
Owner's Manual
Liquid Propane Gas Grill
Model141.15227.1
Natural Gas Grill
Model 141.17227
Z_ WARNING:
Read this Owner's Manual carefully and be sure
your gas grill is properly assembled, installed and
maintained. Failure to follow these instructions
could result in serious bodily injury and/or property
damage. This gas grill is intended for outdoor use
only and is not intended to be installed in or on
recreational vehicles or boats.
Note to Installer: Leave this Owner's Manual
with the consumer after delivery and/or installation.
Note to Consumer: Leave this Owner's Manual
in a convenient place for future reference.
Sears, Roebuck and Co.,
Hoffman Estates, IL 60179 U.S.A.
P80103070A-Rev:2003/02/19

Warranty ..................................................... 2
Safety Instructions ..................................... 2
Pre-Assembly Instructions ......................... 4
Hardware, Parts Diagram and Lists ..... 6
Assembly Instructions ............................... 10
Lighting Instructions .................................. 17
Cleaningand Maintenance Instructions .... 19
Frequently Asked Questions .................. 21
Cooking Instructions ................................ 22
Cooking Guide and Recipes ................ 23
Full 1-Year Warranty on Grill
For one year from the date of purchase Sears will
repair or replace, at our option, any grill part
(except for paint loss, rusting and ignitor battery)
that is defective in material or workmanship.
Limited Warranty on Selected Grill Parts
From one year after the date of purchase for the
designated time periods listed below, Sears will
replace the following grill parts if they are defective
in material or workmanship. You will be charged
for labor.
• Lifetime of Grill: Aluminum Castings (except for paint
loss)
• 1 Year: Cast Iron Burners
• 2 Years: All Other Grill Parts (except flame tamers,
cooking grids and ignitor battery)
Warranty Service
Warranty service is available by contacting the
nearest Sears Service Center at 1-800-4-MY-HOME
(¢
Warranty Restrictions
• This warranty is void if grill is used for commer-
cial or rental purposes.
• This warranty applies only when the grill is
used in the United States.
• This warranty gives you specific legal rights,
and you may also have other rights which vary
from state to state.
Sears, Roebuck and Co., Dept. 817WA,
Hoffman Estates, IL 60179
Z_WARNING
Combustion byproducts produced when using
this product contain chemicals known to the
State of California to cause cancer, birth
defects, or other reproductive harm.
Z_ WARNING
Failure to comply with these instructions
could result in a fire or explosion that
could cause serious bodily injury, death, or
property damage.
Z_ WARNING
Your grill will get very hot. Never lean over
the cooking area while using your grill. Do not
touch cooking surfaces, grill housing, Lid or any
other grill parts while the grill is in operation, or
until the grill has cooled down after use.
Failure to comply with these instructions
may result in serious bodily injury.
FOR YOUR SAFETY
1. Do not store or use gasoline or other flam-
mable material and liquids in the vicinity of this
or any other appliance.
2. ALP cylinder not connected for use must not
be stored in the vicinity of this or any other
appliance.
FOR YOUR SAFETY
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open Lid.
4. If odor continues, immediately call your gas
supplier or your fire department.
Grill Installation Codes
This gas grill must be installed in accordance with
all local codes. In areas without local codes, follow
the latest edition of the National Fuel Gas Code
ANSI Z223.1. and National Electrical Code ANSI/
NFPA 70 In Canada, installation must conform to
standard CAN/CGA lb149.1 or 1-b149.2 (Installation
Code for Gas Burning Appliances and Equipment)
and all local codes.
Correct LP Gas Tank Use
LP gas grill models are designed for use with a
standard 20 lb. Liquid Propane Gas (LP gas) tank,
not included with grill box. Never connect your gas
grill to an LP gas tank that exceeds this capacity.
A tank of approximately 12 inches in diameter by
2 © Sears, Roebuck and Co.

18-1/2incheshighisthemaximumsizeLPgas
tanktouse.Youmust use an "OPD"gas tank
whichoffersan Overfill PreventionDevice.
Thissafetyfeaturepreventsthetankfrombeing
overfilledwhichcancausemalfunctionoftheLP
gastank,regulatorand/orgrill.
TheLPgastankmustbeconstructedand
markedinaccordancewithspecificationsof theU.
S. Dept.ofTransportation(DOT).tnCanada,the
LPgastankmustmeettheCanadianTransporta-
tionandCommunications(CTC)specifications.Also
besureto readandfollowall LPinstructions
below.
1. TheLPgastankhasa shutoffvalve,termi-
natingin an LPgas supplytankvalveoutlet,
that is compatiblewitha Type1tankcon-
nectiondevice.TheLPgastankmustalso
havea safetyreliefdevicethathasa direct
connectionwiththevaporspaceof thetank.
2. Thetanksupplysystemmustbearranged
forvaporwithdrawal.
3. TheLPgas tankusedmusthavea collar
to protectthetankvalve.
Proper Placementand Clearance of Grill
Never use your gas grill in a garage, porch, shed,
breezeway or any other enclosed area. Your gas grill is
to be used outdoors only, at least 24 inches from the
back and side of any combustible surface. Your
gas grill should not be placed under any surface
that will burn. Do not obstruct the flow of ventilation
air around the gas grill housing.
This outdoor gas grill is not intended to be installed in
or on recreational vehicles and/or boats.
• Never connect an unregulated LP gas tank to
your gas grill. The gas regulator assembly
supplied with your gas grill is adjusted to have
an outlet pressure of 11" water column (W.C.)
for connection to an LP gas tank.
• Only use the regulator and hose assembly
supplied with your gas grill. Replacement
regulators and hose assemblies must be those
specified by Sears.
• Have your LP gas tank filled by a reputable
propane gas dealer and visually inspected and
re-qualified at each filling.
• Never fill the gas tank beyond 80% full.
Have your propane gas dealer check the
release valve after every filling to ensure that it
remains free of defects.
• Always keep LP gas tanks in an upright
position.
• Do not store (or use) gasoline or other flammable
vapors and liquids in the vicinity of this gas grill.
• An LP gas tank that is not connected for use must
NOT be stored on bottom shelf or in the vicinity of
this or any other gas grill.
• Do not subject the LP gas tank to excessive heat.
• Never store an LP gas tank indoors, tf you
store your gas grill in the garage or other indoor
location, always disconnect the LP gas tank
first and store it safely outside.
• LP gas tanks must be stored outdoors in a
well-ventilated area and out of the reach of
children. Disconnected LP gas tanks must not
be stored in a building, garage or any other
enclosed area.
• When your gas grill is not in use the gas
must be turned off at the LP gas tank.
• The regulator and hose assembly must be
inspected before each use of the grill, tf there
is excessive abrasion or wear or if the hose
is cut, it must be replaced prior to the grill
being used again.
• Keep the gas regulator hose away from hot
grill surfaces and dripping grease. Avoid
unnecessary twisting of hose. Visually inspect
hose prior to each use for cuts, cracks,
excessive wear or other damage, tf the hose
appears damaged do not use the gas grill.
Call Sears at 1-800-366-PART (1-800-366-7278)
for a Sears authorized replacement hose.
Never light your gas grill with the lid closed
• or before checking to ensure the burner tubes
are fully seated over the gas valve orifices.
Never allow children to operate your grill. Do
• not allow children to play near your grill.
L WARNING
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your
gas grill or the LP gas tank. Failure to
immediately follow the steps listed below
could result in a fire or explosion that could
cause serious bodily injury, death, or prop-
erty damage.
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Put out any flame with a proper fire
extinguisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you
cannot extinguish, call your fire department.
Do not call near the LP gas tank because
your telephone is an electrical device and
could create a spark resulting in fire and/or
explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
perfectly normal and will not interfere with
operation of the grill. If humming noise is
loud and excessive you may need to purge
air from the gas line or reset the regulator
excess gas flow device. This purging proce-
dure should be done every time a new LP
gas tank is connected to your grill. For help
with this procedure refer to page 18, step 4,
or call the Customer Service Helpline for
assistance, 8am - 8pm CST, Monday through
Friday 1-888-317-7642.

Yournaturalgasgrillisdesignedtooperateon
naturalgasonly,atapressureof7"watercolumn
(W.C.)(1/4psi or1.75kpa),regulatedatthe
residentialmeter.Checkwithyourgasutility
companyforlocalgaspressureandwithyour
localmunicipalityforbuildingcoderequirements.If
yourresidentialgaslinepressurehasnotbeen
regulatedto7"W.C.,contactyourlocalgasutility
companyforprofessionalassistance.
ItisrecommendedthataShutoffValvebeinstalled
atthegassupplysourceoutdoors.Installatapoint
afterthegaspipeexitstheoutsidewallandbefore
thequick-disconnecthose,orinstallitatthepoint
beforethegaslinepipingenterstheground.
SeeFig.1.
Pipe sealing compound or pipe thread tape resistant
to the action of natural gas must be used on all male
pipe threads when making the connection.
Disconnect your gas grill from fuel source when
the gas supply is being tested at high pressures.
This gas grill and its individual shutoff valve must
be disconnected from the gas supply pipe system
during any pressure testing of that system at
pressure in excess of 1/2 psi (3.5kpa).
Turn off your gas grill when the gas supply is
being tested at low pressures. The grill must be
isolated from the gas supply pipe system by
closing its individual manual shutoff valve during
any pressure testing of the gas supply pipe
system at pressures equal to or less than 1/2 psi
(3.5kpa).
Figure 1 (Natural gas model only)
TO GRILL
INSIDE
WALL
OUTSIDE
WALL
LOCKING
SHUT OFF
FITTING
II
i
QUICK
DISCONNECT
GAS SUPPLY
SHUT OFF

• Long nose pliers can be used to remove
Cotter Pin when cleaning the Burners
• Use work gloves to protect your hands
• Wear eye protection
• When you have finished assembling your Grill
be sure all Pattern Head Thumb Screws
are tightened. You may use the supplied
Tightening Tool (P55M3A) as needed.
To reduce the chance of "FLASH-BACK" (see
CAUTION at right) clean the Burner Tubes and
Burners before fully assembling your grill.
Remove the Cotter Pin from the rear underside
of each Burner using a pair of long nose pliers.
Carefully lift each Burner up and away from the
Gas Valve Orifice, then refer to Figure 1 and
perform one of these three cleaning methods:
1. Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner Tube
and inside the Burner several times to remove
any debris.
(
2. Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube and
inside the Burner several times, removing any
debris.
3. Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner and
out the Ports.
Figure 1
SPARK ELECTRODE AS-
SEMBLY \\
\\\\\\\
/
BURNER TUBE
CAUTION: Spiders and small insects occa-
sionally spin webs or make nests in the grill
Burner Tubes during transit and warehousing.
These webs can lead to a gas flow obstruc-
tion which could result in a fire in and around
the Burner Tubes. This type of fire is known
as a "FLASH-BACK" and can cause serious
damage to your grill and create an unsafe
operating condition for the user.
Although an obstructed burner tube is not the
only cause of "FLASH-BACK", it is the most
common cause.
To reduce the chance of "FLASH-BACK", you
must clean the burner tubes before assem-
bling your grill, and at least once a month in
late summer or early fall when spiders are
most active. Also perform this Burner Tube
cleaning procedure if your grill has not been
used for an extended period of time.
WARNING
The location of the Burner Tube with re-
spect to the Orifice is vital for safe
operation. Check to ensure the Orifice is
inside of the Burner Tube before using your
gas grill. See Fig. 2. If the Burner Tube
does not fit over the Valve Orifice, lighting
the Burner may cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
ORIFICE BURNER TUBE
GAS COLLECTOR BOX
BURNER BURNER PORT
J
/ i =/
o o o o o o o _ o o o o
................
FOOT
COTTER PiN

The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref. Component Qty. to Use
H019 1/4"x2" Pattern Head Screw 8
H017 1/4"xl/2" Pattern Head Screw 4
H017 1/4"xl/2" Pattern Head Screw 4
H019 1/4"x2" Pattern Head Screw 4
H017 1/4"xl/2" Pattern Head Screw 4
H021 1/4"xl/2" Part-Threaded Bolt 4
H022 M4x5mm Pattern Head Screw 4
H017 1/4"xl/2" Pattern Head Screw 4
H018 1/4"x3/4" Pattern Head Screw 8
H023 1/4"x4" Wing Bolt
P8080A AA Battery
P0271A Door Handle
P5589A Magnetic Door Stop
1
1
2
2
Purpose of Components
Attaches Cart Legs To Bottom Shelf
Attaches Tank Pull-Out Tray Kit To Bottom Shelf
(LPG model only)
Attaches Rear Panel To Cart
Attaches Door Bracket To Cart
Attaches Door Stops To Cart
Attaches Doors To Cart
Attaches Door Handles To Doors
Attaches Grill Head To Cart
Attaches Side Shelf and Side Burner To The
Grill Head
Secure Gas Tank (LPG model only)
Powers The Electric Ignitor
Attaches To Front Doors
Attaches To Cart
Actual Size and Quantity of Each Hardware Piece:
1/4"x4" Wing Bolt (LPG only)
Qty. 1
Ref. # H023
1/4"x2" Pattern Head Screw
Qty. 12
Ref. # H019
1/4"x3/4" Pattern Head Screw M4x5mm Pattern Head Screw
Qty. 8 Qty. 4
Ref. # H018 Ref. # H022
1/4"xl/2" Pattern Head Screw 1/4"xl/2" Part-Threaded Bolt AA Battery
Qty. 16 Qty. 4 Qty. 1
Ref. # H017 Ref. # H021 Ref. # P8080A
Scale 1:2
Door Handle
Qty. 2
Scale 1:2
Ref. # P0271A Magnetic Door Stop
Qty. 2
Scale 1:2
Ref. # P5589A

The following table illustrates a breakdown of the hardware pack. It highlights what components are used
in the various stages of assembly.
Ref.
P55F5A
P5540B
H025
P55M3A
Component Qty. to Use
Customized Wrench 1
Manual Lighting Stick 1
M4x8mm Pattern Head Screw 1
Tightening Tool 1
Purpose of Components
Tighten Caster
Attaches To Outside Bowl Panel - Left
Attaches To Outside Bowl Panel - Left
Allows you to tighten Pattern Head Thumb Screws
as needed
Actual Size and Quantity of Each Hardware Piece:
Customized Wrench
Qty. 1
Ref. # P55F5A
Scale 1:0.6
Tightening Tool M4x8mm Pattern Head Screw
Qty. 1 Qty. 1
Ref. # P55M3A Ref. # H025
Manual Lighting Stick
Qty. 1 Ref. # P5540B
Ref.
P03412331C
P55L7A
H025
H027
Component Qty. to Use
Control Knob 1
Cotter Pin 1
M4x8mm Pattern Head Screw 2
M4 Plain Washer 2
Purpose of Components
Install To Side Burner Valve Stem
Secure To Side burner
Attaches To Side Burner Valve Bracket
Attaches To Side Burner Valve Bracket
Actual Size and Quantity of Each Hardware Piece:
I
M4x8mm Pattern Head Screw M4 Plain Washer
Qty. 2 Qty. 2
Ref. # H025 Ref. # H027
Control Knob Cotter Pin
Qty. 1 Qty. 1
Ref. # P03412331C Ref. # P55L7A

LPG = Liquid Propane Gas 4 1
NG = Natural Gas
7
54 53 38
19 18 16 23 54 33
64
26
11a (NO only)
20 35_ I
25
57 55
15
37
40a
(LPG only) _
44
(NG only) 58a,
kOb (NG only)
61a (LPG only)
61b (NG only)

REF# DESCRIPTION
1. Stainless Steel Lid
2. Lid Side Panel - Left
3. Lid Side Panel - Right
4. Temperature Gauge
5. Lid Handle
6. Heat-Insulating Spacer
7. Name Plate
8. Secondary Cooking Rack
9. Cooking Grid - Porcelain
10. Flame Tamer - Porcelain
11. Main Burner
11 a. Air Shutter for Main Burner (NG only)
12. Main Burner Bracket
13. Gas Collector Box w/ Electrode
14. ignition Wire Set
15. Electric Ignitor
16. Smoker Drawer Bracket
17. Smoker Drawer
18. Bowl Panel- Left
19. Outside Bowl Panel - Left
20. Bowl Panel - Right
21. Outside Bowl Panel- Right
22. Bowl Panel- Front
23. Bowl Panel- Rear
24. Wind Shield
25. Grease Draining Tray
26. Grease Receptacle
27. Gas Manifold Assembly
LPG
NG
28. Heat Shield for Control Panel
29. Protective Pad - Heat Resistant
30. Control Panel
LPG
NG
31. Decorative Front Cover
32. Control Knob
33. Back Burner Assembly
34. Electrode for Back Burner
35. Orifice
LPG
NG
36. Extension Tube for Back Burner
37. Control Knob for Back Burner
38. Side Shelf
39. Side Burner Frame
40a. Bottom Shelf (LPG only)
40b. Bottom Shelf (NG only)
41. Cart Leg -Left
42. Cart Leg -Right
43. Rear Panel
44. Door Bracket
PART# QTY
P01A1A 1
P0164A 1
P0163A 1
P0615D 1
P0251A 1
P5573A 2
P00410037C 1
P1521E 1
P1661A 2
P1749A 2
P1935F 4
P80C7A 4
P2230A 1
P2618A 2
P2637B 1
P2503G 1
P80F3A 1
P80F4A 1
P0799A 1
P0755C 1
P07A1A 1
P0758C 1
P0759B 1
P0760C 1
P80F2A 1
P2755A 1
P2741A 1
1
Y0060030
Y0060031
P2999A 1
P80L5A 2
1
P2966A
P02907351T
P2965A 1
P03412331C 5
P1948A 1
P2648A 1
1
P39A7A
P39A7B
P39A8A 1
P03412341C 1
P1147A 1
P1174A 1
P1074A 1
P1074B 1
P0856A 1
P0857A 1
P4356A 1
P4413A 1
REF# DESCRIPTION PART# CITY
45. Door Panel P4357A 2
46. Door Handle P0271A 2
47. Magnetic Door Stop P5589A 2
48. Tank Pull-Out Tray (LPG only) P4043A 1
49. Bracket for Tank Pull-Out Tray P4043B 1
(LPG only)
50. Slide (LPG only) P55J8A 2
51. Caster P5111B 4
51a. Customized Wrench P55F5A 1
52. Caster Seat P4528A 4
53. Tool Holder PBOF5A 1
54. Tool Hook P80F6C 5
55. Side Burner Lid P0199A 1
56. Pot Support P00805013B 1
57. Side Burner Electrode P2627A 1
58. Side Burner P02002054C 1
58a. Air Shutter for Side Burner (NG only)
59. Gas Valve for Side Burner
LPG
NG
PBOC7B 1
1
P03218089G
P03218090G
60. Extension Tube for Side Burner P3983G 1
61a. Regulator and Hose (LPG only) P3632P 1
61b. NG 12' Hose Kit (NG only) P3718A 1
62. Reinforcing-Bracket for Grill Bowl PBOP1A 1
63. Manual Lighting Stick P5540B 1
64. Heat Shield for Grease Tray PBOP6A 1
65. Tightening Tool P55M3A 1
66. Heat-Insulating Ring for Main Burner Valve P06801007F 4
--- Owner's Manual P80103070A 1
--- Hardware Pack P55K5A 1
--- Hardware Pack A P55L3B 1
--- Hardware Pack B P55K5C 1
For the repair or replacement parts you need:
Call anytime
1-800-4-MY-HOM E '(1-800-469-4663)
To make sure you obtain the correct replacement
parts for your Kenmore gas grill, please refer to
the part numbers in this parts list. The following
information is required to assure you receive the
correct parts:
1. Grill Model Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
important: Keep this Owner's Manual for convenient
referral and for part replacement.
Important: Use only Sears authorized parts. The
use of any part that is not Sears authorized can
be dangerous and will also void your product
warranty.

CAUTION:Whileitispossibleforonepersontoas-
semblethisgrill,obtainassistancefromanotherperson
Figure 1
when handling some of the larger, heavier pieces, espe-
cially the grill head.
1. Open Lid of shipping carton and remove top sheet of
cardboard. Lay cardboard sheet on floor and use as a
work surface to protect floor and grill parts from
scratches.
2. Remove packing materials and cart parts from
shipping carton.
3. You may slice the carton front corners with a utility
knife to lay open the carton front panel. This will
allow you to raise the grill head Lid and remove the
components packed inside the head, making it
easier to lift.
4. With an assistant, lift the grill head out of the ship-
ping carton and place it on the cardboard work sur-
face.
5. Use the parts list to check that all parts have been
included.
6. Inspect the grill for damage as you assemble it. Do
not assemble or operate the grill if it appears
damaged. If there are damaged or missing parts
when you unpack the shipping box, or you have
questions during the assembly process, call:
1-888-317-7642
8 a.m. - 8 p.m CST, Mon. - Fri.
Assembling The Grill Cart
1. Before attaching the Bottom Shelf to the Cart
Legs be sure the holes for the Door Stop on
Bottom Shelf are located on the front side. Be
sure the Cart Leg Brackets and air vents all
face outward. Cart Leg Bracket-Right has a
semi-circle cutout at top front. See Fig. 1.
CART LEG
BRACKET_
CART LEG-LEFT
BOTTOM
SHELF
HOLES FOR
DOOR STOP
.........CASTER
SEAT
CASTER
Figure 2 (LPG Model Only)
TANK PULL-OUT TRAY KIT
(LPG MODEL ONLY
CART LEG - LEFT \\
\
-RIGHT
Install the Bottom Shelf between the Cart Legs.
Align the holes on Cart Legs with the
threaded holes at the corners of Bottom Shelf.
Tighten securely by using 8 of the 1/4"x2"
Pattern Head Screws provided. See Fig. 1.
Figure 3
BOTTOM
SHELF
CART LEG - RIGHT
2. Screw the 4 Casters into the Caster Seats (see
bottom of Cart Legs). Turn the threaded Caster
Stem by hand, clockwise until it stops. Tighten
securely by using the Customized Wrench
provided. See Fig. 1.
CART LEG - LEFT
REAR PANEL
3. Place
.
the Tank Pull-Out Tray Kit on the Bottom
Shelf. Extend the Tank Tray outward from the
Bracket so you can align the holes on the Bracket
with the threaded holes on the top of Bottom Shelf.
Tighten securely by using 4 of the 1/4"xl/2" Pattern
Head Screws provided. See Fig. 2(for LPG model
only)
Install the Rear Panel to inside of rear Cart
Legs making sure that air vents face outward.
Align the holes on the Rear Panel with the
threaded holes on rear Cart Legs. Tighten
securely by using 4 of the 1/4"x1/2" Pattern
Head Screws provided. See Fig. 3.
10
BRACKET /
BOTTOM
SHELF
\
CART LEG - RIGHT

Install the Door Bracket to the inside of front
Cart Legs. Align the threaded holes on the Door
Bracket with the holes on Cart Legs. Tighten
securely by using 4 of the 1/4"x2" Pattern Head
Screws provided. (See Fig. 3. on page 9) Upper
door bolt holes (at ends of bracket) must face
outward.
Installing The Cabinet Doors
1. Install the Door Stops to the Bottom Shelf
and the Door Bracket. See Fig. 4.
Align the holes on the Door Stops with the
threaded holes on the top of the Bottom Shelf
and bottom side of Door Bracket. Tighten
securely by using 4 of the 1/4"xl/2" Pattern
Head Screws provided. See Fig.4.
2. Remove the white protective film from the
stainless steel Doors. Attach a Door Handle to
each Front Door by using 2 of the M4x5mm
Pattern Head Screws provided. See Fig. 5. Be
careful not to scratch the Door surfaces.
3. When installing the Front Doors, make sure
the door bolt holes are located on the hinge
sides of the Cart Legs.
4. Install either Front Door by inserting 1/4"xl/2"
part-threaded bolt through the lower door bolt
hole of the Front Door and into the tapped
hole of the Bottom Shelf. Next, align the
upper door bolt hole of Front Door with the
tapped hole in the bottom of Door Bracket.
Insert 1/4"x1/2" part-threaded bolt provided and
tighten both securely.
5. Repeat these steps to install the other Front Door.
Figure 4
DOOR
BRACKET
DOOR
Found in
Hardware Pack
Figure 5
UPPER DOOR
BOLTHOLE --_
FRONT
DOOR\.
DOOR
HANDLE
BOTTOM SHELF /
TANK PULL-OUT TRAY KIT
(LPG MODEL ONLY)
DOOR
BRACKET
/
LOWER DOOR /
BOLT HOLE BOTTOM
SHELF
Installing The Grill Head
Now that you've assembled the grill cart you
can install the pre-assembled Grill Head. See
Fig. 6. tf you haven't already done so, we
suggest you open the Grill Lid and remove
the packed components. Even with the com-
ponents removed, this next step requires 2
people.
With an assistant, lift and position the Grill
Head onto the grill cart. Align the 4 holes of
the Bowl Side Panel to the threaded holes
on the Cart Leg Bracket. Secure firmly by
using 4 of the 1/4"x1/2" Pattern Head Screws
provided.
2. Place the Pre-assembled Valve Kit and Ignition
Wire through the slot in side of Grill Head as
illustrated in Fig. 6.
3. Place Heat Shield into Grease Draining Tray.
The Heat Shield must be present and
centered for your safety. From the back
Figure 6
GRILL.
HEAD
CART LEG
BRACKET
'\ i ,
\ / ,/
\ / ,/
CART LEG \ /'//
- LEFT
'\
\
\
11
PRE-ASSEMBLED
\X VALVE KIT
IGNITION WIRE
FROM GRILL HEAD
REGULATOR
WITH HOSE
(LPG MODEL ONLY)
CART LEG - RIGHT

.
side of Grill Head, install the Grease Draining
Tray with its drain hole to left, which is the
side opposite from the Tank Pull-Out Tray.
See Fig. 7.
From the front side of cabinet, open the front
doors and Install the Grease Receptacle under
Grease Draining Tray. See Fig. 7.
Figure 7
GRILL
HEAD
GREASE
DRAIN-
ING
TRAY
HEAT
SHIELD
Installing Manual Lighting Stick
.
Attach the Manual Lighting Stick to the Left
Bowl Support Bracket as shown in Fig. 8.
Align the hole at the end of Manual Lighting
Stick Wire with the threaded hole on the Left
Bowl Support Bracket. Tighten securely using
the M4x8mm Pattern Head Screw .packed with
the Manual Li.qhtin.qStick.
Figure 8
OUTSIDE BOWL "_'_-
PANEL-LEFT
M4xSmm PATTERN
HEAD SCREW "_
MANUAL LIGHTING
STICK
FRONT
DOOR
\
\
GREASE
RECEPTACLE
Figure 9
SIDE SHELF FRAME
....PRE-ASSEMBLED
VALVE KIT
REGULATOR WtTH HOSE
(LPG MODEL ONLY)
GRILL HEAD
SIDE BURNER
FRAME
Installing Side Shelf, Side Burner and Tool
Holder Kit
Remove Side Burner from Side Burner Kit before
installing.
.
Enlisting the aid of an assistant, attach Side Burner
Frame to right side of grill. Attach Side Shelf
Frame to left side of grill as shown in Fig. 9.
Align the 4 holes on Side Shelf Frame and Side
Burner Frame with the threaded holes on left and
right Bowl Support Brackets. Tighten securely
using 4 of the 1/4"x3/4" Pattern Head Screws
provided.
. Install the Pre-assembled Valve Kit to the Side
Burner Frame. See Fig. 9a. Attach the Pre-
assembled Valve Kit to the Side Burner Valve Hole
on the Side Burner Frame, as shown in Fig. 9a.
Align the 2 holes on the Side Burner Frame with
the threaded holes on the Side Burner Valve
Bracket. Tighten securely using 2 of M4x8mm
Pattern Head Screws and 2 Washers packed with
the Control Knob.
.
Cut Fastening Band from Pot Support and set
Pot support aside. Install the Side Burner through
the top hole in Side Burner Frame and onto the
Side Burner Valve. Make sure that opening at
/
./
BOWL SUPPORT
BRACKET-RIGHT
Figure 9a
M4xSmm -_*"/"
PATTERN HEAD
SCREW AND
WASHER
WITH HOSE
12 (LPG MODEL ONLY)
REGULATOR
WITH HOSE
(LPG MODEL ONLY)
HOLES FOR SIDE
BURNER VALVE KIT
/
J
\\SIDE BURNER
FRAME
VALVE KIT
....... SIDE BURNER
VALVE BRACKET

end of Side Burner Tube goes over tip of Side
Burner Valve. Secure Side Burner with supplied
Cotter Pin (packed in Side Burner Control Knob
bag) See Fig. 9b. Place Pot Support into position
on Side Burner Frame.
4. Install the Control Knob to the Side Burner Valve
Stem. See Fig. 9b.
.
Connect the Ignition Wire terminal from Side Burner
with the other from Grill Head. See Fig. 9b. Bind
the connected Ignition Wires and Connection Tube
together using the supplied Fastening Band.
6. The gap between the Side Burner Electrode Tip and
the Side Burner Port should be approximately
1/8"~3/16 ". See Fig. 9c.
7. If the gap is wider than 3/16", use a pair of long
nose pliers and gently bend the Electrode Tip
toward the Burner.
8. Place the Pot Support into the Side Burner Frame.
See Fig. 9b.
g. Slide the 5 Tool Hooks onto the Tool Holder with
hooks facing the grill Head. Attach Tool Holder to
left side of Side Shelf and secure firmly using 2
of the M5x8mm Pattern Head Screws supplied. See
Fig. 9d.
10. For Natural Gas grills: Connect the hose
end of the 12' Natural Gas Hose to the
vertical fitting as shown in Fig. 9e. Also read
the natural gas safety instructions.
Figure 9e (Natural gas model only)
GAS VALVE FOR
BRASS _SIDE BURNER
ADAPTOR
Figure 9b
POT
SUPPORT
SIDE
BURNER
CONTROL
KNOB_"
FASTENING
BAND
Figure 9c
COTTER
PIN
x\
SIDE BURNER
FRAME
_ PRE-ASSEMBLED
VALVE KIT
IGNITION WIRE
FROM SIDE BURNER
IGNITION WIRE
FROM GRILL HEAD
REGULATOR
WtTH HOSE
(LPG MODEL ONLY)
1/8"~3/16" BURNER
PORT
/
CONNECTION
TUBE FROM
GRILL HEAD
12'NATURAL
j GAS HOSE
Figure 9d
TOOLHOLDER
\\
FOOT _SIDE BURNER
TOOL HOOK
• When you have finished assembling your
Grill be sure all Pattern Head Thumb Screws
are tightened. You may use the supplied
Tightening Tool (P55M3A) as needed.
M5x8mm PATTERN
HEAD SCREW J
SIDE SHELF
13

Ignitor Battery Installation - See Fig. 10
1. Unscrew the Ignitor Cap located on the grill
Control Panel and remove the Contact and
Spring from the Ignitor Slot.
2. Place the manufacturer supplied AA battery
into the Ignitor Slot. Be sure to place the
positive pole facing toward you. See Fig. 10.
.
Place the Spring over the AA battery, then
place the Contact on top of the Spring.
Screw the Ignitor Cap back onto the grill
Control Panel.
.
Remove all protective film from outside and
inside of Grill Head.
IMPORTANT: Before use of this grill
please refer to Cleaning Exterior Stainless
Steel Surfaces found on page 19 of this
Owner's Manual.
Figure 10
IGNITOR SLOT
IGNITOR CAP
_ AA BATTERY
CONTACT SPRING
14
Electrode Check - Requires an Assistant
Before placing the cooking components into your
grill, ensure that the Spark Electrode Tip is properly
positioned within each Gas Collector Box (a
3-1/4" wide stainless mechanism found at the front
between each set of Burners.) The easiest way to
ensure this is to perform this Electrode Check:
1. Be sure all Control Knobs are set to "OFF"
and open the Grill Lid.
2. Have an assistant stand behind to the right of
the grill and look down at each Gas Collector
Box. NEVER put your face inside Grill Head.
.
Press the Ignitor Cap. You should hear a
"clicking" sound and your assistant should see
a small blue spark within each Gas Collector
Box. tf a spark is present the Electrode Tips
are properly positioned.
4. If no spark is seen the Spark Gap shown in
Fig. 11 needs to be adjusted as follows:
.
Using an adjustable wrench, loosen the Inside Nut
just until the Gas Collector Box can be maneuvered
and turned upward.
The gap between the Spark Electrode Tip and
Spark receiver should be approximately 3/16".
If the gap is wider than 3/16" use a pair of long nose
pliers and gently squeeze the Gas Collector Box
until the gap is correct.
Return the Gas Collector Box to its original horizon-
tal position, secure the Inside Nut and try the
Electrode Check again.
If no "clicking" sound is heard check the
following common causes. If you need assis-
tance call our Customer Service Helpline
at 1-888-317-7642.
• IgnitorAAbattery not installed properly.
° Ignitor wires may be loose. Remove the AA battery,
inspect the Ignitor Junction Box found behind the
Control Panel, and connect any loose wires.
Figure 11 - Side View
GAS COLLECTOR BOX
/
INSIDE NUT
SPARK GAP
\ SPARK ELECTRODE TIP
\
\
SPARK RECEIVER

Installing Cooking Components Figure 12
Important: Before cooking on your grill the first
time, wash the Cooking Grids and Cooking Rack
with warm, soapy water. Rinse and dry thoroughly.
Season with cooking oil regularly. After cooking is
completed, turn grill to HIGH setting three to five
minutes to burn off excess grease or food residue.
1. Place the two Flame Tamers on the lower
ledge above Burners. See Fig. 12.
2. Evenly space the Cooking Grids on the ledge
above the Flame Tamers.
3. Place the Secondary Cooking Rack into the
slots on the upper left and upper right of Grill
Bowl Side Panels. See Fig. 12.
. Install the Smoker Drawer into the opening on
the upper left side of Control Panel. Slide the
Smoker Drawer on the Smoker Drawer Bracket
inside grill.
Connecting A Liquid Propane Gas (LPgas)
Tank To Your Grill
1. Open the front Doors of cabinet. Pull out the
LPG Tank Pull-Out Tray. Place the 20 Ib tank
with foot ring into the hole in the tray. See
Fig.13a. Make sure the tank valve is in the
OFF positon.
SECONDARY
COOKING RACK
COOKING GRID
FLAME TAMER_
SLOTS FOR
RACK
SMOKER
DRAWER
_BACKBURNER
.
.
4.
.
e.
Align the tank so the Tank Valve faces the
rear right corner of cabinet. See Fig. 13a. Use
the 1/4"x4" Wing Bolt to secure gas tank.
Check the tank valve to ensure it has proper
external mating threads to fit the hose &
regulator assembly provided (Type 1 connection
per ANSI Z21.58a-1998). See Fig.13b (on page
16)
Make sure all Burner Valves are in the OFF
position.
Inspect the valve connection port and regulator
assembly. Look for damage or debris. Remove
any debris. Inspect hose for damage. Never
use damaged or plugged equipment.
Place the hose and regulator assembly through
gap between the Right Cart Leg and
the Grill Head. When connecting the hose and
regulator assembly to the tank valve (See Fig.
13b) hand tighten Quick Coupling Nut clockwise
to a full stop. DO NOT use a wrench to
tighten because it could damage the Quick
Coupling Nut and result in a hazardous
condition.
Open the tank valve fully (counterclockwise).
Use a soapy water solution to check all
connections for leaks before attempting to light
your grill. See "Checking for LP Gas Leaks"
on page 16. If a leak is found, turn the tank
valve off and do not use your grill until the
leak is repaired.
Figure 13a (LPG Model Only)
FRONT
DOOR
GAS
TANK J
1/4"x4" WING
BOLT
TANK PULL-OUT
TRAY
15

Disconnecting A Liquid Propane Gas (LP gas)
Tank From Your Grill
1. Turn the Burner Valves and LP gas tank valve
to the full OFF position. (Turn clockwise to
close.)
2. Detach the hose and regulator assembly from
the LP gas tank valve by turning the Quick
Coupling Nut counterclockwise.
Figure 13b (LPG Model Only)
GRILL HEAD
/
FRONT
DOOR
\
\
\
J
GAS TAN K
/
TANK PULL-OUT _ /
TRAY
QUICK
COUPLING
NUT
ALREADY CONNECTED
TO ADAPTOR UNDER
SIDE BURNER
CAUTION: When the appliance is not in use, the
gas must be turned off at the supply tank.
Congratulations
Your Kenmore gas grill is now ready for use.
Before the first use and at the beginning of
each season (and whenever the LP gas tank
has been changed):
1. Read all safety, lighting and operating
instructions.
2. Check Gas Valve Orifices, Burner Tubes
and Burner Ports for any obstructions.
3. Perform gas leak check according to
instructions found on page 16 of this
manual.
WARNING
A strong gas smell, or the hissing sound of
gas indicates a serious problem with your gas
grill or the LP gas tank. Failure to immedi-
ately follow the steps below could result in a
fire or explosion that could cause serious
bodily injury, death, or property damage.
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Put out any flame with a proper fire
extinguisher.
• Open Grill Lid.
• Get away from the LP gas tank.
• Do not try to fix the problem yourself.
• If odor continues or you have a fire you
cannot extinguish, call your fire department. Do
not call near the LP gas tank. Your
telephone is an electrical device and could
create a spark resulting in fire and/or explosion.
NOTE: The normal flow of gas through the
regulator and hose assembly can create a
humming noise. A low volume of noise is
normal and will not interfere with operation of
the grill. If humming noise is loud and exces-
sive you may need to purge air from the gas
line or reset the regulator excess gas flow
device. This purging procedure should be done
every time a new LP gas tank is connected
to your grill. For help with this procedure refer
to page 18, step 4, or call for assistance.
Checking For LP Gas Leaks
Never test for leaks with a flame. Prior to first
use, at the beginning of each season, or every
time your LP gas tank is changed, you must
check for gas leaks. Follow these four steps:
1. Make a soap solution by mixing one part liquid
detergent and one part water.
2. Turn the grill Control Knobs to the full OFF
position, then turn the gas ON at source.
3. Apply the soap solution to all gas connections.
If bubbles appear in the solution the connec-
tions are not properly sealed. Check each
fitting and tighten or repair as necessary.
.
If you have a gas leak you cannot repair, turn
off gas at the source, disconnect fuel line from
your grill and call 1-800-4-MY-HOME®or your
gas supplier for repair assistance.
16

Basic Lighting Procedures
Machine oils used in the manufacturing process of
stainless steel can cause stainless steel to turn a tan
color. Before initial grill use, remove protective PVC film
from Control Panel and inside and outside of Grill Lid. Use
a Stainless Steel Cleaner to polish the stainless steel and
remove these excess oils from your grill. Never use
abrasive cleaners or scrubbers because they will scratch
and damage your grill. For details, see Cleaning Exterior
Stainless Steel Surfaces on page 19.
1. Familiarize yourself with the safety guidelines at
the front of this manual. Do not smoke while
lighting grill or checking gas supply connections.
2. Be sure the LP gas tank is filled.
3. Check that the end of each Burner Tube is properly
located over each Valve Orifice.
4. Be sure all gas connections are securely tightened.
5. Open the Grill Lid or Side Burner Lid, depending
on the Burner you are lighting.
ilk WARNING
Failure to open Grill Lid during the
lighting procedures could result in a fire
or explosion that could cause serious
bodily injury, death, or property damage.
6. Set ALL Control Knobs to OFF and open the LP
gas tank valve slowly until 1/4 to 1/2 open.
OFF
Open LP
gas tank
7. Push and turn the LEFT Control Knob to HIGH.
.
10.
11.
If the burner does not light, turn the Control Knob
to OFF, wait 5 minutes for gas to clear, then retry.
Once the left grill burner is ignited, the adjacent
burner can be lit by simply turning its Control
Knob to HIGH.
Adjust Control Knobs to your desired cooking
temperature.
Back Burner Lighting Instructions
Note: The location of the Back Burner makes it more
susceptible to winds that will decrease the perfor-
mance of your rotisserie cooking. For this reason you
should not operate the Back Burner during windy
weather conditions.
1. Follow steps 1,2 and 4 of the Lighting Procedures.
2. Open the Grill Lid. Failure to do so can result in
fire or explosion. See WARNING left.
.
4.
5.
6.
7.
.
Set ALL Control Knobs to OFF and open the LP
gas tank valve slowly until 1/4 to 1/2 open.
Push and turn the Right Control Knob for Back
Burner to HIGH.
Then immediately press the Electric Ignitor for
3-4 seconds to light the Back Burner.
If the Burner does not light, turn the Control Knob
to OFF, wait 5 minutes for gas to clear, then retry.
Once lit, the Back Burner will reach cooking
temperature quickly. The orange/red glow will even
out in about 5 minutes.
For best results, always rotisserie cook with the
grill Lid down and the Back Burner Control Knob
set to HIGH. Do not use the main grill Burners
when the Back Burner is in operation.
HIGH
OFF
Immediately press the Electric Ignitor for 3-4
seconds to light the Burner.
"_ESS
©
17

Manually Lighting Your Grill by Match
To light your gas grill by match, insert a match into the
Manual Lighting Stick and follow steps 1 through 6 of
the Basic Lighting Procedures. Then, light the match
and place Manual Lighting Stick through the Lighting
Hole on the left side of the grill. See Fig. 14. Turn the
nearest Control Knob to the HIGH setting to release
gas. The Burner should light immediately.
Figure 14
• Misalignment of Ignitor on Burner
Correction: Check for proper position of the
Electrode Tip as shown in Figures 9c and 11.
The gap between the Spark Electrode Tip and
Burner or Spark Receiver should be approxi-
mately 3/16", adjust if necessary. With the gas
supply closed and all Control Knobs set to OFF
press the Electric Ignitor Cap and check for the
presence of a spark at the Electrode.
• Disconnected Ignition Wires
Correction: tnspect the Ignitor Junction Box
found behind the Control Panel. Connect loose
Ignitor wires to Junction Box and try to light the
grill.
LIGHTING
HOLE
MANUAL - _
LIGHTING _ _
STICK
_ MATCH
WARNING
Never lean over the grill cooking area while
lighting your gas grill. Keep your face and
body a safe distance (at least 18 inches)
from the Lighting Hole or Burners, when
lighting your grill by match.
If the grill fails to light :
1. Turn gas offat source and turn the Control Knob to
OFF. Wait at least five minutes for gas to clear,
then retry.
2. If your grill still fails to light, check gas supply
and connections.
3. Repeat lighting procedure, tf your grill still fails
to operate, turn the gas off at source, turn the
Control Knobs to OFF, then check the following:
• Misalignment of Burner Tubes over Orifices
Correction: Reposition Burner Tubes over
Orifices.
• Obstruction ingas line
Correction: Remove fuel line from grill. Do not
smoke! Open gas supply for one second to clear
any obstruction from fuel line. Close off gas supply
at source and reconnect fuel line to grill.
Plugged Orifice
Correction: Remove Burners from grill by pulling
Cotter Pin (beneath Burner) using Long nose
pliers. Carefully lift each Burner up and away
from gas valve Orifice. Remove the Orifice from
gas valve and gently clear any obstruction with a
fine wire. Then reinstall all Orifices, Burners,
Cotter Pins and cooking components.
If an obstruction is suspected in gas valves or
gas valve bracket, please call for repair service at
1-800-4-MY-HOME. ®
• Obstruction in Burner Tubes
Correction: Follow the Burner Tube cleaning
procedure on page 20 of this Owner's Manual.
.
.
18
• WeakAA battery
Correction: Unscrew the Ignitor Cap and replace
the battery.
If the grill still does not light you may need
to purge air from the gas line or reset the
regulator excess gas flow device. Note: This
procedure should be done every time a new
LP gas tank is connected to your grill.
To purge air from your gas line and/or
reset the regulator excess gas flow device:
• Turn the Control Knobs to the OFF posi-
tion.
• Turn off the gas at the tank valve.
• Disconnect regulator from LP gas tank.
• Let unit stand for 5 minutes.
• Reconnect regulator to the LP gas tank.
• Turn the tank valve on slowly until 1/4 to
1/2 open.
• Open the Grill Lid.
• Set Control Knobs to OFF
Push and turn the LEFT Control Knob to
HIGH.
If all checks or corrections have been made and
you still have questions about operating your gas
grill, call the Customer Service Helpline
8am - 8pm CST, Monday through Friday at
1-888-317-7642.
WARNING
Should a "FLASH-BACK" fire occur in/or
around the Burner Tubes, follow the
instructions below. Failure to comply with
these instructions could result in a fire or
explosion that could cause serious bodily
injury, death, or property damage.
• Shut off gas supply to the gas grill.
• Turn the Control Knobs to OFF position.
• Put out any flame with a proper fire
extinguisher.
• Open Grill Lid.
• Once the grill has cooled down, clean the
Burner Tubes and Burners according to
the cleaning instructions found on page 20
in this manual.

Aswithallappliances,propercareandmaintenance
willkeepyourgrillintopoperatingconditionand
prolongitslife.Byfollowingthesecleaningprocedures
onatimelybasis,yourgrillwillstaycleanandwork
properlywithminimumeffort.
CAUTION:
BesureyourgrillisOFFandcoolbeforecleaning.
Takecarenottochiporscratchthepaintedsurfaces
becauseitwillvoidyourwarrantyagainstrusting.
CleaningTheCookingGrids
Beforeinitialuseandperiodicallywesuggestyouwash
yourCookingGridsinamildsoapandwarmwater
solution.Youcanuseawashclothorvegetablebrush
tocleanyourCookingGrids.
CAUTION:
Takecarenottochiporscratchtheporcelainfinish
becauseitwillvoidyourwarrantyagainstrusting.
Nevertry to clean your Cooking Grids unless you
are sure the grids are cool to the touch.
Cleaning The Flame Tamers
Periodically you should wash the Flame Tamers in a
soap and warm water solution. Use a vegetable brush
to remove stubborn burnt-on cooking residue. Dry the
Flame Tamers thoroughly before you reinstall them into
the cooking bowl.
Cleaning The Grease Tray and Receptacle
To reduce the chance of fire, the Grease Draining Tray
and Grease Receptacle should be visually inspected
before each grill use. Remove any grease and wash
Grease Tray and Receptacle with a mild soap and
warm water solution.
Annual Cleaning of The Grill Interior
Burning-off the grill after every cookout will keep it
ready for instant use. However, once a year you should
give the entire grill a thorough cleaning to keep it in top
operating condition. Follow these steps:
1. Turn all Burner Valves to the full OFF position.
2. Turn the LP gas tank valve to the full OFF position.
.
Detach the LP gas hose and regulator assembly from
your gas grill. Inspect for any damage and replace
as necessary with manufactures replacement part
number found on the Parts List.
4. Remove and clean the Flame Tamers, Cooking
Grids, Cooking Rack and Grill Burners.
19
5. Cover each Gas Valve Orifice with aluminum foil.
e.
.
Brush the inside and bottom of the grill with a fiber
pad or nylon brush, and wash with a mild soap and
warm water solution. Rinse thoroughly and let dry.
Remove aluminum foil from Orifices and check
each Orifice for obstruction.
.
.
10.
11.
Check each Spark Electrode, adjusting as needed.
The space between the Spark Electrode Tip and
Spark Receiver should be approximately 3/16".
Replace the Burners and adjust the Gas Collector
Box. The edge of the collector box should be
overlapping the Burner Port.
Replace Flame Tamers and the Cooking Grids.
Reconnect the gas source and observe the Burner
flame for correct operation.
Cleaning Exterior Surfaces:
Before initial use, and periodically thereafter, we
suggest you wash your grill using a mild soap and
warm water solution. You can use a wash cloth or
sponge for this process. Do not use a stiff wire or
brass brush that might remove paint during the clean-
ing process.
Cleaning Exterior Stainless Steel Surfaces:
Weathering and extreme heat can cause exterior
stainless steel surfaces to turn tan in color. Machine
oils used in the manufacturing process of stainless
steel can also cause this tanning color. After removing
the protective PVC film from the Grill Lid and Control
Panel use a Stainless Steel Cleaner to polish the
stainless steel surfaces of your grill. Never use abra-
sive cleaners or scrubbers because they will scratch
and damage your grill. Follow these steps for the best
results.
Turn the LP gas tank valve (clockwise) to thefull OFF
position. Disconnect the regulator and hose assem-
bly from LP gas tank. Cover exposed gas fitting with
aluminum foil.
.
3.
Remove dirt or grease using a soft cloth and polish
stainless surfaces. Wipe with a soft cloth.
Remove aluminum foil from exposed gas fitting and
allow grill to air dry before attaching the regulator
and hose to your LP gas tank.
Keep outdoor cooking gas appliance area clear and free
from combustible materials, gasoline and other flam-
mable vapors and liquids.

Cleaning The Burner Tubes and Burner Ports
To reduce the chance of "FLASH-BACK" the proce-
dure below should be followed at least once a month in
late summer or early fall when spiders are most active
or when your grill has not been used for a period of
time.
1. Turn all Burner Valves to the full OFF position.
2. Turn the LP gas tank valve to the full OFF position.
3. Detach the LP gas regulator assembly from your
gas grill.
4. Remove the Cooking Grids, Flame tamers, and
Grease Trays from your grill.
5. Remove the Cotter Pin from the rear underside of
each Burner using a pair of long nose pliers.
6. Carefully lift each Burner up and awayfrom the
Gas Valve Orifice.
7. Refer to Fig. 1 and perform one of these
three cleaning methods:
• Bend a stiff wire, (a lightweight coat hanger
works well) into a small hook as shown
below. Run the hook through the Burner
Tube and inside the Burner several times
to remove any debris.
( 3" I_
• Use a bottle brush with a flexible handle.
Run the brush through the Burner Tube
and inside the Burner several times, remov-
ing any debris.
Use an air hose to force air through each
Burner Tube. The forced air should pass
debris or obstructions through the Burner
and out the Ports.
Regardless of which Burner cleaning procedure you
use, we recommend you also complete the following
steps to help prolong Burner life.
1. Use a fiber pad or nylon brush to clean the entire
outer surface of each Burner until free of food
residue and dirt.
.
3.
Clean any clogged Ports with a stiff wire, such as
an open paper clip.
Inspect each Burner for damage (cracks or holes)
and if such damage is found, order and install a
new Burner. After installation, check to ensure
that the Gas Valve Orifices are correctly placed
inside the ends of the Burner Tubes. Also check
the position of your Spark Electrode.
WARNING
The location of the Burner Tube with respect
to the Orifice is vital for safe operation.
Check to ensure the Orifice is inside the
Burner Tube before using your gas grill. See
Fig. 2. If the Burner Tube does not fit over
the Valve Orifice, lighting the Burner may
cause explosion and/or fire.
Figure 2
GAS VALVE ASSEMBLY
ORIFICE BURNER TUBE
Figure 1
GAS COLLECTOR BOX
SPARK ELECTRODE AS- /
/ BURNE i PORT
BURNER
/
HHCr CrJ_HJrJr¢ r I 0 000_ 0 0 _ 0 0 0 0 0 0 0 0 0 0 0 6 0 0 0 0
TO CLEAN BURNER TUBE, o o o o o o o o o
_NSERTHOO_N_RE
/ /
f FOOT /
BURNER TUBE COTTER PIN
2O

Question:CanIconvertmyKenmoregasgrillfrom
onefueltypetoanother?
Answer:YourKenmoregasgrillismanufacturedto
exactspecificationsandisapprovedbytheCanadian
StandardsAssociation(CSA)forLPgasuseonly.For
yourownsafety,conversionkitsarenotavailableand
anyattempttoconvertyourgrillfromLPgastoNatural
Gaswillvoidyourproductwarranty.
Question:Whydoesn'tthehoseandregulatorassem-
blysuppliedwithmynewKenmoregrillfittheolderLP
gastankI'veusedforyears?
Answer:TheU.S.Governmentregulatesgasappliances
andLPgastanks.Whenevernewregulationsarepassed
theLPgastankfittingsarealtered.Ifyourtankdoesnot
fitthehoseandregulatorsuppliedwithyournewgrill,the
tankisoutdatedandmustbereplaced.
Question:Whatcancausegrillpartstorustandwhat
affectdoesithaveonthegrillmaterials.
Answer:Rustingisanaturaloxidationprocessandmay
appearoncast-ironandsteelparts.Rustwillnotaffect
theshorttermperformanceofyourgrilloraffectthetaste
ofyourfoods.
Stainlesssteelgrillpartswillnotrust.However,weather-
ingandextremeheatcancausestainlesssteelLid
surfacestoturntancolor.Thisisdiscoloration,notrust.
Question:HowcanIminimizetheriskofrustor
stainlesssteeldiscoloration?
Answer:Toprotectagainstthenaturalrustingprocess,
theGrillBowl,Burners,CookingGridsandFlameTamers
haveaporcelainfinish.However,dropping,scrapingor
scratchingtheseitemswilldamagetheporcelainfinish
andallowrusting.Werecommendyou"season"these
itemsbeforeandaftereachuse.Consistentseasoning
willhelpdeterrustingandwillcreateaneasytoclean
cookingsurface.
Weatheringandextremeheatcancauseexterior
stainlesssteelsurfacestoturntanincolor-whichis
nottobeconfusedwithrust.Machineoilsusedinthe
manufacturingprocessofstainlesssteelcanalso
causethistanningcolor.Afterremovingtheprotective
PVCfilmfromyourGrillLiduseaStainlessSteel
Cleanertopolishtheinsideandoutsideofyourgrill
Lid.Neveruseabrasivecleanersorscrubbers.Follow
theeasy"CleaningExteriorStainlessSteelSurfaces"
proceduresfoundinthisOwner'sManual.
Question:HowdoIseasonCastIron?
Answer:Beforeandaftereachcookout,applyathin
layerofcookingoil,sprayorvegetableshorteningto
each Cooking Grid and optional cast-iron accessory. Be
sure to coat the entire surface including edges and any
areas with chipped porcelain. Insert the Cooking Grids
and accessories into your grill and warm 2 to 3 minutes.
Question: Sometimes my grill does not light when I
push the Ignition Button. Why?
Answer: Refer to the Lighting Instructions in this
Owner's Manual. Also check these common causes:
• Ignition AA battery may need replacing.
• Ignition wires may be loose. Remove the AA battery,
inspect the Ignitor Junction Box found behind the
Control Panel, and connect any loose wires.
Question: What is the best way to protect my new
Kenmore gas grill from the weather?
Answer: Agood quality grill cover should be used to
protect your grill when not in use. Sears offers a cover
that is made to fit this particular grill model. Also, follow
the cleaning and maintenance instructions in this
Owner's Manual on a timely basis, and your new grill will
give you years of enjoyment.
Question: Where can 1buy replacement parts?
Answer: For the repair or replacement parts you need
call 6 am - 11 pm CST, 7 days a week 1-800-366-
PART (1-800-366-7278). Use only Sears authorized
parts. The use of any part that is not Sears authorized
can be dangerous and will also void your product
warranty. You will need your model number and serial
number to order parts.
Question: Are the serial and model numbers of my
grill listed somewhere for future reference?
Answer: This information is listed on a silver label found
on the right side of your Grill Head under the Side Shelf.
Question: Sometimes I hear a humming sound
coming from my regulator. What causes this?
Answer: The humming noise is actually the gas
flowing through the regulator. A low volume of noise is
perfectly normal and will not interfere with the opera-
tions of the grill. If humming noise is loud and exces-
sive you may need to purge air from the gas line or
reset the regulator excess gas flow device. Note: This
purging procedure should be done every time a new LP
gas tank is connected to your grill. For help with this
procedure refer to page 18, step 4, or call the
Customer Service Helpline at the number shown
below.
21

WARNING
Your grill will get very hot. Never lean
over the cooking area while using your grill.
Do not touch cooking surfaces, grill housing,
Grill Lid or any other grill parts while the grill
is in operation, or until the grill has cooled
down after use.
Failure to comply with these instructions may
result in serious bodily injury.
Burn-Off
Before cooking on your gas grill for the first time, you will
want to "burn off" the grill to eliminate any odor or
foreign matter. Just ignite the burners, lower the Lid, and
operate grill on the HIGH setting for three to five minutes.
CAUTION:
Operating your grill on the HIGH setting for longer than
five minutes may damage certain parts of your grill. Do
not leave your grill unattended.
Preheating
To preheat, light your grill on HIGH, lower the Lid and
follow this timetable:
• For high temperature cooking, preheat grill
3 to 5 minutes.
• For low temperature cooking, preheat grill
3 minutes.
• To slow cook, preheating is not necessary.
Cooking Temperatures
High setting: Only use this setting for fast warm-up,
searing steaks or chops and for burning food residue
off the grill after cooking is complete. Never use the
HIGH setting for extended cooking.
Medium to Low Settings: Most recipes specify
medium to low settings, including all smoking, rotis-
serie cooking and for cooking lean cuts such as fish.
NOTE: Temperature settings will vary with the tem-
perature and the amount of wind outside your home.
Direct Cooking
The direct cooking method can be used with the
supplied Cooking Grids and food placed directly over
the lit grill Burners. Direct cooking requires the Grill
Lid to be up. This method is ideal for searing and
whenever you want meat, poultry or fish to have an
open-flame barbecued taste. Deep frying and smoking
are also best cooked in this manner because they
require direct heat.
Indirect Cooking
The indirect cooking method can also be used with the
supplied Cooking Grids, optional griddle or cooking
pan. To cook indirectly, the food should be placed on
the left or right side of your grill with the Burner lit on
the opposite side. Or place your food on the Second-
ary Cooking Rack mounted inside your grill bowl and
light the 2 outer grill Burners. Either way, indirect
cooking must be done with the Lid down.
Seasoning Cooking Grids
Before and after each cookout, apply a thin layer of
cooking oil, spray or vegetable shortening to each
Cooking Grid and/or optional cast-iron accessories. Be
sure to coat the entire surface including edges and any
areas with chipped porcelain. Insert the Cooking Grids
into your warm grill for 2 to 3 minutes.
Flare-Ups
The fats and juices dripping from grilled food can cause
flare-ups. Since flare-ups impart a favorably, distinctive
taste and color to food cooked over an open flame,
they should be accepted up to a point. Nevertheless,
uncontrolled flaring can result in a ruined meal.
WARNING
Do not line the bottom of the grill housing
with aluminum foil, sand or any substance
that will restrict the flow of grease into the
Grease Draining Tray and Receptacle.
Failure to comply with these instructions
could result in a fire or explosion which
could cause serious bodily injury, death, or
property damage.
CONGRATULATIONS
Your Kenmore gas grill is now ready to grill. Re-
member to keep the Lid up when cooking directly on
the grill. For most foods it's best to start grilling on
high. Once the food is seared, reduce the heat to
medium. Foods marinated with ingredients such as
honey may burn because of the high sugar content.
You should begin their cooking on medium. A favorite
on the grill is sausages. Always cook them slowly and
if they're particularly fatty, it may be best to partially
boil them first.
22

Grilling Steak and Ribs
Turn the grill Burners on HIGH, close the Lid
and preheat your grill 3 to 5 minutes. Open
Lid and place the meat on the Cooking Grid
directly above the lit Burners. Cook the meat
on both sides until seared. Reduce the heat
to MEDIUM and cook meat until done. Grilling
times will vary according to meat thickness.
Grilling Hamburgers and Sausages
Turn the grill Burners on HIGH, close Lid and
preheat your grill 3 to 5 minutes. Open Lid
and place the meat on the Cooking Grid
directly above the lit Burners. Cook the meat
on both sides until seared. Reduce the heat
to MEDIUM and cook the meat until done.
Grilling times will vary according to meat
thickness.
Grilling Poultry
Turn the grill Burners on HIGH, close Lid and
preheat your grill 2 to 3 minutes. Then raise
the Lid, reduce heat to MEDIUM and cook
poultry directly over lit Burners until done.
Poultry skin is fatty so you should expect
some flare-ups when using this direct
method.
To minimize flare-ups, try grilling poultry using
the indirect method. Place the poultry on one
side of the grill with the opposing Burners on
MEDIUM heat, and lower the grill Lid. Grilling
times will vary based on the size of your
poultry.
Grilling Pork
Turn Burners on HIGH and preheat your grill
3 to 5 minutes with the Lid closed. Raise Lid,
place pork on Cooking Grid and cook until
seared. Reduce heat to MEDIUM and cook
until done. Grilling times will vary according to
meat thickness.
Cut of Meat
T-bone steak
Sirloin steak
Beef spare ribs
Porterhouse steak
New York strip steak
Hamburgers
Sausages
Chicken breast
(cook with bone down)
Chicken wings
Drumsticks
Whole bird
(cook with breast up)
Pork spare ribs
Chops
Loins
Cutlets
Approximate Cooking Times
Rare: 4-8 minutes
Medium: 10-14 minutes
Well done: 15-20 minutes
Rare: 4-6 minutes
Medium: 8-10 minutes
Well done: 10-15 minutes
Direct method:
approximately 15 minutes
Indirect method:
up to 30 minutes
Indirect method:
approximately 1 hour
Rare: 4-8 minutes
Medium: 10-14 minutes
Well done: 15-20 minutes
23

Whole Fish and Whole Fillets
Preheat your grill on HIGH for 2-3 minutes
with the Lid down. Raise lid and turn
Burners to MEDIUM heat. Place fish (skin
down) on grill and cook over direct heat until
done. Use cooking time as a guide or until
fish is opaque but still moist.
Smaller Fish Fillets and Cubes
Follow the directions from above, using
approximate cooking times shown at right.
Place a small piece of aluminum foil on the
Cooking Grids if the fish pieces are small
enough to drop between the Cooking Grids.
Cut of Meat
Whole fish
Whole fish fillets
Fish fillets
Boneless cubes
Approximate Cooking Times
10 - 12 minutes per pound or
until fish is opaque
4 - 5 minutes each side
or until fish is opaque
Prepare your fruit or vegetables and brush with butter
or basting sauce if desired. To cook indirectly, the
food should be placed on the left or right side of your
grill with the Burner lit on the opposite side and the
grill Lid down. Or center your food on the Secondary
Cooking Rack and light the outer grill Burners. Either
way, indirect cooking must be done with the Lid
down.
In some instances, you may want to grill vegetables
and fruit directly over the heat, using the supplied
Cooking Grids. Foods that work best with direct heat
are relatively soft and require a short cooking time:
mushrooms, zucchini, tomatoes and skewered fruit
such as apricots, peaches, pineapple, strawberries
and kiwis. Remember the Grill Lid must remain up
when cooking directly.
For very firm vegetables--particularly potatoes and
yams, we recommend that you partially boil until
almost cooked, before placing them on the grill.
Cooking times using the indirect method with the lid
down will be similar to those for your kitchen oven.
However, there are many factors such as outside
temperature, wind conditions and location of grill that
affect your grill performance so we suggest you watch
the grill thermometer and adjust the heat accordingly.
Cooking times for foods prepared with the direct
method will be much shorter mainly because of the
direct heat source and softness of the food. Timing will
be comparable to normal pan frying or grilling.
24

An important Note About Heat Settings
The suggested heat settings shown are approximate.
There are many factors such as outside temperature,
wind conditions and grill location that affect your grill
performance. We offer these cooking times as a
convenience, but suggest you watch the grill thermom-
eter and adjust the heat accordingly.
Preparing to Roast
Roasting uses the indirect cooking method. Therefore,
the food should be placed on the left or right side of your
grill with the Burner lit on the opposite side. You can
also use the supplied Cooking Grid with an aluminum
drip pan underneath allowing you to collect juices for
making gravies. Remember, indirect cooking requires
the Lid of your grill to be down.
Preheating your grill is not required for slow cooking
methods such as roasting. If you do choose to preheat
your grill before roasting, turn the Burners on HIGH and
close Lid for approximately 2-3 minutes.
Food preparation
Trim meat of excess fat. Truss meat and poultry with
cooking string to retain shape if desired. Bacon strips
can be used to cover the outside surface of lean meat
and poultry to help prevent itfrom drying out. Another
method for keeping food moist during roasting isto put
water in a cooking pan, then cover with foil. The foil
should be removed for the first or the last part of the
cooking time to ensure proper browning.
Tips for roasting
Except when roasting with water in a roasting pan, the
juices that collect in the pan can be used as the base for
a tasty sauce or gravy. Place a cooking pan directly over
the heat, add extra butter if needed, then add several
spoonfuls of flour to thicken sauce. Finally, add sufficient
chicken or beef stock to obtain the desired consistency.
Once the meat is cooked, remove itfrom your grill and
cover with a piece of foil. Allow it to stand for 10-15
minutes which allows the juices to settle. This will make
carving easier and ensure a tender, juicy roast.
Type of Food How Cooked Approximate Cooking Times
Beef Rare 18 minutes per pound
Medium 23 minutes per pound
Well done 27 minutes per pound
Lamb Medium 18 minutes per pound
Well done 23 minutes per pound
Veal
Pork
Chicken
Duck
Fish
Turkey, under 16 pounds
Turkey, over 16 pounds
27 minutes per pound
30-33 minutes per pound
20-25 minutes per pound
25 minutes per pound
10 minutes per pound
20-25 per pound + 30 minutes
18-23 per pound + 15 minutes
BAKING TECHNIQUES
From casseroles and cornbread to delicious desserts
like fondue fruit skewers or crumb cake, baking on the
grill is as easy as baking in the kitchen.
Preparing to Bake
To bake in your new grill you'll need a baking dish or
cast-iron cooking pan, and a pair of insulated cooking
mitts. If the cooking pan is cast-iron be sure to season
the pan before use.
Preheat your grill 3-5 minutes, then lower heat to achieve
the baking temperature desired. Baking uses the
indirect cooking method. Therefore, your cooking pan
should be placed on the left or right side of your grill with
the burner lit on the opposite side.
Tips for Baking
Prepare your favorite recipe as you would in the kitchen.
Foods cooked in the grill for long periods of time should
always be covered in aluminum foil to retain moisture.
You will need to stir the food several times as it bakes,
and add additional liquid if required.
Watch the temperature, and adjust to cook according to
your recipe directions.
Oven Temperature
Slow 300°- 340 ° F
Moderate 355°- 390 ° F
High 410 ° - 480° F
Recommended Grill Setting
Both outside Burners on LOW
One outside Burner on HIGH and the other outside
Burner on LOW
Both outside Burners on HIGH
25

Rotisserie Cooking
Rotisserie cooking produces foods that are moist, flavorful and attractive. The optional rotisserie system is most
commonly used for cooking meat or poultry and is designed to cook food from the Back Burner using infrared heat.
The location of the Burner allows the placement of a cooking pan beneath the food to collect juices for basting and
gravy. To flavor the contents of the cooking pan you may add herbs, onions, or other spices of your choice. The Back
Burner is an infrared type, which provides intense searing radiant heat. The intense heat sears in the natural juices
and nutrients found in quality cuts of meat.
The cooking times on a rotisserie will be approximately the same as for oven cooking, but differences in wind, air
temperature and equipment will affect the cooking times, tt is recommended that you use a meat thermometer to
test for the desired well-doneness of any foods prepared on a rotisserie.
ROTISSERIE COOKING CAN BE CONSIDERABLY SLOWER THAN DIRECT HEAT COOKING, BUT THE RE-
SULTS CAN BE WELL WORTH THE TIME AND EFFORT.
Balancing the Food
In rotisserie cooking, balancing the food is of utmost importance. The rotisserie must turn evenly or the stopping and
starting action will cause the food to cook unevenly and possibly burn the heavier side.
The easiest foods to balance are those of uniform shape and texture. To test if the food is balanced correctly when
secured, place the ends of the rotisserie spit loosely in the palms of your hands. If there is no tendency to roll, give
the spit a quarter turn. If it is still stable, give it a final quarter turn. It should rest without turning in each of these
positions. It can then be attached to your grill.
Food Preparation
When preparing poultry, truss the birds tightly so that wings and drumsticks are close to the body of the bird. The
cavity of the bird may be stuffed prior to this. Pull the neck skin down and, using a small skewer, fix it to the back of
the bird. Push the rotisserie spit through lengthwise, catching the bird in the fork of the wishbone. Center the bird and
tighten with the holding forks. Test the balance as described before.
A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat, then
secured and balanced.
For meats that contain bones, it is best to secure the rotisserie skewer diagonally through the meaty sections. If
protruding bones or wings brown too quickly, cover with pieces of foil.
Tips for Using The Back Burner
For Back Burner lighting instructions refer to page 17 of this Owner's Manual.
The location of the Back Burner makes it more susceptible to winds that will decrease the performance of your
rotisserie cooking. For this reason you should not operate the Back Burner during windy weather conditions.
For best results, always rotisserie cook with the grill Lid down and the Back Burner Control Knob set to HIGH.
DO NOT USE THE MAIN GRILL BURNERS WHEN THE BACK BURNER IS IN OPERATION.
26

Preparing to Smoke
Smoking gives food a distinctive, delicious flavor. You will find a variety of wood chips or pellets available for use in
smoking grilled foods. Pre-soaking of wood chips may be required so read and follow the manufacturers instructions
for preparation of smoking chips prior to filling the Smoker Drawer.
Using The Smoker Drawer
Start your grill and allow it to reach the desired cooking temperature for the food you are grilling. Wear an insulated
cooking mitt and pull the Smoker Drawer out of the grill and fill with your prepared smoking chips. Dried herbs and
spices may also be added to produce different flavors. Return the Smoker Box to the grill and the heat will produce
smoke and season the food.
Tips for Smoking
You can reduce the strength of the smoke flavor by only smoking for half or three quarters of the cooking time. The
heat required for smoking is normally low to medium.
Foods naturally high in oils lend themselves well to smoking, while drier foods benefit from a marinade. You can
also rub the food with herbs, spices or flavored oils. Many foods can be smoked to produce stunning results with
very little effort. Here are a few suggestions:
• Tuna steaks, marinated in Asian flavors of sesame oil, soy sauce and sherry.
• Pork fillets, rubbed with ginger, orange rind and brushed with maple syrup.
• Mussels, brushed with lemon rind and chili oil.
• Lamb cutlets, marinated in virgin olive oil, lemon, oregano and black pepper. The same marinade can be used
for a whole leg or rack of lamb.
• Chicken, boneless chicken pieces--especially sliced breasts
• Fish, sliced fillets of firm fish, assorted seafood such as prawns, scallops and calamari
• Pork, sliced fillets, diced or minced pork, sliced leg steak, sliced chops
• Beef, sliced fillet, rib-eye, round, rump, sirloin
• Lamb, sliced fillet, round, loin
27

STIR-FRYING TECHNIQUES
This method of cooking is popular around the world and
can be easily accomplished outdoors on your Kenmore
gas grill. It's a quick and healthful way of preparing a
complete meal using meat, poultry or seafood in
infinite combinations with other interesting ingredients
like vegetables, rice or noodles.
Preparing to Stir-fry
Although it is possible to stir fry in other dishes, a wok
is your best tool. Its high sides enable the cook to stir
food without spillage. Its construction allows you to
cook quickly at high temperatures, with instant control
of heat which is essential for successful stir frying.
Food preparation
Slice meat and poultry into long thin strips and cube
fish fillets. Remove all fat from meat and poultry and
cut large vegetables into even slices or cubes.
Marinate foods for extra flavor and tenderness. Marinat-
ing times will vary for red meat, fish and or various
cuts. Less tender cuts of meat should be marinated
longer. Remember to always chill marinating food in
the refrigerator prior to cooking.
Stir-fry meats, poultry or fish first. Next, add hard
vegetables like carrots. Then continue with softer
vegetables like snowpeas and peppers. To ensure even
cooking, continually stir and toss the food in the wok
using a wooden spoon or spatula.
Tips for Stir-frying
Place a wok directly over a HIGHheat on your grill or side
burner. Add only a small amount of food at a time to
ensure fast cooking and also to allow the wok to reheat
between ingredients.
DEEP-FRYING TECHNIQUES
A wide variety of foods can be deep-fried outdoors on
your grill, from potatoes, to seafood and chicken.
Deep-frying uses a large portion of oil, preferably
saturated. The outdoor location is ideal for deep-frying
as smoke, grease and smells reach for the sky--not
the ceiling of your kitchen.
Preparing to Deep-fry
Deep-fry on your grill using a cooking pan or wok, over
direct heat.
Fill a cooking pan no more than half full of vegetable or
corn oil. Start with LOW heat, then raise the heat
gradually. Check the temperature of the oil carefully
with a frying thermometer or test with a cube of bread.
The cube of bread should brown in about 30 seconds
for most cooking needs. A temperature between 350
and 400 degrees is optimal for preparing the majority
of deep-fried foods.
Food Preparation
Foods being deep-fried taste better when coated with
either batter or breadcrumbs to add flavor and prevent
moisture from escaping.
Tips for Deep-frying
Wear an insulated cooking glove and slowly lower
foods into the hot oil using a wire scoop or stainless
steel tongs. Add only a small quantity of food to the
oil, allow it to cook, then repeat with another small
quantity. This ensures the oil doesn't drop in
temperature. Once the food is cooked, remove it
carefully and drain onto a paper towel. Turn the heat
offas soon as you have finished deep-frying and allow
your pan to cool. When the oil is cool, remove all
remnants of fried foods by straining it through a fine
metal sieve, and store it in a clean bottle for future
use.
Vegetables are generally easy to cook on the grill. The
Cooking Racks makes it convenient because you can
still use the main cooking area while the vegetables
are suspended above the grids.
Pre-cook hard vegetables by briefly boiling or
microwaving them before cooking on the grill. Wrap
vegetables in a double thickness of foil to protect them
while cooking on the grill. Then, remove the foil if
desired, 10-15 minutes before the end of cooking,
brush vegetables with butter or oil and finish cooking.
The Cooking Racks can be used for purposes other
than just the obvious. Consider using the racks for
warming French bread, garlic bread, croissants or
even bagels.
A small whole fish wrapped in foil also cooks well on
the Cooking Racks. Parcels of seafood such as
scallops, prawns and sliced fish fillets prepared in a
sauce and portioned into small foil wraps cook well
this way, too.
28

ONIONBURGERS
Ahoneyandmustardsauceglazestheonionslices
astheycookalongsidethesedeliciousburgers.For
optimalsweetness,selectVidaliaorWallaWalla
onions.Makes4openfaceburgers.
Ingredients
2 large sweet onions, sliced (12 to 16 ounces)
2 tablespoons margarine or melted butter
2 teaspoons dry mustard
2 teaspoons honey
1 pound leanground beef
1/4 teaspoon salt
1/8 teaspoon pepper
4 slices Texas toast
4 lettuce leaves
4 tomato slices
Preparing Onions
Place onions in a cooking pan or on a small piece of
aluminum foil. Combine melted margarine, mustard
and honey, then drizzle over onions. Cover pan with lid
or fold up edges of foil and seal with double fold to
completely enclose onions--leaving space for steam
to build. Place pan or foil packet on grill directly over
medium heat for 15 minutes with the grill lid up.
Preparing Burgers
While onions are cooking, combine ground beef, salt
and pepper in a medium bowl and mix well. Shape
mixture into four 3/4 inch burger patties and add to
grill, directly over heat. Grill burgers along with onions
for about 5 minutes, then turn burgers. Grill for 8 to 10
minutes more or until no pink remains in meat, and
onions are tender. To serve, toast both sides of Texas
toast on grill. Then top each slice of Texas toast with a
burger, lettuce, tomato and onion. Sprinkle with pepper
if desired.
DOUBLE SALSA BURGERS
A fresh tomato salsa flavors the beef mixture for a
zesty tasting burger. The salsa also serves as a
colorful topping. Makes 6 burger patties.
Ingredients
1 large tomato, seeded and finely chopped
1/2 cup finely chopped green pepper
1/4 cup finely chopped red onion
2 finely chopped, seeded jalapeno peppers
1 garlic clove, minced
1 tablespoon snipped cilantro
1/4 teaspoon salt
1 1/2 pounds lean ground beef
2 cups shredded lettuce
1/3 cup finely shredded cheddar cheese
1/4 cup dairy sour cream and/or guacamole
Preparing the Salsa
Combine tomato, green pepper, onion, jalapeno
peppers, garlic, cilantro and salt in a bowl. Set
aside 2 tablespoons of salsa. Cover and chill remain-
ing salsa until serving time.
Preparing Burgers
In another bowl, combine ground beef with 2 table-
spoons of reserved salsa, mix well. Shape mixture
into six 1/2 inch thick burgers and place on the grill
directly over medium heat with lid up. Grill for 13 to
15 minutes or until no pink remains. Turn burgers
once, halfway through grilling time. Arrange the
shredded lettuce on individual plates. Top lettuce
with a burger, cheddar cheese and salsa. Serve with
sour cream and/or guacamole.
CHICAGO STYLE HOT DOGS
Serve these hot dogs"Chicago-style" with pickled peppers!
Makes 4 servings.
Ingredients
1/3 cup ketchup
1/4 cup chopped pickled peppers
2 tablespoons pickle relish
2 tablespoons chopped onion
1/4 teaspoon poppy seed
4 fully cooked 4-ounce jumbo hot dogs
4 hot dog buns
Preparing the Relish
Combine ketchup, chopped pickled peppers, relish,
onion and poppy seed in a small bowl, then set aside.
Preparing Hot Dogs
Place hot dogs on grill directly over MEDIUM heat 5 to
8 minutes with the lid up. Turn hot dogs and brush with
some of the relish mixture. Grill hot dogs 6 to 8
minutes more or until thoroughly cooked.
To Serve
Toast inner sides of hot dog buns on grill. Serve hot
dogs inside buns and top with remaining relish mixture.
29

RIBEYESTEAKSWITHGRILLED GARLIC
As they cook, the garlic cloves mellow in flavor,
making a delicious sauce for any grilled meat. And for
an appetizer, spread the softened cloves over toasted
slices of french bread! Makes 4 servings.
Ingredients
1
2
1
whole Head of garlic
tablespoons olive oil or cooking oil
tablespoon snipped fresh basil, or 1/2
teaspoon dried basil, crushed
tablespoon snipped fresh rosemary or 1/2
teaspoon dried rosemary, crushed
twelve-oz, boneless rib eye steaks
Preparing the Garlic
Use a cooking pan or tear off a 24xl 8-inch piece of
aluminum foil and fold long length in half, then trim to
make a 12-inch square. Remove the outer layer of
garlic Head, then cut off and discard the top 1/2-inch of
garlic Head to expose the garlic cloves. Place garlic
Head in center of a cooking pan or in center of foil with
all sides of the foil folded up around the garlic to form a
cup. Drizzle garlic with oil and sprinkle with basil and
rosemary. Cover pan or twist the ends of the foil to
completely enclose the garlic.
Preparing Steaks
Place steaks and the garlic pack on grill directly over
MEDIUM heat and cook about 7 minutes with the lid
up. Turn steaks and grill for 5 to 8 minutes more, or
until cooked to taste. Then remove steaks and place
on platter. Remove garlic and drizzle its juices over
your steak. Remove the softened garlic cloves and
spread over your steak. Season with salt and pepper
as desired and cut into serving-size pieces.
Preparation
Combine ketchup, pepper, rosemary, basil and garlic
powder. Coat both sides of steak with mixture. Grill
steak with lid up, directly over medium heat for 6
minutes. Turn steak and grill for 8 to 12 minutes more
or until cooked as desired. Cut into serving size
pieces.
BARBECUED RIBS
Serve this tangy barbecue classic with corn-on-the-
cob, green salad, potato salad or coleslaw!
Makes 4 servings.
Ingredients
2 pounds American style pork spareribs
1/2 cup barbecue sauce
1/2 cup tomato sauce
2 cloves garlic, crushed
juice of 1 lemon
few drops of tobasco sauce
Preparation
Place ribs into a large glass or ceramic dish.
Combine remaining ingredients and pour over the
ribs. Refrigerate for several hours.
Preheat your grill 3 minutes and place the ribs on
cooking grid. Cook indirectly, over a low to medium
heat until cooked. During the last few minutes of
cooking you can cook the ribs over a direct fire for
added barbecue flavor and texture.
HERB-PEPPER SIRLOIN STEAK
The hearty beef flavor is complemented with a deli-
cious herb coating! Makes 6 servings.
Ingredients
2 tablespoons ketchup
1/2 teaspoon coarsely ground pepper
1 1/2 teaspoons snipped fresh rosemary or 1/2
teaspoon dried rosemary, crushed
1 1/2 teaspoons snipped fresh basil or 1/2 teaspoon
dried basil, crushed
1/8 teaspoon garlic powder
1 1 1/2-pound boneless beef sirloin steak,
cut 1-inch thick
3O

MARINATED TUNA STEAK
Experiment with unique dishes, like this tuna steak
recipe boasting a delicious wine marinade!
Makes 4 servings.
Ingredients
4 6-ounce fresh or frozen tuna steaks cut 1 inch
thick. Thaw fish if frozen.
1/3 cup dry white wine
1 tablespoon lemon juice
1 tablespoon olive oil or cooking oil
1 clove garlic, minced
2 teaspoons snipped fresh rosemary, crushed,
or1/2 teaspoon dried rosemary, crushed
1 teaspoon snipped fresh oregano, crushed, or
1/4 teaspoon dried oregano, crushed
1/4 teaspoon salt
Preparation
Combine wine, oil, garlic, rosemary, oregano and
salt and pour into a plastic bag. Place tuna steak in
bag and seal. Rotate bag to coat fish well. Place
sealed bag into a shallow dish then chill for up to 2
hours, turning fish once.
Remove fish from bag and discard marinade. Place a
cooking pan with baking rack or roasting rack into
center of grill with outer burners on MEDIUM heat.
Cook tuna steak on top of rack with lid down for 8 to
12 minutes or until fish begins to flake easily. Turn
fish once during cooking. When cooked, remove fish
from grill and serve.
MUSTARD-GLAZED HALIBUT STEAKS
A simple sauce of melted margarine, lemon juice,
Dijon-style mustard and basil adds a scintillating note
to these sizzling fish steaks! Makes 4 servings.
Ingredients
2
2
1
2
6-ounce fresh or frozen halibut steaks, cut 1
inch thick
tablespoons margarine or butter
tablespoons lemon juice
tablespoon Dijon-style mustard
teaspoons snipped fresh basil or 1/2
teaspoons dried basil, crushed
Preparation
Combine thawed fish, margarine or butter, lemon
juice, mustard and basil into a cooking pan or
aluminum foil rectangle, and cook directly over low
flame until butter is melted. Brush mixture over both
sides of halibut fish steaks. Pour balance of mix-
ture into small bowl.
Place clean cooking pan or foil on center of grill with
both outer burners on MEDIUM. Place fish on grill
and close lid. Cook indirectly for 8 to 12 minutes or
just until fish begins to flake easily, turning once
and brushing as needed with remaining mixture.
ALMOND COATED TROUT
This delicious recipe is unique and easy to prepare on
your gas grill. Makes 4 servings.
Ingredients
2 trout
1/2 cup all purpose flour
1 egg, lightly beaten
1 cup sliced almonds
1/3 cup parmesan cheese, grated
olive or peanut oil for frying
Preparation
Remove the Head and tail from trout and fillet.
Cut each fish in half to form 4 long fillets. Coat fish
in flour, dip in egg and roll in almonds. Refrigerate
for 1 hour.
Fill a cooking pan with 1 to 2 inches of oil, and
place over HIGH heat. Cook trout until golden brown.
Drain oil, sprinkle trout with parmesan cheese and
serve right from the grill.
31

SOUTHWESTCHICKENBREASTS
This popular recipe can also be a grilled chicken salad!
Slice chicken into small strips and place them on top
of shredded lettuce with avocado dressing and top with
cheese! Makes 6 servings.
Ingredients
1/4 cup dry white wine
2 tablespoons olive oil or cooking oil
2 teaspoons snipped fresh tarragon or 1/4
teaspoon dried tarragon, crushed
1/4 teaspoon salt
6 skinless, boneless chicken breast halves
2 avocados, pitted, peeled and chopped
1 tomato, chopped
1 clove garlic, minced
2 tablespoons finely chopped seeded
green chili peppers of your choice
2 green onions, finely chopped
1 tablespoon snipped fresh cilantro
1 tablespoon honey
1 tablespoon lemon juice
Preparing the Chicken
Combine wine, oil, tarragon and salt. Rinse chicken
and pat dry with paper towels. Place chicken in plastic
bag, add marinade and seal bag. Rotate chicken to
coat well. Place sealed bag into a shallow dish and
chill up to 24 hours, turning bag occasionally.
Preparing the Avocado Dressing
Combine avocados, tomato, garlic, chili peppers,
onions, cilantro, honey and lemon juice. Toss well
then cover and chill up to 2 hours.
Grilling the Chicken
Remove the chicken from plastic bag and reserve the
marinade. Grill chicken directly over MEDIUM heat
with lid up for 5 minutes. Turn chicken and brush with
marinade, then grill for 5-10 minutes more or until
chicken is no longer pink. Serve with side of avocado
dressing.
BARBECUEDCHICKEN
Another backyard favorite, this recipe includes an
easy to make sweet and spicy sauce.
Makes 4 servings.
Ingredients
1/2 cup ketchup
1/4 cup orange marmalade
1 tablespoon vinegar
1/2 teaspoon celery seed
1/2 teaspoon chili powder
1/4 to 1/2 teaspoon bottled hot pepper sauce
1 2 1/2 to 3 pound broiler-fryer chicken, pre-cut
Preparing the Sauce
Combine ketchup, marmalade, vinegar, celery seed,
chili powder and hot pepper sauce in a cooking pan,
and cook directly over a LOW to MEDIUM heat.
Leave the cooked sauce in the pan and remove from
heat until chicken is prepared.
Preparing the Chicken
Wash chicken and pat dry with paper towels. Turn
outside burners on MEDIUM and place pre-cut
chicken pieces (bone side down) in center of grill.
Close lid and cook indirectly for 1 hour or until
chicken is no longer pink. Brush occasionally with
sauce. Remove chicken from grill once cooked, then
place cooking pan with sauce into center of grill and
reheat. Pour warmed sauce over chicken and serve.
32

TRADITIONALHOLIDAYTURKEY
Imagine everyone's surprise when you serve your next
holiday turkey--complete with dressing--delicious
and tender straight from the grill! Serves 8 - 10
Ingredients for Turkey
8 - 10 pound whole turkey
4 ounces butter, softened
2 tablespoons chopped thyme
2 tablespoons lemon juice
2 teaspoons grated lemon rind
Ingredients for Dressing
2 ounces butter
2 onions, finely chopped
8 ounces bacon, chopped
2 tablespoons port wine
1/4 cup red wine
2 chicken stock cubes
4 ounces chopped cashews, hazelnuts or
pecans
1/2 cup chopped celery
1/2 cup diced carrot
1 - 1 1/2 cups fresh white breadcrumbs
1 egg, lightly beaten
-- salt and pepper to taste
Preparing the Dressing
Prepare dressing in a cooking pan directly over
MEDIUM heat. Melt butter, add onions and bacon then
saute 3 minutes. Add port, red wine and stock cubes
and bring to a boil. Cook 2 minutes. Wear insulated
cooking mitts to remove the pan then allow ingredients
to cool. Add remaining ingredients and mix.
Preparing the Turkey
Although not required, you may want to preheat your
grill 3 minutes.
Wash inside of turkey and pat dry with paper towels.
Pack breadcrumb seasoning into the turkey cavity.
Combine the butter, thyme, lemon juice and rind
together in a bowl. Using turkey baster, insert butter
mixture under skin covering the turkey breast.
Truss the turkey with string and place it on a baking
pan or roasting rack that rests into a cooking pan.
Remove the cooking grids from your grill if necessary,
then place the cooking pan and turkey in the center of
your grill. Turn one outside burner to LOW, the other
to MEDIUM, and close lid. Cook indirectly for 3 1/2 to
4 hours or until cooked. Halfway through cooking
time you may alternate burner temperatures so that
the turkey browns evenly. Once cooked, remove
dressing from cooked turkey. Slice and serve turkey.
PIZZA ON THE GRILL
You may never want to call out for pizza again!
Follow this pizza dough recipe, or purchase ready-
made pizza dough found in your grocers refrigerated
section--next to the biscuits. Slice and serve directly
from the grill. Serves 6 - 8
Ingredients
1 1/2 teaspoons dried yeast
1 cup lukewarm water
1/2 teaspoon sugar
3 tablespoons olive oil
3 cups all purpose flour
1/4 cup tomato paste or Italian tomato sauce
6 ounces sliced pepperoni
1 red pepper, roasted and sliced
3/4 cup pitted black olives
8 ounces grated mozzarella cheese
It's easy to customize this recipe with toppings to
suit your family's taste. For spicier crust, lightly rub
the dough with olive oil then spice with pepper and
garlic salt before spreading your tomato sauce.
Preparing the Pizza Dough
Combine yeast, water and sugar together and let
stand in a warm place until mixture starts to foam.
Add this yeast mixture to flour and oil and combine to
form your pizza dough. Knead on a lightly floured
surface until smooth and elastic. Cover and stand in a
warm place until doubled in size. Knock back dough
and roll out to a rectangle the size of your cooking
pan or baking dish. Place dough into a lightly oiled
pan.
If you purchased a ready-made pizza dough, simply
open can and roll dough into a lightly oiled cooking
pan.
Preparing the Pizza
Spread tomato paste or Italian tomato sauce on top of
your pizza dough. Top with pepperoni, red peppers,
olives, and lastly, mozzarella cheese. Or if you prefer,
you may place cheese first with toppings on last.
Place a cooking pan in center of grill and cook
indirectly, with one outside burner on HIGH and the
other on LOW, for approximately 20 minutes or until
bottom of crust is light brown. Lastly, raise the lid and
finish cooking pizza by turning burner under the
cooking pan on high for about 2 minutes. This will
insure the center of pizza gets brown. Then turn off
heat, slice and serve directly from pan.
33

FRESHVEGETABLESTIR-FRY
Take a trip to the Orient with this easy, and healthy
vegetable recipe. Makes 4 - 6 servings.
Ingredients
2 tablespoons oil
1 onion, cut into wedges
1 carrot, thinly sliced
2 cups broccoli, cut into small flowerets
1 red pepper, sliced
2 sticks celery, thinly sliced
1 cup snow peas
1/2 cup chicken broth
Preparation
Heat oil ina wok or saute pan, directly over a HIGH
heat. Add onion and cook 1 minute. Add carrot and
broccoli and stir-fry 2 minutes, then add red pepper,
celery and snow peas and continue cooking 1
minute more. Add chicken broth and toss veg-
etables until cooked to desired doneness.
ONION BLOSSOMS
Great served as a snack, or to dress up barbecued
meats, poultry or fish. Makes 4 servings.
Ingredients
4 medium sweet onions (4-5 ounces each)
1 tablespoons margarine or butter, melted
1 teaspoon Dijon-style mustard
1/8 teaspoon hot pepper sauce
1 tablespoon brown sugar
1 pepper (optional)
Preparation
Peel onions, then cut almost completely through each
onion, forming 8 wedges. Onion will be loose, but still
be intact. Prepare four 12-inch squares of aluminum
foil. Place one onion in the center of each foil square.
Stir margarine (or butter) with hot pepper sauce and
drizzle over onions. Sprinkle with brown sugar. Then
bring up two sides of foil square and double fold. Bring
remaining corners up and completely enclose--leaving
enough space for steam to build.
Place wrapped onion blossoms on grill, directly over
MEDIUM heat. Close lid and cook 15 to 25 minutes
or until onions are nearly tender. Make a 2-inch
opening at the top of each onion wrapping, then close
lid and cook 5 to 10 minutes more, or until onions are
lightly browned. Sprinkle with pepper if desired and
serve warm.
GRILLED POTATO SKINS
Serve these crispy potatoes as a snack or side dish.
We've included microwave instructions for a timesav-
ing short cut. Makes 12 servings.
Ingredients
6 baking potatoes (about 8 ounces each)
3 tablespoons margarine or butter, melted
1/2 cup picante sauce
1 cup shredded cheddar cheese (4 ounces)
3 slices bacon, crisp-cooked and crumbled
or use prepackaged bacon bits
1 chopped tomato (optional)
1 diced green onion (optional)
1/2 cup sour cream (optional)
Preparation
Puncture clean potatoes with a fork, wrap in aluminum
foil and place directly over LOW to MEDIUM heat.
Close lid and cook directly for 1 hour or until center is
tender. OR - Microwave clean, punctured potatoes
on HIGH for 15 to 20 minutes, or until center tender.
Allow cooked potatoes to cool, then unwrap and
discard foil.
Cut potatoes in half - lengthwise. Scoop out potato
pulp (serve separately or discard.) Be sure to leave
1/4-inch thick potato shell remaining. Brush the inside
of each potato shell with melted margarine. Spoon 2
teaspoons picante sauce into each potato shell,
sprinkle with cheese and top with bacon.
Place prepared potato skins on grill, directly over
MEDIUM heat. Close lid and cook for 8 to 10 minutes
or until potato skins are crisp. Sprinkle each potato
skin with tomato and green onion and then top with
sour cream, if desired.
34

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