Owner's Manual
JCRRFTSMRN°J
4.0 HORSEPOWER
20" REAR DISCHARGE
ROTARY LAWN MOWER
Model No.
917.387257
• Safety
• Assembly
• Operation
• Maintenance
• Espa_ol
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equipment
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 2
Assembly .............................................. 4
Operation .............................................. 6
Maintenance Schedule ........................ 10
Maintenance ......................................... 10
Product Specifications .......................... 11
Service and Adjustments ...................... 14
Storage ................................................. 16
Troubleshooting ................................... 17
Repair Parts .......................................... 37
Parts Ordering ...................... Back Cover
LIMITED ONE YEAR WARRANTY ON CRAFTSMAN POWER MOWER
For one year from date of purchase, when this Craftsman Lawn Mower is maintained,
lubricated, and tuned up according to the operating and maintenance instructions in
the owner's manual, Sears will repair free of charge any defect in material or workman-
ship.
If this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty
applies for only 90 days from the date of purchase.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as rotary mower
blades, blade adapters, belts, air cleaners and spark plug.
• Repairs necessary because of operator abuse or negligence, including bent
crankshafts and the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Warranty service is available by returning the Craftsman power mower to the nearest
Sears Service Center/Department in the United States. This warranty applies only
while this product is in use in the United States.
This Warranty gives you specific legal rights, and you may also have other rights which
vary from state to state.
SEARS, ROEBUCKAND CO., D/817 WA, HOFFMAN ESTATES, ILLINOIS 60179
Safety standards require operator
presence controts to minimize the
risk of injury. Your unit is equipped
with such controls. Do not attempt to
defeat the function of the operator
presence controls under any
circumstances.
TRAINING:
• Read this operator's manual carefully.
Become familiar with the controls and
know how to operate your mower
properly. Learn how to quickly stop
mower.
• Do not allow children to use your mower.
Never allow adults to use mower without
proper instructions.
• Keep the area of operation clear of all
persons, especially small children and
pets.
• Use mower only as the manufacturer
intended and as described in this
manual.
• Do not operate mower if it has been
dropped or damaged in any manner.
Always have damage repaired before
using your mower.
• Do not use accessory attachments that
are not recommended by the manufac-
turer. Use of such attachments may be
hazardous.
• The blade turns when the engine is
running.
PREPARATION:
• Always thoroughly check the area to be
mowed and clear it of all stones, sticks,
wires, bones, and other foreign objects.
These objects will be thrown by the
blade and can cause severe injury.
• Always wear safety glasses or eye
shields when starting and while using
your mower.
• Dress properly. Do not operate mower
when barefoot or wearing open sandals.
Wear only solid shoes with good traction
when mowing.
2
• Check fuel tank before starting engine.
Do not fill gas tank indoors, when the
engine is running or when the engine is
hot. Allow the engine to cool for several
minutes before filling the gas tank. Clean
off any spilled gasoline before starting
the engine.
• Always make wheel height adjustments
before starting your mower. Never
attempt to do this while the engine is
running.
• Mow only in daylight or good artificial
light.
OPERATION:
• Keep your eyes and mind on your
mower and the area being cut. Do not let
other interests distract you.
• Do not mow wet or slippery grass. Never
run while operating your mower. Always
be sure of your footing -- keep a firm
hold on the handles and walk.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Always stop the engine whenever you
leave or are not using your mower, or
before crossing driveways, walks, roads,
and any gravel---covered areas.
• Never direct discharge of material
toward bystanders nor allow anyone
near the mower while you are operating
it.
, Before cleaning, inspecting, or repairing
your mower, stop the engine and make
absolutely sure the blade and all moving
parts have stopped. Then disconnect the
spark plug wire and keep it away from
the spark plug to prevent accidental
starting.
, Do not continue to run your mower if you
hit a foreign object. Follow the procedure
outlined above, then repair any damage
before restarting and operating you
mower.
Do not change the governor settings or
overspeed the engine. Engine damage
or personal injury may result.
Do not operate your mower if it vibrates
abnormally. Excessive vibration is an
indication of damage; stop the engine,
safely check for the cause of vibration
and repair as required.
Do not run the engine indoors. Exhaust
fumes are dangerous.
• Never cut grass by pulling the mower
towards you. Mow across the face of
slopes, never up and down or you
might lose your footing. Do not mow
excessively steep slopes. Use caution
when operating the mower on uneven
terrain or when changing directions --
maintain good footing.
• Never operate your mower without
proper guards, plates, grass catcher or
other safety devices in place.
MAINTENANCE AND STORAGE:
• Check the blade and the engine
mounting bolts often to be sure they are
tightened properly.
• Check all bolts, nuts and screws at
frequent intervals for proper tightness to
be sure mower is in safe working
condition.
• Keep al! safety devices in place and
working.
• To reduce fire hazard, keep the engine
free of grass, leaves or excessive
grease and oil.
• Check grass catcher often for deteriora-
tion and wear and replace worn bags.
Use only replacement bags that are
recommended by and comply with
specifications of the manufacturer of
your mower.
• Always keep a sharp blade on your
mower.
• Allow engine to cool before storing in
any enclosure.
• Never store mower with fuel in the tank
inside a building where fumes may
reach an open flame or an ignition
source such as a hot water heater,
space heater, clothes dryer, etc.
_,Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERTffT YOUR
SAFETY IS INVOLVED.
_,CAUTION: Always disconnect spark
plug wire and place wire where it cannot
contact spark plug in order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs.
_,WARNING
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects,
or other reproductive harm.
3
These accessories were available when this lawn mower was produced. They are not
shipped with your mower. They are also available at most Sears retail outlets and service
centers. Most Sears stores can also order repair parts for you, when you provide the model
number of your lawn mower. Some of these accessories may not apply to your lawn mower.
LAWN MOWER PERFORMANCE
CLIPPING DEFLECTOR
FOR REAR DfSCRARGE LAWN MOWERS MULCHER KITS STABILIZER
GRASS CATCHERS
FOR
REAR DISCHARGE
LAWN MOWERS
__ GRASS CATCHERS
FOR
SIDE DISCHARGE
LAWN MOWERS
GAS CANS
LAWN MOWER MAINTENANCE
MUFFLERS
BELTS BLADES
AIR FILTERS
BLADE ADAPTERS WHEELS
SPARK PLUGS
ENGINE OIL
Read these instructions and this manual in its
entirety before you attempt to assemble or
operate your new lawn mower.
IMPORTANT" This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
Your new lawn mower has been assembled
at the factory with the exception of those parts
left unassembled for shipping purposes. A_I
parts such as nuts, washers, bolts, etc.,
necessary to complete the assembly have
been placed in the parts bag. To ensure safe
and proper operation of your lawn mower, all
parts and hardware you assemble must be
tightened securely. Use the correct tools as
necessary to ensure proper tightness.
TOREMOVELAWNMOWERFROM
CARTON
• Remove loose parts included with mowel
• Cut down two end comers of carton and
lay end panel down flat.
• Remove all packing materials except
padding between upper and lower handl,
and padding holding operator presence
control bar to upper handle.
• RoLLlawn mower out of carton and check
carton thoroughly for additional loose
parts.
HOW TO SET UP YOUR LAWN MOWER
TO UNFOLD HANDLE
IMPORTANT: Unfold handles carefully so as
not to pinch or damage control cables.
• Raise handles until lower handle section
locks into place in mowing position.
• Remove protective padding, raise upper
handle section into place on lower handle
and tighten both handle knobs
• Remove handle.padding holding operator
presence control bar to upper handle
• Your lawn mower handle can be adjusted
for your mowing comfort Refer to "Adjust
Handle" in the Service and Adjustment
section of this manual
Operator presence control
bar
Upper handle
Lift up
Lower handle
Mowing
position
5
KNOW YOUR LAWN MOWER
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING YOUR LAWN
MOWER. Compare the illustrations with your lawn mower to familiarize yourself with the
location of various controls and adiustments. Save this manual for future reference.
These symbols may appearon your lawn mower or in literaturesuppliedwiththe product.Leam and
understand there meaning.
CAUTION ENGINE ENGINE FAST SLOW CHOKE FUEL OIL DANGER, KEEP HANDS
OR WARNING ON OFF AND FEET AWAY
Engine zone
control cable
Starter handle --_
Operator presence control bar
Handle
Grass catche
Gasoline filler cap
Air filter
/
Primer
Lawn mower housing
J
Engine oil plug
Wheel ajduster
(on each wheel)
IMPORTANT: This lawn mower is shipped
WITHOUT OIL OR GASOLINE in the engine.
MEETS CPSC SAFETY REQUIREMENTS
Sears rotary walk-behind power lawn mowers conform to the safety standards of the American
National Standards Institute and the U.S. Consumer Product Safety Commission. The blade
turns when the engine is running.
Operator presence control bar - must be
held down to the handle to start the engine.
Release to stop the engine.
Primer - pumps additional fuel from the
carburetor to the cylinder for use when
starting a cold engine.
Starter handle - used for starting the engine.
6
The operation of any lawn
mower can result in foreign
objects thrown into the eyes,
which can result in severe eye damage.
Always wear safety glasses or eye shields
while operating your lawn mower or
performing any adjustments or repairs.
We recommend a wide vision safety mask
over spectacles or standard safety
glasses.
HOWTO USE YOUR LAWN MOWER
ENGINE SPEED
The engine speed was set at the factory
for optimum performance. Speed is not
adjustable.
ENGINE ZONE CONTROL
_CAUTION: Federal regulations require
an engine control to be installed on this
lawn mower in order to minimize the risk
of blade contact injury. Do not under any
circumstances attempt to defeat the
function of the operator control. The blade
turns when the engine is running.
• Your lawn mower is equipped with an
operator presence control bar which
requires the operator to be positioned
behind the lawn mower handle to start and
operate the lawn mower.
TO ADJUST CU'FrlNG HEIGHT
• Raise wheels for low cut and lower wheels
for high cut.
• Adjust cutting height to suit your require-
ments. Medium position is best for most
lawns.
• To change cutting height, squeeze adjuster
lever toward wheel. Move wheel up or
down to suit your requirements. Be sure all
wheels are in the same setting.
NOTE: Adjuster is properly positioned
when plate tab inserts into hole in lever.
Also, 9-position adjusters (if so equipped)
allow lever to be positioned between the
plate tabs.
Plate Tab
Lower Wheels for High C_
_ Lever
Raise Wheels for Low Cut
TO A'I-I'ACH GRASS CATCHER
• Close the lift top lid. Lift top lid must be
closed while operating lawn mower.
• Lift the rear door on the mower housing
and place the grass catcher frame onto the
ton'ned tabs on the rear door hinge
bracket.
• The grass catcher is secured to the lawn
mower housing when the rear door is
lowered onto the grass catcher frame.
_CAUTION: Do not run your lawn
mower without clipping deflector or
approved grass catcher in place. Never
attempt to operate the lawn mower with
the rear door removed or propped open.
Hinge
Rear door
_ /
Grass catcher
frame
Formed
tabs
TO EMPTY GRASS CATCHER
• To remove grass catcher, release operator
presence control bar to stop engine.
• Lift up rear door and remove the grass
catcher by the handle.
NOTE: Do not drag the bag when
emptying; it will cause unnecessary wear.
7
BEFORE STARTING ENGINE
OIL
Your lawn mower is shipped without oil in
the engine.
• Be sure mower is level and area around oil
fill is clean.
• Remove engine oil plug and fill to the
top of slot in fil}er hole.
NOTE: Allow oil to settle down into engine
for accurate reading.
• Engine holds 20 ozs. of oil. For type and
grade of oil to use, see "ENGINE" in
Maintenance section of this manual.
• Pour oil slowly. Do not over fill.
• Check oil level before each use. Add oil if
needed.
• Change the oil after every 25 hours of
operation or each season. You may need
to change the oil more often under dusty,
dirty conditions.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. Do not mix oil with gasoline.
Purchase fuel in quantities that can be
used within 30 days to assure fuel
freshness.
AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
ACAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
Gasoline filler cap
Engine oil plug
TO START ENGINE
• To start a cold engine, push primer
three (3) times before trying to start.
Use a firm push. This step is not
usually necessary when starting an
engine which has already run for a few
minutes.
• Hold operator presence control bar
down to the handle and pull starter
handle quickly. Do not allow starter
rope to snap back.
• To stop engine, release operator
presence control bar.
NOTE: In cooler weather it may be
necessary to repeat priming steps. In
warmer weather over priming may cause
flooding and engine will not start. If you
do flood engine, wait a few minutes
before attempting to start and do not
repeat priming steps.
o
MOWING TIPS
• Under certain conditions, such as very
tall grass, it may be necessary to raise
the height of cut to reduce pushing
effort and to keep from overloading the
engine and leaving clumps of grass
clippings. It may also be necessary to
reduce ground speed and/or run the
lawn mower over the area a second
time.
• For extremely heavy cutting, reduce the
width of cut by overlapping previously
cut path and mow slowly.
• For better grass bagging and most
cutting conditions, the engine speed
should be set in the fast position.
• When using a rear discharge _awn
mower in moist, heavy grass, clumps of
cut grass may not enter the grass
catcher. Reduceground speed
(pushing speed) and/or run the lawn
mower over the area a second time.
• If a trail of clippings is left on the right
side of a rear discharge mower, mow
a clockwise direction with a small
overlap to collect the clippings on the
next pass.
• Pores in cloth grass catchers can
become filled with dirt and dust with
use and catchers will collect less gras
To prevent this, regularly hose catche
off with water and let dry before using.
• Keep top of engine around starter cle_
and clean of grass clippings and chaff
This will help engine air flow and
extend engine life.
9
MAINTENANCE SCHEDULE
FILL IN DATES .__
AS YOU COMPLETE
REGULAR SERVICE
Check for Loose Fasteners _,_
Clean/Inspect Grass Catcher
(If Equipped) _ If
Clean Lawn Mower
v'
ERHIOEOATES
M
O Clean Under Drive Cover
(Power-Propelled Mowers) if
Check drive belt/pulleys
_ (Power-Propelled Mowers)
Check/Sharpen/Replace Blade
Lubrication Chart
Clean Battery/Recharge
/Electric Start Mowers /
E Check Engine Oil Level if
N Change Engine Oil qM#'l,2
G Clean Air Filter I1_ 2
Inspect Muffler _'
N Clean or Replace Spark Plug
Replace Air Filter Paper Cartridge I/2
v'
,/
,/3
,/ ,/4
1 - Change more often when operating under a heavy load or in high ambient temperatures
2 - Service more often when operating in dirty or dusty conditions
3 _Reptace btades more otten when mowing in sandy soil.
4 - Charge 48 hours at end of season.
GENERAL RECOMMENDATIONS
The warranty on this lawn mower does
not cover items that have been subjected
to operator abuse or negligence. To
receive full value from the warranty,
operator must maintain mower as
instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your unit.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
• Once a year, replace the spark plug,
replace air filter element and check
blade for wear. A new spark plug and
clean/new air filter element assures
proper air-fuel mixture and helps your
engine run better and last longer.
• Follow the maintenance schedule in
this manual.
BEFORE EACH USE
• Check engine oil level.
• Check for loose fasteners.
LUBRICATION
Keep unit well lubricated (See "LUBRICA-
TION CHART").
LUBRICATION CHART
(_)\ Wheel adjuster _) Engine oil
spring
\ bracket
"_) Rear door hinge
/
(_) Handle bracket mounting pin
(_) Spray lubricant
(_) Refer to Maintenance "ENGINE" section,
IMPORTANT: Do not oil or grease plastic
wheel bearings. Viscous lubricants wiUattract
dust and dirtthat will shorten the life of the self
lubricating bearings. If you feel they must be
lubricated, use only a dry, powdered graphite
type lubricant sparingly.
10
PRODUCT SPECIFICATIONS
MODEL NUMBER 917.387257
SERIALNUMBER
DATE OF PURCHASE
GASOLI NE CAPACITY/TYPE: 1.25 QUARTS
UNLEADED REGULAR
OIL TYPE (API-SF/SG/SH): SAE 30 (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: 20 OZ_.
SPARK PLUG (GAP: .030") CHAMPION RJ19LM OR J19LM
VALVE CLEARANCE: INTAKE: .004- .008
EXHAUST: .004 - .008
SOLID STATE IGNITION
AIR GAP: .0125 IN.
BLADE BOLT TORQUE: 35-40 FT. LBS.
• The model and serial numbers will be found on a decal attached to the rear of the
lawn mower housing.Record both serial number and date of purchase in space
provided above.
LAWN MOWER
Always observe safety rules when performing
any maintenance.
TIRES
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rubber.
• Avoid stumps, s!.ones,deep ruts, sharp
objects and other hazards that may cause
tire damage.
BLADE CARE
For best results, mower blade must be
kept sharp. Replace bent or damaged
blades.
TO REMOVE BLADE
• Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Turn lawn mower on its side. Make
sure air filter and carburetor are up.
• Use a wood block between blade and
mower housing to prevent blade from
turning when removing blade bolt.
• Protect your hands with gloves and/or
wrap blade with heavy cloth.
• Remove blade bolt by turning counter-
clockwise.
• Remove blade and attaching hardware
(bolt, lock washer and hardened
washer).
NOTE: Remove the blade adapter and
check the key inside hub of blade adapter.
The key must be in good condition to work
properly. Replace adapter if damaged.
TO REPLACE BLADE
• Position the blade adapter on the
engine crankshaft. Be sure key in
adapter and crankshaft keyway are
aligned.
• Position blade on the blade adapter
aligning the two (2) holes in the blade
with the raised lugs on the adapter.
• Be sure the trailing edge of blade
(opposite sharp edge) is up toward the
engine.
• Install the blade bolt with the lock
washer and hardened washer into
blade adapter and crankshaft.
• Use block of wood between blade and
lawn mower housing and tighten the
blade bolt, turning clockwise.
• The recommended tightening torque is
35-40 ft. Ibs.
11
IMPORTANT: Blade bolt is grade 8 heat
treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause eventual damage to lawn mower or
engine.
• The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
• To check blade balance, drive a nail
into a beam or wall. Leave about one
inch of the straight nail exposed. Place
center hole of blade over the head of
the nail. If blade is balanced, it should
remain in a horizontal position. If either
end of the blade moves downward,
sharpen the heavy end until the blade
is balanced. Crank
Blade shaft
Ke
Blade
Blade
bolt Crank
shaft
Lock Blade
washer Hardened edge adapter
washer
GRASS CATCHER
• The grass catcher may be hosed with
water, but must be dry when used.
• Check your grass catcher often for
damage or deterioration. Through normal
use itwill wear. If catcher needs replacing,
replace only with a manufacturer approved
replacement catcher. Give the lawn
mower model number when ordering.
ENGINE
LUBRICATION
Use only high quality detergent oil rated
with API service classification SF, SG or
SH. Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
.20_ 0o 30 ° 60* 80 o
._° .2o- .,o- o" ,o" _. _.
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°F. Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
lawn mower is not used for 25 hours in
one yeaE
Check the crankcase oil level before
starting the engine and after each five (5)
hours of continuous use. Tighten oil plug
securely each time you check the oil
level.
TO CHANGE ENGINE OIL
• Disconnect spark plug wire from spark
plug and place wire where it cannot
come in contact with spark plug.
• Be sure lawn mower is on level
surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove bottom oil drain plug.
• After oil has drained completely,
replace oil drain plug and tighten
securely.
• Refill engine with oil. Pour slowly. Do
not over fill.
• Fill to top of slot inside of filler hole.
• Reconnect spark plug wire to spark
plug.
Drain plug
12
AIR FILTER
Your engine will not run properly and may
be damaged by using a dirty air filter.
Replace the air filter every year, more
often if you mow in very dusty, dirty
conditions. Do not wash air filter.
TO CHANGE AIR FILTER
• Remove the air filter by turning counter-
clockwise to the stop and pull away
from collar.
• Remove filter from inside of cover.
• Clean the inside of the cover and the
collar to remove any dirt accumulation.
• Insert new filter into cover.
• Put air filter cover and filter into collar
aligning the tab with the slot.
• Push in on cover and turn clockwise to
tighten.
Collar Trun counter
clockwise to
Clip tighten
slo/t
Air filter Turn
clockwise to
Air filter cover remove
MUFFLER
Inspect and replace corroded muffler as it
could create a fire hazard and/or damage.
SPARK PLUG
Change your spark plug each year to make
your engine start easier and run better. Set
spark plug gap at .030 inch.
CLEANING
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean the underside of
your mower after each use.
ACAUTION: Disconnect spark plug wire
from spark plug and place wire where it
cannot come in contact with the spark
plug.
• Turn lawn mower on its side. Make sure a
filter and carburetor are up. Clean the
underside of your lawn mower by scrapin_
to remove build-up of grass and trash.
• Clean engine often to keep trash from
aocumulating. A clogged engine runs
hotter and shortens engine life.
• Keep finished surfaces and wheels free of
all gasoline, oil,etc.
• We do not recommend using a garden
hose to clean lawn mower unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in shortened
engine life.
13
_,CAUTION: Before performing any
service and adjustments:
• Release control bar and stop engine.
• Make sure the blade and all moving
parts have completely stopped.
• Disconnect spark plug wire from spark
plug and place where it cannot come in
contact with plug.
LAWN MOWER
TO ADJUST Cu'VrlNG HEIGHT
See "TO ADJUST CUTTING HEIGHT" in the
Operation section of this manual.
REAR DEFLECTOR
The rear deflector, attached between the rear
wheels of your lawn mower, is provided to
minimize the possibility that objects will be
thrown out the rear of the lawn mower into the
operator's mowing position. If the rear
deflector becomes damaged, it should be
replaced.
TO ADJUST HANDLE
The handle can be mounted in a high or
low position. The mounting holes in the
bottom of lower handle are off center for
raising or lowering the handle.
• Remove upper handle and all parts
attached to lower handle.
• Remove hairpin cotters from lower
handle bracket mounting pin.
• Squeeze lower handle in to remove it
from mounting pins.
• Turn lower handle over to raise or lower
handle.
• Squeeze lower handle in and position
holes onto mounting pins on handle
bracket.
• Reassemble upper handle and all parts
removed from lower handle.
Mowing ,., Mowing o,
position ,'--,' position ,(-?'
t i /
Low position
High position
Lower-
handle
Rotate
TO ASSEMBLE GRASS CATCHER
• Put grass catcher frame into grass bag
with rigid part of bag on the bottom.
Make sure the frame handle is outside
of the bag top.
• Slip vinyl bindings over frame.
NOTE: If vinyl bindings are too stiff, hold
them in warm water for a few minutes. If
bag gets wet, let it dry before using.
_,CAUTION:Do not run your lawn mower
without clipping deflector or approved
grass catcher in place. Never attempt to
operate the lawn mower with the rear
door removed or propped open.
Catcher frame
\
\
Rigid Bottom
14
ENGINESPEED
Your engine speed has been factory set.
Do not attempt to increase engine speed
or it may result in personal injury. If you
believe that the engine is running too fast
or too slow, take your lawn mower to an
authorized service center for repair and
adjustment.
CARBURETOR
Your carburetor has a non-adjustable
fixed main jet for mixture control. If your
engine does not operate properly due to
suspected carburetor problems, take your
lawn mower to an authorized service
center for repair and/or adjustment.
IMPORTANT: never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous, if you think the
engine-governed high speed needs
adjusting, contact your nearest authorzed
service center, which has proper
equipment and experience to make any
necessary adjustments.
15
Immediately prepare your lawn mower for
storage at the end of the season or if the unit
will not be used for 30 days or more.
LAWN MOWER
When lawn mower is to be stored for a period
of time, clean itthoroughly, remove all dirt,
grease, leaves, etc. Store in a clean, dry area.
• Clean entire lawn mower (See "CLEAN-
ING" in the Maintenance section of this
manual).
• Lubricate as shown in the Maintenance
section of this manual.
• Be sure that all nuts, bolts, screws, and pins
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint
surfaces; sand lightly before painting•
HANDLE
You can fold your lawn mower handle for
storage.
• Squeeze the bottom ends of the lower
handle toward each other until the lower
handle clears the handle bracket, then
move handle forward.
• Loosen upper handle mounting bolts
enough to allow upper handle to be folded
back.
IMPORTANT: When folding the handle for
storage or transportation, be sure to fold the
handle as shown or you any damage the
control cables.
• When setting up your handle from the
storage position, the lower handle will
automatically lock into the mowing position.
Lower
handle
Squeeze to fold
Handle
bracket
Operator presence control bar
\
Fold foward
Lower _"_
handle _ _--J
Upper
..-handle
• z¢".•• //z/
_;/_!;_ ,/// ! '_ Fold "
_{!!!;y;2" backward
i
Mowing
"-- position
ENGINE
FUELSYSTEM
IMPORTANT: It is important to prevent gum
deposits from forming in essential fuel system
parts such as carburetor, f fuel filter, fuel hose
or tank during storage. Also, experience
indicates that alcohol blended fuels ( called
gasohol or using ethanol or methanol) can
attract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine
while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the fuel
lines and carburetor are empty.
• Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of fuel
gum deposits during storage. Add stabilizer
to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes
after adding stabilizer to allow the stabilizer to
reach the carburetor. Do not drain the gas
tank and carburetor if using fuel stabilizer.
Hairpin
cotter
ENGINE OIL
Drain oil (with engine warm) and replace with
clean engine oil. (See "ENGINE" in the
Maintenance section of this manual).
CYLINDER
• Remove spark plug.
• Pour one ounce (29 ml) of oil through spark
plug hole into cylinder.
• Pull starter handle slowly a few times to
distribute oil.
• Replace with new spark plug.
OTHER
• Do not store gasoline from one season to
another.
TROUBLESHOOTINGCHART
PROBLEM CAUSE
Does not start
9_
Loss of power 1.
2.
3.
4.
5.
6.
Poor cut- uneven 1.
2.
3.
• Replace your gasoline can if your can
starts to rust. Rust and/or dirtin your
gasoline will cause problems.
• If possible, store your unit indoors and
cover itto give protection from dust and (
• Cover your unit with a suitable protective
cover that does not retain moisture. Do
not use plastic. Plastic cannot breathe
which allows condensation to form and
cause your unit to rust.
IMPORTANT: Never cover mower while
engine and exhaust areas are still warm.
ACAUTION: Never store the lawn
mower with gasoline in the tank inside
building where fumes may reach an op
flame or spark. Allow the engine to coo
before storing in any enclosure.
1. Dirty air filter.
2. Out of fuel.
3, Stale fuel.
4. Water in fuel.
5. Spark plug wire is
disconnected.
6. Bad spark plug.
7. Loose blade or broken blade
adapter.
8. Control bar in released
position.
Control bar defective.
Rear of lawn mower housing
or cutting blade dragging
in heavy grass.
Cutting too much grass.
Dirty air filter.
Buildup of grass, leaves,
and trash under mower.
Too much oil in engine.
Walking speed too fast.
Worn, bent or loose blade.
Wheel heights uneven.
Buildup of grass, leaves
and trash under mower.
CORRECTION
1. Clean/replace air filter.
2. Fill fuel tank.
3. Drain tank and refill with
fresh clean fuel.
4. Drain fuel tank and
carburetor and refill tank
with fresh gasoline.
5. Connect wire to plug.
6. Replace spark plug.
7. Tighten blade bolt or
replace blade adapter.
3. Depress control bar to
handle.
19. Replace control bar.
• Set to "Higher Cut"
position.
2. Set to "Higher Cut"
position.
3. Clean/replace air filter.
4. Clean underside of mower
housing.
5. Check oil level.
6. Cut at slower walking
speed.
1. Replace blade• Tighten
blade bolt.
2. Set all wheels at same
height
3. Clean underside of
mower housing.
17
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Excessive 1. Worn, bent or loose blade. 1. Replace blade. Tighten
vibration blade bolt.
2. Bent engine crankshaft. 2. Contact an authorized
service center.
Engine flywheel brake is on 1.
when control bar is released,
Starter rope hard
topull
.
2.
3.
4.
Bent engine crankshaft.
Blade adapter broken.
Blade dragging in grass.
,
3.
4.
Depress control bar to
upper handle before
pulling starter rope.
Contact an authorized
service center.
Replace blade adapter.
Move lawn mower to cut
grass or to hard surface.
Grass catcher 1. Cutting height too low. 1. Raise cutting height.
notfilling(ifso 2. Lift on blade worn off. 2. Replace blade.
equipped) 3. Catcher not venting air. 3. Clean grass catcher.
Hard to push 1. Raise cutting height.
1. Grass is too high or wheel
height is too low.
2. Rear of lawn mower
housing or blade dragging
in grass.
3. Grass catcher too full.
4. Handle height position not
right for you.
2. Raise rear of lawn mower
housing one (1) setting
higher.
3. Empty grass catcher.
4. Adjust handle height to
suit.
18
ROTARY LAWN MOWER MODEL NU MBER 917.387257
57
7
8
11
24
34
25
\
18 23
35
28 32 33
44
32
37
37
36 38
43
42
4O
39
43
43
4O
39
43
39
I
-21
37
ROTARY LAWN MOWER MODEL NUMBER 917.387257
KEY PART
NO. NO.
1 86902
2 165452X479
4 132001
5 157081X479
7 131959
8 66426
9 51793
10 136376
11 156577
13 750097
14 850733X004
15 63601
17 147613
18 700357X479
19 150050
21 54583
22 700063X479
23 88652
24 700363X479
25 144875X479
26 140657
28 151512X479
29 151511 X479
31 150078
32 700325X007
33 146630
34 128415
35 87877
36 700331X004
37 145935X004
38 62335
39 142748
40 146248
42 83923
DESCRIPTION
Control Bar
Upper Handle
Rope Guide
Lower Handle
Handle Bolt
WireTie
Hairpin Cotter
Handle Knob
Engine Zone Control Cable
Hex Washer Head Screw 10-24 x 1/2
Up-Stop Bracket
Locknut 1/4-20
Rear Door Assembly Kit
Back Plate
Self Tapping Screw 10-24 x 5/8
Hex Head Tapping Screw 1/4-20 x 1/2
Rear Baffle
Hinge Screw 1/4-20 x 1-1/4
Side Baffle
Discharge Baffle
Rear Deflector
Handle Bracket Assembly (Left)
Handle Bracket Assembly (Right)
Screw 5/16-18 x 3/4
Wheel Adjusting Bracket
Spacer
Pop Rivet
Selector Knob
Selector Spring
Axle Arm Assembly
Belleville Washer
Shoulder Bolt
Wheel and Tire Assembly
Hex Flange Locknut
KEY PART
NO. NO. DESCRIPTION
43 77400
44 85463
45 150406
46 170496
47 751592
50 170489
51 851084
52 850263
53 851074
54 850972
55 850977
57 166072
58
59 88614
60 17600406
-- 161058
-- 171099
Hubcap
Danger Decal
Hex Head Thread Rolling Screw 3/8-16 x 1
Lawn Mower Housing (incl. Key #18, 22, 24, 44, 50)
Locknut 3/8-16
Front Baffle
Hex Head Machine Screw 3/8-24 x 1-3/8 (Grd. 8)
Helical Lockwasher 3/8
Washer
Blade 20"
Blade Adapter
Grass Bag
Engine (See Breakdown)
Craftsman Model No.143.004002
Throat Frame
Serrated Hex Screw 1/4 x 20 TT
Warning Decal (Not Shown)
Owner's Manuat
Available accessories not included with lawn mower:
7133303 Clipping Deflector
71 33623 Gas Can (2.5 gal.)
71 33500 Fuel Stabilizer
71 33000 SAE 30W Oil (20 oz.)
7133417 Dust Shield
73.33316 MowerCover
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.004002
_-- 370K
40O
135
120
900
119
370R
370C
110_
103"_T
I
101
126
125
/
185
C
178
• 355
./287
301
©
_\ 292
46
38
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.004002
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO,
1 37280 Cylinder (Incl. 2,20 & 150) 151A 40017
2 26727 Dowel Pin 169 36783
6 33734 Breather Element 172 36784
7 36557 Breather Ass'y. (Incl. 6 & 12A) 174 30200
12 36775 Breather Tube 178 29752
12A 36558 Breather Cover & Tube 182 6201
(Incl. 12B) 184 26756
12B 36694 Breather Tube Elbow
14 28277 Washer 185 36785
15 30589 Governor Rod (Incl. 14) 186 32653
16 34839A Governor Lever 189 650839
17 31335 Governor Lever Clamp 191 36559A
18 651018 Screw, Torx T-15, 195 610973
8-32 x 19/64" 207 34336
19 36281 Extension Spring 216 33086
20 32600 Oil Seal 223 650451
30 36793 Crankshaft 224 36786
40 35544A Piston, Pin & Ring Set (Std.) 238 650932
35545A Piston, Pin & Ring Set 239 34338
(.010" OS) 241 35797
35546 Piston, Pin & Ring Set 245 35066
(.020" OS) 250 35065
41 35541 Piston & Pin Ass'y. 260 36834
(Std.) (Incl. 43) 261 30200
35542 Piston & Pin 262 650831
Ass'y.(.010"OS)(Incl. 43) 275 36790A
35543 Piston & Pin Ass'y.(.020" 277 650988
OS)(Incl. 43) 285 35000A
42 35547A Ring Set (Std.) 287 650926
35548A Ring Set (.010" OS) 290 34357
35549 Ring Set (.020 OS) 292 26460
43 20381 Piston Pin Retaining Ring 300 35586
45 36777 Connecting Rod Ass'y. 301 36246
(Incl. 46) 311 27625
46 32610A Connecting Rod Bolt 313 34080
48 27241 Valve Lifter 355 590701
50 37032 Camshaft (NCR) 370A 36261
52 29914 Oil Pump Ass'y.
69 35261 Mounting Flange Gasket 370C37318
70 32612C Mounting Flange 370K 36695
(Incl. 72 thru 83) 370R 37317
72 36083 Oil Drain Plug 380 640262
75 27897 Oil Seal 390 590737
80 30574A Governor Shaft 400 37029A
81 30590A Washer
82 30591 Governor GearAss'y. (Incl. 81) 416 36085
83 30588A Governor Spool
86 650488 Screw, 1/4-20 x 1-1/4" 417 650821
89 611004 Flywheel Key 900
90 611112 Flywheel
92 650815 Belleville Washer
93 650816 Flywheel Nut 900
100 34443B Solid State Ignition
101 610118 Spark Plug Cover
103 651007 Screw, Torx T-15,
10-24 x 15/16"
110 37047 Ground Wire
119 37028 Cylinder Head Gasket
120 368"25 Cylinder Head
125 37288 Exhaust Valve (Std.)
(Incl. 151)
126 37289 Intake Valve (Std.) (Incl. 151)
130 6021A Screw, 5/16-18 x 1-1/2"
135 35395 Resistor Spark Plug (RJ19LM)
150 31672 Valve Spring
151 31673 Valve Spring Cap
DESCRIPTION
Intake Valve Seal
Valve Cover Gasket
Valve Cover
Screw, 10-24 x 9/16"
Nut & Lock Washer, 1/4-28
Screw, 1/4-28 x 7/8"
Carburetor To Intake Pipe
Gasket
Intake Pipe
Governor Link
Screw, 1/4-20 x 3/8"
S.E. Brake Bracket (Incl. 195)
Terminal
Throttle Link
R.P.M. Adjusting Lever
Screw, 1/4-20 x 1"
Intake Pipe Gasket
Screw, 10-32 x 49/64"
Air Cleaner Gasket
Air Cleaner Collar
Air Cleaner Filter
Air Cleaner Cover
Blower Housing
Screw, 10-24 x 9/16"
Screw, 1/4-20 x 1/2"
Muffler
Screw, 1/4-20 x 2-5/16"
Starter Cup
Screw, 8-32 x 21/64"
Fuel Line
Fuel Line Clamp
Fuel Tank (Incl. 292 & 301)
Fuel Cap
Oil Fill Plug
Spacer
Starter Handle
Lubrication Decal
(Replaces 64-831)
Primer Decal (3 X)
Starter Decal
Hot Surface Decal
Carburetor (Incl. 184)
Rewind Starter
Gasket Set
(Incl. Items Marked *)
Spark Arrestor Kit (Incl.
417)(Optional)
Screw, 10-32 x 1/2" (Optional)
Replacement Engine 750830,
(Not Availabe in Califor-
nia), order from71-999
Replacement Short Block
750829A,
order from 71-999
RPM High 2900 to 3200
NOTE: This engine could have been built with
590694 starter).
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
39
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.004002
KEY
NO.
1
2
4
5
6
7
16
17
18
20
20A
25
27
28
29
30
31
35
36
36A
37
40
44
47
48
6O
PART
NO. DESCRIPTION
640262
631615
631767
631184 *
631183 *
640070
650506 *
631807
651025
630766
640018
640200
631867
631024 *
632019
631028 *
631021 *
631022
640259
640080
632766
632547 *
640175
27110A *
630748 *
631027 *
632760B
Carburetor (Incl. 184 of Engine Parts List)
Throttle Shaft & Lever Assembly
Throttle Return Spring
Dust Seal Washer
Dust Seal (Throttle)
Throttle Shutter
Shutter Screw
Fuel Fitting
Throttle Crack Screw/Idle Speed Screw
Tension Spring
Idle Restrictor Screw
Idle Restrictor Scrwe Cap (Black)
Float Bowl
Float Shaft
Float
Float Bowl "O" Ring
Inlet Needle, Seat, & Clip (Incl. 31)
Spring Clip
Primer Bulb/Retainer Ring
Main Nozzle Tube
Carburetor Tube
"O" Ring, Main Nozzle Tube
High Speed Bowl Nut
Bowl Nut Washer
Welch Plug, Idle Mixture Well
Welch Plug, Atmospheric Vent
Repair kit (Incl. Items Marked *)
4O
CRAFTSMAN 4-CYCLE ENGINE MODEL NO. 143.004002
O_4
g_ D 5
Ore2
KEY PART
NO. NO.
----590a694
1 590599A
2 590600
3 590696
4 590601
5 590697
6 590698
7 590699
8 590700
11 590695
12 590535
13 590701
DESCRIPTION
Recoil Starter
Spring Pin (Incl. 4)
Washer
Retainer
Washer
Brake Spring
Starter Dog
Dog Spring
Pulley & Rewind Spring Ass'y.
Starter Housing Ass'y. (40
degree grommet)
Starter Rope ( 98" X 9/64"
dia.)
Starter Handle
KEY PART
NO. NO.
----590737
3 590740
6 590616
7 590617
8 590618A
11 590687A
12 590535
13 590701
14 590760
DESCRIPTION
Rewind Starter
Retainer
Starter Dog
Dog Spring
Pulley & Rewind Spring Ass'y
Starter Housing Ass'y (40
degree grommet)
Starter Rope (Length 98" X 9/
64" dia.)
Starter Handle
Spring Clip
41
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOME sM Anytime, day or night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800-488-1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSM!
1-800-366-PART 8e.m.-11p.m.CST,
(1-800-366-7278) 7 days a week
www.sears.com/partsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m.- 5 p.m. CST, Mon.- Sat.
Para pedir servicio de reparaci6n a domicilio, Au Canada pour service en fran£ais:
y para ordenar piezas con entrega a domicilio: 1-877-LE-FOYER s_
1-888'SU-HOGAR s_ (1-877-533-6937)
(1-888-784-6427)
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Registered Trademark / TMTrademark of Sears, Roebuck and Co.
® Marsa Registrada / TM Marca de Fdbdca de Sears, Roebuck and Co.
171099 Rev.1 05.02.00 VB Printed in U.S.A.
