hotd the bolt or pin parallel with the ground,

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE /

FIG, 14

BATTERY

Your tractor has a battery charging system which is suffF

cient for normal use. However, periodic charging of the

battery with an automotive charger will extend its life,,

, Keep battery and terminals clean.

• Keep battery bolts tight,

• Keep small vent holes open (See "CONNECT BAT-

TERY" in the Assembly section of this manua0,.

o Recharge at 6-10 amperes for 1 hour°

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power

• Remove terminal guard,

° Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor,

° Wash battery with solution of four tablespoons of

baking soda to one gallon ofwater, Be careful not to get

the soda solution into the ceils.

• Rinse the battery with plain water and dry,

° Clean terminals and battery cable ends with wire brush

until bright.

o Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "CONNECT BATTERY" in the

Assembly section of this manual)

CUSTO . E£ RESPONGIBJLWT EG

TRANSAXLE COOLING

The fan and cooling fins of transmission should be kept

clean to assure proper' cooling.

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hoL

= Inspect cooling fan to be sure fan blades are intactand

clean.

* Inspect cooling fins for dirt, grass clippings and other

materials° To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

coo_ing fins.

TRANSAXLE PUMP FLUHD

The transaxte was sealed at the factory and fluid mainte-

nance isnot required for the life of the transaxle Should the

transaxle ever' leak or' require servicing, contact your near-

est authorized service center/department.

V-BELTS

Check V-belts for deterioration and wear after 100 hours of

operation and replace if necessary, The belts are not

adjustable, Replace belts if they begin to sfip from wear.

ENGaNE

LUBRICATION

Only use high quality detergent oit rated with API service

classification SForSGo Select the oirs SAE viscosity grade

according to your expected operating temperature°

SAE VISCOSITY GRADES

°C -3o_ -20° q0 _ 0° to" ,2o?.......... 30' 40"

"TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

FNG,15

TO CHANGE ENGINE OIL (See Figs. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG.

• Be sure tractor is on level surface,

• Oil will drain more freeIy when warm.

. Catch oil in a suitable container,

o Remove oil fill cap/dipstick,. Be careful not to allow dirt

to enter the engine when changing oil

- Remove drain plug.

• After' oil has drained completely, replace oil drain plug

and tighten securely.

- Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill For' approximate capacity see

"PRODUCT SPECIFICATIONS" on page 3 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level.

Insert dipstick into the tube and test the oil fill cap on the

tube. Do not thread the cap onto the tube when taking

reading. Keep oil at "FULL" line on dipstick. Tighten

cap onto the tube securely when finished.

AIR CLEANER

COVER

FOAM

PRE-CLEANER

COVER KNOB

WING NUT

RUBBER

GROMMET

BASE

AIR CLEANER

PAPER OIL FILL

(3ARTR1DG E CAP/OIPSTIC K

OIL: DRAIN

PLUG

AIR SCREEN

NOTE: Although multi-viscosity oils (5W30, 10W30 etc,,)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

Change the oif after the first two hours of operation and

every 50 hours thereafter or at least once a year ifthe tractor

is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and

after each eight (8) hours of operation., Tighten oil fill cap/

dipstick securely each time you check the oil level,.

FIG. 16

CLEAN AIR SCREEN (See Fig. 16)

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or'compressed air to remove dirt and stubborn dried gum

fibers.

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter..

Clean the foam pro-cleaner after every 25 hours of opera-

tion or every season. Service paper cartridge every 100

hours of operation or every season, whichever occurs first.

Service air cleaner more often under dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from base.

TO SERVICE PRE*CLEANER

° Slide foam pre-cleaner off cartridge.

o Wash it in liquid detergent and water.

o Squeeze it dry in a clean cloth.

• Saturate it in engine oif. Wrap it in clean, absorbent

cloth and squeeze to remove excess oilo

TO SERVICE CARTRIDGE

• Gently tap the flat side of the paper cartridge to dis-

lodge dirt.. Do net wash the paper cartridge or use

pressurized air, as this will damage the cartridge.

Replace a dirty, bent, or damaged cartridge.

° Reinstall the pro-cleaner (cleaned and oiled) over the

paper cartridge.

o Reassemble air cleaner, wing nut, cover and tighten

knob securely.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds., Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirty or plugged cooling fins, andlor cooling shrouds re-

moved will cause engine damage due to overheating.

ENGINE OIL FILTER (See Fig. 17)

Replace the engine oi! filter every season or every other oil

change if the tractor is used more than 100 hours in one

year.

° Drain oil from engine crankcase (See "TO CHANGE

ENGINE OIL" in this section of this manual, through

step remove drain plug).

. Remove oil filter and wipe off filter adapter,.

° Apply a thin coating of new engine oil to the rubber

gasket on replacement oil filter..

° Install replacement oil filter on filter adapter, Turn oil

filter clockwise until rubber gasket contacts the filter

adapter, then tighten filter an additional 1/2 turn.

° Fill crankcase with new oil (See ''TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

° Start the engine and check for oil leaks Correct any

leaks before placing engine into full operation.

OIL FILTER

FIG. 17

MUFFLER

Inspect and replace corroded muffler and spark arrester (if

equipped) as it could create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of use, whichever comes

first. Spark plug type and gap setting is shown in "PROD-

UCT SPECIFICATIONS" on page 3 of this manual.

IN-LINE FUEL FILTER (See Fig. 18)

The fuel filter should be replaced once each season, tf fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

o With engine cool, remove filter and plug fue! line

sections,

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor,

° Be sure there are no fuel line leaks and clamps are

properly positioned,

, Immediately wipe up any spilled gasoline.

CLAMP.

FUE_ CLAMP

FILTER

FIG. 18

CLEANBNG

° Clean engine, battery, seat, finish, etc.. of all foreign

matter°

° Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax,.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life..

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

= Depress clutch/brake pedal fully and set parking brake.

= Place motion control lever in neutral (N) position.

= Place attachment clutch in "DISENGAGED" position.

= Turn ignition key "OFF" and remove key.

o Make sure the blades and all moving parts have completely stopped.

° Disconnect spark plug wire from spark plug and place wire where itcannot come in contact with

plug.

...... = 1, = .......................

TRACTOR

TO REMOVE MOWER (See Fig. 19)

Mower wi!!be easier to remove from the rig htside oftractor°

, Place attachment clutch switch in "DISENGAGED"

position.

- Move attachment lift fever forward to lower mower to its

lowest position.

• Roll belt off electric clutch pulley.

= Disconnect anti-sway bar' from chassis bracket by

removing retainer spring_

o Disconnect suspension arms from rear deck brackets

by removing retainer springs_

= Disconnect front links from deck by removing retainer

spnngs_

, Raise lift lever to raise suspension arms. Slide mower

out from under tractor,

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS..

TO INSTALL MOWER (See Fig. 19)

. Raise attachment lift lever to its highest position_

o Slide mower undertractorwith discharge guard to right

side of tractor.

° Lower lift lever to its lowest position.

= Install mower' in reverse order' of removal instructions.

SUSPENSION ELECTRIC

ARMS CLUTCH

PULLEY FRONT

LINK

SPRINGS

\ (BOTH SIDES)

RETAINER

SPRING

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

FIG. 19

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground or

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 3of this manual)°

If tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs,, 20 and 21)

• Raise mower to its highest position.

o At the midpoint of both sides of mower, measure height

from bottom edge of mower to ground. Distance"A" on

both sides of mower should be the same or within 1/4"

of each other,,

o If adjustment is necessary, make adjustment on one

side of mower only.,

o To raise one side of mower, tighten lift link adjustment

nut on that side.

o To lower one side of mower, loosen lift link adjustment

nut on that side,,

NOTE: Each full turn of adjustment nut will change mower

height about 1/8".

° Recheck measurements after adjusting.

BOTTOMEDGE BOTTOMEDGE

OFMOWERTO OFMOWERTO

GROUND [-_,----_ GROUND

GROUND LINE

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE_

TO obtain the best cutting results, the mower housing

should be adjusted so that the front is approximately 1/4" to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor, Measure dis-

tance"D" directly in front and behind the mandrel at bottom

edge of mower housing as shown,,

o Before making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8"o

• If links are not equat in length, adjust one link to same

length as other linko

• To lower front of mower loosen nut "E" on both front

links an equal number of turns,,

- When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nuts "F" against trunnion on both front

links.

. To raise front of mower, loosen nut"F" from trunnion on

both front links,,Tighten nut "E" on both front links an

equal number of turns,

o When distance "D" is !/4" to 3/4" lower at front than

rear, tighten nut"F" against trunnion on both front links.,

. Recheck side-to-side adjustment,,

MANDREL

SUSPENSION

ARM

LIFT LINK

ADJUSTMENT NUT

FIG. 2'1

FIG. 22

BOTH FRONTLINKS MUST BE EQUAL IN LENGTH

NUT "E"

FRONT LINKS TRUr _ION

FIG, 23

= ,,,H ,, ,

SERVICE AN

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 24)

The mower blade drive belt may be replaced without tools,

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL-

= Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual),

o Work belt off both mandrel pulleys and idler pulleys.

o Pull belt away from mower.

BELT INSTALLATION

= Instali new belt in reverse order of removal

,' Make sure belt is inall pulley grooves and inside all belt

guides°

= Install mower in reverse order of removal instructions,,

IDLER

PULLEYS

MANDREL

PULLEY

FIG. 24

MANDREL

TO ADJUST BRAKE (See Fig, 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxfe,

Iftractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake must be adjusted.

o Depress clutch_rake pedal and engage parking brake.

o Measure distance between brake operating arm and

nut "A" on brake rod.

= If distance is other than !-3/4", loosen jam nut and turn

U 1 ti • ' t_ * •

n t A untd distance becomes t-3/4 o Ret ghten jam

nut against nut "A".

• Road test tractor for proper stopping distance as stated

above. Readjust if necessary, If stopping distance is

still greater than six (6) feet in highest gear', further

maintenance is necessary. Contact your nearest au-

thodzed service center_

ADJUSTMENTS

....... t_

WITH PARKING BRAKE

"ENGAGED"

JAM

NUT

OPERATING

ARM

DO NOT TOUCH THIS NUT° tF FURTHER

BRAKE ADJUSTMENT IS NECESSARY,

CONTACT YOUR NEAREST AUTHORIZED

SERVICE CENTER/DEPARTMENT

FIG, 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

* Remove mower (See "TO REMOVE MOWER" inthis

section of this manual)

o Disconnect clutch wire harness,,

o Remove clutch tocator.

° Remove upper belt keeper,

° Remove belt from stationary idler and clutching idler.

= Pull belt slack toward rear of tractor,. Carefully remove

belt upwards from transmission input pulley and over

cooling fan blades.

= Puff belt toward front of tractor and remove downwards

from around electric clutch.

= install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER IS

POSITIONED PROPERLY BETWEEN LOCATOR TABS

AND ELECTRIC CLUTCH WIRE CONNECTION IS

SECURE.

ELECTRIC

CLUTCH ,,- CLUTCHLOCATOR

UPPERBELT"----- _

KEEPER -_"_J__JJ.

LOCATOR/ ",.'_?:_-', [_

TABS

"- _\ I o (]_=,41h\

CLUTCHING""- _ J _ l J

IDLER 3 li

STAT|ONARY"_'_ / I % ]1/

TRANSMISSION'-,. . .,J_.-' ,.1-,

,NPUTPULLEY " 'UTC.

, ,, .-.,,, _ WIRE

HARNESS

22 FiG. 26

i - -...i i i .u.ii

TO ADJUST MOTION CONTROL LEVER

(See Fig. 27)

The motion control lever has been preset at the factory and

adjustment should not be necessary.

If for any reason the motion control lever will not hold its

position while at a selected speed, itmay beadjusted at the

friction pack located on the right side of transmission°

o Park tractor on !evel ,surface, Stop tractor by turning

ignition key to OFF position, and engage parking

brake°

• Adjust motion control lever by tightening adjustment

Iocknut one half (1/2) turn.

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening tocknut I/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary.

i iii 1.1....i i.. ilUli1....i.ii. _ .. i..i....

SERVICE AND ADJUSTMENTS

......... i1....,.

TO ADJUST STEERING WHEEL AMGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheeis are positioned straightforward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual,.

ADJUSTMENT

LOCKNUT

FIG. 27

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it shoutd be purged after reinstaliation and

before operating the tractor° See "PURGE TRANSMIS-

SION" in Operation section of this manual.

FRONT WHEEL TOE-INICAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPABRS

(See Fig, 28)

= Block up axle securely.

. Remove axle cover, retaining ring and washersto allow

wheel removal (rear wheel contains a square key - Do

not lose).

, Repair tire and reassemble,.

- On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

o Replace washers and snap retaining ring securely in

axle groove°

• Replace axle cover,,

WASHERS

RETAINING

RING

AXLE COVER

_ SQUARE KEY

(REAR WHEEL ONLY)

FIG. 28

;ERV CE AND ADJUSTMENTS

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 29)

........................................................... i

CAUTION: Lead-acid batteries gener-

_ ateexplosivegases. Keep sparks, flame

and smoking materials away from bat-

reties. Always wear eye protection

when around batteries.

,,, ,, ,111,, ii i, ,,111,=,_1 ,,,,, ,,,,,,,,, ,,,, ,,,,, , ,

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: YOUR TRACTOR tS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

= Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis_

= Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of futly charged battery.

= Connect the other' end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery°

TO REMOVE CABLES, REVERSE ORDER -

° BLACK cable first from chassis and then from the fully

charged battery.

TO REPLACE HEADLIGHT BULB

o Raise hood.

o Pull bulb holder out of the hole in the backside of the

grill.

o Replace bulb in holder and push bulb holder'securefy

back into the hole in the backside of the grill

o Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting_

° Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse_ The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

• Raise hood..

• Unsnap headlight wire connector.

• Stand infront of tractor'. Grasp hood at sides, tilt toward

engine and lift off of tractor.

To replace, reverse above procedures..

RED cable last from both batteries.

(

"POSITIVE" (+) "NEGATIVE" (-}

LH, PANEL

BOLT

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 30

FIG. 29

_ ---_,_r _- 'I I " I IIIII_

SERV(¢E AND ADJUSTMENTS

...... ii liH

ENGINE

TO ADJUST THRO'FrLE CONTROL CABLE

(See Fig. 31)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from slow ('_) to choke iN) position° Slowly move

lever from choke (1\1)to fast (4_) position.

• Check to see if hole in throttle lever and hote in speed

control bracket are aligne&

- If holes are not aligned, loosen cable clamp screw and

align the holes by inserting a pencil or a 1/4" drill bit

through both hotes.

= Pull throttle cable up to remove slack and tighten cable

clamp screw. Remove alignment pencil or drill bit..

TO ADJUST CARBURETOR (See Fig. 32)

The carburetor has been preset at the factory and adjust _

ment should not be necessary. However, minor adjust-

ment may be required tocompensate fordifferences in fuel,

temperature, altitude or loado If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles in (clockwise)

decreases the supply of fuel to the engine giving a leaner

fuel/air mixture. Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the engine giving

a richer fuel/air mixture.

IMPORTANT; DAMAGE TO THE NEEDLES AND THE

SEATS IN CARBURETOR MAY RESULT IF NEEDLE IS

TURNED IN TOO TIGHT-

PRELIMINARY SETTING -

= Be sure you have a clean air filter and the throttle

control cable isadjusted properly (see above)_

= With engine off turn idlefuel adjusting needle in (clock-

wise) closing it finger tight and then turn out (counter-

clockwise) 1 turn

FINAL SETTING -

• Start engine and allow to warm for five minutes. Make

fina( adjustments with engine running and shift/motion

control lever in neutral iN) position.

• Idle speed setting - With throttle control lever in slow

(,_) position, engine should idle at 1750 RPM. If

engine idles too slow or fast, turn idle speed adjusting

screw in or out until correct idle is attained..

° Idle fuel needle setting - With throttle control lever in

slow (,_z_) position, turn idle fuel adjusting needle in

(clockwise) until engine begins to die and then turn out

(counterclockwise) approximately 1/8 to 1/4 turn to

obtain best low speed performance.

= Recheck idle speed, Readjust ifnecessary.

ACCELERATION TEST -

° Move throttle control lever from slow (=_) to fast (,€_)

position. If engine hesitates or dies, turn idle fuel

adjusting needle out (counterclockwise) 1/8 turn. Re-

peat test and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjuste& Do not adjust -

damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED OVERSPEEDINGTHEENGINEABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS

CABLE

CLAMP

SPEED CONTROL

BRACKET_

TH|

LEVER

FIG. 3'1

IDLE SPEED

ADJUSTING

SCREW.

ll llT- !1

IDLE FU

ADJUSTING

NEEDLE

FIG. 32

, STORAGE

Immediately prepare your tractor for storage at the end of

the season or' if the tractor will net be used for 30 days or

more.

CAUTION: Never store the tractor with i

A _ gasoline in the tank inside a building I

where fumes may reach an open flame i

or spark. Allow the engine to cool I

before storing in any enclosure. I

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.,

. Clean entire tractor(See"CLEANfNG"in the Customer

Responsibilities section of this manual)_

o Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual),

° Lubricate as shown in the Customer' Responsibilities

section of this manual.

o Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear.. Replace if necessary.

o Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage..

= After a period of time in storage, battery may require

recharging.

o To help prevent corrosion and power leakage during

fong periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see'q'O

CLEAN BATTERY AND TERMINALS in the Cus-

tomer Responsibilities section of this manuai)o

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals,.

. Be sure battery drain tube is securely attached.

• If battery is removed from tractor for' storage, do not

store battery directly or] concrete or damp surfaces°

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM

DEPOSITS FROM FORMING IN ESSENTIAL FUEL

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,

FUEL HOSE, OR TANK DURING STORAGE, ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR

METHANOL) CAN ATTRACT MOISTURE WHICH LEADS

TO SEPARATION AND FORMATION OF ACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL

SYSTEM OF AN ENGINE WHILE IN STORAGE,

, Drain the fuel tank,

• Start the engine and let it run until the fuel lines and

carburetor are empty°

• Never use engine or carburetor'cleaner'products in the

fuel tank or permanent damage may occur.

o Use fresh fuel next season_

NOTE: Fue! stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container;. Always follow the mix ratio found on stabilizer

container'. Run engine at least 10 minutes after' adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean engine

oilo (See "ENGINE" in the Customer Responsibilities

section of this manual).

CYLINDERS

o Remove spark plug(s).,

= Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

. Turn ignition key to"START" position fora few seconds

to distribute oil.

, Replace with new spark plug(s).

OTHER

° Do not store gasoline from one season to another°

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your' gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

,, Cover your tractor with a suitable protective covetthat

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVERTRACTOR WHILE ENGINE

AND EXHAUST AREAS ARE STILL WARM.

. ....n. nl

lU . lUl..Ul,

PROBLEM

Will not start

Hard to start

, ,,i,nl,l,,

Engine will not turn over

i u i,,,,11,1

Engine clicks but wil! not

start

iii1,,i,ii

Loss of power

i , u ....... i, ,,,i,,

Excessive vibration

i i,nlu u....

TROUBLESHOOTING POmNTS

......=,,,i , ,, , i,, •

CAUSE

1. Outot fuel

2. Engine not "CHOKED" properly.

3 Engine flooded

4 Bad spark plug

5 Dirty air filter

6, Dirty fuel filter,

7 Water in fuel

8 Loose or damaged wiring

9 Carburetor out of adjustment,

I0 Engine valves out of adjustment,

1 Dirty air filter,

2, Bad spark plug

3, Weak or dead battery,,

4, Dirty fuel filter

5 Stale or dirty fuel

6 Loose or damaged wiring

7, Carburetor out of adiustment

8 Engine valves out of adjustment,

... ..................... ,,..,

1 Clutch/brake pedal not depressed

2 Attachment clutch is engaged

3 Weak or dead battery

4. Blown fuse.

5, Corroded battery terminals,

6 Loose or damaged wiring,

7 Faulty ignition switch.

8 Faulty solenoid or starter

9 Faulty operator presence switch(es),

1, Weak or dead battery_

2 Corroded battery terminals.

3 Loose or damaged wiring.

4 Faultysotenoid orstarter

1 Cutting too much grass/too fast

2 Throttle in "CHOKE" position

3, Build-up of grass, leaves and trash under mower,

4 Dirty air filter

5 Low oil levelldirty oil

6 Faulty spark plug,

7, Dirty fuel filter,

8 Stale or dirty fuel

9 Water in fuel

10 Spark plug wire loose

11 Dirty engine air screen/fins

t 2 Dirtytclogged muffler,

13 Loose or damaged wiring

14 Carburetor out of adjustment

15 Engine valves out of adjustment,

1 Worn, bent orloose blade

2 Bent blade mandrel,

3 Loose!damaged part(s)

CORRECTION

1 Filt fuel tank

2 See "TO START ENGINE" in Operation secfion,

3, Wait several minutes before attempting to start,

4 Replace spark plug

5 Cleanlreplace air filter

6, Replace fuer filter

7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel rifler.

8 Check all wiring,

9 Contact an authorized service center/department.

10. Contact an authorized service center/department

l Clean/replace air filter

2. Replace spark plug

3 Recharge or replace battery

4, Replace fuel _ter,

5, Drain fuel tank and refilI with fresh gasoitne

6 Check all wiring

7 Contact an authorized service center/department

8 Contact an authorized service center/department

1 Depress clutch/brake pedal

2 Disengage attachment clutch

3. Recharge or replace battery,

4 Replace fuse,

5. Clean battery terminals

6 Check all wiring.

7, Check]replace ignition switch

8. Check/replace solenoid or starter,

9. Contact an authorized service center/department.

1 Recharge or replace battery

2 Clean battery terminals

3 Check eel wiring

4. Check]replace solenoid or starter,,

f. Set in "Higher Cut" position#educe speed.

2 Adjust throttle control

3, Clean underside of mower housing

4 Cleanlreptace air filter,

5 Check ot{ level/change oil

6. Clean and regsp or change spark plug

7 Replace fuel filter

8 Drain lust tank and refil_with fresh gasoline

9, Drain fue_tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

10 Connect and tighten spark plug wire,

11. Clean engine air screen!fins

12 Cteanlreptace muffler.

13 Check all wiring

14 Contact an authorized service center/department,

15, Contact an authorized service center/department,.

.................. .......... i .ul .lu

t Replace blade Tighten btade bolt

2 Replace blade mandrel

3 Tighten toose part(s), Replace damaged parts,

TROUBLESHOOTING POINTS

PROBLEM

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

=,,=-.=i- i

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Tractor "creeps" with

motion control lever in

"neutral" position

(Fender shift models only)

Loss of drive

Engine "backfires"

when turning engine

"OFF"

CAUSE

1 Faulty operator-safety presence control system

,,==,-=,,, ,H,=.............. = ,=........

1 Worn, bent or loose blade

2, Mower deck not level

3 Buildup of grass, leaves, and trash under mower

4 Bent blade mandrel.

5 Clogged mower deck vent hales from buildup of

grass, leaves, and trash around mandrels,

1 Obstruction in clutch mechanism.

2 Worn/damaged mower ddve belt

3, Frozen idler pulley,

4 Frozen blade mandret

1, Engine speed too slow

2 Travel speed too fast,

3, Wet grass,.

4 Mower deck not level

5 Low/uneven tire air pressure

6 Worn, banter loose blade,

7 Buildup of grass, ]eaves and trash under mower

8 Mower ddve bait worn,

9 Blades improperly instalJed

10 improper bladesused

11_ Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels

1 Switch is "OFF"

2, Bulb(s) burned out

3 Faulty fight switch

4 Loose or damaged widng

5 Blown fuse

1. Bad battery cell(s)

2 Poor cable connections

3 Faulty regulator (if so equipped)

4. Faulty alternator,

1 Motion control lever is out of adjustment,

1. Freewheel control in "disengaged" position

2 Motion drive belt worn, damaged, or broken

3. Air trapped in transmission during shipment

or servicing.

,1111,1,,i, i1,,,11,,i,, i i i..... i i

1, Engine throttle control not set at "SLOW"

position for 30 seconds before stopping engine

CORRECTION

,!t,,, =,H,

1, Check wiring, switches and connections, If not

corrected, contact an authorized service center/

department

1, Reptace blade Tighten bJade bo_t

2 Level mower deck,

3 Clean underside of mower housing

4, Replace blade mandre_

5 Cieen around mandrels to open vent holes

1, Remove obstruction

2 Replace mower drive bait

3 Replace idler pulley_

4 Replace blade mandrel,

1 Place throttle control in "FAST" position

2 Shift to slower speed.

3 Altow grass to dry before mowing

4. Level mower deck

5 Check tires for proper air pressure

6 Reptacetsharpen blade Tighten blade bolt

7 Clean underside of mower housing

8 Replace mower drive belt

g, Reinstall blades sharp edge down

10 Reptace with blades listed in this manual

11 Clean around mandrels to open vent holes

.=,=,,= ,,,, i=, , i= = ,

I Turn switch "ON"

2 Replace bulb(s).

3 Check/replace light switch

4 Check wiring and connections

5 Replace fuse

I Repface battery,.

2., Check/clean all connections,

3 Replace regulator,

4, Replace alternator

1 Adjust motion control lever

1 Place freewheel control in "engaged" position.

2. Replace motion drive bait,

3. Purge transmission

1, Move throttle control to "SLOW" position and altow

to idle for 30 seconds before stopping engine,

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.252590

RED

BATTERY

BLACK

_M_ RED

TER WHITE

....eLACK

ORANGE

RED

CHARGING SYSTEM OUTPLrf

3 AMP DC @ 3600 RPM

(_ IGNITION SPARK

UNIT PLUG

28 VOLTS AC M{N. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

DIODE _ALTERNATOR

OUTPUT -.. "_ -- --

5 AMP AC @ 3600 RPM 14 VOLTS AC MIN @ 3600 RPM {LIGHTS OFF)

NOTE I I

YOUR TRACTOR IS EQUIPPED L---<O

WITH A SPECIAL ALTERNATOR

IGNITION SWITCH

POSITION ICIRCUIT "MAKE"

OFF G + M + L NONE

RUN/LIGH'[ B + L _ A + Y

RUN B + L " NONE

START B + L + S NONE

SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE BATTERY,

BUT HAVE THEIR OWN

ELECTRICAL SOURCE,,

BECAUSE OF THIS, THE BRIGHT-

NESS OF THE LIGHTS WILL

CHANGE WITH ENGINE SPEED.

AT IDLE THE LIGHTS WILL DIM.

AS THE ENGINE IS SPEEDED UP,

THE LIGHTS WILL BECOME

THEIR BRIGHTEST,

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING

HEADLIGHTS f

--0--

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

GFC

E _ _

PTO SWITC

CIRCUIT

C+G

ON {C+F,B+E,A+

Craftsman 917252590 Lawn Tractor

Product's Documents

Owner's Manual

Specifications

Craftsman 917252590 Questions and Answers

Related Products

Craftsman 917273900 lawn tractor

Craftsman 917287440 Lawn tractor 26.0HP. 54'' Mover Electric Start Automatic Transmission

Craftsman 917250551 Lawn Tractor

Craftsman 917276390 Lawn Tractor 18.0 HP, 42'' Mower Electric Start 6 Speed Transaxle

Craftsman 247203790 Lawn Tractor

Craftsman 917287320 Lawn Tractor 26.0 HR 54" Mower Electric Start Automatic Transmission