Craftsman 917275670 lawn tractor

Product's Documents

Below are documents related to this product, you can read online or download:

User Manual

This is the main product document for model 917275670.

The file format is pdf, 56 pages, you can download this manual here .

background
Owner's Manual
CRRFTSMRN°
LAWN TRACTOR
24.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.275670
[_ his product has a low emission engine which operates
differently from previously built engines. Before you start the
engine, read and understand this Owner's Manual,
IMPORTANT:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions about
this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
background
Warranty ................................................. 2
Safety Rules ........................................... 3
Product Specifications ............................ 6
Assembly/Pre-Operation ........................ 8
Operation .............................................. 10
Maintenance Schedule ......................... 16
Maintenance ......................................... 16
Service and Adjustments ...................... 21
Storage ................................................. 27
Troubleshooting .................................... 28
Repair Parts .......................................... 32
Sears Service ......................... Back Cover
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will repair or replace free of charge any parts that are found to be defective in
material or workmanship according to the guidelines of coverage listed below. Sears will
also provide free labor for these applicable warranted parts for the two full years. During
the first 30 days of purchase, there will be no charges to service the product at your
home for issues covered by this warranty. (See exclusions below). For your conve-
nience, IN HOME warranty service will still be available after the first 30 days of pur-
chase, but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®. This warranty applies only while this product is within
the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to
blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, elec-
trical and mechanical damage caused by improper storage, failure to use the proper
grade and amount of engine oil, failure to keep the deck clear of flammable debris,
or failure to maintain the equipment according to the instructions contained in the
owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-
chase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the battery
will not hold a charge, Sears will replace the battery at no charge. During the first 30
days of purchase, there will be no charges to replace the battery at your HOME. After
the first 30 days, for your convenience, IN-HOME warranty service will still be avail-
able but a trip charge will apply. This charge will be waived if the Craftsman product is
dropped off at an authorized Sears location. For the nearest authorized Sears location,
please call 1-800-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
background
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious
injury or death.
_lb WARNING: In order to prevent ac-
cidental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_IWARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
d_IWARNING: Tow only the attachments
that are recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous. Tires can
lose traction with the ground and cause
you to lose control of your tractor.
A
_IIWARNING: Engine exhaust, some
of its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other reproduc-
tive harm.
_IbWARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all
instructions on the machine and in the
manual before starting.
Do not put hands or feet near rotating
parts or under the machine. Keep clear
of the discharge opening at all times.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blades.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
3
Never direct discharged material
toward anyone. Avoid discharging
material against a wall or obstruction.
Material may ricochet back toward the
operator. Stop the blades when cross-
ing gravel surfaces.
Do not operate machine without the
entire grass catcher, discharge guard,
or other safety devices in place and
working.
Slowdown before turning.
Never leave a running machine
unattended. Always turn off blades,
set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing.
Shut off engine and wait for all parts to
come to a complete stop before clean-
ing the machine, removing the grass
catcher, or unclogging the discharge
guard.
Operate machine only in daylight or
good artificial light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near
or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Always wear eye protection when oper-
ating machine.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious
injury.
Follow the manufacturer's recommen-
dation for wheel weights or counter-
weights.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn.
Do not allow the mower deck to plow
leaves or other debris which can cause
build-up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
background
I1.SLOPE OPERATION
Slopesare a majorfactorrelatedto lossof
controlandtip-overaccidents,whichcan
resultinsevereinjuryordeath. Opera-
tion on allslopesrequiresextracaution. If
you cannotback uptheslopeor if youfeel
uneasyon it, do not mowit.
Mowup anddownslopes,notacross.
Watchfor holes,ruts, bumps,rocks,or
other hiddenobjects. Uneventerrain
couldoverturnthe machine.Tallgrass
canhideobstacles.
Choosea lowgroundspeedso that
youwill nothaveto stoporshiftwhile
on theslope.
Do notmowon wetgrass.Tiresmay
losetraction.
Alwayskeepthemachinein gearwhen
going downslopes.Do notshiftto
neutralandcoastdownhill.
Avoidstarting,stopping,orturningon
a slope. Ifthetireslosetraction, dis-
engagethebladesand proceedslowly
straightdowntheslope.
Keepall movementon theslopesslow
andgradual. Donot makesudden
changesin speedordirection,which
could cause the machine to roll over.
Use extra care while operating ma-
chine with grass catchers or other at-
tachments; they can affect the stability
of the machine. Do no use on steep
slopes.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not mow near drop-offs, ditches,
or embankments. The machine could
suddenly roll over if a wheel is over the
edge or if the edge caves in.
II1. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the machine
and the mowing activity. Never assume
that children will remain where you last
saw them.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may block your view of a child.
IV, TOWING
Tow only with a machine that has a
hitch designed for towing. Do not at-
tach towed equipment except at the
hitch point.
Follow the manufacturer's recommen-
dation for weight limits for towed equip-
ment and towing on slopes.
Never allow children or others in or on
towed equipment.
On slopes, the weight of the towed
equipment may cause loss of traction
and loss of control.
Travel slowly and allow extra distance
to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property
damage, use extreme care in handling
gasoline. Gasoline is extremely flammable
and the vapors are explosive.
Extinguish all cigarettes, cigars, pipes,
and other sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with
the engine running. Allow engine to
cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel con-
tainer where there is an open flame,
spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle
or on a truck or trailer bed with plastic
liner. Always place containers on the
ground away from your vehicle when
filling.
background
Removegas-poweredequipmentfrom
thetruckor trailerand refuelit on the
ground.Ifthisis notpossible,then
refuelsuch equipmentwith a portable
container,ratherthanfrom agasoline
dispensernozzle.
Keepthenozzlein contactwiththe rim
ofthefuel tankor containeropeningat
alltimesuntilfueling iscomplete.Do
notusea nozzlelock-opendevice.
Iffuel isspilledon clothing,change
clothingimmediately.
Neveroverfillfuel tank.Replacegas
capandtightensecurely.
GENERAL SERVICE
Never operate machine in a closed
area.
Keep all nuts and bolts tight to be sure
the equipment is in safe working condi-
tion.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage and remove any fuel-soaked
debris. Allow machine to cool before
storing.
If you strike a foreign object, stop and
inspect the machine. Repair, if neces-
sary, before restarting.
Never make any adjustments or repairs
with the engine running.
Check grass catcher components and
the discharge guard frequently and
replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp. Wrap the
blade or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Ad-
just and service as required.
Maintain or replace safety and instruc-
tion labels, as necessary.
Be sure the area is clear of bystand-
ers before operating. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children, even with the
blades shut off. They may fall off and
be seriously injured or interfere with
safe machine operation. Children who
have been given rides in the past may
suddenly appear in the mowing area
for another ride and be run over or
backed over by the machine.
Keep children out of the mowing area
and in the watchful care of a respon-
sible adult other than the operator.
Be alert and turn machine off if a child
enters the area.
Before and while backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Choose a low ground speed so that
you will not have to stop or shift while
on the slope.
Avoid starting, stopping, or turning on
a slope. If the tires lose traction, dis-
engage the blades and proceed slowly
straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
5
background
PRODUCT SPECIFICATIONS
Gasoline 4.0
Capacity and Unleaded
Type: Regular
Oil Type SAE 30(above 32°F)
API-SG-SL): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(Gap: .040")
Ground Speed
(MPH):
Tire Pressure:
Charging System:
Battery:
Blade Bolt Torque:
Forward:
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
Reverse: 1.5
Front: 14 PSI
Rear: 10 PSI
16 Amps @3600 RPM
Amp/Hr: 35
Min. CCA: 280
Case Size: U1R
27-35 Ft. Lbs.
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you the
best possible dependability and performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states
may have similar laws. Federal laws apply
on federal lands. A spark arrester for the
muffler is available through your nearest
Sears service center (See REPAIR PARTS
section of this manual).
REPAIR PROTECTION
AGREEMENTS
Congratulations on making a smart pur-
chase. Your new Craftsman® product is
designed and manufactured for years of
dependable operation. But like all products,
it may require repair from time to time. That's
when having a Repair Protection Agreement
can save you money and aggravation.
Purchase a Repair Protection Agreement
now and protect yourself from unexpected
hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe-
sional repair specialists.
Unlimited service and no charge for
parts and labor on all covered repairs.
Product replacement if your covered
product can't be fixed.
Discount of 10% from regular price of
service and service-related parts not
covered by the agreement; also, 10%
off regular price of preventive mainte-
nance check.
Fast help by phone- phone support
from a Sears technician on products
requiring in-home repair, plus conve-
nient repair scheduling.
Once you purchase the Agreement, a
simple phone call is all that it takes for you
to schedule service. You can call anytime
day or night, or schedule a service ap-
pointment online.
Sears has over 12,000 professional repair
specialists, who have access to over 4.5
million quality parts and accessories.
That's the kind of professionalism you can
count on to help prolong the life of your
new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply.
For prices and additional information
call 1-800-827-6655.
SEARS INSTALLATION SERVICE
For Sears professional installation of home
appliances, garage door openers, water
heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
background
(1) Oil Drain Tube
For Future Use
Keys
Slope Sheet
(2) Keys
7
background
Your new tractor has been assembled at the factory.
When right or left hand is mentioned in this manual, it means when you are in the oper-
ating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Cut along dotted lines on all four pan-
els of carton. Remove end panels and
lay side panels flat.
2. Remove protective materials from trac-
tor hood and grille.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service af-
ter month and year indicated on label (label
located between terminals) charge battery
for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
Label
/
ADJUST SEAT
1. Raise seat and loosen adjustment
knob.
2. Lower seat into operating position and
sit in seat.
3. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its ad-
justed position.
5. Raise seat and tighten adjustment
knob securely.
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_,WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure
the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank
with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the
parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest posi-
tion.
background
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set park-
ing brake and place gearshift lever in
neutral position.
10. Turn ignition key to "STOP" position.
Continue with the instructions that follow.
REPOSITION RIGHT REAR GAUGE
WHEEL
For shipping purposes, the right rear
gauge wheel assembly is mounted upside
down on the mower. Remove the gauge
wheel assembly and reinstall from the
bottom as shown. To adjust gauge wheels,
see the Operation section in this manual.
CHECKTIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous-
ing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for replac-
ing motion and mower blade drive belts
in the Service and Adjustments section
of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
JCHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
,/No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
v" Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level.
v" Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
v" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
v" Be sure brake system is in safe oper-
ating condition.
v" Be sure Operator Presence System
and Reverse Operation System (ROS)
are working properly (See the Opera-
tion and Maintenance sections in this
manual).
9
background
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I',,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST
ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE
OPERATION
SYSTEM (ROS)
OVER TEMP
LIGHT
FUEL OIL PRESSURE
ATTACHMENT ATTACHMENT
CLUTCH DISENGAGED CLUTCH ENGAGED
FREE WHEEL
(Automatic Models only)
LIGHTS ON
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
SLOW
IGNITION SWITCH
0
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
t
BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT
DANGER, KEEP HANDS
AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
,_t_llllll£1_l,,
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
background
KN OW YOU R TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Ignition Switch
"ON"
Switch Position
Light Switch
Attachment
Clutch Switch
Lift Lever
Plunger
Throttle Control
Attach merit
Lift Lever
Pedal
o Height
Adjustment
Lever
Choke Control
Parking Brake Lever
Gearshift Lever
02882
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH SWITCH- Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CHOKE CONTROL - Used when starting a cold
engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used to control
engine speed.
REVERSE OPERATION SYSTEM (ROS)
"ON" POSITON - Allows operation of
mower deck or other powered attachment
while in reverse.
11
background
The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way
down and hold.
2. Pull parking brake lever up and release
pressure from clutch/brake pedal.
Pedal should remain in brake position.
Make sure parking brake will hold trac-
tor secure.
Choke Control Attachment Clutch Switch
Pull out to "Engage"
Control
Positic
\
Clutch/ "Disengaged" Lever
Brake Position Push in to
Pedal Parking Brake "Disengage"
"Engaged" Position
STOPPING
MOWER BLADES -
To stop mower blades, push attachment
clutch switch in to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) posi-
tion.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control
between half and full speed (fast) posi-
tion, before stopping, may cause engine to
"backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "STOP" will
cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause
"browning" of grass. To eliminate this pos-
sibility, always stop engine when stopping
tractor on grass areas.
_,CAUTION: Always stop tractor com-
pletely, as described above, before leaving
the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal de-
pressed and gearshift lever in neutral
(N) position.
2. Move gearshift lever to desired po-
sition.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
12
background
mately 1-1/2 to 4". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights
are approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approxi-
mately 2-1/2 inches during the cool season
and to over 3 inches during hot months.
For healthier and better looking lawns, mow
often and after moderate growth.
For best cutting performance, grass over
6 inches in height should be mowed
twice. Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level
surface.
1. Lower mower and adjust mower to de-
sired cutting height(See "TO ADJUST
MOWER CUTTING HEIGHT" in this
section of manual).
2. Remove retainer spring and clevis pin
which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes
in bracket and gauge wheel bar and
insert clevis pin. Gauge wheels should
be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the
same setting.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
of the mower deck.
Retainer
Spring
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine. You must
remain fully and centrally positioned in the
seat to prevent the engine from hesitating
or cutting off when operating your equip-
ment on rough, rolling terrain or hills.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
_IbCAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch
Pull Out To "Engage"
/ Attachemnt
Lift Lever High
,_ Position
//
";J7'_"" Low
Position
_ eflector
Shield
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse
Operation System (ROS). Any attempt by
the operator to travel in the reverse direc-
tion with the attachment clutch engaged
will shut off the engine unless ignition key
is placed in the ROS "ON" position.
_IbWARNING: Backing up with the at-
tachment clutch engaged while mowing
is strongly discouraged. Turning the ROS
"ON", to allow reverse operation with the
attachment clutch engaged, should only
be done when the operator decides it is
necessary to reposition the machine with
the attachment engaged. Do not mow in
reverse unless absolutely necessary.
USING THE REVERSE OPERATION
SYSTEM -
1. Depress clutch/brake pedal all the way
down and hold.
2. With engine running, turn ignition key
counterclockwise to ROS "ON" position.
3. Look down and behind before backing.
4. Move gear shift lever to reverse (R) po-
sition and slowly release clutch/brake
pedal to start movement.
13
background
5. When use of the ROS is no longer
needed, turn the ignition key clockwise
to engine "ON" position.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
TO OPERATE ON HILLS
_WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy
of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and
cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds, re-
move and read oil level. If necessary,
add oil until "FULl" mark on dipstick is
reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See the
oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quan-
tities that can be used within 30 days to
assure fuel freshness.
,_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper-
atures below32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
CAUTION: Alcohol blended fuels (called
gasohol or using ethanol or methanol) can
attract moisture which leads to separa-
tion and formation of acids during storage.
Acidic gas can damage the fuel system
of an engine while in storage. To avoid
engine problems, the fuel system should
be emptied before storage of 30 days
or longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
14
background
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disengaged
position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release
key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait
a few minutes and try again. If engine
still does not start, pull the choke con-
trol out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke
control in until the engine begins to
run smoothly. If the engine starts to
run roughly, pull the choke control out
slightly for a few seconds and then
continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a
few seconds and then continue to push
the control in slowly. This may require
an engine warm-up period from several
seconds to several minutes, depending
on the temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual).
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has already been
cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more
uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished.
f
r
15
(
J
00272
If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
background
F,LL,NDATES
As COMPLETE ......
REGULARSERV,OE f y4 TSERV'OE DATES
Check Brake Operation If If
Check Tire Pressure if
Check Operator Presence and
T ROS Systems li_
R Check for Loose Fasteners ti_ I_s if
A Sharpen/Replace Mower Blades 1_3
C Lubrication Chart tf I_
0 Check Battery Level _4
R Clean Battery and Terminals If if
v'Check Transaxle Cooling
Check V-Belts If
Check Engine Oil Level _ If
Change Engine Oil (with oil filter) _$1, 2
E Change Engine Oil (without oil filter) _1,2
N Clean Air Filter _1_2
G Clean Air Screen _1#2
N_ Inspect Muffler/Spark
Arrester
E Replace Oil Filter (If equipped) 1_.2
Clean Engine Cooling Fins if 2
Replace Spark Plug I_ If
Replace Air Filter Paper Cartridge 1_2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator
must maintain tractor as instructed in this
manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
At least once a season, check to see if
you should make any of the adjustments
described in the Service and Adjustments
section of this manual.
At least once a year you should replace
the spark plug, clean or replace air filter,
and check blades and belts for wear.
A new spark plug and clean air filter
assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
ROS systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@ SF -- @ Spindle
Zerk Zerk
@Front Wheel ,- i @Front Wheel
Bearing Bearing Zerk
Zerk
_SAE 30 or 10w30 Motor Oil
@General Purpose Grease
(gPReferto Maintenance "ENGINE" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pow-
dered graphite type lubricant sparingly.
16
background
TRACTOR
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM AND
REVERSE OPERATION SYSTEM (ROS)
Be sure operator presence and reverse
operation systems are working properly. If
your tractor does not function as de-
scribed, repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed, and the
attachment clutch control is in the disen-
gaged position.
CHECK OPERATOR PRESENCE
SYSTEM
When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should
shut off the engine.
When the engine is running and the at-
tachment clutch is engaged, any attempt
by the operator to leave the seat should
shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
ROS "ON" Position
Engine "ON" Position
(Normal Operating)
CHECK REVERSE OPERATION (ROS)
SYSTEM
When the engine is running with the
ignition switch in the engine "ON" posi-
tion and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should shut off the engine.
When the engine is running with the
ignition switch in the ROS "ON" position
and the attachment clutch engaged,
any attempt by the operator to shift into
reverse should NOT shut off the engine.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
A CAUTION: Use only a replacement
blade approved by the manufacturer of
your tractor. Using a blade not approved
by the manufacturer of your tractor is
hazardous, could damage your tractor and
void your warranty.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and
flat washer securing blade.
3. Install new or resharpened blade
with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft.
Lbs. torque).
IMPORTANT: Blade bolt is heat treated.
If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Mandrel Assembly
Trailing Blade
Edge Center,
Flat Washer ,,
Lock Washer _
Blade Bolt
TO SHARPEN BLADE
NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
17 mower and engine.
background
The bladecanbe sharpenedwith afile
oron agrindingwheel. Do not attempt
tosharpenwhileon themower.
Tocheckbladebalance,youwill needa
5/8"diametersteel bolt,pin,ora cone
balancer. (Whenusinga conebalancer,
followtheinstructionssuppliedwith
balancer.)
NOTE: Donotuse a nailfor balancing
blade.Thelobesof thecenterholemay
appearto be centered,butare not.
Slidebladeon to anunthreadedportion
ofthesteel boltor pinandholdthe
boltor pinparallelwith theground. If
bladeisbalanced,itshould remainin a
horizontalposition. Ifeitherendof the
blademovesdownward,sharpenthe
heavyend untilthe bladeisbalanced.
5/8" Bolt
Blade
Center Hole
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND AD-
JUSTMENTS section of this manual).
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SG-SL
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
SAE VISCOSITY GRADES
-20 0 30 32 40 60 80 100
-30 -20 -10 0 10 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
o_1 vi_c ch_,_tl ÷
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.)improve starting in
cold weather, they will result in increased
oil consumption when used above 32°E
Check your engine oil level more frequent-
ly to avoid possible engine damage from
running low on oil.
Change the oil after every 50 hours of op-
eration or at least once a year if the tractor
is not used for 50 hours in one year.
Check the crankcase oil level before starting
the engine and after each eight (8) hours
of operation. Tighten oil fill cap/dipstick se-
curely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
18
background
Oil Drain Valve
Closed and
Locked
Position
Yellow Cap Drain
Tube
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto the end of the drain valve.
7. Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD-
UCT SPECIFICATIONS" section of this
manual.
8. Use gauge on oil fill cap/dipstick for
checking level. For accurate reading,
tighten dipstick cap securely onto the
tube before removing dipstick. Keep oil
at "FULl" line on dipstick. Tighten cap
onto the tube securely when finished.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove cover.
TO SERVICE PRE-CLEANER
2. Wash it in liquid detergent and water.
3. Squeeze it dry in a clean cloth.
4. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
TO SERVICE CARTRIDGE
1. Clean cartridge by tapping gently on
flat surface. If very dirty or damaged,
replace cartridge.
2. Reinstall precleaner cartridge, cover
and secure.
IMPORTANT: Petroleum solvents, such
as kerosene, are not to be used to clean
the cartridge. They may cause deterio-
ration of the cartridge. Do not oil car-
tridge. Do not use pressurized air to clean
or dry cartridge.
Cover
Cartridge
Foam
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and stub-
born dried gum fibers.
CLEAN AIR INTAKE/COOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary. Make
sure the cooling shrouds are reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due to
overheating.
19
background
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could cre-
ate a fire hazard and/or damage.
SPARK PLUG(S)
Replace spark plug(s) at the beginning
of each mowing season or after every
100 hours of operation, whichever occurs
first. Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbu-
retor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards carbu-
retor.
3. Be sure there are no fuel line leaks and
clamps are properly positioned.
4. Immediately wipe up any spilled gaso-
line.
p_ Clamp
Clam _7
I Filter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with auto-
motive type wax.
We do not recommend using a garden
hose or pressure washer to clean your
tractor unless the engine and transmis-
sion are covered to keep water out. Water
in engine or transmission will shorten the
useful life of your tractor. Use compressed
air or a leaf blower to remove grass,
leaves and trash from tractor and mower.
20
background
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY
SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key to "STOP" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch switch in "DIS-
ENGAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off electric clutch pulley.
4. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
5. Disconnect suspension arms from rear
deck brackets by removing retainer
springs.
6. Disconnect front links from deck by
removing retainer springs.
7. Raise lift lever to raise suspension
arms. Slide mower out from under trac-
tor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with deflec-
tor shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Connect front links to mower deck and
secure with retainer springs.
5. Connect suspension arms to rear
deck brackets and secure with retainer
springs.
6. Connect anti-sway bar to chassis
bracket and secure with retainer spring.
7. Install belt into electric clutch pulley
groove.
Suspension Arms
Electric Clutch Pulley
Link
Retainer
Spring
Anti-Sway
Bar
Retainer Springs
(Both Sides)
Shield
Retainer Spring
21
background
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or underinflated,
you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make adjust-
ment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
6.0 Recheck measurements after ad-
justing.
Bottom Edge of Bottom Edge of
Mower to Ground Mower to Ground
Check adjustment on right side of tractor.
Measure distance "D" directly in front of
and behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2"
lower at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links. Tighten
nut "E" on both front links an equal num-
ber of turns. The two front links must
remain equal in length.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
_._ uspension
Ar
lift Link
AdJtustment
Mandrel
BOTH FRONT LINKS MUST BE EQUAL IN
LENGTH
/01267
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to-
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Front Trunnion
Links
22
background
TO REPLACE MOWER BLADE DRIVE TO
BELT 1.
The mower blade drive belt may be re-
placed without tools. Park the tractor on 2.
level surface. Engage parking brake.
BELT REMOVAL - 3.
1. Remove mower from tractor (See "TO
REMOVE MOWER" in this section of
manual). 4.
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
1. Work belt around both mandrel pulleys
and idler pulleys
2. Make sure belt is in all pulley grooves
and inside all belt guides.
3. Install mower (See "To Install Mower" in
this section of this manual).
Mandrel Pulley
Idler Pulleys
ADJUST BRAKE
Depress clutch/brake pedal all the way
down and engage parking brake.
Measure distance between brake oper-
ating arm and nut "A" on brake rod.
If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
Road test tractor for proper stopping
distance as stated above. Readjust
if necessary. If stopping distance is
still greater than five (5) feet in highest
gear, further maintenance is neces-
sary. Replace brake )ads or contact a
Sears or other qualified service center.
With Parking Brake "Engaged"
o Arm
Mandrel Pulley
TO CHECK AND ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
right side of the transaxle.
If tractor requires more than five (5) feet to
stop at highest speed in highest gear on a
level, dry concrete or paved surface, then
brake must be checked and adjusted.
TO CHECK BRAKE
1. Park tractor on a level, dry concrete or
paved surface, depress clutch/brake
pedal all the way down and engage
parking brake.
2. Place gear shift lever in neutral (N)
position.
The rear wheels must lock and skid when
you try to manually push the tractor for-
ward. If the rear wheels rotate, the brake
needs to be adjusted or the pads need to
be replaced.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom side
of left footrest.
BELT REMOVAL -
1. Remove mower (See "TO REMOVE
MOWER" in this section of manual).
NOTE: Observe entire motion drive belt
and position of all belt guides and keepers.
2. Disconnect clutch wire harness.
3. Remove clutch Iocator.
4. Remove belt from stationary idler and
clutching idler.
5. Remove belt downward from engine
pulley and around electric clutch.
6. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
7. Remove belt from center span keeper
and pull belt away from tractor.
BELT INSTALLATION -
1. Carefully work new belt down between
transaxle belt keepers and onto the
input pulley.
2. Slide belt into the center span keeper.
23
background
3. Pull belt toward front of tractor and roll
belt around electric clutch and onto
engine pulley.
4. Install belt through stationary idler and
clutching idler.
5. Reinstall clutch Iocator and tighten nut
securely.
6. Reconnect clutch harness.
7. Make sure belt is in all pulley grooves
and inside all belt guides and keepers.
8. Install mower (See "TO INSTALL
MOWER" in this section of manual).
Clutch
Clutching
Idler
Clutch
Locator
Stationary
Idler
Center Span
Keeper
Clutch
Transaxle Wire
Pulley Harness
TRANSAXLE GEAR SHIFT LEVER NEU-
TRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset
at the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the neu-
tral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift
Neutral Lock Gate
Adjustment Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove steer-
ing wheel and reassemble with crossbars
horizontal. Tighten securely.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheels have a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle. Insert
square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, purchase and
use tire sealant from Sears. Tire sealant
also prevents tire dry rot and corrosion.
Washers
Retaining
Axle
Cover
Square Key
(Rear Wheel Only) --''j'_
TO START ENGINE WITH AWEAK BAT-
TERY
_,WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Always wear eye protection when
around batteries.
If your battery is too weak to start the
engine, it should be recharged. (See "BAT-
TERY" in the MAINTENANCE section of
this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
24
background
IMPORTANT: Your tractor is equipped
with a 12 volt system. The other vehicle
must also be a 12 volt system. Do not use
your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect one end of the RED cable
to the POSITIVE (+) terminal of each
battery(A-B), taking care not to short
against tractor chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal (C) of
fully charged battery.
3. Connect the other end of the BLACK
cable (D) to good chassis ground,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
02614
Weak or Dead Fully Charged
Battery Battery
REPLACING BATTERY
n_asWARNING: Do not short battery termi-
by allowing a wrench or any other object
to contact both terminals at the same time.
Before connecting battery, remove metal
bracelets, wristwatch bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable
then RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with re-
maining hex bolt and keps nut. Tighten
securely
8. Close terminal access doors.
9. Close hood.
KepsNut_ _ /Hex
Terminal _"__ Bolt
Access .<'
Door "Y '{"-
_="- _ Positive (Red)
. _ Cable
Terminal" ,_.,, _/-"_ _ Negative (Black)
Guard L 4_ Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause
your tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. When replacing hood, be sure to re-
connect the headlight wire connector.
Headlight Wire
Connector
25
background
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers ex-
pense, may be performed by any non-road
engine repair establishment or individual.
Warranty repairs must be performed by an
authorized engine manufacturer's service
outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be nec-
essary. Check adjustment as described
below before loosening cable. If adjust-
ment is necessary, proceed as follows:
1. With engine not running, move throttle
control lever from slow to choke posi-
tion. Slowly move lever from choke to
fast position.
2. Check that holes "A" in governor
control lever and hole in governor plate
line-up. If holes "A" are not aligned,
loosen clamp screw and move throttle
cable until holes are aligned. Tighten
clamp screw securely.
Governor Governor
Lever /Control Plate
Holes "A" Clamp Throttle
Screw Cable
TO ADJUST CARBURETOR
NOTE: The carburetor on this engine is
low emission. It is equipped with an idle
fuel adjusting needle with a limiter cap,
which allows some adjustment within the
limits allowed by the cap. Do not attempt
to remove the limiter cap. The limiter cap
cannot be removed without breaking the
adjusting needle.
The carburetor has been preset at the
factory and adjustment should not be nec-
essary. However, minor adjustment may
be required to compensate for differences
in fuel, temperature, altitude or load. If the
carburetor does need adjustment, proceed
as follows:
In general, turning idle mixture valve in
(clockwise) decreases the supply of fuel to
the engine giving a leaner fuel/air mix-
ture. Turning the idle mixture valve out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needle
valve and the seat in carburetor may result
if screw is turned in too tight.
PRELIMINARY SETTING -
1. Air cleaner assembly must be assem-
bled to the carburetor when making
carburetor adjustments.
2. Be sure the throttle control cable is
adjusted properly (see above).
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion control
lever in neutral (N) position.
2. Move throttle control lever to slow posi-
tion. With finger, rotate and hold throttle
lever against idle speed screw. Turn
idle speed screw to attain 1750 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
valve full travel clockwise then coun-
terclockwise until engine runs rough.
Turn valve to a point midway between
those two positions. Release throttle
lever.
ACCELERATION TEST -
4. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture valve out (coun-
terclockwise) 1/8 turn. Repeat test and
continue to adjust, if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set
for proper engine speed. Overspeed-
ing the engine above the factory high
speed setting can be dangerous. If you
think the engine-governed high speed
needs adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
Idle Mixture Valve /
With Limiter
26
background
Immediately prepare your tractor for stor-
age at the end of the season or if the trac-
tor will not be used for 30 days or more.
_ICAUTION: Never store the tractor
with gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for a
period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a
clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section of
this manual).
3. Lubricate as shown in the Maintenance
section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in
the Maintenance section of this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage. Also, alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation of
acids during storage. Acidic gas can dam-
age the fuel system of an engine while in
storage.
Empty the fuel tank by starting the en-
gine and letting it run until the fuel lines
and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or stor-
age container. Always follow the mix ratio
found on stabilizer container. Run engine
at least 10 minutes after adding stabilizer
to allow the stabilizer to reach the car-
buretor. Do not empty the gas tank and
carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s)into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable pro-
tective cover that does not retain mois-
ture. Do not use plastic. Plastic cannot
breathe which allows condensation to
form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
27
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
PROBLEM
Will not start
Hard to start
Engine will not
turn over
Engine clicks but
will not start
CAUSE
1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
3ORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service and Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refill tank
with fresh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor"
in Service and Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
28
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
CAUSE CORRECTION
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE" position.
3. Build-up of grass, leaves
and trash under mower.
4. Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
PROBLEM
Loss of power
Excessive
vibration
Engine dies when
tractor is shifted
into reverse
Engine continues
to run when
operator leaves
seat with attach-
ment clutch
engaged
Poor cut - uneven
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
.
Reverse operation system
(ROS) is not "ON" while
mower or other attachment
is engaged.
Faulty operator-safety
presence control system.
.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
.
2.
3.
4.
5.
1. Raise cutting height/reduce
speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank
with fresh, clean gasoline.
9. Empty fuel tank and carbure-
tor, refill tank with fresh gas-
oline and replace fuel filter.
10. Connect and tighten spark
plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor"
in Service and Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Contact a Sears or other
qualified service center.
3. Tighten loose part(s).
Replace damaged parts.
1. Turn ignition key to
ROS "ON" position.
See Operation section.
.
Check wiring, switches and
connections. If not corrected
contact Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Contact a Sears or other
qualified service center.
5. Clean around mandrels to
open vent holes.
29
background
TROUBLESHOOTING CHART:
See appropriate section in manual unless directed to Sears service center
Mower blades will
not rotate
PROBLEM CAUSE CORRECTION
1. Remove obstruction.
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires"
when turning
engine "OFF"
1. Obstruction in clutch
mechanism.
2. Worn/damaged mower drive
belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and
trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
1. Light switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
.
Engine throttle control not set
between half and full speed
(fast) position before stopping
engine.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Contact a Sears or other
qualified service center.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11. Clean around mandrels to
open vent holes.
1. Turn light switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
. Move throttle control
between half and full speed
(fast) position before
stopping engine.
30
background
SCHEMATIC
02843 193389
TRACTOR - - MODEL NUMBER 917.275670
BATTERY
SOLENOID
I
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1
RUN/OVERRIDE B+A1
RUN B+A1 L+A2
START 3 + S + A1
@
J SPARK PLUGSGAP 0
IGNITION
L UNIT (2PLUGS
ON TW N CYL. ENG NES
HOUR
METER
SOLENOID
I FUEL i (OPTIONAL)
I LINE I
I I
CHARGING SYSTEM OUTPUT
15 AMP PC @ 36OORPM _
J
RED REGULATOR YELLOW
ALTERNATOR
28 VOLTS AC @ 3600 RPM
(REGULATOR D_SCONNECTED)
LIGHT SW
[
02843
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
HEADLIGHTS
NON-REMOVABLE REMOVABLE
CONNECTIONS CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE REPLACED
WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.
31
background
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275670
22
i
i i/
I I
I I
I I
26
40
i
I
I
I
i
I
I
I
I
i
I
f
/
16
i
I
I
\
\
\
\
\
\
\
\
\
!
/1
!
/
/
!
i
/ \
\ /
\/
\
32
background
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.275670
KEY PART
NO. NO. DESCRIPTION
1 144927 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt, Battery, Front 1/4-20 x 7-1/2
11 150109 Holddown, Battery, Front
12 145769 Nut, Push, Nylon, Battery, Front 1/4
16 176138 Switch, interlock
21 175688 Harness, Light
22 4152J Bulb Light #1156
24 8860R Cable Starter
25 146148 Cable
26 175158 Fuse
27 73510400 Nut, Hex, Keps 1/4-20 unc
28 145491 Cable, Ground
29 192749 Switch, Seat
30 193350 Switch, ignition
33 140403 Key
34 110712X Switch Light/Reset
40 193389 Harness, Ignition
41 17720408 Screw Thd Cut 1/4-20 x 1/2
42 131563 Cover Terminal
43 178861 Solinoid w/brass plunger
45 122822X Ammeter
50 174652 Switch, PTO
52 141940 Protection Wire Loop
55 17490508 Screw, Thd. Roll 5tl 6-18 x 1/2
79 175242 Socket Asm Bulb Twistlock
92 193465 Harness Pigtail Reverse Switch
93 192540 Screw Plastite 10-24 x 2.0
94 191834 Module Reverse ROS
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
33
background
TRACTOR - - MODEL NUMBER 917,275670
CHASSIS AND ENCLOSURES
217
9O
31
209 _
209
11
209 __
209
206
chassis-stealth,stlt 33
10_
209
209
6O
74
54
6O
54
278
209
//20 59
209
209
209
34
background
TRACTOR - - MODEL NUMBER 917,275670
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar
9 193636X428 Dash
10 72140608 Bolt RDHD SQNK 3/8-16 x 1
11 167203 Panel, Dash, LH
13 188702X010 Panel, Dash, RH
14 17490608 Screw Thdrol 3/8-16 x 1/2
17 175260X428 Hood Assembly
20 162026 Plate Battery
26 STD541437 Locknut, Hex, with insert 3/8-16 uric
28 174515X428 Grille
29 161840 Lens Bar
30 192395X428 Fender/Footrest
31 139976 Bracket, Fender/Support
37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT
38 175710 Bracket Asm Pivot Mower Rear
54 192512 Screw Wshd Hex 10-32 x 5/8
58 175351 Duct Hood
59 187495 Bushing
60 STD533707 Bolt Rdhd Sqnk 3/8-16 unc x 3/4
64 174997 Dash Lower
74 STD541437 Nut Crownlock 3/8-16 uric
90 124346X Nut Self-Thd Wsh-Hd 1/4
114 158112 Keeper Belt Rear LH
142 175702 Plate Reinforcement
143 186689 Bracket Swaybar Chassis
144 175582 Bracket Footrest
145 156524 Rod Pivot Chassis/Hood
148 17060620 Screw 3/8-16 x 1-1/4
154 161897 Bracket Dash Rh
155 161900 Bracket Dash Lh
158 162037 Parking Brake Bkrt
159 191120X428 Cupholder
161 164655 Bumper
206 170165 Bolt Shoulder 5/16-18
209 17000612 Screw Hexwsh Thdr 3/8-16 x 3/4
211 145212 Nut Hexflange Lock
217 179132X428 Console Fuel Window
278 191611 Screw 10 x 3/4 Single Lead Hex
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
background
TRACTOR - - MODEL NUMBER 917,275670
GROUND DRIVE
i
26
27
drive-fender.stlt 32
36
background
TRACTOR - - MODEL NUMBER 917,275670
GROUND DRIVE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 Transaxle Peerless 206-545C 56 17060620
(See Breakdown) 57 130801
2 146682 Spring, Return, Brake 59 169691
3 123666X Pulley, Transaxle 61 17120614
4 12000028 Ring, Retainer 62 123533X
5 121520X Strap, Torque 63 174607
6 17060512 Screw 5/16-18 x 3/4 65
8 192502 Rod Shifter Fender STLT 66
9 180505 Clutch 69
10 STD561210 Pin, Cotter 74
11 105701X Washer, Shift Plate 75
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 76
14 10040400 Washer Lock Hvy Helical 77 123583X
15 74490544 Bolt Hex FLGHD 5/16-18 Gr. 5 78 121748X
16 STD541431 Nut Lock HxW/Ins 5/16-18 unc 79 STD580025
17 126197X Washer 80 145090
1-1/20D x 15/32 ID x .250 81 165592
18 STD523710 BoltFinHex3/8-16uncxlGr. 5 82 165711
19 STD541437 Nut 83 19171216
20 173937 Bolt Hex 7/16-20 x 4-1/4 Gr. 5-1.5 84 166231
21 106933X Knob 85 150360
22 130804 Rod, Brake 89
23 190736 Bracket Anti-Rotation 96 STD624003
24 STD541237 Nut 112 19091210
25 106888X Spring, Brake Rod 113 127285X
26 STD551037 Washer 120 73900600
27 STD561210 Pin 150 175456
28 175765 Rod, Parking Brake 151 19133210
29 124236X Cap, Parking Brake 156 166002
30 169592 Bracket, Transaxle 158 165589
32 STD523107 Bolt 159 183900
34 175578 Shaft Assembly, Foot Pedal 161 72140406
35 120183X Bearing, Nylon 162 73680400
36 STD551062 Washer 163 74780416
37 STD571810 Roll Pin 165 165623
38 179114 Pulley, Composite, Flat 166 17490510
39 72110622 Bolt Rdhd 3/8-16 unc x 2-3/4 168 165492
41 175556 Keeper, Belt, Idler 169 165580
47 127783 Pulley, idler, V-Groove, Plastic 170 187414
48 154407 Bellcrank Clutch Grnd Drv Stl 197 169613
49 123205X Retainer, Belt 198 169593
50 72110612 Bolt 202 72110614
51 STD541437 Nut Crown Lock 3/8-16 uric 254 17000616
52 STD541431 Nut Crown Lock 5/16-18 unc
53 105710X Link, Clutch
55 105709X Spring, Clutch Return
DESCRIPTION
Screw 3/8-16 x 1-1/4
V-Belt, Ground Drive
Keeper, Belt, Center Span
Screw 3/8-16 x .875
Cover, Pedal
Pulley, Engine
STD551143 Washer
154778 Keeper, Belt, Engine, Fool Proof
142432 Screw Hex Wsh Hi-Lo 1/4-1/2 unc
137057 Spacer, Axle
121749X Washer 25t32 x 1-1/4 x 16 Ga.
STD581075 E-Ring
Key, Square 2.0 x .1845/1865
Washer 25132 x 1-518 x 16 Ga.
Key Woodruff
Arm, Shift
Shaft Asm Cross Tapered 20
Spring, Torsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Nut, Nylock
192388X428 Console, Shift, STLT
Retainer Spring
Washer 9/32 x 3/4 x 10 Ga.
Strap Torque 90 Degrees
Nut Lock Fig. 3/8-16 unc
Spacer Retainer
Washer 13132 x 2 x 10 Ga.
Washer Srrted 5116 ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 uric
Bolt Hex Fin 1/4-20Unc x 1 Gr. 5
Bracket Pivot Lever
Screw 5t16-18 x 5t8 TT Yellow
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Keeper Belt Transaxle Gear
Nyliner Snap-In
Washer, Nyl.
Bolt Carr. SH 3/8-16 x 1-3/4 Gr. 5
Screw 3/8-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
background
STEERING
TRACTOR - - MODEL NUMBER 917,275670
/ :
L _ 38
_39
J
J
65
32
28
3O
68
i
13
67 67
67
steering stealth prem 12
38
background
STEERING
TRACTOR - - MODEL NUMBER 917,275670
KEY PART
NO. NO. DESCRIPTION
1 186094X428 Wheel Steering
2 184706 Axle Asm
3 169840 Spindle Asm LH
4 169839 Spindle Asm RH
5 6266H Bearing Race Thrust Harden
6 121748X Washer 25132 x 1-5/8 x 16 Ga.
8 12000029 Ring Klip #t5304-75
10 175121 Link Drag
11 STD551137 Washer Lock Hvy Hlcl Spr 3/8
12 73940800 Nut Hex Jam Toplock 1/2-20 unf
13 136518 Spacer Bearing Axle Front
15 145212 Nut Hex Flange Lock
17 177883 Shaft Asm. Steering
26 126847X Bushing Link Drag
28 19131416 Washer 13/32 x 7/8 x 16 Ga.
29 17000612 Screw 3t8-16 x 3/4
30 76020412 Pin Cotter 1/8 x 3/4
32 192757 Rod Tie
36 155105 Bushing Strg
37 152927 Screw
38 186095X428 Insert Cap Strg Wh
39 19183812 Washer 9/16 x 2-3/8 x 12 Ga.
40 73540500 Crownlock Nut 5/16-24 unf
41 186737 Adaptor Wheel Strg
42 163888X428 Boot Steering
43 121749X Washer 25132 1 1/4 x 16 Ga.
46 184946X505 Cap Spindle
65 160367 Spacer Brace Axle
67 72110618 Bolt Rdhd Sqnk 318-16 x 2-1/4
68 169827 Axle, Brace
71 175146 Steering Asm.
82 169835 Bracket Susp. Chassis Front
87 173966 Washer Flat .781 x 1-1/2 x .15
88 175118 Bolt Shoulder 7/16-20 unc
91 175553 Clip Steering
95 188967 Washer Hardened
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
background
ENGINE
TRACTOR - - MODEL NUMBER 917,275670
2
1
14
38
13
32
I
33
>
112
23
29
\
OPTIONAL EQUIPMENT
Spark Arrester
engine=bs intek-twin 39
17
-81
KEY
NO.
1
2
3
4
5
6
8
10
13
14
17
23
25
PART KEY PART
NO. DESCRIPTION NO. NO.
175437X505 Control Throttle 29
191611 Screw 10 x 3/4 Single Lead Hex 31
Engine, B&S Model 32
445677-0413-E 1(See Breakdown) 33 123487X
149723 Muffler 37 8543R
160589 Exhaust Tube RH 38 181654
159955 Exhaust Tube LH 41 139277
171877 Bolt 5/16-18 unc x 3/4 w/Sems 45 17000612
162797 Shield Browning 72 183916
165391 Muffler Gasket 81 73510400
148456 Tube Drain oil 112 3645J
17060624 Screw 3t8-16 x 1-1/2 SMGML
169837 Shield Heat
187767X505 Control Choke
DESCRIPTION
137180 Kit Spark Arrestor(Flat Scrn)
179022 Tank Fuel
179124X428 Cap Asm Fuel
Clamp Hose Black
Line Fuel
Plug Drain Oil Easy
Stem Tank Fuel
Screw Hexwsh Thdr 3/8-16 x 3/4
Screw Socket Head 5/16-18 x 1
Nut Keps Hex 1/4-20 unc
Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
background
TRACTOR - - MODEL NUMBER 917.275670
SEAT ASSEMBLY
18
_ 13
\
17 12
seat It knob 14
\
5
I
2
t
t
6
22
J
J
/,-. ' "-'_ /
1_ -_.t
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
PART
NO.
180598
180166
STD523710
19131610
145006
STD541437
124181X
17000616
19131614
180186
166369
174648
DESCRIPTION
Seat
Bracket Pivot Fender
Bolt Fin Hex 3/8-16 uric x 1
Washer 13/32 x 1 x 10 Ga.
Clip Push-In
Nut Hex w/Ins. 3/8-16 unc
Spring Seat Cprsn
Screw 3/8-16 x 1-1/2
Washer 13/32 x 1 x 14 Ga.
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
KEY PART
NO. NO. DESCRIPTION
13 121248X Bushing Snap BIk Nyl 50 Id
14 72050412 Bolt Rdhd Sqnk 1/4-20 x 1-1/2
15 121249X Spacer Split
16 123740X Spring Cprsn
17 123976X Nut Lock 1/4 Lge Fig Gr. 5 Zinc
18 124238X Cap Spring Seat
21 171852 Bolt Shoulder 5/16-18 uric
22 STD541431 Nut Hex Lock W/Ins 5/16-18
24 19171912 Washer 17/32 x 1-3/16 x 12 Ga.
25 127018X Bolt Shoulder 5/16-18 x 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
background
DECALS
18
TRACTOR - - MODEL NUMBER 917,275670
11
16 3 13 21 4 11
21
10
24
2O 7
15
12
KEY PART
NO. NO.
1 187407
2 138047
3 194023
4 194024
5 160396
7 179128
9 195859
10 156439
11 189637
12 172331
13 133644
15 187408
KEY PART
DESCRIPTION NO. NO.
Reflector, LH 16 164065
Decal, Battery, Diehard, Sears 17 193308
Decal, Hood RH 18 194027
Decal, Hood LH 20 149516
Decal, Deck Sch. 21 194025
Decal, Deck "B" "42" 23 189684
Decal, Replacement 24 193654
Decal, Fender, Danger - - 184310X428
Decal, Panel, Dash -- 18431 lX428
Decal, Mower, Heavy-Duty -- 195906
Decal, Replacement Parts - - 195907
Decal, Reflector, RH
DESCRIPTION
Decal, Steering Wheel
Decal, Fender, Instructions
Decal, Fender
Decal, Battery
Decal, Hood, Side Panel
Decal, Engine
Decal, Dash
Pad, Footrest, ST/LT, LH
Pad, Footrest, ST/LT, RH
Manual, Owner's, English
Manual, Owner's, Spanish
WHEELS & TIRES
2 _ 5,8
7
4,10
KEY PART
NO. NO.
1 59192
2 65139
3 106222X
4 59904
5 106732X417
3,9 6 278H
7 9040H
11 8 106108X417
9 138468
10 7152J
11 104757X428
-- 144334
DESCRIPTION
Cap Valve Tire
Stem Valve
Tire FTs 15 x 6 0 - 6 Service
Tube Front (Service item Only)
Rim Asm 6" front Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8" rear Service
Tire R Ts 20 x 8-8 C Service
Tube Rear (Service Item Only)
Cap Axle
Sealant, Tire (10 oz. Tube)
wheel 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
background
LIFT ASSEMBLY
TRACTOR - - MODEL NUMBER 917,275670
11
5
4
19
\
13
19
20
161718 20
15
lift-rh.l piece26
KEY PART
NO. NO.
1 179504
2 159476
3 188822
4 12000002
5 19211621
6 120183X
7 175830
11 139865
12 139866
13 STD624008
15 173288
DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
Plunger Assembly 16
Shaft Assembly, Lift 17
Pin, Groove 18
E-Ring
Washer 21/32 x 1 x 21 Ga. 19
Bearing, Nylon 20
Grip, Handle, Fluted 31
Link, Lift, L.H. 32
Link, Lift, R.H.
Retainer Spring
Link, Front
73350800 Nut, Hex, Jam 1/2-13 unc
175689 Trunnion
73800800 Locknut, Hex, with Washer insert
1/2-13 unc
139868 Arm, Suspension, Rear
163552 Retainer Spring
169865 Bearing, Pvt, Lift
73540600 Nut, Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
background
TRACTOR - - MODEL NUMBER 917,275670
MOWER DECK
_ 68 ._
I-4o .f-f-
144 ,_45
ls9_ _-lso "--"
55
j21 140-
-134
117
1
92 __19192
4 149
5
6
19_ 21
21
34 2
16
\
28
29
18
__-11
116
23
24
25
26
27
42 D, eIec.t-path,adjwl.stlt 3
44
background
TRACTOR - - MODEL NUMBER 917.275670
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 182032 Mower Housing 46 137729
2 STD533107 Bolt 54 178515
3 138017 Bracket Assembly, Sway Bar, Fr. 55 155046
4 165460 Bracket Sway Bar 38/42" 56 165723
5 STD624008 Retainer Spring 59 141043
6 178024 Bar Sway Deck 61 174882
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 68 174883
9 STD551137 Washer, Lock 92 STD541437
10 140296 Washer, Hardened 113 17000510
(The following blades are available) 116 4898H
11 138971 Blade, 42" Hi-Lift 117 188606
(For bagging or discharge) 118 73930600
-- 139775 Blade, 42" Mulching Premium 119 19121414
(For better wear when mulching) 129 19131312
-- 134149 Blade, 42" Mulching STD 130 STD523710
13 137645 Shaft Assembly, Mandrel, Vented 131 STD533710
(Incl. Key Number 6) 134 156941
14 128774 Housing, Mandrel, Vented 135 159765
15 110485X Bearing, Ball, Mandrel 136 155986
16 174493 Stripper, Mower Deck 138 159763
18 72140505 Bolt, Carriage 5/16-18 x 5/8 139 159767
19 132827 Bolt, Shoulder 140 159768
20 159770 Baffle, Vortex 143 157109
21 STD541431 Nut, Crownlock 5/16-18 unc 144 158634
23 177563 Bracket, Deflector 145 165888
24 105304X Cap, Sleeve 146 171977
25 123713X Spring, Torsion, Deflector 148 169022
26 110452X Nut, Push 149 165898
27 130968X428 Shield, Deflector 150 19091210
28 19111016 Washer 11/32 x 5t8 x 16 Ga. 159 STD533717
29 131491 Rod, Hinge 184 19131410
30 173984 Screw Thdrol Rolling Wsh Hd - - 130794
31 187690 Washer, Spacer
32 153535 Pulley, Mandrel
33 178342 Nut, Toplock, Flanged - - 181542
34 72110612 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5
36 131494 Pulley, Idler, Flat
40 73900600 Nut, Lock Fig. 3/8-16 unc
44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer
DESCRIPTION
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Arm, idler
Spacer, Retainer
Guard, Tuv idler (94)
Spring Ext Elect Clutch
V-Belt
Locknut, Hex W/Wsh 3/8-16 unc
Bolt 5/16-18 Hedx Whshd. Lckserr
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 318-1
Washer 13/32 x 7/8 x 14 Ga.
Washer 13132 x 13/16 x 12 Ga.
Bolt, Fin Hex 318-16 unc x 1Gr. 5
Bolt Rdhd Sqnk 3/8-16 unc x 1
Pin Head Rivet
Bracket Asm. Wheel Ga. Rear LH
Bar Adjusting Guage Wheel
Bracket Asm. Wheel Ga. Rear RH
Bracket Asm. Wheel Ga. Front RH
Bracket Asm. Wheel Ga. Front LH
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley idler Flat
Bolt Carraige Idler
Spring Return idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 10 Ga.
Bolt Rdhd Sqn 3/8-16 unc x 1-3/4
Washer 3/8
Mandrel Assembly (includes
housing, shaft and shaft hardware
only-pulley not included)
Replacement Mower, Complete
(Std. Deck-Order separately
guage wheels key nos. 5,
116-119, 134, 136)
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
45
background
TRACTOR - - MODEL NUMBER 917,275670
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
35A
7Q_ 70 6A
15 2gB
_,/ _ 35
47
11
150
8:3
18
4
51
26
29
35
MODEL and SERIAL
NUMBERS HERE
79
46
background
TRACTOR - - MODEL NUMBER 917.275670
PEERLESS TRANSAXLE--MODEL NUMBER 206-545C
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147
2 780086A
3 770128
4 776395
5 776409
6 778364
6A 778369
7 778330
8 792180
8A 792047
9 784352
10 784378
11 778334
12 778309
13 778368
14 778368
15 778370
17 786188
18 786102
20 792077A
21 792078
22 792079
25 792073A
25A 792177
26 792125
27 792035
28 788040
29 780072
29A 780160
29B 780051
29C 780199
30 780108
31 780001
31A 780195
32 788083
34 780194
35 780193
35A 780197
36 790075
37 790007
38 799021
39 786026
40 792076A
Transaxle Cover
Needle Bearing 5/8"
Transaxle Case
Countershaft
Output Shaft
Spur Gear (38 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Shift Key
Woodruff Key #9
Shift Collar
Shift Rod & Fork
Bevel Gear (30 teeth)
Input Bevel Pinion (13 teeth)
Bevel Gear (13 teeth)
(Include. 14)
Bevel Pinion (13 teeth)
(Include. 13)
Ring Gear (43 teeth)
Drive Pin
Spacer 1.130 X .695
Ball 5/16" dia
Set Screw 3/8 - 16 x 3/8"
Spring .310 OD x .625 L
Screw 1/4 - 20 x 1-1/4"
Screw 1/4-20 x 1-3/8"
Retaining Ring (pkg of 2)
Retaining Ring
Retaining Ring
Thrust Washer .627 ID x .031W
Thrust Washer .762 ID x .031W
Thrust Washer .762 ID x .031W
Anti-Rotation Washer .632
Cup Washer 1.127 ID x .032W
Flat Washer .750 ID x .056W
(Use As Needed)
Flat Washer .750 ID x .062W
Oil Seal 5/8"
Bushing .563
Flanged Bushing 5 / 8" ID
Flanged Bushing .751
Brake Disk
Brake Pad Plate
Brake Pad (pkg of 2)
Dowel Pin
Flat Washer .312 ID x .059W
41A 790079
42 792073A
42A 792085A
43 792075
44 790025
45 786066
46 786086
47 774690
48 774691
49 778356
50 778338
51 778354
52 778352
53 778350
54 778346
56 778355
57 778337
58 778353
59 778351
60 778349
61 778345
65 780189
66 776422
67 776396
69 792170
70 786187
71 788069
71B 788092
76 780090
77 788078A
79 792144
82 778333
83 778338
85 792154
87 788089A
150 788093A
157 788088A
180 730229A
900 794712
Brake Lever
Screw 1/4 - 20 x 1-1 /4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long)
Spur Gear (29 teeth'
Spur Gear (27 teeth'
Spur Gear (23 teeth'
Spur Gear (19 teeth'
Spur Gear (16 teeth'
Spur Gear (15 teeth'
Spur Gear (11 teeth'
Spur Gear (13 teeth'
Spur Gear (17 teeth'
Spur Gear (21 teeth'
Spur Gear (24 teeth'
Spur Gear (25 teeth'
Flat Washer .563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O" Ring
Flat Washer 1.128 ID x .058W
Inverted Retaining Ring
Spring .430 OD x .5000 L
Bevel & Spur Gear
(30 & 13 teeth)
Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W90
Replacement MST - 206-545C
Transaxle
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
47
background
TRACTOR - - MODEL NUMBER 917.275670
BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1
48
background
TRACTOR - - MODEL NUMBER 917.275670
BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1
35_
36
1029 1022
11oo _
798 _
914_
121 CARBURETOR OVERHAUL KN
137g
61 _ 1L_._1128 |_
2760 164
1123©
1124_ 165_ 633@ 987_
977 CARBURETOR GASKET SET
51 _ 137g
_____ _ _ 276_
672_ 156_ 987@
1123_ 1124_ 6330
%
21_ _ 914
552 O
552A_,
742
464 ©
552A 6
691 ÷
49
background
TRACTOR - - MODEL NUMBER 917.275670
BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1
1070
11329 REPLACEMENT ENGINE I
789A
74_ 1054_%_ 789
75C?_ 4o_
11330REPAIRMANUALI
726J 695
165_
3o3
358 ENGINE GASKET SET
30 2o_ 883__
276 __
9_9 51 _ 868_
............... 691 _
1_° 943@
842 _<_ 10
524 ©>
334_
3091
1095 VALVE GASKET SET
868_
883_
1022_
78351_ _
803
697_
5O
background
TRACTOR - - MODEL NUMBER 917.275670
BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1
KEY PART NO. NO. DESCRIPTION
NO. NO. DESCRIPTION
150 690995 O5 Gasket-Nozzle
1 699753 Cylinder Assembly 160 699727 Retainer-Solenoid
2 499585 Kit-BushinglSeal (Magneto Side) 163 691001 o+ Gasket-Air Cleaner
3 391086 Seal-Oil (Magneto Side) 165 693148 Nut (Ring Gear)
4 699747 Sump-Engine 187 691049 Line-Fuel
5 693998 Head-Cylinder (Cylinder 1) 187A 691050 Line-Fuel (Cut to Required
5A 693999 Head-Cylinder (Cylinder 2) Length)
7 693997 o+ Gasket-Cylinder Head 188 691108 Screw (Control Bracket)
8 499601 Breather Assembly 192 690083 Adjuster-Rocker Arm
9 690937 Gasket-Breather 209 697674 Spring-Governor
10 691108 Screw (Breather Assembly) 211 691019 Spring-Governed Idle
11 690942 Tube-Breather 212 695238 Link-Governor
12 697227 Gasket-Crankcase 213 691021 Bracket-Choke Control
13 791130 Screw (Cylinder Head) 216 691022 Link-Choke
15 690946 Plug-Oil Drain 219 698231 Gear-Governor
15A 691680 Plug-Oil Drain 220 690412 Washer (Governor Gear)
16 790136 Crankshaft 222 698761 Bracket-Control
20 690947 Seal-Oil (PTO Side) 227 691048 Lever-Governor Control
22 694966 Screw (Crankcase Cover) 231 690718 Screw (Choke Valve)
23 691053 Flywheel 240 691035 Filter-Fuel
24 222698 Key-Flywheel 250 690957 Retainer-Breather
25 694003 Piston Assembly (Standard) 252 690956 Collector-Oil
694007 Piston Assembly (.020" Over- 265 691024 Clamp-Casing
size) 267 695134 Screw (Casing Clamp)
26 694004 Ring Set (Standard) 276 690997 oO5 Washer-Sealing
694008 Ring Set (.020" Oversize) 287 691108 Screw (DipsticktTube Assembly)
27 690975 Lock-Piston Pin 304 790688 Housing-Blower
28 690229 Pin-Piston (Standard) 305 691005 Screw (Blower Housing)
29 499583 Rod-Connecting (Standard) 305A 790690 Screw (Blower Housing)
32 690976 Screw (Connecting Rod) 309 691262 Motor-Starter
33 499596 Valve-Exhaust 310 691263 Screw (Starter Motor)
34 697464 Valve-Intake 311 497608 Brush Set
35 690963 Spring-Valve (Intake) 332 691059 Nut (Flywheel)
36 690963 Spring-Valve (Exhaust) 333 691060 Armature-Magneto
42 499586 Keeper-Valve 334 691061 Screw (Magneto Armature)
45 690977 Tappet-Valve 337 691043 Spark Plug
46 790562 Camshaft 358 694012 Gasket Set-Engine
48 698172 Short Block 363 691062 Puller-Flywheel
50 695241 Manifold-Intake 383 690966 Wrench-Spark Plug
51 690950 "O:1: Gasket-intake 385 690960 Screw (Fuel Pump)
53 690951 Stud (Carburetor) 387 808656 Pump-Fuel
54 695239 Screw (Intake Manifold) 404 690442 Washer (Governor Crank)
54A 699816 Screw (Intake Manifold) 405 697820 Screw (Back Plate)
73 494439 Screen-Rotating 418 690999 Plate-Carburetor
74 698425 Screw (Rotating Screen) 431 790816 Elbow-intake
75 691056 Washer (Flywheel) 445 499486 Filter-Air Cleaner Cartridge
89 690283 Plug-Oil 447 691003 Screw (Air Guide Cover)
95 690718 Screw (Throttle Valve) 447A 691108 Screw (Air Guide Cover)
98 699721 Kit-idle Speed 467 691008 Knob-Air Cleaner
104 694918 O Pin-Float Hinge 467A 790697 Knob-Air Cleaner
105 698537 O Valve-Float Needle 474 696458 Alternator
108 699723 Valve-Choke 501 691185 Regulator
117 699494 Jet-Main (Standard) 505 691029 Nut (Governor Control Lever)
117A 699495 Jet-Main (Standard) 510 497606 Drive-Starter
121 699734 Kit-Carburetor Overhaul 513 692024 Clutch-Drive
125 699709 Carburetor
130 690993 Valve-Throttle Included in Engine Gasket Set, Key. No. 358
131 499805 Kit-Throttle Shaft O Included in Carburetor Overhaul Kit, Key.
133 699724 Float-Carburetor No. 121
135 699729 Tube-Fuel Transfer $ Included in Carburetor Gasket Set, Key. No.
137 690994 O5 Gasket-Float Bowl 977
146 690979 Key-Timing + Included in Valve Overhaul Kit, Key. No.
KEY PART 1095
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
51
background
TRACTOR - - MODEL NUMBER 917.275670
BRIGGS ENGINE-MODEL NUMBER 445677, TYPE NUMBER 0413-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
523 691036 Dipstick 967 273638
524 691032 SeaI-O Ring (Dipstick Tube) 968 790689
525 691037 Tube-Dipstick 975 499810
526 691108 Screw (Regulator) 977 699735
544 Armature-Starter (Serviced by 987 691000
691262 Starter Motor Only) 1005 790698
552 690552 Bushing-Governor Crank 1013 690954
552A 690553 Bushing-Governor Crank 1017 690770
562 690311 Bolt (Governor Control Lever) 1019 693995
573 691009 Plate-Back 1022 690971
601 691038 Clamp-Hose 1023 499599
615 698290 Retainer-Governor Shaft 1023A 499600
616 691045 Crank-Governor 1024 499054
617 697891 SeaI-O Ring (Intake Manifold) 1026 690981
628 690960 Screw (Fuel Pump Bracket) 1026A 690982
633 690998 O5 Seal-Choke/Throttle Shaft 1027 492932
635 66538 Boot-Sparkplug 1029 690972
654 690958 Nut (Carburetor) 1035 691042
668 691215 Spacer 1036 790625
672 690234 O5 Gasket-Carburetor Plate 1051 691265
691 690657 Seal-Governor Shaft 1054 280275
695 693149 Screw (Ring Gear) 1058 275475
697 690372 Screw (Drive Cap) 1070 690372
703 691010 Clip 1090 691293
718 690959 Pin-Locating 1095 694013
726 499612 Gear-Ring 1100 690973
741 690980 Gear-Timing 1119 691183
742 690328 Retainer-E Ring 1123 699725
750 696999 Screw (Oil Pump Cover) 1124 690988
783 693058 Gear-Pinion 1126 690991
788 691039 Bracket-Fuel Pump 1128
789 698330 Harness-Wiring 1329
789A 696576 Harness-Wiring
797 691029 Nut (Brush Retainer)
797A 693167 Nut (Brush Retainer)
798 697890 Screw (Rocker Arm)
801 691283 Cap-Drive
802 691286 Cap-End
803 Housing-Starter (Serviced by
691262 Starter Motor Only)
842 691031 SeaI-O Ring (Dipstick)
847 499602 Assembly-Dipstick/Tube
851 493880 Terminal-Spark Plug 1330
855 691011 Adapter-Air Cleaner 1342
865 691012 Cover-Air Guide (Cylinder 1) 1353
865A 691014 Cover-Air Guide (Cylinder 2)
865B 691015 Cover-Air Guide
868 690968 .+ Seal-Valve
877 399916 Wire/Connector-Alternator O
883 690970 .+ Gasket-Exhaust
914 691127 Screw (Rocker Arm Cover) :l:
918 694000 Hose-Vacuum
929 695239 Screw (Choke Control Bracket) +
929A 691003 Screw (Choke Control Bracket)
943 690589 SeaI-O Ring (Oil Pump Cover)
947 699728 Solenoid-Fuel NOTE:
965 499613 Cover-Oil Pump inches
Filter-Pre Cleaner
Cover-Air Cleaner
Bowl-Float
Gasket Set-Carburetor
O5 Seal-Throttle Shaft
Fan-Flywheel
Nipple-Oil Filter
Screen-Oil Pump
Kit-Label
+ Gasket-Rocker Cover
Cover-Rocker Arm (Cylinder 1)
Cover-Rocker Arm (Cylinder 2)
Pump-Oil
Rod-Push (Steel)
Rod-Push (Aluminum)
Filter-Oil
Arm-Rocker
Shaft-Pump
Label-Emission
Ring-Retaining
Cable-Tie
Owner's Manual
Screw (Flywheel Fan)
Retainer-Brush
Set-Valve Gasket
Pivot-Rocker Arm
Screw (Alternator)
SeaI-O Ring (Solenoid Retainer)
O5 SeaI-O Ring (Fuel Transfer Tube)
Screw (Fuel Transfer Tube)
690990 O Screw (Carburetor Nozzle)
445777-0027Replacement Engine (If original
engine is equipped with a
six pin wiring harness transfer to
the replacement engine.
Transfer muffler and/or spark
arrestor assembly from the
original engine if suitable for ad-
ditional service or add new
parts as required. Transfer oil
sensor to the replacement
engine).
273521 Repair Manual
699731 Extension-Fuel Transfer Tube
699725 SeaI-O Ring (Fuel Transfer Tube
Extension)
included in Engine Gasket Set, Key. No. 358
included in Carburetor Overhaul Kit, Key.
No. 121
included in Carburetor Gasket Set, Key. No.
977
included in Valve Overhaul Kit, Key. No.
1095
All component dimensions given in U.S.
1 inch = 25.4 mm
52
background
53
background
54
background
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_b ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face, Do not mow
slopes greater than 15 degrees, Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes,
I, Fold this page along dotted tine indicated above,
2_ Hold page before you so that its Ieft edge is vertically parallet to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hitl sJope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
background
Your Home
iiiiiiiiiiiiiiiiiiii'
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiiiiiiiiii
iiiiiiiiiiiii?'
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
iiiiiiiiiiiiiiii
For repair - in your home - of all major brand appliances,
lawn and garden equipment, or heating and cooling systems,
no matter who made it, no matter who sold it!
For the replacement parts, accessories and
owner's manuals that you need to do-it-yourseLf.
For Sears professional installation of home appliances
and items like garage door openers and water heaters.
1-800-4-MY-HOME ® Anytime, day or night
(1-800-469-4663) (U,S.A. and Canada)
www,sears,com www,sears,ca
Our Home
For repair of carry-in products like vacuums, lawn equipment,
and electronics, call or go on-line for the nearest
Sears Parts and Repair Center.
1o800o488o1222 Anytime, day or night (U.S.A. only)
www.seaFs.com
To purchase a protection agreement (U.S.A.)
or maintenance agreement (Canada) on a product serviced by Sears:
t-800o827-6655 (U.S.A.)
Para pedir servicio de reparaci6n
a domicilio, y para ordenar piezas:
t-888-_S[J-HOGAR sM
(1-888_784-8427)
t-800o361-6665 (Canada)
Au Canada pour service en frant;ais:
1-800-LE-FOYER Mc
(1-800-533-6937)
www.sears,ca
02410
(_bSears,RoebuckandCo.
0 Registered Trademark /TM Trademark / sM Service Mark of Sears, Roebuck and Co.
¢_ Marca Registrada / TM Marca de Fabrica / SM Mama de Servicio de Sears, Roebuck and Co.
MCMarque de commerce / MDMarque d_pos6e de Sears, Roebuck and Co.
195906 11.18.04 TR Printed in U.S.A.

Specifications

Indexed Terms: Lawn Tractor

Craftsman 917275670 Questions and Answers