Craftsman 917275740 lawn tractor User Manual

Owner's Manual

CRAFTSMAN°

LAWN TRACTOR

27 HP, 48" Mower

Electric Start

Automatic Transmission

Model No.

917.275740

r_ This product has a low emission engine which operates differently

from previously built engines. Before you start the engine, read

and understand this Owner's Manual.

IMPORTANT:

Read and follow all

Safety Rules and Instructions

before operating this equip-

ment.

For answers to your questions about

this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website: www.sears.com/craftsman

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications..........................6

Assembly/Pre-Operation.......................7

Operation...............................................9

MaintenanceSchedule........................16

Maintenance........................................16

ServiceandAdjustments.....................21

Storage................................................29

Troubleshooting...................................30

RepairParts.........................................34

SearsService........................BackCover

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT

Fortwo (2)yearsfromthedate ofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto theinstructionsin the owner'smanual,

Searswill repairorreplacefreeof chargeany partsthat arefoundto be defectivein

materialorworkmanshipaccordingto theguidelinesofcoveragelistedbelow.Searswill

alsoprovidefreelaborfortheseapplicablewarrantedpartsforthetwofullyears.During

thefirst 30 daysof purchase,therewill be nochargesto servicethe productatyour

homefor issuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve-

nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30 daysof pur-

chase,butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis

droppedoff atan authorizedSearslocation.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.Thiswarrantyappliesonlywhile thisproductiswithin

the UnitedStates.

ThisWarrantydoesnotcover:

• Expendableitemswhichbecomeworn duringnormaluse,includingbutnotlimitedto

blades,spark plugs,air cleaners,belts,andoil filters.

• StandardMaintenanceServicing,oil changes, ortune-ups

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,

thorns,stumps,orglass.

• Repairsnecessarybecauseof operatorabuse,includingbutnotlimitedto, damage

causedbytowingobjectsbeyondthecapabilityofthe ridingequipment,impacting

objectsthat bendtheframeorcrankshaft,or over-speedingtheengine.

• Repairsnecessarybecauseof operatornegligence,includingbutnotlimitedto,elec-

tricaland mechanicaldamagecausedbyimproperstorage,failureto use theproper

gradeandamountofengineoil,failureto keepthedeckclearof flammabledebris,

orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe

owner'smanual.

• Engine(fuelsystem)cleaningorrepairscausedbyfueldeterminedto becontami-

natedoroxidized(stale). In general,fuelshould beusedwithin30 daysof itspur-

chasedate.

• Normaldeteriorationandwearoftheexteriorfinishes,or productlabelreplacement.

• Ridingequipmentusedfor commercialor rentalpurposes.

LIMITEDWARRANTYON BATTERY

Forninety(90)daysfromdate ofpurchase,if anybatteryincludedwith this ridingequip-

mentprovesdefectivein materialorworkmanshipandourtesting determinesthebattery

will notholdacharge,Searswill replacethebatteryatno charge. Duringthe first30

daysof purchase,therewillbe no chargesto replacethebatteryatyour HOME. After

thefirst 30 days,foryour convenience,IN-HOMEwarrantyservicewillstill be avail-

ablebutatripchargewillapply. Thischargewillbewaivedifthe Craftsmanproductis

droppedoff atan authorizedSearslocation.ForthenearestauthorizedSearslocation,

pleasecall 1-800-4-MY-HOME®.

Thisbatterywarrantyappliesonlywhile thisproductiswithinthe UnitedStates.

Thiswarrantygivesyou specificlegalrights,andyou mayalsohaveother rights,which

vary,fromstateto state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_I, WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_,WARNING: Do not coast down a

hill in neutral, you may lose control of the

tractor.

_I, WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_I, WARNING: Engine exhaust, some

of its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other reproduc-

tive harm.

_,WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions on the machine and in the

manual before starting.

• Do not put hands or feet near rotating

parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blades.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never direct discharged material

toward anyone. Avoid discharging

material against a wall or obstruction.

Material may ricochet back toward the

operator. Stop the blades when cross-

ing gravel surfaces.

• Do not operate machine without the

entire grass catcher, discharge guard,

or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades,

set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing.

Shut off engine and wait for all parts to

come to a complete stop before clean-

ing the machine, removing the grass

catcher, or unclogging the discharge

guard.

• Operate machine only in daylight or

good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Always wear eye protection when oper-

ating machine.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower-re-

lated injuries. These operators should

evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

• Follow the manufacturer's recommen-

dation for wheel weights or counter-

weights.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn.

Do not allow the mower deck to plow

leaves or other debris which can cause

build-up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

I1. SLOPE OPERATION

Slopes are a major factor related to loss of

control and tip-over accidents, which can

result in severe injury or death. Opera-

tion on all slopes requires extra caution. If

you cannot back up the slope or if you feel

uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or

other hidden objects. Uneven terrain

could overturn the machine. Tall grass

can hide obstacles.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Do not mow on wet grass. Tires may

lose traction.

Always keep the machine in gear when

going down slopes. Do not shift to

neutral and coast downhill.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction, which

could cause the machine to roll over.

• Use extra care while operating ma-

chine with grass catchers or other at-

tachments; they can affect the stability

of the machine. Do no use on steep

slopes.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not mow near drop-offs, ditches,

or embankments. The machine could

suddenly roll over if a wheel is over the

edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine

and the mowing activity. Never assume

that children will remain where you last

saw them.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may block your view of a child.

IV. TOWING

• Tow only with a machine that has a

hitch designed for towing. Do not at-

tach towed equipment except at the

hitch point.

• Follow the manufacturer's recommen-

dation for weight limits for towed equip-

ment and towing on slopes.

• Never allow children or others in or on

towed equipment.

• On slopes, the weight of the towed

equipment may cause loss of traction

and loss of control.

• Travel slowly and allow extra distance

to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property

damage, use extreme care in handling

gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with

the engine running. Allow engine to

cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel con-

tainer where there is an open flame,

spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle

or on a truck or trailer bed with plastic

liner. Always place containers on the

ground away from your vehicle when

filling.

• Removegas-poweredequipmentfrom

thetruckor trailerand refuelit on the

ground.Ifthisis notpossible,then

refuelsuchequipmentwith aportable

container,ratherthanfrom agasoline

dispensernozzle.

• Keepthe nozzlein contactwiththe rim

ofthefuel tankorcontaineropeningat

alltimesuntilfuelingiscomplete.Do

notusea nozzlelock-opendevice.

• Iffuel isspilledonclothing,change

clothingimmediately.

• Neveroverfillfuel tank.Replacegas

capandtightensecurely.

GENERAL SERVICE

• Never operate machine in a closed

area.

• Keep all nuts and bolts tight to be sure

the equipment is in safe working condi-

tion.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage and remove any fuel-soaked

debris. Allow machine to cool before

storing.

• If you strike a foreign object, stop and

inspect the machine. Repair, if neces-

sary, before restarting.

• Never make any adjustments or repairs

with the engine running.

• Check grass catcher components and

the discharge guard frequently and

replace with manufacturer's recom-

mended parts, when necessary.

• Mower blades are sharp. Wrap the

blade or wear gloves, and use extra

caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Maintain or replace safety and instruc-

tion labels, as necessary.

• Be sure the area is clear of bystand-

ers before operating. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children, even with the

blades shut off. They may fall off and

be seriously injured or interfere with

safe machine operation. Children who

have been given rides in the past may

suddenly appear in the mowing area

for another ride and be run over or

backed over by the machine.

• Keep children out of the mowing area

and in the watchful care of a respon-

sible adult other than the operator.

• Be alert and turn machine off if a child

enters the area.

• Before and while backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Choose a low ground speed so that

you will not have to stop or shift while

on the slope.

• Avoid starting, stopping, or turning on

a slope. If the tires lose traction, dis-

engage the blades and proceed slowly

straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 4 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (above 32°F)

'API-SG-SL): SAE 5W-30

(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.75 Pints

Spark Plug: Champion QC12YC

(Gap: .040")

Ground Speed Forward: 0 - 5.5

(MPH): Reverse: 0 - 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System:16 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case size: U1R

Blade Bolt Torque:45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands. A spark ar-

rester for the muffler is available through

your nearest Sears service center (See

REPAIR PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

For Future Use

Keys

(2) Keys

Your new tractor has been assembled at the factory.

Slope Sheet

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

2. Remove packing materials.

3. Remove protective materials from trac-

tor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

ADJUST SEAT

Label

1. Raise seat and loosen adjustment

knob.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position.

5. Raise seat and tighten adjustment

knob securely.

Adjustment_Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID

(See Operation section for location

and function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "trans-

mission disengaged position" (See "TO

TRANSPORT" in the Operation section

of this manual).

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

_,dAfunction of controls)

RNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (see "TO

TRANSPORT" in Operation section of

this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10. Apply brake to stop tractor, set parking

brake and place motion control lever in

neutral position.

11. Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your trac-

tor, check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

,/'CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

v" All assembly instructions have been

completed.

v" No remaining loose parts in carton.

v" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and tight-

ened securely.

v" All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

v" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v" Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

v" Check wiring. See that all connections

are still secure and wires are properly

clamped.

v" Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your tractor, pay

extra attention to the following important

items:

v" Engine oil is at proper level.

v" Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

v" Become familiar with all controls, their

location and function. Operate them

before you start the engine.

v" Be sure brake system is in safe operat-

ing condition.

v" Be sure Operator Presence System

and Reverse Operation System (ROS)

are working properly (See the Opera-

tion and Maintenance sections in this

manual).

v" It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Thesesymbolsmayappearon yourtractoror inliteraturesuppliedwiththe product.

Learnand understandtheirmeaning.

R N H I'.,I "_

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW

IGNITION SWITCH

6 G o, I 6

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM tROS)

OVER TEMP

LIGHT

BATTERY REVERSEFUEL OIL PRESSURE

ATTACHMENT ATTACHMENT

CLUTCH DISENGAGED CLUTCH ENGAGED

FREE WHEEL

(Automatic Models only)

LIGHTS ON

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER, KEEP HANDS

AND FEET AWAY

,,, .@ E

FORWARD MOWER HEIGHT MOWER LIFT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

,Jl_{{tll/IJll;,,

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition Switch

ROS "ON" Position

Attachment Clutch Switch

Lift Lever Plunger

Throttle Control

Clutch/Brake

Lift Lever

Choke Control

Freewheel

Height

Adjustment

Indicator

Parking Brake

Motion Control Lever

Light Switch

02£_ql

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates battery charging

(+) or discharging (-).

ATTACHMENT CLUTCH SWITCH - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower and adjust the mower deck or

other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing

the tractor with the engine off.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off.

MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

PARKING BRAKE - Locks clutch/brake

into the brake position.

THROTTLE CONTROL - Used to control

engine speed.

REVERSE OPERATION SYSTEM (ROS) "ON"

POSITON - Allows operation of mower deck or

other powered attachment while in reverse.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

Attachment

Push-In to Clutch Switch

"Disengaged" Pull Out To

"Engage"

Throttle

Brake _@

Pedal Motion

"Drive .... Disengaged" Control Lever

Position Position Parking Brake

"Engaged" Position

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use. 1 1

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in

any position other than "STOP" will cause

the battery to discharge and go dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

opping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle

reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running.

These heights are approximate and may

vary depending upon soil conditions, height

of grass and types of grass being mowed.

° Theaveragelawnshouldbe cutto ap-

proximately2-1/2 inchesduringthecool

seasonandto over3 inchesduringhot

months. Forhealthierand betterlooking

lawns,mowoftenandafter moderate

growth.

• Forbestcuttingperformance,grassover

6inchesin heightshould bemowed

twice. Makethefirstcut relativelyhigh;

the secondto desiredheight.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes

in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer Spring

Clevis Pin

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine. You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower with-

out either the entire grass catcher, on mowers

so equipped, or the deflector shield in place.

Push In To "Disengage"

Lift Lever

High

Position

Attachment _-

Clutch Switch Deflector

Pull Out To _ Shield

"Engage"

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse

Operation System (ROS). Any attempt by

the operator to travel in the reverse direc-

tion with the attachment clutch engaged

will shut off the engine unless ignition key

is placed in the ROS "ON" position.

,d_WARNING: Backing up with the at-

tachment clutch engaged while mowing

is strongly discouraged. Turning the ROS

"ON", to allow reverse operation with the

attachment clutch engaged, should only

be done when the operator decides it is

necessary to reposition the machine with

the attachment engaged. Do not mow in

reverse unless absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM -

1. Move motion control lever to neutral

(N) position.

2. With engine running, turn ignition key

counterclockwise to ROS "ON" posi-

tion.

3. Look down and behind before backing.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5. When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake

position and engage parking brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest posi-

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

[]

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, re-

move and read oil level. If necessary,

add oil until "FULl" mark on dipstick is

reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

AI_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disengaged

position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine

start attempt. For a warm engine start

attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait

a few minutes and try again. If engine

still does not start, pull the choke con-

trol out and retry.

WARM WEATHER STARTING (50 ° F and

above)

8. When engine starts, slowly push choke

control in until the engine begins to

run smoothly. If the engine starts to

run roughly, pull the choke control out

slightly for a few seconds and then

continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

8. When engine starts, slowly push choke

control in until the engine begins to run

smoothly. Continue to push the choke

control in small steps allowing the en-

gine to accept small changes in speed

and load, until the choke control is fully

in. If the engine starts to run roughly,

pull the choke control out slightly for a

few seconds and then continue to push

the control in slowly. This may require

an engine warm-up period from several

seconds to several minutes, depending

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and

let the clutch/brake slowly return to

operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

_,CAUTION: Never engage or dis-

engage freewheel lever while the engine

is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged posi-

tion (See "TO TRANSPORT" in this

section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

With motion control lever in neutral (N)

position, slowly disengage clutch/brake

pedal.

8. Slowly move motion control lever

forward, after the tractor moves ap-

proximately five (5) feet, slowly move

motion control lever to reverse position.

After the tractor moves approximately

five (5) feet return the motion control

lever to the neutral (N) position. Repeat

this procedure with the motion control

lever three (3) times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

( "

00272

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MAINTENANCE SCHEDULE _ __e_j_,f"

F,,_.,NOATES ,ZERV'OE

AS YOU COMPLETE

REGULAR SERVICE f_%_ ,T/"%'_/_ DATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T ROS Systems If

R Check for Loose Fasteners tf Ks

A Sharpen/Replace Mower Blades _:_

C Lubrication Chart I1_ I1_

0 Check Battery Level _4

R Clean Battery and Terminals I_

Check Transaxle Cooling ,/

Check V-Belts

Check Engine Oil Level I_ I_

Change Engine Oil (with oil filter) 1_1,2 II_

E Change Engine Oil (without oil filter) 11_1,2 I_

N Clean Air Filter 11_2

G Clean Air Screen _11_2

N_ Inspect Muffler/Spark

Arrester

E Replace Oil Filter (If equipped) _.2

Clean Engine Cooling Fins I_ 2

Replace Spark Plug _

Replace Air Filter Paper Cartridge V'2

Replace Fuel Filter _#'

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

° At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

ROS systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

LUBRICATION CHART

Spindle _ Spindle

Ze rk ; _ ; Ze rk

Front _ Front

Wheel Wheel

Bearing Bearing

Zerk Zerk

Mandrel @ Engine

Zerks

*_ 02500 [

_b General Purpose Grease

@ Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than five (5) feet

to stop at highest speed in highest gear

on a level, dry concrete or paved surface,

then brake must be checked and adjusted.

(See "TO ADJUST BRAKE" in the Service

and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM AND

REVERSE OPERATION SYSTEM (ROS)

Be sure operator presence and reverse

operation systems are working properly. If

your tractor does not function as de-

scribed, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed, and the

attachment clutch control is in the disen-

gaged position.

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

ROS "ON" Position

Engine "ON" Position

(Normal Operating)

CHECK REVERSE OPERATION (ROS)

SYSTEM

• When the engine is running with the

ignition switch in the engine "ON" posi-

tion and the attachment clutch engaged,

any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the

ignition switch in the ROS "ON" position

and the attachment clutch engaged,

any attempt by the operator to shift into

reverse should NOT shut off the engine.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

A CAUTION: Use only a replacement

blade approved by the manufacturer of

your tractor. Using a blade not approved

by the manufacturer of your tractor is

hazardous, could damage your tractor and

void your warranty.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Trailing /_. _ Mandrel,

Edge Up Blade _.. "_..<_/_-_'_ Assembly

Blade_z _---'_/(

(Special) ___._ "star

Center Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

_ Blade

5/8".Bolt_'_,%.J

or Pin Center Hole__._

BATT E RY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent

damage to seals, do not use com-

pressed air or high pressure sprayer to

clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact

a sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SG-SL. Se-

lect the oil's SAE viscosity grade according

to your expected operating temperature.

o]1 v_sccha_tl e

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.)improve starting in

cold weather, they will result in increased

oil consumption when used above 32°F.

Check your engine oil level more frequent-

ly to avoid possible engine damage from

running low on oil.

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and

Locked

Position

Yellow Cap

Drain

Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep oil

at "FULl" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knobs and cover.

TO SERVICE PRE-CLEANER

2. Wash it in liquid detergent and water.

3. Squeeze it dry in a clean cloth.

4. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

NOTE: If very dirty or damaged, replace

pre-cleaner.

TO SERVICE CARTRIDGE

1. Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace cartridge.

2. Reinstall precleaner cartridge, cover

and secure with knobs.

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deterio-

ration of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

Cover

Cartridge

Foam

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Clamp

Fuel Filt_

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

,_WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Disengage belt tension rod from lock

bracket.

_CAUTION: Rod is spring loaded. Have

a tight grip on rod and release slowly.

5. Remove retainer spring holding

anti-swaybar to chassis bracket and

disengage anti-sway bar from bracket.

6. Remove four retainer springs from

front plate assembly and remove plate.

7. Remove retainer springs from suspen-

sion arms at deck and disengage arms

from deck.

8. Raise attachment lift to its highest

position.

9. Slide mower forward and remove belt

from electric clutch pulley.

10. Slide mower out from under right side

of tractor.

Lock Bracket \

Belt Tension Rod

(Disengaged ,,'7

Position) _'

Chassis

Bracket --

TO INSTALL MOWER

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electric clutch pulley

groove.

7. Place the suspension arms on outward

pointing deck pins. Retain with double

loop retainer spring with loops up as

shown.

8. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

Front Mower

Bracket

Electric Clutch

Double Loop

Retainer Springs

Front Plate

Assembly

Retainer

Bar

USE PLIERS FOR

RETAINER SPRINGS

Suspension

Arms Double Loop

Retainer Springs

(Outward pointing

deck pins)

02565

Single Loop

Retainer Springs

Flanged Pins

Mower

Bracket

Deflector Shield

9. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and insert

flanged pins. Secure pins with double

loop retainer springs between the plate

assembly and mower brackets.

NOTE: To assist in locating hole in flanged

pin, the hole in pin is inline with notch on

head of pin. If necessary, move mower

side-to-side to give space between plate

and mower brackets.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves.

10. Engage belt tension rod by pushing rod

into locking bracket.

_CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and en-

gage slowly.

11. Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

12. If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

13. Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of

mower to ground level at front corners

of mower. Distance "A" on both sides of

mower should be the same.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjusting.

Bottom Edge of Bottom Edge of

Mower to Ground Mower to Ground

_\ Suspension

- -_ift Link

Adjustment

........__ Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-

to-side. If the following front-to-back

adjustment is necessary, be sure to adjust

both front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower blades should be adjusted so the

front tip is approximately 1/8" to 1/2" lower

than the rear tip when the mower is in its

,_ghest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap blade

with heavy cloth.

Check adjustment on right side of tractor.

Position any blade so the tip is pointing

straight forward. Measure distance "B" at

front and rear tip of blade

• Before making any necessary adjust-

ments, check that both front plate links

are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut "C"

on both front links an equal number of

turns.

NOTE: Each full turn of nut "C" will

change distance "B" by approximately

3/16".

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D" against

trunnion on both front links.

• To raise front of blade, loosen nut

"D" from trunnion on both front links.

Tighten nut "C" on both front links an

equal number of turns. The two front

links must remain equal in length.

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D" against

trunnion on both front links.

• Recheck side-to-side adjustment.

_. °o\_ I oo/ Blade

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

Front Plate

Assembly

Trunnion

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface. Engage

parking brake.

2. Lower mower to its lowest position.

3. Disengage belt tension rod from lock

bracket.

,_CAUTION: Rod is spring loaded. Have

a firm grip on rod and release slowly.

4. Remove screws from R.H. mandrel

cover and remove cover.

5. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck sur-

face.

6. Disconnect R.H. suspension arm from

rear deck bracket by removing retainer

spring.

7. Carefully roll belt over the top of R.H.

mandrel pulley.

8. Remove belt from electric clutch pulley.

9. Remove belt from idler pulleys.

10. Check primary idler arm and two idlers

to see that they rotate freely.

11. Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

12. Install belt in both idlers.

13. Install new belt onto electric clutch pul-

ley.

14. Carefully roll belt into upper groove of

R.H. mandrel pulley.

15. Carefully check belt routing making

sure belt is in the grooves correctly.

16. Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

17. Reassemble R.H. mandrel cover.

18. Engage belt tension rod by pushing rod

into locking bracket.

Belt Tension Rod

(Disengaged

Position) -'---.._;;7

R.H. Mandrel

Cover

Clutch

Pulley

Idler

Pulleys

Spring Arm

R.H. Sust

Mandrel

Primary

Idler Arm

TO REPLACE MOWER BLADE

(SECONDARY) DRIVE BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

2. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of

manual).

3. Carefully roll belt over the top of R.H.

mandrel pulley.

4. Remove belt from idler pulleys.

5. Check primary idler arm and two idlers

to see that they rotate freely.

6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE

(SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel pul-

ley.

8. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel

pulley.

9. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

10. Check secondary idler arm and idler

pulley to see that they rotate freely.

11. Be sure spring is hooked in secondary

idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE

(SECONDARY) DRIVE BELT

12. Install new belt in lower groove of R.H.

mandrel pulley, idler pulley, and center

mandrel pulley as shown.

13. Carefully roll belt over L.H. mandrel

pulley. Make sure belt is in all grooves

properly.

REINSTALL MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of

manual).

14. Install belt into upper groove of R.H.

mandrel pulley and around both idlers.

Pull belt to front of mower to remove

slack.

15. Reinstall mandrel covers and securely

tighten all screws.

16. Carefully check belt routing making

sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See "TO

INSTALL MOWER" in this section of

manual).

L.a.

Mandrel

Secondary

Idler Arm

Mower Blade

(Secondary)

Drive Belt

Idler

Pulley

B.a.

Mandrel

Sp ing

Secondary

Spring Arm

Center

Mandrel

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

_a t "A"

m Nut

perating

Do not touch this nut. If further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Disconnect clutch wire harness.

3. Remove clutch Iocator.

4. Remove belt from stationary idler and

clutching idler.

5. Remove belt downward from engine

pulley and around electric clutch.

6. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

7. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

belt around electric clutch and onto

engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Reinstall clutch Iocator and tighten nut

securely.

6. Reconnect clutch harness.

7. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

8. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Clutch

Clutchinc

Idler

Stationar

Idler

Clutch

CenterS

Keeper

Transmission

Input Pulley

Clutch

Wire

Harness

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before op-

erating the tractor. See "PURGE TRANS-

MISSION" in the Operation section of this

manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in

or camber, contact your nearest Sears or

other qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Retaining

Ring Washers

Axle

Cover

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the Maintenance section of this

manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

02614

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

,_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re-

maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Keps Nut

Access.. ..... ,.,.... .-'-k = L_ _V

o,t

Terminal) _j_A-"<:_>_._

Guard , "_"" ------- Positive (Red)

.........L_ cNaeg_tive(Black)

.........J'_._,.__ _-- Nebg_tive

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

Hood

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.

Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUSTTHROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that swivel is against stop. If it is

not, loosen cable clamp screw and pull

cable back until swivel is against stop.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Loosen knob and remove cover as-

sembly from air cleaner.

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Replace air cleaner cover assembly

and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your

engine does not operate properly due to

suspected carburetor problems, take your

tractor to a Sears or other qualified service

center for repair and/or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Stop

02119

Swivel

Clamp Screw

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

_IkWARNING: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

Engine will not

turn over

Engine clicks but

will not start

Loss of power

CAUSE CORRECTION

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and

trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

1. Fill fuel tank.

2. See "TO START ENGINE" in

Operation section.

3. Wait several minutes before

attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10. Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in

Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

1. Raise cutting height/reduce

speed.

2. Adjust throttle control.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

7. Replace fuel filter.

8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and car

buretor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Contact a Sears or other

qualified service center.

Loss of power

(continued)

Excessive

vibration

Engine dies when

tractor is shifted

into reverse

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

blade

Mower blades will

not rotate

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

Reverse operation system

(ROS) is not "ON" while

mower or other attachment

is engaged.

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and

trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent

from build-up of grass, leaves,

and trash around mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Replace blade. Tighten

blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged parts.

1. Turn ignition key to

ROS "ON" position.

See Operation section.

Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Poor grass

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine "OFF"

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.

11.

Improper blades used.

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Light switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or servicing.

Engine throttle control not set

between half and full speed

(fast) position before stopping

engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

1. Turn light switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

, Move throttle control

between half and full speed

(fast) position before

stopping engine.

TRACTOR - - MODEL NUMBER 917.275740

SCHEMATIC

BATTERY

SOLENOID

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

_UN/OVERRID_ B+A1

RUN B+A1 L+A2

START 3 + S + A1

BLUE

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

RED

_[ IGNITION ] SPARKPLUGS

UNiT P<_ _P%_S ®

........................................................................................ON TWIN CYL. ENGINES)

HOUR

METER

(OPTIONAL)

NOTE

YOURTRACTORIS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTEDTOTHE

HEADLIGHTS

• O

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

02843

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275740

26 /

I •

I (

50_

93_

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.275740

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt Hex 1/4-20 x 3/4

8 7603J Tray Battery

10 145211 Bolt Btr Front 1/4-20 x 7-1/2

11 150109 Holddown Battery Front Mount

12 145769 Nut Push Nylon Battery Front 1/4

16 176138 Switch Interlock

21 175688 Harness Light

22 4152J Bulb Light

24 8860R Cable Starter

25 146148 Cable Battery

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 uric

28 145491 Cable Ground

29 192749 Switch Seat

30 193350 Switch Ignition

33 140403 Key Molded

34 110712X Switch Light / Reset

40 193389 Harness Ignition

41 17720408 Screw Thd Cut 1/4-20 x 1/2

42 131563 Cover Terminal

43 178861 Solenoid

45 122822X Ammeter

50 174652 Switch PTO

52 141940 Protection Wire Loop

55 17490508 Screw Thdrol 5/16-18 x 1/2

79 175242 Socket Asm Bulb Twistlock

92 193465 Harness Pigtail Reverse Switch

93 192540 Screw Plastite 10-14 x 2.0

94 191834 Module Reverse ROS

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

CHASSIS AND ENCLOSURES

209_

217

209

t 44

chassis-stealth.stlt 28

>209

209

278

_.209

209

TRACTOR - - MODEL NUMBER 917.275740

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis

2 176554 Drawbar

9 193636X428 Dash

10 72140608 Bolt RDHD SQNK 3/8-16 x 1

11 167203 Panel Dash LH

13 188702X010 Panel Dash RH

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 175260X428 Hood Assembly

20 162026 Plate Battery

26 STD541437 Locknut Hex with Insert 3/8-16 unc

28 174515X428 Grille

29 161840 Lens Bar

30 192395X428 Fender/Footrest

31 139976 Bracket Fender/Support

37 17490508 ScrewThdrol 5/16-18x 1/2TYT

38 175710 Bracket Asm Pivot Mower Rear

54 192512 Screw Hex Wshd 10-32 x 5/8

58 175351 Duct Hood

59 187495 Bushing 1.375 OD

60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4

64 174997 Dash Lower

74 STD541437 Nut Crownlock 3/8-16 unc

90 124346X Nut Self-Thd Wsh-Hd 1/4

142 175702 Plate Reinforcement

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Footrest

145 156524 Rod Pivot Chassis/Hood

154 161897 Bracket Dash Rh

155 161900 Bracket Dash Lh

158 162037 Parking Brake Bkrt

159 191120X428 Cupholder

161 164655 Bumper Extrusion .600 x 3.50

209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

217 179132X428 Console FueIWindow

278 191611 Screw 10 x 3/4 Single Lead-Hex

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

GROUND DRIVE

36 35

202

150

151

29-_. \@ 84

75, 73 16

drive-hydro, stlt 59

TRACTOR - - MODEL NUMBER 917.275740

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 - - - Transaxle, HydroGear, Model 61 17120614

Number 314-0510 (See Break 62 123533X

down ) 63 174607

8 192502 Rod Shift Fend. 65 10040700

9 179334 Clutch Electric 66 154778

10 76020416 Pin Cotter 1/8 x 1 69 142432

14 10040400 Washer Lock Hvy 1/4 71 169183

15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 73 169182

16 73800500 Nut Lock Hex W/Ins. 5/16-18 unc 74 137057

17 126197X Washer 75 121749X

1-1/20D x 15/32 ID x .250 76 12000001

19 73800600 Nut Lock Hex W/Wsh 3/8-16 unc 77 123583X

20 173937 Bolt Hex 78 121748X

7/16-20 x 4 x Gr. 5-1.5 Thr. 81 165596

21 130564 Knob 82 165711

22 169498 Rod, Brake 83 19171216

23 190736 Bracket Anti-Rotation 84 169594

24 73350600 Nut, Hex Jam 3/8-16 unc 89 192387X428

25 106888X Spring, Brake Rod 95 170201

26 19131316 Washer 96 4497H

27 76020412 Pin Cotter 1/8 x 3/4 CAD. 112 19091210

28 175765 Rod, Parking Brake 120 73900600

29 124236X Knob Brake Parking 150 175456

30 169592 Bracket, Transaxle 151 19133210

32 74760512 Bolt Hex Hd 5/16-18 unc x 3/4 156 166002

34 175578 Shaft, Foot Pedal 158 165589

35 120183X Bearing, Nylon 159 183900

36 19211616 Washer 161 72140406

37 1572H Pin, Roll 162 73680400

38 179114 Pulley, Composite 163 74780416

39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5 165 165623

41 175556 Keeper, Belt Idler Flat 166 17490510

47 127783 Pulley, Idler, V-Groove 168 165492

48 154407 Bellcrank Clutch Grnd Drw Stl 169 165580

49 123205X Retainer, Belt 197 169613

50 72110612 Bolt 198 169593

51 73680600 Nut Crownlock 3/8-16 unc 199 169612

52 73680500 Nut, Crownlock 5/16-18 unc 200 72140508

53 105710X Link, Clutch 202 72110614

55 105709X Spring, Return, Clutch 254 17000616

56 17060620 Screw 3/8-16 x 1-1/4 263 17000612

57 140294 V-Belt, Ground Drive

59 169691 Keeper, Center Span

Screw 3/8-16 x .875

Cover, Pedal

Pulley, Engine

Washer

Keeper Belt Engine

Screw Hew Wsh Hi-Lo 1/4-1/2 unc

Strap Torque LH

Strap Torque RH

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Assy. Cross Taper

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

Link Transaxle

Console, Shift

Rod Bypass

Retainer Spring 1" Zinc/Cad

Washer 9/32 x 3/4 x 10 Ga.

Nut Lock Fig 3/8-16 unc

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer 5/16 ID x 1.0 x .125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

Nut Crownlock 1/4-20 unc

Bolt Hex Fin 1/4-20 unc x 1 Gr. 5

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastener Cross Shf.

Nyliner Snap-in 5/8 ID

Washer Nyl 7/8 ID x .105"

Bolt Shoulder 5/16-18 unc

Bolt Rdhd Sqnk 5/16-18 unc x 1

Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

Screw 3/8-16 x 1

Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

STEERING ASSEMBLY

_' ........ l- ...... , I _ 1

_41

68 67

/ ..... / -j-/

steering stealth prem 6

TRACTOR - - MODEL NUMBER 917.275740

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 186094X428 Wheel Steering

2 184706 Axle Asm

3 169840 Spindle Asm LH

4 169839 Spindle Asm RH

5 626614 Bearing Race Thrust Harden

6 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring Klip #t5304-75

10 175121 Link Drag

11 10040600 Washer Lock 3/8

12 73940800 Nut Hex Jam Toplock 1/2-20 unf

13 136518 Spacer Bearing Axle Front

15 145212 Nut Hex Flange Lock

17 177883 Shaft Asm Steering

29 17000612 Screw 3/8-16 x 3/4

32 180580 Rod Tie

36 155105 Bushing Strg

37 152927 Screw

38 186095X428 Insert Cap Strg Wh

39 19183812 Washer 9/16 ID x 2-3/80D 12 Ga.

40 73540600 Nut Crownlock 3/8-24

41 186737 Adaptor Wheel Strg

42 163888X428 Boot Steering

43 121749X Washer 25/32 1 1/4 x 16 Ga.

46 184946X505 Cap Spindle

65 160367 Spacer Brace Axle

67 72110618 Bolt Rdhd Sq 3/8-16 unc x 2-1/4

68 169827 Axle Brace

71 175146 Steering Asm.

82 169835 Bracket Susp. Chassis Front

87 173966 Washer Flat .781 x 1-1/2 x .15

88 175118 Bolt Shoulder 7/16-20 unc

91 175553 Clip Steering

94 19121414 Washer 3/8 x 7/8 x 14 Ga.

95 188967 Washer Harden .793 x 1.637 x .060

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.275740

KEY

NO.

OPTIONAL EQUIPMENT

Spark Arrester

engine-bs intek-twin 39

PART

NO. DESCRIPTION

175437X505

191611

149723

160589

159955

171877

162797

165391

148456

17060624

169837

187767X505

Control Throttle/Choke

Screw 10 x 3/4 Single Lead-Hex

Engine B&S Model

446977-0472 (See Breakdown)

Muffler

Exhaust Tube RH

Exhaust Tube LH

Bolt 5/16-18 unc x 3/4 w/sems

Shield Browning

Muffler Gasket

Tube Drain Oil Easy

Screw 3/8-16 x 1 SMGML-1/2

Shield Heat

Control Choke

"81

KEY PART

NO. NO. DESCRIPTION

29 137180 Kit Spark Arrestor (Flat Scrn)

31 179022 Tank Fuel

32 179124X428 Cap Asm Fuel

33 123487X Clamp Hose Black

37 8543R Line Fuel

38 181654 Plug Drain Oil Easy

41 139277 Stem Tank Fuel

45 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

72 183906 Screw Socket Head 5/16-18 x 1

81 73510400 Nut Keps Hex 1/4-20 unc

112 3645J Bushing

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

SEAT ASSEMBLY

seat Itknob 14

I 9

KEY

NO.

PART

NO.

180598

180166

STD523710

19131610

145006

STD541437

124181X

17000616

19131614

180186

166369

174648

DESCRIPTION

Seat

Bracket Pivot Fender

Bolt Fin Hex 3/8-16 unc x 1

Washer 13/32 x 1 x 10 Ga

Clip Push-In

Nut Hex w/Ins 3/8-16 unc

Spring Seat Cprsn

Screw 3/8-16 x 1-1/2

Washer 13/32 x 1 x 14 Ga.

Pan Seat

Knob Seat Adj Wingnut

Bracket Mounting Switch

KEY PART

NO. NO.

13 121248X

14 72050412

15 121249X

16 123740X

17 123976X

18 124238X

21 171852

22 STD541431

24 19171912

25 127018X

DESCRIPTION

Bushing Snap BIk Nyl 50 Id

Bolt Rdhd Sqnk 1/4-20 x 1-1/2

Spacer Split

Spring Cprsn

Nut Lock 1/4 Lge Fig Gr. 5 Zinc

Cap Spring Seat

Bolt Shoulder 5/16-18 unc

Nut Hex Lock W/Ins 5/16-18

Washer 17/32 x 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x 62

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.275740

11 7

16 9 3 13 21 4 11 10

KEY PART

NO. NO.

1 187407

2 138047

3 194023

4 194024

5 194027

7 193654

8 178455

9 196209

10 156439

11 195890

12 178482

13 133644

14 175291

KEY PART

DESCRIPTION NO. NO.

Decal Reflector LH 15 187408

Decal Battery Diehard Sears 16 164065

Decal Hood RH 18 193307

Decal Hood LH 20 149516

Decal Fender Craftsman 21 194025

Decal Dash 23 195885

Decal Deck Caution - - 166960

Decal Replacement Hood - - 184310X428

Decal Fender Danger - - 184311X428

Decal Panel Dash - - 195961

Decal Mower Heavy-Duty - - 195962

Decal Replacement Parts

Decal V-Belt Schematic

DESCRIPTION

Decal Reflector RH

Decal Steering Wheel

Decal Fender Opr.

Decal Battery

Decal Hood Side Panel

Decal Engine

Decal By-Pass

Pad Footrest LH

Pad Footrest RH

Manual Owner's English

Manual Owner's Spanish

4,10

wheel 1

KEY PART

NO. NO. DESCRIPTION

59192

65139

lO6222X

59904

lO6732X417

278H

9040H

8 106108X417

9 138468

10 7152J

11 104757X428

-- 144334

Cap Valve Tire

Stem Valve

Tire FTs 15 x 6.0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" front Service

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel

Only)

Rim Asm 8" rear Service

Tire R Ts 20 x 8-8 C Service

Tube Rear (Service Item Only)

Cap Axle BIk 1.50 x 1.00

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

LIFT ASSEMBLY

lift-rh=lpc=stlt 14

KEY PART

NO. NO.

1 179504

2 159476

3 188822

4 12000002

5 19211621

6 120183X

7 175830

11 175370

12 175371

13 4939M

15 175562

16 73350800

17 175689

DESCRIPTION

Plunger Assembly

Shaft Assembly, Lift

Pin, Groove

E-Ring

Washer 21/32 x 1 x 21 Ga.

Bearing, Nylon

Grip, Handle, Fluted

Link, Lift, L.H.

Link, Lift, R.H.

Retainer Spring

Plate Asm Suspension Front

Nut Hex Jam 1/2-13 unc

Trunnion Front Susp.

KEY PART

NO. NO. DESCRIPTION

18 73800800 Nut Lock w/Wsh 1/2-13 unc

20 163552 Retainer Spring

31 176205 Trunion Sups. Arm.

32 175994 Nut Lift Link 7/16-20

49 145212 Nut Hex/Large Lock

51 19171416 Washer 17/32 x 7/8 x 16 Ga.

52 175378 Arm Suspension Rear LH

53 175802 Arm Suspension Rear RH

54 175560 Pin Flange

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

MOWER DECK

112

114

122-

!9!i

>30

116

mower deck,48prem stlt

TRACTOR - - MODEL NUMBER 917.275740

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 180358 Deck Weldment Mower 48 48 174368

3 138017 Bracket Asm., Sway Bar 49 73900600

5 4939M Retainer Spring 50 72110612

6 178024 Bar Sway Deck 52 175820

8 174365 Bolt 7/16 Asm. Blade 54 74780616

(The following blades are 55 72140608

available) 56 155986

11 173921 Blade, 48" Mulching 57 156941

(For mulching mowers only) 72 19131312

- - 180054 Blade, 48" Hi-Lift 92 73800600

(For bagging and discharging) 97 178515

13 174360 Shaft Mandrel Asm. Greaseable 98 179479

14 174358 Housing Mandrel 99 189993

15 110485X Bearing, Ball, Mandrel 100 72110616

16 174493 Stripper Mandrel Deck 110 175016

17 72110610 Bolt RDHD Sq Neck 3/8-16 x 1.25 112 174387

18 72140505 Bolt, Carriage 5/16-18 x 5/8 113 72110506

19 132827 Bolt, Hex Hd, Shoulder 5/16-18 114 174384

20 174378 Baffle, Vortex Mower 115 174609

21 73680500 Nut, Crownlock 5/16-18 uric 116 193406

24 105304X Cap, Sleeve 117 174873

25 178102 Spring, Torsion 118 73930600

26 110452X Nut, Push 119 19121414

27 180655X428 Deflector Shield 121 174371

28 19111016 Washer 11/32x5/8x16Ga. 122 174606

29 131491 Rod, Hinge 126 174372

30 173984 Screw, Thdroll 130 17000616

31 187690 Washer, Spacer Mower Vented 184 173979

32 153535 Pulley, Mandrel - - 174356

33 178342 Nut, Fig. Top Lock Cntr. 9/16

37 177968 Pulley, Idler -- 181579

39 174375 Pulley, Idler, Driven

42 165723 Spacer, Retainer

43 174373 Arm, Idler Secondary

45 180806 Cover, Mandrel Deck

46 137729 Screw, Thdroll. 1/4-20 x 5/8

47 180808 V-Belt, Mower, Secondary

DESCRIPTION

V-Belt, Mower, Primary

Nut, Crownlock 3/8-16 uric

Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

Pulley Idler Flat

Bolt Fin Hex 3/8-16 uric x 1 Gr. 5

Bolt Rdhd Sqnk 3/8-16 uric x 1

Bar Pnt Adj.

Pin Head Rivet

Washer 13/32 x 13/16 x 12 Ga.

Nut Lock Hex w/Ins 3/8-16 uric

Washer Hardened

Spring Primary Drive

Pulley Idler"V"

Bolt RDHD Sqnk 3/8-16 unc x 2

Arm Spring Secondary

Link Tension Relief Lever

Bolt Carr. 5/16-18 x 3/4

Tension Asm Relief Lever

Arm Spring Tension Relief

Bolt, Shoulder

Gauge Wheel

Nut, Centerlock 3/8-16 unc

Washer 3/8 x 7/8 x 14 Ga.

Spring Secondary Drive

Bushing Pivot Tension Relief

Arm, Idler, Primary Deck

Screw 3/8-16 x 1

Keeper Belt Idler

Mandrel Asm. Service (Includes

Key Nos. 13-15)

Replacement Mower, Complete

(Std. Deck - Order separately

nose roller components key nos.

91,94, 95, 132, 182, and 183)

NOTE: All component dimensions given in U.S.inches

1 inch = 25.4 mm

4:_

(30 81

1'7

27 \ 125

122-

119.

120-

109

124

107

426

_85

_57

_127

j128

900

-t

x- t

r'-

, _

! |

r--O

z r-

lilt

:II1_

_rrl

¢jrl .,._

TRACTOR - - MODEL NUMBER 917.275740

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408

2 170352 Side Housing, Assembly 60 142883

3 170353 Center Section, Assembly 61 142881

4 170354 Swashplate, Trunion Machined 62 142887

5 169898 Block - Assembly 63 170410

6 170355 Sealant 10.50z

7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892

8 170357 Stud, 5/16-24 Hex Double End 65 170411

9 170358 Shaft, Input 66 189386

10 170359 Ring - Retaining 67 170413

11 170360 Spacer 68 170414

12 169870 Ring - Retaining 69 170415

13 170361 Seal, Lip .67 X 1.58 X .276 70 170416

14 169869 Ball Brg 17mm Id X 40mm Od X 71 170417

12mm

16 170362 Hex Flange Head Screw 5/16- 72 170418

24X0.75 73 142884

17 170363 Lip Seal 18 X 32 X 7 74 170419

18 170364 Arm, Control 75 170420

19 150771 Bearing, 30x52x13 Thrust

23 170365 Check Plug Assembly, Washer 76 170421

24 170366 Shaft, Motor 77 170422

27 170367 Gear - Pinion, 13t 78 142969

28 170368 10t/48t Gear 79 142980

29 170369 Gear, 10t Jackshaft 80 150778

30 170370 60t Bull Gear

31 170371 Sleeve Bearing .75 X 1.575 X 81 170423

•625 82 170424

32 170389 SleeveBearing(Out board)

.75xl .750x.625 83 161162

33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425

Thk 85 170426

34 170390 Lip Seal Axle Seal 86 170427

35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424

36 170392 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 170429

37 150792 Miter Gear (Splined) 90 170430

38 150793 Miter Gear 15t (0.5 Id) 93 170431

39 150809 Shaft 107 170432

40 170393 Ring, Spiral Retaining 108 170433

41 170394 Pin, Jackshaft

42 170395 Magnet, Ring 109 170434

43 170396 Spring, Bypass 111 170435

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 112 170436

Long 113 170437

45 170397 Filter 116 170438

46 170398 Base, Filter 119 170439

47 170999 Actuator, Bypass 120 170440

48 170400 Rod, Bypass Actuator 121 170441

49 170401 Arm, Bypass

50 170202 Retaining Ring .250 External 122 170442

51 170403 Seal, Lip .741 X .250X .250Tc 123 170443

52 170404 Flat Washer, 5/8 Id X 1.00d X 124 170444

.05 Thk

53 170405 Retaining Ring 125 170445

54 170406 Bearing, Center Block 126 170446

55 142977 Spring - Helical Compression 127 170447

56 142978 Washer 900 166768

57 20w-50 Oil

58 170407 Brake Yoke

Rotor, Brake

Brake Puck

Puck Plate

Brake Actuating Pin

Hfhcs 1/4-20x2 W/Patch,

SpeciaIFlange

Bolt, 1/4-20 X 1W/Patch

Spacer

Spring, Brake Arm Bias

Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

Compression Spring Brake Anti-

Drag

Washer, Ht .5 I.D. X 10.D. X .032

Flat - Washer 11/32 I.D.X 7/80.D

Oil Seal .625 X 1.0 X .25

Check Plug Assembly,

.027,Washer

Stud, 5/16-24 Friction Pack

Puck, .330 X 1.50 X .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24Unjf(Nylon

Insert)

Wedge, Friction Pack

Clip, Washer .316xl .50x.1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 X 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Deflector

Washer, Motor Shaft

.71idx1.15odx.030thk

Plug, Sae #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket, Support Expansion Tank

Silicon Sponge

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Transaxle Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0472

929A_

_h 10_' 8 11_

21 _-J _

_o_ I _

188 g 265

267

305

_467_

445 _

163 654

501 163

212 F -_ _ 89 _

_ 929

TRACTOR - - MODEL NUMBER 917.275740

BRIGGS ENGINE-MODEL NUMBER 446977,TYPE NUMBER 0472

35_J_

1029 1022

11oo_

798 _

914 _

I 1022 1

21_ _ 914

121 CARBURETOR OVERHAUL KI3

135_

137_

51 _ 1L_._1128 | IT]

2760 104

1123_

105_ 633@ 987@

977 CARBURETOR GASKET SET

51 _ 1370

+___+ j-_ 2760

672_ 150_ 987@

1124'_g 633@

552 O

552A_

742

404 ©

552A 8

691 ÷

1169_

1421 1

1128| _

150_

1311130 95+

TRACTOR - - MODEL NUMBER 917.275740

BRIGGS ENGINE-MODEL NUMBER 446977,TYPE NUMBER 0472

I 1329 REPLACEMENT ENGINEI

74_

1070

332_

75_

7261 695

165_

363_

358 ENGINE GASKET SET

9_ 51

2o_

I 1036 EMISSION LABEL I

2760

868_

691_ 22_

943(_

842_ 10

5248

789A 11019 LABEL KIT I

1054_',__ .... I 1058OWNER'SMANUALI

N 6771

405

I 1330 REPAIR MANUAL I

334'_

3091

1095 VALVE GASKET SET

7_ 868_

163_ 1022

78351_ _

603

797

697_

TRACTOR - - MODEL NUMBER 917.275740

BRIGGS ENGINE-MODEL NUMBER 446977, TYPE NUMBER 0472

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 699753 Cylinder Assembly 125

2 499585 Kit-Bushing/Seal (Magneto Side) 130

3 391086, Seal-Oil (Magneto Side) 131

4 699747 Sump-Engine 133

5 697580 Head-Cylinder (Cylinder 1) 135

5A 697581 Head-Cylinder (Cylinder 2) 137

7 693997o+ Gasket-Cylinder Head 141

8 499601 Breather Assembly 142

9 690937 • Gasket-Breather 146

10 691108 Screw (Breather Assembly) 150

11 690942 Tube-Breather 163

12 697227 • Gasket-Crankcase 165

13 690360 Screw (Cylinder Head) 187

15 690946 Plug-Oil Drain 187A

15A 691680 Plug-Oil Drain 188

16 691046 Crankshaft 192

20 690947 • Seal-Oil (PTO Side) 209

22 694966 Screw (Crankcase Cover) 211

23 691053 Flywheel 212

24 222698 Key-Flywheel 213

25 697679 Piston Assembly (Standard) 216

697681 Piston Assembly (.020" Oversize) 219

26 697683 Ring Set (Standard) 220

697685 Ring Set (.020" Oversize) 222

27 690975 Lock-Piston Pin 227

28 690229 Pin-Piston (Standard) 231

29 699699 Rod-Connecting (Standard) 240

32 690976 Screw (Connecting Rod) 250

33 499596 Valve-Exhaust 252

34 499597 Valve-Intake 265

35 690963 Spring-Valve (Intake) 267

36 690963 Spring-Valve (Exhaust) 276

42 499586 Keeper-Valve 287

45 690977 Tappet-Valve 304

46 791235 Camshaft 305

48 698172 Short Block 309

50 695241 Manifold-Intake 310

51 690950 oa:l: Gasket-Intake 311

53 690951 Stud (Carburetor) 332

54 494439 Screw (Intake Manifold) 333

73 691055 Screen-Rotating 334

74 698425 Screw (Rotating Screen) 337

75 691056 Washer (Flywheel) 358

89 690283 Plug-Oil 363

95 690718 Screw (Throttle Valve) 383

98 699721 Kit-Idle Speed 385

104 694918 O Pin-Float Hinge 387

105 6985370 Valve-Float Needle 404

108 699723 Valve-Choke 405

117 699436 Jet-Main (Left, Standard)

117A 699437 Jet-Main (Right, Standard) °

118 699458 Jet-Main (Right, High Altitude) O

118A 790890 Jet-Main (Left, High Altitude)

121 699734 Kit-Carburetor Overhaul :1:

791230 Carburetor

690993 Valve-Throttle

499805 Kit-Throttle Shaft

699724 Float-Carburetor

699729 Tube-Fuel Transfer

690994 O:1: Gasket-Float Bowl

499807 Kit-Choke Shaft

699726 Q Nozzle-Carburetor

690979 Key-Timing

690995 0:1: Gasket-Nozzle

691001 °+ Gasket-Air Cleaner

693148 Nut (Ring Gear)

697712 Line-Fuel

698742 Line-Fuel (Cut to Required Length)

691108 Screw (Control Bracket)

690083 Adjuster-Rocker Arm

697674 Spring-Governor

691019 Spring-Governed Idle

695238 Link-Governor

691021 Bracket-Choke Control

691022 Link-Choke

698231 Gear-Governor

690412 Washer (Governor Gear)

698761 Bracket-Control

691048 Lever-Governor Control

690718 Screw (Choke Valve)

695666 Filter-Fuel

690957 Retainer-Breather

690956 Collector-Oil

691024 Clamp-Casing

695134 Screw (Casing Clamp)

690997 °G:I: Washer-Sealing

691108 Screw (Dipstick/Tube Assembly)

791243 Housing-Blower

790690 Screw (Blower Housing)

691262 Motor-Starter

691263 Screw (Starter Motor)

497608 Brush Set

691059 Nut (Flywheel)

691060 Armature-Magneto

691061 Screw (Magneto Armature)

491055 Spark Plug

694012 Gasket Set-Engine

691062 Puller-Flywheel

690966 Wrench-Spark Plug

691108 Screw (Fuel Pump)

808656 Pump-Fuel

690442 Washer (Governor Crank)

697820 Screw (Back Plate)

Included

121

Included

in Engine Gasket Set, Key. No. 358

in Carburetor Overhaul Kit, Key. No.

in Carburetor Gasket Set, Key. No. 977

in Valve Overhaul Kit, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275740

BRIGGS ENGINE-MODEL NUMBER 446977,TYPE NUMBER 0472

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

418 690999 Plate-Carburetor 865A 691014

431 790816 Elbow-Intake 865B 691015

445 698754 Filter-Air Cleaner Cartridge 868 690968 o+

447 691003 Screw (Air Guide Cover) 877 399916

447A 691108 Screw (Air Guide Cover) 914 691127

467 691008 Knob-Air Cleaner 929 695239

474 696458 Alternator 929A 691003

501 691185 Regulator 943 690589 •

505 691029 Nut (Governor Control Lever) 947 841546

510 497606 Drive-Starter 965 499613

513 692024 Clutch-Drive 967 273638

523 691036 Dipstick 968 791242

524 691032 ° SeaI-O Ring (Dipstick Tube) 975 791232

525 691037 Tube-Dipstick 977 499812

526 691108 Screw (Regulator) 987 691000 O:1:

544 Armature-Starter (Serviced by 1005 791236

691262 Starter Motor Only) 1013 690954

552 690552 Bushing-Governor Crank 1017 690770

552A 690553 Bushing-Governor Crank 1019 693995

562 690311 Bolt (Governor Control Lever) 1022 690971 o+

573 691009 Plate-Back 1023 499599

601 691038 Clamp-Hose 1023A 499600

615 698290 Retainer-Governor Shaft 1024 499054

616 691045 Crank-Governor 1026 690981

617 691917 SeaI-O Ring (Intake Manifold) 1026A 690982

628 691108 Screw (Fuel Pump Bracket) 1027 696854

633 690998 O:1: Seal-Choke/Throttle Shaft 1029 690972

635 66538 Boot-Sparkplug 1035 691042

654 690958 Nut (Carburetor) 1036 790626

668 691215 Spacer 1040 791237

672 690234 G:I: Gasket-Carburetor Plate 1051 691265

691 690657 ° Seal-Governor Shaft 1054 280275

695 693149 Screw (Ring Gear) 1058 275475

697 690372 Screw (Drive Cap) 1070 690372

703 691010 Clip 1090 691293

718 690959 Pin-Locating 1095 694013

726 499612 Gear-Ring 1100 690973

741 690980 Gear-Timing 1119 691183

742 690328 Retainer-E Ring 1123 690987 0:1:

750 696999 Screw (Oil Pump Cover) 1124 690988 O:1:

783 693058 Gear-Pinion 1126 690991

788 691039 Bracket-Fuel Pump 1127 695407

789 698330 Harness-Wiring 1169 690990

789A 696576 Harness-Wiring

789B 790544 Harness-Wiring

797 691029 Nut (Brush Retainer)

797A 693167 Nut (Brush Retainer)

798 697890 Screw (Rocker Arm)

801 691283 Cap-Drive

802 691286 Cap-End

803 Housing-Starter (Serviced by

691262 Starter Motor Only)

842 691031 ° SeaI-O Ring (Dipstick)

847 499602 Assembly-Dipstick/Tube

851 493880 Terminal-Sparkplug

855 691011 Adapter-Air Cleaner °

865 691012 Cover-Air Guide (Cylinder 1) O

Cover-Air Guide (Cylinder 2)

Cover-Air Guide

Seal-Valve

Wire/Connector-Alternator

Screw (Rocker Arm Cover)

Screw (Choke Control Bracket)

SeaI-O Ring (Oil Pump Cover)

Solenoid-Fuel

Cover-Oil Pump

Filter-Pre Cleaner

Cover-Air Cleaner

Bowl-Float

Gasket Set-Carburetor

Seal-Throttle Shaft

Fan-Flywheel

Nipple-Oil Filter

Screen-Oil Pump

Kit-Label

Gasket-Rocker Cover

Cover-Rocker Arm (Cylinder 1)

Cover-Rocker Arm (Cylinder 2)

Pump-Oil

Rod-Push (Steel)

Rod-Push (Aluminum)

Filter-Oil

Arm-Rocker

Shaft-Pump

Label-Emission

Plate-Trim

Ring-Retaining

Cable-Tie

Owner's Manual

Screw (Flywheel Fan)

Retainer-Brush

Set-Valve Gasket

Pivot-Rocker Arm

Screw (Alternator)

SeaI-O Ring (Solenoid Retainer)

SeaI-O Ring (Fuel Transfer Tube)

Screw (Fuel Transfer Tube)

Screw (Float Bowl)

Screw (Carburetor Cover Plate)

1329 446877-0027Replacement Engine (If original

engine is equipped with a

six pin wiring harness transfer to

the replacement engine.

Transfer muffler and/or spark

arrester assembly from the

original engine if suitable for

additional service or add new

parts as required. Transfer oil

sensor to the replacement engine.)

1330 273521 Repair Manual

Included in Engine Gasket Set, Key. No.358

Included in Carburetor Overhaul Kit, Key. No. 121

Included in Carburetor Gasket Set, Key. No. 977

Included in Valve Overhaul Kit, Key. No. 1095

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

{, { { { ............................................................................................................................................................................................................................................................................................................................................................................................

1, Fo_d this page along dotted line indicated above.

2. Hold page before you so that its [eft edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hi[[ elope you want to measure.

4. Compare the angle of the fold with the e{epe ef the hill.

Your Home

For repair = in your home = of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1=800-4-MY=HOME ® Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carryqn products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1=800-488-t222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

t-800o827o6655 (u.s._.) t-800-36t-6665 (Canada)

Para pedir servicio de reparaci6n

a domicilio, y para ordenar piezas:

t -888=SU-HOG_:_SM

(1-888_784-6427)

Au Canada pour service en franc.,ais:

I=800-LE=FOYER Mc

(1-800=533--6937)

www,sears.ca

02410

® Registered Trademark / TMTrademark / SM Service Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMama de Fabrica / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque deposee de Sears, Roebuck and Co.

195961 1.7.05 RD Printed in U.S.A.

Craftsman 917275740 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917275740 Questions and Answers