22.0 HP
*
ELECTRIC START
42" MOWER
AUTOMATIC TRANSMISSION
LAWN TRACTOR
Important:
Read and fol low
all Safety Rules
and In struc tions
Be fore Op er at ing
This Equip ment
MODEL NO.
944.608240
OWNER’S
MANUAL
• Assembly
• Operation
• Maintenance
• Service and Adjustments
• Repair Parts
Sears Canada, Inc., Toronto, Ontario M5B 2B8
*As rated by the engine manufacturer
2
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
• Only allow responsible adults, who are familiar with
the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction.
Material may ricochet back toward the operator. Stop
the blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.
• Operate machine only in daylight or good artificial
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing
road ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating ma-
chine.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
WARNING: In order to prevent ac-
ci den tal starting when setting up,
trans port ing, ad just ing or making re-
pairs, al ways dis con nect spark plug
wire and place wire where it can not
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are rec om mend ed by and com-
ply with spec i fi ca tions of the man u -
fac tur er of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you
to lose control of your tractor.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other at tach ments; they can affect the
stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.
3
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
WARRANTY ................................................................... 4
ASSEMBLY ................................................................. 5-7
OPERATION .............................................................8-14
MAINTENANCE SCHEDULE ...................................... 15
MAINTENANCE ...................................................... 15-18
SERVICE AND AD JUST MENTS ............................19-24
STORAGE .................................................................... 25
TROU BLE SHOOT ING ............................................ 26-27
REPAIR PARTS ......................................................28-50
PARTS ORDERING/SERVICE ................ BACK COVER
• Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while back-
ing.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
• Never make any adjustments or repairs with the engine
run ning.
• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec-
ommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equip-
ment.
• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immedi-
ately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any
fuel-soaked debris. Allow machine to cool before
storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
4
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.5 Gallons
and type: Unleaded Regular
Oil Type SAE 30 (above 32°F)
(API-SG-SL): SAE 5W-30 (below 32°F)
Synthetic (below 0°F)
Your tractor was shipped from the factory with non-synthetic
SAE 10W30 motor oil
Oil Capacity: W/Filter: 64 oz.
W/O Filter: 60 oz.
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed (MPH): Forward: 0-5.5
Reverse: 0-2.4
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: AMP/HR: 35
Min. CCA: 280
Case Size: U1R
Blade Bolt Torque: 45-55 FT. LBS.
LIMITED TWO (2) YEAR WARRANTY ON CRAFTSMAN TRACTOR (RIDING EQUIPMENT)
For two (2) years from date of purchase Sears Canada, Inc. will repair or replace at Sears option free of charge parts which are
defective as a result of material or workmanship.
FULL ONE (1) YEAR WARRANTY ON BATTERY
For one (1) year from date of purchase, if any battery included with this riding equipment proves defective in material or workman-
ship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
COMMERCIAL OR RENTAL USE
Warranty on Riding Equipment used for commercial or rental purposes is limited to ninety (90) days.
This Warranty does NOT cover:
1. Pre-delivery set-up.
2. Tire replacement or repair caused by punctures from outside objects (such as nails, thorns, stumps, or glass).
3. Expendable items which become worn during normal use, such as blades, spark plug, air cleaners and belts.
4. Repairs necessary because of operator abuse or negligence, including damaged jackshaft or mandrel and the
failure to operate and maintain the equipment according to the instructions contained in the Owner’s Manual.
Warranty service is available by returning the Craftsman Riding Equipment to the nearest Sears Service Centre/Department in
Canada. This warranty applies only while this product is in use in Canada.
This warranty is in addition to any statutory warranty and does not exclude or limit legal rights you may have but shall run concur-
rently with applicable provincial legislation. Furthermore, some provinces do NOT allow limitation on how long an implied warranty
will last so the above limitations may not apply to you.
SEARS CANADA, INC., TORONTO, ONTARIO M5B 2B8
MAINTENANCE AGREEMENT
A Maintenance Agreement is available on this prod uct.
Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under “Maintenance” and “Stor-
age” sec tions of this own er’s manual.
CONGRATULATIONS on your purchase of a new Tractor.
It has been designed, engineered and manu fac tured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained
representatives and the proper tools to service or repair
this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the “SAFETY RULES”.
WARNING: This tractor is equipped with an internal com-
bus tion engine and should not be used on or near any un-
im proved forest-covered, brush-covered or grass-cov ered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE PAIR
PARTS section of this manual).
5
CONNECT BATTERY (See Fig. 1)
CAUTION: Do not short battery terminals
by allowing a wrench or any other object
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc. Pos-
itive terminal must be connected first to pre-
vent sparking from accidental ground ing.
• Lift hood to raised position.
• Remove terminal protective caps and discard.
NOTE: If this battery is put into service after month and
year indicated on label (L) (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
• First connect RED battery cable to positive (+) ter mi nal
with hex bolt and keps nut.
• Connect BLACK grounding cable to negative (-) ter-
minal with remaining hex bolt and keps nut. Tighten
securely.
UNASSEMBLED PARTS
(2) Keys
Slope Sheet
Key
(1) Oil Drain Tube
(2) Hex Bolts 1/4-20 x 3/4
(2) Keps Nut 1/4-20
Battery
ASSEMBLY
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.
(2) 7/16" wrenches
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
TO REMOVE TRACTOR FROM
CAR TON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut along dashed lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove.
L
FIG. 1
02624
A
ADJUST SEAT (See Fig. 2)
• Raise seat and loosen adjustment knob (A).
• Lower seat into operating position and sit in seat.
• Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way
down.
• Get off seat without moving its ad just ed position.
• Raise seat and tighten adjustment knob securely.
FIG. 2
6
ASSEMBLY
NOTE: You may now roll your tractor off the skid. Follow
the ap pro pri ate instruction below to remove the tractor
from the skid.
WARNING: Before start ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion
section for location and function of con trols)
• Raise attachment lift lever to its highest po si tion.
• Release parking brake by de press ing clutch/brake
ped al.
• Place freewheel control in "trans mis sion dis en gaged
position" (See “TO TRANS PORT” in the Op er a tion
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding the deflector shield up against
tractor.
Continue with the in struc tions that follow.
INSTALL MULCHER PLATE (See Fig. 3)
(If previously removed)
• Raise and hold deflector shield in up right po si tion.
• Place slot in mulcher plate over tab on mower and
position plate over mower opening as shown.
• Hook front latch into hole on front of mower deck.
• Hook rear latch into hole on back of mower deck.
CAUTION: Do not remove deflector shield
from mow er.
0
2
9
6
3
DEFLECTOR
SHIELD
LATCH
HOOKS
MULCHER
PLATE
TAB
FIG. 3
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place.
Your mower is now ready for discharging or installation of
optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher
blades are designed for discharging and bagging also.
7
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be prop-
erly leveled. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
sec tion of this manual. Verify that the belts are routed
cor rect ly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
ASSEMBLY
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been com plet ed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op-
er at ing your tractor for the first time. Follow proper
starting and transmission purging instructions (See
“TO START EN GINE” and “PURGE TRANSMISSION”
in the Op er a tion section of this manual).
8
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
KEEP AREA CLEAR
SLOPE HAZARDS
15
15
(SEE SAFETY RULES SECTION)
BATTERY
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
FUEL
CHOKE
MOWER HEIGHT
REVERSE
NEUTRAL
HIGH
LOW
ATTACHMENT
CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT
CLUTCH DISENGAGED
ENGINE START
MOWER LIFT
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
REVERSE
OPERATION
SYSTEM (ROS)
LIGHTS ON
CLUTCH/BRAKE
PEDAL
CRUISE CONTROL
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.
Save this manual for future reference.
Our tractors conform to the applicable safety standards of the American National Standards Institute.
FIG. 4
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
the mower or other attachments mounted to your trac tor.
(B) CLUTCH/BRAKE PEDAL - Used for brak ing the
tractor and start ing the engine.
(C) PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
(D) THROTTLE CONTROL - Used to control engine speed.
(E) ATTACHMENT CLUTCH LEVER - Used to engage
the mow er blades, or other at tach ments mounted to your
tractor.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly tow ing the trac tor with the engine off.
(N) CHOKE CONTROL - Used when starting a cold
engine.
A
D
B
C
H
G
J
E
M
N
F
10
OPERATION
FIG. 5
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor
or per form ing any ad just ments or repairs. We rec om mend standard safety glasses or a wide
vision safety mask worn over spectacles.
FIG. 7
TO USE THROTTLE CONTROL - D (See Fig. 7)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
engines operating efficiency.
• Full speed (fast) of fers the best bagging and mower
per for mance.
STOPPING
MOWER BLADES -
• To stop mower blades, move at tach ment clutch lever to
dis en gaged position ( ).
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal all
the way down.
• Move motion control lever (J) to neutral position.
ENGINE -
• Move throttle control (D) between half and full speed
(fast) position.
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stopping, may cause en-
gine to “backfire”.
• Turn ignition key (F) to “STOP” position and remove
key. Always remove key when leaving tractor to prevent
un au tho rized use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position
other than "STOP" will cause the battery to discharge and
go dead.
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause “browning” of grass. To elim i nate this possibility, al-
ways stop en gine when stopping tractor on grass areas.
CAUTION: Always stop tractor com-
plete ly, as de scribed above, before
leav ing the operator's position.
FIG. 6
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
op er a tor to leave the seat without first setting the parking
brake will shut off the engine.
1. Depress clutch/brake pedal (B) all the way down and
hold.
2. Pull parking brake lever (C) up and hold, re lease pres-
sure from clutch/brake pedal (B), then release parking
brake lever. Pedal should re main in brake position.
Make sure parking brake will hold tractor secure.
B
C
( ) LE LEVIER
D'EMBRAYAGE
D'ATTACHEMENT
“ENGAGER”
( ) LE LEVIER
D'EMBRAYAGE
D'ATTACHEMENT
“DÉGAGÉ”
D
F
N
TO USE CHOKE CONTROL - N (See Fig. 7)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
• To engage choke control, pull knob out. Slowly push
knob in to disengage.
11
OPERATION
TO ADJUST MOWER CUT TING HEIGHT
(See Fig. 9)
The po si tion of the at tach ment lift le ver (A) de ter mines the
cut ting height.
• Put attachment lift lever in desired cutting height slot.
The cutting height range is ap prox i mate ly 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to de sired height.
TO ADJUST GAUGE WHEELS (See Fig. 10)
Gauge wheels are prop er ly ad just ed when they are slight ly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
• Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUT TING HEIGHT” in this sec tion of
manual).
• With mower in desired height of cut po si tion, gauge
wheels should be assembled so they are slightly off
the ground. In stall gauge wheel in ap pro pri ate hole.
Tighten se cure ly.
• Repeat for all, installing gauge wheel in same adjust-
ment hole.
FIG. 9
FIG. 10
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut with attachment lift lever.
• Start mower blades by engaging at tach ment clutch
control.
TO STOP MOWER BLADES -
disengage at tach ment clutch con trol.
CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the deflec-
tor shield (S) in place.
S
FIG. 11
J
FIG. 8
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever. (J)
• Start tractor with motion control le ver in neutral posi-
tion.
• Release parking brake.
• Slowly move motion control lever to desired position.
A
12
OPERATION
FIG. 12
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
0
2
8
2
8
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
with slopes greater than 15° and do not
drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL POSITION WHEN THE CLUTCH/BRAKE
PED AL IS DEPRESSED.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in
this manual.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders
will enter the mowing area.
• Move motion control lever to neutral position.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
• Look down and behind before and while backing.
• Slowly move motion control lever to reverse (R) po si tion
to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TO TRANSPORT (See Figs. 4 and 12)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in free wheel ing
po si tion. Free wheel control is located at the rear drawbar
of tractor.
• Raise attachment lift to highest position with at tach ment
lift control.
• Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2)
MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
TRANSMISSION ENGAGED
TRANSMISSION DISENGAGED
13
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh, clean, regular un lead ed gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quan ti ties that can
be used within 30 days to assure fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
START ING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to sep a ra tion and for ma tion of acids
during storage. Acidic gas can damage the fuel
system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
stor age of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage In struc tions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
OPERATION
TO START ENGINE (See Fig. 4)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en gaged
position.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place motion control lever in neutral position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen sec onds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few seconds and then continue to push the control in
slowly.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an engine warm-up period from several sec onds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neu tral.
Re lease the parking brake and let the clutch/brake
slowly return to operating po si tion.
• Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
• The attachments can be used during the engine warm-
up period after the transmission has been warmed
up and may require the choke con trol be pulled out
slight ly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Ad just ments
section of this manual.
PURGE TRANSMISSION
CAUTION: Never engage or disengage
freewheel lever while the engine is
run ning.
To ensure proper operation and performance, it is rec om -
mend ed that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have de-
vel oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION RE QUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BE PURGED AFTER REINSTALLATION BEFORE OPERATING
THE TRACTOR.
• Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
• Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motion control lever in neutral po si tion, slowly disengage
clutch/brake pedal.
14
FIG. 13
MOWING TIPS
• Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
• The left hand side of mower should be used for trim-
ming.
• Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even dis tri bu tion of
clippings and more uniform cutting.
• When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 13).
• If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
• Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
• Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
dis charge of material. Regulate ground speed by
se lect ing a low enough gear to give the mower cut ting
per for mance as well as the quality of cut desired.
• When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the at tach ment being used.
CAUTION: At any time, during step 4,
there may be movement of the drive
wheels.
• Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
• Move motion control lever to neutral position. Shut- off
engine and set parking brake.
• Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
• Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral position, slowly
disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the trac-
tor moves approximately five (5) feet return the motion
control lever to the neutral position. Repeat this proce-
dure with the motion control lever three (3) times.
Your transmission is now purged and now ready for normal
op er a tion.
OPERATION
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN
AFTER EACH USE.
• The spe cial mulch ing blade will recut the grass clip pings
many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not
be noticed. Also, the mulched grass will biodegrade
quick ly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
pro vide the best recutting action of the blades.
• Avoid cutting your lawn when it is wet. Wet grass tends
to form clumps and interferes with the mulch ing action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried, yet the newly cut area
will not be exposed to direct sunlight.
• For best results, adjust the mower cutting height so that
the mower cuts off only the top one-third of the grass
blades (See Fig. 14). For ex tremely heavy mulch ing, re-
duce your width of cut on each pass and mow slow ly.
mulcher_9
MAX 1/3
FIG. 14
• Certain types of grass and grass con di tions may re quire
that an area be mulched a second time to com pletely
hide the clippings. When doing a sec ond cut, mow
across (perpendicular) to the first cut path.
• Change your cutting pattern from week to week. Mow
north to south one week then change to east to west the
next week. This will help prevent matting and graining
of the lawn.
15
MAINTENANCE
T
R
A
C
T
0
R
Inspect Muffler/Spark Arrester
Clean Air Filter
Change Engine Oil (with oil filter)
Replace Air Filter Paper Cartridge
Replace Spark Plug
Check Engine Oil Level
Clean Engine Cooling Fins
Clean Air Screen
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
E
N
G
I
N
E
Replace Oil Filter (If equipped)
Replace Fuel Filter
3
2
2
2
2
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
1
,
1,2
2
4
Change Engine Oil (without oil filter)
1,2
maint_sch-tractore.ROS.e
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
Lubrication Chart
Check Brake Operation
Check Battery Level
Check Tire Pressure
Clean Battery and Terminals
MAINTENANCE
SCHEDULE
Check for Loose Fasteners
Check/Replace Mower Blades
Check Operator Presence & ROS Systems
Check Transaxle Cooling
Check V-Belts
Check Mower Levelness
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must main tain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
• At least once a year you should replace the spark
plug, clean or replace air filter, and check blades and
belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine
run better and last longer.
BEFORE EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and
ROS systems for proper operation.
• Check for loose fasteners.
02956
LUBRICATION CHART
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LU BRI CANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORT EN THE LIFE OF THE SELF-LU BRI CAT ING BEARINGS.
IF YOU FEEL THEY MUST BE LU BRI CAT ED, USE ONLY A DRY,
POW DERED GRAPHITE TYPE LU BRI CANT SPARINGLY.
➀ General Purpose Grease
➁ Refer to Maintenance “ENGINE” Section
➀ SPINDLE ZERK
➀ FRONT
WHEEL
BEARING
ZERK
➁ ENGINE
➀ SPINDLE ZERK
➀ FRONT
WHEEL
BEARING
ZERK
➀ STEERING
SECTOR GEAR
TEETH
16
MAINTENANCE
FIG. 15
BATTERY
Your tractor has a battery charging system which is suf fi cient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
• Keep small vent holes open.
• Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
TRACTOR
Always observe safety rules when per form ing any main-
te nance.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be serviced. (See “TO CHECK
BRAKE” in the Ser vice and Ad just ments section of this
manual).
TIRES
• Maintain proper air pressure in all tires (See PSI on
tires).
• Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and pre vent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also pre vents tire dry rot
and corrosion.
OPERATOR PRESENCE SYS TEM AND REVERSE OP-
ERATION SYSTEM (ROS)
Be sure operator presence and reverse operation sys tems
are work ing properly. If your tractor does not function as
described, repair the problem immediately.
• The engine should not start unless the brake pedal is
fully de pressed, and the attachment clutch con trol is
in the dis en gaged position.
CHECK OPERATOR PRESENCE SYSTEM
• When the engine is running, any attempt by the op er a tor
to leave the seat without first setting the parking brake
should shut off the engine.
• When the engine is running and the at tach ment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never operate unless
the operator is in the seat.
CHECK REVERSE OPERATION (ROS) SYSTEM
• When the engine is running with the ignition switch in
the engine "ON" position and the at tach ment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
• When the engine is running with the ignition switch in
the ROS "ON" position and the at tach ment clutch en-
gaged, any attempt by the operator to shift into reverse
should NOT shut off the engine.
BLADE CARE
For best results mower blades must be sharp. Re place
worn, bent or damaged blades.
CAUTION:
Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor
and void your warranty.
BLADE REMOVAL (See Fig. 15)
• Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
• Remove blade bolt by turning coun ter clock wise.
• Install new blade with stamped "GRASS SIDE" facing
the ground.
IMPORTANT: To ensure proper as sem bly, center hole in
blade must align with star on mandrel assembly.
• Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: Special blade bolt is heat treated.
02
5
4
5
MANDREL
ASSEMBLY
BLADE
BLADE BOLT
(SPECIAL)
CENTER
HOLE
STAR
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
0
2
8
2
8
17
MAINTENANCE
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
ad just able. Re place belts if they begin to slip from wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
si ble damage to seals, do not use high pressure water or
steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and
clean.
• Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid main te -
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
near est au tho rized ser vice center/department.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush
until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See “CONNECT BATTERY” in the
Assembly sec tion of this manual).
TO CHANGE ENGINE OIL (See Figs. 16 and 17)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
• Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
0
2
463
CLOSED
AND
LOCKED
POSITION
YEL LOW CAP
DRAIN
TUBE
OIL DRAIN VALVE
FIG. 17
• Unlock drain valve by pushing inward and turning
coun ter clock wise.
• To open, pull out on the drain valve.
• After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
• Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
• Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man u al.
• Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick. Tighten
cap onto the tube securely when finished.
FIG. 16
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature. When
operating in temperatures below 0º F (-18º C) syn thet ic
oil must be used.
* CAUTION: Air cooled engines run hotter than automo-
tive engines. The use of non-synthetic multi-viscosity oils
(5W30, 10W30 etc.) in temperatures above 40º F (4º C) will
result in higher than normal oil consumption. When using
a multi-viscosity oil, check oil level more frequently.
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
SAE VISCOSITY GRADES
-20
-20
-10
10
-30
20
20 30
40
0
0
40
80
100
F
C
*
32
60
**
30
Synthetic 5W-30, 10W-30
5W-30, 10W-30
oil_visc_chart9_e.
C
E
R
T
I
F
I
E
D
A
M
E
R
I
C
A
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P
E
T
O
L
E
U
M
I
N
S
T
I
T
U
T
E
A
P
I
S
E
R
V
I
C
E
S
J
/
C
F
E
N
E
R
G
Y
C
O
N
S
E
R
V
I
N
G
SAE
5W-30
FOR
GASOLINE
ENGINES
oil_visc_chart8
** CAUTION: SAE 30 oil, if used below 40º F (4º C), will
result in hard starting and possible engine bore damage
due to inadequate lubrication.
NOTE: Synthetic oil meeting ILSAC GF-2, API
certification mark and API service symbol (shown
at left) with "SJ/CF ENERGY CONSERVING" or
higher, is an acceptable oil at all temperatures.
Use of synthetic oil does not alter required
oil change intervals.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
18
MAINTENANCE
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PROD UCT SPECIFICATIONS” section of this manual.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, ob struct ing fuel flow to car bu re tor,
re place ment is re quired.
• With engine cool, remove filter and plug fuel line sec-
tions.
• Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are
properly positioned.
• Immediately wipe up any spilled gasoline.
CLAMP
FUEL FILTER
CLAMP
FIG. 19
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign
matter.
• Keep finished surfaces and wheels free of all gasoline,
oil, etc.
• Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine dam age from overheating. Clean with a wire brush
or compressed air to re move dirt and stubborn dried gum
fibers.
AIR FILTER (See Fig. 18)
Your engine will not run properly using a dirty air filter. Clean
the foam pre-cleaner after every 25 hours of op er a tion or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove cover.
TO SERVICE PRE-CLEANER
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent
cloth and squeeze to remove excess oil.
• If very dirty or damaged, replace pre-cleaner.
TO SER VICE CARTRIDGE
• Clean cartridge by tap ping gen tly on flat surface. If
very dirty or damaged, replace cartridge.
• Reinstall precleaner cartridge, cover and secure.
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE,
ARE NOT TO BE USED TO CLEAN THE CARTRIDGE. THEY
MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO
NOT OIL CARTRIDGE. DO NOT USE PRESSURIZED AIR TO
CLEAN OR DRY CARTRIDGE.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
FOAM
PRE-CLEANER
KNOBS
COVER
CAR TRIDGE
FIG. 18
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds
are reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirty or plugged cooling fins, and/or cooling shrouds re moved
will cause engine damage due to overheating.
19
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SE RI OUS IN JU RY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place motion control lever in neutral position.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TO REMOVE MOWER (See Fig. 20)
• Place attachment clutch in “DIS EN GAGED” position.
• Lower attachment lift lever to its lowest position.
• Roll belt off engine pulley (M) and belt keepers (G).
• Remove retainer spring (K), slide col lar (L) off and
push housing guide (P) out of brack et.
• Remove clutch cable spring (Q) from idler arm (R).
• Disconnect front link (E) from mower - remove retainer
spring and washer.
• Go to either side of mower and disconnect mower
suspension arm (A) from chassis pin (B) and rear lift
link (C) from rear mower bracket (D) - remove retainer
springs and washers.
CAUTION: AFTER REAR LIFT LINKS
ARE DISCONNECTED, THE ATTACH-
MENT LIFT LEVER WILL BE SPRING
LOADED. HAVE A TIGHT GRIP ON LIFT
LEVER WHEN CHANGING POSITION
OF THE LEVER.
• Slide mower out from under right side of tractor.
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE
MOWER IS TO BE MOUNTED ON THE TRAC TOR,
REMOVE THE FRONT LINK (E) AND REAR LIFT LIKS
(C) FROM TRACTOR AND HOOK THE CLUTCH SPRING
(Q) INTO THE CABLE GUIDE ON FRONT EDGE OF
LOWER DASH.
TO INSTALL MOWER (See Fig. 20-25)
Be sure tractor is on level surface and engage park ing
brake.
• Lower attachment lift lever to it's lowest position.
CAUTION: LIFT LEVER IS SPRING
LOADED. HAVE A TIGHT GRIP ON
LIFT LEVER, LOWER IT SLOWLY AND
ENGAGE IN LOWEST POSITION.
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
• Slide mower under tractor until it is centered under
tractor.
E
F
C
G
Q
R
D
K
G
P
B
L
M
A
FIG. 20
20
SERVICE AND ADJUSTMENTS
E
F
C
G
Q
R
D
K
G
P
B
L
M
A
IMPORTANT: CHECK BELT FOR PROPER ROUTING
IN ALL MOWER PULLEY GROOVES.
• Raise attachment lift lever to highest position.
• If necessary, adjust gauge wheels before op er at ing
mower as shown in the Operation section of this
manual.
E
F
H
J
M
FIG. 23
FIG. 24
A
B
D
C
FIG. 21
FIG. 22
• ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS - Position hole in arm over pin (B) on outside
of tractor chassis and secure with retainer spring.
• Repeat on opposite side of tractor.
• ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin (D)
on rear mower bracket and secure with washer and
retainer spring.
• Insert end of link (E) into hole in front mower bracket
and secure with washer and retainer spring (J).
• Hook end of clutch cable spring (Q) into hole in idler
arm (R).
• Push clutch cable housing guide (P) into bracket, slide
collar (L) onto guide and secure with retainer spring (K).
• Install belt on engine pulley (M), in belt keepers (G).
• ATTACH FRONT LINK (E) - Work from left side of trac-
tor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F).
FIG. 25
21
SERVICE AND ADJUSTMENTS
• If adjustment is necessary, see step in Visual Adjust-
ment instructions above.
• Recheck measurements, adjust if necessary until both
sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Figs. 28 and 29)
IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting re sults, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
• Raise mower to highest position.
• Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
of the blade.
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 26)
• With all tires properly inflated and if your lawn appears
unevenly cut, determine which side of mower is cutting
lower.
• With a 3/4" or adjustable wrench, turn lift link adjust-
ment nut (A) to the left to lower LH side of mower, or,
to the right to raise LH side of mower.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
• Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 27)
• With all tires properly inflated, park tractor on level
ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
• Raise mower to its highest position.
• At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
• Recheck measurements, adjust if necessary until front
tip of blade is 1/8" to 1/2" lower than the rear tip.
• Hold adjustment nut in position with wrench and tighten
jam nut securely against adjustment nut.
02966
A
A
FIG. 27
02548
B
B
FIG. 28
• If front tip of blade is not 1/8" to 1/2" lower than the rear
tip, go to the front of tractor.
• With an 11/16" or adjustable wrench, loosen jam nut A
several turns to clear adjustment nut B.
• With a 3/4" or adjustable wrench, turn front link adjust-
ment nut (B) clockwise (ltighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.
FIG. 29
B
02950
A
TIGHTEN ADJUST
NUT B TO RAISE
MOWER
LOOSEN
ADJUST NUT
B TO LOWER
MOWER
LOOSEN JAM NUT A FIRST
FIG. 26
0
2
9
4
8
A
Turn nut left
to lower mower
Turn nut right
to raise mower
22
SERVICE AND ADJUSTMENTS
FIG. 31
A
B
C
D
E
F
G
TO REPLACE MOTION DRIVE BELT
(See Fig. 31)
Park the tractor on level surface. En gage parking brake.
For as sis tance, there is a belt installation guide decal on
bottom side of left footrest.
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in high est gear on a level, dry concrete or paved
surface, then brake must be serviced.
You may also check brake by:
1. Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
2. Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you try to manu-
ally push the tractor forward. If the rear wheels rotate, then
the brake needs to be serviced. Contact a Sears or other
qualified service center.
FIG. 30
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 30)
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
BELT REMOVAL -
• Remove mower from tractor (See “TO REMOVE
MOW ER” in this section of manual).
• Work belt off both mandrel pulleys and idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION -
• Work belt around both mandrel pulleys and idler pulleys.
• Make sure belt is in all pulley grooves and in side all
belt guides.
• Install mower (See "To Install Mower" in this section of
manual).
MANDREL
PULLEY
IDLER
PUL LEYS
MANDREL
PULLEY
BELT REMOVAL -
• Remove mower (See “TO RE MOVE MOWER” in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
• Remove belt from stationary idler (A) and clutching
idler (B).
• Remove belt from centerspan idler (C).
• Pull belt slack toward rear of trac tor. Remove belt
up wards from trans axle input pulley (D).
• Remove belt downward from engine pulley (E).
• Slide belt toward rear of tractor, off the steering plate
(F) and remove from tractor.
BELT INSTALLATION -
• Install new belt from tractor rear to front, over the steer-
ing plate (F) and above clutch brake pedal shaft (G).
• Pull belt toward front of tractor and roll belt onto engine
pulley (E).
• Pull belt toward rear of tractor. Carefully work belt down
around transaxle input pulley (D). Be sure belt is inside
the belt keeper.
• Install belt on centerspan idler (C).
• Install belt through stationary idler (A) and clutch ing
idler (B).
• Make sure belt is in all pulley grooves and in side all
belt guides and keep ers.
• Install mower (See “TO IN STALL MOWER” in this
sec tion of manual).
TO AD JUST STEER ING WHEEL ALIGN MENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
23
SERVICE AND ADJUSTMENTS
FIG. 32
RE TAIN ING
RING
WASH ERS
SQUARE KEY
(REAR WHEEL ONLY)
AXLE COVER
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 34)
WARNING: Lead-acid batteries gen-
er ate ex plo sive gases. Keep sparks,
flame and smoking ma te ri als away from
bat ter ies. Always wear eye pro tec tion
when around batteries.
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this man u al).
If “jumper ca bles” are used for emer gen cy starting, follow
this pro ce dure:
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12
VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO
START OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
• Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
• Connect one end of the BLACK ca ble to the NEGA TIVE
(-) terminal (C) of fully charged battery.
• Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and bat tery.
TO REMOVE CABLES, REVERSE ORDER -
• BLACK cable first from chassis and then from the fully
charged battery.
• RED cable last from both batteries.
FIG. 34
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 32)
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
• Replace washers and snap retaining ring securely in
axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
0
ADJUSTMENT
BOLT
NEUTRAL
LOCK
GATE
MOTION CONTROL
LEVER
TRANSMISSION REMOVAL/RE PLACE MENT
Should your transmission require removal for service or
re place ment, it should be purged after reinstallation and be-
fore operating the tractor. See “PURGE TRANS MIS SION”
in the Operation section of this manual.
FIG. 33
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 33)
The motion control lever has been pre set at the factory
and adjustment should not be necessary.
• Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
• Start engine and move motion control lever until tractor
does not move forward or backward.
• Hold motion control lever in that position and turn engine
off.
• While holding motion control lever in place, loosen the
adjustment bolt.
• Move motion control lever to the neutral (lock gate)
position.
• Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to ad just ment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above steps until satisfied.
FRONT WHEEL TOE-IN/CAMBER
Your new tractor front wheel toe-in and camber is set at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
24
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 36)
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
• To replace, reverse above procedure.
FIG. 36
03074
HEADLIGHT
WIRE
CONNECTOR
HOOD
ENGINE
TO AD JUST THROTTLE CON TROL CABLE
The throttle control has been preset at the factory and
ad just ment should not be necessary Check adjustment
as described below before loosening cable. If adjustment
is nec es sary, see engine manual.
TO AD JUST CHOKE CON TROL
The choke control has been preset at the factory and ad-
just ment should not be necessary. If adjustment is neces-
sary, see engine manual.
TO ADJUST CARBURETOR
Your carburetor has been preset at the factory and adjust-
ment should not be necessary. However, minor adjustment
may be required to compensate for differences in fuel,
temperature, altitude or load . If the engine does need
adjustment, see engine manual.
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 35)
WARNING: Do not short battery ter mi -
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc. Positive terminal
must be connected first to prevent
sparking from ac ci den tal grounding.
• Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
• Install new battery with terminals in same position as
old battery.
• Reinstall terminal guard.
• First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
• Connect BLACK grounding cable to negative (-) bat tery
terminal with remaining hex bolt and keps nut. Tighten
securely
• Close terminal access doors.
• Close hood.
POSITIVE
(RED)
CABLE
NEGATIVE
(BLACK)
CABLE
A
B
C
Fig. 35
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
TO REPLACE HEADLIGHT BULB
• Raise hood.
• Pull bulb holder out of the hole in the backside of the
grill.
• Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
• Check wiring. See electrical wiring diagram in the
Repair Parts section.
25
STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
WARNING: Never store the trac tor with
gas o line in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any en clo sure.
TRACTOR
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
• Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
• Inspect and replace belts, if necessary (See belt re-
place ment instructions in the Service and Adjustments
section of this manual).
• Lubricate as shown in the Maintenance sec tion of this
man ual.
• Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require
re charg ing.
• To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
con nect ed and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
• After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
• If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS
FROM FORMING IN ES SEN TIAL FUEL SYSTEM PARTS SUCH
AS CARBURETOR, FUEL FIL TER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL OR METHANOL) CAN ATTRACT MOIS TURE WHICH
LEADS TO SEPARATION AND FOR MA TION OF ACIDS DURING
STOR AGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
• Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during stor age.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
man ual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
• Turn ignition key to “START” position for a few seconds
to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE EN GINE
AND EXHAUST AREAS ARE STILL WARM.
26
TROUBLESHOOTING POINTS
Will not start 1. Out of fuel. 1. Fill fuel tank.
2. Engine not “CHOKED” properly. 2. See “TO START ENGINE” in Operation section.
3. Engine flooded. 3. Wait several minutes before attempting to start.
4. Bad spark plug. 4. Replace spark plug.
5. Weak or dead battery. 5. Recharge or replace battery.
6. Dirty air filter. 6. Clean/replace air filter.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Water in fuel. 8. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
9. Loose or damaged wiring. 9. Check all wiring.
10. Carburetor out of adjustment. 10. See “To Adjust Carburetor” in Service Adjustments
section.
11. Engine valves out of adjustment. 11. Contact an authorized service center/department.
Hard to start 1. Dirty air filter. 1. Clean/replace air filter.
2. Bad spark plug. 2. Replace spark plug.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Dirty fuel filter. 4. Replace fuel filter.
5. Stale or dirty fuel. 5.
Empty fuel tank and refill tank with fresh, clean gasoline.
6. Loose or damaged wiring. 6. Check all wiring.
7. Carburetor out of adjustment. 7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment. 8. Contact an authorized service center/department.
Engine will not turn over 1. Brake pedal not depressed. 1. Depress brake pedal.
2. Attachment clutch is engaged. 2. Disengage attachment clutch.
3. Weak or dead battery. 3. Recharge or replace battery.
4. Blown fuse. 4. Replace fuse.
5. Corroded battery terminals. 5. Clean battery terminals.
6. Loose or damaged wiring. 6. Check all wiring.
7. Faulty ignition switch. 7. Check/replace ignition switch.
8. Faulty solenoid or starter. 8. Check/replace solenoid or starter.
9. Faulty operator presence switch(es). 9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery. 1. Recharge or replace battery.
start 2. Corroded battery terminals. 2. Clean battery terminals.
3. Loose or damaged wiring. 3. Check all wiring.
4. Faulty solenoid or starter. 4. Check/replace solenoid or starter.
Loss of power 1. Cutting too much grass/too fast. 1. Raise cutting height/reduce speed.
2. Throttle in “CHOKE” position. 2. Adjust throttle control.
3. Build-up of grass, leaves and trash under mower. 3. Clean underside of mower housing.
4. Dirty air filter. 4. Clean/replace air filter.
5. Low oil level/dirty oil. 5. Check oil level/change oil.
6. Faulty spark plug. 6. Clean and regap or change spark plug.
7. Dirty fuel filter. 7. Replace fuel filter.
8. Stale or dirty fuel. 8.
Empty fuel tank and refill tank with fresh, clean gasoline.
9. Water in fuel. 9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose. 10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins. 11. Clean engine air screen/fins.
12. Dirty/clogged muffler. 12. Clean/replace muffler.
13. Loose or damaged wiring. 13. Check all wiring.
14. Carburetor out of adjustment. 14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment. 15. Contact an authorized service center/department.
Excessive vibration 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Bent blade mandrel. 2. Replace blade mandrel.
3. Loose/damaged part(s). 3. Tighten loose part(s). Replace damaged parts.
PROBLEM CAUSE CORRECTION
27
TROUBLESHOOTING POINTS
Engine dies when 1. Reverse operation system 1. Turn ignition key to
tractor is shifted (ROS) is not "ON" while ROS "ON" position.
into reverse mower or other attachment See Operation section.
is engaged.
Engine continues to run 1. Faulty operator-safety presence control system. 1. Check wiring, switches and connections. If not
when operator leaves seat corrected, contact an authorized service center/
with attachment clutch department.
engaged
Poor cut - uneven 1. Worn, bent or loose blade. 1. Replace blade. Tighten blade bolt.
2. Mower deck not level. 2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel. 4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of 5. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Mower blades will not 1. Obstruction in clutch mechanism. 1. Remove obstruction.
rotate 2. Worn/damaged mower drive belt. 2. Replace mower drive belt.
3. Frozen idler pulley. 3. Replace idler pulley.
4. Frozen blade mandrel. 4. Replace blade mandrel.
Poor grass discharge 1. Engine speed too slow. 1. Place throttle control in “FAST” position.
2. Travel speed too fast. 2. Shift to slower speed.
3. Wet grass. 3. Allow grass to dry before mowing.
4. Mower deck not level. 4. Level mower deck.
5. Low/uneven tire air pressure. 5. Check tires for proper air pressure.
6. Worn, bent or loose blade. 6. Replace blade. Tighten blade bolt.
7. Buildup of grass, leaves and trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn. 8. Replace mower drive belt.
9. Blades improperly installed. 9. Reinstall blades sharp edge down.
10. Improper blades used. 10. Replace with blades listed in this manual.
11. Clogged mower deck vent holes from buildup of 11. Clean around mandrels to open vent holes.
grass, leaves, and trash around mandrels.
Headlight(s) not working 1. Light switch is “OFF”. 1. Turn light switch “ON”.
(if so equipped) 2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).
3. Faulty light switch. 3. Check/replace light switch.
4. Loose or damaged wiring. 4. Check wiring and connections.
5. Blown fuse. 5. Replace fuse.
Battery will not charge 1. Bad battery cell(s). 1. Replace battery.
2. Poor cable connections. 2. Check/clean all connections.
3. Faulty regulator (if so equipped). 3. Replace regulator.
4. Faulty alternator. 4. Replace alternator.
Loss of drive 1. Freewheel control in “disengaged” position. 1. Place freewheel control in “engaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
3. Air trapped in transmission during shipment 3. Purge transmission.
or servicing.
Engine “backfires” when 1. Engine throttle control not set between half and 1. Move throttle control between half and full speed
turning engine “OFF” full speed (fast) position before stopping engine. (fast) position before stopping engine.
PROBLEM CAUSE CORRECTION
28
TRACTOR - - MODEL NUMBER 944.608240
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap, Valve, Tire
2 65139 Stem, Valve
3 106732X624 Rim Assembly, Front
4 59904 Tube, Front
5 106222X Tire, Front
6 278H Fitting, Grease
7 9040H Bearing, Flange
8 104757X428 Cap, Axle (Front Wheel Only)
9 106268X Tire, Rear 18 x 9.5-8 TurfSaver
- - 420531 Tire, Rear 18 x 9.5-8 TurfSaver LT
10 7152J Tube, Rear
11 106108X624 Rim Assembly, Rear
- - 144334 Sealant, Tire (10 oz. Tube)
1 199135 Decal, Mower V-Belt Sch
2 403870 Decal, Deck PRCSN
3 404615 Decal, Side Panel
4 411697 Decal, Fender
5 412580 Decal, Engine
6 411658 Decal, Fender Operator's
7 404016 Decal, Chas 22 B&S
8 170563 Decal, Warning
9 149517 Decal, Battery Dnge/Poi
11 413715 Decal, Replacement
13 164065 Decal, Steering Wheel
14 160396 Decal, Mower Schematic
- - 193227X428 Pad, Footrest, RH
- - 166960 Decal, Bypass
- - 193226X428 Pad, Footrest, LH
- - 419648 Manual, Owner's English
- - 419649 Manual, Owner's French
7
1
3
6
3
13
5
14
8
11
4
7
2
9
29
M
FUSE
STARTER
SOLENOID
BATTERY
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
JUNCTION
CONNECTOR
S
M
B
G
L
2
3
1
6
A2
A1
M
63
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH11
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1START
M+G+A1
B+A1RUN
“MAKE”
L+A2
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
BLACK /WHITE
BLUE
BLUE
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
D
E
R
RED
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
POWER OUTLET
(OPTIONAL)
12V
BLACK
A
AMMETER
(OPTIONAL)
RED
BLACK
BROWN
HEADLIGHTS
LIGHT SWITCH
ORANGE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ALTERNATOR
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
DIODE
28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)
CHARGING SYSTEM OUTPUT
3 AMP DC @ 3600 RPM
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
TRACTOR - - MODEL NUMBER 944.608240
SCHEMATIC
30
TRACTOR - - MODEL NUMBER 944.608240
ELECTRICAL
30
33
34
90
22
79
21
41
42
26
8
1
99
100
91
2
27
43
27
24
40
71
28
55
16
87
With 12V Outlet Option
59
103
With Service Minder Option
4646
25
T01K
94
92
29
93
31
TRACTOR - - MODEL NUMBER 944.608240
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt Hex Head 1/4-20 x 3/4
8 186491 Box Battery
16 176138 Switch Interlock Push-In
21 400252 Harness Socket Light
22 4152J Bulb Light
24 400253 Cable Btry.
25 412895 Cable Starter
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 unc
28 145491 Cable, Ground
29 192749 Switch, Seat
30 193350 Switch, Ign
33 411934 Key/Chain
34 110712X Switch Light / Reset
40 401098 Harness Ign. Dash
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover, Terminal
43 192507 Solenoid
55 17060512 Screw Thdrol 5/16-18 x 3/4
71 194276 Harness Ign.
79 175242 Socket Asm. Bulb
87 197802 Switch Interlock Clutch Cable
90 400724 Cover Terminal Battery
91 190270 Strap Battery Mount Front
92 196615 Harness Pigtail
93 192540 Screw Plastite 10-14 x 2.0
94 191834 Module Reverse ROS
99 17670412 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 19091416 Washer 9/32 x 7/8 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
32
TRACTOR - - MODEL NUMBER 944.608240
CHASSIS
chassis-tex_TEX GT PRED_15_r1
165
14
203
202
175
177
130
150
237
237
181
37
194
194
36
36
181
162
196
287
138
194
228
228
152
159
68
217
159
230
159
176
176
5
176
176
182
195
153
226
208
207
18
225
161
130
130
151
236
236
235
235
183
183
289
33
TRACTOR - - MODEL NUMBER 944.608240
CHASSIS
KEY PART
NO. NO. DESCRIPTION
2 194263 Drawbar
5 407235X428 Dash
14 404654X612 Hood
18 405016 Grille
36 17060512 Screw 5/16-18 x 3/4
37 414882X612 Fender
68 17490508 Screw THDROL 5/16-18 x 1/2
130 416358 Screw #10 x 0.750
138 193224X428 Cupholder
150 199411 Duct Heat Hood
151 196332 Bracket Pivot
152 194329 Shield Browning/Debris
153 198965 Lens Bar
159 17000612 Screw Hexwsh Thdrol 3/8-16 x 3/4
161 193229X428 Window Fuel
162 142432 Screw Hex Wsh Hi-Lo 1/4 x 1/2 unc
165 400315 Support Tank Rear
175 196304 Crossmember
176 400776 Screw 10-24 x 5/8 Wshd Qdrx
177 195227 Bushing Steering
180 194260 Chassis
181 193102X428 Bushing Mtg. Fender Crgo.
182 406859 Dash Lower
183 74780520 Bolt Fin Hex 5/16-18 x 1-1/4
194 73900500 Nut Lock Hex Flange 5/16-18
195 401556X428 Plug Hole Dash Lower
196 414579 Console Asm. Deck Lift
202 198968X428 Vent Side Hood RH
203 198969X428 Vent Side Hood LH
207 198963 Bezel RH
208 198964 Bezel LH
217 409167 Rod Pivot Hood
225 198962X612 Bumper
226 198967X428 Logo
228 195161 Stud Fastener
230 170165 Bolt Shoulder 5/16-18
235 406129 Spacer Fender
236 73930500 Nut Center Lock 5/16-18 unc x 1-1/4
237 403704 Plug Mount Cargo
287 17600406 Screw 1/4-20 x 3/8
289 199783X428 Plug Cruise/Hook/Phone
- - 404951X428 Plug Dash SRVMNDR
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
34
TRACTOR - - MODEL NUMBER 944.608240
DRIVE
70
74
56
185
171
186
189
49
187
50
51
190
52
51
51
231
170
211
166
64
188
161
35
175
176
178
174
22
23
184
167
160
42
159
114
166
125
80
125
125
121
232
233
2
2
183
205
205
37
33
drive-tex_HYDROGR_fender_8_r2
1
116
73
162
125
73
162
99
122
153
153
279
29
15
159
17
125
116
221
35
TRACTOR - - MODEL NUMBER 944.608240
DRIVE
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 418219 Transaxle, Hydro Gear T2
2 123583X Key Square
15 19131316 Washer 13/32 x 13/16 x 16 Ga.
17 197296 Spring, Brake
22 197660 Rod Shift
23 130564 Knob
29 408391 Rod, Brake
33 12000001 Ring E
35 199591 Rod, Brake, Park
37 121749X Washer 25/32 x 1-1/4 x 16 Ga.
42 8883R Cover, Foot Pedal
49 72110614 Bolt
50 194327 Pulley Idler Flat
51 73900600 Lock Nut 3/8-16
52 194326 Idler V-Groove 910" Offset
56 125907X V-Belt, Drive
64 196200 Shaft Asm. Pedal Brake Control
70 193220X428 Console
73 74490544 Bolt Hex 5/16-18 Gr. 5
74 142432 Screw 1/4 x 1/2
80 408393 Strap Torque
99 408418 Rod Spring Bypass
114 73800500 Nut Lock 5/16-18 unc
116 73900500 Nut Lock Hex Flange 5/16-18
121 175611 Bracket Strap Torque
122 72010520 Bolt 5/16-18 x 2.50
125 17000512 Screw 5/16-18 x 3/4
153 4497H Retainer Spring 1"
159 76020412 Pin Cotter 1/8 x 3/4
160 169484 Retainer Clip
161 105709X Spring, Return, Clutch
162 408784 Adapter, Transaxle T2
166 197290 Nut Push .625
167 405257 Latch Brake Parking
170 413430 Keeper Belt Centerspan
171 72110622 Bolt
174 197289 Nut Push
175 408539 Shaft Asm Shift
176 196214 Arm Clevis Rod Shift
178 197456 Spring Shift
183 156972 Spacer Axle
184 196439X505 Handle Parking Brake
185 72110620 Bolt
186 194321 Spacer Retainer
187 19133210 Washer
188 194323 Link Clutch Ground Drive
189 194317 Bellcrank Ground Drive
190 194318 Keeper Bellcrank Ground Drive
205 121748X Washer 25/32 x 1-5/8 x 16 Ga.
211 196212 Bushing
221 403187 Retainer Spring Clip Handle
231 407287 Idler V-Groove 1.688" Offset
232 74780716 Bolt 7/16-14 x 1 Gr. 5
233 405296 Washer Serrated
279 408538 Link Shift
36
TRACTOR - - MODEL NUMBER 944.608240
ENGINE
1
84
29
SPARK ARRESTER KIT
84
45
37
28
37
22
21
20
62
71
70
79
69
87
2
engine-tex_bs-2cyl_4_r1
81
82
9
90
12
42
85
18
15
37
KEY PART
NO. NO. DESCRIPTION
1 - - - - - - Engine Briggs Model No.
441777-0726-E1 (See engine
breakdown)
2 149723 Muffler
9 194319 Keeper Belt Engine
12 401985 Pulley Engine
15 418179 Tank Fuel
18 195951 Cap Asm
20 175437X428 Control Throttle
21 416358 Screw #10 x 0.750
22 187767X428 Control Choke
28 8543R Fuel Line
29 137180 Spark Arrester Kit
37 123487X Clamp Hose
42 10040700 Washer Lock 7/16
45 73510400 Nut Keps Hex 1/4-20 unc
62 146629 Shield Heat Muffler
69 165391 Gasket
70 159955 Exhaust Tube LH
71 160589 Exhaust Tube RH
79 183906 Screw Socket Head 5/16-18 x .75
81 148456 Tube Drain Oil Easy
82 181654 Plug Drain Oil
84 17060620 Screw 3/8-16 x 1-1/4
85 173937 Bolt Hex 7/16-20 x 4 x Gr. 5-1.5
87 171877 Bolt 5/16-18 x 3/4
90 17000616 Screw 3/8-16 x 1
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engi-
neers) code J11940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and
corrected in accordance with SAE J1995 (Revision 2002-5). Actual gross engine power will be lower and is affected by,
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of prod-
ucts on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas
engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net
horsepower). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust,
charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humid-
ity, altitude), and engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may sub-
stitute an engine of higher rated power for this Series engine.
TRACTOR - - MODEL NUMBER 944.608240
ENGINE
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
38
TRACTOR - - MODEL NUMBER 944.608240
STEERING ASSEMBLY
6
55
5
13
13
53
8
9
9
8
8
7
7
62
4
35
19
60
59
58
50
50
70
65
68
69
67
54
66
54
65
15
15
14
14
61
2
6
steering-tex_LEGND2_7
16
28
13
22
64
21
51
26
1
20
45
57
57
63
63
63
67
78
55
39
KEY PART
NO. NO. DESCRIPTION
1 186093X428 Wheel, Steering
2 184706 Axle Asm., Front
4 403087 Spindle Asm., LH
5 403088 Spindle Asm., RH
6 6266H Bearing, Race Thrust Harden
7 121748X Washer 25/32 x 1-5/8 x 16 Ga.
8 12000029 Ring, Klip #T5304-75
9 184946X505 Cap, Spindle
13 121749X Washer 25/32 x 1-1/4 x 16 Ga.
14 10040600 Washer, Lock Hvy Hlcl Spr 3/8
15 73540600 Nut, Crown Lock 3/8-24 unf
16 408219 Shaft Steering
19 194729 Plate Steering
20 199676X428 Boot, Steering
21 186737 Adapter, Wheel Steering
22 194845 Bushing, Strg. Blk
26 186095X428 Insert, Wheel Steering
28 17000612 Screw 3/8-16 x 3/4
35 194732 Gear, Sector Plate
45 19183812 Washer 9/16 ID x 2-3/8 OD x 12 Ga.
50 73900600 Nut Lock 3/8-16 unc
51 73940800 Nut Hex Jam Toplock 1/2-20 unf
53 188967 Washer Hardened .793 x 1.637 x .060
54 74760636 Bolt Hex 3/8-16 unc x 2-1/4
55 414736 Spacer Brace Axle
57 407465 Bracket Upstop
58 194747 Bolt Shoulder Sector Pivot CFM
59 194748 Washer Thrust Sector Steering
60 73971000 Nut Flange Lock 5/8-11
61 194740 Draglink LH
62 194741 Draglink, RH
63 17000512 Screw 5/16-18 x 3/4
64 199849 Retainer Clip Spring Steering
65 194734 Brace Axle Front
66 71020748 Bolt Hex Fghd 7/16-14 x 3 Serr
67 194737 Bushing PM Front Axle
68 73900700 Nut Lock Flange 7/16-14 Gr. 5
69 199162 Washer 1.5 x .505 x .118
70 196197 Bracket Deck Susp. Front
78 57079 Washer Thrust
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - - MODEL NUMBER 944.608240
STEERING ASSEMBLY
40
TRACTOR - - MODEL NUMBER 944.608240
MOWER DECK
113
30
42
43
60
38
63
46
147
55
64
47
192
56
56
57
62
188
189
1
69
21
21
69
69
20
40
145
42_D_man-Tex_LT_8_r2
21
24
25
26
27
29
23
189
188
144
36
113
113
40
57
19
19
6
6
117
116
118
119
117
119
116
118
68
30
30
32
38
195
122
123
195
31
33
34
59
15
14
13
11
8
16
70
7
7
37
67
152
102
102
104
103
105
106
104
105
106
103
101
41
TRACTOR - - MODEL NUMBER 944.608240
MOWER DECK
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
1 196495 Deck Weldment Mower
6 195186 Arm Suspension
7 416358 Screw #10 x 0.750 BOS Thread
8 193003 Bolt/Washer asm 7/16-20 unf
11 134149 Blade, 42" Mulching Std
(For mulching mowers only)
- - 138971 Blade, 42" Hi-Lift
(For bagging or discharge)
- - 139775 Blade, 42" Mulching Premium
(For better wear when mulching)
13 192872 Shaft Assembly, Mandrel
14 187281 Housing, Mandrel
15 110485X Bearing, Ball, Mandrel
16 174493 Stripper, Mower Deck
19 196539 Bolt, Shoulder
20 159770 Baffle, Vortex
21 73680500 Nut, Crownlock 5/16-18 unc
23 192557 Bracket, Deflector
24 105304X Cap, Sleeve
25 197026 Spring, Torsion, Deflector
26 110452X Nut, Push
27 193108X428 Shield, Deflector
29 131491 Rod, Hinge
30 173984 Screw Thdrol Rolling Wsh Hd
31 187690 Washer, Spacer
32 197473 Pulley, Mandrel
33 400234 Nut, Toplock, Flanged
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5
36 197379 Pulley, Idler, Flat
37 19131316 Washer
38 199189 Keeper Belt LH Mandrel
40 73900600 Nut, Lock Flg. 3/8-16 unc
42 198410 Spring Torsion Brake
43 197256 Spring Torsion Retainer
46 137729 Screw Thd Roll 1/4-20 x 5/8
47 197250 Bracket Clutch Cable
55 197249 Arm, Idler
56 199092 Spacer, Retainer
57 17000616 Screw 3/8-16 x 1
59 141043 Guard, Tuv Idler
60 197261 Arm Brake Mower
62 72110616 Bolt Rd Hd Sq Nk 3/8-16 unc x 2
63 199477 Arm Brake Mower
64 199790 Link Brake Asm
67 198398X505 Handle Clutch Cable
68 197253 V-Belt
69 72140505 Bolt
70 199972 Clutch Asm Manual
101 193107 Cover Mulching
102 71081010 Screw Pan Hd Phillips 10-24 x 5/8
103 19061216 Washer #10
104 10071000 Washer Lock #10
105 160793 Latch Asm
106 2029J Nut Weld .327-.304 #10-24
113 17000510 Bolt 5/16-18
116 4898H Bolt, Shoulder
117 188606 Wheel, Gauge
118 73930600 Nut, Crownlock 3/8-1
119 19121414 Washer 13/32 x 7/8 x 14 Ga.
122 197258 Keeper Belt Engine LH
123 197259 Keeper Belt Engine RH
144 199204 Keeper Belt
145 193197 Pulley Idler
147 401971 Spring Return
152 408714 Manual Clutch Cable
188 195161 Stud Fastener
189 73900500 Nut Lock Hex Flange
192 197260 Bracket Brake Stand LH
195 17000612 Screw Hex Wsh Thdr 3/8-16 x 3/4
- - 192870 Mandrel Assembly (Includes hous-
ing, shaft assembly, and bearing
only - pulley/nut/washer and blade
bolt/washers not included)
- - 405126 Replacement Mower, Complete
42
TRACTOR - - MODEL NUMBER 944.608240
SEAT ASSEMBLY
1 197520 Seat
2 180166 Bracket Pivot Fender
3 140675 Strap, Asm Fender
5 145006 Clip, Push In, Hinged
6 73800600 Nut, Lock w/Ins. 3/8-16 unc
7 124181X Spring, Seat Cprsn
8 171877 Bolt 5/16-18 unc x 3/4 w/Sems
10 199180 Pan, Seat
12 199370 Bracket Mnt Opc Seat
13 121248X Bushing Snap
14 72050412 Bolt Rdhd Sh Nk 1/4-20 x 1-1/2
15 134300 Spacer Split .28 x .96
16 123740X Spring
17 123976X Nut Lock 1/4 Lrg Flg Gr. 5
19 199372 Knob Seat
21 171852 Bolt, Shoulder 5/16-18
37 73800500 Nut, Lock 5/16-18 unc
42 199371 Washer
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2
6
6
1
14
10
37
37
21
21
42
19
3
5
16
15
12
17
13
7
8
8
7
8
8
seat-tex_knob_1
43
TRACTOR - - MODEL NUMBER 944.608240
MOWER LIFT
7
3
87
10
88
2
89
90
87
98
97
97
lift-tex_5_r3
91
91
89
87
100
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
2 195223 Shaft Asm., Lift
3 195231 Lever Asm., Lift RH
7 196492X428 Grip, Lever
10 196314 Spring Torsion
87 194209 Pin Cotter 7/16 Bow Tie Lock
88 410710 Spring Lift Assist
89 19191912 Washer Clear Zinc
90 194208 Pin Cotter 5/16 Bow Tie Lock
91 195181 Link Asm. Lift Rear
97 17000612 Screw 3/8-16 x .75
98 195270 Link Lift Susp. Front Mower
100 73930600 Nut Centerlock 3/8-16 unc
KEY PART
NO. NO. DESCRIPTION
44
TRACTOR - - MODEL NUMBER 944.608240
HYDRO GEAR TRANSAXLE - - MODEL NUMBER T2
45
1 412015 Kit, hsg, main
2 412016 Kit, hsg, side
7 412018 Seal, lip .50 X 1.0 X .25 Tc
8 170356 Hfhcs 1/4-20 x 1 .25”
10 178322 Sealant
11 - - - - Oil, 20w50
13 170434 Plug 9/16-18 (metal)
20 412020 C-section mach
21 412021 Brg, jrnl 15mm x 17mm x 15mm l
22 412022 Bolt, hex flange. 3/8-16, C/s
23 412023 Plate, bypass
24 170420 Assembly, check plug w/ washer, 027
25 412024 Assembly, check plug w/ washer, 027
spring
26 412025 Base, filter
27 412026 Cover, filter
28 170395 Ring, magnet
29 412027 Deflector
30 412028 Seal, lip .375 X .75 X .25 Tc
31 412029 Ring, ret .375 Ext
32 412030 Rod, actuator bypass
33 412031 Ring, ret .750 Int
34 412032 Arm. Bypass
35 412033 Ring, ret .375 Ext
40 412034 Trunnion. Swash plate
41 412035 Screw 5/16-18 x 1
42 412036 Arm, cntrl
43 412037 Screw, set 3/16-24 x 2.50
44 412038 Washer, belleville
45 412039 Washer, plastic, .32 X .80 X .21
46 142884 Washer .34 X .88 X .06
47 142980 Spacer .32 X .59 X .50
48 142969 Spring, helical comp
49 150778 Nut, hex 5/16-24 nylon insert
61 412040 Shaft, input
62 142934 Ball bearing 15 x 35 x 11
63 142928 Ring, ret wire .512 Id
64 161125 Washer 1.23 X 1.56 X .04
65 142932 Seal, lip 15 x 35 x 7
66 142933 Ring, ret 1.56 Int
67 412041 Spring, helical
70 412042 Kit, block, cyl 8cc
74 412043 Brg, thrust ball 27 x 47 x 14
75 169898 Kit, block, cyl 10cc rm
79 150771 Brg, thrust ball 30 x 52 x 13
80 412044 Ring, ret .50 Ext
81 412045 Gear, 13t pinion
82 412046 Shaft, motor
83 412047 Washer .60 X 1.00 X .03
90 412048 Gear, 11t/48t
91 412049 Gear, jackshaft 11t
92 412050 Jack shaft (pin)
93 170418 Washer.51 X 1.10 X .03
100 170393 Ring, ret - spiral .625 Ext
101 401260 Gear, bevel 12t spllne id
102 401261 Gear, bevel 12t .50 Id
103 170391 Shaft, axle, keyed, 11.39 X 0.75
104 170392 Shaft, axle, keyed, 16.99 X 0.75
105 412052 Bushing, inboard
106 412053 Bushing, outboard
107 412054 Gear, 53t bull
108 421055 Pin, differential
109 412056 Ring, ret, int axle
110 142961 Seal, lip .75 X 1.125 X .25 Tc
120 142883 Puck, brake
121 412057 Rotor, brake
122 142882 Plate, puck
124 142929 Yoke, brake
125 142887 Pin. Brk .31 X .73 Plated
126 161174 Spacer .26 X .57 X .87
127 170410 Hfhcs 1/4-20 x 2.0 W/patch
128 142892 Hhcs 1/4-20 x 1 (patch)
129 161181 Spring. Comp brake anti-drag
130 142954 Arm, brake
131 142884 Washer .34 X .88 X .06
132 142885 Nut, castle 5/16-24 pl
133 142886 Pin, cotter 3/32 x 3/4
134 189386 Spring, brake arm bias
140 170425 5/16 Sae, 5/32 tube
141 412058 Hose
142 170435 O-ring .103 X .299 Id
143 412059 Tank. Expansion
144 161175 Bolt, self-tapping 10-32 x 1/2
146 401264 Cap, barbed vent
147 412060 Fastener, ratchet
150 170439 Fan, 7”, 10 blade
151 412061 Pulley, flanged, 4.13”
152 170441 Nut, hex lock, 1/2-20 (nylon insert)
153 170442 Washer, od slotted .53 X 1.63 X .06
200 412062 Kit, filter
201 412063 Kit, center section w/filter
202 412064 Kit, center section
203 412065 Kit, tank expansion
204 412066 Kit, fan & pulley
205 412067 Kit, seal
TRACTOR - - MODEL NUMBER 944.608240
HYDRO GEAR TRANSAXLE - - MODEL NUMBER T2
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
46
TRACTOR - - MODEL NUMBER 944.608240
BRIGGS & STRATTON ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1
!
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TRACTOR - - MODEL NUMBER 944.608240
BRIGGS & STRATTON ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1
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TRACTOR - - MODEL NUMBER 944.608240
BRIGGS & STRATTON ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1
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TRACTOR - - MODEL NUMBER 944.608240
BRIGGS & STRATTON ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1
1 699753 Cylinder Assembly
2 499585 Kit-Bushing/Seal (Magneto Side)
3 391086s • Seal-Oil (Magneto Side)
4 699747 Sump-Engine
5 792299 Head-Cylinder (Cylinder 1)
5A 792300 Head-Cylinder (Cylinder 2)
7 693997 •+ Gasket-Cylinder Head
8 792185 Breather Assembly
9 690937 • Gasket-Breather
10 691108 Screw (Breather Assembly)
11 792184 Tube-Breather
12 697227 • Gasket-Crankcase
13 791130 Screw (Cylinder Head)
15 690946 Plug-Oil Drain
16 699700 Crankshaft
20 791892 • Seal-Oil (PTO Side)
22 694966 Screw (Engine Sump)
23 691054 Flywheel
24 222698s Key-Flywheel
25 792117 Piston Assembly (Standard)
25 792144 Piston Assembly (.020” Oversize)
26 792026 Ring Set-Piston (Standard)
26 792073 Ring Set-Piston (.020” Oversize)
27 690975 Lock-Piston Pin
28 690229 Pin-Piston
29 699699 Rod-Connecting
32 690976 Screw (Connecting Rod)
33 499596 Valve-Exhaust
34 792200 Valve-Intake
35 694865 Spring-Valve (Intake)
36 694865 Spring-Valve (Exhaust)
42 499586 Keeper-Valve
45 690977 Tappet-Valve
46 790562 Camshaft
48 698172 Short Block
50 695241 Manifold-Intake
51 791677 • ؇ Gasket-Intake
53 690951 Stud (Carburetor)
54 699816 Screw (Intake Manifold)
54A 695239 Screw (Intake Manifold)
73 499439 Screen-Rotating
74 698425 Screw (Rotating Screen)
75 691056 Washer (Flywheel)
95 690718 Screw (Throttle Valve)
98 699721 Kit-Idle Speed
104 694918 Ø Pin-Float Hinge
105 698537 Ø Valve-Float Needle
108 699723 Valve-Choke
117 699732 Jet-Main (Standard)
117A 699733 Jet-Main (Standard)
118 699733 Jet-Main (High Altitude)(Left)
118A 699458 Jet-Main (High Altitude (Right)
121 699734 Kit-Carburetor Overhaul
125 699709 Carburetor
127 698810 Plug-Welch
130 690993 Valve-Throttle
131 499805 Kit-Throttle Shaft
133 699724 Float-Carburetor
135 699729 Tube-Fuel Transfer
137 690994 Ø Gasket-Float Bowl
141 699722 Kit-Choke Shaft
142 699726 Nozzle-Carburetor
146 690979 Key-Timing
150 690995 Gasket-Nozzle
160 699727 Retainer-Solenoid
163 691001 Gasket-Air Cleaner
165 693148 Nut (Ring Gear)
187 791766 Line-Fuel (Cut to Required Length)
187A 791744 Line-Fuel (Molded)
188 691108 Screw (Control Bracket)
192 690083 Adjuster-Rocker Arm
209 793339 Spring-Governor
211 691019 Spring-Governed Idle
212 695238 Link-Throttle
213 691021 Bracket-Choke Control
216 691022 Link-Choke
219 793338 Gear-Governor
220 690412 Washer (Governor Lever)
222 698761 Bracket-Control
227 792492 Lever-Governor Control
231 690718 Screw (Choke Valve)
240 691035 Filter-Fuel
250 690957 Retainer-Breather
252 690956 Collector-Oil
265 691024 Clamp-Casing
267 695134 Screw (Casing Clamp)
276 690997 Ø+ Washer-Sealing
287 691108 Screw (Dipstick Tube)
304 791243 Housing-Blower
305 691005 Screw (Blower Housing)
305A 790690 Screw (Blower Housing)
309 497595 Motor-Starter
310 690323 Bolt-Starter Motor
311 497608 Brush Set
332 691059 Nut (Flywheel)
333 691060 Armature-Magneto
334 691061 Screw (Magneto Armature)
337 491055s Plug-Spark
358 694012 Set-Engine Gasket
363 19203 Flywheel Puller
383 19374 Wrench-Spark Plug
385 691108 Screw (Fuel Pump)
387 808656 Pump-Fuel
404 690442 Washer (Governor Crank)
405 697820 Screw (Back Plate)
415 690283 Plug (Crankcase Cover/Sump)
415A 690283 Plug (Intake Manifold)
418 690999 Plate-Carburetor
431 790816 Elbow-Intake
445 499486s Filter-Air Cleaner Cartridge
447 691003 Screw (Air Guide Cover)
447A 691108 Screw (Air Guide Cover)
467 691008 Knob-Air Cleaner
474 696459 Alternator
503 691532 Strap-Ground
505 691029 Nut (Governor Control Lever)
510 696541 Drive-Starter
513 692024 Clutch-Drive
523 691036 Dipstick
524 691032 • Seal-Dipstick Tube
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
50
TRACTOR - - MODEL NUMBER 944.608240
BRIGGS & STRATTON ENGINE - MODEL NUMBER 441777, TYPE NUMBER 0726-E1
525 691037 Tube-Dipstick
544 692034 Armature-Starter
552 690552 Bushing-Governor Crank
552A 690553 Bushing-Governor Crank
562 690311 Bolt (Governor Control Lever)
573 790444 Plate-Back
601 791850 Clamp-Hose
615 698290 Retainer-Governor Shaft
616 691045 Crank-Governor
617 697891 Seal-O Ring (Intake Manifold)
628 691108 Screw (Fuel Pump Bracket)
633 690998 Ø Seal-Choke/Throttle Shaft
635 66538s Boot-Spark Plug
654 690958 Nut (Carburetor)
668 691215 Spacer
672 690234 Gasket-Carburetor Plate
691 790574 • Seal-Governor Shaft
695 693149 Screw (Ring Gear)
697 690372 Screw (Drive Cap)
703 691010 Clip
718 690959 Pin-Locating
726 499612 Gear-Ring
741 690980 Gear-Timing
742 690328 Retainer-E Ring
750 696999 Screw (Oil Pump Cover)
783 695708 Gear-Pinion
788 793145 Bracket-Fuel Pump
789 698330 Harness-Wiring
797 691029 Nut (Brush Retainer)
797A 693167 Nut (Brush Retainer)
798 697890 Screw (Rocker Arm)
801 691283 Cap-Drive
802 691286 Cap-End
803 693757 Housing-Starter
842 691031 • Seal-Dipstick/Tube
847 499602 Dipstick/Tube Assembly
851 493880s Terminal-Spark Plug
865 691012 Cover-Air Guide (Cylinder #1)
865A 793205 Cover-Air Guide (Cylinder #2)
865B 691015 Cover-Air Guide (Valley)
868 690968 •+ Seal-Valve
877 393456 Wire/Connector-Alternator
878 691237 Harness-Alternator
914 691127 Screw (Rocker Cover)
918 793147 Hose-Vacuum
929 691003 Screw (Choke Control Bracket)
943 690589 • Seal-O Ring (Oil Pump Cover)
947 699728 Solenoid-Fuel
965 499613 Cover-Oil Pump
967 273638s Filter-Pre Cleaner
968 791242 Cover-Air Cleaner
975 499810 Bowl-Float
977 699735 Gasket Set-Carburetor
987 691000 Ø Seal-Throttle Shaft
1005 790698 Fan-Flywheel
1013 690954 Nipple-Oil Filter
1017 690770 Screen-Oil Pump
1022 690971 •+ Gasket-Rocker Cover
1023 793146 Cover-Rocker (Cylinder 1)
1023A 499600 Cover-Rocker (Cylinder 2)
1024 499054 Pump-Oil
1026 690981 Rod-Push (Steel)
1026A 690982 Rod-Push (Aluminum)
1027 492932s Filter-Oil
1029 690972 Arm-Rocker
1035 691042 Shaft-Pump
1036 792019 Label-Emissions
1040 791237 Plate-Trim
1051 691265 Ring-Retaining
1058 276245 Owner’s Manual
1059 698516 Kit-Screw/Washer
1070 690372 Screw (Flywheel Fan)
1090 691293 Retainer-Brush
1095 699735 Kit-Valve Overhaul
1100 791959 Pivot-Rocker Arm
1119 691183 Screw (Alternator)
1123 699725 Seal-O Ring (Solenoid Retainer)
1124 690988 Seal-O Ring (Fuel Transfer Tube)
1126 690991 Screw (Fuel Transfer Tube)
1127 690992 Screw (Float Bowl)
1128 690990 Screw (Carburetor Nozzle)
1329 441777-0025 Replacement Engine
1330 273521 Repair Manual
1342 699731 Extension-Fuel Transfer Tube
• Included in Engine Gasket Set, Key. No. 358
Ø Included in Carburetor Overhaul Kit, Key. No. 121
‡ Included in Carburetor Gasket Set, Key. No. 977
+ Included in Valve Gasket Set, Key. No. 1095
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
51
15 DEGREES MAX.
FOLD ALONG DOTTED LINE
THIS IS A 15 DEGREE SLOPE
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
WARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
Printed in the U.S.A.
419648 Rev 3 06.06.08 AP
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