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2.0 Table of contents
Section Page
1.0 IMPORTANT SAFETY INSTRUCTIONS ....................................................................................................... 2
1.1 General Safety Warnings ........................................................................................................................... 2
1.2 General Electrical Cautions ........................................................................................................................ 2
1.3 Safety Instructions for Sawing Systems ..................................................................................................... 3
2.0 Table of contents ............................................................................................................................................ 4
3.0 About this machine and manual ..................................................................................................................... 5
4.0 Specifications ................................................................................................................................................. 5
5.0 Saw features .................................................................................................................................................. 5
6.0 Installation/assembly ...................................................................................................................................... 6
7.0 Electrical connections .................................................................................................................................... 6
8.0 Work setup ..................................................................................................................................................... 6
8.1 Securing workpiece for square cuts ........................................................................................................... 6
8.2 Adjusting vise for angle cuts ....................................................................................................................... 6
8.3 Workstop .................................................................................................................................................... 7
9.0 Adjustments ................................................................................................................................................... 7
9.1 Blade tracking adjustment .......................................................................................................................... 7
9.2 Blade guide bearing adjustment ................................................................................................................. 8
9.3 Verifying adjustment accuracy ................................................................................................................... 8
9.4 Limit switch adjustment .............................................................................................................................. 9
10.0 Operations .................................................................................................................................................... 9
10.1 Starting the Saw ....................................................................................................................................... 9
10.2 Coolant flow ............................................................................................................................................ 10
10.3 Coolant mixture and quantity .................................................................................................................. 10
10.4 Controls .................................................................................................................................................. 10
10.5 Other controls ......................................................................................................................................... 10
10.6 Setting blade speed ................................................................................................................................ 11
10.7 Raising/lowering saw head ..................................................................................................................... 11
10.8 Controlling the cut: Hydraulic feed control .............................................................................................. 11
10.9 Evaluating cutting efficiency ................................................................................................................... 11
10.10 Blade selection ..................................................................................................................................... 12
10.11 Blade break-in procedures ................................................................................................................... 12
11.0 User-maintenance ...................................................................................................................................... 12
11.1 Cleaning ................................................................................................................................................. 12
11.2 Lubrication .............................................................................................................................................. 12
11.3 Servicing hydraulic oil ............................................................................................................................. 13
11.4 Changing blades .................................................................................................................................... 13
11.5 Changing drive belt ................................................................................................................................ 13
11.6 Replacing drive motor ............................................................................................................................ 14
11.7 Replacing drive wheel ............................................................................................................................ 14
11.8 Replacing idler wheel or idler bearing .................................................................................................... 14
11.9 Adjusting blade guides ........................................................................................................................... 14
11.10
Replacing carbide blade guides
............................................................................................................ 14
11.11 Replacing guide bearings ..................................................................................................................... 15
11.12 Replacing blade edge bearings ............................................................................................................ 15
11.13 Replacing wire brush ............................................................................................................................ 15
11.14 Replacing Coolant Pump ...................................................................................................................... 15
12.0 Troubleshooting J-7060 Band Saw ............................................................................................................ 16
13.0 Replacement Parts ..................................................................................................................................... 17
13.1.1 J-7060 Base Assembly – Exploded View ............................................................................................ 18
13.1.2 J-7060 Base Assembly – Parts List ..................................................................................................... 19
13.2.1 J-7060 Saw Head Assembly – Exploded View ................................................................................... 22
13.2.2 J-7060 Saw Head Assembly – Parts List ............................................................................................ 23
14.0 Electrical Connections – J-7060 Band Saw ............................................................................................... 26
15.0 Warranty and service ................................................................................................................................. 27
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