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CAUTION:Spidersandsmallinsectsocca-
sionallyspinwebsor makenestsin thegrill
BurnerTubesduringtransitandwarehousing.
Thesewebscanleadto a gasflowobstruc-
tionwhichcouldresultin a fire in andaround
theBurnerTubes.Thistypeoffire is known
as a "FLASHBACK"andcan causeserious
damageto yourgrillandcreatean unsafe
operatingconditionfortheuser.
To reducethechanceof "FLASHBACK",you
mustcleantheburnertubesbeforeassem-
blingyourgrill,andat leastoncea monthin
latesummeror earlyfallwhenspidersare
mostactive.AlsoperformthisBurnerTube
cleaningprocedureif yourgrillhasnotbeen
usedfor an extendedperiodof time.
Figure 1
TO CLEAN BURNER TUBE.
INSERT HOOK HERE
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SPARK ELECTRODE
ASSEMBLY \\
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To reduce the chance of "FLASHBACK" (see
CAUTION at right) clean the Burner Tubes and
Burners before fully assembling your grill.
Remove the Cotter Pin from the rear underside
of each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the
Gas Valve Orifice, then refer to Figure 1 and
perform one of these three cleaning methods:
Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner Tube
and inside the Burner several times to remove
any debris.
.
Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube and
inside the Burner several times, removing any
debris.
,
Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.
GAS COLLECTOR BOX
/
y
J
BURNER BURNER PORT
/
BURNER TUBE
• Long nose pliers can be used to remove
Cotter Pin when cleaning the Burners
• Use work gloves to protect your hands
• Wear eye protection
• When you have finished assembling your
grill we strongly urge that all Pattern
Head Thumb Screws be tightened, either
with the supplied Tightening Tool
(P55M3A) or a #2 Phillips Head
COTTER PIN
/ ,WARNING
The location of the Burner Tube with re-
spect to the Orifice is vital for safe
operation. Check to ensure the Orifice is
inside the Burner Tube before using your
gas grill. See Fig. 2. tf the Burner Tube
does not fit over the Valve Orifice, lighting
the Burner may cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
/ /
ORIFICE BURNER TUBE
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