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CAUTION: While it is possible for one person to as-
semble this grill, obtain assistance from another person
when handling some of the larger, heavier pieces,
especially the grill head.
1. Open Lid of shipping carton and remove top sheet of
cardboard. Lay cardboard sheet on floor and use as a
work surface to protect floor and grill parts from
scratches.
2. Remove packing materials and cart parts from ship-
ping carton.
3. You may slice the carton front corners with a utility
knife to lay open the carton front panel. This will
allow you to raise the grill head Lid and remove the
components packed inside the head, making it
easier to lift.
4. With an assistant, lift the grill head out of the ship-
ping carton and place it on the cardboard work sur-
face. See Fig. 1.
5. Use the parts list to check that all parts have been
included.
6. Inspect the grill for damage as you assemble it. Do
not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box, or you have
questions during the assembly process, call the:
Grill Information Center 1-888-317-7642
8am - 8pm CST, Monday through Friday
Assembling The Cart To The Grill Head
1. Lay the Grill Head flat on its back as shown in
Fig. 2. Unfold the 4 pre-assembled Cart Legs as
shown in Fig. 2. Tighten securely using 4 of the
1/4"xl/2" Pattern Head Screws provided.
2. Before attaching the Bottom Shelf to the Cart
Legs be sure the holes for the Tank Holder on
Bottom Shelf are located on the right.
3. Install the Bottom Shelf between the Cart Legs.
Align the holes on Cart Legs with the threaded
holes at the corners of Bottom Shelf. Tighten
securely using 8 of the 1/4"x2" Pattern Head
Screws provided. See Fig. 3.
4. Screw the 4 Casters into the Caster Seats (see
bottom of Cart Legs). Turn the threaded Caster Stem
by hand, clockwise until it stops. Tighten securely by
using the Customized Wrench provided. See Fig. 4.
Figure 1
_ GRILL HEAD
Figure 2
/
CART LEG-RIGHT
Figure 3
BOTTOM SHELF
\\
\
\
\
HOLES FOR TANK \
HOLDER \
\
\
\
\
,/
CART LEG-RIGHT
Figure 4
BOTTOM SHELF
\
\
CASTER
CART LEG-LEFT
/
GRILL HEAD
CARTLEG-LEFT
/
/
/
GRILL HEAD
CART LEG-LEFT
/
/
/
CART LEG-RIGHT
GRILL HEAD
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