Craftsman 917273502 lawn tractor User Manual

Owner's Manual

JCRRFTSMIIN°J

LAWN TRACTOR

16.5 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.273502

[_ This product has a low emission engine which operates I

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

IMPORTANT:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................ 2 Maintenance Schedule ........................ 18

Safety Rules .......................................... 3 Service and Adjustments ..................... 22

Product Specifications ........................... 6 Storage ................................................ 28

Assembly/P re-Operation ....................... 8 Troubleshooting ................................... 29

Operation ............................................. 11 Repair Parts ......................................... 32

Maintenance ....................................... 18 Sears Service ........................ Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual,

Sears will repair or replace free of charge any parts that are found to be defective in

material or workmanship according to the guidelines of coverage listed below. Sears will

also provide free labor for these applicable warranted parts for the two full years. During

the first 30 days of purchase, there will be no charges to service the product at your

home for issues covered by this warranty. (See exclusions below). For your conve-

nience, IN HOME warranty service will still be available after the first 30 days of pur-

chase, but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®. This warranty applies only while this product is within

the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec-

trical and mechanical damage caused by improper storage, failure to use the proper

grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the

owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-

able but a trip charge will apply. This charge will be waived if the Craftsman product is

dropped off at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-

ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

A(_WARNING: In order to prevent ac-

cidental starting when setting up, trans-

porting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_I_WARNING: Do not coast down a hill in

neutral, you may lose control of the tractor.

_I_,WARNING: Tow only the attachments

that are recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope. Too heavy of a load,

while on a slope, is dangerous. Tires can

lose traction with the ground and cause

you to lose control of your tractor.

_WARNING: Engine exhaust, some of

its constituents, and certain vehicle com-

ponents contain or emit chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm.

A(_WARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower

safely enough to protect themselves

and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes

require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommend-

ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope.

If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually

downhill, if possible.

• Do notmow near drop-offs, ditches,

or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do notuse grass catcher on steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the ma-

chine and the mowing activity. Neveras-

sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with

the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and

back down slowly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 4.0 Gallons

Capacity Unleaded

and Type: Regular

OilType SAE 10W30 (above 32_F)

'API-SF-SJ): SAE 5W-30 (Below 32 F)

Oil Capacity: W/Filter 1.11 Quarts

W/O Filter .95 Quarts

Spark Plug: NGK BPRhES

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging

System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: UIR

Blade Bolt

Torque: 27-35 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the "SAFETY RULES".

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim-

proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state

laws (if any). If a spark arrester is used, it

should be maintained in effective working

order by the operator.

In the state of California the above is re-

quired by law (Section 4442 of the Califor-

nia Public Resources Code). Other states

may have similar laws. Federal laws apply

on federal lands. A spark arrester for the

muffler is available through your nearest

Sears service center (See REPAIR PARTS

section of this manual).

REPAIR PROTECTION

AGREEMENTS

Congratulations on making a smart pur-

chase. Your new Craftsman® product is

designed and manufactured for years of

dependable operation. But like all prod-

ucts, it may require repair from time to

time. That's when having a Repair Protec-

tion Agreement can save you money and

aggravation.

Purchase a Repair Protection Agreement

now and protect yourself from unexpected

hassle and expense.

Here's what's included in the Agreement:

• Expert service by our 12,000 profe-

sional repair specialists.

• Unlimited service and no charge for

parts and labor on all covered repairs.

• Product replacement if your covered

product can't be fixed.

• Discount of 10% from regular price of

service and service-related parts not

covered by the agreement; also, 10%

off regular price of preventive mainte-

nance check.

• Fast help by phone- phone support

from a Sears technician on products

requiring in-home repair, plus conve-

nient repair scheduling.

Once you purchase the Agreement, a

simple phone call is all that it takes for you

to schedule service. You can call anytime

day or night, or schedule a service ap-

pointment online.

Sears has over 12,000 professional repair

specialists, who have access to over 4.5

million quality parts and accessories.

That's the kind of professionalism you can

count on to help prolong the life of your

new purchase for years to come. Purchase

your Repair Protection Agreement today!

Some limitations and exclusions apply.

For prices and additional information

call 1-800-827-6655.

SEARS INSTALLATION SERVICE

For Sears professional installation of home

appliances, garage door openers, water

heaters, and other major home items, in

the U.S.A. call 1-800-4-MY-HOME®

Steering

Wheel

Adapter

(1) Locknut 1/4-28

Steering

Wheel (1) Locknut 1/2-20

Insert

Steering Wheel

Seat

(1) Washer _'_

17/32 x 1-3/16 x 12 @

Gauge

(1) Knob

Keys

(2) Keys

Video Cassette

Slope Sheet

(1) Oil Drain Tube

For Future Use

Steering

Sleeve

Steering

Extension

Shaft

(1) Hex Bolt

1/4-28 x 1-1/4

(1) Large Flat

Washer

(4) Adjusting Bar

(_ (4) Locknut 3/8-16

(4) Wheels

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Clevis Pins

(4) Retainer,Springs

(4) Shoulder Bolt

Your new tractor has been assembled at the factory with the exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 3/4"wrench (1) Pliers

(2) 7/16" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and

parts boxes from carton.

2. Cut along dotted lines on all four pan-

els of carton. Remove end panels and

lay side panels flat.

3. Check for any additional loose parts or

cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steer-

ing shaft. Align mounting holes in ex-

tension and lower shafts and install 1/4

hex bolt and Iocknut. Tighten securely.

IMPORTANT: Tighten bolt and nut se-

curely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex

nut and tighten securely.

Steering

Wheel

_o---_ Insert

_ _I-1/2 Rex Nut

Large Flat

"-" Washer

Slots

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor isto roll off skid.

HOWTO SET UP YOUR TRACTOR

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc-

tions).

_'_'" "" ' _bel

sj"" j f J" jJ

j_ , i.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder

bolts in slots and pull seat towards rear

of tractor.

5. Pivot seat and pan forward and as-

semble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its ad-

justed position.

9. Raise seat and tighten adjustment

knob securely.

Seat I

Shoulder

Bolts

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in disengaged

position to disengage transmission

(See "TO TRANSPORT" in the Op-

eration section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding the deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting, read, un-

derstand and follow all instructions in the

Operation section of this manual. Be sure

tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans-

mission engaged" position (see "TO

TRANSPORT" in Operation section of

this manual).

4. Sit on seat in operating position, de-

press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise attach-

ment lift lever to its highest position.

6. Start the engine. After engine has started,

move throttle control to idle position.

7. Release parking brake.

8. Slowly depress forward drive pedal and

drive tractor off skid.

9. Apply brake to stop tractor and set

parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

Adjustment Knob i

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest po-

sition.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are prop-

erly adjusted to ensure optimum mower

performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge

wheel bar aligning holes are on top. As-

semble gauge wheels as shown using

shoulder bolts, 3/8 washers and 3/8-16

center Iocknuts and tighten securely.

2. Adjust gauge wheels before operat-

ing mower. See "TO ADJUST GAUGE

WHEELS" in the Operation section of

this manual.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

_CAUTION: Do not remove deflector

shield from mower.

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place.Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are designed

for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Cor-

rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous-

ing should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replac-

ing motion and mower blade drive belts

in the Service and Adjustments section

of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is properly adjust-

ed. See '%0 ADJUST BRAKE" in the Service

and Adjustments section of this manual.

v"CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

,/All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

,/Before driving tractor, be sure freewheel

control is in "transmission engaged"

position (see "TO TRANSPORT" in the

Operation section of this manual).

While learning how to use your trac-

tor, pay extra attention to the following

important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe oper-

ating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of

this manual).

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththe product.

Learnandunderstandtheir meaning.

R N H L I',,I

REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

@@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicatesa hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

:;_ HOT SURFACES indicates a hazard which,

.,_lr=. ifnot avoided, could result in death, serious injury

and/or property damage.

FIRE indicatesa hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Light Switch

Position

Attachment Ignition Lift Lever

Clutch Lever Switch Plunger

Attachment

Throttle/Choke

Control

B_ke

Pedal

Reverse

Height

Adjustment

Free Wheel

Control

Parking Brake Lever

Cruise Control Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or

other attachments mounted to your tractor.

BRAKE PEDAL - Used for braking the

tractor and starting the engine.

FORWARD DRIVE PEDAL - Used for forward

movement of tractor.

REVERSE DRIVE PEDAL - Used for reverse

movement of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION -Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks brake

pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages

transmission for pushing or slowly towing

the tractor with the engine off.

CRUISE CONTROL LEVER - Used to set

forward movement of tractor at desired

speed without holding the forward drive

pedal.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety

mask worn over spectacles.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator

to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal all the way down

and hold.

2. Pull parking brake lever up and release

pressure from brake pedal. Pedal

should remain in brake position. Make

sure parking brake will hold tractor

secu re.

Attachment Clutch Lever

Position

Throttle/Choke

Ignition

"Disengaged"

B_ke

Pedal

Drive Pedal

Drive

Pedal

ru_se

"Disengaged" t Control Lever

Position Brake

Position "Engaged" Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attachment

clutch lever to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: Forward and reverse drive

pedals return to neutral position when not

depressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control

to slow position to allow engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_CAUTION.- Always stop tractor com-

pletely, as described above, before leaving

the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse

drive pedal to begin movement.

Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL

The cruise control feature can be used for

forward travel only.

SYSTEM CHARACTERISTICS

The cruise control should only be used

while mowing or transporting on relatively

smooth, straight surfaces. Other conditions

such as trimming at slow speeds may

cause the cruise control to disengage. Do

not use the cruise control on slopes, rough

terrian or while trimmimg or turning.

1. With forward drive pedal depressed to

desired speed, move cruise control le-

ver forward to "SET" position and hold

while lifting your foot off the pedal, then

release the cruise control lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully

depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are mea-

sured from the ground to the blade tip with

the engine net running. These heights

are approximate and may vary depending

upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to ap-

proximately 2-1/2 inches during the cool

season and to over 3 inches during hot

months. For healthier and better looking

lawns, mow often and after moderate

growth.

• For best cutting performance, grass over

6 inches in height should be mowed

twice. Make the first cut relatively high;

the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to de-

sired cutting height(See "TO ADJUST

MOWER CUTTING HEIGHT' in this

section of manual).

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes

in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should

be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT" Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

Spring "-_..

Clevis

::' Pin

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt

by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.You must

remain fully and centrally positioned in the

seat to prevent the engine from hesitating

or cutting off when operating your equip-

ment on rough, rolling terrain or hills.

1. Select desired height of cut.

2. Start mower blades by engaging at-

tachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_I_CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

_o,-h,',,_,,+ Attachemnt

Clutch Lever -_ -__'_ _JJ L_ftLever

"En.... '_" L\ _ _ i{" High

Posntnon _ __sitnon

/ Z .... _(/'__,,','," Position

Position "_ I _)_ /////S,

._ _/ YAA /\_ Deflector

TO OPERATE ON HILLS

_WARNING: Do not drive up oF"down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

, Choose the slowest speed before start-

ing up or down hills.

, Avoid stopping or changing speed on

hills.

, If stopping is absolutely necessary,

push brake pedal quickly to brake posi-

tion and engage parking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling po-

sition. Freewheel control is located at the

rear drawbar of tractor.

1. Raise attachment lift to highest posi-

tion with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mended by and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy

of a load, while on a slope, is dangerous.

Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil

level. If necessary, add oil until "FULl"

mark on dipstick is reached. Do not

overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck.

Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline wilt

increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti-

ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can

attract moisture which leads to separa-

tion and formation of acids during storage.

Acidic gas can damage the fuel system of

an engine while in storage.

To avoid engine problems, the fuel system

should be emptied before storage of 30

days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged

position.

4. Move throttle control to choke position.

NOTE: Before starting, read the warm

and cold starting procedures below.

5. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do

not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, move throttle control to fast

position, wait a few minutes and try

again. If engine still does not start,

move the throttle control back to the

choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

6. When engine starts, move the throttle

control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not

accept the toad, restart the engine and

allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING ( 50 ° F and

below)

6. When engine starts, leave throttle

control in choke position until engine

warms up and begins to run roughly.

Once rough running begins, imme-

diately move the throttle control to the

fast position. Engine warm-up may

take from several seconds to several

minutes (the colder the temperature,

the longer the warm-up).

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let

the brake slowly return to operating

position.

3. Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can also be used dur-

ing the engine warm-up period after the

transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

_CAUTION: Never engage or dis-

engage freewheel lever while the engine

is running.

To ensure proper operation and per-

formance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstall-

ation before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in disengaged posi-

tion (See "TO TRANSPORT" in this

section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. Disen-

gage parking brake.

4. Depress forward drive pedal to full

forward position and hold for five (5)

seconds and release pedal. Depress

reverse drive pedal to full reverse posi-

tion and hold for five (5) seconds and

release pedal. Repeat this procedure

three (3) times.

NOTE: During this step there wilt be no

movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Shutoff engine and set parking brake.

6. Engage transmission by placing free-

wheel control in engaged position (See

"TO TRANSPORT" in this section of

manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed.

Disengage parking brake.

8. Drive tractor forward for approximately

five feet then backwards for five feet.

Repeat this driving procedure three

times.

Your transmission is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two rounds,

mow in the opposite direction making

left hand turns until finished.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade wilt recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they wilt disperse into

the grass and not be noticed. Also, the

mulched grass wilt biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut-

ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early

afternoon. At this time the grass has

dried, the newly cut area wilt not be

exposed to direct sunlight.

• For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy grass, re-

duce your width of cut on each pass and

mow slowly.

00272

• If grass is extremely tall, it should be

mowed twice to reduce load and pos-

sible fire hazard from dried clippings.

Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet.

Wet grass wilt plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mow-

ing performance and proper discharge

of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that wilt suit the terrain

and give best performance of the at-

tachment being used.

Max 1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec-

ond cut, mow across (perpendicular) to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

MAINTENANCE SCHEDULE _S'_. ,_._ ,_£._ ,_._ o__ o.._ ,_

FILL IN DATES _./_ _O/_ _O _O _'_ _/_' _-£O

Check Operator Presence and

T Integock Systems

R Check for Loose Fasteners _ _5

Sharpen/Reptace Mower Blades _4a

T Lubrication Chart

0 Check Battery Level

R Clean Battery and Terminals

Check Transax_e Cooling

Check V-Be_ts

Check Engine Oil Level _

Change Engine Oit (with oil filter) _2

E Change Engine Oil (without oit filter) _ 2

N CleanAgFilter _

G Clean Air Screen

N_ Inspect Muffler/Spark Arrester

E Reptace Oil Filter (if equipped) 11_2

Clean Engine Cooting Fins _2

Reptace Spark Plug _2

Reptace Air Filter Paper Cartridge

Reptace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures

2 = Service more often when operating in dirty or dusty conditions

3 - Rep{ace blades more often when mowing in sandy soil

4 - Not required ff equipped with maintenance-free battery

5 - Tighten front axle pivot bolt to 35 ft.qbs maximum.

Do not ovedighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator

must maintain tractor as instructed in this

manual.

Some adjustments wilt need to be made

periodically to properly maintain your

tractor.

At least once a season, check to see if

you should make any of the adjustments

described in the Service and Adjustments

section of this manual.

• At least once a year you should replace

the spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

(i_ Spindle--

t-.t,.-,

Zerk i_':

d)Front Wheel r-'

Bearing _

Zerk f ,I/

@Engine ,.--;

I i

I j

i • ....

:/:=========:_q dbFront Wheel

....... | I ,

_-...... ,_ea nng Zerk

_._':,'-" i,

01964_

_i_General Purpose Grease

@ REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants wilt attract

dust and dirt that will shorten the life of the

self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See

"TO ADJUST BRAKE" in the Service and

Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to stow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac-

tor does not function as described, repair

the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any at-

tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to at-

low access to blades.

2. Remove blade bolt, lock washer and

flat washer securing blade.

3. Install new or resharpened blade

with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble blade bolt, lock washer

and flat washer in exact order as shown.

5. Tighten blade bolt securely (27-35 Ft.

Lbs. torque).

IMPORTANT: Blade bolt is heat treated.

If bolt needs replacing, replace only with

approve bolt shown in the Repair Parts.

Trailing Edge Blade , Mandrel

Up _ J Center _,_' _'_ Assembly

Flat Hole

Washer _ "_'_<_

Lock _ ,_-_'_. _,_

Washer_ _ Star

Blade Bolt

TO SHARPEN BLADE

NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade wilt cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone bal-

ancer. (When using a cone balancer, follow

the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

5/8" Bolt o

Blade

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TOCLEANBATTERYANDTERMINALS

Corrosionanddirtonthebatteryandtermi-

nalscancausethebatteryto"leak"power.

1. Removeterminalguard.

2. DisconnectBLACKbatterycablefirst

then RED batterycableandremove

batteryfromtractor.

3. Rinsethebatterywith plainwaterand

dry.

4. Cleanterminalsandbatterycableends

withwirebrushuntilbright.

5. Coatterminalswith greaseorpetro-

leumjelly.

6. Reinstallbattery(See"REPLACING

BATTERY"inthe SERVICEANDAD-

JUSTMENTSsectionof thismanual).

TRANSAXLECOOLING

Thetransmissionfanand coolingfins

shouldbe keptcleanto assureproper

cooling.

Do notattemptto cleanfanortransmis-

sionwhileengineisrunningor whilethe

transmissionis hot.Topreventpossible

damageto seals,do notuse highpres-

surewateror steamto cleantransaxle.

• Inspectcoolingfanto besurefanblades

are intactand clean.

• Inspectcoolingfinsfordirt, grassclip-

pingsandothermaterials.Toprevent

damageto seals,do notusecom-

pressedair or highpressuresprayerto

cleancoolingfins.

TRANSAXLE PUMP FLUID

The transaxte was sealed at the factory

and fluid maintenance is not required for

the life of the transaxte. Should the trans-

axle ever leak or require servicing, contact

a Sears or other qualified service center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ. Se-

lect the oil's SAE viscosity grade according

to your expected operating temperature.

SAE VISCOSITY GRADES

TEMP 30 =20 -10 0 10 20 30 40"C

_ _ 2_ 4b 6b _'o _oo'=F

TEMPERATURERANGEANTiCiPATED BEFORE NEXTO_LCHANGE

oi_v_sc ch_{tHe _or_d_

Change the oil after every 50 hours of op-

eration or at least once a year if the tractor

is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil wilt drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto the

fitting.

Oil Drain Valve

Closed and

Locked

Position {_

Yellow _

Cap

Drain

Tube

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, putt out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick

tube. Pour slowly. Do not overfill. For

approximate capacity see "PRODUCT

SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into

the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the

tube when taking reading. Keep oil

at "FULE' line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cteaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Serviceaircleanermoreoftenunder

dustyconditions.

1. Loosenknobsand removecover.

TOSERVICEPRE-CLEANER

2. Removefoampre-cteanerfromcover.

3. Washit in liquiddetergentandwater.

4. Squeezeitdry inacleancloth. Allow it

to dry.

5. Saturateitinengineoil. Wrapit in

clean,absorbentclothandsqueezeto

removeexcessoil.

TOSERVICEPAPERCARTRIDGE

• Replaceadirty,bent,ordamagedcar-

tridge.Handlenewcartridgecarefully;

do notuseifthe rubberseatis dam-

aged.

NOTE: Donotwashthepapercartridge

or usepressurizedair,as this willdamage

thecartridge.

1. Carefullyremovecartridgeand gridto

preventdebrisfromenteringcarbu-

retor.Cleanbasecarefullyto prevent

debrisfromenteringcarburetor.

2. Separatethe gridfrompapercartridge

and gentlytappleatedsideofcartridge

to dislodgedirt. Nevertryto brushoff

dirt;brushingwillforcedirt intothe

fibersof thepaperelement.

3. Installthegrid overthepapercar-

tridge,then installtheassemblyinto

theair cleanerbase.Thegrid mustbe

placedbetweenthefoampre-cleaner

andthepapercartridgeto preventoil

fromtransferringto thepaperelement.

4. Reinstallthepre-cleaner(cleanedand

oiled) intothecover.

5. Reinstallair cleanercoverandsecure

bytighteningknobs.

Pre-Cleaner

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and stub-

born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other exter-

nal surfaces of the engine are kept clean

at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other cool-

ing shrouds. Clean the cooling fins and

external surfaces as necessary. Make sure

the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged cool-

ing fins, and/or cooling shrouds removed wilt

cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could cre-

ate a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine coot, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled gaso-

line.

Air Cleaner

Base

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with auto-

motive type wax•

We do not recommend using a garden

hose or pressure washer to clean your

tractor unless the engine and transmis-

sion are covered to keep water out. Water

in engine or transmission wilt shorten the

useful life of your tractor. Use compressed

air or a leaf blower to remove grass,

leaves and trash from tractor and mower•

,_WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress brake pedal fully and set parking brake.

2. Place attachment clutch in "DISENGAGED" position.

3. Turn ignition key to "STOP" and remove key.

4. Make sure the blades and all moving parts have completely stopped.

5. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower wilt be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3. Roll belt off engine pulley.

4. Remove small retainer spring, and

remove clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

Small Retainer Spring

Clutch

Small Retainer

Clutch Spring

Spring_

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under trac-

tor.

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in frame.

Engine

Pulley

Retainer

Anti-Sway

Ba_

Collar_

Housing

Guide

Large Retainer Bracket

Spring

\\\\\\

(Both Sides)

Deflector

,4_ Shield

TO INSTALL MOWER

1. Raise attachment lift lever to its high-

est position.

2. Slide mower under tractor with deflec-

tor shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with retainer

springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Place flat washer and clutch spring on

idler pulley bolt and secure with small

retainer spring.

9. Install belt onto engine pulley.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or underinflated,

you will not properly adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on both

sides of mower should be the same or

within 1/4" of each other.

• If adjustment is necessary, make adjust-

ment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjusting.

Bottom edge of

Bottom edge ...... mower to ground

ofmowerto /

ground-...j /,/

V7 A

_nArm

Lift Link

Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back adjust-

ment is necessary, be sure to adjust both

front links equally so mower wilt stay level

side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of trac-

tor. Measure distance "D" directly in front

and behind the mandrel at bottom edge of

mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2"

lower at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links. Tighten

nut "E" on both front links an equal

number of turns.The two front links must

remain equal in length.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F" against

trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

it "E"

Trunnion

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be re-

placed without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel pulleys

and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel

Idler Pulleys

Pulley

TO CHECK AND ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the

right side of the transaxle.

If tractor requires more than five (5) feet to

stop at highest speed in highest gear on a

level, dry concrete or paved surface, then

brake must be checked and adjusted.

TO CHECK BRAKE

1. Park tractor on a level, dry concrete or

paved surface, depress brake pedal

all the way down and engage parking

brake.

2. Disengage transmission by placing

freewheel control in "transmission dis-

engaged" position. Pull freewheel con-

trol out and into the slot and release so

it is held in the disengaged position.

The rear wheels must lock and skid when

you try to manually push the tractor for-

ward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to

be replaced.

TO ADJUST BRAKE

1. Depress brake pedal all the way down

and engage parking brake.

2. Measure distance between brake oper-

ating arm and nut "A" on brake rod.

3. If distance is other than 1-3/4", loosen

jam nut and turn nut "A" until distance

becomes 1-3/4". Retighten jam nut

against nut "A".

4. Engage transmission by placing

freewheel control in "transmission

engaged" position.

5. Road test tractor for proper stopping

distance as stated above. Readjust

if necessary. If stopping distance is

still greater than five (5) feet in highest

gear, further maintenance is neces-

sary. Replace brake pads or contact a

Sears or other qualified service center.

With parking brake "Engaged"

Nut

Jam Nut

Arm

Do not touch this nut. tf further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is

a belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL -

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and keep-

ers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keepers.

6. Install mower (See "TO INSTALL

MOWER" in this section of manual).

Engine Pulley-

Clutching Idler

Stationary Idler /

Center Spa_

Keeper /

Transmission

Input Pulley ---------

TRANSMISSION REMOVAL/

REPLACEMENT

Should your transmission require removal

for service or replacement, it should be

purged after reinstallation and before op-

erating the tractor. See "PURGE TRANS-

MISSION" in the Operation section of this

manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove steer-

ing wheel and reassemble with crossbars

horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not

adjustable on your tractor. If damage has

occurred to affect the front wheel toe-in or

camber, contact a Sears or other qualified

service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align

grooves in rear wheel hub and axle. Insert

square key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining

Ring

Axle

Cover

Square Key

(Rear Wheel Only) -/

TO START ENGINE WITH A WEAK BAT-

TERY

_,WARNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See "BAT-

TERY" in the MAINTENANCE section of

this manual).

If "jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable

to the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

REPLACING BATTERY

, • ,

WARNING" Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch bands,

rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable

then RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with re-

maining hex bolt and keps nut. Tighten

securely

8. Close terminal access doors.

9. Close hood.

Hex Bolt

Nut

Terminal

Access -.. -,'"

Door '

Cable

Terminal ,Negative

Guard _-, (Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connector.

ENGINE

Maintenance, repair, or replacement of the

emission control devices and systems, which

are being done at the customers expense,

may be performed by any non-road engine

repair establishment or individual. Warranty

repairs must be performed by an authorized

engine manufacturer's service outlet.

CARBURETOR

Your carburetor is not adjustable. If your

engine does not operate properly due to

suspected carburetor problems, take your

tractor to a Sears or other qualified service

center for repair and/or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set

for proper engine speed. Overspeed-

ing the engine above the factory high

speed setting can be dangerous. If you

think the engine-governed high speed

needs adjusting, contact a Sears or other

qualified service center,, which has proper

equipment and experience to make any

necessary adjustments.

Immediatelyprepareyourtractorforstor-

ageat theendof theseasonorif thetrac-

tor willnotbe usedfor 30daysor more.

_WARNING: Neverstorethetractor

with gasolineinthetankinsidea building

wherefumesmayreachan openflame

orspark. Allowtheengineto cootbefore

storingin anyenclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for a

period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc. Store in a

clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

3. Lubricate as shown in the Maintenance

section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TER-

MINALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also, alcohol

blended fuels (called gasohot or using

ethanol or methanol) can attract moisture

which leads to separation and formation of

acids during storage. Acidic gas can dam-

age the fuel system of an engine while in

storage.

• Empty the fuel tank by starting the en-

gine and letting it run until the fuel lines

and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or stor-

age container. Always follow the mix ratio

found on stabilizer container. Run engine

at least 10 minutes after adding stabilizer

to allow the stabilizer to reach the car-

buretor. Do not empty the gas tank and

carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to "START" position

for a few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline wilt cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable pro-

tective cover that does not retain mois-

ture. Do not use plastic. Plastic cannot

breathe which allows condensation to

form and wilt cause your tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

CAUSE CORRECTION

Hard to start

Engine will not

turn over

Engine clicks but

will not start

1. Out of fuel.

2. Engine not "CHOKED"

properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7 Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of

adjustment.

1. Clutch/brake pedal not

depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence

switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Fill fuel tank.

2. See "TO START ENGINE"

in Operation section.

3. Wait several minutes

before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank

with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor"

in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or

starter.

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

CAUSE CORRECTION

7. Dirty fuel filter.

8. Stale or dirty fuel.

Cutting too much grass/too

fast.

Throttle in "CHOKE" position.'

12.

Build-up of grass, leaves 3.

and trash under mower.

Dirty air filter. 14.

Low oil level/dirty oil. i 5.

Faulty spark plug. 6.

17.

9. Water in fuel.

10.Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

11. Raise cutting height/reduce

speed.

Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

i 8. Empty fuel tank and refill tank

with fresh, clean gasoline.

9. Empty fuel tank and carbure-

tor, refill tank with fresh gas-

oline and replace fuel filter.

10. Connect and tighten spark

plug wire.

i 11 .Clean engine air screen!fins.

12. Clean/replace muffler.

13.Check all wiring.

14. Carburetor out of adjustment. 14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15. Engine valves out of 115. Contact a Sears or other

adjustment, qualified service center.

Excessive 1. Worn, bent or loose blade, i 1. Replace blade.

vibration

Engine continues

to run when

operator leaves

seat with attach-

ment clutch

engaged

Poor cut - uneven

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Worn, bent or loose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

i 3. Tighten loose part(s).

Replace damaged parts.

il. Check wiring, switches and

connections. If not corrected

contact Sears or other

qualified service center.

11. Replace blade. Tighten

blade bolt.

12. Level mower deck.

3. Clean underside of mower

housing.

14. Contact a Sears or other

qualified service center.

i 5. Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will

not rotate

CAUSE

il. Obstruction in clutch

mechanism.

2. Worn/damaged mower drive

belt.

3. Frozen idler pulley.

14. Frozen blade mandrel.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

Engine speed too slow. 1. Place throttle control in

"FAST" position.

Poor grass 1.

discharge

12.

13.

15.

17.

18.

Headlight(s) not

working

(if so equipped)

Battery will not

charge

Engine "backfires"

when turning

engine "OFF"

Travel speed too fast.

Wet grass.

Mower deck not level.

Low!uneven tire air pressure.

Worn, bent or loose blade.

Buildup of grass, leaves and

trash under mower.

Mower drive belt worn.

Blades improperly installed.

110.Improper blades used.

111.Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Switch is "OFF".

12. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

15. Blown fuse.

11. Bad battery cell(s).

12. Poor cable connections.

3. Faulty regulator

(if so equipped).

14. Faulty alternator.

Engine throttle control not

set at "SLOW" position for

30 seconds before stopping

engine.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10. Replace with blades listed

in this manual.

11.Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

. Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR - - MODEL NUMBER 917.273502

SCHEMATIC

BATTERY

AMMETER

(OPTIONAL)

IGNITION

SWITCH

FUSE

I I

,©

L J

CLUTCH/BRAKE

(PEDAL UP)

B_CK

SOLENOID

RED

STARTER

W}4_TE

SEAT SWITCH

WHITE I i ]

I i I F

_ _ ,

ATF MENT CLUTCH R NDIN

G OU G

(OPTIONAL)

BLACK

FUEL I

IGNITION

UNIT

BLACK •

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

v SPARK

PLUG

GAP

J 12PLUGS ON

TWI_ CYL. ENGINES)

28 VOLTS AC @ 360O RPMCHARGENG SYSTEM OUTPUT

p _C @ 36OO RPM

HEADLIGHTS

NON-REMOVABLE

CONNECTIONS

///7

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

_UN/LIGHT B+A1 A2+L

RUN B+A1 NONE

START 3 + S + A1 NONE

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

TRACTOR - - MODEL NUMBER 917.273502

ELECTRICAL

I I

42 i

I I

i I

L I

7_ 16

I /

I \ \\//

TRACTOR - - MODEL NUMBER 917.273502

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4

8 7603J Tray Battery

10 145211 Bolt Battery 1/4-20 x 7.5

11 150109 Holddown Battery Front Mount

12 145769 Nut Push Nylon 1/4"

16 176138 Switch, Interlock

21 183759 Harness, Light Socket (Includes 4152J)

22 4152J Bulb, Light

25 178909 Cable Battery

26 175158 Fuse, 20 Amp

27 73510400 Nut Keps Hexl/4-20 uric

28 145491 Cable, Ground

29 121305X Switch, Plunger

30 175566 Switch, Ignition

33 140403 Key, Ignition

40 187576 Harness, Ignition

42 154336 Cover Terminal

45 122822X Ammeter Rectangular

52 141940 Protection Wire Loop

55 17490508 Screw Thdrel 5/16-18 x 1/2

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273502

CHASSIS AND ENCLOSURES

273

259

/ 260

26 __ 258

I _1_6 275

209_

58 166

208

209

208

chassis-Laser-It.stir 24

TRACTOR - - MODEL NUMBER 917.273502

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 174619 Chassis Stamping

2 176554 Drawbar

5 155272 Bumper Hood/Dash

9 168337X013 Dash

10 STD533710 Bolt, Carriage 3/8-16 x 1

11 174996 Panel, Dash, L.H.

13 172105X010 Panel, Dash, R,H.

14 17490608 Screw Thdrol 3/8-16 x 1/2

17 184272X615 Hood Assembly

18 184291 Bumper Hood

20 180679 Plate Mtg Battery /Tank Fuel

23 124028X Bushing

26 STD541437 Nut

28 184259 Grille Lens Asm

30 179131X615 Fend/Ftrest Pnt

31 139976 Bracket, Fender Support

37 17490508 Screw Thdrol 5/16-18 x 1/2 Tyt

38 175710 Bracket Asm. Pivot Mower Rear

39 174714 Bracket Pivot

58 187145 Duct Air Engine

60 72140606 Bolt Rdhd Sqnk 3/8-16 unc x 3/4

64 154798 Dash Lower STLT

74 73680600 Nut Crownlock 3/8-16 unc

90 124346X Nut Self-Thd Wsh-Hd 1/4

142 175702 Plate Reinforcement STLT

143 186689 Bracket Swaybar Chassis

144 175582 Bracket Pnt Footrest STLT

145 156524 Jod Pivot Chassis/Hood

159 179950X428 Cupholder

166 171875 Screw 13-16 x 3/4

206 170165 Bolt Shoulder 5/16 -18 TT

207 17670508 ScrewThdrol 5/16-18x1/2TYTT

208 17670608 ScrewThdrol 3/8-16 x 1/2

209 17000612 Screw 3/8-16 x 3/4

217 179132X428 Console FueIWindow

219 17000512 Screw 5/16-18 x 3/4

258 184264X599 Lens RH

259 184263X599 Lens LH

260 184262X428 Cover Lens

263 184265 BezeIGrille LH

264 184266 BezeIGrille RH

272 185922X428 Vent Hood Laser LH

273 185923X428 Vent Hood Laser RH

274 184260X428 Insert Grille LH

275 184261X428 Insert Grille RH

- - 5479J Plug, Button

NOTE: All component dimensions given in U,S. inches

1inch = 25,4 mm

TRACTOR - - MODEL NUMBER 917.273502

GROUND DRIVE

223

229

251

116

52 253

16 9

241

drive*hydro.stlt 49

29'_

26 26

• 53

TRACTOR - - MODEL NUMBER 917.273502

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 Transaxle (See Breakdown) 77 123583X Key, Square

Hydro gear Model 336-0510 78 121748X Washer 25/32 x 1-5/8 x 16 Ga.

6 17060512 Screw 5/16-18 x 3/4 89 174901X428 Console, Shift

15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 90 124346X Nut

16 73800500 Nut Lock HexW/Ins. 5/16-18 uric 95 180825 Rod Bypass

19 STD541437 Nut Lock Hex w/Ins 3/8-16 unc 96 4497H Retainer Spring 1"Zinc/Cad

21 175036X428 Knob Control Cruise 116 72140608 Bolt Rdhd Sqnk 3/8-16 uric x 1

22 175896 Red, Brake 120 73900600 Nut Lock Fig 3/8-16 unc

24 73350600 Nut, Hex Jam 3/8-16 unc 150 175456 Spacer Retainer

25 106888X Spring, Brake Rod 151 19133210 Washer 13/32 x 2 x 10 Ga.

26 19131316 Washer 202 72110614 Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5

27 76020412 Pin Cotter 1/8 x 3/4 CAD. 212 145212 Nut HexFlange Lock

28 175765 Red, Parking Brake 214 174735 LinkTransaxle

29 71673 Cap Brake Parking 217 179433 Pedal Reverse Asm. w/Pad

30 169592 Bracket, Transaxle 218 174713 Arm Control Pedal Reverse

32 74760512 Bolt Hex Hd 5/16-18 uric x 3/4 219 174839 Bracket Frest Pdl CtrL Hyd

33 72140506 Bolt Rdhd Sqnk 220 174711 Bracket Mtg. Pedal Control

5/16-18 unc x 3/4 221 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 3/4

34 175578 Shaft, Foot Pedal 222 73680700 Nut Crewnlock 7/16-14 unc

35 120183X Bearing, Nylon 223 174840 Washer Nylon 11/16 ID x .060

36 19211616 Washer 224 174736 Pedal Forward

37 1572H Pin, Roll 225 174712 Arm Control Pedal Forward

38 179114 Pulley, Composite 226 174902 Bolt Pivot Spacer

39 72110622 Bolt Rdhd 227 174710 Cam Reverse Pedal LT

3/8-16 uric x 2-3/4 Gr. 5 228 179032 Bolt Shoulder 5/16-18

41 175556 Keeper, Belt Idler Flat 229 176451 Washer Serrated 5/16 x .75

47 127783 Pulley, Idler, V-Groove 231 174573 Strap Torque

48 154407 Bellcrank Clutch Grnd Drw Stl 232 175570 Actuator Cruise Disengage

49 123205X Retainer, Belt 233 174856 Pawl Control Cruise

50 72110612 Bolt 234 174858 Lever Control Cruise

51 73680600 Nut Crewnlock 3/8-16 uric 235 174857 Sector Control Cruise

52 73680500 Nut, Crewnlock 5/16-18 unc 236 128903 Bolt Shoulder 3/8-16

53 105710X Link, Clutch 237 170165 Bolt Shoulder 5/16-18

55 105709X Spring, Return, Clutch 238 175807 Arm Mtg. Cruise Sector

56 17060620 Screw 3/8-16 x 1-1/4 239 17490508 Screw Thdrel 5/16 x 1/2

57 140294 V-Belt, Ground Drive 240 175610 Spring Return Cruise Control

59 169691 Keeper, Center Span 241 73930400 Nut Centedeck 1/4-20 unc

61 17120614 Screw 3/8-16 x .875 242 74780412 Bolt Fin Hex 1/4-20 uric x 3/4

62 8883R Cover, Pedal 244 17490510 Screw 5/16-18 x 5/8Yellow

63 175410 Pulley, Engine 251 17060516 Screw 5/16-18 x 1

64 173937 Bolt Hex 253 179422 Washer .3125 x .615 x 16 Ga.

7/16-20 x 4 Gr. 5-1.5 Thr 254 178062 Clip Retainer

65 10040700 Washer 271 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4

66 154778 Keeper Belt Engine 272 17670508 ScrewThdrel 5/16-18 x 1/2

70 134683 Guide Belt Mower Drive RH 273 179610 Pad Pedal Reverse

74 137057 Spacer, Axle 274 175646 Cover Pedal Forward

75 121749X Washer 25/32 x 1-1/4 x 16 Ga. NOTE: All component dimensions given

76 12000001 E-Ring 1 inch = 25.4 mm

in U.S. inches

TRACTOR - - MODEL NUMBER 917.273502

STEERING ASSEMBLY

It_ J_'-"- 38

_39

68 67

steering pl.lt 29

/ /

TRACTOR - - MODEL NUMBER 917.273502

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428 Steering Wheel

2 184706 Axle Assembly

3 169840 Spindle Assembly, LH.

4 169839 Spindle Assembly, R.H.

5 6266H Bearing, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Ga.

8 12000029 Ring, Klip

10 175121 Draglink

11 STD551137 Washer, Lock

12 73940800 Nut Hex Jam Toplock 1/2-20 unf

13 136518 Spacer Brg Axle Front

15 145212 Nut, Hexflange Lock

17 180641 Shaft Assembly, Steering

29 17000612 Screw 3/8-16 x 3/4

32 171888 Rod, Tie

33 19111216 Washer 11/32 x 3/4 x 16 Ga,

34 10040500 Washer Lock 5/16

35 73540500 Crownlock Nut 5/16-24 unf

36 155099 Bushing, Steering

37 152927 Screw

38 159946X428 Insert, Steering Wheel

39 19182411 Washer 9/16 x 1-1/2 11 Ga.

40 73540600 Nut Crownlock 3/8-24

41 159945 Adaptor, Steering Wheel

42 145054x428 Boot, Steering Shaft

43 121749X Washer 25/32 x 1-1/4 x 16 Ga.

44 180640 Extension Shaft Steering

46 184946X505 Cap, Spindle

51 73540400 Nut Crownlock 1/4-28

54 71130420 Bolt Hex 1/4-28 unf x 1-1/4 Gr. 8

65 160367 Spacer Brace Axle

67 72110618 Bolt Rdhd Sqnk 3/8-16 x 2-1/4

68 169827 Axle, Brace

71 175146 Steering Asm

82 169835 Bracket Susp Chassis Front

87 173966 Washer .781 x 1-1/2 x .14

88 175118 Bolt Shoulder 7/16-20

91 175553 Clip Steering

95 188967 Washer Harden .793 x 1.637 x 060

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.273502

_26

_17

_115 !

\ ,

OPTIONAL EQUIPMENT

Spark Arrester

KEY PART

NO. NO. DESCRIPTION

1 170546 Control, Throttle

2 17720408 Screw, Hex Head, Thread

Cutting 1/4-20 x 5/6

3 Engine, (See Breakdown)

Honda Model No. GXV 530-

EXA2

4 149723 Muffler

5 175484 Tube Exhaust LH

6 175485 Tube Exhaust RH

8 171877 Bolt 5/16-16 unc x 3/4

10 146629 Shield Heat Muffler

13 Gasket (Order from engine

manufactuer)

14 148456 Tube Drain Oil Easy

17 17120616 Screw 3/8-16 x 1

23 169837 Shield Brn/Dbr Guard

25 145996 Control Choke

engine*Honda 2cytl 3

KEY PART

NO. NO. DESCRIPTION

26 73920600 Nut Keps 3/6-24

29 137180 Arrestor, Spark

31 179022 Tank, Fuel

32 179124X428 Cap Fuel

33 123467X Clamp, Hose

37 8543R Line, Fuel

38 181654 Plug, Drain Oil Easy

41 139277 Stem Tank Fuel

45 17000612 Screw Hex Wsh Thdr 3/8-16 x

3/4

112 3645J Bushing

115 Nut Exhaust (Order from engine

manufactuer)

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

TRACTOR - - MODEL NUMBER 917.273502

LIFT ASSEMBLY

lift-rh.1pc.stlt9

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 159460 Lift Lever Inner Wire Assembly 18 73800800

2 159471 Shaft Assembly, Lift

3 105767X Pin, Groove 19 139868

4 12000002 E-Ring 20 163552

5 19211621 Washer 21/32x 1 x21 Ga. 31 169865

6 120183X Bearing, Nylon 32 73540600

7 125631X Grip, Handle, Fluted 36 155097

8 122365X Button, Plunger, Red 37 123935X

11 139865 Link, Lift, L.H, 38 17060516

12 139866 Link, Lift, R.H, 40 19112410

13 STD624008 Retainer Spring 41 155098

15 173288 Link, Front

16 73350800 Nut, Hex, Jam 1/2-13 unc

17 175689 Trunnion

DESCRIPTION

Locknut, Hex, with Washer

Insert 1/2-13 unc

Arm, Suspension, Rear

Retainer Spring

Bearing, Pvt, Lift

Nut, Crownlock 3/8-24

Pointer Height Indicator

Plug Hole

Screw 5/16-18 x 1

Washer 11/32 x 1-1/2 10 Ga.

Indicator Height

NOTE: All component dimensions given in U,S, inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273502

SEAT ASSEMBLY

....---16

seat It,knob 8

KEY PART

NO. NO.

1 180597

2 180166

3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 180186

11 166369

12 121246X

DESCRIPTION

Seat

Bracket, Pivot, Fender

Bolt

Washer 13/32 x 1 x 10Ga.

Clip, Push-In Hinged

Nut

Spring, Seat

Screw 3/8-16 x 1-1/2

Washer 13/32 x 1 x 14Ga.

Pan, Seat

Knob Seat

Bracket, Switch Mounting

z/Z

5 ]. / j

I %_ i z /

<41

KEY PART

NO. NO. DESCRIPTION

13 121248X Bushing, Snap

14 72050412 Bolt, Carriage 1/4-20 x %1/2

15 134300 Spacer, Split .28 x .88

16 121250X Spring

17 123976X Locknut, Flange 1/4 Gr. 5

18 124238X Cap Spring

21 171852 Bolt, Shoulder 5/16-18 uric

22 STD541431 Nut

24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25,4 mm

TRACTOR - - MODEL NUMBER 917.273502

DECALS

13 16

KEY PART

NO. NO.

1 177955

2 186741

3 186366

4 189389

5 186452

6 133644

7 186367

8 172331

9 186572

10 156439

11 179128

12 146046

KEY PART

DESCRIPTION NO. NO.

Decal, Oper. instr.

Decal, HP Engine

Decal Hood

Decal Hood Pwrd By Honda

Decal Hood Replacement

Decal Customer Maintenance

Decal Hood Side

Decal Deck

Decal Fender, Craftsman

Decal Fender Danger

Decal Deck "B" 42"

Decal V-Belt Drive Schematic

13 186478

14 160396

16 138047

18 164065

20 149516

-- 138311

-- 174998X428

-- 175542X428

-- 166960

-- 188840

-- 188841

DESCRIPTION

Decal, Lower Dash

Decal, V-Belt Schematic

Decal, Battery Diehard

Decal, Steering

Decal, Battery Dngr/Psn Eng

Decal, Lift Handle

Pad Footrest LH STLT

Pad Footrest RH STLT

Decal By Pass LT Hydro

Owner's Manual, English

Owner's Manual, Spanish

WHEELS &TIRES

2 _ 5,8

4,10

wheel 1

KEY PART

NO. NO.

DESCRIPTION

59192 Valve Cap, Tire

65139 Stem, Valve

106222X Tire, Front

59904 Tube, Front Tire

(Net Provided, Service Item

Only)

106732X624 Rim, Front

278H Fitting, Grease (Front Wheel

Only)

9040H Bearing, Flange (Front Wheel

Only)

106108X624 Rim, Rear

122082X Tire, Rear

7152J Tube, Rear Tire

(Net Provided, Service item

Only)

104757X428 Cap, Axle

144334 Sealant, Tire 10 oz,

NOTE: All component dimensions given in U,S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273502

MOWER DECK

1t9

118

_o 6s

_36

143

15 144 4:

40 _'_

_46

Jt45

J184

148

;147

13_

10_

t06 "_ _ 102 103 105

11_i_!4 1!6

_136

116

29_ 27

42 D man-t-path stlt 4.

TRACTOR - - MODEL NUMBER 917.273502

MOWER DECK

KEY PART

NO. NO.

1 182032

2 STD533107

3 138017

4 165460

5 STD624008

6 178024

8 850857

9 STD551137

10 140296

11 134149

-- 139775

-- 138971

13 137645

14 128774

15 110485X

16 174493

18 72140505

19 132827

20 159770

21 STD541431

23 177563

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 173984

31 187690

32 153535

33 178342

34 72110612

36 131494

40 73900600

44 140088

45 STD624003

46 137729

48 133944

52 139888

53 184907

54 178515

55 155046

56 165723

DESCRIPTION

Deck Asm MWR 42"weldment

Bolt Rdhd Sqnk

5/16-18 unc x 3/4

Bracket Asm Fr Sway Bar 38/42

Bracket Asm Deck 42"sway Bar

Retainer Spring

Bar Sway Deck

Bolt 3/8 - 24 x 1.25 Gr. 8

Washer Lock Hvy 3/8

Washer Hard Blade Mower

Vented

(The following blades are avail-

able)

Blade, 42" Mulching

(Per mulching mowers only)

Blade, 42" Mulching Premium

(For better wear when mulching)

Blade, 42" Hi-Lift

(Per bagging or dischagring)

Shaft Asm W/lower Bearing

Housing Mandrel Vented

Bearing Ball Mandrel

Stripper Mower Vented

Bolt Rdhd Sqnk 5/16-18 x 5/8

Bolt Shoulder

Baffle Vortex 42

Nut Crownlock 5/16-18 unc

Bracket Deflector Mower 42"

Cap Sleeve 80x 112 BIk Mower

Spring Torsion Deflector 2 52

Nut Push Phos & Oil

Shield Deflector Mower 42" BIk

Washer 11/32 x 5/8 x 16 Ga

Rod Hinge 42"6 75 Wig

Screw Thd Rolling Washer Head

Washer Spacer

Pulley Mandrel 42"

Nut 9/16 Toplock Flng Oil Dip

Bolt Carr.

3/8-16 x 1-1/2 Gr. 5

Pulley Idler Flat 3 060

Nut Lock 3/8-16 unc

Guard Mandrel LH Black

Spring Retainer 1" Zinc/cad

Screw Hex Thd Cut

1/4-20 x 5/8 T

Washer Hardened Smaller

Bolt Shoulder 5/16-18 unc Blkz

Arm Asm Pad Brake

Washer Hardened

Arm Idler 42"mower LT/YT

Spacer Retainer Mower

KEY PART

NO. NO.

59 141043

67 149846

68 144959

92 STD541437

101 136420

102 71081010

103 19061216

104 10071000

105 160793

106 2029J

113 17060512

116 184219

117 174873

118 73930600

119 19121414

129 19131312

130 STD523710

131 STD533710

134 156941

135 159765

136 155986

138 159763

139 159767

140 159768

142 165890

143 157109

144 158634

145 165888

146 171977

147 131335

148 169022

149 165898

150 19091210

152 169676

158 17720408

159 72140614

184 19131410

185 188234

-- 130794

-- 186917

DESCRIPTION

Guard TUV Idler

Knob

V-Belt Mower 42"

Nut Lock 3/8-16

Cover Mulching

Washer Lock #10

Washer #10

Screw Pan Head Phillip

10-24 x 5/8

Latch Asm.

Nut Weld

Screw 5/16-18 x 3/4

Bolt Shoulder 3/8-16 x 3-5/8

Wheel Gauge

Nut Centedock 3/8-16

Washer 3/8 x 7/8

Washer 13/32 x 13/16 x 12 Ga.

Bolt Pin Hex 3/8-16 x 1 Gr. 5

Bolt RDHD SQNK 3/8-16 x 1

Pin Head Rivet

Bracket Asm Whl Ga. Rear LH

Bar Adjusting Guage Wheel

Bracket Asm Whl Ga. Rear RH

Bracket Asm Whl Ga. Front RH

Bracket Asm Whl Ga. Front LH

Arm Spring Brake Mower

Bracket Arm Idler 42"

Keeper Belt 42" Clutch Idler

Pulley Idler Flat

Bolt Carriage Idler

Spring Extension

Spring Return Idler

Retainer Spring Yellow

Washer 9/32 x 3/4 x 10 Ga,

Clutch Cable 42"

Screw Hex Thd Cut 1/4-20 x 1/2

Bolt Rdhd Sqn

3/8-16 uric x 1-3/4

Washer 13/32 x 7/8 x 10 Ga.

Head Asm, Cable Clutch

Mandrel Asm Service (Includes

Housing, Shaft and Shaft Hard-

ware Only-Pulley Net Included)

Replacement Mower, Complete

(Std, Deck-Order separately

guage wheel and mulching

cover components Key Nos. 5,

116 - 119, 134, 136, and 101

- 106.)

NOTE: All component dimensions given in U,S, inches

1 inch = 25.4 mm

r124

108

6-Sealant (Joint d' etancheite)

57-20W50 Oil - 78.80Z (OZ de 78=820 d' Huile)

127 - Seal and O-ring Kit (Phoque 0 Sonne Jeu)

123

128

-t

rrt

o_:

r-O

C r

€,,n ,,,,_

TRACTOR - - MODEL NUMBER 917.273502

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing, Assembly 68 178782

2 170352 Side Housing, Assembly 69 170415

3 170353 Center Section, Assembly 70 170416

4 170354 Swashplate, Trunion Machined 71 170417

5 169898 Block - Assembly

6 170355 Sealant 10.50z 72 170418

7 170356 Hex Flange Screw 1/4-20 x 1.25 73 142884

8 170357 Stud, 5/16-24 Hex Double End

9 170358 Shaft, Input 74 170419

10 170359 Ring - Retaining 75 170420

11 170360 Spacer

12 169870 Ring - Retaining 76 170421

13 170361 Seal, Lip .67 x 1.58 x .276 77 170422

14 169869 Ball Brg 78 142969

17ram Id x 40ram Od x 12ram 79 142980

16 170362 Hex Flange Head Screw 80 150778

5/16-24 x 0.75

17 170363 Lip Seal 18 x 32 x 7 81 170423

18 178781 Arm, Control 82 170424

19 150771 Bearing, 30x52x13 Thrust

23 170365 Check Plug Assembly, Washer 83 161168

24 170366 Shaft, Motor 84 170425

27 170367 Gear - Pinion, 13t 85 170426

28 170368 10t/48t Gear 87 142917

29 170369 Gear, 10t Jackshaft 88 170429

30 170370 60t Bull Gear 90 170430

31 170371 Sleeve Bearing 93 170431

.75 x 1.575 x .625 94 178783

32 170389 SleeveBearing(Outboard) 95 178784

.75 x 1.750 x .625

33 142991 Washer 96 178786

3/4 Id x 1-1/20d x .13 Thk 97 178787

34 170390 Lip Seal Axle Sea!

35 170391 Shaft, Axle .75 x 11.39 98 178789

(Key,R.H.) 99 178792

36 170392 Shaft, Axle.75 x 16.99 100 178793

(Key,L.H.) 101 178794

37 150792 Miter Gear (Splined) 102 178795

38 150793 Miter Gear 15t (0.5 Id) 103 178796

39 150809 Shaft 107 170432

40 170393 Ring, Spiral Retaining 108 170433

41 170394 Pin, Jackshaft

42 170395 Magnet, Ring 109 170434

43 170396 Spring, Bypass 111 170435

44 150797 Hydro Mtg Screw 3/8-24 x 2.5 113 170437

Long

45 170397 Filter 114 178797

46 170398 Base, Filter 116 170438

47 170399 Actuator, Bypass 117 178799

48 170400 Rod, Bypass Actuator 119 170439

49 170401 Arm, Bypass 120 170440

50 170402 Retaining Ring .250 External 121 170441

51 170403 Seal, Lip .741 x .250x .250 Tc

52 170404 Flat Washer 122 170442

5/8 td x 1.00d x .05 Thk 123 178800

53 170405 Retaining Ring 124 170444

54 170406 Bearing, Center Block

55 142977 Spring- HelicalCompression 125 170445

56 142978 Washer 126 170446

57 150798 20w-50 Oil 127 170447

58 170407 Brake Yoke 128 173165

59 170408 Rotor, Brake 130 178802

60 142883 Brake Puck 131 178803

61 142882 Puck Plate 132 178804

62 142887 Brake Actuating Pin 133 184227

63 170410 Hfhcs 1/4-20 x 2 W/Patch, 134 178808

Special Flange

64 142892 Bolt, 1/4-20 x 1W/Patch 900 173839

65 170411 Spacer

66 170412 Spring, Brake Arm Bias

67 170413 Sq. Hd. Bolt 5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 x 3/4

Compression Spring Brake Anti-

Drag

Washer Ht .5 I.D. x 10.D. x .032

Flat - Washer 11/32 I.D. x 7/8

O.D

Oil Seal .625 x 1.0 x .25

Check Plug Assembly, .027,

Washer

Stud, 5/16-24 Friction Pack

Puck, .330 x 1.50 x .0975

Spring, Helical Comp

Spacer

Hex Lock Nut 5/16-24 unjf(Nylen

Insert)

Wedge, Friction Pack

Clip, Washer .316 x 1.50 x .1046

(Plated)

Pin, Standard Headless

Fitting, 5/16 Sae 5/32 Tube

Hose, Expansion Tank

Cap - Poppet Valve

Bolt, Self Tapping 10-32 x 1/2

Puck, Inner Wedge

Spring Clip - Housing Thrust

Bearing, Ball

Screw, Socket Head Cap

5/16-24 x 1-1/2

Spacer, Locating

Screw, SFHCS

5/16-18 x 1

Arm Return

Puck, Adjusting

Washer, .24 ID x 1.60 OD x .239

Spring, Extension

Spacer .260 ID x .560 OD x .870

Bracket, Torque

Deflector

Washer, Motor Shaft

.7lid x 1.15 od x .030thk

Plug, Sae #6

O-Ring .07 x .301 I.D.

Bracket, Support Expansion

Tank

Spring

Silicon Sponge

Pin, Spring

Fan, 7 In.

Pulley

Hex Lock Nut 1/2-20 (Nylon

Insert)

Washer, Belleville

Belt Keeper

Center Section-Filter-Bypass

Assembly

Filter Assembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

Kit, Expansion Tank

Stud Ball

Bracket, Cruise Damper

Hex Nut 5/16-18 NC

Damper

Washer, Helical Spring Lock

5/16

Transaxle Complete

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.273502

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

CONTROL I

CAMSHAFT I

CARBURETOR]

FAN COVEB]

FLYWHEEL X

TRACTOR - - MODEL NUMBER 917.273502

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

CONTROL CARBURETOR

KEY

NO. PART NO DESCRIPTION

KEY

NO. PART NO DESCRIPTION

1 6605034

2 6605042

4 6605067

5 6605125

6 6605133

7 6605141

8 6605158

9 6605166

10 6605174

11 6605182

13 0800466

14 0636431

15 0928051

16 6607147

17 4755427

18 0145557

19 2410876

FAN COVER

KEY

NO. PART NO

1 6605208

2 6605257

3 6605265

4 6605273

5 6605281

6 6605299

7 6224752

8 6605307

9 7088206

10 6605471

14 6662381

16 6607121

18 0803619

19 6607154

20 6607162

21 6478812

22 6607212

24 0629824

26 2105799

27 2533883

CAMSHAFT

KEY

NO. PART NO

1 6604714

2 5580063

3 6604722

4 6604730

5 6604748

6 6604755

7 6604763

8 6604771

9 1426972

10 1426980

11 0294819

12 0004598

13 6315873

ROD, JOINT 2 6604847

SPRING, CHOKE RETURN 3 6604854

CONTROL ASSY. (2-LEVER) 4 6604862

SPRING, STARTER 5 6604888

FORK, GOVERNOR 6 6604896

ARM, GOVERNOR 7 6604904

ROD, GOVERNOR 8 6662423

SPRING, GOVERNOR 9 6604979

LINK, GOVERNOR 10 6604987

ROD, GOVERNOR LINK 11 6604995

HOLDER, CABLE. 12 6605000

SPRING, CONTROL ADJUST- 13 6605018

ING1 14 6605026

BOLT, FLANGE (5X10) 15 6605273

BOLT, FLANGE (6MM) (CT200) 16 1965425

SCREW, RECESSED (5X25). 17 0250647

SCREW, PAN (5X16) 18 0315705

BOLT, FLANGE (6X10) 19 4750725

DESCRIPTION

STAY, FUEL PUMP

ELEMENT, AIR CLEANER

FILTER (OUTER)

GASKET, AIR CLEANER

SEAL, AIR CLEANER HOUS-

ING

COVER, AIR CLEANER

COLLAR A, AIR CLEANER

ELBOW, AIR CLEANER

COVER, FAN *NHI* (BLACK)

PLATE, SIDE

GRID, SCREEN *NHI* (BLACK)

BOLT, AIR CLEANER (6MM)

BOLT, FLANGE (6X14)

BOLT, L. STUD (IGNITION

COIL)

BOLT, R. STUD (IGNITION

COIL)

NUT, FLANGE (6MM).

SCREW, TAPPING (4X30) (PO)

WASHER, PLAIN (6MM)

BOLT, FLANGE (6X12)

BOLT, FLANGE (6X100)

DESCRIPTION

20 4983714

21 6607261

6607279

6607287

22 6607279

6607287

6607295

23 6607311

STARTER MOTOR

PULLEY, CAMSHAFT

SHAFT, CAM PULLEY

BELT, TIMING (97HU8 G-200)

ARM, IN. VALVE ROCKER

ARM, EX. VALVE ROCKER KEY

SHAFT, ROCKER ARM NO. PART NO

VALVE, IN.

VALVE, EX. 1 6605430

SPRING, VALVE. 2 6605448

RETAINER, IN. VALVE SPRING

SCREW, TAPPET ADJ. 4 6605588

NUT, TAPPET ADJ. 5 6607139

O-RING (6.8X1.9).

GASKET SET

VALVE, FLOAT

FLOAT SET

CHAMBER SET, FLOAT

SCREW SET

SCREW SET, DRAIN

CARBURETOR ASSY.

COVER SET, AIR VENT

CAP

GASKET

VALVE ASSY., SOLENOID

INSULATOR, CARBURETOR

GASKET, INSULATOR.

GASKET, AIR CLEANER

CLIP, WIRE HARNESS

CLIP, TUBE (B8)

CLIP, TUBE (B6.5)

BULK HOSE, VINYL

(4X7X8000) (4X7X300)

BULK HOSE, VACUUM

(4.5X1000)(4.5X400)

JET, MAIN (#82.5)

JET, MAIN (#85).

JET, MAIN (#87.5)

JET, MAIN (#85).

JET, MAIN (#87.5)

JET, MAIN (#90).

JET, PILOT (#37.5).

1 3508322 RING, SNAP (DENSO).

2 4840666 COLLAR SET, CLUTCH STOP

3 6605596 MOTOR ASSY., STARTER

4 4840831 LEVER, PINION DRIVE

5 3508405 SWITCH ASSY., MAGNETIC

6 6605604 CLUTCH, OVERRUNNING

7 6605612 HOUSING, DRIVE SIDE.

8 5267588 BEARING A

9 3508413 BEARING B

10 3620366 BRUSH.

11 3508439 SPRING, BRUSH

12 3508454 BOLT, THROUGH

13 6605620 ARMATURE

14 4840898 YOKE

15 6605638 FRAME, COMMUTATOR END

16 3508470 NUT, HEX. (8MM)

17 0839688 NUT, FLANGE (5MM)

18 3508496 HOLDER, BRUSH

19 3508504 INSULATOR, BRUSH HOLDER

20 2756310 BOLT, FLANGE (10X40)

FLYWHEEL

DESCRIPTION

FAN, COOLING

PLATE, COOLING FAN SET-

TING1

FLYWHEEL (6P).

BOLT, FLANGE (16X35)

KEY

NO. PART NO DESCRIPTION

TRACTOR - - MODEL NUMBER 917.273502

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

OIL PAN

CRANKSHAFT ]

PISTON CONNECTING ROD

TRACTOR - - MODEL NUMBER 917.273502

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

CYLINDER HEAD PISTON CONNECTING ROD

KEY KEY

NO. PART NO DESCRIPTION NO. PART NO DESCRIPTION

OIL PAN

1 6684989 CYLINDER 1 6695571

2 0688887 SEAL, VALVE STEM

3 6604524 COVER, HEAD -- 6656425

5 6605232 MANIFOLD, IN 2 6604672

6 6605240 GASKET, IN. MANIFOLD 3 6223994

7 6605489 SHROUD 4 6853402

8 0636845 BOLT, FLANGE (6X12) (CT200) 5 6226963

9 2488187 BOLT, FLANGE (6X45)

10 0866103 BOLT, STUD (6X28) 6 2539120

11 6607170 NUT, FLANGE (8MM)

13 2401222 BOLT, FLANGE (6X30)

14 1521756 SPARK PLUG (BPR4ES) (NGK) IGNITION COIL

-- 1521764 SPARK PLUG (W14EPR-U)

(DENSO), KEY

-- 1672443 SPARK PLUG (BPR5ES) (NGK) NO. PART NO

-- 1672450 SPARK PLUG (W16EPR-U)

(DENSO) 1 6605547

2 6605554

3 6605562

7246903

6" 6605695

RING SET, PISTON (STD) (NIP-

PON)

RING SET, PISTON

PISTON (STD)

PIN, PISTON

ROD ASSY., CONNECTING

BOLT, CONNECTING ROD

(6X37)

CLIP, PISTON PIN (18MM)

DESCRIPTION

KEY

NO. PART NO DESCRIPTION 8 6605703

9 3687019

1 6853386 PAN ASSY,, OIL 10 0636845

2 6853428 PUMP ASSY., OIL 11 2105849

3 6853469 CAP ASSY,, DRAIN 12 2488187

4 4497947 GASKET, OIL FILLER CAP 13 2105856

5 6605075 GOVERNOR ASSY. 14 0612834

6 6605083 WEIGHT, GOVERNOR 15 1640424

7 6605091 HOLDER, GOVERNOR

WEIGHT 16 3191921

8 2025971 PIN, GOVERNOR WEIGHT

10 6605117 SLIDER, GOVERNOR

11 0465591 WASHER (6X16) REGULATOR RECTIFIER • SUB WIRE HARNESS

12 2456697 CLIP, GOVERNOR HOLDER

13 6607196 OIL SEAL (31X50XS) KEY

14 1775170 OIL SEAL (10X16X4,5) NO. PART NO DESCRIPTION

15 6698815 O-RING (7,5X2.3)

16 0345900 WASHER, PLAIN (6MM) 6 6605745

17 0069310 PIN A, DOWEL (8X14) 7 6853568

19 2401222 BOLT, FLANGE (6X30)

20 2105823 BOLT, FLANGE (6X22) 8 6853576

21 2298404 BOLT, FLANGE (8X40) 9 2557312

24 6853436 PIPE, OIL PUMP 10 0636845

25 6853444 PIPE, OIL SUPPLY 11 0803619

26 6853451 HOLDER, OIL PIPE 12 1685536

27 6698823 O-RING (5,8X2)

28 2105799 BOLT, FLANGE (6x12) 13 4618690

14 2581353

15 2105815

17 0748111

18 2105831

CRANKSHAFT

KEY

NO. PART NO DESCRIPTION

1 6853410 CRANKSHAFT

2 6607188 WASHER, THRUST

3 2027159 KEY, SPECIAL WOODRUFF

(25X18)

COIL ASSY,, IGNITION (#1)

COLLAR, IGNITION COIL

COIL ASSY,, IGNITION (#2)

COIL ASSY,, CHARGE (12V-

12A)

DIODE ASSY., ENGINE STOP

CLAMP, CENTER CORD

BOLT, FLANGE (6X12) (CT200)

BOLT, FLANGE (6X28)

BOLT, FLANGE (6X45)

BOLT, FLANGE (6X32)

WASHER, TANK SETTING

CLIP, WIRE HARNESS (6MM)

(WHITE)

CLIP, WIRE HARNESS

SUB-WIRE HARNESS ASSY.

RECTIFIER ASSY., REGULA-

TOR

BRACKET, REGULATOR

BASE, CLIP

BOLT, FLANGE (6X12) (CT200)

BOLT, FLANGE (6X14)

STRAP, CABLE (105MM) *NH1 *

(BLACK)

TUBE, WIRE

BOLT, FLANGE (6X8)

BOLT, FLANGE (6X20)

BOLT(6X25)

BOLT (6x25)

TRACTOR - - MODEL NUMBER 917.273502

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

EXHAU ST PI PE i

FUELPUMP

CRANKCASE

LABELS 5 _'_

TRACTOR - - MODEL NUMBER 917.273502

HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2

EXHAUST PIPE

KEY

NO. PART NO DESCRIPTION

2 6605398 GASKET, EX. PiPE

3 0471623 NUT, FLANGE (6MM)

FUELPUMP

KEY

NO. PART NO DESCRIPTION

1 5611298 PUMP ASSY., FUEL

2 6605216 TUBE, DIAPHRAGM

3 4432233 FILTER, FUEL

4 1226299 SCREW-WASHER (5X16)

5 2449593 BULK HOSE, FUEL (5.5X8000)

(5.5X100)

6 2449593 BULK HOSE, FUEL (5,5X8000)

(5.5X350)

7 0250985 CLIP, TUBE (B10)

CRANKCASE

KEY

NO. PART NO DESCRIPTION

1 6853311

2 6604540

3 6604557

4 2515195

5 6604565

6 6388482

7 6604805

8 6853477

9 6604821

10 0928051

11 2488187

12 3509528

13 0748111

14 2108595

15 2280006

16 3141769

16 6698807

19 1169275

17 0997320

20 0069310

CRANKCASE ASSY.

COVER, BREATHER 1

GASKET, BREATHER COVER

PLATE, VALVE

STOPPER, VALVE

FILTER, OIL

EXTENSION, OIL FILLER

DIPSTICK, OIL

TUBE, BREATHER

BOLT, FLANGE (5X10)

BOLT, FLANGE (6X45)

HOLDER, OIL FILTER

BOLT, FLANGE (6X25)

OIL SEAL (35X52X6)

O-RING (22.5X2.2)

BOLT 2, STUD (8X28)

SWITCH ASM-OIL PRESSURE

BOLT

BEARING, RADIAL BALL

(6207)

PiN A, DOWEL (8X14)

LABELS

KEY

NO. PART NO

3 6607097

5 6607105

8 6853766

DESCRIPTION

MARK, OPERATOR CAUTION

(EC)

MARK, HONDA

MARK, EMBLEM (GXV530)

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

Get it fixed, at your home or ours!

Your Home

For repair - in your home - of all major brand appliances,

lawn and garden equipment, or heating and cooling systems,

no matter who made it, no matter who sold it!

For the replacement parts, accessories and

owner's manuals that you need to do-it-yourself.

For Sears professional installation of home appliances

and items like garage door openers and water heaters.

1-800-4-MY-HOME _ Anytime, day or night

(1-800-469-4663) (U.S.A. and Canada)

www.sears.com www.sears.ca

Our Home

For repair of carry-in products like vacuums, lawn equipment,

and electronics, call or go on-line for the nearest

Sears Parts and Repair Center.

1-800-488-1222 Anytime, day or night (U.S.A. only)

www.sears.com

To purchase a protection agreement (U.S.A.)

or maintenance agreement (Canada) on a product serviced by Sears:

1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)

Para pedir servicio de reparaci6n

a domicUio,y para ordenar piezas:

1-888-SU-HOGAR sM

(1-888-784-6427)

Au Canada pour service en frangais:

1-800-LE-FOYER Mc

(14300-533-6937)

www.sears.ca

EARS o ,,o

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

TM SM

® Marca Registrada / Mama de Fabrica / Marca de Servicio de Sears, Roebuck and Co.

MC MD

Marque de commerce / Marque d_pos_e de Sears, Roebuck and Co.

188840 Rev. 1 10.7.03 TR/MH Printed in U.S.A.

Craftsman 917273502 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917273502 Questions and Answers