Craftsman 917271060 42" 15.5-hp automatic lawn tractor User Manual

Owner's Manual

£RAFTSMAN

15.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.271060

e Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to yourquestions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am- 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 2

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 10

Maintenance Schedule ...................... 17

Service and Adjustments.................... 21

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Fortwo (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricatod and tuned up according to the instructionsin the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship.

This Warranty does not cover:

• Expendable items which become worn dudng normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or

accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATI'ERY

For ninety (90) days from date of purchase, if any battery includedwith this riding

equipment proves defective in matedal or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

dding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard tdp charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area isclear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point itat anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before tuming.

• Never leave a running machine

unattended. Always tum off blades, set

parking brake, stop engine, and

2 remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or

drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large pementage of riding mower-

related injuries, These operators

should evaluate _eir ability to operate

the dding mower safely enough to

protect themselves and others from

esdous injury.

SLOPE OPERATION

Slopes are a major factor related to Ioes-

of-control and tipover accidents, which

can result in severe injuryor death. All

slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you willnot have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not tum on slopes unless neses-

sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near dropoffs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity.Never

assume that children will remain where

you lest saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind comers, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heat-

er.

• Never run e machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

stodng.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if chil-

dren enter the area.

• Before and when backing, look behind

and down for small children.

A_,Look for this symbol to point out impor-

tant safety precadtions. It means u/_u-

TIONIt! BECOME AWARE!!! YOUR

SAFETY IS INVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always dis-

connect spark plug wire and place wire

where it cannot contact spark plug.

,_kCAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma-

chine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will nothave to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not tum on slopes unless neces-

sary, and then, tum slowly and gradu-

ally downhill, if possible.

_CAUTION: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. TOOheavy of a load, while

on a slope, is dangerous. "liras can lose

traction with the ground and cause you to

lose control of your tractor.

_WARNING: The enaine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

ANDTYPE:

OILTYPE

API-SF/SG/SH):

OIL CAPACITY:

1.25 GALLONS

UNLEADED

REGULAR

SAE 10W30 (ABOVE

32°F)

SAE 5W-30

(BELOW 32°FI

W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

CHAMPION RC12YCSPARK PLUG:

GAP: .030")

VALVE

CLEARANCE: NOT ADJUSTABLE

GROUND SPEED FORWARD:5.5

(MPH): REVERSE: 2.4

I'IRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

.3HARGING 3AMPS BATTERY

_YSTEM: 5 AMPS HEADLIGHTS

_TTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1 R

3LADE BOLT 27-35 FT. LBS.

rORQUE:

CONGRATULATIONS .on your purchsse

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible depend-

ability and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES'.

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is

available on this product. Contact your

nearest Sears store for details,

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintair

ing, cedng for and using your tractor.

• Follow the instructionsunder "Mainte

nance" and "Storage" sections of this

owner's manual.

A WARNING: This tractor isequipped

with an intemal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equippe_

with a spark arrester meeting applicable

local or state laws (if any). Ifa spark

arrester is used, itshould be maintained

in effective working order by the opera-

tor.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Dapartment (See

REPAIR PARTS section of this manual).

Steering Wheel

Steering

Wheel Insert

(1) Hex Bolt 5/16-18 x 1-1/4

=_ Steedng Wheel

Adapter

(1) Hex Bolt

3/8-16 x I

(1) Large Flat Washer

(1) Locknut 5/16-10 _ (1) Lockwashar 3/8

Steedng

Extension

Steedng Shaft

Boot

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

(1) Shoulder

Bolt 5/16-18

Keys

Video Cassette

(2) Keys

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9116" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

ddve ratchet

(1) Tire pressure gauge

When dght or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operafing

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts

and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels fiat.

• Remove mower and packing mated-

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Remove steemg wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

_ Insert

_---..-3/8 Hex Bolt

_---_3/8 Lock Washer

_Large Flat

_ Washer

/ ' Boot

Steedng Wheel

,Tabs

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large fiat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift seat pan to raised postion and

open battery box door.

• If this battery is put into service after

month and year indicated on label (la-

bel located between terminals) charge

battery for minimum of one hour at 6-

10 amps. (See =BATTERY" in MAINTE-

NANCE section of this manual for

charging structions.)

Seat

Battery

Door

_rminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit onseat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

* Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob 'securely.

Seat

Shoulder Seat Pan

Bolt

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from

the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and"raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

* Place freewheel control in freewheel-

ing position to disengage transmission

(See =TO TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

AWARNING: Before starting, read,

understand and follow all instructionsin

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor Is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral

(N) position.

• Press liftlever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly ddve tractor oft

skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

•Tum ignitionkey to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

_CAUTION: Do not remove deflector

shield from mower. Raise and hold

shield when attaching mulcher plate and

allow it to rest on plate while in opera-

lion.

Mulchsr

Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installat'_n of optional

grass catcher accessory.

NOTE: It is not necesea_ to change

blades: The mulcher blades are de-

signed for discharging and begging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cuffing performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECKOECKLEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'I"O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower bla_e drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See =TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V' CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you re-

ceive the best performance and satisfac-

tion from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

•/ No remaining loose parts in carton.

,/Battery is propedy prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were

ovednflated at the factory).

,/Be sure mower deck is properly lev-

eled side-to-side/front-to-rear for best

cutting results. (Tires must be properly

inflated for leveling).

•! Check mower and drive belts. Be sure

they are routed properly around pul-

leys and inside all belt keepers.

•/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

•/ Before driving tractor, be sure free-

wheel control is in drive position.

While leaming how to use your tractor,

pay extra attention to the following im-

portant items:

/ Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

/ Be sure brake system is in safe oper-

ating condition.

4' It is important to purge the transmis-

sion before operating your tractor for .

the first time. Follow proper staking

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Op-

eration section of this manual).

These symbols may appear on your tractor or in literature supplied withthe product.

Learn and understand their meaning.

BATTERY CAUTIONOR

WARNING

REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTSON OVERTEMP

LIGHT

FUEL CHOKE MOWERHEIGHT PARKINGBRAKE UNLOCKED MOWERLIFT

LOCKED

R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

LOW PARKINGBRAKE

ATTACHMENT KEEPAREACLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETYRULESSECTION)

DANGER,KEEP HANDSAND FEET AWAY

FREEWHEEL

(AutomaticModelso_y)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

IgrdtionSwitch

Ammeter

ThrotSe Control

UghtSwitch

Lift

J Lever

Plunger

Attachment

Lift Lever

ClutchlBrake

Pecl_

He,hi

Adjustment

Indicator

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the American

National Standards Institute,

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachraents mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safsty_nask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Yourtractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

save the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in =BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

• Tum ignitionkey to =OFF"position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any positionother than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass. To eliminate

this possibility,always stop engine when

stopping tractor on grass areas.

=Engagecr'Position _CA.U.TI.ON: Always.,stoptractor. ,

__-_'x_/'Disengaged'_ comple[ely, as aescnoed above. Detore

"X\'_F:sJ ,_'_ P_ition leaving the operator's position; to empty

T arking TO USE THROTTLE CONTROL

• control-J,,_,, \ ', /\\ _ Brake Always operate engine at fullthrottle.

...---_---_ ,_, \V!_/=Engaged"

• Operating engine at less than full

Clutch/ "_ _',: __._'_::S-o_ Position

Brake eda ",i -" throttle reduces the battery charging

• Full throttle offers the best bagging

"%_ ._-.--t- MotionControl and mower performance.

_ _ever TO MOVE FORWARD AND

/ _.___" " =Blake'"

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED _

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into kill =BRAKE" position.

• Move motion control lever to neutra!

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE o

• Move throttle control to slow position.

NOTE: Failure to move throttle controlto

slow pos'dion and allowing engine to idle

before stopping may cause engine to

=backfire".

The direction and speed of movement is

controlled by the motion controllever.

• Start tractor with motion cOntrollever in

neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTFING

HEIGHT

The position of the attachment liftlever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Start mower blades by engaging

attachment dutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

A CAUTION: Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or the

deflector shield in place.

Attachment

ClutchLever Attachemnt

"Engaged"" High

Position Position

Low

Pos_on

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheel-

ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Pull freewheel control knob out and

hold in position by inserting retainer

spring into forward hole of control rod.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropdate

means of tying hood to tractor (rope,

cord, etc.).

Position

Deflector

Shield

TO OPERAT!

_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not ddve across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral

(N) position.

TOWING CARTS AND OTHER

AI"FACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthreed and remove oHfill cap/

dipstick;wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube, Remove and read oil

level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See =OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Cus-

tomer Responsibilities section in this

manual.

Oil Fill Cap/

Dipstick

ADD GASOUNE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

WARNING: Expedence indicatesthat

aTcoholblended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids dudng storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

oosur.

_eCAUTION: Fillto bottom of gas tank

r neck. Do not ovedill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine forthe first time

or if the engine has run out oi fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuouslyfor

more than fifteen seconds per minute.

Ifthe engine does not start after

several attempts, move throttle control

to fast position, wad a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50° F and

above)

• When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as dascdbed above.

COLD WEATHER STARTING ( 50° F and

below)

• When engine starts, allow engine to

run with the throttle control in the

choke position untilthe engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up pedod from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in

neutral. Release the paddng brake

and let the clutch/brake slowly retum

14 to operating pes'_lon.

• Allow one minute for transmission to

warm up. This can be done dudng the

engine warm up period.

• The attachments can also be used

during the engine warm-up period

after the transmission has been

warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

4_CA.UTIO.N: Never engage or disen-

gage Treewneel lever wn.e the engine

is running.

To ensure proper operation end

performance, it is recommended that the

transmission be purged before operat-

ing tractor for the first time. This proce-

dure will remove any trapped air inside

the transmission which may have

developed during shipping of your

tractor.

IMPORTANT" Should your transmission

require removal for service or replace-

ment, it should be purged after reinstal-

lation before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutcW

brake pedal.

• Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: Dudng this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in ddving position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle controlto half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage dutch/

brake pedal.

• Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand tums until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best rscutting action of the

blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the directsun.

• For best results, adjust the mower

cutting heightso that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cuffing pattem from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the01awn.

_"-_ Max 1/3"

MAINTENANCE SCHEDULE

FILLiN DATES

ASYOU COMPLETE

REGULAR SERVICE

CheckBmkeOperat_n _ _

Check llm Pm_um

T Inten_ckSy_ems

T _uon C_art I/

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R Ch_ck TnmsaxleCoolingCleanBattery and Tenninlds _ t_P

AdjustBladeBe_s)T_olon li/s

AdjustMotion_ Beif(s)Teflon

N _AIr_

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NEck.ms_;neCoe_ Rm

Re_ Nr filter Pm)erC_

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to propedy maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

- _ Spindle

Zerk Zerk

•Front Wheel Whee

Bearing Bearing Ze_

Zerk

(DSAE 30 or 10w30 MOTOR OIL

(_)REFER TO Maintenance "ENGINE'SECTION

IMPORTANT: Do not oil or grease the

civot points which have special nylon

eadngs. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubdcatin_ bearings. If you feel

they must be lubncated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, than brake must be

adjusted. (See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" Rat

section of this manual). Lock

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps; stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest pos'ition to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown. 18

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and

fiat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Mandrel Assembly

Edge Up

Blade Center

Hole

_--- Hex Bolt

*A Grade 8 heat treated boltcan be identified

by six lines on the bolthead.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you wilt need

a 5/8' diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

if blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" " e

Center Hole

BATrERY

Your tractor has a battery charging

system which is sufficientfor normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep smell vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Open battery box door.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bdght.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The bolts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLIE COOUNG

The transmission fan end cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transexle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transexle. Should the

transaxle ever leak or require servicing,

contact your nearest authodzed service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature. ,,_,==0_=_

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosityoils

will result in increased oil consumption

when used above 32°F. Check your

engine oil level more frequently to avoid

possible engine damage from running

tow on oil.

Change the oil after every 25 hours of

operation or at least once a year ifthe

tractor is not used for 25 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. T'_hten oil fillcap/

dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS"

section of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at =FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

( _ver Knob

Air Cleaner_j ___0g Nut

Cover --- ( _,= _ ..___gubber

Foa_ _ )Grommet

Pre- _ - lr_

Cleaner_[ _ XAir Cleaner

Paper Cartridge

_c" _ XAirCleaner

r_ _ kBase

rean

,d /\

o,pstlck

(F_ Oil Drain

Plug

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING

AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and axtemal surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run propedy using a

dirty air filter. Clean the foam pre-

cleaner after every 25 hours of operation

or every season. Service paper car-

tridge every 100 hours of operation or

every season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knob and cover.

• Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner off oartddge.

• Wash it in liquid detergent and water.

• Squeeze itdry in a clean cloth. Allow it

to dry.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartddge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

• Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

• Reassemble air cleaner, wing nut,

cover and tighten knob securely.

•MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in =PRODUCT SPECIFICATIONS"

section of this manual

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. Iffuel filter becomes

clogged, obstruotingfuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks

and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

CI_ amp

Fuai Filter

CLEANING

i lean engine, battery, seat, finish, etc.

of all foreign matter.

Keep finished sudaoss and wheels

free of all Qesoline, oil, etc.

Protect painted surfaces with automo-

tire type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler,air filter and

carburetor are covered to keep water oL

Water in engine can result in a shod-

ened engine life.

i i

_kCAUTION: Before performing any service or adjustments:

* Depress clutch/brake pedal tully and set parking brake.

Place gearshift lever in neutral (N)position;,

• Place attachment clutch in "DISENGAGED position.

i Tum ignitionkey "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Discon.nectspark plug wire from spark plug and place wire where itcannot

come in contact with plug.

TRACI'OR

TO REMOVE MOWER

Mower will be easier to remove from the

dght side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment liftlever forward to

lower mower to its lowest position.

• Roll belt off engine PUlley.

• Remove small retainer spdng, and lift

clutch spdng off pulley bolt.

• Remove large retainer spdng, slide

collar off and push housing guide out

of bracket.

• Disconnect anfi-swaybar from chassis

bracket by removing retainer spdng.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs,

• Disconnect front links from deck by

removing retainer springs.

• Raise liftlever to raise suspension

arms. Slide mower out from under

tractor.

IMPORTANT: If an attachment other that

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spdng onto square hole in

frame.

TO INSTALL MOWER

• Raise attachment liftlever to its

highest position.

• Slide mower under tractor with

discharge guard to dghtside of tractol

• Lower liftlever to its lowest position.

• Install mower in reverse order of

removal instructions.

Small Retainer Spdng

Retainer

AnU-Swa'

Link

Springs

(BothSides)

Housing Guide

I.srg,

TO LEVEL MOWER HOUSING •

Adjust the mower while tractor is parked

on level ground or ddveway. Make sure

tiros aroproperly inflated (See "PROD-

UCT SPECIFICATIONS" section of this •

manual). Iftires are over or

undednflated, you will not properly •

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A"on •

both sides of mower should be the

same orwithin 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only. .

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift .

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 118".

• Recheck measurements after adjust-

ing.

Bottomedgeof Bottomedge of

gmOou,ne_ t_.___ gmo_c_n_

Arm

LiftLink "==a_--_;;;;_ll_

AdjustmentNut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-beck

a_ustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front isapproximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on rightside of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

If links are not equal In length, adjust

one link to same length as other link.

To lower front of mower loosen nut =E"

on both front links an equal number of

tums.

When distance "D" is 118' to 1/2" lower

at front than roar, tighten nuts"P

against trunnion on both front links.

To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of tums.

When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

Recheck side-to-side adjustment.

'D" "D"

Both Front Links Should be Equal In Length

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools. Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL-

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

Iftractor requires more than six (6) feet

stopping distance at hlgh speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake

rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut "A"until distance

becomes 1-9/16". Retightan jam nut

against nut "A'.

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, fudher maintenance is necee-

sary. Contact your nearest authorized

service center/depertment.

W'_h Parking Brake 'Engaged"

Nut "A"

Jam Nut

Do Not touch thisnut. If furlher brake

adjustmentis necessarycontactyour

nearestauthorized servicecenter/

department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. En-

gage parking brake. For assistance,

there is a belt installation guide decal on

bottom side of left footrest.

• Remove mower (See =1"OREMOVE

MOWER" in this section of this

manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and

remove downward from around

engine pulley.

• Install new belt by reversing above

procedure.

"u"0'en;-----

o,utch,n ld,er--

Input Pulley\ _

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

• Loosen adjustment bolt in front of the

dght rear wheel, and lightly tighten.

• Stad engine and move motion control

lever until tractor does not move

forward or backward.

• Hold motion control lever in that

position and tum engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the

neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to 1/

2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• Iftractor still creeps, repeat above

steps until satisfied.

Mo_onContro4Lever

Neutral

Gate

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructionsin the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor, If damage

has occurred to affect the front wheel

toe-in or camber, contact your nearest

authorized service center/depadment.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axle. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

J"\ r- 'l

SquareKey/

(RearWhe_ Orgy)

TO START ENGINE WITH AWEAK

BA'n'ERY

ACAUTION: Lead-acid baftedes

generate explosive gases. Keep sparks,

flame and smoking matedais away from

batteries. Always wear eye protection

when around batteries.

Ifyour battery istooweak to start the

engine, it should be recharged, (See

"BATI'ERY" inthe MAINTENANCE

section of this manual).

if "jumper cables" are used for emer-

gency stading, follow this procedure:

IMPORTANT: Yourtractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

• BLACK cable first from chassis and

then from the fully charged battery.

• RED cable last from both batterias.

PositiveTerminal Negative Terminal

Battery

PositiveTerminal

Negative Terminal

REPLACING BATTERY

A CAUTION: Do notshort battery

terminals by allowing a wrench Or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

* Lift seat pan to raised position and

open battery box door.

. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

* Install new battery with terminals in

same position as old battery.

, First connect RED battery cable to

positive (+) terminal with hex bolt and

nut as shown. Tighten securely.

• Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and nut. Tighten securely.

• Close battery box door.

Seat

Nut Hex

(Red) Cable Black)

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the gdlL

• Replace bulb in holder and push bulb

holder securely back Into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly,stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder Is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

. Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilttoward engine and lift off of

tractor.

* To replace, reverse above procedure.

_e_dli:ht Wire

25 _ector

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be performed

by any non.road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authodzed engine

manufacturer's service outlet.

ENGINE

TO ADJUST THROTI'LE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

descdbed below before loosening cable.

If adjustment is necessary, proceed as

follows:

= With engine not running, move throttle

control lever from slow to choke

position. Slowly move lever from

choke to fast position.

• Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

• If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" ddll bit

through both holes.

• Pull throttle cable up to remove slack

and tighten cable clamp screw.

Remove alignment pencil or ddll bit.

Cable

Screw

SpeedControl

Bracket

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, tuming the adjusting needles

In (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Tuming the adjusting needles

out (counterclockwise) increases the

supply of fuel to the engine giving a

richer fuel/air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may resultif

needle isturned in too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within

the limitsallowed by the cap. Do not

attempt to remove the limitercap. The

limiter cap cannot be removed without

breaking the adjusting needle.

• Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

• Start engine and allow to warm for five

minutes. Make adjustments with

engine running and shift/motion

control lever in neutral (N) position.

• J._ - With throttle

control lever in slew position, engine

should idle at 1750 RPM. If engine

idles too slow or fast, tum idle speed

adjustingscrew in or out until correct

idle is attained:

TI _ro_

Lever

• Idle fuel needle settina - With throttle

control lever in slow position, tum idle

fuel adjustment needle in (clockwise)

until engine begins to die and then

tum out (counterclockwise) until

engine runs rough. Turn needle to a

point midway between those two

positions.

• Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST -

• Move throttle control lever from slow to

fast pos'diono If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor,which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact your nearest AUTHO-

RIZED service center/department, which

has proper equipment and experience to

make any necessary adjustments.

IdleSpeed

Adjusting

Screw _

immediately prepare your tractor for

storage at the end of the season or ifthe

tractor will not be used for 30 days or

more.

_. CAUTION: Neverstore the tractor

with _asoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a penod of time, clean it thoroughly,

remove all did, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructionsin

the Service and Adjustments section of

this manual).

• Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

pads for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATFERY

Fully charge the battery for storage.

After a period of Ume in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage dudng long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see =TO CLEAN BATTERY

AND TERMINALS" in the Maintenance

section of this manual).

• Af_ercleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• Ifbattery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGtNE

FUELSYSTEM

IMPORTANT: Itis important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter,fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels 9called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

dema_e the fuel system of an engine

while Jnstorage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or (_arburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

altemative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline infuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutesafter adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See =ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Tum ignitionkey to =START" position

for a few seconds to distributeoil.

• Replace with new spark p!ug(s).

OTHER

• DOnot store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rustand/or dirt inyour

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and willcause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Engine will not

turn over

Engine clicks but

wig not start

• _ off_I.

• Engine not "CHOKED"

propedy.

• Engine flooded.

• Bad spark plug.

• Dirty airfilter.

• Dirty fuel filter.

• Water in fuel.

• Loose or damaged wiring.

• Carburetor out of adjustment

Service Adjustments

• Engine valves out of

adjustment.

Dirty airfilter.

i•

I. Badsparkplug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirtyfuel.

• Loose or damaged wiring.

• Carburetor out of adjustment

• Engine valves out of

adjustment.

• Clutch/orake pedal not

depressed

• Attachment clutch is

engaged.

i eak or dead battery.

Blown fuse.

Corroded battery terminals.

Loose or damaged wiflng.

• Faulty ignition switch.

• Faulty soler_d or starter.

Faulty operator presence

switch(as).

• Weak or dead battery.

• Fill fuel tank.

• See "TO START ENGINE"

in Operation section.

• Wait several minutes before

attempting to stad.

• Replace spark plug.

• Clean/rsplace air filter.

• Replace fuel filter.

• Drain fuel tank and carbure

tot, refill tank withfresh

gasoline and replace fuel

filter.

• Check all wiring.

• See "To Adjust Carburetor" ir

section.

Contact an authorized

service centerldepartment.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor" in

Service Adjustments

section.

• Contact an authorized serv_

center/department.

• Depress clutch/brake pedal.

• Disengage attachment clutch,

• Recharge or replace battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Chack/mplace ignition switch

• Check/replace solenoid or

starter.

• Contact en authorized eervic_

center/department.

i•

Corroded battery terminals.

I. Loose or damaged widng.

• Faulty solenoid or starter.

I. Recharge or replace battery.

• Clean battery terminals.

• Check all widng.

• Check/replace solenoid or

starter.

TROUBLESHOO_NG CHART

PROBLEM CAUSE

CORRECTION

Lossofpower •

Excessive

vibration

Cutting too much grass/too

fast.

Throttle in =CHOKE"

position.

Build-up of grass, leaves

and trash under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/fins.

• Dirty/clogged muffler:

• Loose or damaged wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

•Wom, bent or loose blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety

presence control system.

Wom, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

• Set in =Higher Cut" position/

reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and rogap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/

fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an authodzed

service center/department.

• Replace blade.

Tighten blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected,

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART

PROBLEM CAUSE CORRECTION

Mower blades will Obstruction in clutch • Remove obstruction.

not rotate mechanism.

• Worn/damaged mower • Replace mower drive belt.

drive belt.

• Frozen idler pulley. • Replace idler pulley.

• Frozen blade mandrel. * Replace blade mandrel.

Poor grass • Engine speed too slow.

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires'

whentumlng

engine

"OFF"

• Travel speed too fast.

• Wet grass.

• Mower deck not level.

• Low/uneven tire air pressure

• Worn, bent or loose blade.

• Buildup of grass, leaves and

trash under mower.

• Mower drive belt wom.

• Blades improperly installed.

• Improper blades used.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Switch is=OFF'.

Bulb(s) burned out.

• Faulty lightswitch.

• Loose or damaged wiring.

• Blown fuse.

'. Bad battery cell(s).

• Poor cable connections.

• Faulty regulator

(if so equipped).

• Faulty alternator.

• Freewheel control in

"disengaged" position.

• Motion drive belt worn,

damaged, or broken.

• Air trapped in transmission

dudng shipment or

servicing.

Engine throttle control not

set at "SLOW_

position for 30 seconds

stopping engine.

• Place throttle control in

"FAST" position.

• Shift to slower speed.

• Allow grass to dry before

mowing.

• Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade.

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower ddve belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed in

this manual.

• Clean around mandrels to

open vent holes.

• Turn switch=ON".

• Replace bulb(s).

• Check/replace light switch.

• Check widng and connec

tions.

• Replace fuse.

• Replace battery.

• Check/clean all connections.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" position.

• Replace motion ddve belt.

• Purge transmission.

Move throttle control to

"SLOW* position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR -- MODEL NUMBER 917.271060

SCHEMATIC

t ....... I

SEATSWITCH

(NOTOCCUPIEO)

AMMETER

(OP_ORAL)

OPEP_TOR

OPERATOR

PRESENCE RELAY #1

IGNITION SWITCH

OPERATOR

PRESENCERELAY113

187 , 30I

@ J

REMOVABLE

CONNECTIONS_

NON-REMOVABLE

CONNECTIONS RELAY

WIRING IINSUt.ATED CLIPS

NOTE: IF WtRiNG tNSUU_TED CUPS WERE REMOVED FOR

SERVICING OF UNIT. THEY SHOULD 8E REPLACED TO

PROPERLY SECURE yOUR WIRING.

NOl1£

YOUR TFtACTORIS EQUiPPEO

WITH ASPEQAL ALTERNA'IOFt

SYSTEM. "hiE LIGHTS ARE NOT

CONNECTED TO THE BATTERY,

BUT HAVE THBR OWN

ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHT-

HESS OF THE UGHTS WILL

CHANGE WITH ENGINE SPEED.

AT IDt.E THE LIGHTS WILL DiM.

AS THE ENGINE IS SPEEOEO UP,

THE UGHTS WiLL BECOME

THEIR BRIGHTEST.

TRACTOR -- MODEL NUMBER917.271060

ELECTRICAL

I I

I €

I i

I I

I 1

I I

I_ I

701 *l

s I

TRACTOR -- MODEL NUMBER 917.271060

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465

2 74760412

8 156417

16 161343

21 166182

22 4152J

24 4799,1

25 146147

26 166180

27 73510400

28 4207J

29 160784

3O 16,3968

33 14O403

40 170216

41 71110408

42 131563

43 145673

45 121433X

52 141940

70 170249

81 109748X

Battery 12 Volt 25 Amp

Bolt. Hex Head 1/4-20 unc x 3/4

Case. Ba.tteryMech Hinge

Swttch,Interlock N Opn/N Opn

Harness, LightSocket (Includes 4152J)

Bu_, Light

Cable, Battery, 6 Gauge, Red, 11•

Cable, Batten/. 6 Gauge. Red. W/16 Wire

Fuse, 15Amp

Nut KepsHexl/4-20 Unc

Cable, Ground, 6 Gauge, Black, 12"

Switch,Plunger NormalOp Olive

Switch, Ignition

Key, Ignition

t-tames,s,ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

Cover,Terminal, Red

Solenoid

AmmeterRectangular

ProteollonWlre Loop

HarnessEngina

Relay Asm.

NOTE:NI componentdimensionsgiveninU.S.inches

1 inch=25.4 mm

TRACTOR - - MODELNUMBER917.271060

CHASSISAND ENCLOSURES

58 12

2O6

TRACTOR -- MODEL NUMBER 917.271060

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 169830 ChesslsStamping

2 169061 Drawbar

3 17060612 Screw 3/6`16 x 3/4

5 155272 BumperHood/Dash

9 168337X013 Dash

10 STD533710 Bolt,Cardage 3/8-16 x 1

11 155927 Panel, Dash, LH.

12 145660 ClipTlnnerman GdlleP/L

13 172107X010 Panel, Dash, R.H.

17 144983X558 HoodAssembly

18 126938X BumperHood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 _1437 Nut

28 166271X558 Gr_law/CUps

29 155217X599 Lens, Gdlla

30 164918X558 Fend/Ftrest PntSTLT

31 139976 Bracket, Fender SuPport

37 17490508 Screw Thdrol 5/16`18 x 1/2 Tyt

38 169834 Bracket Asm. PivotMower Rear

51 73800400 Nut Lockw/Insert 1/4-20 UNC

52 19091416 Washer 9/32 x 7/8 x 16 Ga.

53 • 145201 Bracket GrittePIckofl Lit

54 161464 Screw Hex Wshd 8-18 x 7/8

55 145202 Bracket Gdlle PIckoffRH

57 S'11To22507 Bolt,Rn Hex I14-20 UNC x .75

58 150127 DuctAir Engine P/LLT

60 72140606 BottRdhd Sqnk3/8-18 UNC x 3/4

64 154798 DashLowerSTLT

74 73680600 NutCrownlock3/8-16 UNC

142 165867 Plate ReinforcementS11.T

143 154966 Bracket Swaybar Chassis

• 144 154207 Bracket Pnt Footrest STLT

145 156524 RJod PivotChessls/Hood

206 170165 Bolt Shoulder 5/16 -18 1-1"

207 17670508 _rew'l'hdrct 5/16-18 x 1/2 TY'I-r

208 17670606 Screw Thdrol 3/8-16 x 1/2

- - 5479J Ptug, Button

NOTE: AUcomponentdimensions given in U.S. Inches

1 Inch= 25.4 mm

TRACTOR-- MODEL NUMBER 917.271060

GROUND DRIVE

; 156 166

TRACTOR -- MODEL NUMBER 917.271060

GROUNDDRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 ...... Tra_,_.de (See Breakdown) 70 134683

HydroGr314-0510 71 169183

8 165866 RodShiftFender Adjust 72 19132012

10 $10561210 PidCotter 1/8xl CAD

14 10040400 Wecher LockHvy Helical 73 169182

15 74490544 BoltHex FLGHD 5/16-18 x Gr 5 74 169496

16 S'10541431 Nut LockHex W/Ins. 5/16-18 75 121749X

Uflc

19 STO541437 Nut LockHex W/Wsh 3/8-16 76 STD581075

Uric 77 123583X

21 130564 Knob, Detuxe 1/2-13 78 121748X

22 169498 Rod, Brake Hydro

24 73350600 Nut, Hex Jam 3/8-16 Unc 81 165596

25 106888X Spdng, Brake Rod 82 165711

26 S'I1Yo51037 Washer 83 19171216

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 84 169594

28 145204 Rod, ParkingBrake 89 164890X428

29 71673 Cap, ParkingBrake 90 124346X

30 169592 Bracket,Transaxle 95 170201

3_ 74760512 BoltHex Hd .5/16-18 Unc x 3/4 96 449711

34 155071 Shaft, Foot Pedal 116 72110610

35 120183X Beedng,Nyloo

36 19211616 Washer 150 165850

37 1572H Pin,Roll 151 19133210

38 131494 Pulley, Idler, Rat 156 166002

39 72110622 Bolt 158 165589

40 4470J Spacer, Split 159 165494

41 165838 Keeper, Belt idler 161 72140406

42 19131312 Washer 13/32 x 13/16 x 12

Gauge 162 73680400

47 127783 Pulley, Idler, V-Groove 163 74780416

48 154407 Bellcmnk, Clutch

49 123205X Retalner, Bolt 164 19091010

50 STD523715 Bolt 165 165623

51 8_1437 Nut Crownlock 3/8-16 UNC 166 166880

52 s'rD541431 Nut, Cmwnlock 5/16-18 Unc 168 165492

53 105710X Link, Clutch 169 165580

55 I_X Sp_lng,Return,Clutch 197 169613

56 STD523712 Bo#tHex 3/8-16 x 1-1/4 198 169593

57 140294 V-Belt 199 169612

59 169691 Keeper,Center Span 200 72140508

61 17060612 Screw. 3/8-16 x 3/4

62 8_83R Cover, Pedal 202 72110612

63 140186 Pulley, Engine

64 71170764 Bo_tHex 7/16-20 x4 Gr. 5

65 _1143 W_ NOTE:

66 154778 Keeper Belt EngineHydro

DESCRIPTION

Keeper BeltEngine

StrapTorque LhHydro

Washer 13/32 x 1-1/4 x 12

Gauge

StrapTorque RhHydro

Spacer, Split

Washer 25/32 x 1-1/4 x 16

Gauge

E-Ring

Key, Square

Wesher 25J32 x 1-5/8x 16

s_aU_eAsmCrossTapered

SpdngTorsion

Washer 17/32 x 3/4 x 16 Ge.

Unk Transaxla

Console, Shift

Nut Self-Thd Wsh-hd I14 Zinc

Control Bypass Hydro 20"Tires

RetainerSqdng I •Zinc/Cad

Bolt Rdhd So.nsck 3/8-16 x

1.25

BushingBellcrankGrd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161Dx 1.125

Bracket Shift Mount

Hub Tapered Range ShiftLt

Bolt Rdhd Sqnk 1/4-20 x 3/4

Gr5

Nut Crownlock1/4-20 Uric

BoltHex Rn 1/4-20 Unc x I Gr

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

BoltShoulder5/16-18 x .561

Plate Fastening

Nyl_ner Sr_p-tn 5/8"10

Washer Nyl 7/8 ID x .105" Hyd

Bolt Shoulder5/16-1BUNC

BoltRdhd Sgnk 5/15-18UNC x

BoltCart Sh 3/8-16 x 1-1/2

Gr.5

All componentdimensionsgiven inU.S.

Inches 1inch = 25.4 mm

TRACTOR -. MODEL NUMBER 917.271060

STEERINGASSEMBLY

:,'......_-.____,)_---,

,c :i

TRACTOR -- MODEL NUMBER 917.271060

STEERINGASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 1397"o8

2 154427

3 16984O

4 16_839

6 121748X

7 19272016

8 1200OO29

9 3366R

10 169832

11 $10551137

13 136518

15 145212

17 156546

18 57079

t9 160395

22 165857

23 165851

25 154406

26 126847)(

27 136874

2B 19131416

29 17060612

3O STD561210

32 130465

36 155O99

37 152927

38 139769

39 19133812

4O $11To41537

41 100711L

42 145054X428

43 121749)(

44 15372O

46 121232X

47 6855M

51 STD541431

54 74780520

62 167902

63 STD523710

65 160G67

66 1544O4

67 72140618

68 169827

79 19132012

80 74950612

82 169835

85 133835

NOTE:

SteedngWheel

AxleAssemblySTMP Dropped STL

Splnd4eAssembly,LH,

SpindleAssembly,R.H.

Beadng,Race, Thrust,Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

ng,SteedngColumn

Dm_ink

Washer, Look

Spacer Brg Axle Front

Nut, Hexltange Lock

Shaft Assembly, Steedng

Washer, Thrust .515 x .750 x .033

suppon, Shaft

ScrewHex WshhdTon(

PittrnanShaft Assembly

Bracket, Steering

Bushing, Link,Drag

Gear, Sector

Washer 13/82 x 7/8 x 16 Gauge

Screw 3/8-I 6 x 3/4

Rod,Tie

Bushing, Steedng

Screw

Insert, Steedng Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut LockCenter 3/3-24 UNF

Adaptor,SteeringWheel

Boot,Steedng Shaft

Washer 25/32 x 1-1/4 x 16 Gauge

ExtensionShaft Steering LR.LT

Cap,Spindle

Fitting,Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

BoltRn Hex 5/16-18 UNC x 1-114

Kit_eedng Asm Service

Bolt,Fin Hex 3/8-16 UNC x 1 Gr5

Spacer Brace Axle

Beedng AmtPlttman

BoltRdhd Sqnk 3/8.16 x2-1/4

Axle, Brace

Washer 13/32 x 1-1/4 x 12 Ga

BoltHex Nylon 3/8-16 x3/4

Bracket SuapChassis Front

Fastner ChristmasTree

All component dimensionsgiven In U.S. Inches

1klch = 25.4 mm

TRACTOR -- MODEL NUMBER 9172.71060

ENGINE

44 "_

33 29

I OPTIONAL EQUIPMENT

Spark Arrester

S_ L: _ p_ i

TRACTOR -- MODEL NUMBER 917.271060

ENGINE

KEY PART

NO. NO.

1 162156

2 17720410

3 ---_-°

4 159420

13 12-041-03

14 13280328

15 13200300

16 S'rD551231

23 169837

29 137180

31 109"202)(

32 158990

33 123487X

37 137040

40 124028X

44 17490412

45 17000612

46 19091416

62 10040500

77 19101216

79 M740108025

80 74760506

81 73510400

101 M73030800

DESCRIPTION

Control,Throttle

Screw, Hex Head, Thread Cuffing 1/4-20 x 5/8

Engine, (See Breakdown)KohlerModel No. CV15S-41567

Muffler

Gasket Kohlar

Nipple, Pipe 3/8 NPT x 3-1/2

Elbow, Standard90°, 3/8-18 NPT

Washer

ShieldBrn/DbrGuard

Arrestor, Spark

Tank, Fuel

Cap Assembly, FuelSears, Vented

Clamp,Hose

Line,Fuel

Plug,OilDrain (See EngineBreakdown)

Bushing, Snap, Fuel Llna

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 3/4

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x7/8 x 16 Gauge

Washer Lock ExtTooth 5/16

Washer 5/16 x 3/4 x 16 Ga.

BoltHex

BoltHex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20Unc

Nut Flan-ge M8-1.25 Non-Lk Zinc

NOTE: Allcomponentdimensionsgiven InU.S. inches

1inch= 25A mm

TRACTOR -- MODEL NUMBER 917.271060

SEATASSEMBLY

KEY

NO.

PART KEY PART

NO. DESCRIPTION NO. NO. DESCRIPTION

140123 Seat 13 121248X Bushing,Snap

140551 Bracket, Pivot, Seat 14 72050412 Bolt,Carriage 1/4-20 x i-1/2

71110616 Bolt 15 134300 Spacer, Spilt .26 x .88

19131610 Washer 13/32 x I x 10 Gauge 16 121250X Spdng

145006 Clip,Push-In Hinged 17 123976X Locknut, Flange 114Grade 5

STD541437 Nut 21 171852 Bolt,Shoulder 5/16-18 UNC

124181X Spdng, Seat 22 STD541431 Nut

17000616 Screw 3/8-16 x 1-1/2 24 19171912 Washer 17/32 x 1-3/16 x 12

19131614 Washer 13/32 x 1 x 14 Gauge Ga.

155925 Pan, Seat Emboss QCK Conn. 25 127018X Bolt, Shoulder 5/16-18 x .62

166369 KnobSeat

121246X Bracket, Switch Mounting NOTE: Allcomponent dimensionsgiven inU.S.

Inches 1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.271060

DECALS

5_ 4 13 16

KEY PART

NO. NO.

1 156811

3 171698

4 171699

5 171763

6 133644

8 166887

9 1632O4

10 156439

12 146046

13 163261

14 160396

KEY PART

DESCRIPTION NO. NO.

Decal, Oper. Instr. 16 138047

Decal, Hood,R.H. 20 149516

Decal;Hood, LH. 21 1632_5

Decal HoodReplacament - - 138311

Oeca|,Customer Maintenanea - - 165800X428

Decal, Deck EZ3 - - 165799X428

Oecal, Fender,Creftsman - - 169210

Decal,FenderDanger -. 172210

Decal, V-Belt Drive Schematic - - 172211

Decal, Dash Pnl

Decal, V-Belt Schematic

DESCRIPTION

Decal, Bettery Diehard

Decal, Battery Dngr/Psn Eng

Decal, Fender AutoSears

Decal,Lift Handle

PadFootrestLH STLT

PadFootrestRH STLT

Decal By Pass LT Hydro

Owner'sManual, English

Owner'sManual, Spaolsh

WHEELS & TIRES

4,10

KEY PART

NO. NO.

DESCRIPTION

59192 Valve Cap, Tire

65139 . Stm, Valve

106222X Tire, Front

59904 Tube, FrontTire

(Not Provided, Service ItemOnly]

106732X427 Rim,Froot

2781"1 Fitting,Grease (FrontWile_elOnly)

90401-1 Beadng, Flange(Frontwheel Only

106108X42"/ Rim, Rear

122082X Tire, Rear

7152J Tube, Reer"llre

(Nat Provided, Service ItemOnly)

I O4757)( Cap, Axle

144334 Sealant, Tire 10 oz.

All component dimensionsgiven in U.S.

Inches I Inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.271060

LIFTASSEMBLY

TRACTOR - - MODEL NUMBER 917.271060

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 LiftLever Inner Wire Asseml_y

2 159471 Shaft Assembly, Lift

3 105767X Pin, Groove

4 12000002 E.RIr_

5 19211621 Washer 21/32 x 1x 21 Gauge

6 120183X Beadn9, Nyion

7 125631X Gdp, Handle, Fluted

8 122365X Button, Plunger, Red

11 13_65 Unk, Lid, L.H.

12 13_66 Unk, Lift, R.H.

13 $1"D624008 Retainer,Spring

15 167253 Unk, Front

16 _ Nut,Hex, Jam 1/2-13 UNC

17 130171 Trunnion

18 73800800 Locknut, Hes, with Weshar Ineatt 1/2-13 UNC

19 139668 Arm, Suspension,Rear

20 163552 RetainerSpdng

31 140302 Beadng, Pvt, Lift Spherical

32 73540600 Nut, Crownlock 3/8-24

NOTE:

All componentdimensionsgiven inU.S. inches

1 Inch= 25.4 mm

TRACTOR -- MODEL NUMBER917.271060

MOWERDECK

167

>21

223 24

_117

TRACTOR - - MODEL NUMBER 917.271060

MOWER DECK

KEY PART

NO. NO.

1 165892

2 STD533107

3 138017

4 165460

5 S'IO624008

6 130832

8 85O857

9 STD551137

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

18 72140505

19 132827

I_0

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

3O 157722

31 129963

32 153535

33 137266

34 STD533717

35 133835

36 131494

37 $1"D5510_7

40 s'rIx_1437

44 14OO88

45 S'rD624003

46 137729

48 133944

49 155066

5o 13134o

51 STD541410

52 139888

53 131845

54 133943

55 155046

56 165723

59 141043

KEY PART

DESCRIPTION NO. NO.

Mower Deck Assembly, 42, 67 149846

Bolt 68 144959

Bracket Assembly,Sway Bar, 101 136420

Free( 102 71161010

Bracket Sway Bar 38/42" Deck 103 19061216

RetainerSpdng 104 STD551110

Ann,Suspension,Rear 105 160793

Bolt, Hex 3/8-24 x 1.25 Gr. 8 106 2029J

Washer, Lock 111 155197

Washer,Hardened 112 155198

Blade, Mulching 113 17060512

Beadng,Bail 114 STD541431

Shell Assembly, Mandrel, 115 72110504

Vented (Indedas Key 116 489814

Number 12) 117 165746

Housing, MandmI, Vented 118 73930600

Beering, Ball,Mandrel 119 STD551037

Stripper,Vented Mower Deck 121 143723

Bolt,Carriage 5/16-18 x 5/8 128 153390

Bolt,Shoulder 129 19131312

Baffle, Vortex 130 STD523710

NutCrownlocks/16-18 UNC

Stiffener Bracket 131 $10533710

Bracket, Deflector 142 165890

Cap, Sleave 143 157109

Spdng;Torsk>n,Deflector 144 158634

Nut, push 145 165888

Shield, Deflector 146 165891

Washer 11/32 x 5/8 x 16 Ga. 147 131335

Rod, Hinge 148 169022

ScrewThdroiWasherHeed 149 165898

Washer, Spacer 150 19091216

Pulley,Mandrel 151 169670

Nut, Taplock, Ranged 152 169676

Bolt 153 169674

Featner,ChrlatmasTrae 154 169675

•Pulley, Idler, Rat 155 169671

Washer 13/32 x 13/16 x 16 156 169672

Gauge 157 169669

NutCrownlock3/8-16 UNC 158 17720410

Guard, Mandrel, L.H. 159 72140614

ReWne¢

Screw, "rhd.Roll 114-20x 5/8 -* 130794

Washer, Hardened

RolterAseambly,Cam Follower

Bolt, Shoulder #10-24 Grade 5 - - 169583

Locknut

Bolt,Shoulder 5/16-18 UNC

AnnAssembly, Pad, Broke

Washer, Hardened

Ann, Idler

Gspacer,RetaJ_er

uard,TUV Idler

DESCRIPTION

KnobCustom Oval

V-Belt

MulcherCover

Screw

Washer #10

Washer, Lock

Latch Assembly,Bagger

Nut, Weld

Bracket,Gauge, Wheel LH.

Bracket,Gauge, Wheel R.H.

Screw 5/16-18 x 3/4

Nut, Hex, Keps 5/16-18 UNC

Bolt,Carriage 5/16 UNC x 1/2

Bolt,Shoulder

Wheel, Gauge

Nut, Centedock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Bracket

Washer Felt

Washer 13/32.x 13/16 x 12 Ga.

Bolt,Rn Hex 3/8-16 UNC x 1

Gr. 5

Bolt, RdhdSqnk 3/8-16UNC x 1

Ann SpdngBrake Mower

Bracket Ann Idler 42"

Keeper Belt42"ClutchCable

PulleyIdler Flat

BoltCarriage Idler

Spring Extension

Spring Retum Idler

Retainer SpringYellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch42 In

Washer Rat 3/8" Type B

Spring Retainer

SpringRetentionLever

Spacer

RodClutch

Screw Hex Thd Cut 1/4-20 x5/8

BoltRdhd Bqn 3/8-16 UNC x 1-

3/4

Mam:k'el,ad_embly(I_lud_s

Key Numbem 8-10, 12-15, 31

and 32)

Mower Deck,Complete

(Standard Deck,Order

Separately Muldner Plate end

Gauge Wheel Components, Key

Nos. 101-106 and 111-121)

NOTE: All_n_aoneatdlmees_ givenInU.S.k-tchas

I Inch= 25.4mm

TRACTOR -- MODEL NUMBER 917.271060

HYDROGEARTRANSAXLE- - MODELNUMBER314-0510

TRACTOR -- MODEL NUMBER 917.271060

HYDROGEARTRANSAXLE- - MODELNUMBER314.O510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

, 59 1704O6

1 170351 Main Housing,Assembly 60 142883

2 170352 Side Housing, Assembly 61 142881

3 170353 Center Section, Assembly 62 142887

4 170354 Swashplate,TrunionMacblned 63 170410

5 1696ge Block- Assembly

6 170355 Sealant 10,50z 64 142892

7 170356 Hax Range Screw 1/4-20 X 65 170411

1.25 66 170412

8 170357 Stud, 5/16-24 Hex Double End 67 170413

9 170358 Shaft, Input 68 170414

10 170359 Ring- Retaining 69 170415

11 170360 Spacer 70 170416

12 169870 Ring- Retaioing 71 170417

13 170361 Seal, Lip .67 X 1.58 X .276

14 16S669 BallBrg 17ramId X 40ram Od 72 170418

X12mm

16 170362 Hex Flange Head Screw 5/16- 73 142884

24X0.75

17 170363 I Ip Seal 18 X 32 X 7 74 170419

18 170364 Arm,Control 75 170420

19 150771 Beadng, 30x52x13 Thrust

23 170365 Check Plug Assembly,Washer 76 170421

24 170366 Shaft, Motor 77 170422

27 170367 Gear - Pinion,131 78 142969

28 170368 10V48t Gear 79 142960

29 170369 Gear, 10t Jackshaft 80 150778

30 170370 601BullGear

31 170371 Bieave Beadng .75 X 1.575 X 81 170423

.625 82 170424

32 170389 Sleavel_)adng(Oulboard)

.75x1.750x.625 83 161162

33 142991 Washer, 3/4 Id X 1-1/20d X 84 170425

.13 Thk 85 170426

34 1703,90 Lip SealAxle Seal 86 170427

35 170391 Shaft, Axle .75 X 11.39 (Key, 87 170424

R.H.) 88 170429

36 170392 Shaft, Axle .75 X 16.99 (Key, 90 170430

LH.) g_ 170431

37 150792 MitarGear (Bpflned) 107 170432

38 150793 Miter Gear 151(0.5 Id) 108 170433

39 150609 Shaft

40 170393 Ring,SplralRetainlng 109 170434

41 170394 Pln, Jackshaft 111 170435

42 170395 Magnet, Ring 112 170436

43 170396 Spdng, Bypass 113 170437

44 150797 Hydro Mtg Screw 3/8-_'4 X 2.5

Long 116 170438

45 170397 Filler 119 170439

46 1703S8 Base, Filler 120 "170440

47 170999 Actuator, Bypass 121 170441

48 170400 Rod, BypassActuator

49 170401 Arm, Bypass 122 170442

50 170202 RetainingRing .250 External 123 170443

51 170403 Seal, Up .741 X .250 X .250 124 170444

52 170404 Flat Washer, 5/8 Id X 1.00d 125 170445

X .05 Thk 126 170446

53 170405 RetainklgRing 127 170447

54 170406 Beadng, Center Block 128 173165

55 142977 Spdng - HencalComprassion 900 166768

56 142978 Washer

57 150798 2Ow-50oii NOTE:

58 170407 Brake Yoke

DESCRIPTION

Rotor,Brake

Brake Puck

Puck Plate

Brake ActuatlngPin

Hfhce 114-20x2 W/Patch,

SpeclaIRange

Bolt, 1/4-20 X 1 W/Patch

Spacer

Spdng, Brake Arm Bias

Sq, lid. Bolt5/16-24-Ribbed

Arm, Brake

BlottedHex Nut5/16-24

Cotter Pin 3/32 X 3/4

Compression SpringBrake

Anti-Drag

Washer, Ht .5 I.D. X 10.D. X

.032

Flat - Washer 11/32 I.D. X 7/3

O.D

Oil Seal .625 X t.0 X .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 FrictionPack

Puck, .330 X 1.50 X .0975

Spdng,HelicalComp

Spacer

Hax Lock Nut 5/16-24Unjf

(Nylon Insert)

Wedge, FrictionPack

Clip, Washer .316xl .50x.1046

(Plated)

Pin, StandardHeadless

Fitting,5/16 Sea 5/32 Tube

Hose, ExpansionTank

(_aXpansionTank

p - Poppet Valve

Bolt, SelfTapping 10-32 X 1/2

Puck, InnerWedge

SpdngClip - Housing Thrust

Deflector

Washer,Motor Shaft .71idx

1.15odx.030thk

Plug,See #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, SupportExpansion

Tank

SiliconSponge

Fan, 7 In.

Pulley

Hex LockNut 1/2-20 (Nylon

Insed)

Washer, Bailey|lie

Bell Keeper

Center Section-Filler-Bypass

Assembly

FillerAssembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Kit, ExpansionTank

TmneaxlaComplete

All componentdimensionsgivenin U.S.

inches I inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271060

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

L.IR INTAKE I

@-,

t;_--S

S--e

;RANKSHAFT I

-I

BLOWER HOUSING AND BAFFLES I

ENGINE CONTROLS I

TRACTOR -- MODELNUMBER 917.271060

KOHLERENGINE-MODELNUMBERCV15S,TYPENUMBER41567

AIR INTAKE

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO,

1 12-743-05 Kit, AirCleaner 1

thrutnCludesKey Numbers 2 2

12) 3

2 25-341-02 Knob, Air Cleaner Cover

3 12-096-24 Cover, AirCleaner 4

4 12-083-08 Precleaner Element

5 12-100-01 Wing Nut 5

6 X-25-63 Washer, Plain 1/4

7 12-083-05 Element, Air Cleaner

(Includes #7) 6

8 12-313-04 Grommet

9 12-094-12 Base, Air Cleaner 7

(IncludesKey Numbers 9

end 10) 8

10 12-072-05 Stud, MountingPlate M6 x 9

1.0 x 66 10

11 12-086-01 Samw, #10 Hi-Lo Thread 11

Forming(2) 12

12 12-041-02 Gasket, Air Cleaner

NOT ILLUSTRATED 14

- - 12-113-53 Decal, Air Cleaner 15

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 12-014-37 Crankshaft

2 12-139-01 Plug, Cup

BLOWER HOUSING AND BAFFLES

KEY PART

NO. NO. DESCRIPTION

1 M-0545010 Screw, Hex Flange

M5 x 0.8 x 10 (8)

2 24-468-10 Washer, Plain 1/4

3 12-146-07 Plate, Blower Housing

4 M-0645020 Screw, Hex Flange M6 x

1.0 x 20

6 24-096-05 Cover, Pinion

7 12-027-32 Housing, Blower

g 12-141-01 Ring, Retainer (2)

6 12-096-26 Cover

10 25-154-02 _NM_H:_

11 M-0545020 M5 x

.8 x 20 Inta(3)ka

12 12-063-05 Baffle,

Side

13 M-0645016 Screw, Hex Range

M6 x 1.0 x 16 (2)

14 12-063-08 Baffle, _r Heed

15 12-063-01 Baffle, Cylinder

NOT ILLUSTRATED

-- 12-113-64

Decal, Horsepower

ENGINE CONTROLS

DESCRIPTION

12-079-07 Linkage, Choke

12-237-01 Clamp, Cable

M-0664020 Screw, LockedSocket

M6 x 1.0 x 20 (2)

M-0545016 Screw, Hex Flange M5 x.

x16

12-536-09 Control,Speed Assembly

(IncludesKey Numbers6

through 9)

M-0443020 Screw, Pan Head M4 x 0

x 20

SM-0443025 Screw,Pan Heed MAx 0

x 25

12-089-11 Spdng,Choke Adjust (2)

12-089-23 Spdng, Choke Retum

12,089-24 Spdng, Governor

M-0641060 Nut,Hex Flange M6 x 1.0

SM-0642025 Screw, Hex Flange

M6 x 1.0 x25

12-090-05 Lever, Governor

25-158-11 Bushing,Throttle Linkage

12-079-01 Linkage, Throttle

25-158-08 Bushing, Linkage

Retaining

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1 M-0829033 Stud,M8 x 1.25 x 33 (2)

2 12-041-03 Gasket, Exhaust Manifold

3 M-0841080 Nut, Hex Range M8 x 1.2:

42) 12-126-11 Bracket, Muffler

5 12-445-06 Strap, Lifting

6 M-0645025 Screw, Hex Flenge

M6 x 1.0 x 25 (2)

NOT ILLUSTRATED

KEY PART

NO. NO. DESCRIPTION

-- 12-522-18 Short Block

-- 12-755-59 Gasket Set

RPM Settings: Low Speed: 1500-2000

RPM Settings: High Speed: 3200-3400

NOTE: NI componentdimensionsgivenin U.S.

Inches 1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271060

KOHLER ENGINE-MODEL NUMBER CV15S,TYPE NUMBER 41567

FUEL SY6TEM I

31 /

CYLINDER HEAD, VALVE AND BREATHER

TRACTOR - -MODEL NUMBER 917.271060

KOHLERENGINE-MODELNUMBERCV15S,TYPENUMBER41567

FUEL SYSTEM

KEY PART

NO. NO.

1 12-853-56

2 12-041-02

3 12-053-56

4 12-041.01

5 12-089-23

6 12-079-07

7 12-265-04

8 X-426-9

9 25-353-10

10 25-050-02

11 47-154-01

12 12-086.07

13 12-431-01

14 12-368-05

15 12-089-09

16 12-086-04

17 12-089.09

18 12-146-03

19 25-086-27

20 12-144-09

21 12-144-08

22 12.069-10

23 12-146-02

24 12-337-03

25 12-757-02

26 12.041-05

27 12-104-01

28 12-757-06

29 12-041-06

30 M-0641060

31 X-25-63

32 X-22-11

33 M-0629122

NOT ILLUSTRATED

-- 12-041-01

- - 12-757-03

-. 12-518-05

- - 41-518-34

- - 277563

- - 12-454-03

CYUNDER HEAD, VALVE AND BREATHER

KEY PART

DESCRIPTION NO. NO.

Kit, Carburetor(Includes 1 12-351-01

#2 thru 6) 2 12-755-60

Gasket, Air Cleaner 3 12-411-01

CarburetorAssembly 4 12-041-10

(For InformationOnly. Hot 5 12.017-01

Available Separately)

(IncludesKey Numbers 12 12-017-02

thru 27)

Gasket, Carburstor(2) 6 12-016-01

Spdng, Choke Return 12-016-02

Linkage, Choke

Deflector, Heat 7 12-146-13

Clamp, Hose (2) 8 12-468-05

Line, Fuel, 9" 9 12-112-13

Filter, Fuel

Clip, Cable 10 12-086-15

Screw, Hex Cap 8-32 x 3/8

Sleeve, Insulating 11 12-089.01

Needle, Idle, Fuel Adjust 12 12-173-01

Spdng, Idle Fuel 13 12-755-03

Screw, Idle Speed Adjust 14 X-426-9

Spring, IdleSpeed 15 12-326-03

Plate, Throttle 16 M-0645020

Screw,ThrottlaPlate (2)

Shaft, Throttlewith Lever 17 12.096.07

and Seal 18 235011

Shaft, Choke 19 24-032-05

Spdng, Choke 20 M-0640034

Plate, Choke

Jet, Main 21 24-194-01

Kit, Float 22 24-186-03

Gasket, Bowl 23

Bowl, Fuel

Kit, Solenoid Assembly

(IncludesKey Number 29)

Gasket, Bowl Retainer

Screw

Nut, Has Flange M6 x 1.0

_1,-_asher,Plain 1/4

NOTE:

Washer, Lock 1/4

Stud, M6 x 1.0 x 122 (2)

Gasket, Carburetor

Kit, CarburetorRepair

Lead, Solenoid, Black, 5",

14 Gauge, Unineulated

Push-On Tabs

Lead, Ground, Green, 5",

18 Gauge InsulatedGdp

Barrel Eyelets

Connector

Tie, Cable

DESCRIPTION

Lifter,Valve(2)

Kit, CylinderHead

Rod, Push _2)

Gasket, CylinderHead

Valve, Intake, Standard

Size

Valve, Intake, .25"

Oversize

Valve, Exhaust, Standard

Valve, Exhaust, .25"

Oversize

Plate, Guide

Washer, Plain 13/32

Spacer, Head BOtt

xhaust Port

Screw, Hex Flange

M10 x 1.5 x 81 (5)

Spring, Valve (2)

Cap, Valve Spdng (2)

Kit, Retainer (2)

Clamp, Hose (2)

Hose, Breather

Screw, Hex Flange

M6 x 1.0 x 20 (5)

Cover, Valve with Nipple

Retainer, Spring

Seal, Valve Stem

Screw, Hex Flange M6 x 1

x34 (2)

Pivot, RockerArm (2)

Arm, Rocker(2)

M-0545010 Screw, Hex Flange

M5 x 0.8 x 10

24 12-018-01 Retainer, Breather Reed

25 12-402-02 Reed, Breather

26 12-316.09 Head, Cylinder

27 X-75-23 Plug, Pipe, Allen Heed1/8

Allcomponentdimensionsgiven in U.S.

inches1 inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.271060

KOHLERENGINE-MODELNUMBERCV15S,TYPENUMBER41567

IGNITION I ELECTRICAL I

_-,

_'_ ___,

OIL PAN I LUBRICATION J'

$.1

CRANKCASE I

STARTING SYSTEM I

'+ .d!

+.!

TRACTOR - - MODEL NU MBER 917.271060

KOHLER ENGINE-MODEL NUMBER CV15S, TYPE NUMBER 41567

IGNmON I ELECTRICAL CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 12-086-14 Screw,Hex Flenge 1 12-032-03

M10x 1.5x46 2 12-522-18

2 12-468-03 Washer, Plain3/8

3 24-162-03 Screen, Grass 3 12-44502

4 M-0639016 Screw, Hex Flange M6 x I 4 M-0839025

x 16 (4)

5 12-112-01 Spacer, Fan (4) 5 12-38003

6 12-157-02 Fan 6 12-755-49

7 X-42-15 _h

8 12-025-37 eel Assembly 7 12-089-18

9 12-155-02 Connector (4 Contact) 8 12-422.08

10 M-(_48025 Screw,Hex Cap 12-422-09

M5 x 0.8 x 25 (2) 12-422-10

11 M-O545010 Scraw,Hex FlaNge 12-422-11

M5 x 0.8 x 10 (2) 12-422-12

12 12-154-02 Clip, StatorHarness 12-422-13

13 12-085-08 Stator Asssmbly 12-422-07

14 12-132-02 Spad_Ptug 9 12-144-27

15 X-728-1 Clip,Cable 10 12-874-07

16 12-584-01 Module, Ignition 12-874.08

17 M-0545020 Screw,HexRange

M5 x 0.8 x 20 (2) 12-874-09

NOTILLUSTRA'I_D 11 12-018-02

-- 12-518-11 Leed,Whlta, GroundToKill 12 12-10e-07

19", 18 Gauge, Fully 12-108-06

nsuistedPush-onTab and 12-10609

UnlnsulatedPush-onTab 13 _,2-067-05

Termioais)

12-067-06

14 12-380-01

OIL PAN I LUBRICATION 15 12-043-05

16 M-0631005

KEY PART 17 12-144-02

NO. NO. DESCRIPTION 18 52-139-09

1 12-038-01 DipstickAssembly 19 12-755-64

(includesKey Numbers2

and3)

2 25-755-13 Kit, Oil FillCap (Includes 20 12-144-24

Key #3) 21 X-25-102

3 12-153-O3 O-Ring, _itck 22 12-032-01

4 12-153-02 O-Ring,Upperoil FBTube

5 12-123-04 Tube,Oil Fill 23 SM-0631015

6 _ Screw, Hex Ftange M5x 24 12-15405

0.8x 20

7 12-153-01 O-Ring, LowerOilFillTube

8 25-162-07 Screen, oil Pisk-up STARTING SYSTEM

9 12-096.03 Cover, Oil Pick-upScreen

I0 M.0545016 Screw,Hex Range M5 x

0.8 x 16 KEY PART

11 M-10390L)5 Screw,Hex Range Ml0x NO. NO;

1.5 x 25 1 M-0839070

12 12-126-02 Bracket,Oil Pump Relief

Valve 2 25-096-03

13 12"089-03 vaSPalvdnge,oil Pump Rellef

14 12_-01 Piston,oil Pump Relief 3 12-755-54

Valve 4 12-227-06

15 12-208-01 Body,Oil PumpRelief Valve 5 45-170-0_

16 12-050-O1 Filler,Oil 7 12-227-I I

17 )(-75-10 Plug,Sque,re Head, Sotid3/8 8 12.086-25

18 12-3,93-01 OIIPumpAssemb_/

19 12-032.04 O-Ring,OilPumpLover

20 12-09602 Cover, OilPump

21 M-0545016 Screw, HexRange "_

M5 x 0.8 x 16 (3)

22 12-032-03 Seal, Oil(P.T.O.End)

23 SM-0e39045 Screw,l-laxFlange

M8 x 1.25 x 45 (12)

24 12-199-30 Pan,Oil

DESCRIPTION

Seal, Crankshaft

Block,Cylinder(Use Short

Block)

strop,

Screw, Hex Hange M8 x

1.25 x 25

Dowel,Locating(4)

Kit,Camshaft 0nclodes

Key #7 &8)

Spring,Actuating

Shim,Camshaft, B4uo

Shim,Camshaft, Red (A.R.)

Shim,Camshaft,Yellow(A.R.)

Shim,Camshaft, Greee (A.R.)

Shim,Camshaft, Grey (A.R.)

Shim,Camshaft, Black(A.R.)

Shim,Camshaft,White(A.R.)

Shaft, Balance

Pistonw/Ring Set, Standard

Pistonw/Ring Set .25'

Oversize

Pistonw/Ring Set .50"

Oversize

Retainer, PistonPin(2)

Ring Set, Standard

RingSet .25" Oversize

RingSet .50" Oversize

ConnectingRod,

Standard

ConnectingRod .25"Oversize

Pin,GovernorRegulating

Gear,Govemor Aseembly

Washer, Plain,6mm

Shaft, Govemor Gear

Plug,Cup

Kit, Shaft, Governor

Cross,withClip (Includes

Key #20 and 24)

Shaft, GovernorCross

Washer, Plain 1/4

Seal, GovernorCross

Shaft

Washer, Plain,

6turn

Clip,Hitch Pin

DESCRIPTION

Screw,HexRange

¥8 x 1.25x70 (2)

_'_rtarAssembly

(IndudeeKeyNumbers3

thru8)

I_, DriveEnd

Cap/uCa_ma,DdveEnd

tura

EndCap,Commutator

Screw,HexF_nga

114-20x 4-5/8(2)

NOTE: AIIcomponent dimensionsgivenin U.S.

inches 1inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I "

SIGHTING

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

Operate your Tractor up and down the face of slopes (not l

greater than 15°), never across the face. Make rums gradu-

ally to prevent tlpplng or loss of control. Exercise extreme

caution when changing dlrectlon on slopes.

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME s" (1-800-469-4663)

Para pedir servicio de reparaci6n a domicilio

1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pi6ces

1-600-665-4455

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

PartsDirects"

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-600-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800488-1222

For Information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

SEARS

Home Central°"

172210 11.19.99 RD Printed in U.S.A.

Craftsman 917271060 42" 15.5-hp automatic lawn tractor

Product's Documents

Owner's Manual

Specifications

Craftsman 917271060 Questions and Answers