Use and Care Guide
LiquidPropaneGasGrill
Kenmore Model No. 415.16110800
This Grill is For
Outdoor Use Only
®
• Read this manual before cooking on
grill. Failure to follow all
manufacturer's instructions could
result in fire or e×plosion which could
cause property damage, personal
injury or death.
• Combustion by=products produced
when using this product contain
chemicals known to the State of
California to cause cancer, birth
defects, or other reproductive harm.
CAUTION
• Read and follow all Safety
Statements, Assembly Instructions
and Use & Care Directions before
attempting to assemble and cook.
• Some parts may contain sharp edges,
especially as noted in these
instructions. Wear protective gloves
if necessary.
• Parts
• Assembly
• Safety Rules
• Use and Care
• Troubleshooting
Assembly Questions?
Call 1 =800=241 =7548
Parts Ordering:
Call 1 =800=4=MY=HOME ®
To InstalledAssembler: Leave
these instructions with
consumer.
To Consumer: Keep this
manual for future reference.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
©2007Sears,RoebuckandCo., All Rights Reserved
Printed in China 464810408 • 80015569• 11-15-07
if you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid.
4. if odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall not
be stored in the vicinity of this or any other
appliance.
Call Grill Service Center For Help And Parts
If you have questions or need assistance during assembly,
please call 1-800-241-7548. Youwill be speaking to a
representative of the grill manufacturer and not a Sears
employee. To order new parts call Sears at 1-800-4-MY-HOME®.
Product Record
iMPORTANT:Fill out the product record informationbelow.
Model Number
Serial Number
Date Purchased
See ratinglabel on grill for serialnumber.
CAUTION
For residentialuse only. Do not use for commercial
cooking.
2 • 464810408
CALIFORNIA PROPOSITION65
1. Combustion by-products producedwhen using
this product contain chemicals known to the State of
California to cause cancer, birth defects, and other
reproductive harm.
2. This product contains chemicals, including lead
and lead compounds, known to the State of
California to cause cancer, birth defects or other
reproductive harm.
Wash your hands after handfinq this product.
Installation Safety Precautions
Use grill, as purchased, only with LP (propane) gas and the
regulator/valve assembly supplied. A conversion kit must be
purchased for use with natural gas.
• Grill installation must conform with local codes, or in their
absence of local codes, with either the National Fuel Gas
Code,ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles,ANSI A 119.2/NFPA1192,and CSA Z240 RV Series,
Recreational Vehicle Code, as appficable.
. All electrical accessories (such as rotisserie) must be
electrically grounded in accordance with local codes, or
National Electrical Code,ANSI / NFPA70 or Canadian
Electrical Code, CSA C22.1. Keep any electrical cords and/or
fuel supply hoses away from any hot surfaces.
. This grill is safety certified for use in the United States and/or
Canada only. Do not modify for use in any other location.
Modification will result in a safety hazard.
Safety Symbols
The symbols and boxes shown below explain what each heading
means. Read and follow all of the messages found throughout
the manual.
DANGER: Indicates an imminently hazardous situation
which, if not avoided, will result in death or serious injury.
WARNING: Indicates an potentially hazardous situation
which, if not avoided, could result in death or serious injury.
r
T,o.
CAUTION: Indicates a potentiallyhazardous situation or
unsafe practicewhich, if not avoided, may result in minor
or moderate injury.
For Your Safety ...................................... 2
Grill Service Center ................................... 2
Product Record Information ............................ 2
Safety Symbols ...................................... 2
Installation Safety Precautions .......................... 2
Kenmore Grill Warranty ............................... 3
Use and Care .................................... 4-10
Parts List .......................................... 11
Parts Diagram...................................... 12
Assembly ....................................... 13-24
Troubleshooting .................................. 25-27
Repair Protection Agreements
Congratulations on making a smart purchase. Your new
Kenmore®product is designed and manufactured for years of
dependable operation. But like all products, it may require repair
from time to time. That's when having a Repair Protection
Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect
yourself from unexpected hassle and expense.
Here's what the Repair ProtectionAgreement* includes:
[] Expert service by our 10,000 professional repair specialists
[] Unlimited service and no charge for parts and labor on all
covered repairs
[] Product replacement up to $1500 if your covered product
can't be fixed
[] Discount of 10% from regular price of service and related
installed parts not covered by the agreement; also, 10% off
regular price of preventive maintenance check
[] Fast help by phone- we call it Rapid Resolution -
phone support from a Sears representative. Think of us
as a "talking owner's manual."
Once you purchase the Repair Protection Agreement, a simple
phone call is all that it takes for you to schedule service. You can
call anytime day or night, or schedule a service appointment
online.
The Repair ProtectionAgreement is a risk-free purchase. If you
cancel for any reason during the product warranty period, we will
provide a full refund. Or, a prorated refund anytime after the
product warranty period expires. Purchase your Repair
Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information call 1-800-827-6655.
Sears Installation Service
For Sears professional installation of home appliances, garage
door openers, water heaters, and other major home items, in the
U.S.A. call 1-800-4-MY-HOME®
KENMORE GRILL WARRANTY
One Year Full Warranty on Kenmore Grill
If this grill fails due to a defect in material or workmanship
within one year from the date of purchase, call 1-800-4-MY
HOME®to arrange for free repair (or replacement if repair
proves impossible).
Any burner that rusts through during the warranty period will
be replaced free of charge.
This warranty excludes ignitor batteries and grill part paint
loss, discoloration or rusting, which are either expendable
parts that can wear out from normal use within the warranty
period, or are conditions that can be the result of normal use,
accident or improper maintenance.
This warranty is void if this grill is used for commercial or
rental purposes.
This warranty applies only if this grill is used in the United
States.
This warranty gives you specific legal rights, and you may
have other rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
464816408 • 3
• NEVER store a spare LP tank under or near grill or in
enclosed areas
• Never fill the cylinder beyond 80% full.
• An overfilled or improperly stored tank is a hazard due
to possible gas release from the safety relief valve.
• if you see, smell or hear escaping gas, immediately get
away from the LP tank/grill and call your fire
department.
• if the above is not followed exactly, a fire causing
death or serious injury may occur.
LP Cylinder
• The LP cylinder used with your grill must meet the
following requirements:
• Use LP cylinders only with these required measurements: 12"
(30.5cm) (diameter) x 18" (45.7 cm) (tall) with 20 lb. (9 kg.)
capacity maximum.
, LP cylinders must be constructed and marked in accordance
with specifications for LP cylinders of the U.S. Department of
Transportation (DOT) or for Canada, CAN/CSA-B339,
cylinders, spheres and tubes for transportation of dangerous
goods. Transport Canada (TC). See LP cylinder collar for
marking.
• LP cylinder valve must have:
, Type 1 outlet compatible with
regulator or grill.
, Safety relief valve.
, UL listed Overfill Protection OPDHand Wheel
Device (OPD). This OPD safety
feature is identified by a unique triangular hand wheel. Use
only LP cylinders equipped with this type of valve,
, LP cylinder must be arranged for vapor withdrawal and include
collar to protect LP cylinder valve. Always keep LP cylinders in
upright position during use, transit or storage.
LP Tank Removal, Transport And Storage
, Turn OFF all control knobs and LP tank valve. Turn coupling
nut counterclockwise by hand only - do not use tools to
disconnect. Lift LP tank wire upward off of LP tank collar, then
lift LP tank up and off of support bracket, install safety cap onto
LP tank valve. Always use cap and strap supplied with valve.
Failure to use safety cap as directed may result in serious
personal injury and/or property damage.
LP TankValve
Safety Cap
RetainerStrap
, A disconnected LP tank in storage or being transported must
have a safety cap installed (as shown). Do not store an LP tank
in enclosed spaces such as a carport, garage, porch, covered
patio or other building. Never leave an LP tank inside a vehicle
which may become overheated by the sun.
, Do not store an LP tank in an area where children play.
4 • 464810408
LP cylinder in upright position for vapor withdrawal
LP (Liquefied Petroleum Gas)
• LP gas is nontoxic, odorless and colorless when produced. For
Your Safety, LP gas has been given an odor (similar to rotten
cabbage) so that it can be smelled.
• LP gas is highly flammable and may ignite unexpectedly when
mixed with air.
LP Cylinder Filling
• Useonly licensed and experienced dealers.
• LP dealer must purge new cylinder before filling.
• Dealer should NEVER fill LP cylinder more than 80% of LP
cylinder volume. Volume of propane in cylinder will vary by
temperature.
• A frosty regulator indicates gas overfill, immediately close LP
cylinder valve and call local LP gas dealer for assistance.
, Do not release liquid propane (LP) gas into the atmosphere.
This is a hazardous practice.
, To remove gas from LP cylinder, contact an LP dealer or call a
local fire department for assistance. Check the telephone
directory under "Gas Companies" for nearest certified LP
dealers.
LP Tank Exchange
o Many retailers that sell grills offer you the option of replacing
your empty LPtank through an exchange service. Useonly
those reputable exchange companies that inspect, precision fill,
test and certify their cylinders. Exchange your tank only for
an OPB safety feature-equipped tank as described in the
"LP Tank" section of this manual.
Always keep new and exchanged LP tanks in upright position
during use, transit or storage.
, Leak test new and exchanged LP tanks BEFORE
connecting to grill,
Connecting Regulator To The LP Tank
1. LP tank must be properly secured onto grill. (Refer to
assembly section.)
2. Turn all control knobs to the OFF position.
3. Turn LP tank OFF by turning OPD hand wheel clockwise to a
full stop.
4. Remove the protective cap from LP tank valve. Always use
cap and strap supplied with valve.
LP Tank Leak Test
For your safety
• Leak test must be repeated each time LP tank is exchanged or
refilled.
Do not smoke during leak test.
• Do not use an open flame to check for gas leaks.
Grill must be leak tested outdoors in a well-ventilated area,
away from ignition sources such as gas fired or electrical
appliances. During leak test, keep grill away from open flames
or sparks.
, Usea clean paintbrush and a 50/50 mild soap and water
solution. Brush soapy solution onto areas indicated by arrows
in figure below. Leaks are indicated by growing bubbles.
If "growing" bubbles appear do not use or move the LP tank.
Contact an LP gas supplier or your fire department!
A Do not use household cleaning agents. Damage to gas
train components can result.
Do not use a POL transport plug
(plastic part with external threads)!
it will defeat the safety feature of
the valve.
5. Hold regulator and insert nipple into LP
tank valve. Hand-tighten the coupling
nut, holding regulator in a straight line
with LPtank valve so as not to cross-
thread the connection.
Nipple has to be centered
intothe LP tankvalve.
464810408• 5
Hold couplingnut and regulator
as shown for properconnection
to LP tank valve.
Leak Testing Valves, Hose and Regulator
1. Turn all grill controlknobs to OFF.
,
3.
Be sure regulator is tightly connected to LP tank.
Completely open LP tank valve by turning OPD hand wheel
counterclockwise. If you hear a rushing sound, turn gas off
immediately. There is a major leak at the connection. Correct
before proceeding by calling Sears for replacement parts at
1-800-4-MY-HOME®.
4. Brush soapy solution onto areas where bubbles are shown in
picture below:
6. Turn the coupling nut clockwise and tighten to a full stop. The
regulator will seal on the back-check feature in the LP tank
valve, resulting in some resistance. An additional one-half to
three-quarters turn is required to complete the
connection. Tighten by hand only - do not use tools.
NOTE:
If you cannot complete the connection, disconnect regulator and
repeat steps 5 and 6. If you are still unable to complete the
connection, do not use this regulator!
A Neverremovethreaded
orifice at end of valve.
• Do not insert any tool or foreign object into the valve
outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in
explosion, fire, severe personal injury,or death.
• Outdoor gas appliance is not intended to be installed
in or on a boat.
• Outdoor gas appliance is not intended to be installed
in or on an RV.
• Never attempt to attach this grill to the self-contained
LP gas system of a camper trailer or motor home.
• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire
department.
• If you cannot stop a gas leak, immediately close
LPcylinder valve and call LP gas supplier or your fire
department!
5. ff "growing" bubbles appear, there is a leak. Close LP tank
valve immediately and retighten connections. If leaks cannot
be stopped do not try to repair, Call Sears for replacement
parts at 1-800-4-MY-HOME®.
6. Always close LPtank valve after performing leak test by
turning hand wheel clockwise.
6 • 464810408
For Safe Use Of Your Grill And To Avoid Serious
injury:
• Do not let children operate or play near grill.
• Keep grill area clear and free from materials that burn.
• Do not block holes in bottom or back of grill.
• Check burnerflames regularly.
• Use grill only in well-ventilated space. NEVER use in
enclosed space such as carport, garage, porch, covered
patio, or under an overhead structure of any kind.
• Do not use charcoal or ceramic briquets in a gas grill.
(Unless briquets are supplied with your grill.)
• Use grill at least 3 ft. from any wall or surface. Maintain
10ft. clearance to objects that can catch fire or sources of
ignition such as pilot lights on water heaters, live electrical
appliances, etc.
Apartment Dwellers:
Check with management to learn the requirements and fire
codes for using an LP gas grill in your apartment complex. If
allowed, use outside on the ground floor with a three (3) foot
clearance from walls or rails. Do not use on or under
balconies.
• NEVER attempt to light burner with lid closed. A buildup
of non-ignited gas inside a closed grill is hazardous.
• Never operate grill with LP tank out of correct position
specified in assembly instructions,
• Always close LP tank valve and remove coupling nut
before moving LP tank from specified operation
position.
Safety Tips
,A. Before opening LP cylinder valve, check the coupling nut for
tightness.
A When grill is not in use, turn offall control knobs and LP
cylinder valve.
A Never move grill while in operation or still hot.
,A. Use long-handled barbecue utensils and oven mitts to avoid
burns and splatters.
,A, Maximum load for sidebumer and side shelf is 10 Ibs.
,A. The grease tray must be inserted into grill and emptied after
each use. Do not remove grease tray until grill has
completely cooled.
,A. Clean grill often, preferably after each cookout. If a bristle
brush is used to clean any of the grill cooking surfaces,
ensure no loose bristles remain on cooking surfaces prior to
grilling. It is not recommended to clean cooking surfaces
while grill is hot.
,A. If you notice grease or other hot material dripping from grill
onto valve, hose or regulator, turn off gas supply at once.
Determine the cause, correct it, then clean and inspect valve,
hose and regulator before continuing. Perform a leak test.
,A. Keep ventilation openings in cylinder enclosure (grill cart) free
and clear of debris.
A Do not store objects or materials inside the grill cart
enclosure that would block the flow of combustion air to the
underside of either the control panel or the firebox bowl.
,A. The regulator may make a humming or whistling noise during
operation. This will not affect safety or use of grill.
A If you have a grill problem see the "Troubleshooting Section".
A If the regulator frosts, turn off grill and LP cylinder valve
immediately.This indicates a problem with the cylinder and it
should not be used on any product. Return to supplier!
__ m
D T,o,,
Putting out grease fires by closing the lid is not possible.
Grills are well ventilated for safety reasons.
Do not use water on a grease fire. Personal injury may
result, if a grease fire develops, turn knobs and LP
cylinder off.
Do not leave grill unattended while preheating or burning
off food residue on Hi. if grill has not been regularly
cleaned, a grease fire can occur that may damage the
product.
464816408• 7
Main burner Ignitor Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Turn ON valve from source or tank.
3. Push and turn Ignition Burner control knob to _- HI and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Left Burner
control knob OFF, wait 5 minutes for gas to clear and repeat
the lighting procedure.
5. To Light Other Burners turn control knob to HI.
If ignitor does not work, follow match lighting instructions.
After Lighting: Turn knobs to HI position for 15 minutes to pre-
heat grill. Then turn knob to desired setting for cooking.
CAUTION
If burner does not light, turn knobs to OFF, wait 5
minutes, and try again. Always close valve during the 5
minute waiting period, if the burner does not ignite with
the valve open, gas will continue to flow out of the burner
and could accidentally ignite with risk of injury.
Match-Lighting
A Do not lean over grill while lighting.
1. Open lid during lighting.
2. Place match intomatch holder (hanging from side of cart).
3. Push in and turn left knob to ,¢ HI position. Be sure burner
lights and stays lit.
4. Light right burner by pushing knob in and turning to_,. HI
position.
Before Your First Cookout
. Light burners, check to make sure they are lit, close the lid and
warm up grill on HIGH for 15 minutes. This curing of paint and
parts will produce an odor only on first lighting.
Burner Flame Check
, Light burner, rotate knobs from HIGH to LOW.You should see
a smaller flame in LOW position than seen on HIGH. Always
check flame prior to each use. If only low flame is seen refer to
"Sudden drop or low flame" in the Troubleshooting Section.
Hose Check
Before each use, check to see if hoses are cut, worn or kinked.
Replace damaged hoses before using grill. Use only
valve/hose/regulator specified in the Parts List.
Normal Kinked
Hose Hose
Sideburner ignitor Lighting
A Do not leanover grill while lighting.
1. Open lid or cover for Side Burner during lighting.
2. Turn ON valve from source or tank.
3. Push and turn Side Burner control knob to¢ HI and
immediately press and hold Electronic Ignition button.
4. If ignition does NOT occur in 5 seconds, turn Side Burner
control knob OFF, wait 5 minutes for gas to clear, and
repeat the lighting instructions.
If ignitordoesnot work,followmatchlightinginstructions.
AfterLighting:Turnknobsto HIpositionfor warm-up.
Sideburner Match Lighting
1. Open top cover. Turn on gas at LP tank.
2. Hold lit match to any port on the burner. Push in and turn
sideburner knob to ._¢ HIGH. Be sure burner lights and
stays lit.
8 • 464810408
Turning Grill Off
. Turn all knobs to OFF position. Turn LP tank off by turning
OPD hand wheel clockwise to a full stop.
Ignitor Check
• Turn gas off at LP tank. Press and hold ignitor button. "Click"
should be heard and spark seen each time between collector
box or burner and electrodes. See "Troubleshooting" if no click
or spark.
Valve Check
• important: Make sure gas is off at LP tank before checking
valves. Knobs lock in OFF position. To check valves, first
push in knobs and release, knobs should spring back. If knobs
do not spring back, replace valve assembly before using grill.
Turn knobs to LO position then turn back to OFF position.
Valves should turn smoothly.
General Grill Cleaning
, Keep the outside of your grill looking new by cleaning it once a
month with warm soap and water or a non-abrasive cleaner. If
you don't have a grill cover, wipe off dust and grime before
starting your grill.
, Coating the cooking grids with spray-on cooking oil will keep the
food from sticking and make clean up easier. After cooking,
scrape the grates with a long handled, brass wire bristle brush.
, Check inside the grill bottom for grease build up and clean
often, especially after cooking fatty meat.
, Do not mistake brown or black accumulation of grease and
smoke for paint. Apply a strong solution of detergent and water
or use a grill cleaner with scrub brush on insides of grill lid and
bottom. Rinse and allow to completely air dry. Do not apply a
caustic grillloven cleaner to painted surfaces.
• Plated wire grates: Wash grates with concentrated grill
cleaner or use soap and water solution. Dry thoroughly and
store indoors between cookouts.
, Plastic parts: Wash with warm soapy water and wipe dry.
A Do not use citrisol, abrasive cleaners, degreasers or a
concentrated grill cleaner on plastic parts. Damage to and
failure of parts can result.
• Porcelain grates: Because of glass-like composition, most
residue can bewiped away with baking soda/water solution or
specially formulated cleaner. Use non-abrasive scouring
powder for stubborn stains.
• Painted surfaces: Wash with mild detergent or nonabrasive
cleaner and warm soapy water. Wipe dry with a soft
nonabrasive cloth.
• Stainless steel surfaces: To maintain your grill's high quality
appearance, wash with mild detergent and warm soapy water
and wipe dry with a soft cloth after each use. Baked-on grease
deposits may require the use of an abrasive plastic cleaning
pad. Use only in direction of brushed finish to avoid damage.
Do not use abrasive pad on areas with graphics.
• Cooking surfaces: If a bristle brush is used to clean any of
the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.
CAUTION l 11
SPIDER ALERT!
GASCOLLECTOR
VALVE AIR VENTURI
SHUTTER
INSIDE BURNERTUBE
If you notice that your grill is getting hard to light or that the
flame isn't as strong as it should be, take the time to check and
clean the burner tube.
LIFT OUT
BURNER ASSEMBLY
J
REMOVE
BURNER
CLIPS
i
CLEAN OUT SPIDERWEBS
VENTURI INSIDEBURNERTUBE
Insome areasof thecountry,spidersor small insectshavebeen
knownto create"flashback"problems.Thespidersspinwebs,build
nestsand layeggsin thegrill'sventuritube(s)obstructingthe flowof
gas to the burner.The backed-upgas can ignitein the burnertube
behindthe controlpanel.This is knownas a flashbackand it can
damageyour grill andeven causeinjury.
Topreventflashbacksand ensuregoodperformancethe burnerand
venturiassemblyshouldbe removedfrom thegrill andcleaned
beforeusewheneverthe grill has beenidlefor anextendedperiod.
\ J
464810408.9
Cleaning the Burner Assembly
Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. Turn gas off at control knobs and LP cylinder,
2. Remove cooking grate and vaporiser bar.
3. Under grill remove grease cup, disconnect ignitor wire and
clips from burner. To remove clips pull down on large end of
clip attached to the valve, turn away from valve, rotate
upward and remove small end of clip from burner tube (A).
4. Insidegrill remove burner assembly (B), clean ceramic
portion of electrode with rubbing alcohol and a swab.
5. Clean outside of burner with soap and water. Lay burner
upside down on flat surface, insert garden hose to force
water through tubes. Make sure water comes out of all
burner holes. Open clogged holes with a thin wire. Shake
out excess water and examine holes. Due to normal wear
and corrosion some holes may become enlarged. If any
large cracks or holes are found replace burner.
6. Ifgrill is to be stored, coat burner lightly with cooking oil.
Wrap in protective cover to keep insects out.
7. If not storing grill after cleaning, replace burner into grill
bottom.
8. To reattach clips hold large curved end away from burner
tube, insert small curved end into hole under burner tubes,
turn clip towards valve, snap into place.
VERY IMPORTANT: Burner tubes must reengage valve
openings. See illustration (A).
9. Reattach ignitor wire to electrode.
10. Reposition vaporiser bar and cooking grate. Reattach clean
grease cup to grease clip.
11. Before cooking again on grill, perform a "Leak Test'and
"Burner Flame Check".
Correct burner-to-valve engagement
A
BurnerTube
Valve
10.464810408
B
Storing Your Grill
o Clean cooking grates.
o Store in dry location.
o When LP tank is connected to grill, store outdoors in well-
ventilated space and out of reach of children.
o Cover grill if stored outdoors.
o Store grill indoors ONLY if LP tank is turned offand
disconnected, removedfrom grill and stored outdoors.
, When removing grill from storage follow "Cleaning Burner
Assembly" instructions before starting grill.
Food Safety
Food safety is a very important part of enjoying the outdoor
cooking experience. To keep food safe from harmful bacteria,
follow these four basic steps:
Clean: Wash hands, utensils, and surfaces with hot soapy water
before and after handling raw meat and poultry.
Separate: Separate raw meats and poultry from ready-to-eat
foods to avoid cross contamination. Use a clean platter and
utensils when removing cooked foods.
Cook: Cook meat and poultry thoroughly to kill bacteria. Use a
thermometer to ensure proper internal food temperatures.
Chill: Refrigerate prepared foods and leftovers promptly.
For more information call: USDA Meat and Poultry Hotline at
1-800-535-4555 (In Washington, DC (202) 720-3333, 10:00 am-
4:00 pm EST).
How To Tell If Meat is Grilled Thoroughly
• Meat and poultry cooked on a grill often browns very fast on the
outside. Use a meat thermometer to be sure food has reached
a safe internal temperature, and cut into food to check for
visual signs of doneness.
• Whole poultry should reach 180° F; breasts, 170° F.Juices
should run clear and flesh should not be pink.
• Hamburgers made of any ground meat or poultry should reach
160° F,and be brown in the middle with no pink juices. Beef,
veal and lamb steaks, roasts and chops can be cooked to 145°
R All cuts of pork should reach 160° R
• NEVER partially grill meat or poultry and finish cooking later.
Cook food completely to destroy harmful bacteria.
• When reheating takeout foods or fully cooked meats like hot
dogs, grill to 165° F,or until steaming hot.
1 2
2 1
3 1
4 1
5 1
6 1
7 2
8 1
9 2
10 4
11 5
12 12
13 46
14 1
15 1
16 1
17 16
18 2
19 2
20 1
21 1
22 1
23 1
24 1
25 1
26 1
27 32
28 1
29 1
3O 1
31 1
32 1
33 3
34 22
35 1
36 1
37 2
38 2
39 4
4O 4
41 4
42 1
43 1
Description......................... Part#
UpperLeg .......................... 80010075
Leg,LeftFront ....................... 80010080
Leg,LeftBack ....................... 80010079
Leg,RightFront ...................... 80010077
LegRightBack....................... 80010078
SideBrace.......................... 80010076
SupportBracket...................... 80010082
MatchHolder ........................ 80004320
LegExtender........................ 80009820
HingePin ........................... 80015912
HitchPin............................ 80015912
#10-24x1-1/4"Screw.................. 80015912
#10-24FlangeNut .................... 80015912
TankExclusionWire................... 80009896
UpperFrontPanel .................... 80012240
LowerFrontPanel .................... 80012241
#10-24x2"Screw ..................... 80015912
BackBrace.......................... 80012236
Wheel.............................. 80010191
Axle Rod............................ 80010088
WheelBushing....................... 80015912
ControlPanel........................ 80015583
FireBoxSupport, Left................. 80010083
FireBoxSupport, Right................ 80010084
Hose/Valve/Regulator.................. 80015582
El Module........................... 80014484
#10-24X1/2"Screw ................... 80015912
HeatShield.......................... 80012244
TankRetainer........................ 80009014
WingScrew ......................... 80015912
FireBox ............................ 80015575
BurnerAssembly..................... 80012232
ControlKnobs ....................... 80014405
5mmID, 15mmODFiberWasher........ 80015912
SideShelf(WithoutHole)............... 80010072
SideShelf(WithHole/Fascia)............ 80015581
MountingSideShelf(RF/LB)............ 80010073
MountingSideShelf(LF/RB)............ 80010074
1/4"-20x1-1/4"Screw.................. 80015912
1/4"-20x1/2"Screw.................... 80015912
1/4"-20FlangeNut .................... 80015912
SideBurnerPan...................... 80006246
SideBurnerAssembly................. 80015910
Key _y Description ........................ Part #
44 1 Grate,SideBurner................... 80009728
45 1 SidebumerClip...................... 80015912
46 1 WingNut........................... 80015912
47 3 #8X3/8"Self-TapScrew ............... 80015912
48 2 LowerHinge........................ 80012696
49 2 UpperHinge........................ 80012695
50 1 Lid Handle ......................... 80012224
51 1 TopLid ............................ 80015577
52 4 6.5mmID, 18mmOD FiberWasher..... 80015912
53 1 HeatDiffuser........................ 80009181
54 1 CookingGrate ...................... 80013209
55 1 SwingAway ........................ 80009166
56 1 GreaseCup ........................ 80000270
57 1 Clip,GreaseCup .................... 80000271
58 1 LogoPlate ......................... 80010544
59 1 HeatShield,Firebox.................. 80010068
60 2 #8-32x3/8"Screw.................... 80015912
61 4 5mmID,9mmOD FiberWasher ........ 80015912
62 1 Lid, Sideburner...................... 80015899
63 1 CondimentBasket ................... 80010102
1 AssemblyInstructions(English)......... 80015569
1 AssemblyInstructions(Spanish) ........ 80015570
1 HardwarePack...................... 80015912
1 WheelBushing
1 SideburnerClip
4 HingePin
5 HitchPin
1 WingScrew
1 Wing Nut
12 #10-24X1-1/4"Screw
32 #10-24X1/2"Screw
46 #10-24,FlangeNut
2 #8-32x3/8"Screw
3 #8X3/8"Self-TapScrew
16 #10-24X2"Screw
4 1/4"-20x1-1/4"Screw
4 1/4"-20x1/2"Screw
4 1/4"-20FlangeNut
22 5mmID, 15mmOD FiberWasher
4 5mmID,9mm OD FiberWasher
4 6.5mmID, 18mmOD FiberWasher
2 #10-24x3/4"Screws
6 5.5mmID, 19mmODFiberWasher
2 5.5mmID, 19mmOD FlatWasher
464810408• 11
12°464810408
,#
(_/-o
G
®
_b
®
\
LeftLeg
Placeone upperleg as shown. NOTE:Leftfront and left back legsdo not haveleg extenders. In front,attachupperleg, side
braceand left front leg(curve)with #10-24x1-1/4"screw and#10-24flange nut. In back,attach upperleg,sidebraceand left
backleg(straight)with #10-24x1-1/4"screw and#10-24flange nut. Do not tighten.
Attachsupportbracketinsecondholefrombottomof leg with hingepinsand hitchpins (A).
10
HingePin
Qty.2
12
11
HitchPin _Brace
Qty.2
LeftFrontLeg
(Curve)
13
S UpperLeg
12
#10-24x1-1/4"
Screw
Cff LeftBackLeg Qty.2
o,// (Straight) _ 12 10
A
13
#10-24FlangeNut
Qty.2
Right Leg
Placeotherupperleg as shown.Attachupperleg and rightfront leg(curve)with#10-24x1-1/4"screw and#10-24flange nut.
Thenattachupperleg and right backleg (straight)with #10-24x1-1/4"screw and#10-24flange nut Do not tighten.
Attachsupportbracketwith#10-24x1-1/4"screws and#10-24flange nuts.
#10-24xl-1/4"
Screw
Qty.4
13
#10-24FlangeNut
Qty.4
13
RightBack Leg\
(Straight) _
RightFrontLeg
(Curve) 12
S_ort Bracket
Leg Extender
464810408.13
TankExclusionWire
Hooktankexclusionwire intolegswith openingfor LPcylinderon side braceside.
\
SideBrace
Largeropeningside
TankExclusionWire
D Upperand Lower Panels
Lay front legs down on the floor.
Fit upperpanelwithtwotabsbetweenlegs.Attachwith #10-24x2"screws and #10-24 flange nuts.
Fit lowerpanelaroundtank exclusionwire and attachwith#10-24x2"screws and#10-24flange nuts.
17
#10-24x2"Screw
Qty.8
13
#10-24Nut
Qty.8
13
UpperPanel
LowerPanel
17
14. 464810408
Back Bracesto Cart
Removepreviouslyattachedscrewsand nutsfrom upper legsasshown.Attachback braceswith #10-24x1-1/4"screws and
#10-24flange nuts.
BackBrace
/
12
#10-24xl -1/4" Remove screws and
Screw nuts to attach back brace
Qty. 6
13
#10-24FlangeNut
Qty.6
BackBrace
12
Wheels
Turnassemblyupsidedown.
Insertaxlerodthroughwheel, legsandotherwheel.Attachwitha wheelbushingandhitchpin.
21
WheelBushing7
Qty.1
11 Axle Rod
HitchPin
Qty.1
"Cone" side of wheel against leg
Wheel
464810408.15
17
Control Paneland Upper FireboxSupports
Standcart upright.
In front, fit controlpanelbetweenleftand rightlegs. Insert#10-24x2"screws to hold panelin place. Placeupperfirebox
supportsontoscrews makingsure angleside is facingthefront and attachwith #10-24flange nuts,
In back,attachupperfireboxsupportwith#10-24x2" screws and#10-24flange nuts,
17
ControlPanel ,,,_
\
#10-24x2"Screw
Qty.8
UpperFirebox
Support
27
#10-24X1/2"Screw
Qty.2
13
#10-24FlangeNut
Qty.8
Valve/Hose/Regulatorand Electronic ignitionModule
Attachvalve/hose/regulatorassemblyto controlpanelwith#10-24x1/2"screws (A).
Removeignitorcapandplastichexnutfrom ElectronicIgnitionmoduleassembly.Insertmoduleintotheopeningoncontrolpanel
andattachwith the removedhexnut. PlaceAA batteryintomoduleslot withpositiveend(+)facing outward.Screwignitorcap onto
module(B).
Ignitor Cap
27 +
Valve/Hose/Regulator 1_ !_ Electronic Ignition Module
\
16,464810408
HeatShield
Attach heatshieldwith #10-24x1/2"screws and#10-24flange nuts.
HeatShield
27
27
#10-24Xl/2"Screw
Qty.2
13
#10-24FlangeNut
Qty.2
Tank Retainer
Inserttank retainerintoside braceandsecurewithwingscrew.
30
WingScrew
Qty.1
S
Retainer
464810408 • 17
Burner, Firebox and Control Knobs
Placeburnerassemblyintofirebox (A).Fastenthe burnerassemblyto thefirebox using5ramfiber washers and #10-24x 1/2"
machinescrews.
Placefireboxontoupperfireboxsupportswithburnertubesbelowheatshield.Makesure burner tubesare correctly engaged. If
burneris notleveledfrom left to right,adjustthe twoscrewsattachingvalvestemsto controlpanel.Attachignitorwireto ignitor (B).
Attachfireboxwith #10-24x1/2"screws, 5ramfiber washers and#10-24flange nuts (C).
Pushcontrol knobsonto valvestems (C).
BurnerAssembly
"-a
Firebox 27 34 13
#10-24X1/2"Screw 5mmFiberWasher #10-24FlangeNut
Qty.6 Qty.6 Qty.4
Valve Burner Tube Ignitor wire
\
13
18. 464810408
Shelves
Insertmountingbracketsintoside shelfsupportswith#10-24x1/2"screws (A).
Attachbackof leg with1/4"-20x1-1/4"screws and!/4"-20 flange nuts, Donotfullytighten.Attachmountingbracketstofrontof
legwith1/4"-20x1/2"screws (B). Fullytightenall screws.
Repeatabovestepsto attachsideburnershelfto cart.
39
1/4"-20xl-1/4"
Screw
Qty.4
27 40 41
#10-24x1/2" 1/4"-20xl/2" 1/4"-20FlangeNut
Screw Screw Qty.4
Qty.8 Qty.4
A
\
MountingBracket
ShelfSuppod
SideShelf(WithoutHole)
/
41
4O
464810408.19
Sideburner
Attachsideburnervalvewith#8-32x3/8"machinescrews (A).
Attachsidebumerpanwith#8x3/8"self-tap screws and 5mm ID 9mm ODfiber washers. Placesideburnerinto shelf(B).
Makesurevalve is insidesidebumertube.Attachsideburnerwith wing nut and 5mmID9mm ODfiber washer. Insertoneend
of burnerclip intoholeinsidebumertube andhookotherendaroundvalvemanifold.Attachsideburnerignitorwire (C).
Presssideburnercontrolknobontovalvestem and sideburnergrateontoshelf (D).
Attachhingesto backofshelfwith#10-24xl/2"screwsand#10-24nuts(E).
SideburnerValve
Sideburner
Correctly assembled burner-to-valve engagement
SidebumerGrate-/J_@
D
ControlKnob
X
p
SideburnerIgnitorWire
47
#8x3/8"
Self-TapScrews
Qty.3
6O 45
#8-32x3/8"
Screws SidebumerClip
Qty.2 Qty:1
E
46 27 13
WingNut #10-24Xl/2"Screw #10-24FlangeNut
Qty.1 Qty.4 Qty.4
20 • 464810408
27
LowerFireboxHinges
Attachlowerhingesto backof fireboxusing#10-24x1/2"screws, 5ramfiber washersand#10-24flange nuts. Thecenterflat
portionof the hingeshouldbe at the bottom(seeinset).
#10-24x1/2"
Screws
Qty.4
34
5mmFiberWashers 13
Qty.8 13 #10-24FlangeNut
Qty.4
27
Lid Handleand Upper Hinges
Attachhandleto lid with 5.5ramID, 19mmODfiber washers,5.5mmID, 19ramODflat washersand#10-24x3/4"screws.
Attachupperhingesto backof lidwith#10-24x1/2"screws, 5ramfiber washers and#10-24flange nuts. Hingesshouldcurve
downwardwhen properlyinstalled.
27 34 13
#10-24xl/2" 5mmFiberWashers #10-24FlangeNut
Screws Qty:8 Qty:4
Qty:4
Handte_ iii _
5.5mmFiberWashers
#10-24x3/4"
Screws
Qty:2
5.5mmID, 19mmOD 5.5mmID,19mmOD
FiberWasher FlatWasher
Qty:6 Qty:2 _ ;
Upper Hinge
oo
464810408o21
Lid
Place lid assembly onto firebox, aligning hinges. Hinges on lid fit inside hinges on firebox. Secure using two hinge pins
and hitch pins (See inset ).
11
HitchPins
Qty.2
10
HingePins
Qty.2
HeatDiffuser
Place heat diffuser over screws in firebox.
Heat Diffuser
22. 464810408
Cooking Grate
Placegrateintofirebox.
CookingGrate
Swing Away
} Insertendsof SwingAwaypivotwire intoholesin sidesof grill lid.Insertendsof SwingAwaylegwire into holesinsidesof firebox.
NOTE:Pivotand legwires,runningside-to-side,shouldbe underwires runningfront-to-back.If pivotand leg wiresare on top,
SwingAway is installedupside-down.
Attachcondimentbasketto upperfront panelas shown.
PivotWire
SwingAway
LegWire
CondimentBasket
464810408 • 23
GreaseCup Clip and GreaseCup
Hanggreasecup clipfrombottomof fireboxand placegreasecupintogreasecupclip.
CAUTION
FaUureto installgreasecup clip and cup
will cause hot grease to drip from bottom
of grill with risk of fire or property damage,
GreaseCup Clip
GreaseCu
LPTank
LPtankis soldseparately.Useonlywith an OPD(over-fillprotectiondevice)equippedLPtank. Filland leakcheck before
attachingto grill and regulator.See Use and Care section to correctly Leak Test and perform the Burner Flame Check.
Tankcollaropeningmustfaceto front of grill.Loosenwing nutfrom tank retainerbracket.Set bottomof tankinto notchesin the
tankbracket.Fit tankretainerbracketontotank collarand tightenthe wingnut.
m
CAUTioNZL
Cylinder valve must face to front of cart once
tank is attached. Failure to install cylinder
correctly may allow gas hose to be damaged
in operation, resulting inthe risk of fire.
TankRetainel
Always keep LP cylinders in
upright position during use,
transport, and storage.
Re(
LPTank
24 • 464810408
Correctly installed
LP cylinder.
Troubleshooting
EMERGENCIES: if a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department.
, Damagedhose. , Turnoff gas at LPtank. Ifhoseis cut orcracked,replaceGasleakingfrom
cracked/cut/burned valve/hose/regulator.SeeLPTankLeakTestandConnecting
hose. RegulatorToThe LPTank.
GasleakingfromLP , Mechanicalfailuredue to rustingor , Turnoff LP tankvalve.
tank. mishandling.
GasleakingfromLP , Failureof tank valvefrom mishandlingor , Turnoff LPtank valve.ReturnLP tank togas supplier.
tankvalve, mechanicalfailure.
Gasleakingbetween , Improperinstallation,connectionnot , Turnoff LP tankvalve.Removeregulatorfrom cylinderand visually
LPtankandregulator tight,failureof rubberseal. inspectrubbersealfor damage.See LP TankLeakTestand
connection. ConnectingRegulatorToTheLPTank.
Firecomingthrough
controlpanel.
, Fire inburnertubesectionof burnerdue
to partialblockage.
, Toomuchgreasebuildupin burnerarea.
GASISSUES:
, Tryingto lightwrongburner.
Greasefire or
continuousexcessive
flamesabovecooking
surface.
Burner(s)will not light
usingignitor.
Continuedonnext
page.
, Burnernotengagedwith controlvalve.
, Obstructionin burner.
, No gasflow.
, Vaporlockat couplingnut to LP tank.
, CouplingnutandLPtankvalvenotfully
connected.
ELECTRICALISSUES:
, Electrodecrackedor broken;"sparksat
crack."
, Electrodetip not in properposition.
, Wireand/orelectrodecoveredwith
cookingresidue.
, Wiresarelooseor disconnected.
, Wiresareshorting(sparking)between
ignitorand electrode.
, Turnoff controlknobsand LP tankvalve.Leavelidopento allow
flamesto diedown.Afterfire is out and grill is cold, removeburner
and inspectfor spidernestsor rust.See NaturalHazardandCleaning
The BurnerAssemblypages.
, Turnoff LP tank valve.Leavelid opento allowflamesto die down.
Aftercooling,cleanfood particlesandexcessgreasefrom inside
fireboxarea,greasecup/pan/tray,and othersurfaces.
, Seeinstructionson controlpanelandsectionin the UseandCare.
, Makesure valvesare positionedinsideof burnertubes.
, Ensureburnertubes are notobstructedwith spiderwebsorother
matter.Seecleaningsectionof Useand Care.
, Makesure LPtankis notempty.If LPtankis notempty,referto
"Suddendropin gasflow."
, Turnoff knobsand disconnectcouplingnutfrom LP tank.Reconnect
and retry.
, Turnthecouplingnut approximatelyone-halfto three-quarters
additionalturnuntil solidstop.Tightenby handonly- do notusetools.
. Replaceelectrode.
, Tip of electrodeshouldbe pointingtowardport holein burner.The
distanceshouldbe 1/8"to 3/16".Adjustif necessary.
, Cleanwireand/orelectrodewithrubbingalcoholandcleanswab.
, Reconnectwiresor replaceelectrode/wireassembly.
, Replaceignitorwire.
464810408.25
Burner(s)will not light
usingignitor.
Troubleshooting (continued}
, Push-buttonsticksat bottom..
Burner(s)will not
matchlight.
Suddendropingas
flowor lowflame.
Flamesblowout.
Flare-up.
Persistentgreasefire.
Flashback...
(firein burnertube(s)).
Unabletofill LPtank.
Oneburnerdoesnot
lightfrom other
burner(s).
, Sparkingbetweenignitorandelectrode.
, See "GAS ISSUES:"onpreviouspage.
, Impropermethodof match-lighting.
, Outof gas.
, Excessflow valvetripped.
, Vaporlockat couplingnut/LPtank
connection.
, Highor gustingwinds.
, Lowon LP gas.
, Excessflow valvetripped.
, Greasebuildup.
, Excessivefat in meat.
, Excessivecookingtemperature.
, Greasetrappedbyfood builduparound
burnersystem.
, Burnerand/orburnertubesare blocked.
, Somedealershaveolder fill nozzles
withwornthreads.
, Greasebuildupor foodparticlesin
end(s)of carryovertube(s).
, Replaceignitor.
, Inspectwire insulationand properconnection.Replacewires if
insulationis broken.
, See"Match-Lighting"sectionof UseandCare.
, Checkfor gas inLP tank.
, Turnoff knobs,wait 30 secondsandlight grill.Ifflamesare stilllow,
turnoff knobsand LPtank valve.Disconnectregulator.Reconnect
regulatorand leak-test.Turnon LPtank valve,wait30 secondsand
thenlightgrill.
, Turnoff knobsandLPtankvalve.Disconnectcouplingnutfrom
tank.Reconnectand retry.
, Turnfrontof grillto face windor increaseflameheight.
, RefillLP tank.
, Referto "Suddendropin gasflow"above.
, Cleanburnersand insideof grill/firebox.
, Trimfat from meat beforegrilling.
, Adjust(lower)temperatureaccordingly.
, Turnknobsto OFF.Turngas off at LPtank. Leavelid in positionand
letfire burnout.Aftergrillcools,removeand cleanall parts.
, Turnknobsto OFF.Cleanburnerand/orburnertubes.See burner
cleaningsectionof Use andCare manual.
, Thewornnozzlesdon'thaveenough"bite"to engagethe valve.Try
asecondLPdealer.
, Cleancarry-overtube(s)with wire brush.
26. 464810408
Troubleshooting - Electronic ignition
, Batterynotinstalled
properly.
SECTIONI
Nosparksappearat
anyelectrodeswhen
ignitionbuttonis
pushed;no noisecan
beheardfromspark
module.
SECTIONII
Nosparksappearat
anyelectrodeswhen
ignitionswitchis
pushed;noisecan be
heardfromspark
module.
. Deadbattery.
. Buttonassemblynot .
installedproperly.
. Faultysparkmodule. .
SECTIONIII
Sparksare present
butnot at all
electrodesand/ornot
atfull strength
, Checkbatteryorientation. . Installbattery(makesurethat "+"and"-"
connectorsareorientedcorrectly,with "+" endup
. Hasbatterybeenused
previously?
and"-" enddown.)
, ReplacebatterywithnewAA-sizealkalinebattery.
. Outputlead
connectionsnot
connected.
, Outputlead
connectionsnot
connected.
. Arcingto grill away
fromburner(s).
, Weakbattery.
. Electrodesare wet.
. Electrodescrackedor .
broken"sparksat
crack".
Checkto insurethreadsare
properlyengaged.Button
shouldtravelup and down
withoutbinding.
Ifno sparksare generated
withnew batteryand good
wireconnections,moduleis
faulty.
, Areoutputconnectionson
andtight?
Areoutputconnectionson
andtight?
Ifpossible,observegrill in
dark location.Operate
ignitionsystemandlookfor
arcingbetweenoutputwires
andgrillframe.
All sparkspresentbutweak
or at slowrate.
Hasmoistureaccumulated
on electrodeand/orin burner
ports?
Inspectelectrodesfor
cracks.
. Unscrewbuttoncapassemblyand reinstall,making
sure threadsarealignedandengagedfully.
. Replacesparkmoduleassembly.
, Removeandreconnectall outputconnectionsat
moduleandelectrodes.
, Removeandreconnectall outputconnectionsat
moduleandelectrodes.
. If sparksare observedotherthanfromburner(s),
wire insulationmaybe damaged.Replacewires.
. Replacebatterywitha newAA-sizealkalinebattery.
, Usepapertowelto removemoisture.
. Replacecrackedor brokenelectrodes.
464810408 • 27
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iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiForrepair-in yourhome-ofall majorbrand appliances, iiiiiiiiiiiiii
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iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii Forthe replacement parts, accessories and iiiiiiiiiiiiii
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iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiigorSears professional installationofhomeappliances iiiiiiiiiiiiii
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iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiCallanytime, dayornight(U.S.A,andCanada)www.sears.comwww.sears.ca '"'";'i'i'i'i'"'
iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiForexperthomesolutionsadvice:www.managemyhome.com
Our Home
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iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiii_
For repair of carry-in items like vacuums, lawn equipment,
and electronics, call or go on-line for the location of your nearest
Po,t Ropoi,so,vi ocooto,
1-800-488-1222 (U.S.A) 1-800-469-4663 (Canada)
HHHHHHHHi_
Call anytime, day or night
www.,ea,,.co,,,
To purchase a protection agreement on a product serviced by Sears:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
Para pedir servicio de reparaci6n Au Canada pour service en francais:
a domicilio, y para ordenar piezas: 1-800-LE-FOYER Mc
1-888-SU-HOGAR ® (1-800-533-6937)
(1-888-784-6427) www.sears.ca
® Registered Trademark / TMTrademark / sMService Mark of Sears Brands, LLC
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