Assembly Instructions/Useand Care Manual
LiquidPropaneGasGrill
Model No. 415.16113
This Grill is For
Outdoor Use Only
®
, Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or explosion which could
cause property damage, personal
injury or death.
, Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
, Read and follow all Safety
Statements, Assembly instructions
and Use & Care Directions before
attempting to assemble and cook.
, Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
• Espahol
Assembly Questions?
Call 1=800=241=7548
Parts Ordering:
Call 1=800=4=MY=HOIVlE®
To InstalledAssembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
(#2006 Sears, Roebuck and Co., All Rights Reserved Printed in China 464321507. 80009477 • 12-07-06
Ifyou smellgas:
1. Shut off gasto the appliance.
2. Extinguish any openflame.
3. Openlid.
4. If odor continues,keepawayfrom the
applianceand immediatelycall your gas
supplieror yourfire department.
1. Do notstoreor use gasolineor other
flammableliquidsorvaporsin the vicinityof
this or any otherappliance.
2. An LP cylindernotconnectedfor use shaftnot
bestoredin the vicinityof this or any other
appliance.
Carl Grifl Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1.800.241.7548. Youwill be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME®.
ProductRecord
IMPORTANT:Fillouttheproductrecordinformationbelow.
Model Number
Serial Number
Seeratinglabel ongrill for serialnumber.
Date Purchased
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury
if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
cAo.
CAUTION: indicates a potentially hazardous situation which,
if not avoided, may result in minor or moderate injury.
installation Safety Precautions
• Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied.
• Grill installation must conform with local codes, or in their
absence d local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192, and CSA Z240 RV Series,
Recreational Vehicle Code, as applicable.
• All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI/NFPA 70. Keep any electrical
cords and/or fuel supply hoses away from any hot surfaces.
• Grill is not for use in or on recreationalvehicles and/or boats.
• This grill is safety certified for use in the United States only. Do
not modify for use in any other location. Modification will result
in a safety hazard.
m m
cAuT,o.
For residential use only. Do not use for commercial
cooking.
2,464321507
For Your Safety ...................................... 2
Grill Service Center................................... 2
Product Record Information ............................ 2
Safety Symbols ...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care ..................................... 4-11
Parts List.......................................... 12
Parts Diagram...................................... 13
Assembly ....................................... 14-23
Troubleshooting .................................. 24-26
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here's what's included inthe Agreement:
[] Expert service by our 12,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement if your covered product can't be fixed
[] Discount of 10%from regular price of service and service-
related parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- phone support from a Sears
technician on products requiring in-home repair, plus
convenient repair scheduling
Once you purchase the Agreement, a simple phone call is all that
it takes for you to schedule service. You can call anytime day or
night, or schedule a service appointment online.
Sears has over 12,000 professional repair specialists, who have
access to over 4.5 million quality parts and accessories. That's
the kind of professionalism you can count on to help prolong the
life of your new purchase for years to come. Purchase your
Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
USA call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY-
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Five-Year Limited Warranty on Stainless Steel Burners
For five years from the date of purchase, any stainless steel
burner that rusts through will be replaced free of charge. After
the first year from the date of purchase, you pay for labor if
you wish to have it installed.
All warranty coverage excludes ignitor batteries and grill part
paint loss, discoloration or rusting, which are either
expendable parts that can wear out from normal use within
the warranty period, or are conditions that can be the result
of normal use, accident or improper maintenance.
All warranty coverage is void if this grill is ever used for
commercial or rental purposes.
All warranty coverage applies only if this grill is used in the
United States.
This warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464321507.3
LP Tank
• NEVER store a spare LP tank under or near grill or in
enclosed areas
Never fill the cylinder beyond 80% full.
• An overfllled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
• if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
If the above is not followed exactly, a fire causing
death or serious injury may occur.
• The LP tank used with your grill must meet the following
requirements:
• Use LP tanks only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
, LP tanks must be constructed and marked in accordance with
specifications for LP tank of the U.S. Department of
Transportation (DOT). See LP tank collar for marking.
• LP tank valve must have:
, Type I outlet compatible with
regulator or grill.
, Safety relief valve.
, UL listed Overfill Protection
OPD HandWheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP tanks equipped with this type of valve.
, LP tank must be arranged for vapor withdrawal and include
collar to protect LP tank valve.
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Tank Removal, Transport And Storage
, Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LPtank collar, then
lift LP tank up and off of support bracket. Install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP Tank Valve
Safety Cap
Retainer Strap
, A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
, Do not store an LP tank in an area where children play.
4 • 464321507
LP Tank Filling
Use only licensed and experienced dealers.
• LP dealer must purge tank before filling.
• Dealer should NEVER fill LP tank more than 80% of LP tank
volume. Volume of propane in tank will vary by temperature.
• A frosty regulator indicates gas overfill, immediately close LP
tank valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, To remove gas from LP tank, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LP Tank Exchange
, Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Use only
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPD safety feature-equipped tank as described in the
"LP Tank" section of this manual,
Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill.
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Use a clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LP tank valve so as not to cross-
thread the connection.
Nipple has to becentered
intothe LPtank valve.
464321507• 5
Hold coupling nut and regulator
as shownfor proper connection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill control knobs to OFF.
2. Be sure regulator is tightly connected to LP tank.
3. Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HONIE®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection, Tighten by hand only - do not use tools,
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
. Do not insert any tool or foreign objects into the valve outlet
or safety relief valve. Youmay damage the valve and cause
a leak. Leaking propane may result in explosion, fire, severe
personal injury,or death..
. If a leak is detected at any time, STOP and call the fire
department.
. If you cannot stop a gas leak, immediately close LP tank
valve and call LP gas supplier or your fire department!
A Never remove threaded
orifice at end of valve.
5. If "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair. Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LP tank valve after performing leak test by
turning hand wheel clockwise.
. Never attempt to attach this grill to the self-contained LP gas
system of a camper trailer or motor home.
. Do not use grill until leak-tested.
6 °464321507
For Safe Use Of Your Grill And To Avoid Serious
injury:
* Do not let children operate or play near grill.
Keep grill area clear and free from materials that burn.
Do not block holes in bottom or back of grill.
Check burnerflames regularly.
Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
* Use grill at least 3 ft. from any wall or surface. Maintain
10ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
* NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
Never operate grill with LP tank out of correct position
specified in assembly instructions.
Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
A Before opening LP tank valve, check the coupling nut for
tightness.
A When grill is not in use, turn off all control knobs and LP tank
valve.
A Never move grill while in operation or still hot.
A Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
A Maximum load for shelves is 10 Ibs.
A Do not use a cooking pot larger than 9" on grid.
A The grease cup must be attached to grease cup clip and
emptied after each use. Do not remove grease cup until grill
has completely cooled.
A If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
A The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
ff the regulator frosts, turn off grill and LP tank valve
immediately. This indicates a problem with the tank and it
should not be used on any product. Return to supplier!
464321507o7
ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. To ignite, turn IGNmON BURNER knob to_ _.
3. Push and hold ELECTRONIC IGNmON button.
4. If ignition does NOT occur in 5 seconds, turn the burner
control off, wait 5 minutes, and repeat the lighting procedure.
5. Ignite other burners by turning knob to _.
6. If ignitor does not work, wait 5 minutes, then follow match
lighting instructions.
CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period. If the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match into match holder (hanging from side of cart).
Light match, place into lighting hole on right side of firebox.
3. Push in and turn right knob to HIGH position. Be sure burner
lights and stays lit.
4. Light other burners by pushing knob in and turning to _ HIGH
position.
Sideburner Ignitor Lighting
1. Top cover must be open when burner is operational.
2. To ignite SIDEBURNER, open sideburner cover.
3. Turn sideburner knob to _ d,, push and hold ELECTRONIC
IGNITOR button.
4. If sideburner does NOT light in 5 seconds, turn knob to OFF,
wait 5 minutes, then repeat lighting procedure.
Sideburner Match Lighting
1. Open top cover. Turn on gas at LP tank.
2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to_ _ HIGH. Be sure burner lights and
stays lit.
-- m
cAu'rlo.
* Putting out grease fires by closing the lid is not
possible. Grills are well ventilated for safety reasons.
* Do not use water on a grease fire. Personal injury may
result. If a grease fire develops, turn knobs and LP tank
off.
* Do not leave grill unattended while preheating or
burning off food residue on high. If grill has not been
regularly cleaned, a grease fire can occur that may
damage the product. Follow instructions on General
Grill Cleaning and Cleaning The Burner Assembly to
prevent grease fires.
Before Your First Cookout
. Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
, Light burner, rotate knobs from HIGH to LOW. Youshould see
a smaller flame in LOW position than seen on HIGH.Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
Hose Check
* Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Useonly
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
8 • 464321507
Turning Grill Off
. Turn all knobs to OFF position. Turn LP tank off by turning
OPD handwheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank. Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.
Valve Check
• Important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
, Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don't have a grill cover, wipe off dust and grime before
starting your grill.
, Coating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier.After cooking,
scrape the grates with a long handled, brass wire bristle brush.
. Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides d grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grillloven cleaner to painted surfaces.
• Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
. Plastic parts: Wash with warm soapy water and wipe dry.
,& Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain grates: Because of glass-like composition, most
residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
f
SPIDER ALERT!
SPIDER AND WEBS ....ii_
INSIDE BURNER_::,I_TUBE
If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the burner's.
SPIDER WEBS
CONTROLPANEL. INSIDE TUBE
BURNER
!
Insomeareasof thecountry,spidersor smallinsectshavebeen
knownto create "flashback"problems.Thespidersspinwebs,build
nestsand layeggsin thegrill's burnertube(s)obstructingthe flowof
gas to the burner.The backed-upgas can igniteinthe tubebehind
the controlpanel.Thisis knownas a flashbackand it can damage
your grill andevencauseinjury.
Topreventflashbacksand ensuregood performancethe burner
assemblyshouldberemovedfrom the grilland cleanedbeforeuse
wheneverthe grill has beenidlefor an extendedperiod.
\ Y
464321507• 9
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder.
2. Remove cooking grates and heat tents.
3. Remove screws and flame carryover tubes from rear of
burners.
4. Remove screw and washers to disengage burner from
bracket on firebox.
5. Remove screws to detach electrode from burner. Electrode
should remain in firebox.
6. Carefully lift each burner up and away from valve openings.
We suggest three ways to clean the burner tubes. Use the one
easiest for you.
(A) Bend a stiff wire (a lightweight coat hanger works well)
into a small hook. Run the hook through each burner
tube several times.
(B) Use a narrow bottle brush with a flexible handle (do not
use a brass wire brush), run the brush through each
burner tube several times.
(C) Wear eye protection: Use an air hose to force air into
the burner tube and out the burner ports. Check each
port to make sure air comes out each hole.
7. Wire brush entire outer surface of burner to remove food
residue and dirt.
8. Clean any blocked ports with a stiff wire such as an open
paper clip.
9. Check burner for damage, due to normal wear and corrosion
some holes may become enlarged. If any large cracks or
holes are found replace burner.
VERY IMPORTANT: Burner tubes must re-engage valve
openings. See illustrations at right. Correct
10. Attach electrode to burner, burner-to-valve
11. Carefully replace burners, engagement
12. Attach burners to brackets on firebox.
13. Reposition flame carryover tubes and attach
to burners. Replace heat tents and
cooking grates.
Storing Your Grill
, Clean cooking grates.
, Store in dry location.
, When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reach of children.
, Cover grill if stored outdoors.
, Store grill indoors ONLY if LP tank is turned offand
disconnected, removed from grill and stored outdoors.
, When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (in Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell if Meat is Grilled Thoroughly
* Meat and poultry cooked on a grill often browns very fast on the
outside. Usea meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
, Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
, Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
K All cuts of pork should reach 160° F.
, NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
, When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F, or until steaming hot.
10,464321507
indirect Cooking
Poultry and large cuts of meat cook slowly to perfection on
the grill by indirectheat. The heat from selected burners
circulates gently throughout the grill, cooking meat or poultry
without the touch of a direct flame. This method greatly reduces
flare-ups when cooking extra fatty cuts because there is no direct
flame to ignite the fats and juices that drip during cooking.
indirect Cooking instructions
• Always cook with the lid closed.
• Due to weather conditions, cooking times may vary. During
cold and windy conditions the temperature setting may need
to be increased to insure sufficient cooking temperatures
I Burner Cooking
Cookwithdirector indirectheat.
Bestforsmallermealsorfoods.
Consumeslessfuel.
2 Burner Cooking
GreatindirectcookJngon low.
Producesslow,evenheating.
idealfor slowroastingand baking.
464321507'11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
21
22
23
24
25
Qty
4
17
12
2
1
1
1
2
4
4
3
1
2
Descriti_ ................ Part #
Right Leg Assembly .......... 80009040
Match Lighter w/Chain ........ 80004320
Left Leg Assembly ........... 80009041
Tank Exclusion Wire .......... 80008616
Bottom Shelf ................ 80009035
Tank Thumbscrew ............ 80006484
1/4-20x1-1/2" Screw ........... HMS02520150CPNSTSS
1/4-20 Flange Nuts ........... HFN02520MNSS
Upper Front Panels ........... 80009038
Lower Front Panel ........... 80011105
1/4-20x1/2" Screw ........... HMS02520050CPNSTSS
Wheels .................... 80009727
Axle Rod ................... 88009036
Hitch Pin ................... 80003661
8mm Flat Washer ............ 80008091
Leg Extenders ............... 80008596
Firebox .................... 80009022
Control Panel ............... 80009058
Valve/Hose/Regulator ......... 80009052
Ignitor Module ............... 80009032
Bezels ..................... 88009030
Control Knobs ............... 80009030
Main Burners ............... 80009027
Main Burner Electrode ........ 80009029
Flame Carry-Over Tubes ...... 80009028
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
4
4
1
12
8
1
1
3
3
Description ................ Part #
Top Lid .................... 80009023
Temperature Gauge .......... 80009025
Logo Plate ................. 80009024
7 mm Fiber Washers ......... HFWM7PRSTSS
7mm Lock Washers .......... HSWM7RHSPSS
Handle .................... 80009026
Right Side Shelf ............. 80009063
Right Fascia ................ 80009050
Sideburner Shelf ............. 80009034
Left Fascia ................. 80009051
#8x3/8" Self-Tap Screw ....... HMS01632038PPNBD
Fiber Washer ............... HFWM7PRSPSS
Sideburner ................. 80009054
Sideburner Grate ............ 80000638
Sideburner Lid .............. 80009053
Sideburner Electrode ......... 80009056
Heat Tents.................. 80008530
Cooking Grates .............. 80008531
Swing Away ................ 80008532
Grease Cup Clip ............. 80000271
Grease Cup ................ 80000270
12. 464321607
4O
9
43
./
36
_ 45
46
,76
Tank Exclusion Wire
[ Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion
wire into right and meftmegassembmies (B).
A TankExclusionWire
RightLegno holes
onendsof leg
LeftLegAssembly
has largeholeson endsof legs
14,464321507
Bottom Shelf to Legs
• Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies
with 1/4-20x1-1/2" screws and 1/4-20 flange nuts.
8
Qty:4
7
Qty: 4
Axle Hole
Bottom Shelf
\
_ \\ \\
\\
\
\\
\
LP cylinder hole
464321507• 15
Front Panels
Stand cart upright.
Attach lower front panel to lower half of cart with (4) #8x3/8" self-tap screws.
Smidesmotin upper front panemonto tank exclusion wire and attach to upper hamfof cart with (4) #8x3/8"
serf-tap screws.
36
Qty:8
LowerFront Panel
\
\
Back of cart
UpperFrontPanel
16,464321507
Wheels and Leg Extenders to Cart
Turn assembmy upside down.
mnsertaxmerod into wheem,wheembushing, megs,wheembushing and other wheel Attach with a
flat washer and hitch pin.
Push megextenders into right megs.
WheelBushing
Qty:2
Qty:l
15
Qty:l
Axle Rod
/
Wheel
Leg Extenders
\
,,
14
"Cone" side of wheel against leg
464321507.17
• Stand cart upright.
• This step requires two people to lift and position grimmhead onto cart.
• Carefully lower the grimmhead onto the cart. Make sure the regumator hose is hanging outside the cart. Attach with
1/4-20x1/2" screws, 7mm mockwashers and 7mm flat washers.
GrillHead
29 3O
\ 11
\,, Qty: 4 Qty: 4 Qty: 4
\
\
3O
29
18 • 464321507
Right Side Shelf
Hook side wall of shelf over support brackets on side of firebox (A).
inside firebox insert fiber washers and 1/4-20xl/2" screws as shown (B).
Attach shelf with flange nuts on each side. (C).
8 29
Qty:4 Qty: 4
Qty:4
A
\
RightSideShelf
B 29
Back of cart
C
FasciaRight Side Shelf
Attachfasciaand sideshelftofireboxwith #8x3/8"
self-tapscrew.
37
Fascia,RightSideShelf
Qty:2
464321507,19
Sideburner Shelf and Left Fascia
Hook side wall of sideburner shelf over support brackets on side of firebox (A).
inside firebox insert fiber washers and 1/4-20xl/2" screws as shown (B).
Attach sideburner shelf with flange nuts on each side. (C).
Attach fascia to firebox with (1) #8x3/8" sheet metal screw (D).
A
37
Qty:l
29
11
8 29 11
Qty:4 Qty:4 Qty:4
Back of cart
SideburnerShelf
Fascia,LeftSideShelf
20,464321507
Sideburner Valve, Sideburner, Sideburner Bezel, ignitor Wire, Control Knob and
Remove screws and washers from sideburner valve. Attach sideburner bezel and vamvewith #8-32x3/8" screws (A).
Place sideburner into shelf (B). Make sure vamveis inside sideburner tube. Attach sideburner with a wing nut (C). Hook
burner clip to sideburner tube and around manifold. Attach sideburner ignitor wire (D)
Press sideburner controm knob onto vamvestem (E).
Pmacegrate onto sideburner shelf (F).
37
/
SideburnerBezel
Sideburner
37 Wing Nut
Qty:2 Qty: 1
Sideburner Valve
C i:1
Correctly assembled burner-to-valve engagement
I=
Sideburner Ignitor Wire
Burner Clip
E
SideburnerControlKnob
\
Sideburner Grate
464321507,21
Heat Tents
Place heat tents over burners by inserting tabs into slots in front of firebox.
Opposite ends of heat tents rest on pins in back of firebox.
Pin
Cooking Grate and Swing Away
Place cooking grates onto grate rests.
insert ends of Swing Away pivot wire into homesin sides of grimmmid.insert ends of Swing Away megwire into homesin sides
of firebox. NOTE: Pivot and megwires, running side-to-side, should be under wires running front-to-back, ff pivot and meg
wires are on top, Swing Away is installed upside-down.
Unscrew ignitor cap and pmaceAA battery into ignitor smotwith positive end (+) facing outward. Screw ignitor cap onto
ignitor.
Pivot Wire
SwingAway
LegWire
Battery
CookingGrate
22,464321507
Grease Cup Clip and Grease Cup
Hang grease cup clip from bottom of firebox and place grease cup into grease clip.
GreaseCupClip
GreaseCup
c.uT,o.
Failure to install grease cup clip and cup
will cause hot grease to drip from bottom
of grill with risk of fire or property damage,
LP Tank
LP tank is sold separately. Use only with an OPD (over-fill protection device) equipped LP tank. Fill and leak check before
attaching to grill and regulator.
Place LP tank into hole in bottom shelf with tank collar opening facing to side as shown. Finger tighten tank thumbscrew
to hold LP tank securely in place.
soeo,ooo°c o,oc,oo,oco o ,,Lo To,,oo°cAu'no.
perform the Burner Flame Check.
• Failure to install tank correctly may allow gas hose to
be damaged in operation, resulting in the risk of fire,
LPTank
TankThumbscrew
464321507• 23
Troubleshooting
EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
, Damagedhose. , Turnoff gasat LP tank. Ifhoseis cut or cracked,replaceGasleakingfrom
cracked/cut/burned valve/hose/regulator.SeeLPTankLeakTestandConnecting
hose. RegulatorToThe LPTank.
Gasleakingfrom LP , Mechanicalfailuredue to rustingor , Turnoff LP tankvalve.
tank. mishandling.
Gasleakingfrom LP , Failureof tank valvefrommishandlingor , Turnoff LPtankvalve.ReturnLPtank to gassupplier.
tankvalve, mechanicalfailure.
Gasleakingbetween , Improperinstallation,connectionnot , Turnoff LP tankvalve.Removeregulatorfrom cylinderandvisually
LPtankand regulator tight,failureof rubberseal. inspectrubbersealfor damage.SeeLP TankLeakTestand
connection. ConnectingRegulatorToTheLP Tank.
Firecomingthrough , Fire inburnertubesectionof burnerdue ,Tum off controlknobsandLP tankvalve.Leavelidopen to allow
controlpanel, to partialblockage, flamesto die down.Afterfire is out andgrill is cold,removeburner
and inspectfor spidernestsor rust.SeeNaturalHazardand Cleaning
The BurnerAssemblypages.
nO 0 * • •
, Toomuchgreasebuildupin burnerarea.
Greasefire or , Turnoff LPtankvalve.Leavelidopento allowflamesto die down.
continuousexcessive Aftercooling,cleanfood particlesand excessgreasefrom inside
flamesabovecooking fireboxarea,greasecup/pan/tray,andother surfaces.
surface.
GASISSUES:
, Tryingto lightwrongburner.
, Burnernotengagedwith controlvalve.
, Obstructionin burner.
Burner(s)will not light
usingignitor.
Continuedon next
page.
, No gasflow.
, Vaporlockat couplingnut to LP tank.
, Couplingnutand LPtankvalve notfully
connected.
ELECTRICALISSUES:
, Electrodecrackedor broken;"sparksat
crack."
, Electrodetip not in properposition.
, Wire and/orelectrodecoveredwith
cookingresidue.
, Wiresarelooseor disconnected.
, Wiresareshorting(sparking)between
ignitorand electrode.
, Seeinstructionson controlpanelandsectionin the Useand Care.
, Makesurevalvesare positionedinsideof bumertubes.
, Ensureburnertubes arenotobstructedwithspiderwebsor other
matter.Seecleaningsectionof Useand Care.
, Makesure LP tankis notempty.If LPtank is notempty,referto
"Suddendropin gasflow."
, Turnoff knobsanddisconnectcouplingnutfromLP tank.Reconnect
and retry.
, Turnthe couplingnutapproximatelyone-halfto three-quarters
additionalturnuntilsolid stop.Tightenby hand only- do not usetools.
, Replaceelectrode.
, Tip of electrodeshouldbe pointingtowardportholein burner.The
distanceshouldbe 1/8"to 3/16".Adjustif necessary.
, Cleanwireand/orelectrodewith rubbingalcoholandcleanswab.
, Reconnectwiresor replaceelectrode/wireassembly.
, Replaceignitorwire.
24 • 464321507
Bumer(s)will not light
usingignitor.
Troubleshooting (continued)
, Push-buttonsticksat bottom..
Burner(s)will not
matchlight.
Suddendropin gas
flowor lowflame.
Flames blow out.
Flare-up.
Persistentgreasefire.
Flashback...
(firein burnertube(s)).
Unableto fill LPtank.
Oneburnerdoesnot
lightfrom other
burner(s).
, Sparkingbetweenignitorand electrode.
, See"GAS ISSUES:"on previouspage.
, Impropermethodof match-lighting.
, Outof gas.
, Excessflowvalvetripped.
, Vaporlockat couplingnut/LPtank
connection.
, Highor gustingwinds.
, Lowon LPgas.
, Excessflowvalvetripped.
, Greasebuildup.
, Excessivefat in meat.
, Excessivecookingtemperature.
, Greasetrappedbyfood builduparound
burnersystem.
, Burnerand/orburnertubesare blocked.
, Somedealershaveolderfill nozzles
withwornthreads.
, Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
, Replaceignitor.
, Inspectwire insulationand properconnection.Replacewiresif
insulationis broken.
, See"Match-Lighting"sectionof Useand Care.
, Checkfor gas inLP tank.
, Turnoff knobs,wait30 secondsandlightgrill. Ifflamesare stilllow,
turnoff knobsand LPtank valve.Disconnectregulator.Reconnect
regulatorand leak-test.Turnon LPtank valve,wait30 secondsand
thenlightgrill.
, Turnoff knobsandLP tankvalve.Disconnectcouplingnutfrom
tank.Reconnectandretry.
, Turnfront of grillto face windor increaseflame height.
, RefillLPtank.
, Referto "Suddendropin gasflow"above.
, Cleanburnersand insideof grill/firebox.
, Trimfat from meatbeforegrilling.
, Adjust(lower)temperatureaccordingly.
, Turnknobsto OFF.Turngasoff at LPtank. Leavelid in positionand
letfire burnout.After grillcools,removeandcleanall parts.
, Turnknobsto OFF.Cleanburnerand/orburnertubes.Seeburner
cleaningsectionof Use andCare manual.
, Thewom nozzlesdon't haveenough"bite"to engagethevalve.Try
asecondLP dealer.
, Cleancarry-overtube(s)with wire brush.
464321507.25
Troubleshooting- Electronic ignition
SECTIONI
Nosparksappearat , Batterynotinstalled
any electrodeswhen properly.
ignitionbuttonis
pushed;no noisecan
beheardfrom spark , Deadbattery.
module.
SECTIONII
Nosparksappearat
any electrodeswhen
ignitionswitchis
pushed;noisecan be
heardfromspark
module.
SECTIONill
Sparksarepresent
butnot at all
electrodesand/ornot
at full strength
, Buttonassemblynot
installedproperly.
, Faultysparkmodule.
, Outputlead
connectionsnot
connected.
, Electrodetip not in
properposition.
, Outputlead
connectionsnot
connected.
, Arcingto grillaway
fromburner(s).
, Weakbattery.
, Electrodes are wet.
, Electrodescrackedor
broken"sparksat
crack".
, Checkbatteryorientation.
, Hasbatterybeenused
previously?
, Checkto ensurebutton
assemblyis fully engaged.
Buttonshouldtravel upand
downwithoutbinding.
, If nosparksare generated
with newbatteryand good
wire connections,moduleis
faulty.
, Are outputconnectionson
andtight?
, Are the electrodetips
pointingin theright
direction?Isthe gaptoo big?
, Are outputconnectionson
andtight?
, If possible,observegrillin
darklocation.Operate
ignitionsystemand lookfor
arcingbetweenoutputwires
andgrill frame.
, All sparkspresentbutweak
or atslow rate.
, Hasmoistureaccumulated
onelectrodeand/orin burner
ports?
, Inspectelectrodesfor
cracks.
, Installbattery(makesure that"+" and"-"
connectorsareorientedcorrectly,with "+" endup
and"-" end down.)
, Replacebatterywith newAA-sizealkalinebattery.
, Removebuttoncap assemblyand reinstall,making
sureit canbe fully engaged.
, Replacesparkmoduleassembly.
, Removeand reconnectall outputconnectionsat
moduleand electrodes.
MainBurners:
, Tip of electrodeshouldbe pointingtowardporthole
in burner.The distanceshouldbe 1/8"to 3/16".
Adjustif necessary.
Sideburner:
, Tip of electrodeshouldbe pointingtowardgas port
openingon bumer.Thedistanceshouldbe 1/8"to
3/16".Adjustif necessary.
, Removeand reconnectall outputconnectionsat
moduleand electrodes.
, Ifsparksareobservedotherthanfrom burner(s),
wire insulationmaybe damaged.Replacewires.
, Replace battery with a newAA-size alkaline battery.
, Usepapertowelto removemoisture.
, Replacecrackedor brokenelectrodes.
26,464321507
Page
Intentionally
lank
i_i'i_iiiiiiiiiiiiiiiiiiiiiiiiiiiiii
Your Home
For repair-in your home-of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourself.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® (1-800-469.4663)
Call anytime, day or night (U,SA, and Canada)
www.sears.com www.sears.ca
Our Home
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Sears Parts & Repair Center.
iiiiiiiiiiiiiiiiii
1-800-488-1222
iiiiiiiiiiiiiiiiii
Call anytime, day or night (U.S.A. only)
iiiiiiiiiiiiiiiiii
,,,sears,com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada)on a product serviced by Sears:
1-800-827-6655 (US.A,) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
1-888-SU-HOGAR ®
(1-888-784-6427)
Au Canada pour service en fran_;ais:
1-800-LE-FOYER MC
(1-800-533-6937)
www.sears.ca
TM SM
® Registered Trademark / Trademark! Service Mark of Sears Brands, LLC
® Marca Registrada / TMMarca de F&brica / _ Marca de Servicio de Sears Brands, LLC
McMarque de commerce / MDMarque d6pos6e de Sears Brands, LLC © Sears Brands, LLC
