Owner's ManuaJ
®
The Economizer TM
Table Top Electric
Water Heater
6
FOR POTABLE WATER HEATING ONLY.
NOT SUITABLE FOR SPACE HEATING.
MODEL NO.
153.318032 27 Gal.
153,318132 40 Gal
_iiii!!!_iiiii
* Safety instructions
* Installation
* Operation
* Care and Maintenance
* Troubleshooting
. Parts List
GAMA certification applies to all residential electric water
heaters with capacities of 20 to 120 Gallons. Input rating of
12kW or less.
manual and safety messages
before installing, operating or
servicing this water heater.
Failure to follow instructions and
safety messages could result in
death or serious injury.
Instruction manual must remain
with water heater.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
Sears, Roebuck and Co, Hoffman Estates, IL 60179 U.S.A.
PRINTED 0707 www.seats.com 185800-000
Yoursafetyandthesafetyofothersisextremely important in the installation, use and servicing of this water heater.
Many safety=related messages and instructions have been provided in this manual and on your own water heater to warn
you and others of a potential injury hazard. Read and obey all safety messages and instructions throughout this manual.
It is very important that the meaning of each safety message is understood by you and others who install, use or service
this water heater.
This is the safety alert symbol. It is used to alert you
to potential personal injury hazards. Obey all safety
messages that follow this symbol to avoid possible
injury or death.
DANGER indicates an imminently hazardous
situation which, if not avoided, could result
in death or injury.
WARNING indicates a potentially
hazardous situation which, if not avoided,
could result in death or injury.
CAUTION indicates a potentially hazardous
situation which, if not avoided, may result
in minor or moderate injury.
CAUTION used without the safety alert
symbol indicates a potentially hazardous
situation which, if not avoided, could
result in property damage.
All safety messages wil! generally tell you about the type of hazard, what can happen if you do not follow the safety message
and how to avoid the risk of injury.
The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances
known to the State of California to cause cancer, birth defects, or other reproductive harm, and requires businesses to warn
of potential exposure to such substances.
This product contains a chemical known to the State of California to cause cancer, birth defects, or other reproductive harm.
This appliance can cause low level exposure to some of the substances listed, including formaldehyde.
IMPORTANT DEFINITIONS
Sears Service Center: The Sears Service Center has the ability equivalent to a licensed tradesman in the fields of plumbing and
electrical work including a thorough understanding of the requirements of the National Electrical Code as it relates to the installation
of electric water heaters. The Sears Service Center also has a thorough understanding of this instruction manual, and is able to
perform repairs strictly in accordance with the service guidelines provided by the manufacturer.
Readandunderstandinstruction
manualandsafetymessages
beforeinstalling,operatingor
servicingthiswaterheater.
Failuretofollowinstructionsand
safetymessagescouldresultin
deathorseriousinjury.
Instructionmanualmustremain
withwaterheater.
improper installation and use may result
in property damage.
- Do not operate water heater if flood damaged.
o Inspect and replace the anode as needed.
- Install in location with drainage.
o Fill tank with water before operation.
- Be alert for thermal expansion.
Refer to instruction manual for installation and service.
)
Explosion Hazard
• Overheated water can cause
water tank explosion.
• Properly sized temperature
and pressure relief valve must
be installed in opening
provided.
I
-Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure to do this could result in
death, serious bodily injury, or
property damage.
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
Children, the elderly, and the
physically or mentally disabled
are at highest risk for scald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
Fire Hazard / Electric Shock Hazard
Do not use this water heater with any
voltage other than shown on the model
rati ng plate.
• Failure to use the correct voltage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
SAFE INSTALLATION, USE AND SERVICE ....................................................................................................................................... 2
GENERAL SAFETY ............................................................................................................................................................................. 3
TABLE OF CONTENTS ....................................................................................................................................................................... 4
INTRODUCTION ................................................................................................................................................................................. 5
PRODUCT SPECIFICATIONS ............................................................................................................................................................ 5
MATERIALS AND BASIC TOOLS NEEDED ....................................................................................................................................... 6
Materials Needed .......................................................................................................................................................................... 6
Basic Tools .................................................................................................................................................................................... 6
Additional Tools Needed When Sweat Soldering ......................................................................................................................... 6
INSTALLATION INSTRUCTIONS ....................................................................................................................................................... 7
Removing the Old Water Heater ................................................................................................................................................... 7
Facts to Consider About the Location ........................................................................................................................................... 8
Insulation Blankets ........................................................................................................................................................................ 8
Facts to Consider About the Convertible Element ..................................................................................................................... 8,9
Water Piping ............................................................................................................................................................................ 9,10
T & P Valve and Pipe Insulation .................................................................................................................................................. 10
Temperature-Pressure Relief Valve ........................................................................................................................................ 10,11
Filling the Water Heater ............................................................................................................................................................... 11
Converting the Element ......................................................................................................................................................... 11-14
Wiring .......................................................................................................................................................................................... 14
Wiring Diagram ........................................................................................................................................................................... 15
SERVICE AND ADJUSTMENT ......................................................................................................................................................... 16
Temperature Regulation ............................................................................................................................................................. 16
Thermostat .................................................................................................................................................................................. 16
Temperature Settings .................................................................................................................................................................. 16
Thermostat Adjustment ............................................................................................................................................................... 16
Anode Rod Inspection ................................................................................................................................................................ 17
Temperature-Pressure Relief Valve Operation ........................................................................................................................... 17
Draining ................................................................................................................................................................................. 17,18
Thermostat Removal/Replacement ............................................................................................................................................ 18
Element Cleaning/Replacement ............................................................................................................................................ 18-20
Drain Valve Washer Replacement .............................................................................................................................................. 21
Service ........................................................................................................................................................................................ 21
TROUBLESHOOTING GUIDE .......................................................................................................................................................... 22
Start Up Conditions ..................................................................................................................................................................... 22
Thermal Expansion ................................................................................................................................................................ 22
Strange Sounds ..................................................................................................................................................................... 22
Operational Conditions ............................................................................................................................................................... 22
Smelly Water ..................................................................................................................................................................... 22,23
"Air" in Hot Water Faucets ..................................................................................................................................................... 23
Rumbling Noise ..................................................................................................................................................................... 23
High Temperature Shut Off System ....................................................................................................................................... 23
Not Enough or No Hot Water ............................................................................................................................................ 23,24
Water Is Too Hot .................................................................................................................................................................... 24
Leakage Checkpoints ................................................................................................................................................................. 25
REPAIR PARTS LIST ........................................................................................................................................................................ 26
NOTES .............................................................................................................................................................................................. 27
WARRANTY ...................................................................................................................................................................................... 28
ThankYoufor purchasinga Searswaterheater.Properly
installedandmaintained,itshouldgiveyouyearsoftroublefree
service.Itisstronglysuggestedthatthisnewwaterheaterbe
professionallyinstalled,contactthelocalSearsServiceCenteror
anySearsstore.Theywillarrangeforprompt,qualityinstallation
bySearsauthorizedcontractors.
Abbreviations Found in This Instruction Manual:
UL- Underwriters Laboratories Inc.
NEC - National Electrical Code
ANSI- American National Standards Institute
Read the "General Safety" section, page 3 of this manual
first and then the entire manual carefully. If you don't follow
the safety rules, the water heater will not operate properly. It
could cause DEATH, SERIOUS BODILY INJURY AND/OR
PROPERTY DAMAGE.
This manual contains instructions for the installation,
operation, and maintenance of this electric water heater. It
also contains warnings throughout the manual that you must
read and be aware of. All warnings and all instructions are
essential to the proper operation of the water heater and your
safety. Since we cannot put everything on the first few pages,
READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO
INSTALL OR OPERATE THE WATER HEATER.
The installation must conform with the instructions in this
manual; electric company rules; and Local Codes, or in
the absence of Local Codes, with the current edition of the
NEC - National Electrical Code, NFPA 70. This publication
is available from your local government or public library or
electric company or by writing Underwriters Laboratories
Inc., 333 Pfingsten Road, Northbrook, IL 60062. It can also
be obtained from the National Fire Protection Association, 11
Tracy Drive, Avon, MA 02322-9908.
If after reading this manual you have any questions or do not
understand any portion of the instructions, call Sears Service
Center.
Carefully plan the place where you are going to put the water
heater. Correct electrical wiring and connections are very
important in preventing death from possible electrical shock
and fires.
Examine the location to ensure the water heater complies with
the "Facts to Consider About the Location" section.
For California installation this water heater must be braced,
anchored, or strapped to avoid falling or moving during an
earthquake. See instructions for correct installation procedures.
Instructions may be obtained from the California Office of the
State Architect, 400 P Street, Sacramento, CA95814.
Massachusetts Code requires this water heater to be installed
in accordance with Massachusetts 248-CMR 2.00; State
Plumbing Code and 248-CMR 5.00. In the Commonwealth of
Massachusetts, this product must be installed by a licensed
plumber or gasfitter.
MODEL
NUMBER
153.318032
153.318132
TANK
CAPACITY
IN GALLONS
27
4O
DIMENSIONS
IN INCHES (ram)
Width
21 (533)
24 (610)
Depth Height
25 (635) 36 (914)
25 (635) 36 (914)
RECOVERY RATE
GALS. PER HOUR
@90°F Rise
17.3
25.0
17.3
25.0
ELEMENT
WATTAGE
@240 VOLTS
3800
5500
3800
5500
MINIMUM
WIRE SIZE*
(GAUGE)
12
10
12
10
MAXIMUM FUSE
OR CIRCUIT
BREAKER
SiZE (AMPS)
2O
3O
2O
3O
* Wiring size based on standard 60°C copper wire. If distance from fuse box to water heater is more than 90 feet, refer to your local
electrical code.
MateriaRs Needed
To simplify the installation Sears has available the installation parts shown below. You may or may not need all of these materials,
depending on your type of installation.
WATER HEATER INSTALLATION KIT WITH
FLEXIBLE CONNECTORS FOR 3/4" OR 1/2"
THREADED OR COPPER PLUMBING.
EXPANSION TANKS FOR THERMAL
EXPANSION CONDITIONS AVAILABLE iN
2 GALLONS , AND 5 GALLONS CAPACITY
THROUGH LOCAL SEARS STORE OR
SERVICE CENTER,
DRAIN PANS AVAILABLE IN 20"
DIAMETER FORWATER HEATERS
HAVING A DIAMETER 18" OR
LESS, 24" DIAMETER FOR WATER
HEATERS HAVING A DIAMETER
22" OR LESS AND AVAILABLE
iN 28" DIAMETER FOR WATER
HEATERS HAVING A DIAMETER
26" OR LESS,
Basic Tools
You may or may not need all of these tools, depending on your
type of installation. These tools can be purchased at your local
Sears store.
Pipe Wrench (2)
Screwdriver
_.fT_
6 Foot Tape or Folding Rule (LJ _ [[}
Garden Hose
Drill
Pipe Dope or Teflon Tape
DRILL
ROLL OF TEFLON TAPE (USE ON
WATER CONNECTIONS)
SLOT-HEAD SCREWDRIVER
PHILLIPS SCREWDRIVER
PiPE DOPE (SQUEEZE TUBE)
USE FOR WATER CONNECTIONS
GARDEN HOSE 6 FOOT TAPE PiPE WRENCH
Additional Tools Needed When Sweat
Tubing Cutters or Hacksaw
Propane Torch
Soft Solder
Solder Flux
Emery Cloth
Wire Brushes
TUBING CUTTER
HACKSAW
ROLL OF ROLL OF
EMERY CLOTH LEAD-FREE SOLDER
SOFT SOLDER FLUX
PROPANE
TORCH
3/4" (19 ram)WIRE BRUSH
1/2" (13 mm)WIRE BRUSH
the Old Water Heater
The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and
that the water flow is directed away from any person.
4. Check again to make sure the electrical supply is turned "OFF"
to the water heater. Then unplug the water heater (cord set)
or disconnect the electrical supply connection from the water
heater junction box.
1. Turn "OFF" electrical supply to the water heater.
FIGURE 1.
2. Turn "OFF" the water supply to the water heater at the water
shutoff valve or water meter.
3. Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater
drain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.
FIGURE 3.
5a.
5b.
FIGURE 4.
If you have copper piping to the water heater, the two
copper water pipes can be cut with a hacksaw
approximately four inches away from where they connect
to the water heater. This will avoid cutting off the pipes
too short. Additional cuts can be made later if necessary.
Disconnect the temperature-pressure relief valve
drain line. When the water heater is drained, disconnect
the hose from the drain valve. Close the drain valve.
The water heater is now completely disconnected and
ready to be removed.
FIGURE 5a.
If you have galvanized pipe to the water heater, loosen
the two galvanized pipes with a pipe wrench at the
union in each line. Also disconnect the piping
remaining to the water heater. These pieces should
be saved since they may be needed when
reconnecting the new water heater. Disconnect the
temperature-pressure relief valve drain line. When the
water heater is drained, disconnect the hose from the
drain valve. Close the drain valve. The water heater is
now completely disconnected and ready to be
removed.
,, Burn hazard
• Hot water discharge.
• Keep hands clear of drain
valve discharge.
FIGURE 5b.
Mineral Buildup or Sediment MayAccumulate
• This causes the water heater to become
much heavier than normal.
• If spilled, could cause staining.
Installations in Residential Garages
• Water heater must be located in a
protective area.
Mineral buildup or sediment may have accumulated in the old
water heater. This causes the water heater to be much heavier
than normal and this residue, if spilled out, could cause staining.
Facts to Consider About the Location
You should carefully choose an indoor location for the new water
heater, because the placement is a very important consideration
for the safety of the occupants in the building and for the most
economical use of the appliance. This water heater is not
intended for outdoor installation.
Whether replacing an old water heater or putting the water
heater in a new location, the following critical points must be
observed.
The location selected should be indoors as close to and as
centralized with the water piping system as possible. This
water heater, as well as all water heaters, will eventually leak.
Do not install without adequate drainage provisions where
water flow will cause damage.
Property Damage Hazard
• All water heaters eventually leak
• Do not install without adequate drainage.
WATER HEATERS EVENTUALLY LEAK: Installation of the water
heater must be accomplished in such a manner that if the tank
or any connections should leak, the flow of water will not cause
damage to the structure. When such locations cannot be avoided,
a suitable drain pan should be installed under the water heater.
Drain pans are available at your local hardware stores. Such a
drain pan must be piped to an adequate drain.
Water heater life depends upon water quality, water pressure
and the environment in which the water heater is installed. Water
heaters are sometimes installed in locations where leakage may
result in property damage, even with the use of a drain pan piped
to a drain. However, unanticipated damage can be reduced or
prevented by a leak detector or water shut-off device used in
conjunction with a piped drain pan. These devices are available
from some plumbing supply wholesalers and retailers, and detect
and react to leakage in various ways:
• Sensors mounted in the drain pan that trigger an alarm or turn
off the incoming water to the water heater when leakage is
detected.
• Sensors mounted in the drain pan that turn offthe water supply
to the entire home when water is detected in the drain pan.
• Water supply shut-off devices that activate based on the water
pressure differential between the cold water and hot water pipes
connected to the water heater.
INSTALLATION IN RESIDENTIAL GARAGES: The water heater
must be located and/or protected so it is not subject to physical
damage by a moving vehicle.
• The location selection must provide adequate clearances for
servicing and proper operation of the water heater.
Insulation Blankets
Insulation blankets are available to the general public for external
use on electric water heaters but are not necessary with this
product. The purpose of an insulation blanket is to reduce
the standby heat loss encountered with storage tank heaters.
Your water heater meets or exceeds the National Appliance
Energy Conversation Act standards with respect to insulation
and standby loss requirements, making an insulation blanket
unnecessary.
Should you choose to apply an insulation blanket to this heater,
you should follow these instructions below. Failure to follow these
instructions can result in fire, serious personal injury, or death.
• Do not cover the temperature and pressure relief (T & P) valve
with an insulation blanket.
• Do not cover the instruction manual. Keep it on the side of
the water heater or nearby for future reference.
• D__oobtain new warning and instruction labels for placement
on the blanket directly over the existing labels.
Facts to Consider About the
Convertible Element
The element of the water heater can be converted from operation
at 3800 watts to 5500 watts on a 240 volt system.
Read and follow water heater warnings and instructions. If this
manual is missing contact the retailer or manufacturer.
If after reading these instructions in this manual, if you do not
understand any portion, call the Sears Service Center.
Fire Hazard / Electric Shock Hazard
- Do not use this water heater with
any voltage other than shown on the
model rating plate.
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.
8
Beforemakingtheconversionto5500watts,checkthe(1)power
supply..,mustbe240volts,(2)wiring...10gaugeAWG@
TypeTW,60°Corequivalent,and(3)Circuitbreakersorfusing.
•.capable of 30 amp loading. Also, the installation must conform
with this manual, local codes and electric utility rules• Failure to
comply can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE•
If a water heater is installed in a closed water supply system; such
as one having a back-flow preventer, check valve, water meter
with a check valve, etc.., in the cold water supply; means must
be provided to control thermal expansion• Contact the local utility
or Sears Service Center on how to control this situation.
See Figure 7 (below) for mixing valve usage.
ELECTRIC Q Listed
WATER HEATER 124N
MODEL NUMBER SERIAL NUMBER iTEM ID/PART NUMBER
l ]
FACTORY EQUIPPED _TH
UPPER LOWER
ELEMENT ELEMENT MAXIMUM VOLTS CAPACITY MAX. WORKING
WATTS WATTS WATTS A/C ONLY U.S. GAL. PRESSURE
OPTIONAL WATrA G E WARNING
UPPER LOWER CHECK HERE SEE CONVERSION
ELEMENT ELEMENT MAXIMUM IF CONVERTED INSTRUCTIONS
MFD. SEARS ROEBUCK AND CO.
FOR HOFFMAN ESTATES, IL.
FIGURE 6.
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink
pen, check the appropriate block within the model rating
plate, which is located adjacent to the lower access panel.
Wate r
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
Children, the elderly, and the
physically or mentally disabled
are at highest riskforscald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
HOTTER WATER CAN SCALD: Water heaters are intended to
produce hot water• Water heated to a temperature which will
satisfy space heating, clothes washing, dish washing, and other
sanitizing needs can scald and permanently injure you upon
contact• Some people are more likely to be permanently injured
by hot water than others• These include the elderly, children,
the infirm, or physically/mentally handicapped• If anyone using
hot water in your home fits into one of these groups or if there is
a local code or state law requiring a certain temperature water
at the hot water tap, then you must take special precautions. In
addition to using the lowest possible temperature setting that
satisfies your hot water needs, a means such as a mixing valve,
should be used at the hot water taps used by these people or
at the water heater• Mixing valves are available at plumbing
supply or hardware stores• Follow manufacturers instructions
for installation of the valves• Before changing the factory setting
on the thermostat, read the "Temperature Regulation" section
in this manual•
HOT WATER
OUTLET
COLD
WATER
INLET
TEMPERED/_
WATER
FROM HOT WATER
*MIXING OUTLET ON
VALVE WATER HEATER
TO COLD WATER
iNLET ON
'_WATER HEATER
FIGURE 7.
Figure 8 shows the attachment of the water piping to the
water heater. The water heater is equipped with 3/4" water
connections.
NOTE: If using copper tubing, solder tubing to an adapter
before attaching the adaptor to the cold water inlet
connection. Do not solder the cold water supply line directly
to the cold water inlet. It will harm the dip tube and damage
the tank.
Property Damage Hazard
- Avoid water heater damage.
. Install thermal expansion tank if necessary.
, Do not apply heat to cold water inlet.
• Contact qualified installer or service agency.
Take off the cabinet top to make all the water and electrical
connections. Pull the cabinet top forward, all the way until it
is free. When replacing the top, put it on the clips, almost to
the back, push down and then push back.
Look at the top cover of the water heater. The water outlet
is marked hot. Put two or three turns of teflon tape around
the threaded end of the threaded-to-sweat coupling and
around both ends of the 3/4" threaded nipple. Using flexible
connectors, connect the hot water pipe to the hot water outlet
on the water heater•
3. Lookatthetopcoverofthewaterheater.Thecoldwaterinlet
ismarkedcold.Puttwoorthreeturnsofteflontapearound
thethreadedendof thethreaded-to-sweatcouplingand
aroundbothendsofthe3/4"threadednippleUsingflexible
connectors,connectthecoldwaterpipetothecoldwaterinlet
ofthewaterheater.
NOTE:Yourwaterheater is super insulated to minimize
heat loss from the tank. Further reduction in heat loss can
be accomplished by insulating the hot water lines from the
water heater.
VALVE
FLEXIBLE WATER CONNECTORS
3/4 _
THREADED
NIPPLE
I
THREADED TO
WATER LINE
PIPE
(Do not cap
or plug)
FIGURE 8.
T & P Valve and Pipe insulation
Remove insulation for T & P valve and pipe connections from
carton.
Fit pipe insulation over the incoming cold water line and the hot
water line. Make sure that the insulation is against the top cover
of the heater.
Fit T & P valve insulation over valve. Make sure that the insulation
does not interfere with the lever of the T & P valve.
Secure all insulation using tape.
PIPE T&P
INSULATION INSULATION
FIGURE 9.
Temperature=Pressure Relief Valve
Explosion Hazard
® Temperature-pressure relief valve
must comply with ANSI Z21.22 ,
0SA4.4.
" Properly sized temperature-relief
valve must be installed in opening
provided.
Can result in overheating and
excessive tank pressure.
_, Can cause seriousinjury or death.
This heater is provided with a properly certified combination
temperature - pressure relief valve by the manufacturer.
The valve is certified by a nationally recognized testing laboratory
that maintains periodic inspection of production of listed
equipment of materials as meeting the requirements for Relief
Valves for Hot Water Supply Systems, ANSI Z21.22 • CSA 4.4,
and the code requirements of ASME.
If replaced, the valve must meet the requirements of local codes,
but not less than a combination temperature and pressure relief
valve certified as indicated in the above paragraph.
The valve must be marked with a maximum set pressure not to
exceed the marked hydrostatic working pressure of the water
heater (150 psi = 1,035 kPa) and a discharge capacity not less
than the water heater input rate as shown on the model rating
plate. (For electric heaters, watts x 3.412 equals Btu/hr input
rate). For safe operation of the water heater, the relief valve must
not be removed from its designated opening nor plugged.
The temperature-pressure relief valve must be installed directly
into the fitting of the water heater designed for the relief valve.
Position the valve downward and provide tubing so that any
discharge will exit only within 6 inches (153 mm) above, or at any
distance below the structural floor. Be certain that no contact is
made with any live electrical part. The discharge opening must
not be blocked or reduced in size under any circumstances.
Excessive length, over 30 feet (9.14 m), or use of more than
four elbows can cause restriction and reduce the discharge
capacity of the valve.
Water Damage Hazard
o Temperature-pressure relief valve discharge
pipe must terminate at adequate drain.
I0
No valve or other obstruction is to be placed between the relief
valve and the tank. Do not connect tubing directly to discharge
drain unless a 6 inch air gap is provided. To prevent bodily
injury, hazard to life, or property damage, the relief valve must
be allowed to discharge water in quantities should circumstances
demand. If the discharge pipe is not connected to a drain or other
suitable means, the water flow may cause property damage.
TheDischargePipe:
• Shallnotbesmallerinsizethantheoutletpipesizeofthe
valve,orhaveanyreducingcouplingsorotherrestrictions.
• Shallnotbepluggedorblocked.
• Shallbeofmateriallistedforhotwaterdistribution•
• Shallbeinstalledsoastoallowcompletedrainageofboththe
temperature-pressurereliefvalve,andthedischargepipe.
the Water Heater
Property Damage Hazard
, Avoid water heater damage.
, Fill tank with water before operating.
• Shall terminate at an adequate drain.
• Shall not have any valve between the relief valve and tank.
Never use this water heater unless it is completely full of water•
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power•
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually
discharged will not cause any bodily injury or property damage
because the water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.
TEMPERATURE-PRESSURE
RELIEF VALVE
DISCHARGE
PIPE
(Do not cap
or plug)
6" AIR GAP
FLOOR DRAIN
FIGURE 10.
To fill the water heater with water:
1. Close the water heater drain valve by turning the handle to
the right (clockwise)• The drain valve is located on the lower
front of the water heater.
2. Open the cold water supply valve to the water heater•
NOTE: The cold water supply valve must be left open when
the water heater is in use.
3. To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet• Allow water to run until
a constant flow is obtained• This will let air out of the water
heater and the piping•
Never use this water heater unless it is completely full of water•
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power•
4. Check all new water piping for leaks• Repair as needed•
the Element
These instructions only cover the conversion of the convertible
element, read this entire manual before attempting to install
or operate the water heater• The water heater is factory set to
operate at 3800 watts• The lower element can be converted to
operate at 5500 watts• Refer to "Facts to Consider About the
Convertible Lower Element" section•
The Upper Element, (if double element model) is a conventional
3800 watt element which only operates at its rated wattage on
240 volts• (See rating plate on the water heater•
The lower Element of the water heater can be converted from
operation at 3800 watts to 5500 watts on a 240 volt system.
If after reading these instructions and this manual, if you do not
understand any portion call Sears Service Center•
Before making the conversion to 5500 watts, check the (1) power
supply.., must be 240 volts, (2) wiring... 10 gauge AWG @
Type TW, 60°C or equivalent, and (3) Circuit breakers or fusing.
• .capable of 30 amp loading• Also, the installation must conform
with this manual, local codes and electric utility rules• Failure to
comply can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE•
I1
Fire Hazard I Electric Shock Hazard
Do not use this water heater with
any voKage other than shown on the
model rating plate.
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.
NOTE: Whether or not the element conversion is made the
model rating plate must be marked. Using a hard point ink pen,
check the appropriate block within the model rating plate, which
is located adjacent to the lower access panel.
ELECTRIC Q Listed
WATER HEATER 124N
MODEL NUMBER BERIAL NUMBER iTEM ID/PART NUMBER
I i
FACTORY EQUIPPED _TH
UPPER LOVVER
ELEMENT ELEMENT MAXIMUM VOLTS CAPACITY MAX. WORKING
WATTS WATTS WATTS AIC ONLY U.S. GAL. PRESSURE
OPTIONAL WATTAGE WARNING
UPPER LOWER CHECK HERE SEE CONVERSION
ELEMENT ELEMENT MAXIMUM IF CONVERTED INSTRUCTIONS
MFD. SEARS ROEBUCK AND CO.
FOR HOFFMAN ESTATES, IL.
FIGURE 11.
Necessary element conversion parts are located in a small bag
contained within the electrical junction box on top of the water
heater.
CONVERSION PARTS
BUSS BAR
FIGURE 12.
1. Before beginning the conversion turn "OFF" electric power
supply to the water heater.
FIGURE 13.
5.
I2
The convertible element is located behind the access panel
of the water heater. Remove the two screws securing the
access panel, and remove panel.
-q
FIGURE 14.
Remove the insulation block to expose the terminal cover.
FIGURE 15.
Lower Element: Lift out the tab as shown to unclip the
terminal cover from the thermostat. The terminal cover can
now be removed from the thermostat.
LiFT OUT TAB TO UNCLIP
TERMINAL COVER FROM
THERMOSTAT
Q
TURN OFF
POWER
BEFO_
_ERVING
TO_IOVE
PULL ARROW
AT _OP OF
COVER
FIGURE 16.
Remove the screws from terminal 2 of the element, and
move the looped end of the wire aside.
6.
FIGURE 17.
The buss bar is labeled 5500 W. Place the buss bar over
terminals 2 and 3 with the 5500 W visible. Install the extra
screw provided into terminal 3.
Fire and Explosion Hazard
• Thermostat must be flush
against thetank.
• Make sure terminal cover is in
place and the insulation
replaced.
o Failure to do this could result in
death, serious bodily injury, or
property damage.
Make sure the thermostat is flush against the tank, the terminal
cover is in place, and the insulation is replaced. Failure to
do so can result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
10. Replace the insulation block so that it completely covers the
thermostat and element.
7.
FIGURE 18.
The wire removed from terminal 2 has a looped end. It must
remain looped and now be placed (as shown) on top of the
buss bar, over the opening of terminal 2, and secured using
the remaining screw.
FIGURE 20.
11. Replace the access panel.
8.
FIGURE 19.
Tighten terminals 2 and 3 to ensure proper electrical
connection.
Fire and E×plosion Hazard
• Failure to tighten screws can
cause a fire.
= Failure to do this could result in
death, serious bodily injury, or
property damage.
Failure to tighten terminal screws can cause a fire which can
result in DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE.
9. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.
FIGURE 21.
12. Complete wiring to the water heater, or if completed, turn
"ON" electric power to the water heater after filling the tank
with water.
I3
FIGURE 22.
improper installation and use may result
in property damage.
• Fill tank with water before operation.
2. Install and connect a circuit directly from the main fuse or
circuit breaker box. This circuit must be the right size and
have its own fuse or circuit breaker. Refer to the chart in the
"Product Specifications" section for the correct size wire and
fuse or circuit breaker.
3. If metal conduit is used for the grounding conductor:
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power
You must provide all wiring of the proper size outside of the
water heater. You must obey local codes and electric company
requirements when you install this wiring.
If you are not familiar with electric codes and practices, or if you
have any doubt, even the slightest doubt, in your ability to connect
the wiring to this water heater, obtain the service of a competent
electrician. Contact your Sears salesperson to arrange for a
professional electrician.
a.
b.
The grounding electrode conductor shall be of copper,
aluminum, or copperclad aluminum. The material shall
be of one continuous length without a splice or joint.
Rigid metal conduit, intermediate metal conduit, or
electrical metallic tubing may be used for the grounding
means if conduit or tubing is terminated in fittings
approved for grounding.
Flexible metal conduit or flexible metallic tubing shall be
permitted for grounding if all the following conditions are
met:.
The length in any ground return path does not exceed 6
feet.
The circuit conductors contained therein are protected by
overcurrent devices rated at 20 amperes or less.
Fire Hazard / Electric Shock Hazard
Do not use this water heater with
any voltage other than shown on the
model rating plate.
Failure to use the correct voltage
shown on the model rating plate
could result in death, serious bodily
injury, or property damage.
The conduit or tubing is terminated in fittings approved
for grounding.
For complete grounding details and all allowable exceptions,
refer to the current edition of the NEC - National Electrical Code
NFPA 70.
4. Astandard 1/2" conduit opening has been made in the water
heater junction box for the conduit connection.
5. Use wire nuts and connect the power supply wiring to the
wires inside the water heater's junction box.
The water heater must be electrically "grounded" by the
installer. A green ground screw has been provided on the
water heater's junction box. Connect ground wire to this
location.
WATER HEATERS EQUIPPED FOR ONE VOLTAGE ONLY:
This water heater is equipped for one type voltage only. Check
the rating plate near the bottom access panel for the correct
voltage. DO NOT use this water heater with any voltage other
than the one shown on the model rating plate. Failure to use
the correct voltage can cause problems which can result
in DEATH, SERIOUS BODILY INJURY, OR PROPERTY
DAMAGE. If you have any questions or doubts consult your
electric company.
If wiring from your fuse box or circuit breaker box was
aluminum for your old water heater, replace it with copper
wire. If you wish to reuse the existing aluminum wire, have
the connection at the water heater made by a competent
electrician. Contact your Sears salesperson to arrange for a
professional electrician.
1. Provide a way to easily shut off the electric power when
working on the water heater. This could be with a circuit
breaker or fuse block in the entrance box or a separate
disconnect switch.
7. Replace the wiring junction cover using the screw provided.
8. Replace the cabinet top. Put it on the clips, almost to the back,
push down and then push back.
ELECTRIC SUPPY
CLAMP
WiRE
CONNECTORS
GREEN GROUND
SCREW
FIGURE 23.
I4
ram
(3
=J
tn
Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
o Failure to do this could result in
death, serious bodily injury, or
property damage.
C=2
JUNCTION
BOX I
HI-TEMP
L_
,<
=J
{n
Q,. :::)
O u)
p=
£3
LU
T !
GND.
{3
.J
tn
FIGURE 24.
I5
Tem_ulation Tern erature Settin s
Water temperature over 125°F
(52°C) can cause severe burns
instantly resulting in severe injury
or death.
Children, the elderly, and the
physically or mentally disabled
are at highest riskfor scald injury.
Feel water before bathing or
showering.
Temperature limiting valves are
available.
Read instruction manual for safe
temperature setting.
NOTE: Water temperature range of 120°--140°F (49°-60°0)
recommended by most dishwasher manufacturers.
I60°F (7I°C)
I50°F (66°C)
I40°F (60°C)
I30°F (54°C)
I20°F (49°C)
Thermostat Adjustment
About 1/2 second
About 1-1/2 seconds
Less than 5 seconds
About 30 seconds
More than 5 minutes
HOTTER WATER CAN SCALD: Water heaters are intended
to produce hot water. Water heated to a temperature which
will satisfy clothes washing, dish washing, and other sanitizing
needs can scald and permanently injure you upon contact. Some
people are more likely to be permanently injured by hot water
than others. These include the elderly, children, the infirm, or
physically/mentally handicapped. If anyone using hot water in
your home fits into one of these groups or if there is a local code
or province law requiring a certain temperature water at the hot
water tap, then you must take special precautions. In addition to
using the lowest possible temperature setting that satisfies your
hot water needs, some type of tempering device, such as a mixing
valve, should be used at the hot water taps used by these people
or at the water heater. Mixing valves are available at plumbing
supply or hardware stores. Follow manufacturers instructions for
installation of the valves, Before changing the factory setting of
the thermostat see Temperature Settings table at right.
Never allow small children to use a hot water tap, or to draw
their own bath water. Never leave a child or handicapped person
unattended in a bathtub or shower.
The thermostat has been factory set at the position which
approximates 120°F (49°C).
To adjust the temperature setting, proceed as follows:
1. Before beginning turn "OFF" the electric power supply to the
water heater.
[
,, Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
,, Failure to do this could result in
death, serious bodily injury, or
property damage.
Thermostat
The thermostat of this water heater has been factory set at the
lowest position which approximates 120°F (49°C) to reduce the
risk of scald injury. The thermostat is adjustable if a different
water temperature is desired. Read all warnings in this manual
and on the water heater before proceeding.
2. Take "OFF" the access panel and remove the block of
insulation.
3. The slotted adjustment (using a screwdriver) can be turned
clockwise ( f'_ ) to increase the temperature setting or counter
clockwise ( _'_ ) to decrease the temperature setting.
4. Replace the insulation block and access panel.
ADJUSTABLE THERMOSTAT BEHIND ACCESS PANEL
FIGURE 25.
5. Turn "ON" the power supply.
©
ADJUSTMENT-- _
ACCESS
I6
FIGURE 26.
Anode Rod Inspection
Property Damage Hazard
- Avoid water heater damage.
- Inspection and replacement of anode as needed,
The anode rod is used to protect the tank from corrosion. Most
hot water tanks are equipped with an anode rod. The submerged
rod sacrifices itself to protect the tank. Instead of corroding the
tank, water ions attack and eat away the anode rod. This does
not affect the water's taste or color. The rod must be maintained
to keep the tank in operating condition.
Anode deterioration depends on the water conductivity, not
necessarily water condition. A corroded or pitted anode rod
indicates high water conductivity and should be checked and/or
replaced more often than an anode rod that appears to be intact.
Replacement of a depleted anode rod can extend the life of your
water heater. Inspection should be conducted by calling Sears
Service Center. At a minimum the anode(s) should be checked
annually after the warranty period.
Temperature=Pressure Relief
VaNe Operation
The temperature-pressure relief valve must be manually operated
at least once a year.
The temperature-pressure relief valve must be manually operated
at least once a year. Caution should be taken to ensure that
(1) no one is in front of or around the outlet of the temperature-
pressure relief valve discharge line, and (2) the water manually
discharged will not cause any property damage or bodily injury.
The water may be extremely hot.
If after manually operating the valve, it fails to completely reset
and continues to release water, immediately close the cold water
inlet to the water heater, follow the draining instructions, and
replace the temperature-pressure relief valve with a new one.
Failure to install and maintain a new properly listed temperature-
pressure relief valve will release the manufacturer from any claim
which might result from excessive temperature or pressure.
If the temperature-pressure relief valve on the appliance weeps
or discharges periodically, this may be due to thermal expansion.
Your water heater may have a check valve installed in the water
line or a water meter with a check valve. Consult your local
Sears Service Center for further information. Do not plug the
temperature-pressure relief valve.
• Burn hazard
, Hotwater discharge.
• Keep hands clear of drain
valve discharge.
• Burn hazard
, Hot water discharge.
• Keep clear of relief valve
discharge outlet.
, O.,C..RGEP.FE
RELIEF VALVE_
FIGURE 27.
I
Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure to do this could result in
death, serious bodily injury, or
property damage.
I7
The water heater should be drained if being shut down during
freezing temperatures. Also, periodic draining and cleaning of
sediment from the tank may be necessary.
1. Before beginning turn "OFF" the electric power supply to the
water heater.
HAZARD OF ELECTRICAL SHOCK! Before removing any
access panels or servicing the water heater, make sure the
electrical supply to the water heater is turned "OFF". Failure to
do this could result in DEATH, SERIOUS BODILY INJURY, OR
PROPERTY DAMAGE.
2. CLOSEthecoldwaterinletvalvetothewaterheater. /
3. OPEN a nearby hot water faucet and leave open to allow for
draining.
4. Connect a hose to the drain valve and terminate to an
adequate drain or outdoors.
5. OPEN the water heater drain valve to allow for tank
draining.
NOTE: If the water heater is going to be shut down and
drained for an extended period, the drain valve should be
left open with hose connected allowing water to terminate
to an adequate drain.
6. Close the drain valve.
LiFT OUT TAB TO UNCUP
TERMINAL COVER
FROM THERMOSTAT
LOWER THERMOSTAT
WITHOUT HIGH LiMiT
UPPER AND LOWER
THERMOSTAT WITH
HIGH LIMIT
FIGURE 28.
7. Follow "Filling the Water Heater" instructions in the
"Installation Instructions" section.
8. Turn "ON" power to the water heater.
4. Disconnect wires from the thermostat.
5. Remove the thermostat from behind the thermostat
bracket.
Improper installation and use may result
in property damage.
• Filltank with water beforeoperation.
6. Place the new thermostat in the bracket making sure it fits
firmly against the tank.
7. Attach the wires to the new thermostat.
NOTE: Some of the terminals may require straight-in wiring
through an eye-opening. If wires are now looped, recut and
strip wire 3/8" to a straight length and insert.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power.
8. Put plastic terminal cover back in place.
9. Replace the insulation block to cover the thermostat.
10. Replace access panel, then turn the electric power on.
Thermostat Removal/Replacement
ElementCleanin /Re lacement
[
-Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure to do this could result in
death, serious bodily injury, or
property damage.
1. Turn "OFF" the electrical power to the water heater at the
junction box.
2. Remove the access panel and the insulation block.
3. Lift out the tab as shown below to unclip the terminal cover
from the thermostat. The terminal cover can now be removed
from the thermostat.
I8
To remove the element from your tank in order to clean or
replace it:
NOTE: These instructions are written for element cleaning and
element replacement for the lower element. If it is necessary
to clean or replace the upper element, then repeat these
instructions.
Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
Failure to do this could result in
death, serious bodily injury, or
property damage.
1. 5. Removetapeandtheinsulationblocktoexposetheterminal
coverandelement.
2.
3.
Before beginning turn "OFF" the electric power supply to the
water heater.
1
FIGURE 29
Turn off the water supply to the water heater at the water
shutoff valve or water meter.
Attach a hose to the water heater drain valve and put the
other end in a floor drain or outdoors. Open the water heater
d rain valve. Open a nearby hot water faucet which will relieve
pressure in the water heater and speed draining.
FIGURE 31.
FIGURE 33.
Lift out the tab as shown to unclip the terminal cover from the
thermostat. The terminal cover can now be removed from
the thermostat.
i
m
xI
FIGURE 34.
Disconnect the two wires on the element and unscrew the
old element from the tank.
,, Burn hazard
• Hot water discharge.
• Keep hands clear of drain
valve discharge.
The water passing out of the drain valve may be extremely hot.
To avoid being scalded, make sure all connections are tight and
that the water flow is directed away from any person.
4. Remove the two screws securing the access panel, and
remove panel.
FIGURE 35.
8. Clean the area around the element opening. Remove
any sediment from or around the element opening, inside
the tank.
9. If you are cleaning the element you have removed, do so by
scraping or soaking in vinegar or a de-liming solution.
Fire Hazard and
Electric Shock Hazard
Do not use replacement elements with
any voltage other than shown on the
model rating plate.
" Failure to use t he correct vokage shown
on the model rating plate could result in
death, serious bodily injury, or property
damage.
I9
Replacement elements must (1) be the same voltage and (2)
no greater wattage than listed on the model rating plate affixed
to the water heater.
10.A newgasketshouldbeusedinallcasesto preventa
possiblewaterleak.(SeeElementGasketinthe"Repair
PartsList"Chart).Placethenewelementgasketonthe
threadsideofthecleanedornewelementandscrewinto
tank,securingtightlyusinganelementwrench.
FIGURE36.
11. Close the water heater drain valve by turning the handle to
the right (clockwise).
12. Open the cold water supply valve to the water heater.
NOTE: The cold water supply valve must be left open when
the water heater is in use.
13. To insure complete filling of the tank, allow air to exit by
opening the nearest hot water faucet. Allow water to run until
a constant flow is obtained. This will let air out of the water
heater and the piping.
improper installation and use may result
in property damage.
• Fill tank with water before operation.
Never use this water heater unless it is completely full of water.
To prevent damage to the tank and heating element, the tank
must be filled with water. Water must flow from the hot water
faucet before turning "ON" power.
14. Check element for water leaks. If leakage occurs, tighten
element or repeat steps 2 and 3, remove element and
reposition gasket. Then repeat steps 10 through 14.
15. Reconnect the two wires to the element and then check to
make sure the thermostat remains firmly against the surface
of the tank.
16. Replace terminal cover on thermostat making sure that the
locking tabs on the terminal cover are in place.
FIGURE 38.
17. Place the insulation block back in place so that it completely
covers the thermostat and element.
FIGURE 39.
18. Replace access panel.
19. Turn "ON" electric power to water heater.
FIGURE 37.
2O
FIGURE 40.
Drain Valve Washer Replacement
l
o Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
• Failure to do this could result in
death, serious bodily injury, or
property damage.
NOTE: For replacement, use a 17132" x 13/64" x 1/8" thick
washer available at your nearest hardware store. For
ordering a replacement washer, refer to the "Repair Parts
List" section.
• Before beginning turn "OFF" the electrical power supply to
the water heater.
Follow "Draining" instructions in the "Service and Adjustment"
section.
• Turning counter clockwise, remove the hex cap below the
screw handle.
• Remove the washer and put the new one in place.
• Screw the handle and cap assembly back into the drain valve
and retighten using a wrench. DO NOT OVER TIGHTEN.
• Follow "Filling the Water Heater" instructions in the
"Installation Instructions" section.
• Check for leaks.
• Turn "ON" electric power to the water heater.
_HANDLE AND
FIGURE 41.
Service
Before calling for repair service, read the "Start Up Conditions" and "Operational Conditions" found in the Troubleshooting Guide of
this manual.
If a condition persists or you are uncertain about the operation of the water heater, let a qualified person check it out.
Contact SEARS Repair Services at 1-800-4-MY-HOME ® (1-800-469-4663).
21
Start Up_ Conditions
THERMAL EXPANSION
Property Damage Hazard
• Avoid water heater damage.
. Install thermal expansion tank or device if necessary.
• Contact qualified installer or service agency.
Water supply systems may, because of such events as high line
pressure, frequent cut-offs, the effects of water hammer among
others, have installed devices such as pressure reducing valves,
check valves, back flow preventers, etc...to control these types of
problems. When these devices are not equipped with an internal
by-pass, and no other measures are taken, the devices cause
the water system to be closed. As water is heated, it expands
(thermal expansion) and closed systems do not allow for the
expansion of heated water.
WATER HEATER
_L_COLD WATER
INLETFITTING
(3)
PRESSURE
REDUCING
VALVE WiTH
BY-PASS
(2) ___
PRESSURE GAUGE INLETCOLD
WATER SHUT-OFF
RECOMMENDED INSTALLATION
(VERTICAL MOUNTING)
WATER HEATER
COLD WATER
iNLET FITT_NG
FLOOR, CEILING JOIST, ETC.
HOT COLD
The water within the water heater tank expands as it is heated
and increases the pressure of the water system. If the relieving
point of the water heater's temperature-pressure relief valve
is reached, the valve will relieve the excess pressure. The
temperature-pressure relief valve is not intended for the
constant relief of thermal expansion, This is an unacceptable
condition and must be corrected.
It is recommended that any devices installed which could
create a closed system have a by-pass and/or the system
have an expansion tank to relieve the pressure built by thermal
expansion. Thermal expansion tanks are available from Sears
stores and through Sears Service Centers. Contact the local
plumbing inspector, water supplier and/or the Sears Service
Center for assistance in controlling these situations.
Thermal Expansion Tank Specifications
Tank Dimensions Pipe
Model Capacity in Inches Fitting
Number In Gallons Diameter Length On Tank
I53.331020 2 8 (203 ram) I2-3/4 (323 ram) 3/4" Male
Expansion Tank Sizing Chart
Expansion
Tank
Capacity
Needed
Inlet*
Water
Pressure
40psi
50psi
60psi
70psi
80psi
Water Heater Capacity (Gallons)
27 30 40 50 66
2 2 2 2 5
2 2 2 5 5
2 2 2 5 5
2 2 2 5 5
2 2 5 5 5
Highest recorded inlet water pressure in a 24 hour period or
regulated water pressure.
Note: Expansion tanks are pre=charged with a 40 psi air
charge. If the inlet water pressure is higher than 40 psi, the
expansion tank's air pressure must be adjusted to match
that pressure, but must not be higher than 80 psi.
(3)
PRESSURE
REDUCING
VALVE WiTH
BY-PASS
EXPANSION /
TANK _
7 f
PRESSURE GAUGE INLET COLD
WATER SHUT-OFF
ALTERNATE RECOMMENDED iNSTALLATION
(HORIZONTAL MOUNTING)
FIGURE 42.
STRANGE SOUNDS
Possible noises due to expansion and contraction of some
metal parts during periods of heat-up and cool-down do not
represent harmful or dangerous conditions.
O_oerational Conditions
SMELLY WATER
In each glass-lined water heater there is installed one anode rod
(see parts section) for corrosion protection of the tank. Certain
water conditions will cause a reaction between this rod and the
water. The most common complaint associated with the anode rod
is one of a "rotten egg smell". This odor is derived from hydrogen
sulfide gas dissolved in the water. The smell is the result of four
factors which must all be present for the odor to develop:
A. A concentration of sulfate in the supply water.
B. Little or no dissolved oxygen in the water.
C. A sulfate reducing bacteria within the water heater. (This
harmless bacteria is non-toxic to humans.)
22
D.Anexcessofactivehydrogeninthetank.Thisiscausedby
corrosionprotectiveactionoftheanode.
Smellywatermaybeeliminatedorreducedinsomewaterheater
modelsbyreplacingtheanoderod(s)withoneoflessactive
material,andthenchlorinatingthewaterheatertankandallhot
waterlines.ContactthelocalSearsServiceCenterforfurther
informationconcerninganAnodeReplacementKit#9001453
andthisChlorinationTreatment.Anodereplacementand
chlorinationofthetankarenotcoveredbythewaterheater's
limited warranty.
If the smelly water persists after the anode replacement and
chlorination treatment; then you should consider chlorinating or
aerating your water supply.
Do not remove the anode leaving the tank unprotected. By
doing so, all warranty on the water heater tank is voided.
"AIR" IN HOT WATER FAUCETS
Explosion Hazard
o Flammable hydrogen
gases may be present.
- Keep all ignition sources
away from faucet when
turning on hot water.
FIGURE 43.
2. Remove the two screws securing the access panel and
remove panel.
3. Remove the insulation block to expose the terminal cover.
4. Reset the high limit by pushing in the red button marked
"RESET".
O
- RESET
BUTTON
r_ c,rr
_ErcnE
HYDROGEN GAS: Hydrogen gas can be produced in a hot
water system that has not been used for a long period of time
(generally two weeks or more). Hydrogen gas is extremely
flammable and explosive. To prevent the possibility of injury
under these conditions, we recommend the hot water faucet
be opened for several minutes at the kitchen sink before any
electrical appliances which are connected to the hot water
system are used (such as a dishwasher or washing machine).
If hydrogen gas is present, there will probably be an unusual
sound similar to air escaping through the pipe as the hot water
faucet is opened. There must be no smoking or open flame near
the faucet at the time it is open.
RUMBLING NOISE
In some water areas, scale or mineral deposits will build up on
your heating elements. This buildup will cause a rumbling noise.
Follow "Element Cleaning/Replacement" instructions to clean
and replace the elements.
HiGH TEMPERATURE SHUT OFF SYSTEM
The water heater has a high limit shut off system with a reset
button located on the thermostat.
Follow the resetting instructions which refer to the high limit
behind the access panel.
1. Before beginning, turn "OFF" electrical power supply to the
water heater.
23
FIGURE 44.
5. Replace the insulation block so that it is completely covers
the thermostat and element.
6. Replace the access panel.
7. Turn "ON" electric power to the water heater.
NOT ENOUGH OR NO HOT WATER
1. In a new installation, the water heater may not be properly
connected. Make sure the cold water supply valve is open.
Review and check piping installation. Make sure that the cold
water line is connected to the cold water inlet to the water
heater and the hot water line to the hot water outlet on the
water heater.
2. Make sure the electrical supply to your water heater is
"ON".
3. Check for loose or blown fuses in your water heater circuit.
Circuit breakers weaken with age and may not handle their
rated load and should be replaced.
4. Make certain the disconnect switch, if used, is in the "ON"
position.
5. Check to see the electric service to your house has not been
interrupted. If this is the case, contact the electric company.
6.
7.
8.
Is the thermostat set to the desired temperature? See
"Temperature Regulation" section.
If you had experienced very hot water and now no hot water,
the problem may be due to the high temperature shut off
system. See "High Temperature Shut Off System" in the
"Troubleshooting" section.
During very cold weather, the incoming water will also be
colder and it will require a longer time to become heated.
9. The hot water usage may exceed the capacity of the water heater.
If so, wait for water heater to recover after abnormal demand.
Also examine pipes and faucets for possible water leaks.
10. If you can not determine the problem, then call the Sears
Service Department.
WATER IS TOO HOT
Adjust the thermostat to a lower setting. See the "Temperature
Regulation" section.
24
Neverusethiswaterheaterunlessitiscompletelyfullofwater.
Topreventdamagetothetankandheatingelement,thetank
mustbefilledwithwater.Thewatermustflowfromthehotwater
faucetbeforeturning"ON"power.
A.*Condensationmaybeseenonpipesinhumidweatheror
pipeconnectionsmaybeleaking.
B.Smallamountsofwaterfromthetemperature-pressurerelief
valvemaybeduetothermalexpansionorhighwaterpressure
inyourarea.
C.*Thetemperature-pressurereliefvalvemaybeleakingatthe
tankfitting.
D.Theprimaryanoderodfittingmaybeleaking.
E.Theelementmaybeleakingatthetankfitting.
Readandunderstandinstruction
manualandsafetymessages
beforeinstalling,operatingor
servicingthiswaterheater.
Failuretofollowinstructionsand
safetymessagescouldresultin
deathorseriousinjury.
Instructionmanualmustremain
withwaterheater.
Readthismanualfirst.Thenbeforecheckingthewaterheater
makesuretheelectricsupplyhasbeenturned"OFF",andnever
turntheelectricsupply"on"beforethetankiscompletelyfullof
water.
Usethisguidetochecka"Leaking"waterheater.Manysuspected
"Leakers"arenotleakingtanks.Oftenthesourceofthewater
canbefoundandcorrected.
Ifyouarenotthoroughlyfamiliarwithelectriccodes,thewater
heater,andsafetypractices,contactyourlocalSearsService
Centertocheckthewaterheater.
improper installation and use may result
in property damage.
+ Fill tank with water before operation.
25
1
,, Before removing any access
panels or servicing the water
heater, make sure the electrical
supply to the water heater is
turned "OFF".
+ Failure to do this could result in
death, serious bodily injury, or
property damage.
Turn electrical power "OFF", remove access panel and insulation
cap with handle. If leaking around element, follow proper draining
instructions and remove element. Reposition or replace gasket on
element. Place element into opening and tighten securely. Then
follow "Filling the Water Heater" instructions in the "Installation
Instructions" section.
F. Water from drain valve may be due to the valve being opened
slightly
G. *The drain valve may be leaking at the tank fitting.
H. Water in the water heater bottom or on the floor may be
from condensation, loose connections or the temperature-
pressure relief valve. DO NOT replace the water heater until
a full inspection of all possible water sources is made and
necessary corrective steps taken.
Leakage from other appliances, water lines, or ground seepage
should also be checked.
Note: To check where threaded portion enters tank,
insert cotton swab between jacket opening and fitting.
if cotton is wet, follow "Draining" instructions in the
"Service and Adjustment" section and then remove
fitting. Put pipe dope or teflon tape on the threads
and replace. Then follow "Filling the Water Heater"
instructions in the "Installation Instructions" section.
THE ECONOMIZER 6
TABLE TOP ELECTRIC WATER HEATERS
I 153"318132 I 40GallOn I
.f<.,
NOTE:
This water heater is equipped with a factory installed
convertible element, which can be operated at 3800 watts
or 5500 watts. Convertible elements are not offered as
replacement parts.
ELEMENT ORDERING INFORMATION:
If a replacement 3800 watL 240 volt element is needed,
order Super Limeguard replacement element item
9000049. If, at the time of installation, the water heater
was converted to operate at 5500 watts, order Super
Limeguard replacement element item 9000396. (See
model rating plate "If Converted" box).
Key No.
1
2
3
4
5
6
7
8
9
I0
11
12
I3
I4
15
16
I7
Part Description
Access Panel
Buss Bar
Dip Tube
Drain Door
Drain Valve
Drain Valve Washer (1732' x _3/64 x / 8')**
Element (See NOTE above)
Element Gasket
Manual #
Model Rating Plate 1
Porcelain Top
Primary Anode Rod
Temperature-Pressure Relief Valve
Terminal Cover
Thermostat Bracket
Thermostat w/Hi Limit
Toe Panel
Model No.
153.318032 153.318132
9000320 9000320
9001591 9001591
9001598 9001598
9000387 9000387
9002402 9002402
9001584 9001584
3800Watt 3800Watt
9000049 9000049
5500Watt 5500Watt
9000396 9000396
9000308 9000308
185800-000 185800-000
184226-000 184226-000
9000335 9000336
9003944 9003889
9000071 9000071
9002438 9002438
9000309 9000309
9002300 9002300
9000338 9000339
** Also available at most hardware stores. 1" Replaced only on return of damaged plate.
#Not illustrated.
Now that you have purchased this water heater, should a need ever
exist for repair parts or service, simply contact any Sears Service
Center or call 1-800-4-MY-HOME (I-800-469-4663). Be sure to
provide all pertinent facts when you call or visit.
All Parts listed may be ordered from any Sears Service Center and
by calling 1-800-366-PART (1-800-366-7278).
If the parts you need are not stocked locally, your order will be
electronically transmitted to a Sears Repair Parts Distribution Center
for handling.
The model number of the water heater will be found on the model
rating plate located on the toe panel.
WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE
FOLLOWING INFORMATION:
• Model Number • Part Number
• Serial Number • Part Description
THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST,
26
27
6 YEAR LIMITED WARRANTY ON WATER HEATER
For six years from date of purchase, if this water heater is installed and operated in a single-family home in accordance with
the owner's manual instructions and all local applicable plumbing codes, Sears will supply a free water heater for one that
develops a leak.
For the second through sixth year from purchase date, you must pay the labor cost for installation of water heater.
For commercial, institutional, industrial, or residential use by two or more families, the above limited warranty is only for two
years. During the second year you must pay the labor cost for water heater installation.
1 YEAR EXCLUSIVE KENMORE LABOR WARRANTY
For the first year from the date of purchase, Sears will, free of charge, supply and install new water heater parts for defective
ones or a new water heater for one that develops a leak.
WARRANTY SERVICE
To obtain warranty service, call 1-800-4-MY-HOME _ (1-800-469-4663). This warranty applies only while this product is in use
in the United States.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., Dept. 817 WA, HOFFMAN ESTATES, IL 60179
The price of your water heater does not include a free checkup service call. On water heater installations arranged by Sears, Sears
warrants the installation.
A charge will be made on service calls due to poor or incomplete installation. These include:
a. Adjusting thermostat b. Leaks in pipes or fittings c. Condensation
MASTER PROTECTION AGREEMENTS
Congratulations on making a smart purchase. Your new Kenmore <_'
product is designed and manufactured for years of dependable
operation. But like all products, it may require preventive maintenance
or repair from time to time. That's when having a Master Protection
Agreement can save you money and aggravation.
Purchase a Master Protection Agreement now and protect yourself
from unexpected hassle and expense.
The Master Protection Agreement also helps extend the life of your
new product. Here's what's included in the Agreement:
Expert Service by our 12,000 professional repair specialists.
Unlimited service and no charge for parts and labor on all
covered repairs.
"No-lemon" guarantee - replacement of your covered product
if four or more product failures occur within twelve months.
Product replacement if your covered product can't be fixed.
Annual Preventive Maintenance Check at your request - no
extra charge.
Fast help by phone - phone support from a Sears technician on
products requiring in-home repair, plus convenient repair scheduling.
Power surge protection against electrical damage due to power
fluctuations.
Rental reimbursement if repair of your covered product takes
longer than promised.
Once you purchase the Agreement, a simple phone call is all that it
takes for you to schedule service. You can call anytime day or night,
or schedule a service appointment on-line.
Sears has over 12,000 professional repair specialist, who have
access to over 4.5 million quality parts and accessories. That's the
kind of professionalism you can count on to help prolong the life
of your new purchase for years to come. Purchase your Master
Protection Agreement today!
Some limitations and exclusions apply. For prices and
additional information call 1-800-827-6655,
SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door
openers, water heaters and other major home items, in the U.S.A.,
call 1-800-4-MY-HOME<x
For in-home major brand repair service
Call 24 hours a day, 7 days a week (U.S.A. and Canada)
1-800-4-MY-HOME ®
(1-800-469-4663}
www,sears,com
The model number of your water heater is found on the model rating plateon the front of the water heater
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
