Craftsman 917273135 LAWN TRACTOR User Manual

Owner's Manual

ICRIIFTSMIIN°I

LAWN TRACTOR

17.0 HP, 42" Mower

Electric Start

6 Speed Transaxle

Model No.

917.273135

This product has a low emission engine which operates 1

III III differently from previously built engines. Before you start the I

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................. 2

Safety Rules ........................................... 3

Product Specifications ............................ 5

Assembly/P re-Operation ........................ 8

Operation .............................................. 11

Maintenance Schedule ......................... 17

Maintenance ......................................... 17

Service and Adjustments ...................... 21

Storage ................................................. 27

Troubleshooting .................................... 28

Repair Parts .......................................... 32

Sears Service ......................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery

will not hold a charge, Sears will replace the battery at no charge. During the first 30

days of purchase, there will be no charges to replace the battery at your HOME. After

the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs, always

disconnect spark plug wire and place wire

where it cannot contact spark plug.

_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

• ILWARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

• ILWARNING: Engine exhaust, some of its

constituents, and certain vehicle compo-

nents contain or emit chemicals known to

the State of California to cause cancer and

birth defects or other reproductive harm.

_WARNING: Battery posts, terminals and

related accessories contain lead and lead

compounds, chemicals known to the State

of California to cause cancer and birth

defects or other reproductive harm. Wash

hands after handling.

I, GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves and

others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III, CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 1.25

Capacity and Unleaded

Type: Regular

Oil Type SAE 10W30

(above 32°F)

(API-SF-SJ): SAE 5W30(below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

SGPaarkPlug: Champion RC12YC

p: .040")

Ground Speed

(MPH): Forward: 1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

6th 5.3

Reverse: 1.5

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600RPM

System:

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

• kWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your near-

est Sears service center (See REPAIR

PARTS section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman_ product is

designed and manufactured for years of

dependable operation. But like all products,

it may require repair from time to time. That's

when having a Repair Protection Agreement

can save you money and aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone - phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering Whee!

Steering

Wheellnse_

(1) Hex Bolt 1/4-28 x 1-1/4

(1) Locknut 1/4-28

Steering Wheel

Adapter

(1) Locknut 1/2-20

_St_eritg

Seat

(1) Large Flat Washer

Steering

Extension

Shaft

(1)Washer

@ 17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Keys

(2) Keys

For Future Use

Slope Sheet Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4"wrench (1) Pliers

(2) 7/16"wrench (1) Utility knife

(1) Tire pressure gauge

I_ _=_- Insert

1/2 Hex Nut

Large Flat Washer

When right or left hand is mentioned in

this manual, it means when you are in

the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

Wheel

Boot

Adapter

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOWTO SET UP YOUR TRACTOR

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder

bolts in slots and pull seat towards rear

of tractor.

5. Pivotseatandpanforwardandas-

sembleadjustmentknobandflat

washerloosely.Donot tighten.

6. Lowerseatintooperatingpositionand

sitin seat.

7. Slideseatuntilacomfortableposition

is reachedwhichallowsyouto press

clutch/brakepedalallthe waydown.

8. Getoffseatwithoutmovingitsad-

justedposition.

9. Raiseseatandtightenadjustment

knobsecurely.

Seat F m

Shoulder

Bolts

Adjustment Knob

CHECK BATTERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set the

parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi-

tion.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

"BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set park-

ing brake and place gearshift lever in

neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

_CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See

"TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section of

this manual. Verify that the belts are routed

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual.

,/CHECKLIS T

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction from

this Quality Product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor, pay

extra attention to the following important

items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I',,I

REVERSE NEUTRAL NIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

MOWER HEIGHT MOWER LIFT

DANGER, KEEP HANDS

AND FEET AWAY

@@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicatesa hazard which, if not avoided,

will result in death or serious injury.

WARNING indicatesa hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicatesa hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

._.. if not avoided, could result in death, serious injury

""="" and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch Lever

Light Switch

Ignition Switch Position

Lift Lever

Ammeter ...... --. Plunger

Throttle/Choke

Control

Attachment

Lift Lever

Clutch/Brake

Pedal

o Height

Adjustment

Indicator

Parking Brake Lever

Gearshift Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

GEARSHIFT LEVER - Selects the speed

and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION -Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way

down and hold.

2. Pull parking brake lever up and release

pressure from clutch/brake pedal.

Pedal should remain in brake position.

Make sure parking brake will hold trac-

tor secure.

Throttle/

Choke

Attachment Clutch Lever

"Engaged" Position

Ignition Key

Brake Position

Pedal Gearshift

Parking Brake

"Disengaged .... Brake" "Engaged"

Position Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control

between half and full speed (fast) posi-

tion, before stopping, may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_('_CAUTION: Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal de-

pressed and gearshift lever in neutral

(N) position.

2. Move gearshift lever to desired po-

sition.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine not running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better look-

ing lawns, mow often and after moder-

ate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in ap-

propriate hole with shoulder bolt, 3/8

washer, and 3/8-16 Iocknut and tighten

securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment hole.

Gauge Wheel o_

Mounting \ S_'_-_-_._ _ _/_

3/8-16

Locknut "-------_,/_ ' \_

_ _ Shoulder

3/8 Washer .__..../Bolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

• ILCAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

Attachment

Clutch Lever

"Engaged"

Positic

"Disengaged"

Position

Shield

TO OPERATE ON HILLS

A(_WARNING: De not drive up or down

hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than

five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULl"

mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quan-

tities that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in temper-

atures below32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system

of an engine while in storage. To avoid

engine problems, the fuel system should

be emptied before storage of 30 days

or longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, itwill

take extra cranking time to move fuel from

the tank to the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50° F and

below)

6. When engine starts, leave throttle

control in choke position until engine

warms up and begins to run roughly.

Once rough running begins, imme-

diately move the throttle control to the

fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

• The attachments can also be used dur-

ing the engine warm-up period.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area will not be

exposed to direct sunlight.

For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MAX 1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MAINTENANCE SCHEDULE _o_"_,_'_ _, ___._o_ _

REGULAR SERVICE DATES

Check Brake Operation _,

Check Tire Pressure

Check Operator Presence and

T interlock Systems Q_

a Check for Loose Fasteners I_ t##5

Sharpen/Replace Mower Blades _3

T Lubrication Chart I1_

0 Check Battery Level

a Clean Battery and Terminals V j

Check Transaxle Cooling I_

Check V_Belts V'

Check Engine Oil Level _

Change Engine Oil (with oll filter) VJ_ ,: I_

E Change Engine Oil (without oll filter) _1,2

N Clean Air Filter

G Clean Air Screen

N_ Inspect Muffler/Spark Attester

E Replace Oil Filter (If equipped) 11_2

Clean Engine Cooling Fins _ 2

Replace Spark Plug I_

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy _oad or

in high ambient temperatures.

2 - Se_tice more often when operating in dirty Or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 = Tighten front axle pivot bolt to 35 ft.dbs, maximum.

Do not overtigbfen.

LUBRICATION CHART

@ Spindle

Zerk

@Front Wheel

Bearing

Zerk

@En

- @ Spindle

Zerk

@Front Wheel

Bearing Zerk

I i

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

_SAE 30 or 10w30 MOTOR OIL

@General Purpose Grease

®Refer to Maintenance "ENGINE" Section

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac-

tor does not function as described, repair

the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Edge Up Mandrel Assembly

Flat Wash_ _Blade i_ _

Lock _ _

Washer _ __

_" _ "Star

Blade Bolt ..,..,.,_p_"_ _C"_

Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer,

follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, itshould remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt or...

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

2. Rinse the battery with plain water and

dry.

3. Clean terminals and battery cable ends

with wire brush until bright.

4. Coat terminals with grease or petro-

leum jelly.

5. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ. Se-

lect the oil's SAE viscosity grade accord-

ing to your expected operating tempera-

ture.

Change the oil after every 50 hours of op-

eration or at least once a year ifthe tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and

Locked Position -.

Yellow Cap (

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD-

UCT SPECIFICATIONS" section of this

manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate read-

ing. Keep oil at "FULL' line on dipstick.

AIR FILTER

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 100

c -_o -2; .1; ; _; 20 _o 40

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

c_ w_Cchatt4 e

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner from

base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it

to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

1. Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner Cover Knob

Foam Pre- Nut

Cleaner

Grommet

Paper

Cartridge

Air Cleaner

Air Base

Oil Fill Cap/

Dipstick

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKEICOOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and

clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax.

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission will shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower.

_ILWARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SER-

VICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key to "STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

Small Retainer Spring

Clutch

Small Retainer

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its highest

position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer spring.

Clutch

Engine

Pulley

Retainer

Spring

Anti-Sway

prings

(Both Sides)

Deflector

Housing

Guide

Spring Bn

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge Bottom edge of

of mower to _, _ n3o_er to ground

0 oond V

ATU --J

C___nArm

Lift Link

Adjustment Nut _ --

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal num-

ber of turns. The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Should be :lual in Length

Tru

=t"E"

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower" in

this section of this manual).

Mandrel

Idler Pulleys

Mandrel

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress clutch/brake

pedal all the way down and engage

parking brake.

2. Place gear shift lever in neutral (N)

position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress clutch/brake pedal all the way

down and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-1/2", loosen

jam nut and turn nut "A" until distance

becomes 1-1/2". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

With Parking Brake "Engaged"

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom side

of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Remove belt upwards from transaxle

pulley by deflecting belt keepers.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down between

transaxle belt keepers and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine___

Pulley •

Ctutching_

Idler

Stationary J

Idler_

Center Span

Keeper Transaxle -_

TRANSAXLE GEAR SHIFT LEVER NEU-

TRAL ADJUSTMENT

The transaxle should be in neutral when

the gear shift lever is in neutral (N) (lock

gate) position. The adjustment is preset

at the factory; however, if adjustment is

needed, proceed as follows:

1. Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move

freely, the transaxle is in neutral.

2. Loosen adjustment bolt in front of the

right rear wheel.

3. Position the gear shift lever in the neu-

tral (N) position.

4. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

Neutral Lock Gate

Gearshift

°*_' .--'..... _ Adjustment Bolt

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining

Ring\

Axle \

Cover \

Square Key

(Rear Wheel Only)

TO START ENGINE WITH A WEAK BAT-

TERY

A(_WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection when

around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

/ILWARNING: Do not short battery ter-

minals by allowing a wrench or any other

object to contact both terminals at the same

time. Before connecting battery, remove

metal bracelets, wristwatch bands, rings,

etc.

Positive terminal must be connected first to

prevent sparking from accidental grounding.

1. Lift seat pan to raised position.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

Slide terminal cover over terminal

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten securely.

Seat

Terminal Cover

(Red)

Cable

Negative (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to re-

connect the headlight wire connector.

_._I Hood

Headlight Wire

ENGINE

Maintenance, repair, or replacement of

the emission control devices and systems,

which are being done at the customers ex-

pense, may be performed by any non-road

engine repair establishment or individual.

Warranty repairs must be performed by an

authorized engine manufacturer's service

outlet.

TO ADJUSTTHROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be nec-

essary. Check adjustment as described

below before loosening cable. If adjust-

ment is necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke posi-

tion. Slowly move lever from choke to

fast position.

2. Check to see if hole in throttle lever

and hole in speed control bracket are

aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit

through both holes.

4. Pull throttle cable up to remove slack

and tighten cable clamp screw. Re-

move alignment pencil or drill bit.

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be nec-

essary. However, minor adjustment may

be required to compensate for differences

in fuel, temperature, altitude or load. If the

carburetor does need adjustment, proceed

as follows:

In general, turning the adjusting needles in

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture.

Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to

the engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result if turned in

too tight.

NOTE: The carburetor on this engine is

low emission. It is equipped with an idle

fuel adjusting needle with a limiter cap,

which allows some adjustment within the

limits allowed by the cap. Do not attempt

to remove the limiter cap. The limiter cap

cannot be removed without breaking the

adjusting needle.

1. Be sure you have a clean air filter and

the throttle control cable is adjusted

properly (see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever

in neutral (N) position.

3. Idle speed setting - With throttle control

lever in slow position, engine should

idle at 1750 RPM If engine idles too

slow or fast, turn idle speed adjusting

screw in or out until correct idle is at-

tained.

4. Idle fuel needle setting - With throttle

control lever in slow position, turn idle

fuel adjustment needle in (clockwise)

until engine begins to die and then turn

out (counterclockwise) until engine

runs rough. Turn needle to a point

midway between those two positions.

5. Recheck idle speed. Readjust if nec-

essary.

ACCELERATION TEST -

6. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn idle fuel adjusting needle out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

ver

Idle Speed

Adjusting'__T_- I

screwII

,d,eFoe,II

Adjusting--IT = =- f j I

Needle I'' _ JJ'!J

Immediately prepare your tractor for stor-

age at the end of the season or if the trac-

tor will not be used for 30 days or more.

• ILWARNING: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in

the Maintenance section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can ifyour can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and will cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

i Engine will not

turn over

i Engine clicks but

will not start

CAUSE CORRECTION

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10.Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Clutch/brake pedal not

depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes

before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Loss of power

Excessive

vibration

Engine continues

to run when

operator leaves

seat with attach-

ment clutch

engaged

Poor cut - uneven

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Cutting too much grass/too

fast.

Throttle in "CHOKE" position, i 2.

Build-up of grass, leaves i 3.

and trash under mower.

Dirty air filter, i4.

Low oil level/dirty oil. i 5.

Faulty spark plug. i 6.

i7.

i8.

i9.

i2.

i3.

Worn, bent or loose blade. 1.

Mower deck not level, i 2.

Buildup of grass, leaves, i 3.

and trash under mower.

Bent blade mandrel, i4.

i5.Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Raise cutting height/reduce

speed.

Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Empty fuel tank and refill tank

with fresh, clean gasoline.

Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

Replace blade.

Tighten blade bolt.

Contact a Sears or other

qualified service center.

Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected

contact Sears or other

qualified service center.

Replace blade. Tighten

blade bolt.

Level mower deck.

Clean underside of mower

housing.

Contact a Sears or other

qualified service center.

Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

iMower blades will

not rotate

Poor grass

discharge

Headlight(s) not

iworking

(if so equipped)

iBattery will not

icharge

Engine "backfires"

when turning

engine "OFF"

CAUSE CORRECTION

1. Remove obstruction.1. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

4. Frozen blade mandrel•

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass•

4. Mower deck not level•

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade•

7. Buildup of grass, leaves and

trash under mower•

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

•Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch•

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections•

3. Faulty regulator

(if so equipped)•

4. Faulty alternator•

Engine throttle control not

set at "SLOW" position for

30 seconds before stopping

engine•

2. Replace mower drive belt.

3. Replace idler pulley•

4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing•

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade•

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11•Clean around mandrels to

open vent holes•

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch•

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery•

2. Check/clean all connections•

3. Replace regulator•

4. Replace alternator.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR - - MODEL NUMBER 917.273135

SCHEMATIC

RED

°LACK

BATTERY SOLENOID

BLUE I I BLUE /

A_'ME_TCLUTCH

• •Iv

I 85 86 ] FUEL SHUT-OFF

OWE i

__q SOLENOID

SEAT SWITCH _ (IF SO EQUIPPED)

(NOT OCCUPIED 187 ' 301

i I BLACK

i 87A I

_1 PRESENCE RELAY #1

BLUE I 85 86 I BLACK

87 I 301

REGULIA_OR YELLOWALTERNATOR

L_ 28 VOLTS AC @ 3600 RpM

I 1 (RE GULATOR D'SCONNECTE D)

OPERATOR _ J •

PRESENCE RELAY #3

BLO0 HEADL,GRTS/

nED I 87 i 30 OLACK ½

I -_)87A _ nED

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START 3 + S + A1 NONE

RELAY

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

TRACTOR - - MODEL NUMBER 917.273135

ELECTRICAL

24 41

I I

/ !

[

90 i•

TRACTOR - - MODEL NUMBER 917.273135

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt Hex Hd 1/4-20 Uric x 3/4

8 176689 Box Battery

16 176137 Switch, Interlock

21 183759 Harness Asm Light W/4152j

22 4152J Bulb Light #1156

24 4799J Cable Battery 6 Ga 11" red

25 146147 Cable Battery 6 Ga w/16 wire red

26 175158 Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 4207J Cable Ground 6 Ga 12" black

29 160784 Switch Plunger Normal Op Olive

30 175566 Switch lgn

33 140403 Key Ign

40 179722 Harness lgn

41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2

42 131563 Cover Terminal Red

43 178861 Solenoid

45 122822X Ammeter Rectangular 15 Amp

52 141940 Protection Wire Loop

81 109748X Relay Asm

90 180449 Cover Terminal

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,273135

CHASSIS AND ENCLOSURES

58 166

2O9

.145

TRACTOR - - MODEL NUMBER 917,273135

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

139976

17490508

175710

174714

150127

72140606

154798

STD541437

158112

17490620

175702

186689

175582

156524

1 174619 Chassis

2 176554 Drawbar

3 17060612 Screw 3/8-16×3/4

5 I55272 Bumper Hoo@'Dash

9 I68337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 × 1

11 174996 Panet, Dash, L.H.

13 I72105X010 Panei, Dash, R.H.

14 17490608 Screw Thdroi 3/8-16 x 1/2

17 I85682X613 Hood Assembly

18 184921 Bumper Hood

26 STD541437 Nut

28 184247 Grille/Lens Asm.

30 175692X613 FendiFtrest

31 Bracket, Fender Support

37 ScrewThdroi 5/I6-18× I/2

38 Pivot Bracket Assembly, Rear

39 Bracket Pivot Laser 1_t

58 Duct Air Engine

60 Bolt Rdhd Sqnk 3/8-16 Unc× 1

64 Dash Lower STLT

74 Nut Crowniock 3/8-16 Unc

114 Keeper Belt Rear Lh Stl P930

115 Screw 3/8-16 × I-I/4

142 Plate Reinforcement STLT

143 Bracket Swaybar Chassis

144 Bracket Pnt Footrest STLT

145 Rod Pivot Chassis/Hood

159 155123X428 Cupholder Stlt Black

166 171875 ScrewHwhdHi-Lo#13-16x3/4

206 170165 BoltShoutder 5/16-I8TT

207 17670508 Screw Thdroi 5/I6-18 x I/2 Tylt

208 17670608 Screw Thdroi 3/8-I6 x 1/2

209 17000612 Screw Hexwsh Thdr. 3/8-16 x 3/4

21I 145212 Nut Hex Flange Lock

212 184248 Insert Lens Reflective

258 184245X599 Lens RH

259 184246X599 Lens LH

260 184250X428 _vor Lens

261 184258X428 InsertGriile

- - 5479J Plug, Button

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,273135

GROUND DRIVE

116

151

• 51

26 27

drive-fender.silt 26

TRACTOR - - MODEL NUMBER 917,273135

GROUNDDRIVE

KEY PART KEY

NO. NO. DESCRIPTION NO.

1 Transaxle (See Breakdown) 63

Peerless 206-545C 64

2 146682 Spring, Return, Brake 65

3 123666X Pulley, Transaxle 66

4 12000028 Ring, Retainer 70

5 121520X Strap, Torque 74

6 17000512 Screw 5/I6-18 x 3/4 75

8 165866 Rod Shifter Fender STLT 76

I0 STD561210 Pin, Cotter 77

11 10570IX Washer, Shift Plate 78

I3 74550412 Bolt I/4-28 Unf W/perch Gr. 8 79

I4 10040400 Washer Lock Hvy Helical 80

15 74490544 Bolt Hex Flghd 5/I6-18 Gr. 5 81

16 STD54143I Nut Lock Rx W/Ins 5/16-18 x Gr.5 82

I8 STD523710 Bott FinHex318-16Unex1 Gr. 5 83

I9 STD541437 Nut 84

2I 106933X Knob 85

22 130804 Rod, Brake 89

24 STD541237 Nut 90

25 106888X Spring, Brake Rod 96

26 STD551037 Washer 112

27 STD561210 Pin 113

28 175765 Rod, Parking Brake 116

29 7I 673 Cap, Parking Brake 120

30 169592 Bracket, Transaxle 150

32 STD523107 Bolt 15I

34 175578 Shaft Assembly, Foot Pedal 156

35 120183X Bearing, Nylon 158

36 STD551062 Washer 159

37 STD571810 Roll Pin 16I

38 179114 Pulley, Composite, Flat 162

39 74760648 Bolt 163

4I 175556 Keeper, Belt, idler 164

47 127783 Pulley, Idler, V-Groove, P_astic 165

48 154407 Betlcrank Clutch Grod Dry Stl 166

49 123205X Retainer, Belt 168

50 72110612 Bolt 169

5I STD541437 Nut Crown Lock3/8-16 Unc 170

52 STD541431 Nut Crown Lock 5/16-18 Uoc 197

53 1057I 0X Link, Clutch 198

55 105709X Spring, CIutch Return 202

56 17060620 Screw 3/8-I6 x 1-I/4 212

57 130801 V-Belt, Ground Drive

59 169691 Keeper, Belt, Center Span

6I 17120614 Screw 3/8-I6 x .875

62 8883R Cover, Pedal

PART

NO. DESCRIPTION

187618

188025

188029

154778

134683

137057

I21749X

Pulley, Engine

Bolt 7/I 6-20 x 1.5

Washer

Keeper, Belt, Engine, Fool Proof

Guide, Mower Drive Belt, R.H.

Spacer, Axle

Washer 25/32 x 1-1/4 x 16 Ga.

STD581075 E-Ring

I23583;< Key, Square 2.0 x .t845/1865

I21748X Washer 25/32x1-5/Sx16Ga

STD580025 Key Woodruff

I45090 Arm, Shift

I65592 Shaft Asm Cross Tapered 650 20

I65711 Spring, Torsion

19171216 Washer 17/32x3/4x16Ga.

166231 Link TransaxTe

I50360 Nut, Nylock

I58391X428 Console, Shift, STLT

I24346X Nut, Self-Thding, Wsh Hd 1/4

STD624003 Retainer Spring 1"

19091210

127285X

72140608

73900600

175456

19133210

166002

165589

183900

72140406

73680400

74780416

19091210

165623

17490510

165492

165580

178394

169613

169593

72110614

145212

Washer 9/32 x 3/4 x I 0 Ga.

Strap Torque 90 Degrees

Bolt Rdhd Sqneck 3/8-16 x 1

Nut Lock Fig. 3/8-16 Unc

Spacer Retainer

Washer 13/32x2x 10Ga.

Washer Srrted 5/16 ID x 1.125

Bracket Shift Mount

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5

Nut Crownlock 1/4-20 Uric

Bolt Hex Fin 1/4-20 Uoc x I Gr 5

Washer 9./32 x 3/4 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-I 8 x .561

P_ate Fastening Lt

Keeper Belt Transaxle Gear

Nyliner Snap-In 5/8 ID

Washer Nytiner 7/8 ID x .I05 Hd

Bolt Cart. SH 3/8-I6 x 1-3/4 Gr. 5

Nut Hex Flange Lock

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273135

STEERING ASSEMBLY

P"""-_ 42

TRACTOR - - MODEL NUMBER 917.273135

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

184706

169840

169839

6266H

I21748X

I2000029

175121

STD55I 137

73940800

I36518

145212

180641

126847X

19131416

17000612

STD561210

130465

155099

152927

184704X428 Steering Wheel

Axle Assembly

Spindle Assembly, LH.

Spindle Assembly, R.H.

Bearing, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Ring, Klip

Draglink

Washer, Lock

Nut Hex Jam Toplock I/2-20 Unf

Spacer Bearing Axle Front

Nut, He;<Flange Lock

Shaft Assembly, Steering

Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Pin Cotter

Rod, Tie

Bushing, Steering

Screw

159946X428 Insert, Steering Wheet

19182411 Washer 9/I6x I-I/2 I1 G

STD541537 Nut Lock Center 3/8-24 Unf

159945 Adaptor, Steering Wheel

145054X428 Boot, Steering Shaft

121749X Washer 25/32 x I-1/4 x I6 Gauge

180640 Extension Shaft Steering

184946X505 Cap, Spindle

73540400

71130420

160367

72110618

169827

175146

169835

173966

175118

175553

Nut Crownlock 1/4-28

Boit Hex 1/4-28 Unfx 1-1/4 Gr. 8

Spacer Brace Axle

Bolt RDHD Sqnk 3/8-16 × 2-1/4

Axle, Brace

Steering Asm.

Bracket Susp. Chassis Front

Washer Flat

Boit Shoulder 7/16-20 Unc

Clip Steering

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,273135

ENGINE

_105

_116 4

"33 /

OPTIONAL EQUIPMENT

Spark Arrester

engine_kohler33

TRACTOR - - MODEL NUMBER 917,273135

ENGINE

KEY PART

NO. NO. DESCRIPTION

I 170548X505 Control, Throttle

2 17720408 Screw, He× Head, Thread

Cutting 1/4-20 x I/2

3 Engine, (See Breakdown)

Kohler Model CV490-27508

4 174667 Muffler

I3 Gasket (Order from Engine Mfgr.)

I4 148456 Tube Drain Oil Easy

I6 STD551237 Washer

23 169837 Shield Brr,!Dbr Guard

29 137I 80 Arrestor, Spark

31 184900 Tank, Fuel

32 140527 Cap Assembly, Fuel

33 123487X Clamp, Hose

37 137040 Line, Fuel

38 181654 Plug Drain Oil Easy

40 124028X Bushing, Snap, Fuel Line

44 17670412 Screw, He× Washer Head,

Thd., Roll. I/4-20 × 3/4

45 17000612 Screw Hxwsh Thdr 3/8-16 x 3/4

46 19091416 Washer 9/32 x 7/8 x I6 Ga

77 19101216 Washer 5/16 x 3/4 x I6 Ga.

80 74760508 Bolt He× Hd 5/16-I8 Uric x 1/2

81 735I 0400 Nut Keps He;< 1/4-20

105 17120616 Screw 3/8-16 x I

116 184362 Nut He× Flange TopIcok M8-1.25

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917,273135

SEAT ASSEMBLY

,1'¢'/" 2_

I I

...--- 16

KEY PART

NO. NO. DESCRIPTION

I 180597

2 180166

3 71110616

4 19131610

5 145006

6 STD541437

7 12418IX

8 17000616

9 19131614

10 180186

11 166369

Seat

Bracket Pnt Pivot Seat (blk)

Bolt Fin Hex 3/8-16 Unc × 1

Washer 13132 x 3/4 × 10 Ga

Clip Push In Hinged

Nut He× Lock w/Ins 3/8-I6 Unc

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-I6 × 1

Washer 13132 x I × I4 Ga

Pan Pnt Seat (blk)

Knob Seat Adj Wingnut

KEY PART

NO. NO. DESCRIPTION

12 121246X

13 121248X

14 72050412

15 134300

16 I21250X

17 I23976X

21 171852

Bracket Pnt Mounting Switch

Bushing Snap BIk Ny150 Id

Bolt Rdhd Sht Nk I/4-20 x 1-1/2

Spacer Split 28 x 96 Zinc

Spring Cprsn 127 BIk Pnt

Nut Lock I/4 Lge Ftg Gr 5 Zinc

Bolt Shoulder 5/16-I 8 Unc-2A

STD541431 Nut He× Lock w/Ins 5/16-18

19171912 Washer I7/32 × 1-3/16 ×12Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,273135

DECALS

18 13 6

3 11 1I

!o 17\

2 13 10

KEY PART

NO. NO.

1 156368

2 187048

3 186280

4 186281

5 138047

6 133644

7 177367

8 172331

9 186282

10 156439

1I 186283

12 146046

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

Decal, Oper. Instr. 13 177353 Deca% Dash Panel

Decal, Replacement 14 160396 Deca%V-Belt Schematic

Decal, Hood, R.H. 15 179128 Deca% Deck B 42"

Decal, Hood, LH. 20 149516 Decal, Battery DngriPsn Eng

Decal, Battery 16 184842 Deca%Grille RH

Decal, Customer Maintenance 17 184843 Deca%Griile LH

Decal, HP Engine 18 164065 Deca%Steering

Decal, Mower Srs -- 138311 Decal, Lift Handle

Decal, Fender - - 184310X428 Pad Footrest LH STLT

Decal, Fender Danger - - 184311X428 Pad Footrest RH STLT

Decal, Hood Side - - 188646 OwneCs Manual, English

Decal, V-Belt Drive Schematic - - 188647 OwneCs Manual, Spanish

4,10

wheeL1

KEY PART

NO. NO. DESCRIPTION

1 59192 Cap Value Tire

2 65139 Stem Value

3 106222X Tire F Ts 15 × 6 0 - 6 Service

4 59904 Tube Inner Front #35060

5 I06732X624 Rim Asm 6" front Service

6 278H Fitting Grease

7 9040H Bearing Flange

8 106108X624 Rim Asm 8" rear Service

9 122082X Tire R Ts 20 × 10-8 Service

10 7152J Tube Rear 9 5 × 8 Service

11 I04757X428 Cap Axle BIk I 50xl 00

- - I44334 Seatant, Tire (I0 oz. tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,273135

LIFT ASSEMBLY

lifl-rh Ipi_e_3

TRACTOR - - MODEL NUMBER 917,273135

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

I I59460 Washer Asm Inner Spring W/Plunger

2 I59471 Shaft Asm, Lift

3 105767X Pin Groove

4 12000002 E Ring #5133-62

5 19211621 Washer21/32× I ×21 Ga.

6 I20I 83X Bearing Nylong

7 I25631X Grip Handle Fluted

8 I22365X Button Plunger Read

11 I39865 Link Asm Lift L.H.

I2 139866 Link Asm Lift RH.

I3 STD624008 Retainer Spring

I5 173288 Link Front

I6 73350800 Nut Jam He× 1/2-I3 Une

17 175689 Trunnion BIk Zinc

I8 73800800 Nut Look wAt_sh I/2-I3 Unc

I9 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift

32 73540600 Nut Crownloek 3/8-24

NOTE: AlI component dimensions given in U.S. inches

1 inch = 25,4 mm

TRACTOR - - MODEL NUMBER 917.273135

MOWER DECK

.146

106"_ _102 103 105

_117

119 _

_116

42 D m_n_-pa h _1 3

13_

× 11

10_ _8_

TRACTOR - - MODEL NUMBER 917,273135

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

165892 Mower Deck Assembly, 42" 54 178515

STD533107 Bolt 55 155046

138017 Bracket Assembly, Sway Bar, 56 I65723

Front 59 I41043

165460 Bracket Sway Bar 38/42 _Deck 67 I84939

STD624008 Retainer Spring 68 144959

178024 Bar Sway Deck 92 STD541437

850857 Bott, Hex 3/8-24 x 1.25 Gr. 8 10I 136420

STD551137 Washer, Lock 102 71081010

140296 Washer, Hardened 103 19061216

(The following blades are 104 STD551110

available) 105 I60793

134149 Blade, 42" Mulching Std (For 106 2029J

mulching mowers only) 1I I 179292

139775 Blade, 42" Mulching Premium (For 112 179293

better wear when mulching) 113 17060510

138971 Blade, 42" Hi-Lift (For bagging or 1I4 73510500

discharging) 116 4898H

137645 Shaft Assembly, Mandrel, Vented 117 165746

128774 Housing, Mandrel, Vented 118 73930600

110485X Bearing, Ball, Mandrel 119 19121414

174493 Stripper, Vented Mower Deck 129 19131312

72140505 Bolt, Carriage 5/16-18x5/8 130 STD523710

132827 Bolt, Shoulder 13I STD533710

159770 Baffle, Vortex 142 165890

STD541431 NutCrowntockS/16-18Unc 143 157109

177563 Bracket, Deflector 144 158634

105304X Cap, Sleeve 145 165888

123713X Spring, Torsion, Deflector 146 171977

110452X Nut, Push 147 131335

130968X428 Shield, Deflector 148 169022

19111016 Washer 11/32xS/Sx16Ga. 149 165898

131491 Rod, Hinge 150 19091216

173984 Screw Thdrot Washer Head 152 169676

129963 Washer, Spacer 158 17720408

153535 Pulley, Mandrel 159 72140614

178342 Nut, Toplock, Flanged 184 19131410

STD533717 Bott 185 188234

131494 Pulley, }dler, F{at - - 130794

STD55I 037 Washer 13/32 x I3/16 x 16 Ga.

STD541437 Nut Crowntock3/8-16 Unc

140088 Guard, Mandrel, LH.

STD624003 Retainer

137729 Screw, Thd. Rotl 1/4-20 x 5/8

133944 Washer, Hardened

139888 Bolt, Shoulder 5/I6-18 Unc

184907 Arm Assembly, Pad, Brake

169583

Washer Hardened

Arm, Idler

Spacer, Retainer

Guard, TUV Idler

Knob Custom Oval

V-Belt

Nut

Mulcher Cover

Screw

Washer #10

Washer, Lock

Latch Assembly, Bagger

Nut, Weld

Bracket Gauge Wheel Lh

Bracket Gauge Wheel Rh

Screw 5/16-I 8 Uric

Nut Keps 5/I6-18 Une

Bolt Shoutder

Wheel Gauge Std

Nut Centedoek 3/8-I 6 Unc

Washer 3/8 x 7/8 x 4 Ga.

Washer I3/32 x 13/I6 x 12Ga.

Bolt, Fin Hex 3/8-16 Unc x I Gr. 5

Bolt, Rdhd Sqnk 3/8-16 Unc xl

Arm Spring Brake Mower

Bracket Arm Idler 42_

Keeper Belt 42_CIutch Cable

Pulley Idler Flat

Bolt Carriage {dler

Spring Extension

Spring Return Idler

Retainer Spring Yetlow Zinc

Washer 9/32 x 3/4 x I6 Ga,

Cable Clutch 42 In

Screw HexThd Cut I/4-20 x I/2

Bolt Rdhd Sqn 3/8-16 Unc x 3/4

Washer I3/32 x 7/8 x I0 Ga,

Head Asm Clutch Cable

Mandrel Assembly (IncIudes

Housing, Shaft and Shaft

Hardware Only - Pulley Not

Included)

Replacement Mower, Complete

NOTE: AI{ component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917,273135

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

.51

TRACTOR - - MODEL NUMBER 917,273135

PEERLESS TRANSAXLE - - MODEL NUMBER 206-545C

KEY PART KEY PART

NO, NO, DESCRIPTION NO, NO, DESCRIPTION

1 772147 Transaxte Cover 4IA 790079

2 780086A Needle Bearing 5/8= 42 792073A

3 770128 Transaxte Case 42A 792085A

4 776395 Countershaft 43 792075

5 776409 Output Shaft 44 790025

6 778364 Spur Gear (38 teeth) 45 786066

6A 778369 Spur Gear (15 teeth) 46 786086

7 778330 Spur Gear (11 teeth) 47 774690

8 792180 Shift Key 48 774691

8A 792047 Woodruff Key #9 49 778356

9 784352 Shift Collar 50 778338

10 784378 Shift Rod & Fork 5I 778354

11 778334 Bevel Gear (30 teeth) 52 778352

12 778309 Input Bevel Pinion (I3 teeth) 53 778350

13 778368 Bevel Gear (I3 teeth) 54 778346

(include. 14) 56 778355

14 778368 Bevel Pinion (13 teeth) 57 778337

(include, 13) 58 778353

15 778370 Ring Gear (43 teeth) 59 778351

17 786188 Drive Pin 60 778349

18 786102 Spacer 1.130 X .695 61 778345

20 792077A Bail 5/16" dia 65 780189

2I 792078 Set Screw 3/8 - 16 x 3/8" 66 776422

22 792079 Spring .310 OD x ,625 L 67 776396

25 792073A Screw I/4 - 20 x 1-1/4" 69 792I 70

25A 792177 Screw I/4-20 x 1-3/8" 70 786187

26 792125 Retaining Ring (pkg of 2) 7I 788069

27 792035 Retaining Ring 7IB 788092

28 788040 Retaining Ring 76 780090

29 780072 Thrust Washer .627 ID x.O31W 77 788078A

29A 780160 Thrust Washer .762 ID x.O31W 79 792144

29B 780051 Thrust Washer .762 ID x.O31W 82 778333

29C 780199 Anti-Rotation Washer ,632 83 778338

30 780108 CupWasher 1.127 ID x 032W 85 792154

31 780001 Flat Washer .750 ID x .056W 87 788089A

(Use As Needed) 150 788093A

3IA 780195 FIat Washer .750 ID x.O62W 157 788088A

32 788083 Oil Sea_5/8" 180 730229A

34 780194 Bushing 563 900 794712

35 780193 Ftanged Bushing 5 / 8" ID

35A 780197 Flanged Bushing.751

36 790075 Brake Disk

37 790007 Brake Pad Plate

38 799021 Brake Pad (pkg of 2)

39 786026 Dowel Pin

40 792076A Fiat Washer .312 ID x .059W

Brake Lever

Screw I/4 - 20 x 1-1/4"

Screw I/4 - 20 x 2 I/4"

Locknut 5 / I6 - 24

Brake Pad Hoider

Spacer ,2625 x 1.0

Brake Lever Bracket

Axle (I 1-15 / 16_Long)

Axle (I 6 - 1/ 2" long)

Spur Gear (29 teeth)

Spur Gear (27 teeth)

Spur Gear (23 teeth)

Spur Gear (I9 teeth)

Spur Gear (I6 teeth)

Spur Gear (I5 teeth)

Spur Gear (I 1 teeth)

Spur Gear (I3 teeth)

Spur Gear (I7 teeth)

Spur Gear (21 teeth)

Spur Gear (24 teeth)

Spur Gear (25 teeth)

Fiat Washer ,563 Ig x .062W

input Shaft

Shifter & Brake Shaft

Retaining Ring

Spacer ,890

Square Cut Ring

"O" Ring

Fiat Washer 1.128 ID x ,658W

inverted Retaining Ring

Spring .430 OD x .5009 L

Bevel & Spur Gear (30 & 13 teeth)

Spur Gear (27 teeth)

Oii Fill Ptug

Oii Seat 9/16 _

Liquid Gasket RTV Silicone

Oii Seat 3/4"

Gear Oil 80W90

Replacement

MST - 206-5450 Transaxle

NOTE: AII component dimensions given in U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

CYLINDER HEAD, VALVE AND BREATHER_

23 22 1

/_!,I 20 /

LJ_

15"--_

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

CYLINDER HEADAfALVEJBREATHER CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 25-351-01-S Lifter, valve (2) 1

2 12-755-94-S Kit, cylinder head (Inc{udes 2

3-17, Gaskets 12 041 01-S

(Qty.2), 12 041 02-S, & 12 3

041 03-S) 4

3 12-411-03-S Rod, push (2)

4 12-041-10-S Gasket, cylinder head 5

5 12-017-01-S Valve, intake (Std.) 6

12-017-02-S Valve, intake (.25) 7

6 12-016-01-S Valve, exhaust (Std.) 8

12-016-02-S Valve, exhaust (.25)

7 25-139-60-S Plug, alien hd. pipe 1/8"

8 12-318-36-S Cylinder Head

9 25-186-01-S Arm, rocker (2)

10 12-599-03-S Pivot, rocker arm (2)

11 M-640034-S Screw, hex. flange M6xL0x34

2) g

12 12-089-01-S Spring, valve (2) 10

13 12-173-01-S Cap, valve spring (2)

14 12-755-03-S Kit, retainer (2)

15 12-468-05-S Washer, plain 13/32"

16 12-112-13-S Spacer, head bolt exhaust

port 11

17 12-086-15-S Screw, hex.flange 12

M10xl.5x81 (5)

18 25-237-14-S Clamp, hose (2)

19 12-326-03-S Hose, breather 13

20 M-645020-S Screw, hex. flange

M6x1.0x20 (5) 14

21 12-096-07-S Cover, valve w/nipple 15

22 M-545010-S Screw, hex. flange 16

M5x0.Sx10 17

23 12-018-01-S Retainer. breather reed 18

24 12-402-02-S Reed, breather 19

DESCRIPTION

12-032-03-S

12-445-02-S

M-839025-S

24-380-13-S

12-755-49-S

12-089-31-S

12-422-08-S

12-422-09-S

12-422-10-S

12-422-11-S

12-422-12-S

12-422-13-S

12-422-07-S

12-144-28-S

12-874-07-S

12-874-11-S

12-874-08-S

12-874-09-S

12 018 02-S

12-108-07-S

12-108-08-S

12-108-09-S

12-067-11-S

12-067-06-S

12-380-01-S

12-043-05-S

M-631005-S

12-144-02-S

52-139-09-S

12-755-64-S

20 X-25-102-S

21 12-032-01-S

22 M-631015-S

23 12-154-05-S

Seal, crankshaft

Block, cylinder

_Use Short Block 12 522 51)

rap, {ifting

Screw, hex.flange

M8x1.25x25

Dowel, locating (4)

Kit, camshaft (Includes 7,8)

Spring, actuating

Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red

Shim, camshaft (A.R.) yellow

Shim, camshaft (A.R.) green

Shim, camshaft (A.R.) gray

Shim, camshaft (A.R.) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston w/Ring Set (Std.)

(Includes 11,12)

Piston w/Ring Set (.08)

Piston w/Ring Set (.25)

Piston w/Ring Set (.50)

Retainer,piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (.25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip

(Includes 23)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

IGNITION/ELECTRICALf

_-_--2

13 14

BLOWER HOUSING AND BAFFLES]

1 3

4 5

IAIR INTAKE I

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TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

12-086-14-S Screw, hex. flange 1 M-545010-S

M10x1.5x46

12-468-03-S Washer, plain 3/8" 2

24-162-03-S Screen, grass 3

25-086-47-S Bolt, shoulder M6x1.0x16 (4) 4

12-157-06-S Fan

X-42-15-S Key 5

12-025-15-S Flywheel 6

12-155-09-S Connector 7

M-548025-S Screw, hex. cap M5x0.8x25 8

(2) 9

12-085-09-S Stator - 15 amp with stator

brake 10

M-545020-S Screw, hex. flange 11

MSx0.Sx20 (2)

12-154-06-S Clip, cable (2) 12

41_403-09_S Regulator, rectifier - 15 amp NOT ILLUSTRATED

X-22-11-S Washer, lock 1/4" M-541050-S

M-639016-S Screw, hex. flange

M6x1.0×16 (2)

236602-S Connector

12-132-02-S Spark Plug KEY PART

X-728q-S Clip, cable (2) NO. NO.

M-545010-S Screw, hex. flange

MSx0.Sxl 0 (2)

12-584-04-S Module, ignition

NOT ILLUSTRATED

12-176-44-S Harness, wiring

24-518-12-S Lead, black (6"- 12 gauge-

insulated grip barrel eyelet

terminals)

12-518-35-S Lead, white (36"- 18 gauge

- fully insulated push on tab

and uninsulated socket termi

rials)

DESCRIPTION

24-468-10-S

12-146-07-S

M-550010-S

24-096_05-S

12-027-76-S

12-063-18-S

25-154-02-S

12-086_37-S

12-063-20-S

M-645016-S

12-063-19-S

Screw, hex.flange

MSx0.Sxl 0 (6)

Washer, plain 1/4"

Plate, blower housing

Screw, hex.flange

M5x0.Sxl 0

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive washer

M5x0.Sx20 (3)

Baffle, cylinder head

Screw, hex.flange

Mex1.0xl 6 (2)

Baffle, cylinder

Nut, hex. flange M5x0.8

AIR INTAKE/FILTRATION

DESCRIPTION

1 12-281-01-S Duct, air

2 25-341-03-S Knob, air cleaner cover

3 12-096-24-S Cover, air cleaner

4 12-083_12-S Precleaner, element

5 12-100-08-S Wing Nut

6 12-083-10-S Kit, aircleaner element

(Includes 5, 7, 8)

7 12-743-12-S Filter, element (Includes 5, 8)

8 12-032-11-S Seal 1_7t16"

9 12-094-07-S Base, air cleaner (Includes

11, 12)

10 12-072-04-S Stud, mounting plate

M6x1.0x75

11 12-086-01-S Screw, #10 HiLo thread

forming (2)

13 12-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113_53_S Decal, aircleaner

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

STARTING SYSTEM]

ENGINE CONTROLSJ

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

STARTING SYSTEM ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

M-&39070-S Screw, hex. flange 1

MSx1.25x70 (2) 2

25-098-07-S Starter assembly (Includes 3

3-8) 4

12-755-54-S Kit, drive end

12-227-18-S Cap, drive end 5

12-170-05-S Armature

12-221-01-S Kit, brush & spring 6

12-227-13-S Cap, commutator end 7

12-211-01-S Bolt, hex.flange lt4-20x4-5/8 8

(2) 9

OIL PAN/LUBRICATION 11

DESCRIPTION

KEY PART

NO. NO.

12-038-01 -S

25-755-13-S

12-153-03-S

12-153-02-S

12-123-04-S

M-645025-S

12-153-01 -S

25-162-07-S

12-096-03-S

M-545016-S

25-462-09-S

52-050-02-S

25-139-57-S

12-393-01 -S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

2-3)

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fill tube

Tube, oil fill

Screw, hex. flange

M6x1.0x25

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange

M5x0.Sxl 6

Valve, oil pressure relief

Filter, oil

Plug, sq. hal.solid 3/8"

Pump, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5x0.Sxl 6 (3)

Seal, oil (RT.O. end)

Screw, hex. flange

M6x1.25x45 (11)

Screw, hex. flange

MSx1.25x45

Assembly, Pan, oil (Incl.

11,14-17)

DESCRIPTION

12-079-11-S Linkage, choke

12-237-01-S Clamp, cable

24-086-43-S Screw, hex. flange

M-664020-S Screw, lobed socket

M6xl.0x20 (2)

12-536-10-S Control, speed assembly

(Includes 6-9)

M-443025-S Screw, pan head M4x0.7x25

M-443020-S Screw, pan head M4×0.7x20

12-089-11-S Spring, choke (2)

12-089-23-S Spring, choke return

12-089-24-S Spring, governor

12-755-83-S Kit, governor lever (Includes

12-14)

12 12-100-07-S Nut, hexflange 1/4-20

13 52-211-04-S Bolt, 1/4-20x1"

14 12-090-28-S Lever, governor

15 25-158-08-S Bushing, throttlelinkage

16 12-079-10-S Linkage, throttle

17 25-158-11-S Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

CRANKSHAFT] ...........................

EXHAUST ]

FUEL SYSTEMJ

TRACTOR - - MODEL NUMBER 917.273135

KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27508

FUELSYSTEM

CRANKSHAFT

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 M-641060-S Nut, hex. flange M6×1.0 (2) 1 12-014-57-S Crankshaft (Includes 2)

2 M-629116-S Stud M6xl.Ox116 (2) 2 25-139-27-S PJug,cup

3 12-853-118-S Kit, carburetor w/gasket

(Includes 4,5,6 qty 1

Tie, cable 12-454-03-S, EXHAUST

Terminal 25-452-20-S)

4 12-041-02-S Gasket, air cleaner KEY PART

5 12-053-118 Carburetor assembly NO. NO. DESCRIPTION

(For information only not

available separately) (In- 1 25-072-04-S Stud, M8xl.25x33(2)

cludes Kit, float 12-757-02-S 2 12-041-03-S Gasket, exhaust manifold

Kit carburetor repair 3 12-126-11-S Bracket muffler

12-757-03-S, Kit, so eno d 4 12-445-06-S Strap, lifting

repair 12-757-33-S) 5 M-645025-S Screw, hex. flange M6xl.0x25

6 12-041-01-S Gasket, carburetor (2) (2)

7 12-265-06-S Deflector, heat

8 25-237-14-S Clamp. hose (2) PA-27508 Replacement Engine

9 52-353-22-S Line, fuel 12-1/4" 12-522-51 Short Block

10 25-050-03-S Fi/te< fuel in_ine 12-755-93-S Gasket Set

11 47-154-01-S Clip cable

NOT ILLUSTRATED NOTE: All component dimensions given in U.S.

*M-561010-S inches 1 inch = 25.4 mm

Screw, thread forming

M5x0.Sx10

Washer, lock 1/4"

Kit, float

Kit, carburetor repair

Gasket, carburetor

Gasket, air cleaner

Gasket, bowl

Gasket, bowl screw

Seal, solenoid

Kit, solenoid repair

Gasket, bowl screw

Tie cable

Terminal

Lead, red, (37' - 20 gauge -

insulated socket and uninsu

lated socket terminals)

*X-22-11uS

12-757-02-S

12-757-03-S

12-041-01 -S

12-041-02-S

12-041-05-S

12-041-06-S

12-032-06-S

12-757-33-S

12-041-06-S

12-454-03-S

25-452-20-S

12-518-37-S

*attaches carburetor ground lead to carb baffle.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

t,.n

1, Fold this page along doffed line indicated above,

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME _ Anytime, day or night

(1-800-469-4663) (US.A. and Canada)

www,seats,com www,sears,ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U,S,A,)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.SA) 1-800-361-6665 (Canada)

Para pedir servicio de reparaciSn

a domicilio, y para ordenar piezas:

1-888-SU-HOGAR s_

(14_43-784,,6427)

Au Canada pour service en franc_ais:

1-800-LE-FOYER Mc

(1-a_533-6937)

www.sears.ca

S /ARS o,,,,

® Registered Trademark / Trademark ] Service Mark of Scars, Roebuck and Co.

® Marca Registrada / _ Marca de F,_brica ] s_ Marca de Scrvicio de Scars, Roebuck and Co.

_c Marque de commerce / M_Marque d_pos_e de Sears, Roebuck and Co.

188646 08.06.03 TR Printed in U.S.A.

Craftsman 917273135 LAWN TRACTOR

Product's Documents

Owner's Manual

Specifications

Craftsman 917273135 Questions and Answers