Craftsman 917275033 23.0 HP, 50" Mower ElectricStart 6 User Manual

Owner's Manual

GARDEN TRACTOR

23.0 HP, 50" Mower

ElectricStart

6 Speed

Model No.

917.275033

This product has a low emission engine which operates

I_ differently from previously built engines. Before start the en-you

gine, read and understand this Owner's Manual,

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by puncture_ from outside objects, such as nails,

thoms, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the eqL,,_:,=ent according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commemial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by retuming your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death.

4UkLook for this symbol to point out

important safety precautions. It means

CAUTION!i! BECOMEALERTt!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

,_ CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

_IWARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of Califomia to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessodes contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling,

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine

unattended. Always tum off blades, set

parking brake, stop engine, and remove

keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artiticial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

suit in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not tty to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine oft if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be sedously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regulady.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

stdke an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and detedoration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as recks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 10W30

(above 32°F)

'API-SF-SJ): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.5 Pints

W/O Filter:. 4.0 Pints

Spark Plug: Champion RC12YC

CGap: .030")

Ground Speed Lo: Hi:

MPH): 0.7 1.7

1.4 3.3

2.3 5.4

Reverse: 0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging

System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you expedence any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product, Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte-

nance" and =Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

Steering Wheel

Steedng Sleeve

Extension

Seat

<:_ (1)Washer

17/32 x 1-3/16 x 12 Gsuge

_(1) Knob

(2) Flanged

ins

(1)Front Plate

Assembly

Mower

(5) Retainer Springs

loop)

(2) Retainer Springs

i (single loop)

(2) Shoulder

Bolts

(2) Centerlock Nuts

(2) Wheels (2) Washers 3/8 x 314 x 14 Ga.

Video Cassette

F-7

"-'t

For Future Use

Keys

(2) Keys

Slope Sheet

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(1) 1/2"wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

3. Remove mower and packing materi-

als.

4. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and

large flat washer from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steedng sleeve over the

steering shaft.

4. Align tabs and press steedng sleeve

extension into bottom of steering

wheel.

5. Position steering wheel so cross bars

are horizontal (left to dght) and slide

onto steedng wheel adapter.

6. Secure steedng wheel to steering

shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

7. Snap steedng wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and gdll.

_.-_ Wheel Insed

_---- Hex Bolt

•=_------- Lock Washer

Steering _ Large Flat

Wheel_../_ Washer

"_-_AStceae;; 7 Whee,

Steering_ .

Sleeve __:=::_-Tabs

Extension I

Steering Shaft ,- -,---_--_-;. -_.

Steedng ,-=,. ",-- , ,

• "/I/] I I _j I Iii

Sleeve _, , ,

.,,,,

L,_,/J _"1 I I I

<"-_l 1/,._ / "* I _/

_ \l Ik_/# / I

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

." t.

÷%_..

Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer secudng seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Flat W_r_

Adjustn ert_Knob

Bolts

NOTE: You may now roll or ddve your

tractor off the skid. Follow the apprepriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_kWARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to dght side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on inward

pointing deck pins. Retain with

double loop retainer spdng with loops

up as shown.

7. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

8. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

10. If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

11 .Raise deck to highest position.

12.Assemble gauge wheels as shown

using long shoulder bolts, 3/8

washers, and 3/8-16 center Iocknuts.

Tighten securely.

13.Adjust gauge wheels before operat-

ing mower as shown in the Operation

section of this manual.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS"

section of this manual.

Chassis

Bracket

Double Loop

Retainer

Shoukbr

Bolt Wheel

Front

Suspension Mower

Arms Bracket

Idler

Front Electric

Suspension Clutch

Brackets Pulley

Front Plate

3/8

Washer

3/8-16 Double

Center Loop

Locknut Retainer

Spdng

Use Pliers For

Retainer Springs

Loop Down

Bar

Double Loop

Retainer Spring

(Inward pointing

deck pins)

Single

Loop

Retainer

Springs

Deflector

CHECK MOWER LEVELNESS

For best cutting results, mower should be

propedy leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are muted correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

propedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

/ CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

•/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and

tightened securely.

,/All tires are propedy inflated. (For

shipping purposes, the tires were

ovednflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

•/ Check mower and drive belts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

4' Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor,

pay extra attention to the following

important items:

/ Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

4" Become familiar with all controls, their

location and function. Operate them

before you start the engine.

/ Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENGINEOFFO,LPRESSOREL.GRTSONOVI,_T_M.]

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

A'I-rACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractorto familiarize yourselfwith the locationsof

various controlsand adjustments. Save this manual for future reference.

Ignition

Switch

Ammeter

Throttle Control

ControlCh°keAdjustmentKnobHeight ". 222222 --_"; _"_" "!

Gear Shift Lever

Light Switch

Position

hment

h Switch

Lift Lever

Plunger

Attachment

Lift Lever

Brake

Range Shift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH POSITION: Tums the

headlights on and off.

THROTTLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or perform ng any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut oft the engine.

1. Depress brake pedal all the way down

and hold.

2. Pull parking brake lever up and

release pressure from brake pedal.

Pedal should remain in brake posi-

tion. Make sure parking brake will

hold tractor secure.

Push-In to

"Disengaged"

Choke

Control,

Attachment Clutch

Switch Pull Out To

"Engage"

Control

=Brake"

Key

Brake

ClutCh/ "Engaged"

Brake Pedal Position

"Ddve" Position Gear Shift

Position Adjustment Knob Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch switch to disengaged

position.

GROUND DRIVE -

• To stop ground ddve, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

•Tum ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than =STOP" will

cause the battery to discharged, and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate

this possibility, always stop engine when

_LOcppingtractor on grass areas.

AUTION: Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

2. Move gearshift and range shift levers

to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CU'I-I'ING HEIGHT

The cutting height is controlled by tuming

the height adjustment knob in desired

direction.

• Turn knob clockwise _ to raise

cutting height.

•Tum knob counterclockwise (_ to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are propedy adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting

height.

2. Lower mower with lift control. Re-

move rear retainer spring and clevis

pin which secure each gauge wheel.

3. Lower gauge wheels to ground.

Raise gauge wheels slightly to align

holes in bracket and gauge wheel bar

and insert clevis pins. Gauge wheels

should be slightly off the ground.

4. Replace retainer spdngs into clevis

pins.

Clevis Pin

Retainer

Gauge

Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

ACAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

AttachmentLiftLever

"'0" ,ow

Enga_ [...'.!;"S._Position.

(._1_J _7..'..;'_ Deflector

Push In To _\\,_'%--_" _L_

"D,sengage" _--_--__

TO OPERATE ON HILLS

ACAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle con-

trol lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1stgear and range

shift lever to low (L) position. Be sure you

have allowed room for tractorto rollslightly

as you restart movement.

• To rastart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) posi-

tion.

• Do not push or towtractor at more than five

(5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.) ....

TOWING CARTS AND OTHER ATrACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART' in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or fuel.

Do not store, spill or use gasoline near an

open flame.

IMPORTANT: When operating in

temperatures below32°F(0oc), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol)

can attract moisture which leads to

separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage. To

avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO STARTENGINE

When startingthe engine for the firsttime or if

the engine has run outof fuel, it willtake extra

crankin_ time to move fuel from the tank to

the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disen-

gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: Before starting,read the warm and

cold starting procedures below.

6. Insert key into ignition and rum key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke

control out and retry.

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly, if the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

• The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See =-IO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See ='1"O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MAINTENANCE SCHEDULE _._. _._/'_ _, f

Check Brake C_oeraitoft

Tire Pressure

Check Operator Presence and

T InterlockSystems

R Check for Loose Fasteners

A Sharpen/Replace Mower Blades

T LubricationChart

0 Check Battery Level

R Clean Battery and Termlnads

Check; Transaxle Cooitng

Check V-Belts

Check Engine OII Level

Change Engine OII (with ollfilter)

E Change Engine 011(withoutoll filter)

N Claan/=JrFilter

G Clean Air Screen

IN Inspect Muffler/Spark

Arrester

E ReplaCe OII Filter (If equipped)

Clean Engine COOlingFins

Replace Spark Plug

Replace Air Filter Paper Cartridge

I Replace Fuel Rlter

'/ !v'

v0 v'

V' _.,

1 - Change more often when operating under a heavy Ioed or

In high ambient temperatures.

2 - Sen,tce mo_eoften when opefaitng In dfrty or dusty condit_cns.

3 - Replace blades more otten when mowing In sandy so_.

4 - Not required it equipped _ maintemmce-free battJry.

5 - Tighten front axle pl'_t bolt to 35 R.-Ibs. maximum.

Do notoverHghten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air tilter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_) Tie Rod Ball Joints

_) Spindle -_) Spindle

Zerk Zerk

Bearing

Zerk

(_Steedng _(

Sector f

Gear

Teeth

(_Checld

Add

Transaxle

Fluid

Wheel

_,Baadng Zerk

® Engine

(_ SAE 30 or 10w30 motor oil

(_ General Purpose Grease

(_ Refer to Maintenance "ENGINE" Section

(_ Spray silicone lubriant(Move Bootsto

Lubdcate)

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

18sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working propedy. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Blade

Cente

Flat

Lock

_--lex Bolt (Grade)'

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" Bolt de

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, pedodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery belts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERYAND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to =leak"

power,

1. Remove terminal guard.

2, Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4, Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If

necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

Rug

Filler

V-BELTS

Check V-beltsfor deteriorationand wear

after 100 hoursof operationand replace if

necessary.The beltsare not adjustable.

Replace beltsif they beginto slipfrom

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature,

•_0 -20 -10 O 10 20 30

TEMPERATURERANGEANTICIPATEDBEFOR_NEXTOILCHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. "lighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting.

Oil Drain Valve

Cap

DrainTubej

_osed and

Locked Position

3. Unlock drain valve by pushing upward

slightly and tuming counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

upward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at =FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartddge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

6. Remove nut and cartridge plate.

7. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

8. Check rubber seal for damage and

proper position around stud. Replace

if necessary.

9. Reassemble air cleaner, cartridge

plate, and nut.

10. Reinstall air cleaner cover and secure

by tightening knob.

Foam

Pre-Cleaner

Cartridge

Rubber

Se_

Nut

Knob

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubbom dded gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

extemal surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are propedy positioned.

4. Immediately wipe up any spilled

gasoline.

Fuel Filter__ "_-_J

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in =DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Turn height adjustment knob to lowest

setting.

3. Lower mower to its lowest position.

4. Remove retainer spring holding anti-

swaybar to chassis bracket and

disengage anti-swaybar from bracket.

5. Remove four retainer springs from

front plate assembly and remove

plate.

6. Remove retainer springs from

suspension arms at deck and disen-

gage arms from deck.

7. Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt

from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

Suspension

Chassis

Bracket

TO INSTALL MOWER

Follow procedure descdbed in =INSTALL

MOWER AND DRIVE BELT" in the

Assembly section of this manual.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are propedy inflated (See =PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of

mower to ground level at front comers

of mower. Distance =A" on both sides

of mower should be the same.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

Front Mower

Bracket

Electric

Clutch Pulley

Front

Plate

Retainer

Anti-Sway

Bar

Springs

(Both Sides)

Mower

Bracket

Retainer Springs

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjust-

ing.

BottomEdge of BottomEdgeof

Mower to Ground Mower to Ground

(_ Suspension

I I ,_'--_ _ Lift Link

_Adjustment

_Nut

Mandrel

BOTH FRONT UNKS MUST BE EQUAL

IN LENGTH

Nut

-Nut "G"

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back

adjustment is necessary, be sure to adjust

both front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance =P directly in front of

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower housing,

loosen nut "G" on both front links an

equal number of turns.

• When distance "P is 1/8" to 1/2" lower

at front than rear, tighten nut =H"

against trunnion on both front links.

• To raise front of mower housing, loosen

nut "H" from trunnion on both front links.

Tighten nut "G" on both front links an

equal number of tums.

• When distance "P is 1/8" to 1/2" lower

at front than rear, tighten nut "H"

against trunnion on both front links.

NOTE: Each full tum of nut "G" will

change distance =P by approximately

3/8".

• Recheck side-to-side adjustment.

Trunnion

Links

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.

Engage parking brake.

2. Remove screws from L.H. mandrel

cover and remove cover.

3. Roll belt over the top of L.H. mandrel

pulley.

4. Remove belt from electdc clutch

pulley.

5. Remove belt from idler pulleys.

6. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck

surface.

7. Check primary idler arm and two

idlers to see that they rotate freely.

8. Be sure spring is securely hooked to

primary idler arm and bolt in mower

housing.

MOWER DRIVE BELT INSTALLATION

9. Install belt in both idlers. Make sure

belt is in both belt keepers at the idlers

as shown.'

10. Install new belt onto electric clutch

pulley.

11 .Roll belt into upper groove of LH.

mandrel pulley.

12.Carefully check belt routing making

sure belt is in the grooves correctly :

and inside belt keepers.

2313. Reassemble LH. mandrel cover.

L.H.

Mandrel

Cover

Idler

Pulleys

Pdmary Idler Arm

Spring

Electric

Clutch

Pulley

L.H.

Mandrel

Bolt in

Mower

Housing

Mower Drive Belt

Belt Keepers

TO REPLACE MOWER BLADE DRIVE

BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower drive belt (See =TO

REPLACE MOWER DRIVE BELT" in

this section of this manual).

2. Remove mower (See "TO REMOVE

MOWER" in this section of this

manual).

3. Remove screws from R.H. mandrel

cover and remove cover. Unhook

spring from bolt on mower housing.

4. Carefully roll belt off R.H. mandrel

pulley.

5. Remove belt from center mandrel

pulley, idler pulley, and L.H. mandrel

pulley.

6. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

7. Check secondary idler arm and idler

to see that they rotate freely.

8. Be sure spring is hooked in secondary

idler arm and sway-bar bracket.

9. Install new belt in lower groove of L.H.

mandrel pulley, idler pulley, and

center mandrel pulley as shown.

10. Roll belt over R.H. mandrel pulley.

Make sure belt is in all grooves

properly.

11. Reconnect spdng to bolt in mower

housing and reinstall R.H. mandrel

cover.

12. Reinstall mower to tractor (See

=INSTALL MOWER AND DRIVE

BELT" in the Assembly section of this

manual).

13. Reassemble mower drive belt (See

"TO REPLACE MOWER DRIVE BELT"

in this section of this manual).

Mower Blade

L.H. Ddve Belt Center

Mandrel

R.H. Mandrel

Cover

Screw

Idler Arm

Bracket

Pulley

TO ADJUST ATTACHMENT CLUTCH

The electdc clutch should provide years

of service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the intemal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and

ignition switches are in =OFP position.

2. Adjust the three nylon Iocknuts until

space between clutch plate and rotor

measures .012" at all three slot

locations cut in the side of brake plate.

NOTE: After installing a new electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

_Rotor _._

l c,utch .,o 01

N Ion_=v/ Slot (3) =_ J I

LlY_knut(3)---_"-'-- I

i_ _. Plate

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the left

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake rod.

3. If distance is other than 1-3/4", loosen

jam nut and tum nut =A" until distance

becomes 1-3/4". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

With Parking Brake "Engaged"

=A"

Nut

Operating

Arm

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For ease of service there

is a belt installation guide decal on

bottom of left footrest. It is not necessary

to remove mower.

BELT REMOVAL -

1. Engage parking brake (creates slack

in belt).

2. Remove mower drive belt from electric

clutch pulley only (See "TO REPLACE

MOWER DRIVE BELT" in this section

of this manual).

3. Roll motion ddve belt off transaxle

pulley.

4. Roll belt off clutching idler pulleys,

then off engine pulley and front V-idler

pulley.

5. Pull belt out of all belt keepers.

BELT INSTALLATION -

1. Place V part of belt into grooves on

engine pulley and front V-idler,

making sure to route belt inside of belt

keepers.

2. Put belt coming from V-idler above

midspan belt keeper, then onto

clutching idler pulleys as shown.

3. Make sure V part of belt engages V-

idler.

4. Place belt around transaxle pulley,

beginning at top.

V part of belt should engage transaxle

pulley.

5. Place long lower section of belt

through loop in midspan belt keeper.

6. Check to be sure belt is on proper

side of all belt keepers.

7. Reinstall mower drive belt onto

electric clutch pulley.

IMPORTANT: Check Brake Adjustment.

Clutching Flat Idler

Engine Above

Belt

Keeper

n I Belt Transaxle

___Engin_ Twists Belt Pulley

A Pulle_ Keeper

_j._V-ldler

"_I_=_As Viewed from Bottom

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steenng wheel and reassemble with

crossbar horizontal. Tighten securely.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the

factory and adjustment should not be

necessary. If parts in the front axle or

steenng mechanism have been replaced

or damaged, check toe-in and adjust if

25necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B").

• Front dimension =A" should be 1/8" to

1/4" less than rear dimension "B".

TO ADJUST TOE-IN -

1. Loosen jam nuts at adjustment

sleeves on tie rod.

2. Adjust tie rod until dimension "A" is

1/8" to 1/4" less than dimension "B".

3. Tighten jam nuts securely.

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to

affect the front wheel camber, contact a

Sears or other qualified service center.

Adjustment Sleeves

Jam Nuts

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL -

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

REAR WHEEL -

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Retaining Washers

Ring

Axle

Cover

TO START ENGINE WITH A WEAK

_W'_ ERY

ARNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

"BATTERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

26bands, dngs, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Bolt

(Red)

Cable

Guard

Cable

(Black)

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO ADJUST ATTACHMENT LIFT

SPRING

1. While holding spdng bushing with

wrench, loosen jam nut.

• Turn adjustment bolt clockwise to

extend spring and reduce lift effort for

heavier attachments.

• Tum adjustment bolt counterclockwise

for lighter attachments.

2. Retighten jam nut against spring

bushing.

IMPORTANT: Do not adjust for maximum

spdng tension when using light attach-

ments such as a mower. Adjust lift lever

spring to aid in lifting attachment. Do not

overpower spring. When removing

attachment, always adjust spring tension

to its lowest position.

Adjustmentbolt

Attachment Lift

_ /Spring

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Headlight Wire

lector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is

against stop screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

Idle

Adjusting Adjusting

Needle Screw

Throttle

Control

Cable

Choke

Control

Cable

Stop

Scre_lamp Screw

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (See "AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Closed for Full

Choke

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment

(countemlockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is tumed in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and

the throttle control cable is adjusted

propedy (see "TO ADJUST

THROTTLE CONTROL CABLE" in the

Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting

needle in (clockwise) closing it finger

tight and then turn out (counterclock-

wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle

control lever in slow position, engine

should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

3. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and

then tum out (counterclockwise)

approximately 3/4 tum to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

5. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

may be required to compensate for proper engine.,speed.. Over.speeding,the

d fferences in fuel, temperature, altitude engme aDove me [acrory ntgn speea

or load. f the carburetor does need setting can be dangerous. If you think the

adjustment, proceed as follows: en.gine-govemed, high speeo needs...

In Qeneral, tuming the adjusting needles aojusung, comacl. _:_ars or omer qualmeo

In (clockwise) decreases the supply of sennce center, whtch has proper equtp-

fuel to the engine giving a leaner fuel/air ment and ex .pe.nence to maKe any

mixture. Tuming the adjusting needles out28necessary adjustments.

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_I_kCAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See =CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATrERY

• Fully charge the battery for storage.

• After a pedod of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage dudng long pedods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contactwith battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE

Will not start 1. Out of fuel.

2. Engine not =CHOKED"

properly,

3. Engine flooded.

Hard to start

Enginewill not

turn over

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes

before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter,

8. Check all wiring.

9. See =1"oAdjust Carburetor"

in Service Adjustments

section.

10. Contact a Sears or other

qualified service center.

Engine clicks but

will not start

!1.

i2.

Dirty fuel filter, i4.

Stale or dirty fuel. 15.

Loose or damaged wiring. 6.

Carburetor out of adjustment. 7.

Engine valves out of 8.

adjustment.

Clutch/brake pedal not 1.

Clean/replace air filter.

Replace spark plug.

Recharge or replace

battery.

Replace fuel filter.

Drain fuel tank and refill

with fresh gasoline.

Check all wiring.

See "To Adjust Carburetor"

in Service Adjustments

section.

Contact a Sears or other

qualified service center.

Depress clutch/brake

depressed.

2. Attachmentclu_his

engaged.

3. Weak ordead battery.

4. Blown fuse.

pedal.

2. Disengage attachme_

clu_h.

3. Recharge or replace

battery.

4. Replace fuse.

5. Corroded battery terminals.

6. Loose or damaged widng.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery

2. Clean battery terminals.

3. Check all widng.

4. Check/replace solenoid or

starter.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

LOSSof power

Excessive

vibration

Enginecontinues

torun

when operator

leaves seat with

with attachment

clutch engaged

CAUSE CORRECTION

Poor cut - uneven

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"

position.

3. Build-up of grass, leaves 3.

and trash under mower.

4. Dirty air filter. 4.

5. Low oil level/dirty oil. 5.

6. Faulty spark plug. 6.

7. Dirty fuel filter. 7.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9.

10.Spark plug wire loose.

11.Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14.Carburetor out of

adjustment.

15. Engine valves out of

adjustment.

_1. Worn, bent or loose blade. 1.

2. Bent blade mandrel. 2.

3. Loose/damaged part(s). 3.

1. Faulty operator-safety 1.

presence control system.

1. Wom, bent or loose blade. 1.

2. Mower deck not level. 2.

3. Buildup of grass, leaves, 3.

and trash under mower.

4. Bent blade mandrel. 4.

5. Clogged mower deck vent 5.

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil leveVchange oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13.Check all wiring.

14. See _lo Adjust Carburetor"

in Service Adjustments

section.

15.Contact a Sears or other

qualified service center.

Replace blade.

Tighten blade bolt.

Replace blade mandrel.

Tighten loose part(s).

Replace damaged pads.

Check wiring, switches and

connections. If not

contact a Sears or other

qualified service center.

Replace blade. _ghten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Replace blade mandrel.

Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

Mower blades will

not rotate

Poor grass

discharge

1. Obstruction in clutch

mechanism.

2. Wom/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

1. Remove obstruction.

2. Replace mower ddve belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in

=FAST" position.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Worn, bent or loose blade.

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Engine "backfires'

whentuming

engine "OFF"

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11 .Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Switchis=OFF".

2. Bulb(s)or lamp(s) bumed out

3. Faulty lightswitch.

4. Loose or damaged widng.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch =ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check widng and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

Engine throttle control not

set at uSLOW" position

for 30 seconds before

stopping engine.

Replace alternator,

Move throttle control to

=SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.275033

AMMETER

(OPTIONAL)

IGNITION SWITCH

WIRING INSULATED CUPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING,

FUSE

BATTERY SOLENOID

RE D _i I

(PEDAL UP)

i i STARTER

ELECTRIC CLUTCH

185 86

SEAT SWITCH

(NOT OCCUPIED)

OPERATOR

PRESENCE

RELAY #1

(OPTIONAL)

LINE I

FUELSHUT-OFF

SOLENOID

SPARK PLUGS

IGNITION GAP

UNIT .)PLUGS

RELAY

Fro SWITCH

PO_RION CIRCUIT

OFF C+GrS+H

ON C+FrB+ErA+D

HEADLIGHTS

O "--'e--

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS

GFC

TRACTOR- - MODEL NUMBER 917.275033

ELECTRICAL

TRACTOR -- MODEL NUMBER 917.275033

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 BollHex Head 1/4-20 x 3/4

8 7603J Tray, Battery

10 145211 BOIl 114-20x7.5 Zinc

11 150109 HolddownBatteryDashMount

12 145769 NutPushNylon1/4"

16 176138 SwitchInterlockPush-In

21 175688 Hamess SocketLightW/Bulb

25 150775 Cable, Battery

26 108824X Fuse

27 73510400 NutKepsHex 1/4-20 Unc

28 170697 Cable,Ground

29 160784 Switch,Plunger

30 175566 Switch,Ign

33 140403 Key, Ignition

40 170238 Hamese Ign.

42 154336 Cover,Terminal

45 122822X Ammeter

50 174652 Switch,PTO

52 141940 ProtectionWireLoop

79 175242 BulbholderAsm.Incandescent

81 109748X RelayAsm.

NOTE: AllcomponentdimensionsgiveninU.S. Inches

1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.275033

CHASSIS AND ENCLOSURES

TRACTOR -- MODEL NUMBER 917.275033

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 175465 Rail, Frame RH 58 175315

2 175282 Drawbar, Gt 60 17060620

4 73680700 Nut, Crownlock Hex 7/16-14UNC 63 19131614

5 163976)(428 Dash YTGT 2 Cyl 67 156973

6 157882 Dash, Lower Vgt One Piece 68 17490508

7 17720408 Screw, Thd Cut 1/4-20 x 1/2 70 177679

8 145166 Support, Battery 84 142992

14 175259X558 Hood Asm 85 144911

16 121794X Cover, Access 86 74780716

17 17060612 Screw 3/6-16 X .75 88

18 174515X558 Gnlle 91

19 19131312 Washer 13/32x13/16x12 Ga. 122

20 STD523710 Bolt, FinHex 3/8-16xl 130

21 STD541437 Nut Crownicck 3/8-16 Unc 137

24 179717X558 Footrest, RH 138

28 179716X558 Footrest, LH 139 171873

30 145051X014 Saddle, SIkscr Vgt 140 163806

31 161419 Brace, Supt 1-pc VGT Strg 141 163805

32 161327 Bracket, Pivot Chassis Lh 142 161897

33 161326 Bracket, Pivot Chassis Rh 144 161900

34 177018 Plate Asm Engine Chassis 148 164655

35 19111116 Washer 11/32x11/16x16Gao 150 161237

36 17060512 Screw 5/16-18 x 3/4 152 177956

37 179772X558 Fender 153 179761

39 175278 Bracket, Axle Front 157 161840

42 72140608 Bolt, Carriage 3/8-16 x I 158" 17670608

43 136939 Bracket, Spnsn Front Lh 159 17000612

44 136940 Bracket, Spnsn Front Rh 160 17060508

45 154913 Bracket Asm., Susp Chassis Rh 162 142432

47 17490608 Screw Thdrol 3/8-16 x 1/2

50 175476 Bracket, Chassis Front

56 154914 Bracket Asm., Susp Chassis Lh

DESCRIPTION

BracketAsm.,Fender

ScrewThdrol. 3/8-16 x 1-1/4

Washer 13/32 x I x 14 Ga.

Guide,BeltGearDrive

ScrewThdrol. 5/16-18 x 1/2

BeltKeeperVGT GroundDrive

Stop,Over CenterMower

Bracket,SupportTransaxle

Bolt FinHex 7/16-14 UNC x I

STD551143 Washer, Lock Hvy Hlcl Spr 7/16

175464 Rail, Frame Lh

161464 Screw Hex Wshd 8-18 x 7/8

164863 Screw HWHD Hi-Lo #13-16 x 3/4

74780716 Bolt Fin Hex 7/16-14 xl Gr. 5

163975X428 CupholderY-I'GT

BoltShoulder5/16-181-1"

MagnetYTGT

StrikerRate YTGT

BracketDashRh

BracketDash Lh

ExtrusionBumper

DuctHeat Hood

ShieldBrowning

LightBoxAsmW/Lens

LensBar

ScrewThdroL 3/8-16 x 1/2

ScrewHex Wsh Thdr. 3/8-16 x 3/4

Screw5/16-18 x 1/2

ScrewHex 1/4-1/2 Unc

NOTE: Allcomponentdimensionsgiven1!1t,I.S.Inches

1 Inch= 25.4 mm

TRACTOR - - MODE L NUMBER 917.275033

GROUND DRIVE

TRACTOR -- MODEL NUMBER 917.275033

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 7563R Washer, Thrust, Axle 38 150035

4 17490508 Screw Thdro15116-18 x 314 39 74321016

5 STD541437 Nut, Crownlock 3/8-16 40 178575

6 STD561210 Pin, Cotter 41 73931000

7 149176 Wheel, Hub Assembly 42 8883R

8 12000034 Klip, Ring 46 145170

9 140080 Bolt, Hub 47 138228

10 142509 Disc, Brake 48 72110612

11 136927 Yoke, Brake Disc 50 131494

12 73750800 Nutlock 1/2-20 Unf 51 S'rD541437

13 139419 Washer, Special 52 139123

14 138901 Bushing 54 161590

15 STD551037 Washer 13/32.x13,'16 x 16 Ga. 55 105706X

16 143012 Set, Screw 1/4-28 x 3/4 56 137153

17 126909X Spring 57 141756

18 137104 Lever, Brake 59 122253X

19 136926 Cam, Brake Disc 60 122268X

21 23260412 Screw, Rat Head 1/4-28 x 3/4 61 137524

22 633A10_ Gearshift, Lever Assembly 62

23 106932X Knob 63 74760720

24 136925 Support, Puck Brake 64 154752

25 136923 Puck, Brake Top 65 179613

26 137552 Spdng, Retum 66 140296

27 17490528 Screw, Hex Wsh Thd. 67 19131312

5/16-18 x 1-3/4 68 5142H

28 73350600 Nut, Hex Jam 3/8-16 69 136,327

29 137213 Brake, Rod 117 73900600

30 19131616 Washer 13/32 x 1 x 16 Ga. 150 9658M1

34 71673 Cap, Plunger - - 174742

35 137648 Rod, Parking Broke

36 149412 Spring, Ddve Ground

37 121749X Washer 25/32 x1-1/4 x 16 Ga.

Nyliner

Screw,Fin. #10-24 x 1

Actuator,InterlockSwitch

Nut,Centadock#10-24

Cover,Pedal

Retainer,Spring

ClutchROd

Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

Pulley,Idler,Flat

Nut,Crownlock3/8-16 UNC

Pulley,Idler,Grooved

Clutch,ArmAssembly

Beadng,Idler

V-Belt

Bracket,ShiftRod,Hi-Lo

ShiftRod,HI-Lo

SpringClip,ConnectingLink

Pulley,Transaxle

STD551143 Washer, Look 7/16

Bolt, FinHax 7/16-14 x 1-1/4

Shaft,Clutch/BrakePedal

Bolt,Shoulder

Washer,Hardened

Washer,Rat

Pin,Roll

Hub,Cover

Nut, Lock Fig.3/8-16 Unc

Key,Woodruff

TransaxleAsm

NOTE:AllcomponentdimensionsgivenInU.S. Inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275033

STEERINGA6SEMBLY

i / /

i \

,40" ,/_'

1313"

TRACTOR - - MODEL NUMBER 917.275033

STEERINGASSEMBLY

KEY PART

NO. NO.

1 159944X428

2 178557

3 6855M

4 161849

5 161848

6 6266H

7 121748X

8 12000029

9 121232X

10 74781044

11 136518

12 79901000

13 121749X

14 STD551137

15 STD541537

16 145103

17 137347

18 175572

19 156011

20 163887X428

21 159945

22 155105

23 152927

25 STD523710

26 159946X428

27 3366R

28 17000612

29 104239X

31 138136

32 19111610

33 10040500

34 74780512

35 138O59

36 137156

37 7336O6O0

38 109850X

39 73700600

40 109851X

41 155246

42 17490508

44 160135X428

45 19132411

DESCRIPTION

Wheel,Steenng

AxleAsm.,Front

Fitting,Grease

SpindleAsm,LH

SpindleAsm.,RH

Beadng,RaceThrustHarden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring,Klip#T5304-75

Cap,Spindle

Bolt,Fin Hex 5/8-11 x 2-3/4

SpacerBeadngAxleFront

Nut, LockFlange 5/8-11 Uric

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, LockHvy HlclSpr 3/8

Nut, LockCenter3/8-24 UNF

ShaftAsm.,Steedng

Rod Asm.,Tie BallJ BallVgt (Inc. Key No. 36-40)

Draglink,BallJointSolidVgt

SupportAsm.,SteeringVgt

Boot,Steering

Adapter,WheelSteedng

Bushing,Strg.BIk

Screw

Bolt,Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheel Steedng

Bearing,Col. Strg.

Screw3/8-16 x 3/4

Baadng, Range

Bushing,NylinerSnap

Washer 11/32 x 1 x 10 Ga.

Washer, LockHvyHlcl Spr 5/16

Bolt,Hex Hd 5/16-18 x 3/4

Gear, SectorSteedng

Tie Rod

Jam NutRHThread

JointAsm.Ball RH Thread

JamNut LHThread

JointAsm.Ball LH Thread

BracketSwitchIntedock VGT 97

ScrawThdrol 5/16-18 x 1/2 Tyt

Extension,Steadng

Washer 13/32x 1-1/20 x 11 Ga.

NOTE."AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.275033

18 15 17

• 37

IsPA.KA..ES_.K,TI

ENGINE

TRACTOR-- MODEL NUMBER 917.275033

KEY PART

NO. NO.

1 ......

2 149723

8 121361X

9 177748

10 175287

11 170056

12 143996

15 151346

16 109227X

17 1(To082X

18 161493

20 177328X428

21 164863

22 175441X428

24 S_1237

25 73920600

26 3645J

27 139277

28 7834R

29 137180

35 10010500

DESCRIPTION

KEY PART

NO. NO.

Engine(See Breakdown)Kohler 37 123487X

ModelNo.CV674-75544 39 17490636

Muffler 40 17490664

PulleyV-Idler 41 126197X

KeeperAsm.BeltEngine

Bushing 42

Clutch Electric 43 179953

PulleyEngineVGT Elect Clutch 47 175288

Tank FuelRear 62 146629

PadSpacer 69 24-041-02

PadSpacer 70 175545

CapAsmFuelW/Gauge 71 175546

Control Throttle 74 162295

ScrewHWHD Hi-Lo#13-16 x 3/4 80 M73030800

ControlChoke 81 148456

WasherExt Tooth3/8 82 148315

NutKeps3/8 - 24 UNF 83 171877

Bushing 84 17060624

StemTank Fuel

FuelLine

SparkArresterKit

WasherSplit

DESCRIPTION

ClampHose

Screw'l-I" 3/8-16 x2-1/4 UNC

Screw 1-I"3/8-16 x 4 UNC

Washer 1-1/20D x 15/32 ID x

.25O

STD551143 WasherLock7/16

Bolt Hex7/16 - 20 X 3.75 Ga 5

Bushing

ShieldHeatMuffler

Gasket

TubeExhaustLH

TubeExhaustRH

ElbowStreetBrass

NutRange

PlugDrainOil Easy

PlugOil DrainEasy

Bolt5/16-18 UNC x 3/4 W/Sems

Screw3/8-16 x 1-1/2

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275033

SEAT ASSEMBLY

..-.---16

I o

KEY PART

NO. NO.

1 1805.98

2 180166

3 140675

5 145OO6

6 STD541437

7 124181X

8 171877

10 180186

12 121246X

13 121248X

14 72050412

15 121249X

DESCRIPTION

Seat

Bracket, PivotSeat

Strap,Fender

Clip,PushIn, Hinged

Nut, Crownlock3/8-16 Uoc

Spring,SeatCprsn

Bolt5/I 6-18Uncx3/4 w/Seres

Pan, Seat

Bracket,MountingSwitch

Bushing,Snap

Bolt,Cardage 1/4-20X 1-1/2

Spacer,Split

KEY PART

NO. NO.

16 123740X

17 123976X

18 19171912

19 166369

20 124238X

21 171852

22 STD541431

DESCRIPTION

Spring,Cprsn

Nut, Lock 1/4 LgeFig Gr. 5

Washer17/32x1-3/16x12Ga.

Knob,Seat

Cap, SpringSeat

Bolt,Shoulder 5/16-18

Nut,Crownlock5/16-18 Unc

NOTE: All component dimensions given in U.S. Inches

1 inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.275033

2 6

19 17

--24

KI_' PARr

NO. NO.

1 177375

2 164085

3 171702

4 171703

5 177415

6 133644

8 177416

9 163204

10 156439

11 181249

12 146047

13 164884

K]EY PAFR

DESCRIPllON NO. NO. DESCRIPTION

Decal,DashPanel 14 160397

Decal,Dash 15 181500

Decal,Hood,RH 17 149516

Decal,Hood,LH 18 164065

Decal,HoodSidePanel 19 138047

Decal,Maintenance 23 174969

Decal,Engine 24 174970

Decal,Fender,Craftsman - - 138311

Decal,FenderDanger

Decal,Clutch/Broke - - 179768X428

Decal,V-BeltDrive - - 179769X428

Schematic - - 182935

Decal,BlowerHousing - - 182936

Decal,V-BeltSchematic

Decal,Repl Parts

Decal, Batten/Dnge/Poi

Decal, InsertStrg

Decal, Battery

Reflector,TaillightLH

Reflector,TaillightRH

Decal,HandleLftHeight

Adjust(LiftHandle)

Pad, FootrestLH

Pad, FootrestRH

Manual,Owner's(Eng)

Manual,Owner's(Span)

WHEELS & TIRES

KL=Y p/UR1"

NO. NO.

1 59192

2 65139

3 106228X427

4 8134H

5 106230X

8 278H

7 9040H

8 104757X428

9 105588X

10 7154J

11 106277X428

12 6856M

-- 144334

DESCRIP1X)N

Cap, Valve,Tire

Stem,Valve

RimAssembly,Front

Tube, Front(ServiceItemOnly)

Tire,Front

Fitting,Grease (FrontWheel Only)

Beadng,Flange(FrontWheel Only)

Cap,Axle(FrontWheelOnly)

Tire,Rear

Tube, Rear(ServiceItemOnly)

RimAssembly,Rear

Fitting,Grease

Sealant,Tire (10 oz. Tube)

NOTE: AllcomponentdimensionsgiveninU.S. Inches

1 Inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275033

LIFT ASSEMBLY

42 43

35 73

13 i

TRACTOR -- MODEL NUMBE R 917.275033

LIFT ASSEMBLY

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 121006X RodAsm., Lever 29 150233

2 180045 Shaft Asm., LiftVgt 30 110807X

3 159189 LeverAsm., lift Rh 31 19131016

4 12000022 E-RingTruarc#5133-87 32 137150

5 19292016 Washer 29/32 x 1-1/4 x 16 Ga. 33 STD560907

6 71110624 Bolt,FinHex 3/8-16 uec x1-1/2 34 137167

7 175830 Gdp,HandleFluted 35 138057

9 175831 Button,Plunger 38 155097

10 2876H Spring2-1/8" 39 123935X

11 146704 LinkLift 40 17060516

12 163552 Retainer,Spring 41 73540600

13 139868 Arm,SuspensionVgt 42 19112410

14 169865 Beadng 43 123934X

15 73680600 NutCrownlock3/8-16 Unc 70 145212

16 674A247 SpringAsm. AssistLift 72 110452X

17 73350600 Nut HexJam 3/8-16 Unc 73 73350600

18 143363 BracketSpringAssist 75 175805

19 19131316 Washer 13/32 x 13/16 x 16 Ga. 76 175560

20 5328J Bolt AdjustSpringAssist 78 175689

21 74760616 Bolt Fin Hax 3/8-16 Uncx 1 80 126684X

23 STD624008 Retainer,Spdng

24 73350800 Nut, Jam Hex 1/2-13 Unc

26 73800800 Nut,Crownlock 1/2-13 Unc

DESCRIPTION

Trunnion,InflnHeight

Nut,Special

Washer 13/32 x 5/8 x 16 Ga.

Spdng,CompressionInfHgt

Pin,Cotter 3/32 x 1/2

Rod, AdjLift

Knob,Inf 3/8-16 Uric

Pointer,Height Indicator

Plug,Hole

Screw5/16-18 x 1

Nut, Crownlock3/8-24

Washer11/32 x 1-1/2 xl0 Ga.

Scale, IndicatorHeight

NutHex FlangeLock

Nut PushPhos& Oil

NutHex Jam3/8-16 UNC

PlateAsrnSusp Front

PinFlange

Trunnion

WasherShim 1/4 x 5/8 x .062

NOTE: AllcomponentdimensionsgivenInU.S. Inches

1 Inch= 25A mm

MOWER DECK

TRACTOR - - MODEL NUMBER 917.275033

116

53.,

MOWER DECK

TRACTOR -- MODEL NUMBER 917.275033

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 181606 MowerDeckWeldment50 37 137166

2 STD541413 Nut,Crownlock5/16-18 38 173979

3 72110506 Bolt,Cardage 5/16-18 x 3/4 39 131494

4 7631J Runner,MowerLH 40 174375

5 138457 BracketAsm., Sway Bar 42 S'i'D533107

6 STD624006 Retainer,Spring 43 136460

7 178024 Bar, Sway Deck 44 165723

6 850857 Bolt 3/8-24 x 1.25 Gr. 8 45 STD541437

Patched 46 74760628

9 STD551137 Washer, LockHvy 3/8 47 137200

Unplated 48 137729

10 140296 Washer,HardBladeMower 49 136574

Vented 50 137272

11 137380 Blade(3 Required) 51 137273

13 137553 ShaftAsm.,W/LowerBrg 52 175080

14 137152 Housing,Mandrel50"Vent 53 180807

15 110485X Beating,BaUMandrel 54 148763

16 174493 Stripper,MowerVented 55 144959

17 106735X Rod,Hinge 56 138687

18 19111016 Washer 11/32 x 5/8 x 16 Ga. 57 136577

19 105304X Cap, Sleeve 58 133957

20 123713X Spring,TorsionDeflector 59 137644

21 137607 Bracket, Deflector 60 139031

22 110452X Nut, Push 61 ° 136573

23 110509X Shield,DeflectorMower 62 133943

24 136320 Runner,RH 63 72110504

25 19111216 Washer 11/32 x 3/4 x 16 Ga. 64 19121414

27 STD551037 Washer 13/32 x 13/16 x 16 Ga. 65 151831

28 132823 Spacer, SpringStopIdler 66 156009

30 173984 ScrewThdrolRollingWasher 67 73930600

Head 99 72110614

31 178342 Nut, Fig Top LockCntr 9/16 116 73680500

32 153535 Pulley,Mandrel - - 143651

33 129963 Washer,SpacerMower

Vented - - 181689

34 72140610 Bolt, Cardage 3/8-16 x 1-1/4

35 72110616 Bolt, Carriage 3/8-16 x 2

36 72110608 Bolt,Carriage 3/8-16 x 1 Gr. 5

DESCRIPTION

Stiffener,Arm Idler

Keeper,BeltIdler

Pulley,IdlerFlat

Pulley,Ddven

Bolt, Carriage 5/16-18 Unc x 3/4

Arm,IdlerSecondary

Spacer,Retainer

Nut, Crownlock3/8-16 Unc

Bolt, FinHex 3/8-16 Uocx 1-3/4

Cover,MandrelRH

Screw,TIxI Roll 1/4-20 x 5/8

Cover,MandrelLH

Arm,IdlerPrimary

Spring,Secondary

Pulley,IdlerV Groove

Shield,Idler

V-Belt,MowerPdmaly

V-Belt,MowerSecondary

Spring,Primary

Bar Asm.,Wheel Gauge

Wheel, Gauge

Bolt, Shoulder

Pin,Clevis

Bracket,WheelGauge

WasherHardened

BoltCarriage 5/16 x 1/2

Washer 3/8 x 3/4 x 14 Ga

PulleyIdlerFiat

Keeper,BeltIdler44/50"

Nut,Centedock _/6-16

Bolt,Cardage 3/8-16 x 1-3/4Gr.5

NutCrownLock5/16-18

MandrelAssembly_l_udes

KeyNos.8-10, 13-15_31 and 33)

ReplacementMower,Complete

NOTE: Allcomponent dimensionsgivenInU. S.

inchesI inch= 25.4 mm

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.275033

TRANSAXLE

TRACTOR-- MODEL NUMBER 917.275033

KEY PART

NO. NO.

1 4197R

2 12000034

3 4199R

4 42.16R

5 4215R

6 4217R

7 174728

8 74020652

9 7392M

10 137261

11 4985R

12 6266H

13 4212R

14 137125

15 6276H

16 633A63

17 8118M

18 8"/4OH1

19 122238X

20 4218R

21 6252H1

22 7810H

23 6262H

24 7393R

25 99_R1

26 139111

27 4986R

28 122254X

29 6269H

30 5855H

31 174731

32 6277H

33 4225R

34 73961-1

35 4198R

36 4200R

37 7395H

38 160789

39 174729

4O 1332O400

41 1758O52O

45 6271H

46 13060200

49 4995H

5O 4222R

51 1529R

KEY PART

DESCRIPTION NO. NO.

Axle Shaft 52 8119M

RetainingRing 53 4,'220t:1

FinalDdveGear 54 4209R

DifferentialGear 55 4213R

DifferentialPinion 56 4442R

DifferentlalCarrier 57 4195R

AxleThrustWasher 58 4214R

Belt, HexHead 3/8-24 x 3-1/4 59 4194R

(1"ThreadLength) 60 7528R

SteelBall 61 4208R

SpnngShiftFork Detent 62 4207R

ShiftFork,High-LowRange 63 73981-1

ThrustBeadngRace 64 4203FI

4thReductionPinion

Shaft, Brake 65 4204R

Snap Ring,CrescentType 66 2898J

High-LowRangeGears 67 12(X)0033

NeedleBeadng 68 4205R

SintaredIronBeadng 69 4206R

ShiftForkShaft,High-Low 70 1370H

Range 71 633A69

DifferentialPinionSpacer

DifferentialPinionBushing 72 139120

GdpcoCentsdockNut 3/8-24 73 4201R

ShiftFork, R.H. 74 12000008

OilSeal 75 t 153R

SintaredIronBeadng 77 6803J

Shift ForkShaft 79 1167R

Shift Fork,L.H. 80 73360700

ShiftShaft,High-LowRange 81 6270H

Oil Seal 82 136984

PressureReliefValve 84 5384J

Gsarcase, ReverseIdlerShaft 85 2978J

and Bsadngs,R.H. 86 633A85

(IncludesKey No.'s 17,18, 25, 87 8739H1

33, 50, 63, 77 and 82) 88 4924H

DowelPin 89 19151516

NeedleBeadng 90 110542X

Thrust BeadngRace 91 19181511

4thReductionGear Shaft 92 75J

4thReductionGear Spacer

ThrustBeadngRacq 93 3274H

Gate, Lower,Shift 94 76020412

Gearcaeeand Bearings,LH. 96 159783

(IncludesKey 97 633A109

Numbers18, 25, 49, 50 (2), 51 98 174742

and 52)

Pipe Plug 1/2-14 N.P.T.

Bolt,Hex 5/16-18 UNC x 1-1/4

OII Seal

Pipe Plug 1/4-18 N.P.T.

NeedleBeadng

DESCRIPTION

NeedleBeadng

ThrustBearingRace

3rdReductionPinion,Low

4thReductionGear

3rdReductionPinionSpacer

2nd ReductionGear Shaft

FinalDdvePinion

1stReductionGear Shaft

1stReductionShaft Spacer

3rdReductionPinionHigh

2nd ReductionGear

NeedleBeadng

LowSpeedGearand2nd

ReductionPinionCluster

RsverseGsar

Key, Hi-Pro 1/8 x 17132

KlipRing

IntermediateSpeedGear

HighSpeedGear

ThrustBearingRace

IntermediateandHighSpeed

ClusterPinions

InputShaft

LowSpeedPinion

E-Ring

ReverseIdlerGear

NeedleBeadng

SealingWasher

Nut, Hex, Jam 7/16-20

OilSeal

ReveresIdlerShaft

GearshiftLever, Bent

GearshiftCap

GearshiftBallCoverand Pin

ShiftLever GuideBall, Keyed

Spdng

Washer 15/32 x 15/16 x 16 Ga

ShiftMechanismSeal

Washer 9/16 x 15/16 x 12 Ga

GearshiftGate and

Reinforcement

ShiftBallCover Gasket

Cotter Pin 118x 3/4

Screw,Hex,Washer,HD.

GearshiftLeverAssembly

Transaxle,6 Speed,

Complete Assembly

NOTE: AllcomponentdimensionsgiveninU.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275033

KO_II.ER ENGINE-MODELNUMBER CV674,TYPE NUMBER 75544

CYLINDEI_.JkD, VALVE AND BREATHER I

_--III

o,_$

TRACTOR - - MODEL NUMBER 917.275033

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

HEADNALVE/BREATHER

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIP_ON NO. NO. DESCRIPTION

1 24-033-03-S Kit, breather cover w/ 1 24-032-01-S

gasket (Includes 2, 3) 2

2 24-041-23-S Gasket, breather

3 24-096-59-S Cover, breather 3 24-294-13-S

4 M-645020-S Screw, hex. flange 4 24-380-13-S

M6xl.0x20 (4) 5 24-067-13-S

5 X-75-23-S Plug, allen hd. 1/8" 24-067-14-S

6 25-351-01-S Lifter, valve (4) 6 24-874-09-S

7 24-755-66-S Kit, valve train (Includes 8,

11, 12) 24-874-10-S

8 24-411-05-S Rod, push (4) 24-874-11-S

9 24-041-40-S Gasket, cylinder head (2) 24-874-15-S

10 24-318-70-S Head assembly, #2 cylinder 7 24-108-08-S

11 25-186-01-S Arm, rocker (4) 24-108-09-S

12 24-599-01-S Pivot, rocker arm (4) 24-108-10-S

13 M-640034-S Screw, hex. flange 8 24-018-01-S

M6x1.0x34 (4) 9 12-422-09-S

14 24-072-09-S Stud, cylinder head 12-422-13-S

M8x1.25x20, MlOx1.5x33, 12-422-07-S

105 mm long (8) 12-422-08-S

15 24 468 16-S Washer, flat 8 mm (8) 12-422-10-S

16 24 100 10-S Nut, hex. flange M8x1.25 12-422-11-S

(2) 12-422-12-S

17 24-755-74-S Kit, valve cover - plain 10 24-012-10-S

(Includes 18, 19) 11 52-139-09-S

18 24-153-16-S O-RIOg 12 M-545010-S

19 24-086-32-S Screw, shoulder (4)

20 24-445-01-S Strap, lifting 13 24-018-04-S

21 24-016-01-S Valve, exhaust (Std.) (2) 14 24-402-05-S

24-016-02-S Valve, exhaust (.25) (2) 15 12-153-01-S

22 24-017-01-S Valve, intake (Std.) (2) 16 24-126-19-S

24-017-02-S Valve, intake (.25) (2) 17 12-123-04-S

23 24-032-05-S Seal, valve stem (2) 18 M-545016-S

24 235011-S Retainer, spring (4)

25 24-089-02-S Spdng, valve (4) 19 12-153-02-S

26 12-173-01-S Cap, valve spdng (4) 20 24-038-04-S

27 12-755-03-S Kit, retainer (4)

28 24-318-67-S Head assembly, #1 cylinder 21 24-755-46-S

29 24-755-76-S Kit, valve cover - breather 22 12-153-03-S

(Inc1.18, 19, 30) 23 24-018-09-S

30 25-313-02-S Grommet, rubber 24 M-931010-S

31 24-755-57-S Kit, breather separator 25 28-032-09-S

(Includes 30, 32-35) 26 24-468-15-S

32 M-545016-S Screw, hex. flange 27 24-144-33-S

M5xO.8x16 (2)

33 24-445-02-S Strap, breather

34 24-126-44-S Bracket, breather

separator

35 24-112-12-S Spacer

36 24-294-06-S FdUng

37 24-326-13-S Hose, breather

38 24-326-14-S Hose, breather

39 25-237-14-S Clamp, hose (2)

Seal, oil front

Crankcase

_USE: Miniblock 24 782 14)

Fitting

Pin, dowel locating(6)

Connecting Rod (Std.) (2)

Connecting Rod (.25) (2)

Piston w/Ring Set (Std.) (2)

(Includes 7, 8)

Piston wiRing Set (.25) (2)

Piston wiRing Set (.50) (2)

Kit, piston w/ring set (.08)

Ring Set (Std.) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer, pistonpin (4)

Shim, camshaft (A.R.)

Shim, camshaft

Shim, camshaft (A.R.)

Camshaft

Plug, cup

Screw, hex. flange

M5x0.8xl0 (2)

Retainer, reed (2)

Reed, breather (2)

O-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oilfill

Screw, hex. flange

M5x0.8xl 6

O-Ring, upper oil fill tube

Dipstick assembly (Includes

21, 22)

Kit, oil fillcap (Includes 22)

O-Ring, dipstick

Ring, retainer

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.275033

KOHLER ENGINE-MODELNUMBER CV674, TYPE NUMBER 75544

IGNITION/ELECTRICAL I

l/tz

AIR INTAKE I

I-,

BLOWER HOUSING AND BAFFLES I

TRACTOR - - MODEL NU MBER 917.275033

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/CHARGING

BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 54-755"15"S Kit, grass screen 1 24-027-20-S 2HQusing'-4)blower (Includes

(Includes 2-4,and 24 113

18-S) 2 24-100-01-S Nut, plastic (3)

2 M-403025-S Screw, hex. cap M4x0.7x25 3 25-139-16-S Plug, button 9116"

((4) 4 24-100-02-S Nut, plastic (2)

3 X-25-92-S Washer, plain 5/16" (4) 5 M-545020-S Screw, hex. flange

4 24-1 f2-04-S Spacer, grass screen (4) M5x0.8x20 (4)

5 25-086-47-S Bolt, shoulder (4) 6 M-545016-S Screw, hex. flange

6 24-157-03-S Fan M5x0.8x16 (3)

7 12-086-14-S Screw, hex. flange 7 M-551016-S Screw, hex. flange

M10xl .5x46 M5x0.8x16

8 12-468-03-S Washer, plain 3/8" 8 M-645016-S Screw, hex. flange

9 X-42-15-S Key M6xl.Ox16 (6)

10 24-025-04-S Flywheel 9 24-146-16-S Plate, backing - # 2 side

11 25-403-03-S Rectifier-regulator 10 24-146-20-S Plate, backing - # 1 side

12 X-25-92-S Washer, plain 3/16" (2) 11 24-063-20-S Baffle, cylinder barrel-# 2

13 24-086-18-S Screw, phillips hd. 11-16x7/ side

8 (2) 12 24-063-14-S Baffle, valley - #2 side

14 236602-S Connector (3 contact) 13 24-063-58-S Baffle, cylinder barrel-# 1

15 54-755-09-S Kit, 15 amp stator side

(Includes 24 126 71-S) 14 24-063-23-S Baffle, valley - #1 side

16 12-132-06-S Spark Plug (2) 15 M-545010-S Screw, hex. flange

17 M-548025-S Screw, hex. cap M5x0.8x25 M5x0.8xl0 (2)

(2)

18 48-154-02-S Clip, cable NOT ILLUSTRATED

19 X-25-63-S Washer, plain 1/4" 24-096-66-S Cover, control

20 24-584-01-S Module, ignition (2) 24-086-06-S Screw, phillips hd. 11-16x3/

21 M-545020-S Screw, hex flange 4" (2)

M5xO.8x20 (4)

22 235173-S Clip, cable AIR INTAKE/FILTRATION

NOT ILLUSTRATED

24-126-71-S Bracket, stator wire

X-22-I I-S Washer, lock I/4"

24-176-82-S Harness, wiring

Lead, black (rect.-reg. 6" -

12 gauge

24-518-12-S insulated grip barrel

eyelets)

24-113-18-S Decal, grass screen

25-454-03-S Tie, wire (3)

KEY PART

NO. NO. DESCRIPTION

24-164-06-S

M-651055-S

3 24-041-01-S

4 24-041-14-S

5 24-094-18-S

6 24-041-13-S

7 24-109-09-S

8 24-083-03-S

9 24-083-05-S

10 231032-S

11 24-096-01-S

12 12-100-01-S

13 24-096-73-S

14 54-755-01 -S

15 25-341-03-S

16 24-153-20-S

17 24-063-51 -S

Manifold, intake

Screw, hex. flange

M6x1.0x55 (4)

Gasket, intake manifold (2)

Gasket, air cleaner base

Base, air cleaner

Gasket, fuel spitback cup

Cup, fuel spitback

Element, air cleaner

Precleaner, element

Seal, breather

Cover, inner air cleaner

Wing Nut

Cover, air cleaner

Kit, knob with seal

KlnCludes15 & 16)

nob, cover

O-Ring

Baffle, spitback cup

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275033

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM J

?---I

ENGINE CONTROLS I •

117

OIL PAN I LUBRICATION J

TRACTOR - - MODEL NUMBER 917.275033

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM

OIL PAN/LUBRICATION

KEY PART

NO. NO. DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

M-83g080-S

25-098-08-S

M-841080-S

25-435-04-S

25-755-33-S

25-141-05-S

25-221-01 -S

Screw, hex. flange

M8x1.25x80 (2)

Starter, solenoid shift

NlnCludes4-7)

ut, hex. flange M8x1.25

Kit, solenoid

Kit, pinion ddve (Includes

Ring

Kit, brush

ENGINE CONTROLS

KEY PART

NO. NO. DESCRIPTION

24 211 03-S

24-090-33-S

M-641060-S

24-089-01-S

25-158-08-S

24-079-04-S

25-158-11-S

M-545016-S

M-547050-S

24-089-03-S

24-126-56-S

M-645016-S

12-237-01-S

24-086-43-S

24-090-07-S

X-20-1-S

M-541050-S

24-468-01-S

24-089-45-S

M-446030-S

24-090-13-S

M-545020-S

24-089-51-S

24-090-05-S

41-468-03-S

M-403025-S

24-079-05-S

Bolt, round head square

neck

Lever, governor

Nut, hex. flange M6xl.0

Spring, linkage

Bushing, linkage retaining

Linkage, throttle

Bushing, throttle linkage

Screw,hex. flange

M5xO.8x16

Nut, hex. lock M5x0.8

Spring, choke retum

Bracket, control

Screw, hex. flange

M6xl.0x16 (4)

Clamp, cable (2)

Screw, bex. flange

M5x0.8x16 (2)

Lever, throttle actuator

Washer, lock 1/4"

Nut, hex. flange M5x0.8

Washer, plain 5.5 mm (3)

Spring, govemor

Nut, hex M4x0.7

Lever, throttle control

Screw, hex. flange

M5x0.8x20

Spring, throttle limitar

Lever, choke

Washer, spdng 1/4"

Screw, hex. cap M4xO.7x2.5

Linkage, choke

24-199-07-S

M-645025-S

M-631005-S

24-393-08-S

5 24-123-05-S

6 24-162-26-S

7 24-043-12-S

8 12-380-01-S

9 52-448-02-S

10 12-144-02-S

11 24-153-08-S

12 X-75-32-S

13 24-136-01-S

14 52-050-02-S

15 52-032-08-S

16 24-086-17-S

17 24-086-16-S

18 X-75-10-S

Pan, oil assembly

_ncludes 2-10)

crew, hex. flange

M6x1.0x25 (2)

Washer, plain 6 mm (2)

Oilpump _sembly

(Includes

Tube, oil pickup

Screen, oil

Kit, govamor gear w/pin

(Includes 8) :_.

Pin, govemor regulating

Tab, locking

Shaft, governor gear

O-Ring

Plug, hex. ctsk. 3/8"

Nipple, oil filter

Filter,oil

Seal, oil (PTO end)

Screw, hex. flange

M8x1.25x45

Screw, hex. flange

MSxl.25x45 (9)

Plug, sq. hd. solid 3/8"

N.P.T.F.

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NU MBER 917.275033

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT ]

EXHAUST I

FUEL SYSTEM I

,, 2"

_S $ $ /s

/ , ,-,-,-,-,-,-,-,-,-)%/

TRACTOR- - MODEL NUMBER 917.275033

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

24-014-72-S Crankshaft (Includes 2)

52-139-09-S Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIP_ON

1. 24-041-02-S Gasket, exhaust (2)

2. 25-072-04-S Stud, M8xl.25x33 (4)

-- PA-75544 Replacement Engine

-- 24 782 14 Miniblock

-- 24 755 108-SGasket Set

FUEL SYSTEM

KEY PART

NO. NO.

DESCRIPTION

1. 24-853-61-S

2. 24-041-15-S

3. 24-053-61

4. 24 041 14-S

5. M-629095-S

6. M-641060-S

7. 47-154-01-S

8. 52-353-22-S

9. 25-237-14-S

10. 24-086-12-S

11. 24-393-16-S

12. 24-100-01-S

13. 24-353-03-S

14, 15-353-04-S

15. 24-050-02-S

Kit, carburetor w/gaskets

_ncludes 2-4)

asker, cadouretor

Carburetor assembly (For

information only not

available separatety)

(Sen/ice with Kits 24 757

36-S, 24 757 38-S)

Gasket, air cleaner base

Stud, M6xl.0x95 (2)

Nut, hex. flange M6xl.0 (2)

Clip, cable

Line, fuel 12"

Clamp, hose (6)

Screw, hex. cap.

M6xl.Txf8 (2)

Pump, fuel - pulse

Nut, plastic (2)

Line, fuel 10-5/8"

Line, fuel 11-1/2"

Filter, fuel

NOT ILLUSTRATEO

-- 24 757 36-S Kit, choke repair

-- 24 757 38-S Kit, gasket repair

NOTE: All component dimensions given in U.S.

inches 1 inch = 25,4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1_ lopss greater than 1S degrees. Make turns gradually to prevent

changing direction on slopes.

1. FOld;;_l.,,-_r--;-,-,_,;--;-.-,:7--- :..-2-.-;-.-; -_.---

2. Hold page before you so that Its left edge Is vcrtlcally parallel to a tree

trunk or other upright structure,

3, Sight across the fold In the direction of hill slope you want to measure,

4. Compare the angle of the fold with the slope of the hill.

Get it fixed, at your home or ours!

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Craftsman 917275033 23.0 HP, 50" Mower ElectricStart 6 Speed Lawn Tractor

Product's Documents

Owner's Manual

Specifications

Craftsman 917275033 Questions and Answers