Craftsman 917273505 42" Mower Electric Start Automatic Transmission

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Below are documents related to this product, you can read online or download:
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Owner's Manual

This is the main product document for model 917273505. Additionally, the document applies to other Craftsman models: 917.273505

The file format is pdf, 56 pages, you can download this manual here .

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Owner's Manual
JCRRFTSMIIN"J
LAWN TRACTOR
16.5 HP, 42" Mower
Electric Start
Automatic Transmission
Model No.
917.273505
I
[_ This product has a low emission engine which operates J
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual.
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
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Warranty ................................................ 2 Maintenance Schedule ........................ 18
Safety Rules .......................................... 3 Service and Adjustments ..................... 22
Product Specifications ........................... 6 Storage ................................................ 27
Assembly/P re-Operation ....................... 8 Troubleshooting ................................... 28
Operation ............................................. 11 Repair Parts ......................................... 32
Maintenance ....................................... 18 Sears Service ........................ Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME.
After the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
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IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
A(_WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_I_WARNING: Do not coast down a hill in
neutral, you may lose control of the tractor.
_I_,WARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle com-
ponents contain or emit chemicals known
to the State of California to cause cancer
and birth defects or other reproductive
harm.
A(_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related in-
juries. These operators should evaluate
their ability to operate the riding mower
safely enough to protect themselves
and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do
not mow it.
3
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DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un-
even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend-
ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope.
If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradually
downhill, if possible.
Do notmow near drop-offs, ditches,
or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do notuse grass catcher on steep
slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
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Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
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PRODUCT SPECIFICATIONS
Gasoline 4.0 Gallons
Capacity Unleaded
and Type: Regular
Oil Type SAE 10W30 (above 32°F)
_PI-SG-SL): SAE 5W-30 (Below 32 F)
Oil Capacity: W/Filter 1.11 Quarts
W/O Filter .95 Quarts
Spark Plug: NGK BPRhES
GAP: .030")
Ground Speed Forward: 5.5
(MPH): Reverse: 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging
System: 15 Amps @ 3600 RPM
Battery: Amp/Hr: 35
Min. CCA: 280
Case Size: UIR
Blade Bolt
Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all prod-
ucts, it may require repair from time to
time. That's when having a Repair Protec-
tion Agreement can save you money and
aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
6
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Steering
Wheel
Adapter
®
(1) Locknut 1/4-28
©
Steering
Wheel (1) Locknut 1/2-20
Insert
Steering Wheel
Seat
(1) Washer
17/32 x 1-3/16 x 12 @
Gauge
(1) Knob
Keys
(2) Keys
Video Cassette
Y
Slope Sheet
(1) Oil Drain Tube
For Future Use
Steering
Sleeve
Steering
Extension
Shaft
(1) Hex Bolt
1/4-28 x 1-1/4
(1) Large Flat
Washer
f
o
o
o
o
o
(4) Adjusting Bar
@
(_ (4) Locknut 3/8-16
(4) Wheels
Io
3_ Washers
3/4 x 14 Ga.
(4) Clevis Pins
(4) Retainer,Springs
(4) Shoulder Bolt
7
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Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4"wrench (1) Pliers
(2) 7/16" wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
3. Check for any additional loose parts or
cartons and remove.
_o_._-- Insert
1/2.exNut
O- Large Flat
Adapter_
1/4 Locknut_._ j, Extension1/4HexShaft
_"""/Bolt
Lower / & "_'---
Steering _..L--------_ '_..L-, ,
Shaft
Slots
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer-
ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex
nut and tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOWTO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging instruc-
tions).
Label
Terminal Terminal
8
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INSTALLSEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder
bolt in slot and pull seat towards rear of
tractor.
5. Pivot seat and pan forward and as-
semble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its ad-
justed position.
9. Raise seat and tighten adjustment
knob secu rely.
Seat
Bolt
2. Release parking brake by depressing
brake pedal.
3. Place freewheel control in disengaged
position to disengage transmission
(See "TO TRANSPORT' in the Op-
eration section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Place freewheel control in "trans-
mission engaged" position (see "TO
TRANSPORT" in Operation section of
this manual).
4. Sit on seat in operating position, de-
press brake pedal and set the parking
brake.
5. Press lift lever plunger and raise attach-
ment lift lever to its highest position.
6. Start the engine. After engine has started,
move throttle control to idle position.
7. Release parking brake.
8. Slowly depress forward drive pedal and
drive tractor off skid.
9. Apply brake to stop tractor and set
parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Adj
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
9
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep
the mower deck in proper position when
operating mower. Be sure they are prop-
erly adjusted to ensure optimum mower
performance.
1. Slide gauge wheel bar down into
bracket channel, Be sure that gauge
wheel bar aligning holes are on top. As-
semble gauge wheels as shown using
shoulder bolts, 3/8 washers and 3/8-16
center Iocknuts and tighten securely.
2. Adjust gauge wheels before operat-
ing mower. See "TO ADJUST GAUGE
WHEELS" in the Operation section of
this manual.
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INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_i_CAUTION: Do not remove deflector
shield from mower.
Deflector
Shield
Mulcher
Plate
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place.Your mower is now ready for
discharging or installation of optional grass
catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are designed
for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
10
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is properly adjust-
ed. See '%0 ADJUST BRAKE" in the Service
and Adjustments section of this manual.
v"CHECKLIST
Before you operate your new tractor, we
wish to assure that you receive the best
performance and satisfaction from this
quality product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged"
position (see "TO TRANSPORT" in the
Operation section of this manual).
While learning how to use your trac-
tor, pay extra attention to the following
important items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe oper-
ating condition.
,/It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and trans-
mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
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Thesesymbolsmayappearonyourtractoror in literaturesuppliedwiththeproduct.
Learnandunderstandtheir meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS
AND FEET AWAY
@@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
A
A
A
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicatesa hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
:;_ HOT SURFACES indicates a hazard which,
.,_lr=. if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
11
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KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light Switch
Position
Attachment Ignition Lift Lever
Clutch Lever Switch Plunger
Attachment
Lift Lever
Throttle/Choke
Control
Reverse
B_ke
Pedal
o Height
Adjustment
Indicator
FreeWheel
Control
Parking Brake Lever
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the
tractor and starting the engine.
FORWARD DRIVE PEDAL - Used for forward
movement of tractor.
REVERSE DRIVE PEDAL - Used for reverse
movement of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH POSITION -Turns the
headlights on and off.
PARKING BRAKE LEVER - Locks brake
pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
FREEWHEEL CONTROL - Disengagages
transmission for pushing or slowly towing
the tractor with the engine off.
CRUISE CONTROL LEVER - Used to set
forward movement of tractor at desired
speed without holding the forward drive
pedal.
12
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments
or repairs. We recommend standard safety glasses or a wide vision safety
mask worn over spectacles.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress brake pedal all the way down
and hold.
2. Pull parking brake lever up and release
pressure from brake pedal. Pedal
should remain in brake position. Make
sure parking brake will hold tractor
secu re.
Attachment Clutch Lever
"Engaged' Position
•, "Disengaged"
Ignition ....
Throttle/Choke _F_-_-_- Key/_'osmon
Control_ _L// V'/'F°rward
__ 7 / Drive Pedal
Brake. -[,_ r'/
_ _ "______./_,, Heverse
_("_ /__ _ /_ Drive
_- !_ ../. _ Pedal
,, . _. _/" _ _ Cruise
Dlsengagea-// Control Lever
Position
"Brake" Parkin_ Brake
Position "Engaged" Position
STOPPING
MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE-
To stop ground drive, depress brake
pedal all the way down.
IMPORTANT: Forward and reverse drive
pedals return to neutral position when not
depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control
to slow position to allow engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_CAUTION.- Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the forward and reverse drive
pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward or reverse
drive pedal to begin movement.
Ground speed increases the further
down the pedal is depressed.
TO USE CRUISE CONTROL
The cruise control feature can be used for
forward travel only.
SYSTEM CHARACTERISTICS
The cruise control should only be used
while mowing or transporting on relatively
smooth, straight surfaces. Other conditions
such as trimming at slow speeds may
cause the cruise control to disengage. Do
not use the cruise control on slopes, rough
terrian or while trimmimg or turning.
1. With forward drive pedal depressed to
desired speed, move cruise control le-
ver forward to "SET" position and hold
while lifting your foot off the pedal, then
release the cruise control lever.
To disengage the cruise control, pull the
lever backward to "OFF" position, or fully
depress the brake pedal.
13
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TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to ap-
proximately 2-1/2 inches during the cool
season and to over 3 inches during hot
months. For healthier and better looking
lawns, mow often and after moderate
growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT' in this
section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are inthe
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
Clevis
Pin
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
/%
_CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment
Attachemnt
"Engaged" High
Position Position
"Diser
Position
LOW
Position
Deflector
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary,
push brake pedal quickly to brake posi-
tion and engage parking brake.
14
background
To restart movement, slowly release
parking brake and brake pedal.
Slowly depress appropriate drive pedal
to slowest setting.
Make all turns slowly.
TOTRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by placing
freewheel control in freewheeling po-
sition. Freewheel control is located at the
rear drawbar of tractor.
1. Raise attachment lift to highest posi-
tion with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap
onto the tube. Remove and read oil
level. If necessary, add oil until "FULl"
mark on dipstick is reached. Do not
overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler neck.
Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system of
an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30
days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
15
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TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress brake pedal and set parking
brake.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start,
move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, leave throttle
control in choke position until engine
warms up and begins to run roughly.
Once rough running begins, imme-
diately move the throttle control to the
fast position. Engine warm-up may
take from several seconds to several
minutes (the colder the temperature,
the longer the warm-up).
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let
the brake slowly return to operating
position.
3. Allow one minute for transmission to
warm up. This can be done during
the engine warm up period.
The attachments can also be used dur-
ing the engine warm-up period after the
transmission has been warmed up.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
PURGE TRANSMISSION
_[_CAUTION: Never engage or dis-
engage freewheel lever while the engine
is running.
To ensure proper operation and per-
formance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, it should be purged after reinstall-
ation before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in disengaged posi-
tion (See "TO TRANSPORT" in this
section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. Disen-
gage parking brake.
4. Depress forward drive pedal to full
forward position and hold for five (5)
seconds and release pedal. Depress
reverse drive pedal to full reverse posi-
tion and hold for five (5) seconds and
release pedal. Repeat this procedure
three (3) times.
NOTE: During this step there will be no
movement of drive wheels. The air is being
removed from hydraulic drive system.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing free-
wheel control in engaged position (See
"TO TRANSPORT" in this section of
manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed.
Disengage parking brake.
16
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8. Drive tractor forward for approximately
five feet then backwards for five feet.
Repeat this driving procedure three
times.
Your transmission is now purged and now
ready for normal operation.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
J
J
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mow-
ing performance and proper discharge
of material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn isthe early
afternoon. At this time the grass has
dried, the newly cut area will not be
exposed to direct sunlight.
* For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
Max 1/3
° Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across (perpendicular) to
the first cut path.
° Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
17
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MAINTENANCE SCHEDULE I'_,_._ ,_._ ,_._ o__ o_" ,_
AS YOU COMPLETE
REGULAR SERV'CE _'__SERVICE DATES
Check Operator Presence and
T Interlock Systems
a Check for Loose Fasteners _ _5
Sharpen/Replace Mower Blades ia
T Lubrication Chart
0 Check Battery Level
a Clean Battery and Terminals
Check Transaxle Cooling
Check V-Belts _'
Check Engine Oil Level _
Change Engine Oil (with oil filter) _,2
E Change Engine Oil (without oil filter) _1_1_
v,
N Clean Air Filter
G Clean Air Screen
N_ Inspect Muffler/Spark Arrester
E Replace Oil Filter (If equipped) 11_12
Clean Engine Cooling Fins _ 2
Replace Spark Plug _
_2Replace Air Filter Paper Cartridge
Replace Fuel Filter
1 = Change more often when operating under a heavy load or
in high ambient temperatures.
2 = Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not requiled if equipped with maintenance4ree battery.
5 - Tighten front axle pivot bolt to 35 ft.qbs, maximum.
Do not over tighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
-_ Spindle
Zerk
_Front Wheel
Bearing
Zerk
_Front Wheel
Zerk
(_ General Purpose Grease
REFER TO Maintenance "ENGINE" SECTION
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
18
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TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac-
tor does not function as described, repair
the problem immediately.
The engine should not start unless
the brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat
without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailing Edge Blade , Mandrel
Up _ J Center _ Assembly
Flat _Hole _'_
Washer _ _%._
Lock __. _
Washer_ _ Star
Blade Bolt
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone bal-
ancer. (When using a cone balancer, follow
the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If
blade is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
5/8" Bolt c
Cen_r
Blade
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
19
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TOCLEANBATTERYANDTERMINALS
Corrosionanddirt onthebatteryandtermi-
nalscancausethebatteryto"leak"power.
1. Removeterminalguard.
2. DisconnectBLACKbatterycablefirst
then RED batterycableand remove
batteryfromtractor.
3. Rinsethe batterywithplainwaterand
dry.
4. Cleanterminalsandbatterycableends
withwire brushuntilbright.
5. Coatterminalswithgreaseor petro-
leumjelly.
6. Reinstallbattery(See"REPLACING
BATTERY"in the SERVICEANDAD-
JUSTMENTSsectionofthis manual).
TRANSAXLECOOLING
Thetransmissionfanandcoolingfins
shouldbe keptcleantoassureproper
cooling.
Do notattemptto cleanfanortransmis-
sionwhileengineis runningorwhilethe
transmissionishot.Topreventpossible
damageto seals,do notuse highpres-
sure waterorsteamto cleantransaxle.
Inspectcoolingfanto besurefanblades
are intactandclean.
Inspectcoolingfinsfordirt, grassclip-
pingsandother materials.Toprevent
damageto seals,do notusecom-
pressedairor highpressuresprayerto
cleancoolingfins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the trans-
axle ever leak or require servicing, contact
a Sears or other qualified service center.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
ifnecessary. The belts are not adjustable.
Replace belts ifthey begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL. Se-
lect the oil's SAE viscosity grade according
to your expected operating temperature.
SAE VISCOSITY GRADES
SAE
TEMP =30 =20 =10 0 10 20 30 40 "C
-I'o 6 2_ 4b 6'o s'o loo%
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
01_ visc Ohattl_ hoad_
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before start-
ing the engine and after each eight (8)
hours of operation.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed and
Locked
Position {_
Yellow _
Cap
__ rain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dipstick
tube. Pour slowly. Do not overfill. For
_pproximate capacity see "PRODUCT
PECIFICATIONS" section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into
the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
20
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Serviceair cleanermoreoftenunder
dustyconditions.
1. Loosenknobsand removecover.
TOSERVICEPRE-CLEANER
2. Removefoampre-cleanerfromcover.
3. Washit in liquiddetergentand water.
4. Squeezeitdry in acleancloth. Allowit
todry.
5. Saturateit in engineoil. Wrapitin
clean,absorbentclothand squeezeto
removeexcessoil.
TOSERVICEPAPERCARTRIDGE
Replacea dirty,bent,or damagedcar-
tridge.Handlenewcartridgecarefully;
do notuse ifthe rubberseal is dam-
aged.
NOTE: Do notwashthepapercartridge
oruse pressurizedair,asthiswilldamage
thecartridge.
1. Carefullyremovecartridgeandgridto
preventdebrisfrom enteringcarbu-
retor.Cleanbasecarefullytoprevent
debrisfromenteringcarburetor.
2. Separatethegridfrom papercartridge
andgentlytap pleatedsideof cartridge
todislodgedirt. Nevertry to brushoff
dirt;brushingwillforcedirt intothe
fibersofthe paperelement.
3. Installthegridoverthepapercar-
tridge,then installtheassemblyinto
theaircleanerbase.Thegridmustbe
placedbetweenthefoampre-cleaner
andthe papercartridgeto preventoil
fromtransferringto thepaperelement.
4. Reinstallthe pre-cleaner(cleanedand
oiled)intothe cover.
5. Reinstallair cleanercoverand secure
bytighteningknobs.
Foam
Pre-Cleaner
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other exter-
nal surfaces of the engine are kept clean
at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other cool-
ing shrouds. Clean the cooling fins and
external surfaces as necessary. Make sure
the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged cool-
ing fins, and/or cooling shrouds removed will
cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
Air Cleaner
Base
Fuel Filter
21
background
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
_WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress brake pedal fully and set parking brake.
2. Place attachment clutch in "DISENGAGED" position.
3. Turn ignition key to "STOP" and remove key.
4. Make sure the blades and all moving parts have completely stopped.
5. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and
remove clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
Small
Small Retainer
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in frame.
Clutch
Spring_
Engine
Pulley
Retainer
Spring
Anti-Sway
Ba_
Collar_
prings
(Both Sides)
Deflector
Housing
Guide
Large Retainer
Spring
22
\
\
background
TO INSTALL MOWER
1. Raise attachment lift lever to its high-
est position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer
spring.
7. Push clutch cable housing guide into
bracket, slide collar onto guide and
secure with large retainer spring.
8. Place flat washer and clutch spring on
idler pulley bolt and secure with small
retainer spring.
9. Install belt onto engine pulley.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge of
Bottom edge _-_ mower to ground
of mower to ___ /
_Arm
Lift Link
Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of trac-
tor. Measure distance "D" directly in front
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal
number of turns.The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Both Front Links Should be Equal in Length
Nut
it "E"
Trunnion
Front Links
23
background
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be re-
placed without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower"
in this section of this manual).
Mandrel
Idler Pulleys
Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress brake pedal
all the way down and engage parking
brake.
2. Disengage transmission by placing
freewheel control in "transmission dis-
engaged" position. Pull freewheel con-
trol out and into the slot and release so
it is held in the disengaged position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO ADJUST BRAKE
1. Depress brake pedal all the way down
and engage parking brake.
2. Measure distance between brake oper-
ating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A".
4. Engage transmission by placing
freewheel control in '"transmission
engaged" position.
5. Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake pads or contact a
Sears or other qualified service center.
With parking brake "Engaged"
Nut
Jam Nut
Arm
Do not touch this nut. If further brake
adjustment is necessary contact a Sears or
other qualified service center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is
a belt installation guide decal on bottom
side of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keep-
ers.
2. Remove belt from stationary idler and
clutching idler.
3. Remove belt downward from around
engine pulley.
4. Pull belt slack toward rear of tractor.
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
5. Remove belt from center span keeper
and pull belt away from tractor.
24
background
BELT INSTALLATION -
1. Carefully work new belt down around
transmission cooling fan and onto the
input pulley.
2. Slide belt into the center span keeper.
3. Pull belt toward front of tractor and roll
around the top groove of engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
6. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Engine Pulley-
Clutching Idler
Stationary Idler
Center Spa_
Keeper J
Transmission
Input Pulley --------
G
TRANSMISSION REMOVAL/
REPLACEMENT
Should your transmission require removal
for service or replacement, it should be
purged after reinstallation and before op-
erating the tractor. See "PURGE TRANS-
MISSION" in the Operation section of this
manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Rin(
Axle
Cover
Square Key
(Rear Wheel Only) _
TO START ENGINE WITH A WEAK BAT-
TERY
,_WARNING: Lead-acid batteries
generate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
25
background
Weak or Dead Fully Charged
Battery Battery
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
REPLACING BATTERY
WARNING" Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch bands,
rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Disconnect BLACK battery cable first
then RED battery cable and carefully
remove battery from tractor.
3. Install new battery with terminals in
same position as old battery.
4. First connect RED battery cable to
positive (+) terminal with hex bolt and
keps nut as shown. Tighten securely.
Slide terminal cover over terminal
5. Connect BLACK grounding cable to
negative (-) terminal with remaining hex
bolt and keps nut. Tighten securely.
6. Close hood.
Hex Keps Nut
Bolt _"i
Terminal
Cover
Negative Positive
(Black) (Red)
Cable Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and liftoff of
tractor.
4. When replacing hood, be sure to
reconnect the headlight wire connector.
_go Ho°d
t"tr 're
ENGINE
Maintenance, repair, or replacement of the
emission control devices and systems, which
are being done at the customers expense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authorized
engine manufacturer's service outlet.
CARBURETOR
Your carburetor is not adjustable. If your
engine does not operate properly due to
suspected carburetor problems, take your
tractor to a Sears or other qualified service
center for repair and/or adjustment.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center,, which has proper
equipment and experience to make any
necessary adjustments.
26
background
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_WARNING: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TER-
MINALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
= Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
= Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
= Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) intocylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
= Do not store gasoline from one season
to another.
° Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
= If possible, store your tractor indoors
and cover itto give protection from dust
and dirt.
= Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
2.
3.
4.
5.
6.
7
8.
9.
Hard to start
Engine will not
turn over
Engine clicks but
will not start
CAUSE CORRECTION
1. Out of fuel.
Engine not "CHOKED"
properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
Loose or damaged wiring.
Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch isengaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10.Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
28
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE CORRECTION
.
=
3.
PROBLEM
LOSS of power
Excessive
vibration
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
Poor cut - uneven
.
5.
6.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Cutting too much grass/too
fast.
Throttle in "CHOKE" position. 2.
Build-up of grass, leaves 3.
and trash under mower.
Dirty air filter. 4.
Low oil level/dirty oil. 5.
Faulty spark plug. 6.
7.
8.
9.
1.
2.
3.
1.
Worn, bent or loose blade. 1.
Mower deck not level. 2.
Buildup of grass, leaves, 3.
and trash under mower.
Bent blade mandrel. 4.
5.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Raise cutting height/reduce
speed.
Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Empty fuel tank and refill tank
with fresh, clean gasoline.
Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
Replace blade.
Tighten blade bolt.
Contact a Sears or other
qualified service center.
Tighten loose part(s).
Replace damaged parts.
Check wiring, switches and
connections. If not corrected
contact Sears or other
qualified service center.
Replace blade. Tighten
blade bolt.
Level mower deck.
Clean underside of mower
housing.
Contact a Sears or other
qualified service center.
Clean around mandrels to
open vent holes.
29
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TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires"
when turning
engine "OFF"
CAUSE
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11.Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
Engine throttle control not
set at "SLOW" position for
30 seconds before stopping
engine.
CORRECTION
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
30
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TRACTOR - - MODEL NUMBER 917.273505
SCHEMATIC
oEo Ill °LACK
BATTERY
I AMMETER
(OPTIONAL)
IG
/7
iGNITION
SWITCH
RED
WHITE
FUSE
!-
I
'0 C>
I
L J
CLUTCH / BRAKE
(PEDAL UP)
L
SOLENOID
WHITE
RED
STARTER
__] SEAT SWITCH
(NOT OCCUPIED)
i I
i i i I
I
I _ i F
4 'BLACK
U BLAOK(CLUTCH_5?_" GROUNDING
CONNECTOR
(OPTIONAL)
BLACK
FUEL ]
LINE I
I
BLACK
D
|
J
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
A
SPARK
PLUG
IGNITION _ GAP
UNIT
(2 PLUGS ON
TWIN CYL. ENGINES)
CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM
lj_ 5 AMPREGULAToDC@ 3600 RPM ___ (REGULATORALTERNAToRD'SCONNECTEDj
NON-REMOVABLE
CONNECTIONS
HEADLIGHTS
BROWN
II
I1
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT B+A1 A2+L
RUN B+A1 NONE
START 3 + S + A1 NONE
02731
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
31
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.273505
22
I
4O
26 / I
I
I
25
f
I
I
I
I
I
I
I
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52
29
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\
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16
/
/
//
/
/
/
k / /
/
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TRACTOR - - MODEL NUMBER 917.273505
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Belt, Hex Head 1/4-20 unc x 3/4
8 186491 Box Battery
16 176138 Switch, Interlock
21 183759 Harness, Light Socket (Includes 4152J)
22 4152J Bulb, Light
25 178909 Cable Battery
26 175158 Fuse, 20 Amp
27 73510400 Nut Keps Hexl/4-20 uric
28 145491 Cable, Ground
29 121305X Switch, Plunger
30 175566 Switch, Ignition
33 140403 Key, Ignition
40 187576 Harness, Ignition
42 154336 Cover Terminal
45 122822X Ammeter Rectangular
52 141940 Protection Wire Loop
55 17490508 Screw Thdro15/16-18 x1/2
90 180449 Cover Terminal Battery
91 190270 Strap Battery
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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TRACTOR - - MODEL NUMBER 917.273505
CHASSIS AND ENCLOSURES
259
_ 260
9O
31
208
58
209
208
j64
\
278
209
6O
74
_145
37
208
chassis-Laser-It,stlt 42
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TRACTOR - - MODEL NUMBER 917.273505
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis Stamping
2 176554 Drawbar
5 155272 Bumper Hood/Dash
9 187846X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 174996 Panel, Dash, L.H.
13 172105X010 Panel, Dash, R.H.
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 184272X615 Hood Assembly
18 184291 Bumper Hood
26 STD541437 Nut
28 184259 Grille Lens Asm
30 188572X615 Fend/Ftrest Pnt
31 139976 Bracket, Fender Support
37 17490508 Screw Thdrol 5/16-18x1/2Tyt
38 175710 Bracket Asm. Pivot Mower Rear
39 174714 Bracket Pivot
58 187145 Duct Air Engine
60 72140606 Bolt Rdhd Sqnk 3/8-16 uric x 3/4
64 154798 Dash Lower STLT
74 73680600 Nut Crownlock 3/8-16 uric
90 124346X Nut Self-Thd Wsh-Hd 1/4
142 175702 Plate Reinforcement STLT
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Pnt Footrest STLT
145 156524 Jod Pivot Chassis/Hood
159 179950X428 Cupholder
206 170165 Bolt Shoulder 5/16 -18 TT
207 17670508 ScrewThdrol 5/16-18x1/2TYTT
208 17670608 ScrewThdrol 3/8-16 x 1/2
209 17000612 Screw 3/8-16 x 3/4
217 179132X428 Console FueIWindow
258 184264X599 Lens RH
259 184263X599 Lens LH
260 184262X428 Cover Lens
263 184265 BezeIGrille LH
264 184266 BezeIGrille RH
272 185922X428 Vent Hood Laser LH
273 185923X428 Vent Hood Laser RH
274 184260X428 Insert Grille LH
275 184261X428 Insert Grille RH
278 191611 Screw 10 x 3/4 Single Lead-Hex
- - 5479J Plug, Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
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TRACTOR - - MODEL NUMBER 917.273505
GROUND DRIVE
63
212
70
116
214-
96
240_
218
223
22322_66
237F
52_
32
52 253 \239
16 9
6
77
/221
62
_34
36
J19 /37
231
29_
24
22
26 26
52
241
drive*hydro,stlt 70
/ 77
74
76
3O
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TRACTOR - - MODEL NUMBER 917.273505
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 Transaxle (See Breakdown) 76 12000001
Hydro gear Model 336-0510 77 123583X
6 17060512 Screw 5/16-18 x 3/4 78 121748X
15 74490544 Bolt Hex Flghd 5/16-18 Gr. 5 89 188308X428
16 73800500 Nut Lock Hex W/Ins. 5/16-18 unc 95 180825
19 STD541437 Nut Lock Hex w/Ins 3/8-16 unc 96 4497H
21 175036X428 Knob Control Cruise 116 72140608
22 175896 Rod, Brake 120 73900600
24 73350600 Nut, Hex Jam 3/8-16 unc 150 175456
25 192036 Spring, Brake Rod 151 19133210
26 19131316 Washer 202 72110614
27 76020412 Pin Cotter 1/8x 3/4 CAD. 212 145212
28 175765 Rod, Parking Brake 214 174735
29 71673 Cap Brake Parking 217 179433
30 169592 Bracket, Transaxle 218 174713
32 74760512 BoltHexHd 5/16-18uncx3/4 219 174839
33 72140506 Bolt Rdhd Sqnk 220 174711
5/16-18 unc x 3/4 221 72140606
34 175578 Shaft, Foot Pedal 222 73680700
35 120183X Bearing, Nylon 223 174840
36 19211616 Washer 224 174736
37 1572H Pin, Roll 225 174712
38 179114 Pulley, Composite 226 174902
39 72110622 Bolt Rdhd 227 174710
3/8-16 unc x 2-3/4 Gr. 5 228 179032
41 175556 Keeper, Belt Idler Flat 229 176451
47 127783 Pulley, Idler, V-Groove 231 174573
48 154407 Bellcrank Clutch Grnd Drw Stl 232 175570
49 123205X Retainer, Belt 233 174856
50 72110612 Bolt 234 174858
51 73680600 Nut Crownlock 3/8-16 unc 235 174857
52 73680500 Nut, Crownlock 5/16-18 unc 236 128903
53 105710X Link, Clutch 237 170165
55 105709X Spring, Return, Clutch 238 175807
56 17060620 Screw 3/8-16 x 1-1/4 239 17490508
57 140294 V-Belt, Ground Drive 240 175610
59 169691 Keeper, Center Span 241 73930400
61 17120614 Screw 3/8-16 x.875 242 74780412
62 8883R Cover, Pedal 244 17490510
63 175410 Pulley, Engine 251 17060516
64 173937 Bolt Hex 253 179422
7/16-20 x 4 Gr. 5-1.5 Thr 254 178062
65 10040700 Washer 271 17000612
66 154778 Keeper Belt Engine 272 17670508
69 142432 Screw HexWsh Hi-Lo 273 179610
1/4x 1/2 unc 274 175646
70 134683 Guide Belt Mower Drive RH
74 137057 Spacer, Axle
75 121749X Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Console, Shift
Rod Bypass
Retainer Spring 1" Zinc/Cad
Bolt Rdhd Sqnk 3/8-16 unc x 1
Nut Lock Fig 3/8-16 unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Bolt Carr Sh 3/8-16 x 1-3/4 Gr. 5
Nut HexFlange Lock
Link Transaxle
Pedal Reverse Asm. w/Pad
Arm Control Pedal Reverse
Bracket Frest Pdl CtrL Hyd
Bracket Mtg. Pedal Control
Bolt Rdhd Sqnk 3/8-16 unc x 3/4
Nut Crownlock 7/16-14 unc
Washer Nylon 11/16 ID x .060
Pedal Forward
Arm Control Pedal Forward
Bolt Pivot Spacer
Cam Reverse Pedal LT
Bolt Shoulder 5/16-18
Washer Serrated 5/16 x .75
Strap Torque
Actuator Cruise Disengage
Pawl Control Cruise
Lever Control Cruise
Sector Control Cruise
Bolt Shoulder 3/8-16
Bolt Shoulder 5/16-18
Arm Mtg. Cruise Sector
Screw Thdrol 5/16 x 1/2
Spring Return Cruise Control
Nut Centerlock 1/4-20 unc
Bolt Fin Hex 1/4-20 unc x 3/4
Screw 5/16-18 x 5/8 Yellow
Screw 5/16-18 x 1
Washer .3125 x .615 x 16 Ga.
Clip Retainer
Screw Hexwsh Thdr 3/8-16 x 3/4
Screw Thdrol 5/16-18 x 1/2
Pad Pedal Reverse
Cover Pedal Forward
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.273505
STEERING ASSEMBLY
_39
i
88
h
29
65
68
13
67 67
steering..pLIL29
29
3
40
/
10
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35
43
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TRACTOR - - MODEL NUMBER 917.273505
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159944X428 Steering Wheel
2 184706 Axle Assembly
3 169840 Spindle Assembly, LH.
4 169839 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip
10 175121 Draglink
11 STD551137 Washer, Lock
12 73940800 Nut Hex Jam Teplock 1/2-20 unf
13 136518 Spacer Brg Axle Front
15 145212 Nut, Hexflange Lock
17 180641 Shaft Assembly, Steering
29 17000612 Screw 3/8-16 x 3/4
32 171888 Red, Tie
33 19111216 Washer 11/32 x 3/4 x 16 Ga.
34 10040500 Washer Lock 5/16
35 73540500 Crownlock Nut 5/16-24 unf
36 155099 Bushing, Steering
37 152927 Screw
38 159946X428 Insert, Steering Wheel
39 19182411 Washer 9/16 x 1-1/2 11 Ga.
40 73540600 Nut Crownlock 3/8-24
41 159945 Adaptor, Steering Wheel
42 145054x428 Boot, Steering Shaft
43 121749X Washer 25/32 x 1-1/4 x 16 Ga.
44 180640 Extension Shaft Steering
46 184946X505 Cap, Spindle
51 73540400 Nut Crownlock 1/4-28
54 71130420 Belt Hex 1/4-28 unf x 1-1/4 Gr. 8
65 160367 Spacer Brace Axle
67 72110618 Belt Rdhd Sqnk 3/8-16 x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm
82 169835 Bracket Susp Chassis Front
87 173966 Washer .781 x 1-1/2 x .14
88 175118 Bolt Shoulder 7/16-20
91 175553 Clip Steering
95 188967 Washer Harden .793 x 1.637 x 060
NOTE: All component dimensions given in U.S. inches
1inch = 25.4 mm
39
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ENGINE
TRACTOR - - MODEL NUMBER 917.273505
14
38
13
_10
I
32
/
®
17 _
_17
31
/
/
33
I
JJ
29
OPTIONAL EQUIPMENT
Spark Arrester
KEY PART
NO. NO. DESCRIPTION
1 170546 Control, Throttle
2 17720408 Screw, Hex Head, Thread
Cutting 1/4-20 x 5/8
3 Engine, (See Breakdown)
Honda Model No. GXV 530-
EXA2
4 149723 Muffler
5 175484 Tube Exhaust LH
6 175485 Tube Exhaust RH
8 171877 Bolt 5/16-18 unc x 3/4
10 146629 Shield Heat Muffler
13 Gasket (Order from engine
manufactuer)
14 148456 Tube Drain Oil Easy
17 17120616 Screw 3/8-16 x 1
23 169837 Shield Brn/Dbr Guard
25 187766X428 Control Choke
engine*Honda 2cyll 3
KEY PART
NO. NO. DESCRIPTION
29 137180 Arrestor, Spark
31 179022 Tank, Fuel
32 179124X428 Cap Fuel
33 123487X Clamp, Hose
37 8543R Line, Fuel
38 181654 Plug, Drain Oil Easy
41 139277 Stem Tank Fuel
45 17000612 Screw He)( Wsh Thdr 3/8-16 x
3/4
112 3645J Bushing
115 Nut Exhaust (Order from engine
manufactuer)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.273505
LIFT ASSEMBLY
7
4
6
3
6
4
19
13
19
13
2O
20
15
13 _ 31 "' lifl-rh,lpc,stlt 9
32
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 159460 Lift Lever Inner Wire Assembly 18 73800800
2 159471 Shaft Assembly, Lift
3 105767X Pin, Groove 19 139868
4 12000002 E-Ring 20 163552
5 19211621 Washer 21/32x 1 x21 Ga. 31 169865
6 120183X Bearing, Nylon 32 73540600
7 125631X Grip, Handle, Fluted 36 155097
8 122365X Button, Plunger, Red 37 123935X
11 139865 Link, Lift, L.H. 38 17060516
12 139866 Link, Lift, R.H. 40 19112410
13 STD624008 Retainer Spring 41 155098
15 173288 Link, Front
16 73350800 Nut, Hex, Jam 1/2-13 unc
17 175689 Trunnion
DESCRIPTION
Locknut, Hex, with Washer
Insert 1/2-13 uric
Arm, Suspension, Rear
Retainer Spring
Bearing, Pvt, Lift
Nut, Crownlock 3/8-24
Pointer Height Indicator
Plug Hole
Screw 5/16-18 x 1
Washer 11/32 x 1-1/2 10 Ga.
Indicator Height
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.273505
SEAT ASSEMBLY
\
\
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13 _._
"17 12
se_tjt.knob 2
18
I
ii
6
21
J
Ii
Ii
KEY PART
NO. NO.
1 180597
2 140551
3 71110616
4 19131610
5 145006
6 STD541437
7 124181X
8 17000616
9 19131614
10 182493
11 166369
12 121246X
13 121248X
DESCRIPTION
Seat
Bracket, Pivot, Fender
Bolt
Washer 13/32 x 1 x 10 Ga.
Clip, Push-In Hinged
Nut
Spring, Seat
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14Ga.
Pan, Seat
Knob Seat
Bracket, Switch Mounting
Bushing, Snap
KEY PART
NO. NO. DESCRIPTION
14 72050412 Bolt, Carriage 1/4-20 x 1q/2
15 134300 Spacer, Split .28 x .88
16 121250X Spring
17 123976X Locknut, Flange 1/4 Gr. 5
18 124238X Cap Spring
21 171852 Bolt, Shoulder 5/16-18 unc
22 STD541431 Nut
24 19171912 Washer 17/32x1-3/16x12Ga.
25 127018X Bolt Shoulder 5/16-18 x .62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.273505
DECALS
18
4
7
11
10
13 16
20
KEY PART
NO. NO.
1 177955
2 186741
3 186366
4 189389
5 186452
6 133644
7 186367
8 172331
9 186572
10 156439
11 179128
12 146046
DESCRIPTION
Decal Oper. Instr.
Decal HP Engine
Decal Hood
Decal Hood Pwrd By Honda
Decal Hood Replacement
Decal Customer Maintenance
Decal Hood Side
Decal Deck
Decal Fender, Craftsman
Decal Fender Danger
Decal Deck "B" 42"
Decal V-Belt Drive Schematic
KEY PART
NO. NO. DESCRIPTION
13 186478
14 160396
16 138047
18 164065
20 149516
-- 138311
-- 174998X428
-- 175542X428
-- 166960
-- 192085
-- 192086
Decal, Lower Dash
Decal, V-Belt Schematic
Decal, Battery Diehard
Decal, Steering
Decal, Battery Dngr/Psn Eng
Decal, Lift Handle
Pad Footrest LH STLT
Pad Footrest RH STLT
Decal By Pass LT Hydro
Owner's Manual, English
Owner's Manual, Spanish
WHEELS &TIRES
2 _ 5,8
7
4,10
wheel t
11
KEY
NO.
1
2
3
4
PART
NO.
59192
65139
106222X
59904
106732X624
278H
9040H
8 106108X624
9 122082X
10 7152J
11
104757X428
144334
DESCRIPTION
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item
Only)
Rim, Front
Fitting, Grease (Front Wheel
Only)
Bearing, Flange (Front Wheel
Only)
Rim, Rear
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item
Only)
Cap, Axle
Sealant, Tire 10 oz.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.273505
MOWER DECK
67
136_
1t9
2
/
6
0 68
_36
t43
15 144 45
40J_
f46
Jt45
t48
;147
lO_"_
J136
119 j
117
tt6
28
29_ 27
42 D man-t-path stlt 4.
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TRACTOR - - MODEL NUMBER 917.273505
MOWER DECK
KEY PART
NO. NO.
1 182032
2 STD533107
3 138017
4 165460
5 STD624008
6 178024
8 850857
9 STD551137
10 140296
11 134149
-- 139775
-- 138971
13 137645
14 128774
15 110485X
16 174493
18 72140505
19 132827
20 159770
21 STD541431
23 177563
24 105304X
25 123713X
26 110452X
27 130968X428
28 19111016
29 131491
30 173984
31 187690
32 153535
33 178342
34 72110612
36 131494
40 739OO6OO
44 140O88
45 STD624003
46 137729
48 133944
52 139888
53 184907
54 178515
55 155046
56 165723
DESCRIPTION
Deck Asm MWR 42"weldment
Bolt Rdhd Sqnk
5/16-18 unc x 3/4
Bracket Asm Fr Sway Bar 38/42
Bracket Asm Deck 42"sway Bar
Retainer Spring
Bar Sway Deck
Bolt 3/8 - 24 x 1.25 Gr. 8
Washer Lock Hvy 3/8
Washer Hard Blade Mower
Vented
(The following blades are avail-
able)
Blade, 42" Mulching
(For mulching mowers only)
Blade, 42" Mulching Premium
(For better wear when mulching)
Blade, 42" Hi-Lift
(For bagging or dischagring)
Shaft Asm W/lower Bearing
Housing Mandrel Vented
Bearing Ball Mandrel
Stripper Mower Vented
Bolt Rdhd Sqnk 5/16-18 x 5/8
Bolt Shoulder
Baffle Vortex 42
Nut Crownlock 5/16-18 unc
Bracket Deflector Mower 42"
Cap Sleeve 80x 112 BIk Mower
Spring Torsion Deflector 2 52
Nut Push Phos & Oil
Shield Deflector Mower 42" BIk
Washer 11/32 x 5/8 x 16 Ga
Rod Hinge 42"6 75 Wig
Screw Thd Rolling Washer Head
Washer Spacer
Pulley Mandrel 42"
Nut 9/16 Toplock Flng Oil Dip
Bolt Carr.
3/8-16 x 1-1/2 Gr. 5
Pulley Idler Flat 3 060
Nut Lock 3/8-16 unc
Guard Mandrel LH Black
Spring Retainer 1" Zinc/cad
Screw Hex Thd Cut
1/4-20 x 5/8 T
Washer Hardened Smaller
Bolt Shoulder 5/16-18 unc Blkz
Arm Asm Pad Brake
Washer Hardened
Arm Idler 42"mower LT/YT
Spacer Retainer Mower
KEY PART
NO. NO.
59 141043
67 149846
66 144959
92 STD541437
101 136420
102 71081010
103 19061216
104 10071000
105 160793
106 2029J
113 17060512
116 184219
117 174873
118 73930600
119 19121414
129 19131312
130 STD523710
131 STD533710
134 156941
135 159765
136 155986
138 159763
139 159767
140 159768
142 165890
143 157109
144 158634
145 165888
146 171977
147 131335
148 169022
149 165898
150 19091210
152 169676
158 17720408
159 72140614
184 19131410
185 188234
-- 130794
-- 186917
DESCRIPTION
Guard TUV Idler
Knob
V-Belt Mower 42"
Nut Lock 3/8-16
Cover Mulching
Washer Lock #10
Washer #10
Screw Pan Head Phillip
10-24 x 5/8
Latch Asm.
Nut Weld
Screw 5/16-18 x 3/4
Bolt Shoulder 3/8-16 x 3-5/8
Wheel Gauge
Nut Centerlock 3/8-16
Washer 3/8 x 7/8
Washer 13/32 x 13/16 x 12 Ga.
Bolt Fin Hex 3/8-16 x 1 Gr. 5
Bolt RDHD SQNK 3/8-16 x 1
Pin Head Rivet
Bracket Asm Whl Ga. Rear LH
Bar Adjusting Guage Wheel
Bracket Asm Whl Ga. Rear RH
Bracket Asm Whl Ga. Front RH
Bracket Asm Whl Ga. Front LH
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Idler
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow
Washer 9/32 x 3/4 x 10 Ga.
Clutch Cable 42"
Screw Hex Thd Cut 1/4-20 x 1/2
Bolt Rdhd Sqn
3/8-16 uric x 1-3/4
Washer 13/32 x 7/8 x 10 Ga.
Head Asm. Cable Clutch
Mandrel Asm Service (Includes
Housing, Shaft and Shaft Hard-
ware Only-Pulley Not Included)
Replacement Mower, Complete
(Std. Deck-Order separately
guage wheel and mulching
cover components Key Nos. 5,
116 - 119, 134, 136, and 101
- 106.)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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4_
cr_
16
,18
19
124
_108
6-Sealant (Joint d' etsncheite)
57-20W50 Oil - 78.80Z (OZ de 78.820 d' Huile)
127 - Seal and O-ring Kit (Phoque O Sonne Jeu)
123
128
Z
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TRACTOR - - MODEL NUMBER 917.273505
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 336-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 170351 Main Housing, Assembly 68 178782
2 170352 Side Housing, Assembly 69 170415
3 170353 Center Section, Assembly 70 170416
4 170354 Swashplate, Trunion Machined 71 170417
5 169898 Block - Assembly
6 170355 Sealant 10.50z 72 170418
7 170356 Hex Flange Screw 1/4-20 x 1.25 73 142884
8 170357 Stud, 5/16-24 Hex Double End
9 170358 Shaft, Input 74 170419
10 170359 Ring - Retaining 75 170420
11 170360 Spacer
12 169870 Ring - Retaining 76 170421
13 170361 Seal, Lip .67 x 1.58 x .276 77 170422
14 169869 Ball Brg 78 142969
17mm Id x 40mm Od x 12mm 79 142980
16 170362 Hex Flange Head Screw 80 150778
5/16-24 x 0.75
17 170363 Lip Seal 18 x 32 x 7 81 170423
18 178781 Arm, Control 82 170424
19 150771 Bearing, 30x52x13 Thrust
23 170365 Check Plug Assembly, Washer 83 161168
24 170366 Shaft, Motor 84 170425
27 170367 Gear - Pinion, 13t 85 170426
28 170368 10t/48t Gear 87 142917
29 170369 Gear, 10t Jackshaft 88 170429
30 170370 60t Bull Gear 90 170430
31 170371 Sleeve Bearing 93 170431
.75 x 1.575 x .625 94 178783
32 170389 SleeveBearing(Outboard) 95 178784
.75 x 1.750 x .625
33 142991 Washer 96 178786
3/4 ld x 1-1/20d x .13 Thk 97 178787
34 170390 Lip Seal Axle Seal
35 170391 Shaft, Axle .75 x 11.39 98 178789
(Key,R.H.) 99 178792
36 170392 Shaft, Axle .75 x 16.99 100 178793
(Key,L.H.) 101 178794
37 150792 Miter Gear (Splined) 102 178795
38 150793 Miter Gear 15t (0.5 Id) 103 178796
39 150809 Shaft 107 170432
40 170393 Ring, Spiral Retaining 108 170433
41 170394 Pin, Jackshaft
42 170395 Magnet, Ring 109 170434
43 170396 Spring, Bypass 111 170435
44 150797 Hydro Mtg Screw 3/8-24 x 2.5 113 170437
Long
45 170397 Filter 114 178797
46 170398 Base, Filter 116 170438
47 170399 Actuator, Bypass 117 178799
48 170400 Rod, Bypass Actuator 119 170439
49 170401 Arm, Bypass 120 170440
50 170402 Retaining Ring .250 External 121 170441
51 170403 Seal, Lip .741 x .250x .250 Tc
52 170404 Flat Washer 122 170442
5/8 ld x 1.00d x .05 Thk 123 178800
53 170405 Retaining Ring 124 170444
54 170406 Bearing, Center Block
55 142977 Spring- HelicaICompression 125 170445
56 142978 Washer 126 170446
57 150798 20w-50 Oil 127 170447
58 170407 Brake Yoke 128 173165
59 170408 Rotor, Brake 130 178802
60 142883 Brake Puck 131 178803
61 142882 Puck Plate 132 178804
62 142887 Brake Actuating Pin 133 184227
63 170410 Hfhcs 1/4-20 x 2 W/Patch, 134 178808
Special Flange
64 142892 Bolt, 1/4-20 x 1 W/Patch 900 173839
65 170411 Spacer
66 170412 Spring, Brake Arm Bias
67 170413 Sq. Hd. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 x 3/4
Compression Spring Brake Anti-
Drag
Washer Ht .5 I.D. x 10.D. x .032
Flat - Washer 11/32 I.D. x 7/8
O.D
Oil Seal .625 x 1.0 x .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 x 1.50 x .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24 unjf(Nylon
Insert)
Wedge, Friction Pack
Clip, Washer .316 x 1.50 x .1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 x 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Bearing, Ball
Screw, Socket Head Cap
5/16-24 x 1-1/2
Spacer, Locating
Screw, SFHCS
5/16-18 x 1
Arm Return
Puck, Adjusting
Washer, .24 ID x 1.60 OD x .239
Spring, Extension
Spacer .260 ID x .560 OD x .870
Bracket, Torque
Deflector
Washer, Motor Shaft
.71id x 1.15 od x .030thk
Plug, Sae #6
O-Ring .07 x .301 I.D.
Bracket, Support Expansion
Tank
Spring
Silicon Sponge
Pin, Spring
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Kit, Expansion Tank
Stud Ball
Bracket, Cruise Damper
Hex Nut 5/16-18 NC
Damper
Washer, Helical Spring Lock
5/16
Transaxle Complete
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
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TRACTOR - - MODEL NUMBER 917.273505
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
CONTROL]
CAMSHAFT]
CARBURETOR]
_s
FAN COVER]
FLYWHEEL T
48
background
TRACTOR - - MODEL NUMBER 917.273505
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
CONTROL CARBURETOR
KEY KEY
NO. PART NO DESCRIPTION NO. PART NO DESCRIPTION
1 6605034 ROD, JOINT 2 6604847
2 6605042 SPRING, CHOKE RETURN 3 6604854
4 6605067 CONTROL ASSY. (2-LEVER) 4 6604862
5 6605125 SPRING, STARTER 5 6604888
6 6605133 FORK, GOVERNOR 6 6604896
7 6605141 ARM, GOVERNOR 7 6604904
8 6605158 ROD, GOVERNOR 8 6662423
9 6605166 SPRING, GOVERNOR 9 6604979
10 6605174 LINK, GOVERNOR 10 6604987
11 6605182 ROD, GOVERNOR LINK 11 6604995
13 0800466 HOLDER, CABLE. 12 6605000
14 0636431 SPRING, CONTROL ADJUST- 13 6605018
ING1 14 6605026
15 0928051 BOLT, FLANGE (5X10) 15 6605273
16 6607147 BOLT, FLANGE (6MM) (CT200) 16 1965425
17 4755427 SCREW, RECESSED (5X25). 17 0250647
18 0145557 SCREW, PAN (5X16) 18 0315705
19 2410876 BOLT, FLANGE (6X10) 19 4750725
FAN COVER 20 4983714
KEY 21 6607261
NO. PART NO DESCRIPTION -- 6607279
-- 6607287
1 6605208 STAY, FUEL PUMP 22 6607279
2 6605257 ELEMENT, AIR CLEANER -- 6607287
3 6605265 FILTER (OUTER) -- 6607295
4 6605273 GASKET, AIR CLEANER 23 6607311
5 6605261 SEAL, AIR CLEANER HOUS-
ING STARTER MOTOR
6 6605299 COVER, AIR CLEANER
7 6224752 COLLAR A, AIR CLEANER
8 6605307 ELBOW, AIR CLEANER
9 7088206 COVER, FAN *NHI* (BLACK)
10 6605471 PLATE, SIDE
14 6662381 GRID, SCREEN *NHI* (BLACK)
16 6607121 BOLT, AIR CLEANER (6MM)
18 0803619 BOLT, FLANGE (6X14)
19 6607154 BOLT, L. STUD (IGNITION
COIL)
20 6607162 BOLT, R. STUD (IGNITION
COIL)
21 6478812 NUT, FLANGE (6MM).
22 6607212 SCREW, TAPPING (4X30) (P0)
24 0629824 WASHER, PLAIN (6MM)
26 2105799 BOLT, FLANGE (6X12)
27 2533883 BOLT, FLANGE (6X100)
CAMSHAFT
KEY
NO. PART NO DESCRIPTION
1 6604714
2 558O063
3 6604722
4 660473O
5 6604748
6 6604755
7 6604763
8 6604771
9 1426972
10 1426980
11 0294819
12 0004598
13 6315873
PULLEY, CAMSHAFT
SHAFT, CAM PULLEY
BELT, TIMING (97HU8 G-200)
ARM, IN. VALVE ROCKER
ARM, EX. VALVE ROCKER KEY
SHAFT, ROCKER ARM NO. PART NO
VALVE, IN.
VALVE, EX. 1 6605430
SPRING, VALVE. 2 6605448
RETAINER, IN. VALVE SPRING
SCREW, TAPPET ADJ. 4 6605588
NUT, TAPPET ADJ. 5 6607139
O-RING (6.8X1.9).
GASKET SET
VALVE, FLOAT
FLOAT SET
CHAMBER SET, FLOAT
SCREW SET
SCREW SET, DRAIN
CARBURETOR ASSY.
COVER SET, AIR VENT
CAP
GASKET
VALVE ASSY, SOLENOID
INSULATOR, CARBURETOR
GASKET, INSULATOR.
GASKET, AIR CLEANER
CLIP, WIRE HARNESS
CLIP, TUBE (B8)
CLIP, TUBE (B6.5)
BULK HOSE, VINYL
(4X7X8000) (4X7X300)
BULK HOSE, VACUUM
(4.5X1000)(4.5X400)
JET, MAIN (#82.5)
JET, MAIN (#85).
JET, MAIN (#87.5)
JET, MAIN (#85).
JET, MAIN (#87.5)
JET, MAIN (#90).
JET, PILOT (#37.5).
1 3508322 RING, SNAP (DENSO).
2 4840666 COLLAR SET, CLUTCH STOP
3 6605596 MOTOR ASS"(., STARTER
4 4840831 LEVER, PINION DRIVE
5 3508405 SWITCH ASSY., MAGNETIC
6 6605604 CLUTCH, OVERRUNNING
7 6605612 HOUSING, DRIVE SIDE.
8 5267588 BEARING A
9 3508413 BEARING B
10 3620366 BRUSH.
11 3508439 SPRING, BRUSH
12 3508454 BOLT, THROUGH
13 6605620 ARMATURE
14 4840898 YOKE
15 6605638 FRAME, COMMUTATOR END
16 3508470 NUT, HEX. (8MM)
17 0839688 NUT, FLANGE (5MM)
18 3508496 HOLDER, BRUSH
19 3508504 INSULATOR, BRUSH HOLDER
20 2756310 BOLT, FLANGE (10X40)
FLYWHEEL
DESCRIPTION
FAN, COOLING
PLATE, COOLING FAN SET-
TING1
FLYWHEEL (6P).
BOLT, FLANGE (16X35)
49
KEY
NO. PART NO DESCRIPTION
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TRACTOR - - MODEL NUMBER 917.273505
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
CYLINDER HEAD
o-_
OIL PAN
CRANKSHAFT J
P\
\,%
IGNITION COIL
_J
PISTON CONNECTING ROD
50
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TRACTOR - - MODEL NUMBER 917.273505
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
CYLINDER HEAD PISTON CONNECTING ROD
KEY KEY
NO. PART NO DESCRIPTION NO. PART NO DESCRIPTION
OIL PAN
1 6684989 CYLINDER 1 6695571
2 0688887 SEAL, VALVE STEM
3 6604524 COVER, HEAD -- 6656425
5 6605232 MANIFOLD, IN 2 6604672
6 6605240 GASKET, IN. MANIFOLD 3 6223994
7 6605489 SHROUD 4 6853402
8 0636845 BOLT, FLANGE (6X12) (CT200) 5 6226963
9 2488187 BOLT, FLANGE (6X45)
10 0866103 BOLT, STUD (6X28) 6 2539120
11 6607170 NUT, FLANGE (8MM)
13 2401222 BOLT, FLANGE (6X30)
14 1521756 SPARK PLUG (BPR4ES) (NGK) IGNITION COIL
-- 1521764 SPARK PLUG (W14EPR-U)
(DENSO). KEY
-- 1672443 SPARK PLUG (BPRCES) (NGK) NO. PART NO
-- 1672450 SPARK PLUG (W16EPR-U)
(DENSO) 1 6605547
2 6605554
3 6605562
-- 7246903
6 6605695
KEY
NO. PART NO DESCRIPTION
1 6853386
2 6853428
3 6853469
4 4497947
5 6605075
6 6605083
7 6605091
8 2025971
10 6605117
11 0465591
12 2456697
13 6607196
14 1775170
15 6698815
16 0345900
17 0069310
19 2401222
20 2105823
21 2298404
24 6853436
25 6853444
26 6853451
27 6698823
28 2105799
CRANKSHAFT
KEY
NO. PART NO
8 6605703
9 3687019
PAN ASS"(., OIL 10 0636845
PUMP ASSY., OIL 11 2105849
CAP ASS"(., DRAIN 12 2488187
GASKET, OIL FILLER CAP 13 2105856
GOVERNOR ASS"(. 14 0812834
WEIGHT, GOVERNOR 15 1640424
HOLDER, GOVERNOR
WEIGHT 16 3191921
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
WASHER (6X16)
CLIP, GOVERNOR HOLDER
OIL SEAL (31X50X8) KEY
OIL SEAL (10Xl 6X4.5) NO. PART NO
O-RING (7.5X2.3)
WASHER, PLAIN (6MM) 6 6605745
PIN A, DOWEL (8X14) 7 6853568
BOLT, FLANGE (6X30)
BOLT, FLANGE (6X22) 8 6853576
BOLT, FLANGE (8X40) 9 2557312
PIPE, OIL PUMP 10 0636845
PIPE, OIL SUPPLY 11 0803619
HOLDER, OIL PIPE 12 1685536
O-RING (5.8X2)
BOLT, FLANGE (6x12) 13 4618690
14 2581353
15 2105815
17 0748111
18 2105831
DESCRIPTION
CRANKSHAFT
WASHER, THRUST
KE_ SPECIALWOODRUFF
(25X18)
1 6853410
2 6607188
3 2027159
RING SET, PISTON (STD) (NIP-
PON)
RING SET, PISTON
PISTON (STD)
PIN, PISTON
ROD ASSY., CONNECTING
BOLT, CONNECTING ROD
(6X37)
CLIP, PISTON PIN (18MM)
DESCRIPTION
COIL ASSY, IGNITION (#1)
COLLAR, IGNITION COIL
COIL ASS"(., IGNITION (#2)
COIL ASSY, IGNITION (#2)
COIL ASSY, CHARGE (12V-
12A)
DIODE ASSY., ENGINE STOP
CLAMP, CENTER CORD
BOLT, FLANGE (6X12) (CT200)
BOLT, FLANGE (6X28)
BOLT, FLANGE (6X45)
BOLT, FLANGE (6X32)
WASHER, TANK SETTING
CLIP, WIRE HARNESS (6MM)
(WHITE)
CLIP, WIRE HARNESS
REGULATOR RECTIFIER SUB WIRE HARNESS
DESCRIPTION
SUB-WIRE HARNESS ASSY.
RECTIFIER ASSY., REGULA-
TOR
BRACKET, REGULATOR
BASE, CLIP
BOLT, FLANGE (6X12) (CT200)
BOLT, FLANGE (6X14)
STRAP, CABLE (105MM) *NH1 *
(BLACK)
TUBE, WIRE
BOLT, FLANGE (6X8)
BOLT, FLANGE (6X20)
BOLT(6X25)
BOLT (6x25)
51
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TRACTOR - - MODEL NUMBER 917.273505
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
EXHAUST PIPEJ
3
I
',..J
3
FUELPUMP
5
7
CRANKCASE
7
3
20
LABELS 5 _._'_
52
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TRACTOR - - MODEL NUMBER 917.273505
HONDA ENGINE-MODEL NUMBER GXV530,TYPE NUMBER EXA2
EXHAUST PIPE
KEY
NO. PART NO DESCRIPTION
2 6605398 GASKET, EX. PIPE
3 0471623 NUT, FLANGE (6MM)
FUELPUMP
KEY
NO. PART NO DESCRIPTION
1 5611298
2 6605216
3 4432233
4 1226299
5 2449593
6 2449593
7 0250985
CRANKCASE
KEY
NO. PART NO
1 6853311
2 660454O
3 6604557
4 2515195
5 6604565
6 6388482
7 6604805
8 6853477
9 6604821
10 0928051
11 2488187
12 3509528
13 0748111
14 2108595
15 2280006
16 3141769
18 6698807
19 1169275
17 0997320
20 0069310
PUMP ASSY., FUEL
TUBE, DIAPHRAGM
FILTER, FUEL
SCREW-WASHER (5X16)
BULK HOSE, FUEL (5.5X8000)
(5.5X100)
BULK HOSE, FUEL (5.5X8000)
(5.5X350)
CLIP, TUBE (BIO)
DESCRIPTION
CRANKCASE ASSY.
COVER, BREATHER 1
GASKET, BREATHER COVER
PLATE, VALVE
STOPPER, VALVE
FILTER, OIL
EXTENSION, OIL FILLER
DIPSTICK, OIL
TUBE, BREATHER
BOLT, FLANGE (5X10)
BOLT, FLANGE (6X45)
HOLDER, OIL FILTER
BOLT, FLANGE (6X25)
OIL SEAL (35X52X8)
O-RING (22.5X2.2)
BOLT 2, STUD (8X28)
SWITCH ASM-OtL PRESSURE
BOLT
BEARING, RADIAL BALL
(6207)
PIN A, DOWEL (8X14)
LABELS
KEY
NO. PART NO
3 6607097
5 6607105
8 6853766
DESCRIPTION
MARK, OPERATOR CAUTION
(EC)
MARK, HONDA
MARK, EMBLEM (GXV530)
53
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54
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
u_
u_
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_k ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
background
Your Home
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME _ Anytime, day or night
(1-800-469-4663) (U.S.A. and Canada)
www.sears.com www,sears.ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1-800-488-1222 Anytime, day or night (U.S.A. only)
www.sears.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaciSn
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR "_
(1-888-784-6427)
Au Canada pour service en franqais:
1-800-LE-FOYER Mc
(1-800-533_937)
www.sears.ca
SEARS o 4,o
© Sears,RoebuckandCo.
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMarca de F_bdca / SMMarca de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque d_pos_e de Sears, Roebuck and Co.
192085 04.14.04 TR Printed in U.S.A.

Specifications

Indexed Terms: Electric Mower

Craftsman 917273505 Questions and Answers