Craftsman 113199350 10" radial saw User Manual

i r

Save This Manual

For Future Reference

Sears

owners

manual

MODEL NO.

113.199300

SAW ONLY

113.199350

SAW WITH kEGS

Serial

Number ...........

Model and serial

number may be found

at the front of the base.

You should record both

model and serial number

in a safe place for

future use.

CAUTION:

Read GENERAL

and ADDITIONAL

SAFETY

INSTRUCTIONS

carefully

£RRFTSMRN

IO-INCH

RADIAL SAW

• assembly

• operating

• repair parts

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

Part No 63944 Printed in U.S.A.

FULL ONE YEAR WARRANTY ON CRAFTSMAN RADIAL SAW

If within one year from the date of purchase, this Craftsman Radial Saw fails due to a defect in material or

workmanship, Sears will repair it, free of charge.

WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE

CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

THIS WARRANTY APPLIES ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES.

This warranty gives you specific legal rights, and you may have other rights which very from state to state.

SEARS, ROEBUCK AND CO., 698F/31A Sears Tower, Chicago, IL 60684

general safety instructions for power tools

1. KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels

affixed to the tool. Learn its applications and

limitations as well as the specific potential hazards

peculiar to this tool.

2. GROUND ALL TOOLS

This tool bs equipped with an approved 3-conductor

cord and a 3-prong grounding type plug to fit the

proper grounding type receptacle. The green conductor

in the cord is the grounding wire. Never connect the

green wire to a live terminal.

3. KEEP GUARDS IN PLACE

in working order, and in proper adjustment and

alignment.

4. REMOVE ADJUSTING KEYS

AND WRENCHES

Form habit of checking to see that keys and adjusting

wrenches are removed from tool before turning it on.

5. KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents. Floor

must not be slippery due to wax or sawdust.

6. AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or

expose them to rain. Keep work area well lighted.

Provide adequate surrounding work space.

7. KEEP CHILDREN AWAY

All visitors should be kept a safe distance from work

area.

8. MAKE WORKSHOP KID-PROOF

- with padlocks, master switches, or by removing

starter keys.

9. DON'T FORCE TOOL

It will do the job better and safer at the rate for which

it was designed.

10. USE RIGHT TOOL

Don't force tool or attachment to do a job it was not

designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties or jewelry

(rings, wrist watches) to get caught in moving parts.

Nonslip footwear is recommended. Wear protective

hair covering to contain long hair. Roll long sleeves

above the elbow.

12. USE SAFETY GOGGLES (Head Protection)

Wear Safety goggles (must comply with ANS Z87.1) at

all times. Everyday eyeglasses only have impact

resistant lenses, they are NOT safety glasses. Also, use

face or dust mask if cutting operation is dusty, and ear

protectors (plugs or muffs) during extended periods of

operation.

13. SECURE WORK

Use clamps or a vise to hold work when practical. It's

safer than using your hand, frees both hands to operate

tool.

14. DON'T OVERREACH

Keep proper footing and balance at all times.

15.

16.

17.

18.

19.

20.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest

performance. Follow instructions for lubricating and

changing accessories.

DISCONNECT TOOLS

before servicing; when changing accessories such as

blades, bits, cutters, etc.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF" position before plugging

in.

USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories. Follow the instructions that accompany

the accessories. The use of improper accessories may

cause hazards.

NEVER STAND ON TOOL

Serious injury could occur if the tool is tipped or if the

cutting tool is accidentally contacted.

Do not store materials above or near the tool such that

it is necessary to stand on the tool to reach them.

CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that

is damaged should be carefully checked to ensure that it

will operate properly and perform its intended function.

Check for alignment of moving parts, binding of moving

parts, breakage of parts, mounting, and any other

conditions that may .affect its operation. A guard or

other part that is damaged should be properly repaired

or replaced.

21. DIRECTION OF FEED

Feed work into a blade or cutter against the direction

of rotation of the blade or cutter only.

22. NEVER LEAVE TOOL RUNNING

UNATTENDED

Turn power off. Don't leave tool until it comes to a

complete stop.

additional safety instructions for radial saws

CAUTION: Always disconnect the power cord before

removing the guard, changing the cutting tool, changing

the set-up or making adjustments. Shut off motor before

performing layout work on the saw table.

WARNING: DO NOT CONNECT POWER CORD UNTIL

THE FOLLOWING STEPS HAVE BEEN SATISFACTORILY

COMPLETED:

I. Assembly and alignment.

II. Examination and operating familiarity with ON-OFF

switch, elevation control, yoke index and lock, bevel

index and lock, carriage lock, guard clamp screw,

spreader and antikickback device, and miter index

and lock.

III. Review and understanding of all Safety Instructions

and Operating Procedures thru-out manual.

INSTALLATION

1. Set carriage lock before moving the saw.

2. Bolt the saw to the floor if it tends to slip. walk, or slide

during normal operation.

3. Mount the saw so the table is approximately 39"

above the floor.

4. Mount the saw so that arm slopes slightly downward

to the rear so the carrige will not roll forward due to

gravity.

5. If you attach any kind of table extensions over 24"

wide to either end of the saw, make sure you either

bolt the saw to the bench or floor as appropriate, or

support the outer end of the extension from the bench

or floor, as appropriate.

MINIMIZE ACCIDENT POTENTIAL

Most accidents are caused by FAILURE TO FOLLOW

setup and operating instructions:

(A) GENERAL

--Avoid awkward hand positions, where a sudden

slip could cause a hand to move intoa sawbladeor

other cutting tool. Never reach in back of or

around the cutting tool with either hand to hold

down the workpiece, or for any other reason; DO

NOT place fingers or hands in the path of the

sawblade.

-- Never saw, dado, mold, or rabbet unless the proper

•guard (complete with all its parts)is installed and

set up as instructed.

- NOTE THE FOLLOWING DANGER LABELS

WHICH APPEAR ON THE FRONT OF THE YOKE

AND GUARD:

DANGER I

| RAe ANO_NO_S_AN00WNI r SMA_,IAI 8_10e_RATING _ACHINt INJ U R Y CO

_fA_SAFf_0_LES NOT FE_O "

I_uw H()w T0 IV0tD _ICIBAC_S MATFRIA t

T_I o_OPeratiON TOOt. F _OM

If any part of this radial saw is missing or should

break, bend or fail in any way. or any electrical

component fail to perform properly, shut off power

switch, remove cord from power supply and

replace damaged, missing and/or failed parts

before resuming operation.

tF YOUR SAW MAKES AN UNFAMILIAR NOISE

OR IF IT VIBRATES EXCESSIVELY CEASE

OPERATING IMMEDIATELY UNTIL THE

SOURCE HAS BEEN LOCATED AND THE

PROBLEM CORRECTED

-- WARNING: DO NOT ALLOW FAMILIARITY

(GAINED FROM FREQUENT USE OF YOUR

SAW) TO BECOME COMMONPLACE. ALWAYS

REMEMBER THAT A CARELESS FRACTION OF

A SECOND IS SUFFICIENT TO INFLICT SEVERE

INJURY.

-- Before starting work, verify that no play exists

between the column & column support, or in the

carriage, and that arm. yoke. and bevel

locks!clamps are tight.

-- A large proportion of saw accidents is caused by

use of the wrong type blade, dull, badly set,

improperly sharpened cutting tools, by gum or

resin adhering to cutting tools, and by sawblade

misalignment out of parallel with the fence. Such

conditions can cause the material to stick, jam

(stall the saw) or "KICKBACK" at the operator.

NEVER ATTEMPT TO FREE A STALLED SAW

BLADE WITHOUT FIRST TURNING THE SAW

"OFF". tf the sawblade is stalled or jammed, shut

saw "OFF", remove workpiece, and check

sawblade squareness to table surface and to the

fence, and check for heel. Adjust as indicated.

-- CAUTION: DO NOT cycle the motor switch "ON"

and "OFF" rapidly, as this might cause the

sawblade to loosen. In the event this should ever

occur, allow the saw blade to come to a complete

stop and re-tighten the arbor nut normally, not

excessively.

-- Do not leave a long board unsupported so the

spring of the board causes it to shift on the table

Provide proper support for the workpiece, base. 4

on its size and the type of operation to be

performed. Hold the work firmly against the fence.

-- Never use a length stop on the free end or edge of

the workpiece whether crosscutting or ripping.

Never hang onto or touch the free-end of

workpiece when crosscutting, or a free piece that

is cut off while power is "ON" and/or the sawblade

is rotating. In short, the cut-off piece in any

"thru-sawing" operation must never be confined

-- it must be allowed to move laterally.

--Make sure your fingers do not contact the

terminals when installing or-removing the plug to

or from a live power source.

-- Never climb on the saw, or climb near the saw

when power is "ON". Never leave the saw with

power "ON", or before the cutting tool has come to

a complete stop. Lock the motor switch and put

away the key when leaving the saw.

-- Do not use any blade or other cutting tool marked

for an operating speed lower than 3450 RPM

Never use a cutting tool larger in diameter than the

diameter for which the saw was designed. For

greatest safety and efficiency when ripping, use

the maximum diameter blade for which the saw is

designed, since under these conditions the

spreader is nearest the blade.

-- Never turn your saw "ON" before clearing the table

or work surface of all objects (tools, scraps of

wood, etc.) except the workpiece and related feed

or support devices for the operation planned.

-- Do not perform layout, assembly, or setup work on

the table while the cutting tool is rotating

additional safety instructions for radial saws

Never perform any operation "FREE HAND". This heel or by feeding from the wrong direction (see

term means feeding the sawblade into the

wor-kpiece or feeding the workpiece into the

sawblade or other cutting without using the fence

or some other device which prevents rotating or

twisting of the workpiece during the operation.

Never "RIP" in the crosscut position. Never make a

miter cut with the arm in the 90 ° crosscut position.

Never lower a revolving cutting tool into the table

or a workpiece without first locking the Carriage

Lock Knob. Release the knob only after grasping

the Yoke Handle. Otherwise the cutting tool may

grab the table or the workpiece and be propelled

toward you.

The sawblade, dado, or other cutting too! must be

removed from the saw arbor before using the

accessory shaft (rear end of the saw motor).

NEVER operate the saw with cutting tools

(including sanding accessories) installed on both

end of the saw arbor.

Do not use fences made of chipboard -- use 3/4 in.

virgin lumber only, extending in one piece from

end to end of the saw table. The fence should

extend above-the table surface approx, two-thirds

the thickness of the workpiece (for a 1-1/2" thick

workpiece, the fence should be 1 in. high), but

never less than 3/4 in. If a thin facing is added to

the top of the table (to preserve the original table),

fabricate and install a new fence complying with

above height instructions.

(B) RIPPING

Ripping is cutting with the grain or the long way of the

board -- it is performed by pushing the workpiece

along the fence and thru the sawblade (sawblade

parallel to the fence).

1. Neyer apply the feed force to the section of the

workpiece that will become the cut-off (free)

piece. Feed force when ripping must always be

applied between the saw blade and the

fence .. use a "PUSH STICK" or "WORK

HELPERS" (see pg. 26) for rip cuts less than 6 in.

wide. Do not rip anyworkpiece that is shorter than

12 in.

2. Whenever possible, use the in-rip position -- this

provides minimum obstruction for feeding by

hand or push stick as appropriate.

3. Do not release the workpiece before operation is

complete -- push the workpiece all the way past

the rear (outfeed or exit) of the sawblade.

4. Make sure by trial before starting the cut that the

antikickback pawls will stop a kickback once it has

started Keep points of pawls SHARP!

5. CAUTION: Never reposition the Guard or

antikickback with power "ON".

6. A "KICKBACK" occurs during a rip-type

operation when a part or all of the workpiece is

thrown back violently toward the operator. It can

occur when the workpiece closes in on the rear

(outfeed side) of the sawblade (pinching), binds

betweon the fence and the sawblade (heel), or is

grabbed by the sawblade teeth (wrong-way feed)

at the outfeed side. "PINCHING" is generally

avoided by utilization of the spreader, and a sharp

sawblade of the correct type for the workpiece

being cut. "HEEL" can be avoided by maintaining

the sawblade exactly parallel to the fence.

Grabbing by the sawblade teeth can be caused by

"DANGER" warning on guard) --it can be avoided

by maintaining parallelism of sawblade to fence,

feeding into the sawblade from the nose of the

guard only, by positioning the spreader and

antikickback properly, and keeping the workpiece

down on the table and against the fence.

7. Position the nose of the guard to just clear the

workpiece, and position/adjust the antikickback

and spreader devices as instructed.

8. NEVER cut more than one piece at any time by

stacking workpieces vertically.

9. NEVER feed a workpiecethru the saw with another

piece (butting second piece against trailing edge

of piece being cut), even if of the same thickness.

Feed each workpiece individually thru the

sawblade, and completely beyond the sawblade,

before ripping the next workpiece. Use push stick

if the rip cut is less than 6" wide.

10. NEVER feed a workpiece thru the saw with

another piece (butting second piece against

trailing edge of piece being cut), even if of the

same thickness. Feed each workpiece

individually thru the sawblade, and completely

beyond the sawblade, before ripping the next

workpiece. Use push stick if the rip cut is less than

6" wide.

11. NEVER use another person as a substitute for a

table extension, or as additional support for a

workpiece that is longer or wider than the basic

saw table, or to assist in feeding or supporting or

pulling the workpiece.

12. Plastic and composition (like hardboard)

materials may be cut on our saw. However, since

these are usually quite hard and slippery, the

antikickback pawls may not stop a kickback.

Therefore, rip with the finished side down (next to

the table) and be especially attentive to following

proper set-up and cutting procedures. Do not

stand, or permit anyone else to stand, in line with a

potential kickback.

13. When sawing 1/4" or thinner materials, follow all

normal ripping procedures except set sawblade

into table top at least 1/8". DO NOT let go of or

stop feeding the workpiece between the blade and

fence until you have pushed it completely past the

antikickback pawls. Otherwise the workpiece

could get into the back of the sawblade and be

thrown violently from the saw in the direction

opposite to the feed direction. This is the same

action that would occur if the instructions of the

DANGER warning on the guard is aborted. Do not

stand, or permit anyone else to stand, in line with

the path of a workpiece that may be thrown from

the saw in this manner.

14. Position the saw so neither you, a helper, or a

casual observer is forced to stand in line with the

sawblade.

15. Use extra care when ripping wood that has a

twisted grain or is twisted or bowed -- it may rock

on the table and/or pinch the sawblade.

16. Shaping of wood with a dado head or a molding

head can be performed "top-side" (cutting tool

basically vertical and employing sawblade guard)

or "edge" (saw arbor vertical -- cutting tool

horizontal -- and employing the Accessory

molding head guard).

17.

18.

Ploughing

(Grooving with the grain)

Top side rabbeting

Top side molding

(shaping)...

resawing, gaining, coving with the grain are

examples of rip-type cuts. The same basic setup

procedures including rotation of the guard and

adjusting and positioning of the AKB/Spreader

device as for in-rip or out-rip cutting, apply.

However, since none of these operations involve

thru-sawing (sawing through the workpiece),

there is no kerf. Therefore the spreader and AKB

pawls can only be lowered to a position where the

spreader just clears the workpiece.

CAUTION: The AKB/Spreader device will not stop

a kickback in this position, but will act as a

holddown and as a guard of the out-feed side of

the sawblade.

For rip or rip-type cuts, the following end of a

workpiece to which a push stock or push board is

applied must be square (perpendicular to the

fence) in order that feed pressure applied to the

workpiece by the push stick or block does not

cause the workpiece to come away from the fence,

and possibly cause a kickback.

During rip and rip type cuts, the workpiece must be

held down on the table and against the fence with a

push stick, push block, or featherboards. A

featherboard is made of solid lumber per sketch.

I' 24" , I

KERFS ABOUT 11

5/16" APART

4 1/2"_

1 ALWAYS RETURN THE CARRIAGE TO THE

FULL REARWARD POSITION AT CONCLUSION

OF EACH CROSSCUT TYPE OPERATION. Never

remove your hand from the Yoke Handle unless

the carriage is in this position. Otherwise the

cutting tool may climb up on the workpiece and be

propelled toward you.

2 Place guard in horizontal position and adjust

antikickback pawls to just clear the top of the fence

or workpiece, whichever is higher. This provides

additional guarding.

3. NEVER gang crosscut -- lining up more than one

workpiece in front of the fence -- stacked

vertically, or horizontally outward on the table --

and then pulling saw thru: the blade could pick up

one or more pieces and cause a binding or loss of

control and possible injury.

4. Do not position the Arm so the operation you are

performing permits the cutting tool to extend

beyond the edges of the Table.

5. Top-side dadoing or molding across the grain are

examples of crosscut-type cuts. The same basic

procedures including positioning of the

AKB/Spreader device as for crosscutting apply.

(D) ACCESSORIES

1. Use only recommended accessories as listed on

page 34. Follow instructions supplied with the

accessory.

2. Never operate this saw when equipped with a

rotary planer or dado head or molding head unless

the molding head guard is installed-- see listing of

recommended accessories. The only exception is

when "top-side" dadoing or molding, when the

sawblade guard must be used. See detailed

instructions that accompany the rotary planer,

dado head, molding head, and molding head

guard.

3. The use of grinding wheels, abrasive or cut-off

wheels, or wire wheels, can be dangerous and is

not recommended. (Abrasive or cut-off wheels are

used to saw many different materials including

metals, stone, and glass.)

4. Drill Chuck: Do not install or use any twist drill

larger than 1/2-inch in dia., or longer than 7inches

in length orextending more than 6 inches beyond

the chuck jaws. Do not install or use any reduced

shank drill except of the spade type (1 inch dia. or

smaller). Use for drilling WOOD and PLASTIC

only.

NOTE: Do not overtighten arbor nut. Use the arbor

wrench to just "snug" it.

WEAR YOUR

The operation of any power tool

can result in foreign objects being

thrown into the eyes, which can

result in severe eye damage. Always

safety goggles complying with

ANSI Z87.1 (shown on Package)

before commencing power tool

operation. Safety Goggles are

available at Sears retail or catalog

stores.

electrical connections

POWER SUPPLY

1. Motor Specifications

The A-C motor used in this saw is a capacitor-start,

non-reversible type having the following

specifications:

Voltage .......................... 120/208/240

Amperes .............................. 13.6/6.8

Hertz (cycles) ................................ 60

Phase .................................... Single

RPM ...................................... 3450

Rotation as viewed from saw blade end . Clockwise

CAUTION: Your saw is wired for 120V operation.

Connect to a 120V, 20-Amp. branch circuitand use

a 20 Amp. time-delay fuse or circuit breaker. If the

motor is used for 208/240V operation, connect to a

15-Amp. branch circuit and use a 15-Amp.

time-delay fuse or circuit breaker.

This machine must be grounded while in use to protect

the operator from electric shock.

IF YOU ARE NOT SURE THAT YOUR OUTLET IS

PROPERLY GROUNDED, HAVE IT CHECKED BY A

QUALIFIED ELECTRICIAN.

WARNING: DO NOT PERMIT FINGERS TO

TOUCH THE TERMINALS OF PLUGS WHEN

INSTALLING OR REMOVING THE PLUG TO OR

FROM THE OUTLET.

WARNING: IF NOT PROPERLY GROUNDED THIS

POWER TOOL CAN INCUR THE POTENTIAL

HAZARD OF ELECTRICAL SHOCK. PARTICULAR-

LY WHEN USED IN DAMP LOCATIONS OR CLOSE

electrical connections

TO PLUMBING. IF AN ELECTRICAL SHOCK

OCCURS THERE IS THE CHANCE OF A

SECONDARY HAZARD SUCH AS YOUR HANDS

CONTACTING THE SAWBLADE.

IF POWER CORD IS WORN OR CUT, OR DAMAGED IN

ANY WAY, HAVE IT REPLACED IMMEDIATELY.

This power tool is equipped with an approved

3-conductor cord and grounding type plug. The ground

wire has a green jacket and is attached to the tool

housing at one end and to the ground prong in the

attachment plug at the other end.

GROUNDING PRONG

IS ROUND

Figure 1

GROUNDED

OUTLET BOX

120 VOLT

20 AMP

NO ADAPTER IS AVAILABLE FOR THIS TYPE PLUG.

This plug requires a mating 3-conductor grounded

type outlet, properly grounded.

If the outlet you are planning to use for this power tool

is of the two prong type, DO NOT REMOVE OR ALTER

THE GROUNDING PRONG IN ANY MANNER. Have a

qualified electrician replace the 2-prong outlet with a

grounded 20 amp 3-prong outlet.

ELECTRICAL CONNECTIONS

WARNING: CHANGES IN ELECTRICAL CONNEC-

TIONS SHOULD BE MADE BY A QUALIFIED

ELECTRICIAN.

1. Changing Motor Connections

a. Under normal home workshop usage, and if proper

(full) voltage is supplied to the motor, your saw will

operate efficiently on 120V, as connected at the

factory. However, if any of the following conditions

exists, it will be advisable for you to reconnect the

motor for 208/240V operation -- to obtain the

efficiency and performance for which your saw is

designed:

(1) Heavy-duty operations.

(2) Either an undersized or an overloaded branch

circuit serving the saw motor.

(3) Low voltage supplied by the power source, which

the power company cannot correct.

b. Motor wiring connections for 120V (as made at the

factory) are described below. Necessary

reconnections for 208/240V operations are also

described following. Whenever changing

connections from 120V to 208/240V or vice-versa,

make certain that all necessary steps (including

proper fusing of the branch circuit) are completed.

WIRE

NUTS

CORD LEAD

NUT

YELLOW

BROWN

GRANGE

2. Connections For 120-Volts AC.(See figure 1.)When

replacing a motor or connecting the saw to 120-volts

for any reason, make sure the wires inside the motor

connection box are connected as follows:

a. Connect the YELLOW, WHITE and BLUE leads from

the motor connection box to the WHITE motor cord

lead. (The black motor cord lead is already

connected to the overload protector.)

b. Connect the ORANGE, BROWN and BLACK leads

together.

c. Twist bare ends of wires together and install a wire

nut on each connection.

d. Push all leads carefully into motor connection box

and install connection box cover.

WIRE

NUTS

::: J_ WHITE MOTO l /

CORD LEAD

BROWN

F o i_../.. Wl RE NUT U N coTNA_Ec T ED

EXPOSED WIRE

BLACK

WHITE

208/240 VOLTS _ --II _

ORANGE

3. Connections For 208/240-Volts AC. (See figure 2.)

When connecting the motor for 208/240-volt

operation, the following connections must be made

inside the motor connection box:

a. Connect the YELLOW and BLUE leads from motor

connection box to the WHITE motor cord lead. Twist

bare ends together and install a wire nut as shown

in figure 2.

b. Leave the BROWN lead (from overload protector)

disconnected and insulate it with tape to prevent

short circuiting inside motor connection box.

c. Connect the ORANGE, BLACK and WHITE leads

together, twist bare ends and install a wire nut.

d. Push all leads carefully into motor connection box

and install connection box cover.

e. Replace the 120V power-cord plug with a (3-blade)

240V plug, connecting the power-cord white and

black leads, respectively, to the two "hot" plug

blades - and connecting the power-cord grounding

wire to the plug ground prong.

GROUNDING BLADE IS

240V PLUG & RECEPTACLE

GROUNDED

OUTLET BOX

THIS TYPE PLUG

f. Plug your saw into 20B/240V, 3-blade receptacle.

g. Make certain the receptacle is connected to a

208/240V A-C power supply through a 208/240V

branch circuit having at least a 15-amp. capacity,

and protected by a 15-amp. time-delay fuse or

circuit breaker.

MOTOR SAFETY PROTECTION

NOTE: This motor should be blown out, or "vacuumed",

frequently to prevent sawdust interference with normal

motor ventilation.

Your saw motor is equipped with a manual-reset,

thermal-overload protector designed to open the

power-line circuit when the motor temperature exceeds a

safe value.

OVERLOAD PROTECTOR

1. If the protector opens the li ne and stops the saw motor,

immediately press the saw switch to the "'OFF'"

position, and allow the motor to cool.

2. After cooling to a safe operating temperature, the

overload protector can be closed manually by pushing

in the red button on the top of the motor. If the red

button will not snap into place immediately, the motor

is still too hot and must be allowed to cool for a while

longer. In some cases this may take 20-30 minutes.

(An audible click will indicate protector is closed.)

3. As soon as the red button will snap into running

position, the saw may be started and operated

normally, by pulling out the saw switch to the "'ON"

position.

4. Frequent opening of fuses or circuit breakers may

result if motor is overloaded, or if the motor circuit is

fused differently from recommendations. Overloading

can occur if you feed too rapidly or if your saw is

misaligned so that the blade heels. Do#ot use a fuse of

greater capacity without consulting a qualified

electrician.

5. Although the motor is designed for operation on the

voltage and frequency specified on motor nameplate,

normal loads will be handled safely on voltages not

more than 10% above or below the nameplate voltage.

Heavy loads, however, require that voltage at motor

terminals equals the voltage specified on nameplate.

6. Most motor troubles may be traced to loose or incorrect

connections, overloading, reduced input voltage (such

as small size wires in the supply circuit) or to an

overly-long supply circuit. Always check the

connections, the load and the supplycircuit, whenever

the motor fails to perform satisfactorily. Check wire

sizes and lengths with the table following.

WIRE SIZES

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent

over-heating and motor burn-out, use the table below to

determine the minimum wire size (A.W.G.)extension cord.

Use only 3 wire extension cords which have 3 prong

grounding type plugs and 3-pole receptacles which accept

the tools plug.

NOTE: For circuits of greater length, the wire size must be

increased proportionately in order to deliver ample voltage

to the saw motor.

Wire Size Required

Length of the I (American Wire Gauge Number)

Conductor 1208/240VoltLines 120 Volt Lines

Up to 100 feet I No. 14 No. 12

100 feet to 200 feet I No. 12 No. 8

200 feet to 400 feet I No. 8 No. 6

LOCATION AND FUNCTION OF CONTROLS

M;TER SCALE

A;'4D INDICATOR

ARM CONTROL LEVER

LATCH

TABLE CLAMP

ON-OFF

SWITCH

WITH KEY

ARM LOCK

ADJUSTING WHEEL

DUST E LBOW

o GU,e, RD CLAMP ANEIKICKBACK,

SCREW ADJUSTING WING SCREW

ANTIKICKBACK

AND SPREADER

ASSEMBLY

ELEVATION CRANK

BEVEL INDEX

INDICATOR

RIP SCALE

INDICATOR

BEVEL LOCK

LEVER

CARRIAGE

LOCK KNO5

YOKE LOCK

HANDLE

ACCESSORY

SHAFT

CONTENTS

Guarantee ........................................ 2

General Safety Instructions for Power Tools ......... 2

Additional Safety Instructions for Radial Saws ....... 3

Electrical Connections .............................. 5

Assembly and Alignment ........................... 8

Unpacking and Preassembly ...................... 8

Alignment Procedures ......................... 12

assembly and alignment

TOOLS NEEDED

..___3

7/1 6-inch wrench

1/2-inch wrench

9/1 6-inch wrench

15/1 6-inch wrench

Pliers

Screwdriver (medium)

# 2 Phillips Screwdriver

i ,i , ,i r., 1_

Framing square

Pencil

UNPACKING AND PREASSEMBLY

WARNING: DO NOT CONNECT THE POWER CORD

TO A SOURCE OF POWER. THIS CORD MUST

REMAIN UNPLUGGED WHENEVER YOU ARE

WORKING ON THE SAW.

Model 113.199300 Radial Saw is shipped complete in one

carton but DOES NOT INCLUDE Steel Legs.

Model 1 13.1 99350 Radial Saw is shipped complete in one

carton but INCLUDES Steel Legs.

Unpacking and Checking Contents

Separate all "loose" parts from packaging materials and

check each item with "Table of Loose Parts" to make sure

all items are accounted for, before discarding any packing

material.

If any parts are missing, do not attempt to assemble radial

saw, plug in the power cord, or turn the switch on until the

missing parts are obtained and are installed correctly.

2 3 4 5

Location and Function of Controls ................. 20

Basic Saw Operations ............................ 23

Adjustments to Compensate for Wear ............. 28

Trouble--Shooting ............................... 31

Maintenance and Lubrication ..................... 34

Recommended Accessories ....................... 34

Repair Parts ..................................... 35

FRAMING SQUARE MUST BE TRUE

CHECKING ACCURACY OF CiiECKLNG ACCURACY OF

INSIDE OF SQUARE OUTSIDE OF SQUARE

REAR EDGE OF FRONT TABLE

(FENCL, SPACER AND RACK (_ FENCE _[_

ROARDS -_--REI4OVED) __/__1

DR AW

LIGHT LINE ON DRAW LIGHT LINE ON

T,kBLE ALONG THIS EDGE ALONG THIS EDGE

SHOULD _E NO GAP OR SHOULD BE NO GAP OR

OVERLAP HERE WHEN OVERLAP HERE WHEN

SQUARE IS FLIPPED OVER SQUARE IS FLIPPED OVER

IN DOTTED POSITION IN DOTTED POSITION

Key No. Table of Loose Parts Qty.

Basic Saw assembly .................... 1

Rear table ........................... 1

Table spacer .......................... 1

Rip fence ............................ 1

Front table ........................... 1

Channel, Table Mtg ..................... 2

"Owner's Manual" . .................... 1

Loose Parts Bag Part No. 63895

(containing the following items):

Rip-Scale Indicator ................... 2

Twin Nut (for attaching rip-scale indicator) . 2

Machine Screw, Pan Hd., 6-32 x 1/2". ..... 4

Hex "L" Wrench, 1/4 .................. 1

Hex "L" Wrench, 3/16 ................. 1

Elevation Crank Assembly .............. !

Arbor Wrench ....................... 1

Shaft Wrench ........................ 1

*Loose Parts Bag Part No. 63894

(containing the following items):

Setscrew, cup pt. 1/4-20 x 3/8 ........... 1

Machine Screw, Pan Hd., 1/4-20 x 1" . .... 4

Washer, Steel (Flat), 17/64 x 5/8 x 1/32" .. 5

Nut, "Tee" . ......................... 1

Screw, Pan Hd. 1/4-20 x 1-3/4" . ......... 1

Nut, Hex 1/4-20 ...................... 4

Lockwasher, 1/4 ..................... 4

Table Clamp ......................... 2

*Loose Parts Bag Part No. 63796

(containing the following items):

Hex "L"Wrench, 1/8" . ................ 1

Switch Key ......................... 1

Lockwasher, 5/16" . .................. 4

Washer, Flat 11/32 x 7/8 x 1/16" . ....... 4

Set Screw, Cup Pt. 1/4-20 x 1" . ......... 1

Nut, Lock 5/16-18 .................... 2

Bolt, Sq. Hd. 5/16-18 x 3/4" . ........... 4

Washer, 21/64 x 9/16 x 1/16" . .......... 2

Nut, Hex 5/16-18 ..................... 4

Loose Parts Bag Part No. 63945

Cap, Arm ........................... 1

Trim, Arm Cap ....................... 1

Screw, Flat Hd. Rec. Type "T" 10-32 x 5/8 3

Screw, Pan Hd. Rec. Type "T" 6-32 x 1/4 .. 2

_7 8 *This bag included in Loose Parts Bag No. 63895

ThefollowingpartsareincludedwithModel113.199350

Key

No. Table of Loose Parts Qty.

1 Leg ..................................... 4

2 Stiffener, L.H ............................. 4

3 Stiffener, R.H ............................. 4

Loose Parts Bag Part No. 63752

(containing the following items):

4 - Screw, Truss Hd. 1/4-20 x 5/8 .............. 40

5 - Lockwasher, 1/4 External ................. 40

5 - Loekwasher, 5/16 External ................ 4

6 - Nut, Hex 1/4-20 ......................... 40

6 - Nut, Hex Jam 5/16-18 .................... 4

6 - Nut, Hex 1/2-13 ......................... 8

7 - Foot, Leveling .......................... 4

8 - Screw, Hex Hd. 5/16-18 x 5/8 .............. 4

9 - Washer, 11/32 x 11/16 x 1/16 .............. 8

ASSEMBLING STEEL LEGS

NOTE: Steel Legs are furnished with Model 113.199350.

From among the loose parts, find the following Hardware:

40 Truss Head Screws, 1/4-20 x 5/8

40 Lockwashers, 1/4-External

40 Hex Nuts, 1/4-20

8 Hex Nuts, 1/2-13

4 Leveling Feet

Assemble the Legs as shown.

1. Assemble Two (2) each of right and left hand Stiffeners

to the length shown using 1/4-20 x 5/8" truss head

screws, Iockwashers and hex nuts.

2. Attach the four (4) legs to the Stiffeners using 1/4-20

screws, Iockwashers and nuts.

3. Install leveling feet as shown. To level steel legs, loosen

nut on inside of leg and turn nut on outside to raise or

lower feet. Adjust all four levelers if necessary, and then

tighten nuts on inside of leg.

NOTE: These levelers are not intended for height

adjustment.

CAUTION: Leveling feet must be adjusted so the saw does

not rock AND so that the arm slopes slightly downward to

the rear so the carriage will not roll forward due to gravity.

I°

==l

STIFFENER

L.H.

17-3/4 "

0 0 0

o o o

STIFFENER

R.H.

0 0

STIFFENER

L.H.

0 0

O O

0 0 0

STIFFENER

R.H.

-I

°l

2 3

assembly and alignment

REMOVE SKIDS FROM BASE

MOUNTING SAW

1. From amonq the loose parts, find the fol!owing

hardware:

4 Hex Head Screws, 5/16-18 x 5/8

4 Lockwasher, 5/16 in. External Type

8 Washers, 11/32 ID

4 Hex Jam Nuts, 5/16-18

Place saw on legs so that holes in bottom of saw line up

with holes marked X in top of legs.

3. Install screws washers and nuts as shown.

If you mount tht_ saw on any other Craftsman base or flat

bench, make sure Elevation Crank has proper clearance to

rotate. The saw must be bolted down. Position saw to slope

slightly rearward, so when the carriage is installed it will not

roll forward due T,ogravity.

q,AVV BASE F

4_X HLAD SCREW "''''"_J I

c L,", r ',V A S H ER -----,_ [ _ =

STIFFE"qER_1 _E_

FLAT WASHER--_---_ I

LOCKWASHER /_

HE_NUT__

. (

(

LEG

%°

o oI

ooo.

R.H. STIFFENER L.H. STIFFENER

, J

o o 1o

LEG

o o_o

1,,-I

o ooo

ATTACH ELEVATION CRANK.

Install setscrew into crank. Install crank on elevation shaft.

Be sure setscrew is tightened on flat of shaft.

BLOCK

ELEVATION CRANK

(TURN CLOCKWISE)

ELEVATE ARM TO ITS MAXIMUM HEIGHT.

Remove shipping block and discard.

BE positive switch key is not installed and power cord

unplugged thru-out entire procedure.

REMOVE CARRIAGE STOP SCREW, LOCKWASHER

AND TAG. Read and understand warning tag before

discarding.

LOCK ARM BEFORE PROCEEDING.

HOLDING CARRIAGE ASSEMBLY WITH BOTH

HANDS, CAREFULLY START AND SLIDE THE

CARRIAGE ONTO THE TRACKS. The assembly must be

held parallel with the arm so that all four bearings slide

smoothly onto the arm, preventing any excessive strain on

bearings and track.

WARNING: REINSTALL CARRIAGE STOP SCREW TO

PREVENT CARRIAGE FROM ROLLING OFF ARM.

Check for looseness of carriage bearings. Refer to

"Adjusting Carriage Bearings" in "Adjustments to

Compensate for Wear" Section.

INSTALL ARM CAP AND ARM CAP TRIM

WARNING: Make certain power cord is unplugged.

1. Insert finger under end of switch lever and pull end out

to the "'ON" position.

2. Place arm cap in position and install three screws.

3 Attach arm cap trim using two screws.

4. Push switch to "OFF" position.

REMOVE SHIPPING SCREWS FROM BOTTOM SIDE

OF MOTOR AND DISCARD.

Use of pliers may be necessary.

ARM CAP

_ \ SCREW

__ _\ ARMCAP

F- TR,M

f__' [_ VIEW OF UNDERSIDE OF MOTOR SCRET'.

"_'-_lU_l[ \ SHOWINGLOCATIONOFTWO

tl -'_,_L,.J/'<'_kll _/ SHU_PINOSCREWS

REMOVE SAW BLADE.

1. Tighten carriage lock knob.

2. Loosen guard clamp screw, remove guard.

3. Motor shaft has left hand threads. Hold shaft wrench

and rotate arbor wrench down (clockwise).

4. Remove shaft nut, outer collar, saw blade, and inner

collar. Set aside and out of the way.

BLADE

RQTATIO N

PULL DOWN

TO LOOSEN

assembly and alignment

ALIGNMENT PROCEDURE

IMPORTANT:

IN ORDER TO OBTAIN MAXIMUM CUTTING

ACCURACY, THE FOLLOWING SIX STEPS

MUST BE CAREFULLY FOLLOWED.

BECOME THOROUGHLY FAMILIAR WITH

THESE STEPS SO THAT YOU CAN ALWAYS

MAINTAIN YOUR SAW IN PROPER

ALIGNMENT. THE ACCURACY OF EACH

ADJUSTMENT IS ALWAYS DEPENDENT

UPON THE A CCURA C Y OF THE PRECEDING

A DJUS TMEN T.

After following the 6 step assembly and alignment

procedure and the Basic Saw operation section refer to

Trouble Shooting section if any difficulty is experienced

when performing any sawing operation.

STEP ONE

NOTE: The following adjustment, performed properly, will

result in the work table being parallel to the arm.

ATTACHING AND LEVELING TABLE MOUNTING

SUPPORT CHANNE LS_

1. Attach tabl_ mounting support channels with four

square head 5/1 6-18 x 3/4 screws, Iockwashers and flat

washers and nuts. POSITION SCREWS IN CENTER OF

CHANNEL SLOTS, finger tight to permit channels to

"slip" against the base when leveling.

TABLE MOU NTI N G

SUPPORT CHANNEL

SCREWS

HERE

NUT / t

LOCKWASHER |

FLAI WASHER

2. Release bevel lock lever, move bevel index lever to the

left and rotate the motor to positidn saw blade end of

shaft down. Lock bevel lock.

3. Unlock and hold arm control lever in index release

position as shown. Position arm against left stop

(approximately 50 ° miter). Loosen carriage lock knob

and position carriage directly over left hand channel.

NOTE: For safety reasons in accordance with the UL

standard, stops have been provided to prevent 360 °

rotation of the radial arm.

4. Slide the arbor wrench handle between end of motor

shaft and mounting channel to act as a feeler gauge.

Carefully lower the motor with elevation crank until

the end of shaft is just touching the arbor wrench. The

wrench shouid slide back and forth with only Blight

resistance. Tighten screw "A".

NOTE: Do not change this elevation setting until both

left and right hand table support channels have been

adjusted.

5 Move arm and carriage to screw "B'" and tighten

support in the same manner.

6. Move arm and carriage to right hand support channel

and level in the same manner you adjusted the left hand

support channel.

7. Recheck both support channels to make sure that

tightening screws did not affect the accuracy of the

adjustment.

8. Elevate saw and place motor in vertical position to

provide clearance for installation of front (work) table.

I SQUARE HD. SCREW

5/_6-1S X _/4

FABLE MOUNTI NO

SUPPORT CHANNEL

BASE

MOUNT RAILS USING

THESE HOLES

d FRONT

INDEX RELEASE

UNLOCK POSITION

LOCK ,-_

ARBOR WRENCH

SCREW "A"

NNEL

I /J / (LEFT HAND)

SCREW "A"

INSTALLATION OF FRONT (WORK) TABLE.

Place front table board upside down on a workbench or

on the floor. Drive T-nut into the hole that is not

counterbored.

2. Align the counterbored holes with matching holes in

support channels. Install the five 17/64 inch flat

washers, and four ¼ -- 20 x 1 inch Pan-Head machine

screws. Just barely start the cup point set screw and the

one (1) 1/,_ 20 x 1-3/4 inch Pan Head machine screw in

table center holes.

3. Install one 1/_Iockwasher and Hex Nut on each of the

four (4) screws in the support channels and tighten.

FRONT TABLE

IN UPSIDE DOWN POSITION)

HOLE FOR TABLE

HOLD DOWN SCREWS

T-NUT / (TYPICAL)

BOTTOM SIDE

Or TABLE

T-NUT

1/4-20 X 1-3/4" 1/4-20 X 1"

PAN HD. SCREW PAN HD. SCREW

1' FLA_ 7V/6A4S'HER -- _/

e_. FRONT TABLE

_'- HEX NUT

LOCKWASHER

Lay the rear table board on edge across the front table

to serve as a straightedge. Sight under this straightedge

to determine whether the front table board is high or

low at its center.

I' the front table is high at center, first tighten the

center (1/__ 20 x 1-3/4 inch) hold down screw until the

table is level -- then tighten the leveling screw until this

screw is snug.

It table is low at center, first tighten the leveling screw

until the table is level - then tighten the hold down

screw.

If table is not high or low, tighten leveling screw and

center hold down screw snug.

REAR TAiLE BOARD

HOLD DOWN __ JI_"-_-

FRONT TABLE

STEP TWO

ADJUSTING COLUMN TUBE IN COLUMN SUPPORT

NOTE: The following adjustment is very CRITICAL. All

future alignment procedures rely on this adjustment being

performed correctly. ALL LOOSENESS MUST BE

REMOVED.

1. Index and lock arm at 0° Miter.

While holding the arm with one hand, hold fingers of

other hand as shown, between column tube and column

support. Apply gentle side pressure to the arm in

opposing directions. Any side to side or rotational

movement (indicated by arrow) can be felt with finger.

If Ioosene,ss exists the following adjustments are

lequired.

qLo j

assembly and alignment

2. Loosen (2) 'J_ 20 Gib set screws on the left side at the

rear of the column support. HEX "L" WRENCH

3. Elevate, and then lower the Arm: (a)if the column

binds and elevation-is difficult loosen two 5/16 - 18

plated bolts on front side of the column support until

you achieve smooth but firm elevation. (b) If the

column moves side-to-side within the column support,

tighten the two 5/16 - 18 plated bolts until movement

disappears - elevation should be smooth and firm.

4. Now tighten the (2) 1/_ - 20 Gib set screws until no

noticeable rotational play exists between Column Tube

and Column Support.

5. Recheck elevation and re-adjust if necessary.

STEP THREE

SQUARING CROSS CUT TRAVEL (CARRIAGE

TRAVELS IN ASTRAIGHT LINE).

1. Index but do not lock arm at 0° miter.

2. Install saw blade as shown. Motor shaft has left hand

threads.

NOTE: Do not overtighten arbor nut. Use the arbor wrench

to just "snug" it.

SAW BLADE ____r_

OL TER COLLAR

ARBOR NUT _MOTOR

INNER COLLAR

3. Lowerarmuntilsawbladejustclearsthefronttable.

Locktheyokeclamphandleandbevellocklever.

4. Placea framingsquareon thetableasshownand

positionthebladeandsquareuntilthelegofthesquare

justcontactsatoothoftheblade.Markthistooth.

NOTE:Theframing(orcombination)squaremustbe

"true" - see start of "Assemblyand

Alignment"sectionon p. 8 for checking

method.'"

5. Whenthecarriageismovedbackandforthonthearm,

themarkedtoothshouldjusttouchthesquareatall

points.If markedtoothmovesintosquareoraway

fromsquarethefollowingadjustmentsarerequired:

BEVEL LOCK

LEVER

a. Loosen (3) 3/8 - 16 set screws in arm latch at rear

of arm.

b. Move the arm in proper direction to make marked

tooth follow edge of square when the saw blade is

moved along arm in a "cross cut" manner.

c. Lock arm latch.

d. RETIGHTEN (3) setscrews in arm latch as tight as

possible and recheck "cross cut" travel.

NOTE: This squaring of the cross cut travel will

simultaneously set BOTH of the 45 ° miter index

positions.

HEX "L" WRENCH

(SUPPLIED)

e. Set miter indicator on 0° position as shown.

6. Position the rip (guide) fence, spacer board and rear

table board behind the front table board as shown.

7. Install the two table clamps in the holes provided for

them at the rear of the table mounting support

channels, and tighten them securely

NOTE: The life of your saw table will be lengthened

considerably if you will cover the front table with a

fitted piece of 1/4 inch plywood or hardboard. Use of

such a cover will allow you to do all cutting into the

cover, rather than your table top. Make and install a

new wider fence so it extends 3/4 inch above the top

surface of the cover

WASHEP

REAR

TABLE CLAMP

FRONT TABLE

RIP FENCE

assembly and alignment

.STEP FOUR

SQUARING SAW BLADE TO (WORK) TABLE

NOTE: If alignment procedure step one was not performed,

this adjustment (:an not be accomplished•

1. Place a framing square on the table with the short leg

against the saw blade• Do not allow the square to rest

against a "set-out" tooth; it must rest flat against the

blade side.

2. If the saw blade is square with the table top (no visible

gap appears between the saw blade and square) and no

adjustment is required. Set bevel indicator to 0°

reading• If the square does not touch the saw blade as

shown (with square leg held firm against the table top),

perform the following adjustments:

RIP FENCE

SQUARE

TABLE

- I

WRONG

]

¢,/RONG

SQUARE

]

RIGHT

a. Tighten carriage lock knob•

b. Remove handle cover by removing two #t0 Pan

Head Screws. Remove handle by removing 5/1 6-18

socket head screw and Iockwasher.

c. Loosen the four socket head screws with 1/4" Hex

"L'" Wrench. Rotate motor while holding square

firmly against saw blade and table top.

d. Slightly tighten each of the four screws and recheck

• . . Now tighten each screw tight.

e. Reinstall handle and adjust indicator on 0° reading.

f. Loosen carriage lock knob.

LOOSEN THESE

FOUR SCREWS

5/16-18 SOCKET

HEAD SCREW

5/16 IN. LO'CKWASHER "_

H EX I'L " '_VR E NCH

NO. 10 PAN HD.

SCREW

STEP FIVE

SQUARING BLADE TO RIP (GUIDE) FENCE - BLADE

HEEL ADJUSTMENT.

NOTE: If alignment procedure steps two and four were not

performed, this alignment step cannot be accomplished.

1. Position carriage as shown and tighten carriage lock

knob. Place a framing square against the rip fence and

the saw blade, as shown. The long leg of the square

must be held firmly against both the fence and the table

top, and the short leg must not touch any of the teeth

on the saw blade• Check at several points of blade

rotation.

2• If the square does not touch the blade at both of the

two points as shown, a heel condition exists.

LEFT HAND

CARRIAGE COVER

RIP FENCE

I-

SQUARE

FENCE

LJ WRONG

FENCE

SQUARE SQUAJ_ E

FENCE

]

I[S --_

" MOTOR

RIGHT

3. To correct "heel" condition proceed as follows:

a. Remove left hand carriage cover.

b. Loosen the yoke lock handle.

c. Loosen (slightly) the two hex-head screws.

d. Rotate the yoke assembly until gap between the

saw blade and square is eliminated.

e. Lock yoke lock handle and retighten the two hex-

head screws.

f. Recheck for "heel" and install carriage cover.

g. Loosen carriage lock knob.

NOTE: This alignment procedure will simultaneously set

both yoke indexing positions for blade in and out rip.

HEX HEAD SCREWS

LEFT SIDE OF CARRIAGE

VERTICAL HEEL ADJUSTMENT

1. With sawblade in 90 ° cutoff position, elevate saw and

rotate motor to vertical position (Blade Horizontal) and

check for heel. Make sure bevel lock lever is locked.

2. Position square perpendicular to fence and between

blade and table, as shown lower arm. Do not allow the

square to rest against a "set-out" tooth, it must rest flat

against the blade side.

_ ...... ....

3°

!f the saw blade is parallel with the table top (no visible

gap appears between the saw blade and square), no

adjustment is required.

If there is a visible gap between saw blade and square, a

bevel heel condition exists and adjustment is required.

a. To correct, unlock bevel lock lever, loosen the rear

motor mount 3/8-16 nut until you can rotate Cam,

and then rotate Cam as shown until gap between

saw blade and square is eliminated.

b. Tighten nut and bevel lock lever and recheck.

c. Reposition motor in crosscut position.

FENCE_I !

TABLE RIGHT

WRONG

(TURN CAM

COUNTERCLOCKWISE)

WRO NG

(TURN CAM

CLOCKW] SE)

assembly and alignment

STEP SIX

1. INSTALLING AND ADJUSTING RIP SCALE

INDICATORS.

NOTE: The rip scales and pointers are intended to

be used for quick settings. For greater accuracy,

take direct measurement between blade and fence.

a. Pre-assemble indicator and twin nut, loosen but do

not remove the two screws which attach left hand

carriage cover.

b. Tilt carriage cover and install rip indicator as shown.

Tighten car riage attaching screws.

c. Loosen but do not remove carriage lock knob in

right hand carriage cover. Install rip indicator in the

same manner. Tighten carriage attaching screws.

SCREW

• TWIN NUT

With the fence in its normal position (next to the

front table), loosen the yoke lock handle, pull on

yoke pivot latch knob and rotate the yoke as shown

to index the yoke 90 ° from the cross cut position.

This will locate the saw blade between the motor

and the fence. Lock the yoke by tightening the yoke

lock handle.

FENCE

REAR TABLE [

TABLE SPACER BOARD

RIP SCALE

INDICATOR

_ FRONT TABLE

Position carriage until the edge of the blade, when

spun by hand, just touches the front face of the

fence. The rip-scale indicator (on the right hand side

of radial arm) should now read "0" inches on upper

portion of the blade "In-Rip" scale. If not, loosen

screws and shift the indicator until it is aligned with

the "0" mark, then tighten the screws.

NOTE: With the saw blade and fence in the position

shown, the upper portion of the blade "In-Rip"

scale is used. If the fence is re-located at the

extreme rear position, the lower portion of the

blade "In-Rip" scale would be used.

RIP SCALE INDICATOR

CARRIAGE

LOCK KNOB

f. The blade "Out-Rip" scale indicator on the left

hand side of the radial arm is adjusted in essentially

the same manner as the blade "In-Rip" indicator,

except the blade should be as shown. With 2 inches

measured between the fence and the face of saw

blade, the rip-scale indicator should be positioned

to read 2 inches on the upper portion of the blade

"Out- Rip" scale.

NOTE: With the saw blade and fence in the position

shown, the upper portion of the blade "'Out-Rip"

scale is used. If the fence is moved to rear position

(at the rear of rear table) the lower portion of the

blade "Out-Rip" scale is used.

g. Loosen the yoke lock handle, pull on the yoke pivot

latch knob and return the blade to the 90 ° position.

......... __ _ _ 12j

2 MEASURED FROM FENCE

TO NEAREST BLADE TOOTH

ALIGNMENT OF SPREADER FOR RIPPING.

WARNING: NEVER POSITION THE GUARD OR

ANTIKICKBACK ASSEMBLY WITH POWER ON;

NEVER POSITION ANTIKICKBACK PAWLS BY

GRASPING PAWLS OR SPREADER. USE THE TAB

LOCATED ON THE ANTIKICKBACK BAR.

2. Install Blade Guard.

3. Check and Adjust the spreader as follows:

a. Loosen the antikickback spreader adjusting wing

screw and with the "tab" position the antikickback

and spreader assembly near the bottom of the blade

and tighten.

b. Sight (visually) to check for proper alignment of

spreader with saw blade as shown. If the spreader

is not aligned, adjust it as follows:

(1) Loosen two hex nuts, one on each side of

spreader.

(2) Rotate hex nuts with fingers until the spreader is

directly in line with saw blade.

(3) Tighten both hex nuts firmly.

HEXN::-- EXNU:CLAMPSC EW

xSPREAD_-R

/__------

ANTIKICKBACK, SPREADER

ADJUSTING WING SCREW

TAB

// : _ ,

CLAMP

OUTSIDE VI EvV_ #SPREADER_"

ANTIKICKBACK PAWLS

KBACK BAR

INSIDE VIEW

FENCE LOCATIONS

Position (A) is used for most cutoff and narrow ripping

operations. Position (B) is used for maximum width ripping.

Position (C) is used to achieve maximum crosscut capacity

in thin work.

Now that you have assembled and aligned your saw, you

are ready to proceed with operating controls section of this

manual. Refer to trouble shooting section if saw does not

perform satisfactorily or any problems should surface after

using the saw.

B CA

PI n

location and function of controls

The versatility of the Radial Saw is due, in part, to its

controls, and these are the keys to its successful operation.

Learn to use the controls for all operations before actually

startin 9 to saw.

A series of six diagrams is located on the top surface of the

arm. These designate the controls that must be used in basic

set-ups and operating procedures. You should become

familiar with these diagrams and the operatcng instructions

that follow, before operating your saw.

M;TER SCALE 2

AND INDICATOR

ARM CONTROL LEVER

BEVEL INDEX LEVER

RIP SCALE INDICATOR

YOKE PIVOT

LATCH

ON=OFF

SWITCH

WITH KEY

ARM LOCK

ADJUSTING WHEEL

DEPTH OF CUT

(ELEVATION}

i ANGLE OF CUT (MITER} I

CARRIAGE LOCK

I I

BLADE ANGLE (BEVEL}

j I

YOKE PIVOT fRIPPING} POWER SWITCH & KEY

TABLE CLAMP

DUST ELBOW

GUARD CLAMP

SCREW

ELEVATION CRANK

]

ANTIKICKBACK, SPREADER

ADJUSTING WING SCREW

ANTIKICKBACK

AND SPREADER

ASSEMBLY

RIP SCALE

INDICATOR

o 5

BEVEL INDEX BEVEL LOCK

INDICATOR LEVER

CARRIAGE

LOCK KNOB

YOKE LOCK

HANDLE

ACCESSORY

SHAFT

Depth of Cut (Elevation)

a The diagram shows the elevation crank which is

used to raise and lower the saw blade.

b. Clockwise rotation raises the blade

counterclockwise rotation lowers it. One complete

turn of the handle will raise or lower the saw blade

1/16-inch.

Angle of Cut (Miter)

Proper Indexing Method - Experienced operators of

woodworking equipment, such as this Craftsman Radial

Saw, acquire the habit of indexing in one direction

only, whenever a new setting is made in preparation for

a different operation.

Example: When moving the arm to a miter index

position move it slightly past the desired index position,

then return to the index position carefully to index and

lock. Yoke indexing and bevel indexing can be

accomplished in a similar manner. This indexing

technique tends to neutralize any stresses impaired

upon saw components and contributes to the high

degree of accuracy the saw is capable of producing

when operated expertly.

a. The arm control lever locks, unlocks and indexes

the arm for Left and Right Miter cuts.

b. The radial arm has positive index positions at 0°

and 4E ° Left and Right. The arm is rotated by

pulling arm control lever to index release position.

With arm control lever released the arm will

automatically index at 0° and 45 ° Left or Right.

After positioning arm to the desired miter angle,

push arm control lever to locked position.

UNLOCK INDEX RELEASE

LOCK f_,,.

Yoke Pivot (Ripping)

a. Two controls are used in this operation. They are:

the yoke pivot latch and the yoke lock handle.

b The yoke pivot latch automatically indexes the

yoke at each 90 ° position. Pull the spring-loaded

yoke pivot latch forward to release this pin.

c The yoke lock handle locks the yoke to the carriage

in any position. Pull the handle forward to release

the yoke; push the handle rearward to secure the

yoke.

Carriage Lock

d The carriage lock knob is rotated clockwise to lock

the carriage on the radial arm, and counterclockwise

to release it.

b. When performing crosscutting operations the

carriage lock knob must be rotated

counterclockwise until the carriage is free to travel

along the arm. This knob should be tightened until

the operator is ready to grasp the bevel index

handle and make a cut.

Blade Angle (Bevel)

_. The two controls used in angular positioning and

indexing of the motor, to provide the desired

saw-blade (bevel) angle, are: bevel lock lever and

bevel-index lever.

b. The bevel-index scale indicates the angular position

of the motor with respect to horizontal, from 0 ° to

90 ° in either vertical position.

c. The bevel index lever automatically indexes the

motor at 0°, 45 ° and 90 ° . Move bevel index lever

to the left while positioning the blade, then release

it. At any other position it does not engage.

d. The bevel lock lever locks the motor to the yoke

when the motor is in any position. Pull lever to

release and push to lock.

Power Switch and Key

a. Insert key into switch lock.

Insert finger under end of switch lever and pull end

out, to turn switch on.

c. Push lever in to turn switch off.

d° WARNING: THIS LOCKING FEATURE IS

PROVIDED TO PREVENT UNAUTHORIZED

USE OF YOUR SAW. ALWAYS REMOVE THE

KEY AND KEEP IT IN A SAFE PLACE. TO

REMOVE KEY, HOLD THUMB ON END OF

LEVER TO KEEP SWITCH IN "OFF" POSITION

AND PULL KEY STRAIGHT OUT.

location and function of controls

WARNING: FOR YOUR OWN SAFETY ALWAYS LOCK

THE SWITCH "OFF" WHEN SAW IS NOT IN USE,

REMOVE KEY AND KEEP IT IN A SAFE PLACE . . .

ALSO IN THE EVENT OF A POWER FAILURE (ALL

YOUR LIGHTS GO OUT) TURN SWITCH OFF, LOCK IT

AND REMOVE THE KEY. THIS WILL PREVENT THE

SAW FROM STARTING UP AGAIN WHEN THE POWER

COMES BACK ON.

7. Accessory Shaft.

Use only the following recommended accessories:

Drill chuck, Sanding drum, and Router adapter.

CAUTION: The sawblade, dado, or cutting tool must

be removed from the saw arbor before using the

accessory shaft. NEVER operate the saw with cutting

tools (including sanding accessories) installed on both

ends of the saw arbor.

BLADE GUARD & ANTIKICKBACK/SPREADER

ASSEMBLY -- Positioning for Ripping

WARNING: NEVER POSITION THE GUARD OR

ANTIKICKBACK/_JPREADER ASSEMBLY WITH

THE SAW RUNNING. NEVER POSITION THE

ANTIKICKBACK/SPREADER ASSEMBLY BY

GRASPING THE PAWLS OR SPREADER; USE THE

TAB LOCATED ON THE ANTIKICKBACK BAR.

A. The Blade Guard is positioned by loosening the guard

clamp screw and rotating the guard so that the "nose"

just clears the workpiece as shown.

WORK PIECE

-f°

INFEED

DIRECTION

_% . j s,o=

NOSE OF

GUARD

This adjustment is necessary to:

1) Protect the operator from accidentally contacting the

sawblade from the "infeed" direction.

2) Prevent the workpiece from being lifted from the table by

the sawblade thus minimizing lifting or fluttering

(particularly with thin and/or light workpieces).

3) Minimize sawdust from being thrown toward the

operator.

4) Minimize the possibility of a thin pusher board from

riding up on top of the workpiece leading to loss of

control of the workpiece.

B. The antikickback and spreader assembly is used during

ripping operations and is adjustable to accomodate the

thickness of the board being ripped.

ANTI KI CKBACK/SPREADE R

WING SCREW

_ GUAF_DCLAMP _L _i TAB

SCREW

WORKPIECE ANTII<ICKBACKIPAWLS k WORKPIECE

ANTI KICKBACK BAR

The antikickback and spreader assembly ispositioned by

loosening the wing screw and with the tab provided,

positioning the antikickback and spreader assembly

until the pawl assumes approximately the position

shown above. Tighten the wing screw.

Make sure by trial -- without saw running -- before

starting the cut that the antikickback pawls will stop a

kickback once it has started. Insert workpiece alongside

spreader under outer set of pawls byapproaching pawls

in the feed direction. Push workpiece sharply in the

direction of a kickback (opposite to direction of feed).

Readjust Pawls iftheydo not stop the kickback motion by

biting into the workpiece.

These adjustments when properly made will:

Antikickback Pawls

1. Stop a kickback if generated.

Spreader

1. Reduce possibility of kickback by preventing the kerf

from closing on the sawblade.

Prevent "'wrong-way feed". "Wrong-way feed" is

feeding the workpiece - when the sawblade is in a rip

position - into the out feed side of the cutting tool

(sawblade, dado, molding head, etc.), the side

containing the antikickback/spreader. This can be

extremely hazardous because the sawblade may grab

the workpiece and throw it violently toward the nose of

the guard (infeed side of the tool). See DANGER label on

the ouffeed side ofthe guard just below the dust elbow.

"Wrong-way feed" differs from "kickback." A

"kickback" is generated by the sides (one or both) of the

teeth, because of binding between the fence (heel),

pinching of the sides of the sawblade (failure to use

spreader), a dull blade, and/or inadequate set of teeth of

sawblade.

Act as a partial guard regarding accidental contact with

the sawblade at the ouffeed side when ripping, and the

leading edge when crosscutting."

,' /{" sP_oE_

" '/._ I

_... /'_ ; AN_,K,CKB_CKP_WL

DIRECTION OF ANTIKICKBACK PAWL POSITION

KICKBACK

HA VE YOU FOLLOWED ALL SIX STEPS OF

THE ALIGNMENT PROCEDURE? IF YOU

HAVE NOT FOLLOWED THEM IN THEIR

PROPER SEQUENCE, YOU CANNOT

EXPECT A CCURA TE CUTTING RESUL TS.

In addition to the proper alignment of your saw, you must

also become familiar with the following practices in order

to expect the best results.

I Edge of workpiece which is placed against fence

must be as straight as the long side of your framing

square.

2. Workpiece must be as flat as the front table board

on your saw.

3. There must be no sawdust or other wood chips

between the fence and front table board.

4. There must be no sawdust or other wood chips

underneath workpiece or between workpiece and

fence.

];.

Workpiece must be held tightly against fence . . .

this is especially important when making angle cuts

because the workpiece has a tendency to move.

Always use the correct Sawblade for the Job . . .

Always keep it sharp.

When making a four sided frame:

a. The two side pieces must be exactly the same

length.

b. The top and bottom pieces must be exactly the

same length.

c. Always place the same edge of the workpiece

against, the fence . . . turn the workpiece end

for end for the successive cuts and mark a pencil

line on the table for gauging the required length.

THIS EDGE OF BOARD

AGAINST FENCE FOR ALL CUTS

FENCE

//-,I

1ST CUT

Turn workpiece over end for end . . . keep same edge

against fence when making successive cuts.

PENCIL LINE FOR

GAUGING REQUIRED LENGTH

3RD CUT SCRAP

Deviations from any of the above practices will have an

effect on the accuracy of the cuts that you make.

basic saw operations

Basic saw operations are summarized into six categories,

explained and illustrated in the following paragraphs. A

book entitled "Power Tool Know How Radial Saw" is

available at your nearest Sears Retail Store or Catalog

Store This book contains considerable data applicable to

the radial saw.

NOTE: Refer to paragraphs under "OPERATION" for

illustrations and descriptions of controls.

basic saw operations

REQUI REIViENTS FOR CROSSCUT

Board positioned (stationary) against rip fence (guide) and

laying flat on table top.

(OPERATIONS 1 THROUGH 4)

Arbor nut must be tight and saw blade guard installed

in horizontal position.

Arm control lever must be in locked position.

Adjust the antikickback assembly so the pawls just clear

the workpiece or the fence, whichever is higher.

Work must be held firmly against table and fence. For

workpieces thicker than the fence is high, install a

higher fence (at least workpiece thickness). Always

place the fence in the most forward position (farthest

from the column support) compatible with the

workpiece being processed and the operation being

performed. With the carriage fully retracted, the blade

must not contact-the workpiece when placed against

the fence, w_thin the stated capacities of your saw.

5. Blade should be sharp and correctly set.

6. Hands must be kept well away from saw blade.

7. Yoke lock handle must be in locked position.

8. Bevel index lever must be locked.

9. Blade should cut into the table or plywood cover not

more than 1/32 inch.

10. Pull the saw ,forward just far enough to sever the

lumber. It is dangerous if the blade has been pulled too

far out beyond the piece being cut. When it is returned

it can pick up the right hand piece and throw it over the

fence.

11. For operations No. 3 and No. 4, observe additional

instructions under paragraph "Operating Controls"

"Blade Angle".

OPERATION No. 1 - CROSSCUT

Crosscutting is the process of sawing the workpiece by

pulling the saw blade through it and using the fence as a

support for the edge of the workpiece. Never crosscut

free-hand.

WARNING: BEFORE CROSSCUTTING, MAKE SURE

THE ARM CONTROL LEVER, BEVEL LOCK LEVER

AND YOKE LOCK HANDLE ARE ALL LOCKED. NEVER

USE A LENGTH STOP OR A FIXED GUIDE ON THE

FREE END OR EDGE OF A WORKPIECE. DO NOT

CROSSCUT WORKPIECES THAT PLACE YOUR

HANDS CLOSE TO THE PATH OF THE SAW BLADE.

WHEN MORE EXPERIENCE IS GAINED BY USING

THE SAW, IT WILL BE NOTICED, THAT WHEN

PULLING THE SAW TOWARD YOU DURING

CROSSCUTTING, THE BLADE TENDS TO FEED

ITSELF THROUGH THE WORK DUE TO THE

ROTATION OF THE BLADE AND THE DIRECTION OF

THE FEED. THEREFORE, YOU SHOULD DEVELOP

THE HABIT OF HOLDING YOUR RIGHT ARM

STRAIGHT FROM THE SHOULDER TO THE WRIST.

PROPER

(SEE ITEM "10" AT LEFT)

IMPROPER

(SEE ITEM "10" AT LEFT)

REPETITIVE CROSSCUTTING

Clamp a "C" clamp (min. 6 inch) using a wood block on

each side of the arm. This will limit the carriage travel

beyond the position necessary to complete the crosscut

operation.

OPERATION No. 2 -- MITER CROSSCUT

Miter crosscutting is the process of sawing a board at any

angle other than a 90 ° (square) cut. The 45 ° miter angle is

a popular one, since two boards cut to 45 ° can be

assembled to form a 90 ° corner for producing a square or

rectangular frame. The radial arm is set to the desired angle

of cut; yoke and bevel settings indexed at 0° (and locked)

as in square crosscutting. The board being cut is held firmly

against the fence (guide) and the carriage pulled forward

along the radial arm to perform the desired cut. As in

"Operation No. 1", the carriage should be returned to full

rear position and the saw blade allowed to come to a

complete stop before removing the boards from saw table.

OPERATION No. 3 - BEVEL CROSSCUT

Bevel crosscutting is the process of sawing at 90 ° (square)

across the board with the saw blade set at an angle other

than 90 ° to the saw table. The radial arm and yoke are

indexed at 0° and locked, but the bevel is set to the desired

angle of cut. The board is held firmly against the fence and

the carriage pulled forward along the radial arm to produce

the cut. The carriage should be returned to full rearward

position and the saw blade allowed to come to a complete

stop before removing the boards from saw table.

OPERATION No. 4 - COMPOUND

CROSSCUT

Compound crosscutting is the combination of miter and

bevel crosscuts. The radia: arm and bevel are set to produce

the desired cut; the yoke is indexed at 0° and locked. The

board is held firmly against the fence and the carriage

pulled forward along the radial arm to produce the cut.

Again, the carriage should be returned to full rearward

posi[ion and the saw blade allowed to come to a complete

stop before removing boards from saw table.

basic saw operations

REQUIREMENTS WHEN RIPPING

(OPERATIONS 5 AND 6)

gLIONTLY L[££ THAN

THICKNESS OF WORKPIECE

uP TO 3/8"

PUSH STICK

1. Carrige lock knob must be locked.

SLIGHTLY LESS

2. Radial arm must be locked in 0 ° position. THAN 9Oo fl-INCH SOUARES) PLYWOOD

3. Workpiece must be kept in firm contact with the fence and

the table. For workpieces thicker than the fence is high,

install a higher fence (at least the thickness of the

workpiece).

4. Guard spreader and antikickback (AKB) assembly

must be properly set. OBSERVE INSTRUCTIONS IN

PARAGRAPH, "POSITIONING GUARD, AND

ANTIKICKBACK AND SPREADER ASSEMBLY FOR

RIPPING" UNDER "LOCATION AND FUNCTION OF

CONTROLS".

5. Blade should be sharp and correctly set. GREATER

6. When ripping narrow stock, less than 6 inches but ___.. _/..!__A_ 2"_

more than 2 inches between the guard and the fence _ .....

(guide), use a "Push Stick" at least 1/4'" thick and at __ _'J"l_-'_J_ __

least 16" long so the workpiece is clear of the blade

before your hand contacts the guard. NOTE: Do not

attempt to make the "push stick" on the radial saw--

use hand tools, or-band saw, or saber saw.

7. When ripping stock 2 inches or less between the blade

and fence (guide) use an Auxiliary Fence and Push

Block. Make these work helpers to the dimensions

shown.

Make the Auxiliary Fence using a piece of 3/8 in. and

3/4 in. plywood. Fasten together with glue and nails.

Make the Push Block using a piece of 3/8 in. and 3/4

in. plywood.

NOTE: Since the Push Block is usedwith theAuxiliary

Fence, the 4-3/4 in. dimensions must be held

identical on both the pieces.

The small piece of wood 3/8 in. x 3/8 in. x 2-1/2 in.

should be GLUED to the plywood... DO NOT USE

NAILS. This is to prevent dulling the sawblade in the

event you mistakingly cut into the push block.

Position the handle in the center of the plywood and

fasten together with glue and woodscrews.

The push block should feed the stock being ripped until

the stock is clear of the rear of the blade, and then

pulled back with use of the grip.

8. Hands must be kept well away from saw blade.

PLYWOOD

THIS FACE AND THIS

EDGE MUST BE PARALLEL

3/8" PLYWOOD

AUXILIARY FENCE

2" OR LESS

9. Saw blade MUST be parallel to fence, to minimize

possibility of kickbacks.

10. When ripping narrower than 3/8 in., position the

sawblade to remove the narrow strip from edge of

workpiece furthest from the fence. Follow procedures

as above based on distance from blade to fence.

WORK HELPERS

NOTE: All dimensions in inches

THESE EDGES MUST

BE PARALLEL

3/8 i_

PUSH BLOCK _-5-I/8._

3/8" PLYWOOD

2-1/

3/8 3/8

OPERATION No. 5 -- OUT-RIPPING

AND IN-RIPPING

1. Ripping is the process of sawing the workpiece by

feeding it into the saw blade when using the fence as a

guide and as a positioning device to obtain the desired

width of cut. The sawblade is parallel to the fence.

WARNING: NEVER RIP FREE-HAND. BEFORE

RIPPING, MAKE SURE THE GUARD, AND

ANTIKICKBACK AND SPREADER ASSEMBLY

ARE SET UP PROPERLY. MAKE SURE THE SAW

BLADE IS PARALLEL WITH THE FENCE. NEVER

RIP WORKPIECES SHORTER THAN TWELVE

INCHES.

2. S,nce the work is pushed along the fence, it must have

a straight edge in order to make sliding contact with

the fence. Also, the work must make solid contact with

the table, so that it will not wobble. Provide a straight

edge, even if this means temporarily nailing of an

auxiliary straight-edged board to the work. If the

workpiece is warped, turn the hollow side down.

3. Always use the sawguard and make sure the spreader

is correctly aligned with the saw kerr and antikickback

pawls properly adj usted. Wood cut with the grain tends

to spring the kerf closed and bind the blade and a

kickback could occur.

4. Stand a little to one side of center to be clear of work in

case of kickback.

5. When ripping narrow work, always use a push stick

applied to the section of the workpiece between the

blade and fence . . . push the work past the blade so it

is clear of the blade. This procedure will minimize the

possibility of kickbacks.

In-Ripping. The radial arm and bevel are indexedatO ° and

locked, but the yoke is turned 90-degrees in a clockwise

direction (viewed from above) from the crosscut position.

Thus, when sta ndi ng in front of the saw, the blade would be

rotating counterclockwise. After positioning the guard and

antikickback mechanism the workpiece is fed from the

right-hand side of the saw. The "Blade In-Rip" scale is on

the right-hand side of radial arm.

Out-Ripping. The radial arm and bevel are indexed at 0 °

and locked, but the yoke is turned 90-degrees in a

counterclockwise direction (viewed from above), from the

crosscut position. When standing in front of the saw, blade

would be rotating clockwise. After positioning the guard

and antikickback mechanism the workpiece is fed from the

left-hand side of the saw. The "Blade Out-Rip" scale is on

the left hand side of radial arm.

OPERATION No. 6 -- BEVEL RIPPING

Bevel ripping is either in-ripping or out-ripping as

described above, except the saw blade is tilted out of

perpendicular to the saw table surface. The radial arm is

indexed at 0 ° and locked, the bevel is set to the desired

bevel angle and the yoke is positioned for in-ripping (saw

blade at rear) or out-ripping (saw blade at front), as

required. All requirements and observations applicable to

normal ripping operations also apply to bevel ripping.

DADOING

Instructions for operating the Dado Head are furnished

with the Dado Head.

The saw arbor is designed for dado heads up to 13/16

inches wide. Do not install a wider dado head on the arbor.

Take several passes if required dado cut exceeds 13/16

inch.

When installing the dado head on the arbor, ALWAYS

install the inside "loose collar" first. Be sure the teeth of

the chippers are placed to fall in blade gullets, and chippers

are approximately equally spaced around the arbor.

DO NOT install the outside loose collar. Make sure the

arbor nut is tight. Install the arbor nut directly against the

outer blade of dado head.

For best results and to avoid excessive load on the motor,

NEVER CUT A 13/16" WIDE DADO, DEEPER THAN 1/4

INCH IN ONE PASS.

MOLDING/SANDING

Instructions for operating the Molding Head are furnished

with the Molding Head.

For use of the Molding Head or Drum Sander with saw

arbor vertical the rear table requires an opening (next to

rear face of fence) for clearance. Cut this opening as

shown.

REAR TABLE--,-[ -_p3" ]_2-I/2"

For top-side rabbeting or molding in the in-rip position, "c"

I clamp or tack an auxiliary fence in front of the regular

fence This auxiliary fence must be the same height above

the table surface as the workpiece itself, and sufficiently

wide to permit proper setup of the guard and the

antikickback spreader for rip type operations.

NEVER USE A DADO HEAD OR MOLDING HEAD WITH THE SAW ARBOR VERTICAL WITHOUT INSTALLING AND

ADJUSTING A MOLDING HEADiDADO GUARD. FOR TOP-SIDE DADOING OR MOLDING, INSTALL AND ADJUST THE

SAWBLADE GUARD AND ANTIKICKBACK ASSEMBLY FOR RIPPING OR CROSSCUTTING AS APPROPRIATE.

adjustments to compensate for wear

ADJUSTING BEVEL LOCK LEVER

The purpose of this lever is to lock the motor at any

angle. To adjust, remove the set screw with wrench as

shown. Use the bevel lock lever as a wrench to tighten

the clamp bolt. Do Not Over Tighten. Replace bevel

lock lever in locked position and tighten the set screw.

NOTE: The clamp bolt has a left handed thread. Therefore,

to increase the clamping effect, rotate the bevel lock lever

- when used as a wrench - from right to left, or clockwise

when viewed from above. If you accidentally rotate it the

wrong way and disengage the bolt from the matching steel

nut, it will be necessary to remove the Handle Trim, Yoke

Handle, and Bevel Scale, in order to reinstall the bolt in the

nut.

BEVELLOCK

LEVER

1/8 HEX "L" WRENCH

LEVER

i_OSlTIO N

YOKE LOCK HANDLE ADJUSTMENT.

1. This handle provides a friction lock between the upper

face of the yoke and the bottom face of the carriage.

It should eliminate any play or rotation between these

two parts when locked. Its proper position for saw

operation is approximately midway between the two

sides of the yoke.

When sufficient wear has occured to permit the handle

tO move considerably to the rear, or strike the yoke

before locking, the handle must be adjusted as follows:

2. Remove arm cap trim and arm cap.

3. Remove carriage stop screw and Iockwasher with a 1/4

inch hex-L wrench.

4. Grasp the carriage assembly, move it carefully off the

end of radial arm, holding it parallel to the radial arm

until all carriage bearings are free of their tracks.

5. Rest the motor and carriage assembly on saw work

table and re-install carriage stop screw and Iockwasher.

CARRIAGE STOP

SCREW

ARM CAP

ARM CAP TRIM

HEX "L" WRENCH

(1/4 INCH)

To Readjust

6. Set yoke lock handle at unlocked position. Tighten nut

with 15/1 6 wrench, until lock handle locks mid-way

between the two sides of the yoke. Remove carriage

stop screw and Iockwasher.

7. Hold the motor and carriage assemblyparallel to radial

arm and start the rear bearings onto the tracks.

Continue to h(_ld the assembly parallel to the tracks

until the forward bearings are on the tracks.

8. Slide the carriage rearward on the radial arm and

REINSTALL THE CARRIAGE STOP SCREW AND

LOCKWAS HER.

9. Install arm cap and arm cap trim.

15/16 WRENCH

ARM TO COLUMN

With the arm control lever unlocked and in irndex

release position, the arm should move firmly with no

vertical play in the arm.

The arm should fit snugly on the column. If not, then

adjust.

a. Remove two (2) screws from rear cover plate and

tighten evenly top two 3/8-16 bolts, until arm

moves firmly and there is no vertical or horizontal

movement in the arm when arm control lever is

locked or unlocked.

b. Bottom two nuts should be snugged evenly, but not

nearly as tight as top two bolts.

c. Re-lnstall Rear Cover Plate.

@ @

ADJUSTING CARRIAGE BEARINGS

In proper adjustment the top and bottom radii of all four

bearings should be in contact with the arm tracks for their

entire length and carriage should roll freely but with some

resistance.

To test for looseness between bearings and tracks on radial

arm, perform the following steps.

I. Remove left-hand carriage cover.

2. Push the carriage to its full most rearward position.

3. Finger hold front carriage bearing as shown and apply

as much force as possible and at the same time pull

carriage forward. If you can stop the bearing from

turning it will require adjusting.

4. Check rear bearing in the same manner and adjust as

follows:

a. Loosen nuts just enough to permit the eccentric

screws to turn.

b. Rotate the eccentric screws a partial turn (left or

right) as required to take up looseness.

c. Hold the heads of eccentric screws in the position

established in the preceding step and tighten nuts

on underside of carriage. Correct adjustment exists

when you cannot keep the'bearings from turning.

However, excessive bearing pressure will cause

difficult operation and rapid wear.

d. Install carriage cover.

WASHER ASSEMBLY

ECCENTRIC SCREW

CARRIAGE

CARRIAGE BEAR

PLAIN WASHER LOCKWASHER

NUT

adjustments to compensate for wear

ARM LOCK ADJUSTING WHEEL

Arm control lever operates a brake shoe that locks and

releases the arm, and automatically releases the arm index

pin for 0° & 45 ° miter settings.

The lock action should feel tight and secure. Considerable

amount of effort must be applied to the lever to lock the

arm.

NOTE: Lever must be in unlocked position while making

adjustment.

If adjustment is required, turn arm lock adjusting wheel

under front of the arm clockwise to tighten, counter-

clockwise to loosen.

TIGHTEN

ARM LOCK

ADJUSTING WHEEL

trouble-shooting

WARNING: REMOVE POWER CORD FROM POWER

SOURCE BEFORE TROUBLE SHOOTING.

NOTE: Changing one adjustment will effect another, so it is

best to perform all of the alignment procedures when

correcting any one problem.

The usual operating "troubles" are listed in the following

parag_ aphs with the necessary corrections listed.

RADIAL SAW DOES NOT MAKE ACCURATE 0°or

45 ° MITER CROSSCUTS.

a. Looseness between column tube and column

support.

Align as described in AlignmentProcedure Section

Step Two.

b. Crosscut travel not properly adjusted.

Refer to Step Three in Alignment Procedure

Section Squaring Crosscut Travel.

c. Column is Loose in Support.

Refer to Step Two in Alignment Procedure.

d. Arm Not Indexing Properly.

Refer to Arm Index Rod Adjustment in

Adjustments to Compensate for Wear section.

e. Carriage Assembly Loose on Arm.

Refer to Carriage Bearing Adjustment in adjustment

to Compensate for Wear Sections.

f. Looseness between Yoke and Carriage Assembly.

Refer to "Yoke Lock Handle" adjustment in

adjustment to Compensate for Wear Section.

FINISH CUT END

FINISH CUT LOOKS LIKE THIS -- 0 ° CROSSCUT

OR LIKE THIS-- 45 ° MITER.

g. Sawdust between Work Piece and Fence.

Keep Front Work Table Clean.

h. Rip Fence Not Straight.

Replace Fence.

2. SAW CUTS AT ANGLE - NOT 90 ° TO TABLE TOP.

a. Table support channels not properly leveled.

Refer to Step One under Alignment Procedure

Section.

b. Blade not square to work table top.

Refer to Step Four ir_Alignment Procedure Section.

3. BLADE ANGLE (BEVEL) CUTS NOT ACCURATE.

a. Corrective Action is the same as paragraph 2A and

B above.

b. Carriage Bearings Loose.

Refer to adjusting carriage bearing in adjustments to

compensate for wear section.

_HOULD BE90°

ANGLE

_OARD

I q_QUARE

I I

c. Bevel Lock Handle Loose.

Refer to Adjustment Bevel Lock Handle in

Adjustment to Compensate for Wear Section.

4. SAW KERF (CUT EDGE) OF STOCK ROUGH -

TOOTH MARKS LEFT ON EDGE OF SAW KERF.

NOTE:

This conditio0 is commonly called "HEEL".

Crosscutting or Miter Cutting

"Heeling" will tend to slide the workpiece along the

guide fence, as the cut is being made, and make a

square cut almost impossible.

Refer to step 5 under Alignment Procedure Section

- "Squaring Blade to Fence."

Bevel Crosscutting Or Bevel Ripping.

Refer to Step 5 Under Alignment Procedure Section

Vertical Heel Adjusting.

Using Improper Blade for Finish Cut Desired.

Use Proper Smooth Cutting Blade.

t , FENCE

i i

ROUGH KI_RF_'-_WIDE CUT"-----

EDGE (KERF)

trouble-shooting

5. WOOD BINDS, SMOKES AND MOTOR SLOWS

DOWN OR STOPS WHEN RIPPING.

a. Dull blade or warped board.

Sharpen or replace the saw blade. Avoid the

attempted use of severly warped material.

b. Feed rate too fast.

Slow Feed Rate.

c. Saw blade heels.

Check and align as described in Alignment

Procedure Section, Step Five,

d. Fence not straight.

Replace fence.

e. Carriage Assembly Loose on Arm.

Refer to adjusting carriage bearings in adjustments

to compensate for wear section.

6. BOARD PULLS AWAY FROM FENCE WHEN

RIPPING.

a. Saw Blade has heel.

Corrective action is the same as preceding

instrucbons explained in paragraph c.

7. WORKPIECE STRIKES SPREADER WHEN RIPPING.

a. Adjust spreader per instructions in Step Six under

"Alignment of Spreader for Ripping".

8. SAW DOES NOT TRAVEL SMOOTHLY ON ARM

TRACKS.

a. Dirty tracks.

Clean Tracks.

b. Bad Bearing.

Replace Bearing.

c. Worn Tracks

Replace Tracks

9. CLAMPING FORCE NOT SUFFICIENT AT MITER

ANGLES OTHER THAN 45 ° .

a. Arm Control Lever requires Adjustment.

Refer to Arm Lock Adjusting Wheel in Adjustments

to Compensate for Wear Section.

10. CLAMPING FORCE NOT SUFFICIENT AT BEVEL

ANGLES OTHER THAN 45 ° .

a. Bevel Lock Lever Requires adjusting.

Refer to Adjusting Bevel Lock Lever in

Adjustments to Compensate for Wear Section.

IN RIP POSITION

TOP VIEW WITH ARM 90 ° TO THE FENCE

FENCE [ FEMCE_'_

I '

NOT PARALLEL

WITH FENCE

HEEL TO RIGHT: HEEL TO LEFT:

INCORRECT INCORRECT

t FEED

DIRECTION

FENCE

PARALLEL

WITH FENCE

CORRECT

11. DEPTH OF CUT VARIES FROM ONE END OF

WORK PIECE TO THE OTHER.

a. Table Top not parallel with Arm.

Refer to Attaching and Leveling table Mtg. Support

Channels in Step One Align. Section.

12. BLADE TENDS TO ADVANCE THRU LUMBER TOO

FAST.

a. Dull Blade.

Replace or sharpen blade.

b. Not advancing Saw Blade properly.

Draw Saw Blade across lumber with a slow and

steady pull.

MOTOR TROUBLE - SHOOTING CHART

NOTE: Motors used on wood-working tools are particularly

susceptible to the accumulation of sawdust and wood chips

and should be blown out or "vacuumed" frequently to

prevent interference with normal motor ventilation.

TROUBLE SUGGESTED REMEDY

Motor will not run. 1. 1.

Motor will not run and

fuses "B LOW".

Motor fails to develop

full power. (Power output

of motor decreases rapidly

with decrease in voltage at

motor terminals. For

example: a reduction of

10% in voltage causes a

reduction of 19% in

maximum power output

of which the motor is

capable, while a reduction

of 20% in voltage causes

a reduction of 36% in

maximum power output.)

Motor overheats.

Motor starts slowly or

fails to come up to full

speed.

Motor stalls (resulting in

blown fuses or tripped

circuit breakers).

Frequent opening of

fuses or circuit breakers.

PROBABLE CAUSE

Protector open; circuit

broken.

2. Low voltage.

1. Short circuit in line,

cord or plug.

2. Short circuit in motor or

loose connections.

3. Incorrect fuses in power line.

1. Power line overloaded with

lights, appliances and other

motors.

Undersize wires or circuit

too long.

General overloading of

power company's facilities.

(In many sections of the

country, demand for

electrical power exceeds

the capacity of existing

generating and distribution

systems.)

1. Excessive feed rate when

crosscutting or ripping.

2. Improper cooling. (Air

circulation restricted

through motor due to

sawdust, etc.)

3. Saw blade has "heel".

1. Low Voltage - will not trip

starting switch.

1. Voltage too low to permit

motor to reach operating

speed.

2. Fuses or circuit breakers

do not have sufficient

capacity.

1. Motor overloaded.

2. Fuses or circuit breakers

do not have sufficient

capacity.

Reset protector by pushing on red button,

located on top of motor (indicated by

audible click).

2. Check power line for proper voltage.

Inspect line, cord and plug for damaged

insulation and shorted wires.

Inspect all terminals in motor for loose or

shorted terminals or worn insulation on wires.

Install correct fuses.

1. Reduce the line load.

2. Increase wire sizes, or reduce length of wiring.

3. Request a voltage check from the power company.

1. Slow down rate of feed.

2. Clean out sawdust to provide normal air

circulation through motor.

3. Refer to Alignment Procedure Section of

manual Step Five.

1. Correct low voltage condition.

1. Correct the low line voltage condition.

2. Replace fuses or circuit breakers with

proper capacity units.

1. Reduce motor load.

2. Replace fuses or circuit breakers.

intenance and

MAINTENANCE

lubrication

WARNING: FOR YOUR OWN SAFETY, TURN SWITCH

"OFF" AND REMOVE PLUG FROM POWER SOURCE

OUTLET BEFORE MAINTAINING OR LUBRICATING

YOUR SAW.

When you receive your new Craftsman radial saw, it

requires no lubrication. The radial saw has been partially

aligned and all bearings are lubricated and sealed for life. In

time, however, in order to keep your saw in perfect

working order and accurate, it will be necessary to lubricate

and realign. In fact, your radial saw needs more of a

cleaning than a lubrication.

Make sure the teeth of the ANTIKICKBACK pawls are

always sharp. If they become dull, remove 5/16 hex nut

(Key -#8 on p. 43) of antikickback assembly and flip Pawls

so new sharp point is in working position (see section titled

"Positioning Guard, Antikickback and Spreader Assembly,

For Ripping", sketch of Par. 2). Reassemble Pawls and

Spreader to antikickback Bar. Check Spreader for proper

alignment - correct if indicated. Replace Pawls when

IMPORTANT TO FIRST MENTION THE VARIOUS

POINTS WHICH SHOULD NOT BE LUBRICATED.

NO LUBRICATION REQUIRED

Do not lubricate carriage ball bearings or motor bearings as

these are sealed ball bearings and require no added

lubrication.

Do not lubricate between radial arm cap and radial arm.

PERIODICALLY LUBRICATE THESE POINTS

Use SAE No. 10W-30 automotive engine oil and refer to

Parts List for locations. Apply a few drops of oil along the

swivel latch pin and bevel index pin only if the pin has a

tendency to stick. Remove the left-hand carriage cover and

use oil sparingly to prevent it from getting on the ball

bearings or races.

A light film of oil should be wiped on the face of the

column tube to lubricate the fit between the column tube,

and column support.

second set of teeth are no longer sharp.

LUBRICATION

Your saw is precision built and should be kept clean and

properly lubricated. Before describing the various points

which may periodically require lubrication, IT IS MORE

The thread on the elevation shaft assembly can be

lubricated through the oil hole in the center of the radial

arm cap.

CAUTION: Excessive oil at any location will attract

airborne dust particles and sawdust.

recommended accessories

ITEM CAT. NO.

Sawblades (10" dia. w/5/8 inch bore) . .. See Catalog

Stand ..................................... 9-22205

Steel Legs ................................ 9-22238

Casters ....................... 9-22221 or 9-22222

Drill Chuck & Key ........................... 9-2980

*Molding Head Guard- 7-inch ............. 9-29524

*Molding Head Guard -- 8-inch ............. 9-29523

Rotary Surface Planer -- Carbide Tip ........ 9-29513

Sanding Wheel -- 8-inch .................... 9-2274

Dust Collector ............................. 9-16997

*Before purchasing or using any of these accessories, read

and comply with additional safety instructions No. "(D)2"

on p. 5 of this manual.

The above recommended accessories a re current a nd were

available at the time this manual was printed.

• Meets OSHA Requirements as of 8-73.

NOTE: This lower retractable guard is designed to provide

additional protection to the operator in a n axial direction to

the sawblade (perpendicular to the plane of the sawblade),

under the following set of conditions ONLY:

(a) When NOT cutting.

(b) When lower guards are fully down touching the table.

fence, and

(d) When the saw is set up to perform 90 ° crosscut

operations (Arm 90 ° to fence and sawblade 90 ° to

table).

The lower retractable guard will NOT provide protection to

the operator, either crosscutting or ripping:

(a) Axially when in the cut, because the inner and outer

guards ride on top of the fence or workpiece during the

cutting operation, exposing the teeth of the sawblade;

(b) Radially (in a direction in line with the cutting teeth);

ITEM CAT NO.

Taper Jig ................................... 9-3233

*Satin Cut Dado -- 7-inch .................... 9-3257

*Satin Cut Dado -- 8-inch .................... 9-3253

*Molding Head Three Cutter .................. 9-3218

Sanding Drum -- 3-inch ................... 9-25246

• Lower Rectractable Guard

(for 90 ° crosscutting only) ................. 9-29009

Radial Saw ................................. 9-2917

No/Low Voltage Control .................... 9-1999

20 Amp Receptacle (for 120V. operation) ..... 9-5242

between the axial and radial directions.

Potential risks of injury may be introduced if the lower

retractable guard is used for other than 90 ° crosscut

operations, including:

(a) Becoming caught or jammed in prior kerfs in the fence

or table:

(b) Giving the operator a false sense of security when

performing miter, bevel, and rip cuts;

bevel and compound miter cuts.

(d) Jamming for certain in-rip cuts.

NOTE: The following warning which appearson the Lower

Outer Guard:

WARNING:

TO AVOID INJURY

SHUT OFF POWER

BEFORE CLEARING A

JAMMED LOWER GUARD

repair parts

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199350

3 4

FIGURE 1 - LEG SET

Key Part

No. No. Description

63749

60314

63751

6375O

STD 551225

STD 541O25

STD 5231O6

STD 551031

STD 551131

STD 541231

STD 541250

803835

63752

Leg

Screw, Truss Hd. 1/4-20 x 5/8

Stiffener, R.H.

Stiffener, L.H.

*Lockwasher, External 1/4

*Nut, Hex 1/4-20

*Screw, Hex Hd. 5/1_-18 x 5/8

*Washer, !1/32 x 11/16 x 1/16

* Lockwasher, External 5/1 6

*Nut, Hex Jam 5/16-18

*Nut, Hex Jam 1/2-13

Foot, Leveling

Bag of Loose Parts (Not Illustrated)

* Standard Hardware Item - May be Purchased Locally.

t,,,i

o,,

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW '_

MODEL NUMBER 113.199300 AND 113.199350

¢D

42 5 41

21 22

27 28

23 24

29 30

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

Always order by Part Number -- Not by Key Number

Key Part

No. No. Description

63942

63920

63882

60339

60353

63879

63669

STD 601105

63670

63943

63686

STD 541037

436594

STD 551010

63884

63885

STD 541110

STD 551131

9421620

63925

449236

63950

STD 600602

STD 512520

63948

63949

63432

63947

Cord, with Plug

Cap, Rear Arm Cover

Cover, Rear Arm

Screw, Hex Hd Locking, 3/8-16 x 2-1/4 High

Strength

Washer, .380 x 47/64 x 1/8

Bearing, Arm

Scale, Miter

*Screw, Pan Rec. Hd. 10-32 x 3/8

Indicator, Miter

Trim Arm

Pad, Arm Trim

Nut, Square 3/8-16

*Screw, Pan Rec. Hd. 10-32 x 1-1/2

*Washer, 13/64 x 7/16 x 1/16

Knob, L.H. Lever Arm

Knob, R.H. Lever Arm

*Nut, Hex 10/32

Arm Assembly, See Fig. 5

*Lockwasher, 5/1 6

Screw, Soc. Hd. Cap 5/16-18 x 1/2

Cap, Arm

Screw, Type "T'" Flat Rec. Hal. 10/32 x 5/8

Trim, Arm Cap

Screw, Type "T" Pan Rec. Hd. 6/32 x 1/4

Yoke Assembly, See Fig. 3

*Screw, Pan Hd. 1/4-20 x 1-3/4

Table, Rear

Table, Spacer

Fence, Rip

Table, Front

FIGURE 2

iKey

No.

Part

No. Description

102711

STD 551025

STD 512510

37384

37530

STD 551125

STD 541025

STD 541431

STD 551031

63536

STD 541437

60419

STD 601105

63467

63258

9420417

60457

60342

305O5

63683

63682

63062

3540

63894

63895

63796

63945

63944

Screw, Set SI. Cup 1/4-20 x 1

*Washer, 17/64 x 5/8 x 1/32

*Screw, Pan Hd. 1/4-20 x 1

Nut, Tee

Nut, "U" Clip

*Lockwasher, 1/4

Nut, Hex 1/4-20

*Nut, Lock 5/1 6-18

*Washer, 21/64 x 9/16 x 1/16

Clamp, Table

Base Assembly, See Figure 4

*Nut, Lock 3/8-16

Screw, Pan Rec. Plastite No. 8 x 1/2

*Screw, Type "T" Pan Rec. Hd. 10-32 x 1/2

Cap, Flag Terminal

Guard Assembly, See Fig. 6

Elbow, Dust

Screw, Type "T" Hex Washer Hd. 1/4-20 x 5/8

Clamp, Cord

Bolt, Sq. Hd. 3/8-16 x 2-1/4

*Wrench, Hex "'L" 1/8

Wrench, Hex "L" 3/16

Wrench, Hex "L'" 1/4

Wrench, Shaft

Wrench, Arbor

Bag, Loose Parts (Not Illustrated)

Owners Manual (Not Illustrated)

*Standard Hardware Item -- May be Purchased Locally

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

• Any attempt to repair this motor may create a HAZARD unless repair is

done by a qualified service technician. Repair service is available at

your nearest Sears Store.

Figure 3

/It

52 50 51

_44

50 49

mill

€.,I,

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

Key Part

No. No. Description

1 STD 601105

2 63661

3 63786

4 STD 510605

5 120399

6 63657

7 63893

8 63658

9 63656

10 STD 551031

11 STD 551231

12 STD 523107

13 63778

t4 63782

15 63777

16 STD 541462

17 STD 551062

18 30567

19 30530

20 60336

21 63779

22 63528

23 30521

24 63659

25 63660

26 63641

27 STD 541231

28 30495

29 62498

30 60175

31 STD 541411

FIGURE3-- YOKE ASSEMBLY

*Screw, Type "'T" Pan Rec. Hd. 10-32 x 1/2

Cover, L.H Carriage

Indicator, Rip

*Screw, Pan Rec. Hd. 6-32 x 1/2

Nut, Square 5/16-18

Housing, Index Pin

Pin Assembly, Index

Spring, Index

Bracket, Spring

*Washer, 21/64 x 3/4 x 1/16

*Lockwasher, 5/1 6, Ext. Tooth

*Screw, Hex Hd. 5/1 6-18 x 3/4

Screw, Eccentric

Washer Assembly, Carriage Bearing

Bearing, Carriage

*Nut, Lock 5/8-11

*Washer, .630 x 1.125 x .093

Bumper

Nut, Speed

Bolt, Hex HI. 5/16-18 x 1-1/2 High Strength

Bearing, Sleeve

Shoe, Rip Lock

Spring, Swivel Latch

Cover, R.H Carriage

Knob Assembly

Carriage

*Nut, Hex Jam 5/16-18

Nut, Shaft

Collar i

+Blade, Saw

*Nut, Lock 3/8-16

Keyl

No. I

Part

No.

STD 551037

63652

63651

63469

63642

63648

63643

63644

60333

63645

63620

60337

STD 600803

63662

63653

63654

60338

9421628

STD 551131

9421627

63650

63649

63731

60335

63647

STD 551210

60334

STD 523120

63646

63877

Description

*Washer, .380 x 47/64 x 1/16

Cam, Motor

Stud, Motor

Bushing, Rubber

Yoke

Knob Assembly, Bevel Index

Stud, Yoke Clamp

Handle, Yoke Lock

Nut, Square L.H. 5/16-18

Pin, Index

Scale, Bevel

*Screw, Type "T" Pan Rec. Hd. 10-32 x 7/8

*Screw, Type "T" Pan Rec. Hd. 8/32 x 5/16

Indicator, Bevel

Handle, Yoke

Trim, Handle

*Screw, Type "T" Pan Rec. Hd. 10-32 x 1-1/8

Screw, Soc. Cap 5/16-18 x 2

*Lockwasher, 5/1 6

Screw, Soc. Cap 5/16-18 x 1-5/8

Plate, Retainer

Ring, Index

Plate, Motor Mounting

Screw, Hex Hd. L.H. 5/16-18 x2

Level, Bevel Lock

*Lockwasher, Ext. Tooth No. 10

Screw, Hex Soc. Button Hd. Cap 10-32 x 5/8

*Screw, Hex Hd. 5/1 6-18 x 2

Cap, Yoke

OMotor

*Standard Hardware Item - May be Purchased Locally.

tStock Item - May be secured through the hardware

departments of most Sears Retail Stores or Catalog

Order Houses.

oAny attempt to repair this motor may create a HAZARD

unless repair is done by a qualified service technician.

Repair service is available at your nearest Sears Store.

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

! 2

18 19 20 _ €./]

7 /\\ \" 24"/ '_ _ _ )_" 46 _ "I ') / 40

_ \ _ _ 4z 482e

8 49 -'-__\\/9 \ "\ 2=//_ I _._ _////4

28 48 47

Figure 4

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

FIGURE 4- BASE ASSEMBLY

=.,,=

Key Part

No. No. Description

STD 503705

63623

60330

63611

63610

STD 572510

63612

9416187

STD 523110

60078

STD 541037

STD 551137

60340

STD 523712

186648

60329

60367

60336

63609

63613

63500

63614

60300

63615

STD 541450

*Screw, Soc. Set 3/8-16 x 1/2

Latch, Arm

Ring, Retaining 3"

Tube Assembly

Gib, Co!umn Tube

*Pin, Roll 1/4 x 1

Nut, Elevation

*Screw, Type "T" Hex Washer Hd.

5/16-18 x 3/4

*Screw, Hex Hd. 5/16-18 x 1

*Screw, Hex Hd. 5/16-18 x 1/2

*Nut, Hex 3/8-16

* Lockwasher, 3/8

*Washer, .380 x 7/8 x 1/8

*Screw, Hex Hd. 3/8-16 x 1-1/4

*Screw, Hex Hd. 5/16-18 x 1-7/8

Screw, Locking Set 1/4-20 x 3/8

Bolt, Hex Hd. 5/16-18 x 1-7/8 High Strength

Bolt, Hex Hd. 5/16-18 x 1-1/2 High Strength

Support, L. H.

Shaft Assembly, Elevating

Washer, Thrust .502 x .927 x .031

Bearing

Washer, 1/2 x 7/8 x .010 (as required)

Gear, Bevel

*Nut, Lock 1/2-13

Key Part

No. No. Description

26 STD 580014

27 63619

28 STD 541031

29 STD 541431

31 STD 581037

32 63618

33 63617

34 STD 551050

35 STD 581050

36 63616

37 STD 541025

38 STD 55!125

39 63622

40 63435

41 STD 551012

42 STD 522505

43 STD 502503

44 63434

45 63621

46 63673

47 STD 551031

48 STD 551131

49 109163

*Key, Woodruff 1/8 x 1/2

Support, R. H.

*Nut, Hex 5/16-18

*Nut, Lock 5/16-18

*Ring, Retaining 3/8

Gear, Pinion

Bearing, Elevating Shaft

*Washer, .515 x .875 x .032

*Ring, Retaining 1/2

Shaft, Elevating Crank

* Nut, 1/4-20

* Lockwasher 1/4

Bracket, Bearing

Bushing

*Washer, 17/64 x 9/16 x 3/64

*Screw, Hex Hd. 1/4-20 x 1/2

*Screw, Soc. Set 1/4-20 x 3/8

Crank Assembly

Base Assembly

Channel, Table Mounting

*Washer, 11/32 x 7/8 x 1/16

* Lockwasher, 5/16

*Bolt, Square Hd. 5/16-18 x 3/4

*Standard Hardware Item - May be Purchased Locally.

repair parts

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

IrlF THIS PART IS REMOVED,

DISCARD AND REPLACE

WLTH A NEW PUSH NUT.

FIGURE 5-- ARM ASSEMBLY

Key Part

No. No. Description

63626

63629

63631

63628

9420417

63883

63632

63630

63633

60240

60332

j63872

!STD 551025

60208

63638

63637

Housing, Pin

Pin, Arm Index

Pawl, Arm Lock

Spring, Tension

*Screw, Type "T" Hex Washer Hd.

1/4-20 x 5/8

Guide

Rod, Index

Spring, Arm Lock

Rod Assembly, Arm Lock

+Nut, Push 1/4

Washer, 21/64 x 1 x 1/8

Lever, Assembly

*Washer, 17/64 x 5/8 x 1/32

*Nut, Push

Pin, Lever

Key

No.

17 63636

18 63773

19 STD 601103

20 STD 551210

21 63639

22 448337

23 60256

24 STD 600805

25 63664

26 63896

27 63878

28 60457

Part

No. Description

Pin, Clevis

Insulation

*Screw, Type "T" Pan Rec. Hd.

10-32 x 3/8

*Lockwasher, Ext. Tooth N10

Track

Screw, Type "T" Rd. Rec. Hd.

10-32 x 5/8

Key

*Screw, Type "T" Pan Rec. Hd.

8-32 x 1/2

Guard, Switch

Switch, Locking

(Includes Key No. 23)

Arm, Radial

Clamp, Cord

* Standard Hardware Item -- May be Purchased Locally.

+ If this part is removed, discard and replace with a new

Push Nut.

PARTS LIST FOR CRAFTSMAN 10-INCH RADIAL SAW

MODEL NUMBER 113.199300 AND 113.199350

16 15

3 /

10 "

4 5 6 7

FIGURE 6 - GUARD ASSEMBLY

Key

No.

Part

No.

63681

120399

63541

63540

STD 551010

STD 601103

60219

STD541231

63271

Description

Guard

*Nut, Square, 5/16-18

Bar, Antikickback

Guide, Antikickback

*Washer, 13/64 x 5/8 x 1/32

*Screw, Type "T" Pan Hd.

10-32 x 3/8

Screw, Wing 5/16-18 x 1/2

*Nut, Hex., 5/16-18

Pawl, Antikickback

Key Part

No. No. Description

STD 582043

63270

63269

63539

60435

STD 541008

STD 551108

63538

STD 510805

*Ring, RetainTng 7/16

Spreader

Bearing

Screw, Guard Clamp (Includes

Key No. 14)

Grip

*Nut, Hex, 8-32

*Lockwasher, External Tooth No. 8

Clamp, Guard

*Screw, Pan Hd., 8-32 x 1/2

*Standard Hardware Item - May be Purchased Locally.

S_ears

owners

manual

SERVICE

MODEL NO.

11 3.199300

SAW ONLY

113.199350

SAW WITH LEGS

HOW TO ORDER

REPAIR PARTS

10-INCH RADIALSAW

Now that you have purchased your 10-inch radial saw,

should a need ever exist for repair parts or service, simply

contact any Sears Service Center and most Sears, Roebuck

and Co. stores. Be sure to provide all pertinent facts when

you call or visit.

The model number of your 10-inch radial saw will be found

on a label attached to your saw, at the front of the base.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE

FOLLOWING INFORMATION:

PART NUMBER PART DESCRIPTION

MODEL NUMBER NAME OF ITEM

113.199300 IO-INCH RADIAL SAW

113.199350

All parts listed may be ordered from any Sears Service

Center and most Sears stores. If the parts you need are not

stocked locally, your order will be electronically transmitted

to a Sears Repair Parts Distribution Center for handling.

Sold by SEARS, ROEBUCK AND CO., Chicago, IL. 60684 U.S.A.

_'art No. 63944 Form No. SP4657-3 Printed in U.S.A. 4/84

Craftsman 113199350 10" radial saw

Product's Documents

User Manual

Specifications

Craftsman 113199350 Questions and Answers