Craftsman 917272067 lawn tractor User Manual

Owner's Manual

ICRAFTSMAN°I

16.0 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272067

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro,Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................6

Assembly..............................................8

Operation............................................11

Maintenance.......................................18

MaintenanceSchedule......................18

ServiceandAdjustments....................23

Storage...............................................29

Troubleshooting.................................30

RepairParts........................................34

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS

Fortwo(2)yearsfromthedateof purchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingto theinstructionsin theowner's

manual,Searswillrepairorreplace,freeofcharge,any partsfoundto bedefectivein

materialorworkmanship.Warrantyserviceisavailablefreeof chargebyreturning

yourCraftsmanridingequipmentto yournearestSearsServiceCenter. In-home

warrantyserviceisavailablebuta tripchargewill apply.Thiswarrantyappliesonly

whilethisproductis usedinthe UnitedStates.

ThisWarrantydoesnotcover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in matedal or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by retuming your Craftsman riding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.

This Warranty gives you specific legal rights, and you may also have other rights

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

I1.SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary,

and then, tum slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or ifan edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other • Be alert and turn machine off if children

people before mowing. Stop machine if enter the area.

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

_kLook for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT![! YOUR

SAFETY IS INVOLVED.

,_, CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. "fires can lose traction with

the ground and cause you to lose control

of your tractor.

,_,WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

,_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS

CAPACITY UNLEADED

_,ND TYPE: REGULAR

)IL TYPE SAE 10W30(above 32°F)

API-SF-SJ): SAE 5W-30 (below 32°F)

OILCAPACITY: W/FILTER:4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND FORWARD: 5.5

SPEED(MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3AMPS BA-I-FERY

SYSTEM: 5 AMPS HEADLIGHT

BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

,_,WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

(1) Lock

washer 3/8

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

t Steering

Extension

Shaft

Seat

(_Washer

(_ 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

Slope Sheet

Keys

(2) Keys

F-1

Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY _ _/./Insert

easier. Standard wrench sizes you need asher

are listed below.

f__ Large Flat(1) 9/16" wrench (2) 1/2" wrench

(1) Tire pressure (1) Utility knife

gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

_--_-_ /Steering Boot

Steering Wheel_

Tabs

Adapter------_

_Extension Shaft

5/16 Locknut , 5116 Hex Bolt

Lower ' ' '

Shaft / "'- '_

"4'-. ---_ " " Tab

"'- _' • Slots

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: "Hghten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tire

where tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position and

open battery box door.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum 01 one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

Battery

Door

Terminal

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4. Push down on seat to engage

shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Flat Washer _

dja tment oob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis-

sion (See "TO TRANSPORT" in the

Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

,_ WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

11 .Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHERPLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

_Hi, CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

_- Mulcher

Plate

Shield

Latch

Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

_CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

Quality Product.

Please review the following checklist:

•/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

"/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

"/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

"/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and ddve belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor,

pay extra attention to the following

important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

Thesesymbolsmayappearon yourtractororin literaturesuppliedwiththeproduct.

Learnand understandtheir meaning.

BATFERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

°vl,_._=P _[

PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

FUEL CHOKE MOWER HEIGHT

r 'l R N H L

A'i-rACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

®SI

PARKING BRAKE

@_(_ AI-I'ACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Attachment

Clutch

Ammeter Lever

Throttle/Choke

Control

Ignition Switch

Light Switch

Lift

_ Lever

Plunger

Attachment

Lift Lever

Clutch/Brake

Pedal

Height

Adjustment

Indicator

Freewheel

Control

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute,

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATrACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlights on

and off,

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

or slowly towing the tractor with the

engine off.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs• We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

Choke.

Control \

Clutch/

Brake Pedal

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

"BRAKE" position and hold.

2. Place parking brake lever in "EN-

GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will

hold tractor secure.

Throttle/ Attachment Clutch Lever

"Engaged"

• Position

,Ignition Key

"Disengaged"

Brake

"Engaged"

Position

STOPPING

=Brake"

Position

Motion Control

Lever

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position to allow engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_CeAIUTION.: Alway,s s.toptra.ctor corn-

y, as aescnDea aDove, eetore

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER CU'I-rlNG HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

3/8-16

Locknut

Gauge

Wheel

Mounting

Bracket

3/8

Gauge Wheel

Shoulder

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment

clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

CAUTION: Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or the

deflector shield in place.

Attachment Clutch Lever Attachment

"Engaged" _ / Lift Lever High

Position _; j_i'_?sition

LoWtion"'_'"

"oiseng ged --.

Position _\_ " _ "

_)'_ D_eflector

Shield

TO OPERATE ON HILLS

_I_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. "fires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_kWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive

can now be used. If the engine does

not accept the load, restart the engine

and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

8. When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an

engine warm-up period from several

seconds to several minutes, depend-

ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used

during the engine warm-up period after

the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See 'qO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your tractor is now purged and now ready

for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of the

tractor. This will result in a more even

distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

MULCHING MOWING TIPS

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts oft

only the top one-third of the grass

blades. For extremely heavy grass,

reduce your width of cut on each pass

and mow slowly.

Max 1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

1 . Change more ofte_ whon operaUf_gunder a hoaw load or in high ambient tompeta_ms. 5 - If eqLdppedwilh 8djus_.13_ syslem.

2 - Serv_e more oftenwhen operating In dirty or dusty _ndqtio_s. 6 - Not required if equipped with maintenance=free bakery,

3 ° If equipped wi_hOilf_ter, change oil every 50 hours. 7 _l_ht 6Nf_t axle pivot bolt to 35 ft.'_bs, maximum,

4 - Replace blades more o_en when mowing in sandy sod, DO not Overtighton.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to propedy maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(DSpindle -- - (_ Spindle

Zerk Zerk

_Front Wheel

Bearing Bearing Zerk

Zerk

@Engine

_General Purpose Grease

_)ReferTO Maintenance =ENGINE'Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing Edge Up Mandrel Assembly

"_,o. Blade Center _F._,

r i_i I Hole

Flat Washer _._ 'J_ _

Lock Washer "h-.'_ _'__

".,._ _,5 _q "Star

&-_--Hex Bolt (Grade

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

518" e

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable

ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. ReinstaU battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAE VISCOSITY GRADES

-20 30 32 40 6G 80

/ i

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting.

Oil Drain Valve

DrainTube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary.

Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Remove knob and cover.

2. Remove wing nut and air cleaner

from base.

TO SERVICE PRE-CLEANER

3. Slide foam pre-cleaner off cartridge.

4. Wash it in liquid detergent and water.

5. Squeeze it dry in a clean cloth. Allow it

to dry.

6. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will damage

the cartridge.

7. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

8. Reassemble air cleaner, wing nut,

cover and tighten knob securely.

Air Cleaner

Knob

Nut

Foam

Pre- \ Rubber

Cleaner Grommet

Paper

Cadridge

\Air Cleaner

Base

Screen

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage,

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

1. Drain oil from engine crankcase (See

"TO CHANGE ENGINE OIL" in this

section of this manual, through step

remove drain plug).

2. Remove oil filter and wipe off filter

adapter.

3. Apply a thin coating of new engine oil

to the rubber gasket on replacement

oil filter.

4. Install replacement oil filter on filter

adapter. Turn oil filter clockwise until

rubber gasket contacts the filter

adapter, then tighten filter an addi-

tional 1/2 turn.

5. Fill crankcase with new oil (See "-I-O

CHANGE ENGINE OIL" in this section

of this manual). For approximate

capacity see "PRODUCT SPECIFICA-

TIONS" section of this manual.

6. Start the engine and check for oil

leaks. Correct any leaks before

placing engine into full operation.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

Fuel Filter - _

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

_CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

Small Retainer Spring

Clutch

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1. Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Install mower in reverse order of

removal instructions.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

Retainer

Anti-Sway

(Both Sides)

Link

Housing Guide

Large Retainer Spring

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten rift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom Edge of Bottom Edge of

Mower to Ground Mower to Ground

\ /

_i Suspensi°n

ft Link

djustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT' Deck must be level side-to-

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front and

behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Nut

Front

Links

-Nut "E"

Trunnion

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL-

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

Mandrel

Pulley

BELT INSTALLATION -

4. Install new belt in reverse order of

removal.

5. Make sure belt is in all pulley grooves

and inside all belt guides.

6. Install mower in reverse order of

removal instructions.

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

With Parking Brake "Engaged"

Nut "A"

Jam Nut

_erating

_ Arm

Do Not touch this nut. If further brake adjust-

ment is necessary contact your nearest

authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

1. Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

Remove belt from stationary idler and

clutching idler.

Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

Pull belt toward front of tractor and

remove downward from around

engine pulley.

Install new belt by reversing above

procedure.

Engine

Pulley

Clutching Idler-

Stationary Idler-.....

Transmission

Input Pulley

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

position and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Neutral Lock Gate

Lever

AdjL

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See

"PURGE TRANSMISSION" in the

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle.

Insert square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

Washers

Retaining

Axle

Cover

Square Key -------"-_-

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

,_CAUTION: Lead-acid batteries generate

explosive gases. Keep sparks, flame and

smoking materials away from batteries.

Always wear eye protection when around

batteries.

If your battery is too weak to start the engine, it

should be recharged. (See "BA'FI'ERY" in the

MAINTENANCE section of this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped with a

12 volt negative grounded system. The other

vehicle must also be a 12 volt negative

grounded system. Do not use your tractor

battery to start other vehicles.

TO AI3"ACH JUMPER CABLES -

1. Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short

against chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

3. Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER o

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

PositiveTerminal

Charged

Positive Battery

26 Terminal

REPLACING BATTERY

,_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift seat pan to raised position and

open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and carefully

remove battery from tractor.

3. Install new battery with terminals in

same position as old battery.

4. First connect RED battery cable to

positive (+) terminal with hex bolt and

keps nut as shown. Tighten securely.

5. Connect BLACK grounding cable to

negative (-) terminal with remaining

hex bolt and keps nut. Tighten

securely.

6. Close battery box door.

Seat

Positive (Red) Cable Negative (Black) Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting,

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. To replace, reverse above procedure.

Hood

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as described

below before loosening cable. If adjustment is

necessary, proceed as follows:

1. With engine not running, move throttle

control lever from slow to choke position.

Slowly move lever from choke to fast

position.

2. Check to see if hole in throttle lever and

hole in speed control bracket are aligned.

3. If holes are not aligned, loosen cable

clamp screw and align the holes by

inserting a pencil or a 1/4" drill bit through

beth holes.

4. Pull throttle cable up to remove slack and

tighten cable clamp screw. Remove

alignment pencil or drill bit.

Cable

Clamp______

Screw _

Speed Control

Bracket _

i :,.--,-.

e.ev

TO ADJUST CARBURETOR

The carburetor has been preset at the factory

and adjustment should not be necessary.

However, minor adjustment may be required

to compensate for differences in fuel,

temperature, altitude or load. Ifthe carburetor

does need adjustment, proceed as follows:

In general, turning the adjusting needles in

(clockwise) decreases the supply of fuel to

the engine giving a leaner fuel/air mixture.

Turning the adjusting needles out (counter-

clockwise) increases the supply of fuel to the

engine giving a richer fuel/air mixture.

IMPORTANT: Damage to the needles and

seats in carburetor may result ifturned in too

tight.

NOTE: The carburetor on this engine is low

emission. It is equipped with an idle fuel

adjusting needle with a limiter cap, which

allows some adjustment within the limits

allowed by the cap. Do not attempt to remove

the limiter cap. The limiter cap cannot be

removed without breaking the adjusting

needle.

1. Be sure you have a clean air filterand the

throttle control cable is adjusted propedy

(see above).

2. Start engine and allow to warm for five

minutes. Make adjustments with engine

running and shift/motion control lever in

neutral (N) position.

3. Idle seeed settina - With throttle control

lever in slow position, engine should idle

at 1750 RPM. If engine idles too slow or

fast, turn idle speed adjusting screw in or

out until correct idle is attained.

4. Idle fuel needle setting - With throttle

control lever in slow position, turn idle fuel

adjustment needle in (clockwise) until

engine begins to die and then turn out

(counterclockwise) until engine runs

rough. Turn needle to a point midway

between those two positions.

5. Recheck idle speed. Readjust if neces-

sary.

ACCELERATION TEST-

6. Move throttle control lever from slow to

fast position. If engine hesitates or dies,

turn idle fuel adjusting needle out

(counterclockwise) 1/8 tum. Repeat test

and continue to adjust, if necessary, until

engine accelerates smoothly.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Idle Speed

Adjusting

Idle Fuel

Adjusting_

Needle

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

,_ CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to cool before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATrERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATIERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUELSYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, experiance indicates that alcohol

blended fuels (called gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART

PROBLEM

Will not start 1,

CAUSE

Out of fuel. 1.

Engine not "CHOKED" 2.

properly.

Engine flooded. 3.

Bad spark plug. 4.

Dirty air filter. 5.

Dirty fuel filter. 6.

Water in fuel. 7.

Loose or damaged wiring. 8.

Carburetor out of adjustment. 9.

' 10.Engine valves out of

adjustment.

1. Dirty air filter. 1.

2. Bad spark plug. 2.

3. Weak or dead battery. 3.

4. Dirty fuel filter. 4.

5. Stale or dirty fuel. 5.

6. Loose or damaged wiring. 6.

7. Carburetor out of adjustment, 7.

8. Engine valves out of 8.

adjustment.

1. Brake pedal not 1.

depressed

2. Attachment clutch is 2.

engaged.

3. Weak or dead battery. 3.

4. Blown fuse. 4.

5. Corroded battery terminals. !5.

6. Loose or damaged wiring. 6.

7. Faulty ignition switch. 7.

8. Faulty solenoid or starter. 8.

9. Faulty operator presence 9.

switch(es).

1. Weak or dead battery. 1.

2. Corroded battery terminals. 2.

3. Loose or damaged wiring. 3.

4. Faulty solenoid or starter. 4.

1. Cutting too much grass/too 1.

fast.

2. Throttle in "CHOKE" 2,

position.

Hard to start

Engine will not

turn over

Engine clicks but

will not start

Loss of power

CORRECTION

Fill fuel tank.

See "TO START ENGINE"

in Operation section.

Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure-

tor, refill tank with fresh

gasoline and replace fuel

filter.

Check all wiring,

See "To Adjust Carburetor"

in Service Adjustments

section.

10.Contact a Sears or other

qualified service center.

Clean/replace air filter.

Replace spark plug.

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in

Service Adjustments

section.

Contact a Sears or other

qualified service center.

Depress brake pedal.

Disengage attachment

clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact a Sears or other

qualified service center.

Recharge or replace battery.

Clean battery terminals.

Check all wiring.

Check/replace solenoid or

starter.

Set in "Higher Cut" position/

reduce speed.

Adjust throttle control.

TROUBLESHOOTING CHART

CAUSE CORRECTION

PROBLEM

LOSS of power

(continued)

Excessive

vibration

Engine continues

to run when

operator leaves

seat with

attachment

clutch engaged

Poor cut - uneven

Mower blades will

not rotate

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11 .Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service Adjustments

section.

15. Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s).

Replace damaged parts.

Check wiring, switches and

connections. If not corrected

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Replace blade mandrel.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

TROUBLESHOOTING CHART

PROBLEM

Poor grass 1.

discharge

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Loss of drive

Engine "backfires"

when turning

engine

"OFF"

CAUSE CORRECTION

Engine speed too slow.

Travel speed too fast.

Wet grass.

Mower deck not level.

Low/uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and

trash under mower.

Mower drive belt worn.

Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator

(if so equipped).

4. Faulty alternator.

1. Freewheel control in

"disengaged" position.

2. Motion drive belt worn,

damaged, or broken.

3. Air trapped in transmission

during shipment or

servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10.Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SCHEMATIC

TRACTOR -- MODEL NUMBER 917.272067

BATTERY

IGNITION

SW_CH

FUSE

STARTER

FUEL i

IGNmON SWITCH

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATrERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

l BROW N

HEADLIGHTS /_J

RELAY

----O--"

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.272067

I / I

I I I

I I i

tl ]

\ !

\ /

:34

TRACTOR -- MODEL NUMBER 917.272067

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465

2 74760412

8 156417

16 161343

21 175688

22 4152J

24 4799J

25 146147

26 175158

27 73510400

28 4207J

29 160784

30 175566

33 140403

40 178440

41 71110408

42 131563

43 178861

45 121433X

52 141940

81 109748X

Battery

Bolt, Hex Head 1/4-20 uricx 3/4

Case, BatteryMech Hinge

Switch, |nterlock N OprdN Opn

Harness, Light Socket (Includes 4152J)

Bulb, Light

Cable, Battery, 6 Gauge, Red, 11"

Cable, Battery, 6Gauge, Red, W/16 Wire

Fuse, 20 Amp

Nut Keps Hexl/4-20 Unc

Cable, Ground, 6 Gauge, Black, 12"

Switch, Plunger Normal Op Olive

Switch, Ignition

Key, Ignition

Harness, Ignition

Bolt, Hex Head, Fin. 1/4-20 x 1/2

Cover, Terminal, Red

Solenoid

Ammeter Rectangular

Protection Wire Loop

RelayAsm.

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.272067

CHASSIS AND ENCLOSURES

166

2O8

13 • °

208

TRACTOR - - MODEL NUMBER 917.272067

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis Stamping

2 176554 Drawbar

3 17060612 Screw 3/8-16 x 3/4

5 155272 Bumper Hood/Dash

9 168337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1

11 155927 Panel, Dash, L.H.

13 172107X010 Panel, Dash, R.H,

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 174330X558 Hood AssemblyLaser

18 126938X Bumper Hood

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Nut

28 175049 Grille Lens Asm Laser

29 174332)(599 Lens, Laser

30 175692X558 Fend/Ftrest PntSTLT

31 139976 Bracket,Fender Support

37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

38 175710 Bracket Asm. Pivot Mower Rear

39 174714 Bracket PivotLaser

58 150127 Duct Air Engine P/L LT

60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4

64 154798 Dash LowerSTLT

74 73680600 NutCrownlock 3/8-16 UNC

142 175702 Plate Reinforcement STLT

143 154966 Bracket Swaybar Chassis

144 175582 BracketPnt Footrest STLT

145 156524 Jod Pivot Chassis/Hood

159 155123X428 Cupholder

166 164863 Screw 13-16x3/4

208 170165 Bolt Shoulder 5/16 -18 T]

207 17670508 ScrewThdrol 5I15-18x1/2TYTT

208 17670608 Screw Thdral 3/8-16 x 1/2

212 175143 Insert Lens Reflective

- - 5479J Plug, Buttan

NOTE: All component dimensions givenin U.S. inches

1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272067

GROUND DRIVE

6 1

TRACTOR - - MODEL NUMBER 917.272067

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 ...... Transaxle (See Breakdown) 70 134683

HydroGr 314-0510 71 169183

8 165866 Rod ShiftFenderAdjust 73 169182

10 STD561210 Pin Cotter t/8 x 1CAD 74 137057

14 10040400 Washer LockHvy Helical 75 121749X

15 74490544 Bolt Hex FLGHD 5/16-16 x Gr 5 76 STD581075

16 STD541431 Nut LockHex W/Ins. 5/16-18 Unc 77 123583X

19 STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc 78 121748X

21 130564 Knob,Deluxe 1/2-13 81 165596

22 169498 Rod, Brake Hydro 82 165711

24 73350600 Nut, Rex Jam 3/8-16 Unc 83 19171216

25 106888X Spring, Brake Rod 84 169594

26 STD551037 Washer 89

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 90 124346X

28 175765 Rod, Parking Brake g5 170201

29 71673 Cap, Parking Brake 96 4497H

30 169592 Bracket,Transaxle 116 72140606

32 74760512 BoltHex Hd 5/16-18 Unc x3/4 120 73900600

34 175578 Shaft, Foot Pedal 150 175456

35 120183X Bearing,Nylon 151 19133216

36 19211616 Washer 156 166002

37 1572H Pin,Roll 158 165589

38 179114 Pulley,Composite, Flat 159 165494

39 74760648 Bolt Fin Hex 3/8-16 x 2-3/4 161 72140406

41 175556 Keeper, Belt Idler 162 73680400

47 127783 Pulley, Idler, V-Groove 163 74780416

48 154407 Bellcrank,Clutch 164 19091010

49 123205)( Retainer, Belt 165 165623

50 s'rD523715 Bolt Hex Hd3/8-16 x 1-1/2 166 166880

51 STD541437 NutCrewnlock 3/8-16UNC 168 165492

52 STD541431 Nut, Crewnlock 5/16-18 Unc 169 165580

53 105710X Link, Clutch 197 169613

55 I05709X Spring, Return, Clutch 198 169593

56 17060620 Screw 3/8-16 x 1.04 199 169612

57 140294 V-Belt 200 72140508

59 169691 Keeper, Center Span 202 72110614

61 17120614 Screw. 3/8-16 x.876 212 145212

62 8883R Cover,Pedal 250 17060612

63 175410 Pulley,Engine

64 71170764 BoltHex 7/16-20 x 4 Gr. 5

65 STD551143 Washer

66 154778 Keeper Belt EngineHydro

DESCRIPTION

Keeper Belt Engine

Strap Torque Lh Hydro

StrapTorqueRh Hydro

Spacer

Washer 25/32 x 1-1/4 x 16 Gauge

E-F{=ng

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm Cross Tapered

Spring Torsion

Washer 17/32 x 3/4 x 16 Ga.

LinkTransaxle

164890X428 Console. Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

Contrel BypassHydro 20" Tires

Retainer Spring 1•Zinc/Gad

Bolt Rdhd Sqneck 3/6-16 x 1.25

Nut Lock Fig 3/8-16

Spacer Retainer

Washer 13/32 x 2 x 10 Ga.

Washer Srded 5/161Dx 1.125

Bracket Shift Mount

Hub Tapered Flange Shift Lt

Bott Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownloek 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x ,561

Plate Fastening

Nyliner Snap-In 5/8"tD

Washer Nyl 7/8 ID x .106" Hyd

Bolt Shoulder 5/16-18UNC

Boll Rdhd Sgnk5/16-18UNC x 1

Bolt Carr Sh 3/8-16 x 1-3/4Gr.5

Nut Hex Fig. Lock

Screw 3/8-16 x .75

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR-- MODEL NUMBER 917.272067

STEERING ASSEMBLY

TRACTOR -- MODEL NUMBER 917.272067

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 175131

3 169840

4 169839

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 175121

11 STD551137

13 136518

15 145212

17 177876

26 126847X

28 19131416

29 17060612

30 S'FD561210

32 130465

36 155099

37 152927

38 139769

39 19133812

40 STD541537

41 10071tL

42 145054x426

43 121749)(

44 15372O

46 121232X

47 685,5M

51 STD541431

54 74780520

63 S'['D523710

65 160367

67 72140618

68 169827

71 175146

82 169835

85 133835

Be, 175116

91 175553

SteedngWheel

Axle Assembly STMP Dropped STL

Spindle Assembly, L.H.

Spindle Assembly, R.H.

Beadng, Race, Thrust, Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27/32 x 1-1/4 x 16 Gauge

Ring, Klip

Bearing, Steering Column

Oraglink

Washer, Lock

Spacer Brg Axle Front

Nut, Hexflange Lock

Shaft Assembly, Steedng

Bushing, Link, Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Rod,Tie

Bushing, Steering

Screw

Insert, Steedng Wheel

Washer 13/32 x 2-3/8 x 12 Gauge

Nut Lock Center 3/8-24 UNF

Adaptor, Steedng Wheel

Boot, Steedng Shaft

Washer 25/32 x 1-1/4 x 18 Gauge

Extension Shaft Steering LR.LT

Cap, Spindle

Fitting, Grease

Nut Lock Hex w/Ins. 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Bolt, Fin Hex 3/8-16 UNC x 1Gr 6

Spacer Brace Axle

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Axle, Brace

Steering Asm

Bracket Susp Chassis Front

Fastner Christmas Tree

BoltShoulder7/16-20

ClipSteering

NOTE: All component dimensionsgiven inU.S. inches

1 inch = 25,4 mm

TRACTOR - - MODEL NUMBER 917.272067

ENGINE

33 /

I OPTIONAL EQUIPMENT

Spark Arrester

.°_ o-- _.:,,._, ,,]_._

TRACTOR -- MODEL NUMBER 917.272067

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 170548

2 17720408

3 ......

4 174667

13 12-041-03

14 148456

16 STD551237

23 169837

29 137180

31 109202X

32 158990

33 123487)(

37 137040

38 148315

44 17670412

45 17000612

46 19091416

77 19101216

80 74760508

81 73510400

101 M73030800

105 17120616

Control, Throttle

Screw, Hex Head, Thread Cutting 1/4-20 x5/8

Engine,(See Breakdown)KohlerModelNo. CV460-26509

Muffler

Gasket Kohler

Tube Drain Oil Easy

Washer

ShieldBrn/DbrGuard

Arrestor,Spark

Tank, Fuel

Cap Assembly, Fuet Seam, Vented

Clamp, Hose

Line, Fuel

Plug, Drain Oil Easy

Screw, Hex Washer Head, Thd., Roll. 1/4-20 x 314

Screw Hex Wsh Thdr 3/8-16 x 3/4

Washer 9/32 x 7/8 x 16 Gauge

Washer 5/16 x 3/4 x 16 Ga.

Bolt Hex Hd 5/16-18 Unc x 1/2

Nut Keps Hex 1/4-20Unc

Nut Flan-ge M8-1.25 Non-Lk Zinc

Screw 3/6-16 x 1

NOTE; All componentdimensions given in U.S. inches

1inch= 25.4 mm

TRACTOR -- MODEL NUMBER 917.272067

SEAT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 140123 Seat

2 140551 Bracket, Pivot, Seat

3 71110616 Bolt

4 19131610 Washer 13/32 x 1 x 10 Gauge

5 145006 Clip,Push-In Hinged

6 STD541437 Nut

7 124181X Spring,Seat

8 17000616 Screw 3/8-16 x 1-1/2

9 19131614 Washer 13/32 x 1x 14 Gauge

10 174894 Pan, Seat

11 166369 KnobSeat

12 121246X Bracket, Switch Mounting

KEY PART

NO. NO. DESCRIPTION

13 121248X Bushing,Snap

14 72050412 Bolt, Carriage 1/4-20 x 1-1/2

15 134300 Spacer, Split .28 x .88

16 121250X Spring

17 123976X Locknut, Flange 1/4 Grade 5

21 171852 Bolt,Shoulder 5/16-18 UNC

22 STD5414-31 Nut

24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

25 127018X Bolt, Shoulder 5/16-18 x .62

NOTE: Allcomponentdimensions given inU.S.

inches 1inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272067

DECALS

3 7

5,6

KEY PART

NO. NO. DESCRIPTION

1 156811

2 177368

3 177333

4 177334

5 171763

6 133644

7 177325

8 172331

9 163204

10 156439

11 179128

KEY PART

NO. NO.

Decal, Oper. Instr. 12 146046

Decal,HP Engine 13 177336

Decal, Hood,R.H. 14 160396

Decal, Hood, L.H. 16 138047

Decal Hood Replacement 20 149516

Decal, CustomerMaintenance - - 138311

Decal, Hood Side - - 165800X428

Decal, Deck - - 165799)(428

Decal, Fender, Craftsman - - 169210

Decal,Fender Danger - - 180991

Decal, Deck "B" 42" - - 180992

DESCRIPTION

Decal, V-Belt DriveSchematic

Decal, Lower Dash

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, BatteryDngdPsn Eng

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

WHEELS & TIRES

4,10

KEY PART

NO. NO. DESCRIPTION

1 59192 Valve Cap, Tire

2 65139 Stem, Valve

3 106222_X Tire, Front

4 59904 Tube, FrontTire

(Not Provided,Service Item Only)

5 106732)(427 Rim, Front

6 278H Fitting,Grease (FrontWheel Only)

7 904OH Bearing,F_ange(FrontWheel

Only)

8 106108X427 Rim,Rear

9 122082X Tire, Rear

10 7152J Tube, Rear'Fire

(Not Provided,Service Item Only)

11 104757X428 Cap, Axle

- - 144334 Sealant, Tire 10 oz.

NOTE: All componentdimensionsgiven inU.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272067

LIFTASSEMBLY

// // ,8

,I' /'

13---o_

TRACTOR -- MODEL NUMBER 917.272067

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 Lift Lever Inner Wire Assembly

2 159471 Shaft Assembly, Lift

3 105767X Pin, Groove

4 12000002 E-Ring

5 19211621 Washer 21/32 x 1 x 21 Gauge

6 1201B3X Boarin9, Nylon

7 125631X Grip,Handle, Fluted

8 122365X Button, Plunger, Red

11 139865 Link, Lift, L.H.

12 139866 Link, Lift, R.H.

13 STD624008 Retainer Spring

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 UNC

17 175689 Trunnion

18 73800800 Locknut, Hex, with Washer Insert 1/2-13 UNC

19 139868 Arm,Suspension,Rear

20 163552 RetainerSpring

31 169865 Beadng, Pvt, Lift

32 73540600 Nut,Crownlock 3/8-24

NOTE: All component dimensions given inU.S. inches

1 inch= 25,4 mm

TRACTOR -- MODEL NUMBER 917.272067

MOWER DECK

_47 142

119'

118

TRACTOR - - MODEL NUMBER 917.272067

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Deck Assembly,42" 59 141043

2 STD533107 Bolt 67 149846

3 138017 BracketAssembly,Sway Bar, 68 144959

Front 92 73800600

4 165460 BracketSway Bar 38/42" eck 101 136420

5 STD624008 RetainerSpring 102 71081010

6 130832 Arm, Suspension,Rear 103 19061216

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 104

9 S'rD551137 Washer, Lock 105 160793

10 140296 Washer, Hardened 106 2029J

11 134149 Blade,Mulching 111 179292

13 137645 Shaft Assembly, Mandrel, Vented 112 179293

14 128774 Housing,Mandrel,Vented 113 17060510

15 110485X Bearing, Bali,Mandrel 114 STD541431

16 174493 Stripper, Mower Deck 115 72110505

18 72140505 Bolt, Carriage 5/16-18 x 518 116 4898H

19 132827 Bolt, Shoulder 117 165746

20 159770 Baffle, Vortex 118 73930600

21 STD541431 NutCrownlock5/16-18UNC 119 STD551037

22 134753 Stiffener Bracket 129 19131312

23 131267 Bracket, Deflector 130 STD523710

24 105304X Cap, Sleeve 131 STD533710

25 123713X Spring, Torsion, Deflector 142 165890

26 110452X Nut, Push 143 157109

27 130968X428 Shield, Deflector 144 158634

28 19111016 Washer 11/32x5/8x16Ga. 145 165888

29 131491 Rod, Hinge 146 171977

30 173984 Screw Thdrol DOD PT Hex 147 131335

31 129963 Washer, Spacer 148 169022

32 153535 Pulley, Mandrel 149 165898

33 178342 Nut, Toplock, Flanged 150 19091216

34 STD533717 Bolt 151 169670

36 131494 Pulley, Idler, Flat 152 169676

37 STD551037 Washer 13/32 x 13/16 x 16 Ga 153 169674

40 STD541437 NutCrowniock3/8-16UNC 154 169675

44 140088 Guard, Mandrel, LH. 155 169671

45 STD62400_ Retainer 156 169672

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 157 169669

48 133944 Washer, Hardened 158 17720408

49 174284 Roller Assembly, Cam Follower 159 72140614

50 131340 Bolt, Shoulder #10-24 Gr. 5 - - 130794

51 STD541410 Locknut

52 139888 Bolt,Shoulder 5/16-18 UNC

53 131845 Arm Assembly, Pad, Brake - - 169583

54 133943 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

DESCRIPTION

Guard, TUV Idler

KnobCustomOval

V-Belt

Nut LockHex w/Ins. 3/8-16

MulcherCover

Screw Pan Hd Phillips10-24 x 5/8

Washer #10

STD551110 Washer, Lock #10

Latch Assembly, Bagger

Nut,Weld

Bracket,Gauge, Wheel L.H.

Bracket, Gauge, Wheel R.H.

Screw 3/8-16 x .625

Nut, Hex, Keps 5/16-18 Unc

Bolt, Carriage 5/16-18 x 5/8

Bolt, Shoulder

Wheel, Gauge

Nut, Centerlock 3/8-16

Washer 3/8 x 7/8 x 14 Gauge

Washer 13/32 x 13/16 x12 Ca.

Bolt, Fin Hex 3/8-16 Uric xl Gr. 5

Bolt, Rdhd Sqnk 3/8-16UNCx 1

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Cable

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow Zinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

CabEeClutch 42 In

Washer Flat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

Rod Clutch

Screw Hex Thd Cut 1/4-20 x5/8

Bolt Rdhd Sqn 3/8-16 UNC x 1- 3/4

Mandrel Assembly (Includes

housing, shaft and shaft hardware

only-pulley not included)

Replacement Mower, Complete

NOTE: Allcomponent dimensions givenin U.S.inehes

1 inch= 25.4 mm

351_

122-

119-

120-

124

107

_57

_127

TRACTOR - - MODEL NUMBER 917.272067

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 59 170408 Rotor, Brake

60 142883 Brake Puck

2 170352 Side Housing, Assembly 61 142881 Puck Plate

3 170353 Center Section, Assembly

4 170354 Swashplate,Trunion Machined 62 142887 Brake Actuating Pin

5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch,

6 170355 Sealant 10.50z SpeciaiFlange

64 142892 Bolt, 1/4-20 X 1 W/Patch

7 170356 Hex Flange Screw 1/4-20 X 1.25 65 170411 Spacer

8 170357 Stud, 5/16-24 Hex Double End 66 170412 Spring, Brake Arm Bias

9 170358 Shaft, _nput 67 170413 Sq. Hd. Bo_t5/16-24-Ribbed

10 170359 Ring- Retaining 68 170414 Arm, Brake

11 170360 Spacer 69 170415 Slofted Hex Nut 5/16-24

12 169870 Ring- Retaining 70 170416 Cotter Pin 3/32 X 3/4

13 170361 Seat, Lip .67 X 1.58 X .276

14 169869 BallBrg17ram Id X 40ram Od X 71 170417 CompressionSpringBrake

12mm Anti-Drag

16 170362 Hex FlangeHead Screw5/16-24 X 72 170418 Washer, Ht .5 I.D. X 1 O.D. X

0.75 .032

17 170363 Lip Seal 18 X 32 X 7 73 142884 Flat - Washer 11/32 I.D. X 7/8

O.D

18 170364 Arm,Control 74 170419 Oil Seal .625 X 1.0 X .25

19 150771 Bearing, 30x52x13 Thrust 75 170420 Check Plug Assembly, .027,

23 170365 Check Plug Assembly, Washer

Washer

24 170366 Shaft, Motor

27 170367 Gear - Pinion, 13t 76 170421 Stud, 5/16-24 Friction Pack

28 170368 10t/48t Gear 77 170422 Puck, .330 X 1.50 X .0975

29 170369 Gear, 10t Jackshaft 78 142969 Spring,HelicalComp

30 170370 60t Bull Gear 79 142980 Spacer

31 170371 Sleeve Bearing .75 X 1.575 X.625 80 150778 Hex LockNut 5/16-24Unit

(Nylon Insert)

32 170389 SleeveBearing(Outboard)

.75xt.750x.625 81 170423 Wedge, Friction Pack

33 142991 Washer, 3/4 Id X 1-1/20d X 82 170424 Clip, Washer .316xl .50x.1046

•13 Thk (Plated)

34 170390 Lip Seal Axle Seal 83 161162 Pin, Standard Headless

84 170425 Fitting,5/16 Sae 5/32 Tube

35 170391 Shaft, Axle .75 Xl 1.39(Key, R.H.) 85 170426 Hose, ExpansionTank

36 170392 Shaft, Axle .75 X16.99 (Key,L.H.) 86 170427 ExpansionTank

37 150792 MiterGear (Splined) 87 170424 Cap - Poppet Valve

38 150793 Miter Gear 15t (0.5 Id)

39 150809 Shaft 88 170429 Bolt,Self Tapping 10-32 X 1/2

40 170393 Ring, Spiral Retaining 90 170430 Puck, Inner Wedge

41 170394 Pin, Jackshaft 93 170431 Spring Clip - Housing Thrust

107 170432 Deflector

42 170395 Magnet, Ring i08 170433 Washer, Motor Shaft .7lid x

43 170396 Spring,Bypass l.'t 5odx.030thk

44 150797 Hydro Mtg Screw 3/8-24 X 2.5 109 170434 Plug, Sae #6

Long 111 170435 O-Ring .07 X .301 I.D.

45 170397 Filter

46 170398 Base, Filter 112 170436 Shield, Vent

47 170399 Actuator, Bypass 113 170437 Bracket, SupportExpansion

Tank

48 170400 Rod, Bypass Actuator

49 170401 Arm, Bypass 116 170438 SiliconSponge

119 170439 Fan, 7 In.

50 170202 RetainingRing .250 External

51 170403 Seal, Up .741 X .250 X .250 Tc 120 170440 Pulley

52 170404 Flat Washer, 5/8 Id X 1.0 Od 121 170441 Hex LockNut 1/2-20 (Nylon

X .05 Thk Insert)

53 170405 Retaining Ring 122 170442 Washer, Belleville

123 170443 Belt Keeper

54 170406 Bearing,Center Block

55 142977 Spring- HelicalCompression 124 t70444 CenterSection-Filter-Bypass

56 142978 Washer Assembly

57 150798 20w-50 Oil 125 170445 FilterAssembly

58 170407 BrakeYoke 126 170446 Fan - PulleyService Assembly

127 170447 Seal - O-Ring Kit

128 173165 Kit, ExpansionTank

900 166768 TransaxleComplete

NOTE: All component dimensionsgiven in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

;YLINDER HEAD, VALVE AND BREATHER I

19 18

TRACTOR - - MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

CYLINDER HEAD/VALVE/BREATHER

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 25-351-01-S Lifter, valve (2) 1 12-032-03-S

2 12-755-94-S Kit, cylinder head (Includes 2

3-17, Gaskets 12 041 01-S

(Qty. 2), 12 041 02-S, & 12 3 12-445-02-S

041 03-S) 4 M-839025-S

3 12-411-03-S Rod, push (2)

4 12-041-08-S Gasket, cylinder head 5 24-380-13-S

5 12-017-01-S Valve, intake (Std.) 6 12-755-49-S

12-017-02-S Valve, intake (.25) 7 12-089-31-S

6 12-016-01-S Valve, exhaust (Std.) 8 12-422-08-S

12-016-02-S Valve, exhaust (.25) 12-422-09-S

7 X-75-23-S Plug, allen hd. pipe 1/8" 12-422-10-S

8 12-318-36-S Cylinder Head

9 25-186-01-S Arm, rocker(2) 12-422-11-S

10 12-599-03-S Pivot, rocker arm (2) 12-422-12-S

11 M-640034-S Screw, hex. flange 12-422-13-S

M6xl.0x34 (2) 12-422-07-S

12 12-089-01-S Spring, valve (2) 9 12-144-28-S

13 12-173-01-S Cap, valve spring (2) 10 12-874-01-S

14 12-755-03-S Kit, retainer (2)

15 12-468-05-S Washer, plain 13/32" 12-874-02-S

16 12-112-13-S Spacer, head bolt exhaust 12-874-03-S

port 11 12 018 02-S

17 12-086-15-S Screw, hex. flange 12 12-108-01-S

M10x1.5x81 (5) 12-I08-02-S

18 25 237 14-S Clamp, hose (2) 12-108-03-S

19 12-326-03-S Hose, breather 13 12-067-11-S

20 M-645020-S Screw, hex. flange 12-067-12-S

M6xl .Ox20 (5) 14 12-380-01 -S

21 12-096-07-S Cover, valve w/nipple 15 12-043-05-S

22 M-545010-S Screw, hex. flange 16 M-631005-S

M5x0.8xl0 17 12-144-02-S

23 12-018-01-S Retainer, breather reed 18 52-139-09-S

24 12-402-02-S Reed, breather 19 12-755-64-S

20 X-25-102-S

21 12-032-01-S

22 M-631015-S

23 12-154-05-S

Seal, crankshaft

Block, cylinder

(Use Short Block 12 522 50)

Strap, lifting

Screw, hex. flange

M8x1.25x25

Dowel, locating (4)

Kit, camshaft (Includes 7,8)

Spring, actuating

Shim, camshaft (A.R.) blue

Shim, camshaft (A.R.) red

Shim, camshaft (A.R.)

_ellow

him, camshaft (A.R.) green

Shim, camshaft (A.R.) gray

Shim, camshaft (A.R.) black

Shim, camshaft (A.R.) white

Shaft, balance

Piston w/Ring Set (Std.)

(Includes 11,12)

Piston wiRing Set (.25)

Piston w/Ring Set (.50)

Retainer, piston pin (2)

Ring Set (Std.)

Ring Set (.25)

Ring Set (.50)

Connecting Rod (Std.)

Connecting Rod (25)

Pin, governor regulating

Gear, governor

Washer, plain 6 mm

Shaft, governor gear

Plug, cup

Kit, gov. cross shaft w/clip

(Includes 23)

Washer, plain 1/4"

Seal, governor cross shaft

Washer, plain 6 mm

Clip, hitch pin

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460y TYPE NUMBER 26509

IGNITION/ELECTRICAL

BLOWER HOUSING AND BAFFLES I

AIR INTAKE I

4-- _ ' + '5

6--

_-s]--

TRACTOR - - MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

IGNITION/ELECTRICAL

BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 12-086-14-S Screw, hex. flange 1 M-545010-S

M10x1.5x46

2 12-468-03-S Washer, plain 3/6" 2 24-466-10-S

3 24-162-03-S Screen, grass 3 12-146-07-S

4 25-086-47-S Bolt, shoulder M6x1.0x16 (4) 4 M-550010-S

5 12-157-06-S Fan

6 X-42-15-S Key 5 24-096-05-S

7 12-025-37-S Flywheel 6 12-027-55-S

8 12-155-09oS Connector 7 12-063-18-S

9 M-548025-S Screw, hex. cap 8 25-154-02-S

M5x0.8x25 (2) 9 12-086-37-S

10 12-085-10-S Stator - 3 amp

11 M-545020-S Screw, hex. flange 10 12-063-20-S

M5x0.8x20 (2) 11 M-645016-S

17 12-132-02-S Spark Plug

18 X-728-1 -S Clip, cable (2) 12 12-063-19-S

19 M-545010-S Screw, hex. flange NOT ILLUSTRATED

M5x0.8xl0 (2) M-541050-S

20 12-584-04-S Module, ignition 12 096 40-S

NOT ILLUSTRATED

12 154 06-S

12 454 03-S

12-518-35-S

Clip (2)

Tie, wire

Lead, white (36" - 18 gauge

- fully insulated push on tab

and uninsulated socket

terminals)

12 141 01-S

Screw, hex. flange

M5x0.8xf0 (4)

Washer, plain 1/4"

Plate, blower housing

Screw, hex. flange

MSx0,8xl0

Cover, pinion

Housing, blower

Baffle, intake side

Clip, mounting (3)

Screw, captive washer

M5x0.8x20 (3)

Baffle, cylinder head

Screw, hex. flange

M6x1.0x16 (2)

Baffle, cylinder

Nut, hex. flange M5x0.8

Cover (goes over rectifier-

regulator hole in blower

housing)

Retainer, ring (2) (secures

cover 12 096 40-S to

housing)

AIR INTAKE/FILTRATION

KEY PART

NO. NO. DESCRIPTION

1 12-281-01-S Duct, air

2 25-341-03-S Knob, air cleaner cover

3 12-096-24-S Cover, air cleaner

4 12-083-12-S Precleaner, element

5 12-100-08-S Wing Nut

6 12-083-10-S Kit, air cleaner element

(Includes 5, 7, 8)

7 12-743-12-S Filter, element (Includes 5, 8)

8 12-032-1t-S Seal 1-7/16"

9 12-094-07-S Base, air cleaner

(Includes 10, 11)

10 12-072-04-S Stud, mounting plate

M6x1.0x75

11 12-086-01-S Screw, #10 Hi-Lo thread

forming (2)

12 f2-041-02-S Gasket, air cleaner

NOT ILLUSTRATED

12-113-53-S Decal, air cleaner

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR -- MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

STARTING SYSTEM

ENGINE CONTROLS

34 _ ----6

1, . _ ,_

16 _ to

_,X,X,- -_,

OIL PAN / LUBRICATION ]

,@,

21 ,o >

_..--,

_;P--s

o,::

L=.

TRACTOR -- MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

STARTING SYSTEM

ENGINE CONTROLS

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO,

M-839070-S Screw, hex. flange 1

M8x1.25x70 (2) 2

25-098-04-S Starter assembly 3

(Includes 3-8) 4

12-755-39-S Kit, drive end

12-227-03-S Cap, drive end 5

12-170-04-S Armature

12-755-38-S Kit, drive parts 6

12-243-04-S Cap, commutator end

12-086-20-S Screw, hex. flange (2) 7

OIL PAN/LUBRICATION

KEY PART

NO. NO.

DESCRIPTION

2-3)

12-038-01-S

25-755-13-S

12-153-03-S

12-153-02-S

12-123-04-S

M-645025-S

12-153-01-S

25-162-07-S

12-096-03-S

M-545016-S

25-462-09-S

12-050-01-S

X-75-10-S

12-393-01"S

12-153-06-S

12-096-34-S

M-545016-S

12-032-03-S

24-086-16-S

24-086-17-S

12-199-56-S

Dipstick assembly (Includes

Kit, oil fill cap (Includes 3)

O-Ring, oil fill cap

O-Ring, upper oil fiUtube

Tube, oil fill

Screw, hex, flange

M6x1.0x25

O-Ring, lower oil fill tube

Screen, oil pickup

Cover, oil pickup screen

Screw, hex. flange

M5x0.8x16

Valve, oil pressure relief

Filter, oil

Plug, sq. hd. solid 3/8"

Pump, oil

O-Ring, oil pump cover

Cover, oil pump

Screw, hex. flange

M5xO.Sxl 6 (3)

Seal, oil (P.T.O. end)

Screw, hex. flange

M8x1.25x45 (11)

Screw, hex. flange

M8x1.25x45

Assembly, Pan, oil

(Incl. 11,14-17)

DESCRIPTION

12.079-11-S

12-237-0t-S

24-086-43-S

M-664020-S

12-536-10-S

M-443025-S

M-443020-S

12-089-11-S

12-089-23-S

12-089-24-S

12-755-83-S

12-100-07-S

52-211-04-S

12-090-28-S

25-158-08-S

12-079-1g-s

25-158-11-S

Linkage, choke

Clamp, cable

Screw, hex. flange

Screw, lobed socket

M6xl.Ox20 (2)

Control, speed assembly

(Includes 6-9)

Screw, pan head

M4x0.7x25

Screw, pan head

M4x0.7x2O

Spring, choke (2)

Spring, choke return

Spring, governor

Kit, governor lever

(Includes 12-14)

Nut, hex flange 1/4-20

Bolt, 1/4-20x1"

Lever, governor

Bushing, throttle linkage

Linkage, throttle

Bushing, throttle linkage

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

FUEL SYSTEM I

EXHAUSTJ

TRACTOR - - MODEL NUMBER 917.272067

KOHLER ENGINE-MODEL NUMBER CV460, TYPE NUMBER 26509

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

7 12-041-01-S

8 12-265-06-S

9 25 237 14-S

10 25-353-10-S

11 25-050-02-S

12 47-154-01-S

NOT ILLUSTRATED

M-561010-S

M-641060-S Nut, hex. flange M6xl.0 (2)

X-22-11-S Washer, lock 1/4"

M-629116-S Stud M6x1.0x116 (2)

12-853-115-S Kit, carburetor w/gasket

(Includes 5,6,7 qty 1) EXHAUST

12-041-02-S Gasket, air cleaner

12-053-115 Carburetor assembly (For KEY PART

information only not NO. NO.

available separately)

(Service with: Kit, float 1

12 757 02-S, Kit, solenoid 2

repair 12-757-33-S, Kit, 3

repair 12-757-03-S) 4

Gasket, carburetor (2) 5

Deflector, heat

Clamp, hose (2)

Line, fuel 9"

Filter, fuel in-line

Clip cable

12-757-02-S

12-757-33-S

12-757-03-S

12-454-03-S

12-518-37-S

Screw, thread forming

M5x0,8xl0

Kit, float

Kit, solenoid repair

Kit, repair

Tie cable

Lead, red, (37" - 20 gauge -

uninsulated socket and

insulated socket terminars)

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1 12-014-57-S Crankshaft (Includes 2)

2 25-139-27-S Plug, cup

DESCRIPTION

25-072-04-S Stud, M8x1.25x33 (2)

12-041-03-S Gasket, exhaust manifold

12-126-11-S Bracket muffler

12-445-06-S Strap, lifting

M-645025-S Screw, hex. flange

M6xl.0x25 (2)

12 522 50 Short Block

12-755-93-S Gasket Set

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL.

NOT ACROSS HILL

/% Operate your Tractor up and down the face of slopes (not I

A,A greater than 15 ), never across the face. Make turns gradu- J

O ally to prevent tipping or loss of control, Exercise extreme I

(U.SA.andCar_da)

WWW.Se_lrs,ca

For repair of carry-in products like vacuums, lawn equipment, and

electronics, call for the nearest Sears Parts and Repair Center.

1-800-488-1222 Anyane,dayor_ht(U.S._ onk)

www,sears,_3m

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART 6a.m.- 11p.m., 7days av,_ek

(1-800-,366-7278) (u.s_. oak)

www.sears.com/par_sdirect

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m.,CST, Men.- Sat. 9a.m.- 8 p.m.EST, M- F,4 p.m.Sat.

Parapeeirserviciode reparaci_ a Au Canadapoursewiceen f_:

dornidlio,y loamo_denarpiezas: 14180.LE.r_.OYER_C

1-888-sU-HOGARs_ (1-800-533-6937)

(1-888-784,.6427) www.sears.ca

H°me ntral® J

® Registered Trademark/'rM Trademark / su SerVice Mark of Sears, Roebuck and Co.

® Marca Registrada / TMMarca de Fdbrica/ su Marca de Servicio de Sears, Roebuckand Co.

McMarque de commerce / MeMarque d6pos6e de Sears, Roebuck and Co.

180991 10,24.01 JH Printed in U.S.A.

Craftsman 917272067 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917272067 Questions and Answers

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