Craftsman 917271843 lawn tractor

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User Manual

This is the main product document for model 917271843.

The file format is pdf, 60 pages, you can download this manual here .

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Owner's Manual
ICRAFTSMAN°I
21 .O HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.271843
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
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Warranty...............................................2
SafetyRules.........................................3
ProductSpecifications..........................6
Assembly..............................................8
Operation............................................12
MaintenanceSchedule......................19
Maintenance.......................................t 9
ServiceandAdjustments....................23
Storage...............................................29
Troubleshooting.................................30
RepairParts........................................34
PartsOrdering.....................BackCover
LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS
Fortwo(2)yearsfromthedateof purchase,ifthisCraftsmanRidingEquipmentis
maintained,lubricatedandtunedup accordingto the instructionsin the owner's
manual,Searswillrepairorreplace,freeofcharge,anypartsfoundto bedefectivein
materialorworkmanship.Warrantyserviceisavailablefreeof chargebyreturning
yourCraftsmanridingequipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATI-ERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to obsewe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the dding
mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
I1.SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipover accidents, which can
result in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
storage.
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II1.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can out.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other Be alert and turn machine off if children
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
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Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_l, Look for this symbol to point out
important safety precautions. It means
CAUTION!l! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
4_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
,_ll, CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
,4_II,WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
,4_I,WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
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PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
_)ILTYPE SAE 30
API-SF-SJ): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
3.0PINTS
CHAMPION
RJ19LM OR J19LM
FORWARD: 5.5
REVERSE: 2.4
FRONT: 14 PSI
REAR: 10 PSI
3AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U1R
27-35 FT. LBS
OIL CAPACITY:
SPARK PLUG:
'GAP: .030")
GROUND
SPEED (MPH):
TIRE
PRESSURE:
CHARGING
SYSTEM:
BA']-FERY:
BLADE BOLT
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
_ILWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of
this manual).
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Steer,ngWhee,_ 1
Steering Steering
Wheel Adapter Extension
Steering @ Shaft
Sleeve (1) Locknut
/j -_.\ 5/16-18
/ \ _%_ Steering (1) Rex Bolt
/ _, _ ; Wheel Insert 3/8-16xl
_'_ / _ (1)Lock
t _ / _ _washer/, 3/8
_, / (1) Hex Bolt |
_. / 5/16-18 x 1-1/4 !
arge Flat I li .II !!lII/I Iit]
Washer _:: ...... %- :::-_;;_;-Y
Seat
@ (1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
For Future Use
Keys
(2) Keys
Video Cassette
Slope Sheet
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Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means when you are in the
operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
8
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
;- , , Label
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INSTALLSEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan_
Bolt
Flat Washer _
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place freewheel control in freewheel-
ing position to disengage transmis-
sion (See "TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
WARNING: Before starting read
understand and fo ow a nstructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
5. Place motion control lever in neutral
(N) position.
6. Press lift lever plunger and raise
attachment lift lever to its highest
position.
7. Start the engine. After engine has
started, move throttle control to idle
position.
8. Release parking brake.
9. Slowly move the motion control lever
forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set
parking brake and place motion
control lever in neutral position.
11 .Turn ignition key to "OFF" position.
Continue with the instructions that follow.
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CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Shield
/f
Mulcher
Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place, Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulching blades are
designed for discharging and bagging
also.
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V'CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,/ All assembly instructions have been
completed.
/" No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
#" Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
,,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAAI-I-ENTiON TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,I Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
#' It is important to purge the transmission
before operating your tractor for the first
time. Follow proper starting and
transmission purging instructions (See
'q'O START ENGINE" and "PURGE
TRANSMISSION" in the Operation
section of this manual).
11
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
I- _1
BA'I-IERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
i I',,I 0
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
I
MOWERLI_
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(Automatic Models only)
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KNOW YOUR'tRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ammeter
Choke Control
Thr
Clutch/
Brake Pedal
Attachment Ignition
Clutch Lever Switch
Light Switch
Lever
Plunger
Lift Lever
Height
Adjustment
Indicator
Free Wheel
Control
_gBrake Lever
Motion
Control
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used to control
engine speed.
13
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
Position
Choke
Control
Throttle
Control
Clutch/
Brake
"Disengaged"
Parking Brake
led"
Position
=Disengaged" Motion Control
Position "Brake" Lever
Position
STOPPING
MOWER BLADES -
TO stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibUity, always stop engine when
stopping tractor on grass areas.
_IbCAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever
in neutral (N) position.
2. Release parking brake.
3. Slowly move motion control lever to
desired position.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position,
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running.
These heights are approximate and may
vary depending upon soil conditions,
height of grass and types of grass being
mowed.
14
background
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
3/8-16
Locknut\
Gauge
Wheel
Mounting
Bracket
3/8
Gauge Wheel
Shoulder
Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch
Lever "Engaged"
Position
Attachment Lift
Lever High
Low
Position
"Disengaged"
Position
Deflector
Shield
TO OPERATE ON HILLS
=O=CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to
slowest setting.
Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by
placing freewheel control in freewheeling
position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest
position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
15
background
Do not push or tow tractor at more than
two (2) MPH.
To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER
ATrACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. -13res can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
t,WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
f_,,CAUTION: Fill to bo_om of gas.tank
iller neck. Do not ovenill. Wipe on any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if
the engine has run out of fuel, itwill take extra
cranking time to move fuel from the tank to
the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral
(N) position.
4. Move attachment clutch to "DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, mad the warm and
cold starting procedures below.
7. Insert key into ignition and turn key
clockwise to "START' position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
16
background
WARM WEATHER STARTING (50 ° F and
above)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
The attachments and ground drive can
now be used. If the engine does not accept
the load, restart the engine and allow it to
warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50 ° F and
below)
8. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP
Before driving the unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake
and let the clutch/brake slowly return
to operating position.
3. Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_ILCAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the
transmission be purged before operating
tractor for the first time. This procedure will
remove any trapped air inside the trans-
mission which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replacement,
it should be purged after reinstallation
before operating the tractor.
1. Place tractor safely on level surface
with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse
position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be
no movement of drive wheels. The air is
being removed from hydraulic drive
system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See 'qo TRANSPORT" in this section
of manual).
7. Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N)
position, slowly disengage clutch/
brake pedal.
8. Slowly move motion control lever
forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse
position. After the tractor moves
approximately five (5) feet return the
motion control lever to the neutral (N)
position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready
for normal operation.
17
background
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See 'q-O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
f
t
L
( --
J
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass wilt biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
Max 1/3"
18
background
I - Change more often when operating under a heavy load or in high amb4enttemperatures, 5 - ff equipped with adjustable sy_em.
2 - Service more o_en when operating in dldy'o_ Clusty condikons. 6 - Not required if equipped _ mainlenance-free battery.
3 - If equil:_oedwith oil filter, change oil everV50 hours,
4. Replace blades re,m-e often when mowing ir_sandy scil,
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
7 =Tighten fro_ll_u_lepivot bOffto 35 fl.-Ib,s, h',aximem.
DO not ovortighten,
LUBRICATION CHART
_indle
Zerk
(])Front Wheel
Bearing
Zerk
.,_earing Zerk
@Engine/
i
t
(DGeneral Purpose Grease
(_Refer to Maintenance "Engine" Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
19
background
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant may
be purchased from your local parts dealer.
Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
The engine should not start unless the
brake pedal is fully depressed and
attachement clutch control is in the
disengaged position.
When the engine is running, any attempt
by the operator to leave the seat without
first setting the parking brake should
shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer secudng blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on
mandrel assembly.
4. Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Center
Edge Up Hole
Mandrel
Lock Washer Assembly
Hex Bolt "_ Star
(Grade)*'_, _j Flat
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade - but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balaneer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for I hour.
20
background
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BAI-I-ERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable ends
with wire brush until bright.
5. Coat terminals with grease or petroeum
jelly.
6. Reinstall battery (See "REPLACING
BAI-I-ERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins
should be kept clean to assure proper
cooling.
Do not attempt to clean fan or transmission
while engine is running or while the
transmission is hot. To prevent possible
damage to seals, do not use high pressure
water or steam to clean transaxle.
Inspect cooling fan to be sure fan blades
are intact and clean.
Inspect cooling fins for dirt, grass
clippings and other materials. To prevent
damage to seals, do not use compressed
air or high pressure sprayer to clean
cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the
transaxle ever leak or require servicing,
contact your nearest authorized service
center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
NOTE: Although multbviscosRy oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will
result in increased oil consumption when
used above 32°E Check your engine oil
level more frequently to avoid possible
engine damage from running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one year.
Check the crankcase oil level before
starting the engine and after each eight (8)
hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto the
fitting.
Oil Drain Valve
Closed
and __ "" _grainTube
Locked [_
Position _:: .'_/
Yellow Cap -"_"__
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace the
cap onto to the end of the drain valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section
of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
21
background
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See "TO REMOVE HOOD AND
GRILLASSEMBLY" in the Service and
Adjustments section of this manual).
Wing Nut Cartridge
Top Air __
Plate
Guide Cover_.. Foam Pre-
"-,, Cleaner
Engine Cooling Fins
Air Guide _
Cover "_
(Both Sides)
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every 100
hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove wing nuts and cartridge
plate.
2. Carefully remove cartridge to prevent
debris from entering carburetor.
3. Clean cartridge by tapping gently on
flat surface.
NOTE: If very dirty or damaged, replace
cartridge.
4. Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oil cartridge. Do not
use pressurized air to clean or dry
cartridge.
Knob
Air Screen
MUFFLER
Cartridge
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline.
Clamp _
Fuel Filter_ _
22
background
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place motion control lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from
chassis bracket by removing retainer
spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook the
clutch spring Into square hole in frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its highest
position.
2. Slide mower under tractor with
deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
Hole
Retainer Spring
Anti-Sway Front Link
Housinc
Guide
Large
Retainer Spring Bracket
23
(Both Sides)
background
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on both
sides of mower should be the same or
within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side.
NOTE:Each full turn of adjustment nut will
change mower height about 1/8".
Recheck measurements after adjusting.
Bottom edge of Bottom edge of
mowe_round
A_-_.'-'_J Ground Line _-"J-_
_./_<_.ASuspensi°n
rm
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to
side. If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay level
side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown.
Before making any necessary adjust-
ments, check that both front links are
equal in length.
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
Both Front Links Should be Equal in Length
Nut "E"
24
Front Links
TO REPLACE MOWER BLADE DRIVE
BELT
The mower blade drive belt may be
replaced without tools. Park the tractor on
level surface. Engage parking brake.
BELT REMOVAL -
1. Remove mower from tractor (See '_ro
REMOVE MOWER" in this section of
this manual).
2. Work belt off both mandrel pulleys and
idler pulleys.
3. Pull belt away from mower.
BELT INSTALLATION -
4. Install new belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
Mandrel Idler Pulleys1.- _
Pulley_
Mandre_
Pulley
background
TO ADJUST BRAKE
Your tractor is equipped with an adjustable
brake system which is mounted on the
side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake rod.
3. If distance is other than 1-9/16", loosen
jam nut and turn nut "A" until distance
becomes 1-9/16". Retighten jam nut
against nut "A'.
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest gear,
further maintenance is necessary.
Contact your nearest Sears or other
qualified center.
WITH PARKING BRAKE
"ENGAGED"
Nut
ut "A"
_ Operating
Arm
Do not touch this nut. If further brake
adjustment is necessary contact your nearest
Sears or other qualified center.
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.) Motion
2. Remove belt from stationary idler and Control
clutching idler.
3. Pull belt slack toward rear of tractor. "....
Carefully remove belt upwards from
transmission input pulley and over
cooling fan blades.
4. Pull belt toward front of tractor and
remove downward from around
engine pulley.
5. Install new belt by reversing above
procedure. 25
Engine Pulley--
Clutching Idler F "_/I
Stationary Idler j
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset
at the factory and adjustment should not
be necessary.
1. Loosen adjustment bolt in front of the
right rear wheel, and lightly tighten.
2. Start engine and move motion control
lever until tractor does not move
forward or backward.
3. Hold motion control lever in that
position and turn engine off.
4. While holding motion control lever in
place, loosen the adjustment bolt.
5. Move motion control lever to the
neutral (N) (lock gate) position.
6. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
After above adjustment is made, if the
tractor still creeps forward or backward
while motion control lever is in neutral
position, follow these steps:
1. Loosen the adjustment bolt.
2. Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to
creep.
3. Tighten adjustment bolt securely.
4. Start engine and test.
5. If tractor still creeps, repeat above
steps until satisfied.
Neutral Lock Gate
Adjustment Bolt
background
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should be purged after reinstallation and
before operating the tractor. See "PURGE
TRANSMISSION" in the Operation
section of this manual.
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel toe-
in or camber, contact your nearest Sears
or other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. ]]re sealant also prevents tire dry
rot and corrosion.
Retaining Ring
Washers
Axle
Square Key -----_.__..___'
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
,_I, CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
If your battery is too weak to start the engine, it
should be recharged. (See "BAI-FERY" in the
MAINTENANCE section of this manual).
If '1umper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a
12 volt negative grounded system. The other
vehicle must also be a 12 volt negative
grounded system. Do not use your tractor
battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
q
"Positive" (+)
"Negative" (-)
o
L.H. Panel
Bolt
/
REPLACING BATTERY
_CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
26
background
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
bolt and keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
8. Close terminal access doors.
9. Close hood.
Terminal
Access
Door _
Hex Bolt
(Red)
Cable
-Negative (Black)
Guard Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your
tractor to run poorly, stop running, or
prevent it from starting.
Check wiring. See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL AS-
SEMBLY
1. Raise hood.
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
\
Headlight Wire
Connector
ENGINE
Maintenance, repair, or replacement of
the emission control devices and sys-
tems, which are being done at the
customers expense, may be performed
by any non-road engine repair establish-
ment or individual. Warranty repairs must
be performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THRO'n'LE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tighten cable clamp screw securely.
Clamp Screw _
Quarter Cir¢_ \ _j /
L._L_ _ \ Swivel
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
27
background
2. Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (see "AIR FILTER" in the
Maintenance section of this manual).
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4 Reassemble air cleaner.
Choke Close(
Casing
Screw J-_
Choke
Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude
or load. If the carburetor does need
adjustment, proceed as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air
mixture. Turning the mixture screw out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/
air mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SEI-I-ING -
1. Be sure you have a clean air filter, and
the throttle control cable and choke
are adjusted properly (see above).
2. With engine off turn idle mixture screw
in (clockwise) closing it finger tight
and then turn out (counterclockwise)
1-1/4 to 1-1/2 turns.
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift/motion
control lever in neutral (N) position.
2. With throttle control lever in slow
position, hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 1200 to 1400
RPM.
28
3. While still holding throttle lever
against idle speed screw, turn idle
mixture screw in (clockwise) until
engine begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn screw to a point midway
between those two positions.
4. Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200
RPM. Release throttle lever.
ACCELERATION TEST -
5. Move throttle control lever from slow
to fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact your nearest Sears or
other qualified service center, which has
proper equipment and experience to
make any necessary adjustments.
Idle Speed
Idle Mixture
Screw
Thro_le
Lever
Idle Speed
S
Throttle Idle Mixture Screw
Lever
background
Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower is to be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BA'FrERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
background
TROUBLESHOOTING CHART
PROBLEM CAUSE
Will not start 1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4.
5.
6.
7.
Hard to start
Enginewill not
turn over
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
Engine clicks but
will not start
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10.Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of
adjustment.
1. Brake pedal not
depressed
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es),
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
CORRECTION
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes before
attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
8. Check all wiring.
9. See "To Adjust Carburetor"
in Service Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Drain fuel tank and refill with
fresh gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" ir
Service Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress brake pedal.
2. Disengage attachment
clutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter,
9. Contact a Sears or other
qualified service center.
.
2.
3.
4.
Loss of power 1. Cutting too much grass/too 1.
fast.
2. Throttle in "CHOKE" 2.
position.
3O
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or
starter.
Set in "Higher Cut" position/
reduce speed.
Adjust throttle control.
background
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Loss of power
.
2
3
4.
5.
6.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
Cutting too much grass/too
fast.
Throttle in "CHOKE"
position.
Build-up of grass, leaves 3.
and trash under mower.
Dirty air filter. 4.
Low oil level/dirty oil. 5.
Faulty spark plug. 6.
7.
8.
9.
10.Spark plug wire loose.
Excessive
vibration
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poor cut - uneven
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14.Carburetor out of
adjustment.
15.Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
.
2.
3.
4.
5.
Worn, bent or loose blade.
Mower deck not level.
Buildup of grass, leaves,
and trash under mower.
Bent blade mandrel.
Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carbure-
tor, refill tank with fresh
gasoline and replace fuel
filter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/fins.
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
.
Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
31
background
TROUBLESHOOTING CHART
PROBLEM CAUSE
Poor grass 1. Engine speed too slow.
discharge
2.
3.
4.
5.
6.
7.
8.
9.
Travel speed too fast.
Wet grass.
Mower deck not level.
Low/uneven tire air
pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and
trash under mower.
Mower drive belt worn.
Blades improperly installed.
10. Improper blades used.
11 .Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
Headlight(s) not
working
(if so equipped)
1. Switch is "OFF".
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
.
Battery will not 1.
charge 2.
3.
4.
Loss of drive 1.
2.
3.
Engine "backfires" 1.
when turning
engine
"OFF"
Blown fuse.
Bad battery cell(s).
Poor cable connections.
Faulty regulator
(if so equipped).
Faulty alternator.
Freewheel control in
"disengaged" position.
Motion drive belt worn,
damaged, or broken.
Air trapped in transmission
during shipment or
servicing.
Engine throttle control not
set at "SLOW"
position for 30 seconds
stopping engine.
CORRECTION
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10. Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in
"engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
background
TRACTOR - - MODEL NUMBER 917.271843
SCHEMATIC
RED
8LAC_
/;
AMMETER
(OPTtONAL) WHITE
--B M
----( )G MAI_.-
IGNITION
SWITCH
IGNITION SWITCH
PosmoN CIRCUIT "MAKE"
OFF M+G+A1 NONE
RUN/LIGHT S+A1 A2+L
RUN B+A1 NONE
START B÷S+A NONE
FUSE
: 4---,
P i
:_ : _-----
CLUTCH / BRAKE
(PEDAL UP)
BLACK
BLACK
(OPTIONAL)
FUEb
ORANGE
SOLENOID
RED
STARTER
8LACK
W_MTE
SEAT SWITCH
= _ _ =, (NOT OCCUPIED)
WHITE _ r -- _1
/ AT'PMENTCLUTCH ....
St_CK (CLUTCH GROUNDING
IX IGNITION •_ SP_L_U_K •___
UNIT I (2 PLUGS ON
TWIN CYL ENGINES).
CHARGING SYSTEM OUTPUT 28 VC_TS AC MIN. @ 3600 RPM
3AMP DC @P 3_00 RPM [C_ARQIk_i SYSTEM I_,_d_G_NECTED_
RED _ I
DIODE I ALTERNATOR
5 AMP AC @ 3600 RPM _ i
@ROWN
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
O
REMOVABLE
CONNECTIONS
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
background
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.271843
26
25
I
t
I
I
i
t
I
I
16,
k
/J
//
//
34
background
TRACTOR -- MODEL NUMBER 917.271843
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 163465 Battery
2 74760412 Bolt, Hex 1/4-20 x 3/4
8 7603J Tray, Battery
10 145211 Bolt, BtrFront 1/4-20 x 7-1/2
11 150109 Holddown BatteryFront Mount
12 145769 Nut, Push Nylon Battery Front 1/4
16 153664 Switch Interlock Push-In
21 175688 Harness, LightSocket (w/4152J)
22 4152J LightBulb
24 4799J Cable, Battery
25 146148 Cable, Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 145491 Cable,Ground
29 121305X Switch, Seat
30 175566 Switch, Ignition
33 140403 Key,Molded
40 178437 Harness, Ignition
41 71110408 BoltBik Fin Hex 1/4-20 UNC x 1/2
42 131563 Cover,Terminal
43 178861 Solenoid
45 121433X Ammeter Rectangular6Amp
52 141940 ProtectionWire Loop (Hour Meter)
55 17490508 ScrewThdrol 5/16-18 x 1/2
NOTE: Allcomponent dimensionsgivenin U.S. inches
1 inch= 25.4 mm
35
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TRACTOR - - MODEL NUMBER 917.271843
CHASSIS AND ENCLOSURES
28
58
31
53
207
55
6O
3
74
37
_3
208
36
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TRACTOR -- MODELNUMBER 917.271843
CHASSISAND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis
2 176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 BumperHood/Dash
9 168337)(013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 1
11 155927 Panel, Dash, LH
12 145660 ClipTinnermanGrilleP/L
13 172107X010 Panel, Dash, RH
14 17490608 ScrewThdm13/8-16x1/2
17 144983X558 Hood Assembly
18 126938X Bumber Hood
20 156437 Plate Mtg Battery Fuel Tank
23 124028X Bushing, Snap, Nylon,Fuel Line
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC
28 178987)(558 Grille
29 155217X599 Lens, Grille
30 175692X558 FendedFootrest
31 139976 Bracket,Fender/Support
37 17490508 Screw, Thdrol. 5/16-18 x 1/2 TYT
38 175710 Bracket Asm PivotMower Rear
51 73800400 Nut LockW/Insert 1/4 - 20 UNC
52 19091416 Washer 9/32 X 7/8 X 16 Ga.
53 145201 Bracket Grille PickoffLH
54 161464 Screw, Hex Wshd #8-18 x 7/8
55 145202 Bracket Grille Pickoff RH
57 S'rD552507 Bolt FinHex 1/4 -20 UNC X.75
58 140547 Air Duct
60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 DashLowerSTLT
74 STD541437 Nut Crownlock3/8-16 UNC
142 175702 Plate Reinforcement STLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Footrest STLT
145 156524 Rod Pivot Chassis/Hood
159 155123X428 Cuphoider
206 170165 BoltShoulder5/16-18TT
207 17670508 Screw Thdrol 5/16-18 x 1/2
208 17670608 Screw Thdrol 3/8-16 x 1/2
212 165919 Insert, Lens
- - 5479J PlugButton
NOTE: All componentdimensionsgiven in U.S. inches
1 inch = 25.4 mm
37
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TRACTOR - - MODEL NUMBER 917.271843
GROUND DRIVE
57
_26 1
16
212
70
116
62
36
2_ |2 i_5 53
30
38
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TRACTOR - - MODEL NUMBER 917.271843
GROUND DRIVE
KEY PART KEY
NO. NO. DESCRIPTION NO.
1 Transaxle(See Breakdown) 70
HydroGr 314-0510 71
8 165866 Rod Shift FenderAdjust 73
10 STD561210 Pin Cotter 1/8 x 1 CAD 74
14 10040400 Washer LockHvy Helical 75
15 74490544 BoltHex FLGHD 5/16-18 GR.5 76
16 STD541431 Nut LockHex W/Ins. 5/16-18 Unc 77
19 STD541437 Nut Lock Hex W/3Nsh3/8-16 Unc 78
21 130564 Knob,Deluxe 1/2-13 81
22 169498 Rod, Brake Hydro 82
24 73350600 Nut, HexJam 3/8-16 Unc 83
25 106888X Spring, Brake Rod 84
26 S'1"D551037 Washer 89
27 STD561210 Pin Cotter 1/8 x 3/4 CAD. 90
28 175765 Rod,Parking Brake 95
29 71673 Cap, Parking Brake 96
30 169592 Bracket,Transaxle 116
32 74760512 BoltHex Hd 5/16-18 Unc x3/4 120
34 175578 Shaft, Foot Pedal 150
35 120183X Bearing,Nylon 151
36 19211616 Washer 156
37 1672H Pin, Roll 158
38 179114 Pulley, Idler, Composite 159
39 74760648 Bolt Fin Hex 3/8-16 x 3 161
41 175556 Keeper, Belt Idler 162
47 127783 Pulley, Idler, V-Greove 163
48 154407 Bellcrank Clutch Grnd Dry STL 164
49 123205X Retainer, Belt 165
50 STD523715 Bolt Hex Hd 3/8-16unc x 1-1/2 166
51 STD541437 NutCrownlock 3/8-16UNC 166
52 STD541431 Nut, Crownlock 5/16-18Unc 169
53 105710X Link, Clutch 197
55 105709X Spring, Return, Clutch 198
56 17060620 Screw 3/8-16 x .75 199
57 140294 V-Belt, GroundDdve 200
59 169691 Keeper, Center Span 202
61 17120614 Screw 3/8-16 x 3/4 212
62 8883R Cover, Pedal 250
63 175410 Pulley, Engine
64 71170764 Bolt Hex 7/16-20 x 4 Gr. 5
65 STD551143 Washer
66 154778 Keeper BeltEngine Hydro
PART
NO. DESCRIPTION
134683 Guide Belt RH Engine
169183 Strap Torque Lh
169182 Strap Torque Rh
137057 Spacer, Split
121749X Washer 25/32 x 1-1/4 x 16 Ga.
STD581075 E-Ring
123583X Key, Square
121748X Washer 25/32 x 1-5/8 x 16 Ga.
165596 Shaft Asm Cross
165711 Spring Torsion
19171216 Washer 17/32 x 3/4 x 16 Ga+
169594 Link Transaxle
164890X428 Console, Shift
124346X
170201
4497H
72140608
7390O600
175456
19133210
166002
165589
165494
72140406
73680400
74780416
19091010
165623
166880
165492
16558O
169613
169593
169612
72140508
72110614
145212
17060612
Nut Self-Thd Wsh-hd 1/4 Zinc
Control Bypass
RetainerSpring 1"Zinc/Cad
Bolt RDHD SQNK 3/8-16 x 1
Nut Lock Fig 3/8-16 Unc
Spacer Retainer
Washer 13/32 x 2 x 10 Ga+
Washer Srrted 5/161Dx 1.125
Bracket Shift Mount
HubTappered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
NutCrownlockl/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1Gr. 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt
Nyliner Snap-In
Washer Nyliner
Bolt Shoulder 5/16-18UNC
Bolt RDHDSQNK 5/16-18UNC x 1
Bolt RDHD SH 3/8-16 x 1-3/4 Gr.5
Nut Hex Fig Lock
Screw 3/8-16 x 3/4
NOTE; All componentdimensions given in U.S. inches
1inch = 25.4 mm
39
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TRACTOR - - MODEL NUMBER 917.271843
STEERING ASSEMBLY
29
67
67
43
/
4O
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TRACTOR - - MODEL NUMBER 917.271843
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 139768
2 175131
3 169840
4 169839
5 6266H
6 121748X
7 19272016
8 12000029
9 3366R
10 175121
11 STD551137
13 136518
15 145212
17 177876
26 126847X
28 19131418
29 17060612
30 STD561210
32. 130465
36 155099
37 152927
38 139769
39 19133812
40 STD541537
41 100711L
42 145054X428
43 121749)(
44 153720
46 121232X
47 6855M
51 73800500
54 74780520
63 74780616
65 160367
67 72140618
68 169827
71 175146
82 169835
85 133835
88 175118
91 175553
Steering Wheel
FrontAxle Assembly
SpindleAssembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Beadng, Steering Column
Link, Drag
Washer, Lock
Spacer, Bearing, Front Axle
Nut, Hexflange Lock
Shaft Assembly, Steering
BushingUnk Drag
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod,Tie
Bushing,Steering
Screw "IF #10-32x 5 x3/8 Flange
Insert,Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
LockNutCenter 3/8-24 UNF
Adaptor,SteeringWheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Gauge
Extension SteeringNon-Adjust
Cap, Spindle
Fitting,Grease
Nut LockHx W/Ins 5/16-18 UNC
BoltFin Hex 5/16-18 UNC x 1-1/4
Bolt Fin Hex 3/8-16 une. x 1 Gr. 5
Spacer Brace Axle
BoltRhnd Sq 3/8-16 x 2-1/4
Brace Axle
SteeringAsm
Bracket Susp Chassis Front
Fastener ChristmasTree
BoltShoulder7/16-20
ClipSteering
NOTE: All componentdimensionsgivenin U.S. inches
1 inch = 25.4 mm
41
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TRACTOR- - MODEL NUMBER 917.271843
ENGINE
14
38
27
31
39
81
i
29
OPTIONAL EQUIPMENT
Spark Arrester
13
_----...._5 _, " _.-- "r_- _J_,-,
42
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TRACTOR -- MODEL NUMBER 917.271843
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 170547
2 17720408
3 .......
4 149723
5 144069
6 144068
7 138129
8 171877
t0 145552
11 STD551125
12 STD522507
13 165287
14 148456
16 STD551237
17 17490624
23 169837
25 145996
26 73920600
27 152927
29 137180
31 157103
32 161696
33 123487X
34 106082X
37 8543R
38 148315
39 109227X
45 17000612
81 73510400
Control Throt Paddle
Screw Hex Thd Cut 1/4-20x5/8 T
Engine (See Breakdown) Bnggs Model No. 463707-0159-E 1
Muffler Exhaust
Exhaust Asm. Left
Exhaust Asm. Right
Clamp Tube DoubleEngine
Bolt 5/16 - 18 UNC X 3/4 W/Sems
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
BoltFin Hex 1/4-20 x 3/4
Gasket Muffler
Tube, Drain Oil Easy
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16x1-1/2 Tytt
Shield Browning/Debris Guard
Control Choke
Nut Keps 3/8-24 Unf
Screw TT #10-32 x 5 x 3/8 Flange
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose BIk
Spacer Pad
Line Fuel
Plug, Drain OUEasy
Pad Idler 1.75 x .75 x .06
Screw Hex Wsh Thdrol 3/8-16 x 3/4
Nut, Keps 1/4-20 Starter Nut
NOTE: All componentdimensions given in U.S. inches
1inch = 25.4 mm
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TRACTOR - - MODEL NUMBER 917.271843
SEAT ASSEMBLY
I
I
I
I
I
I
KEY PART
NO. NO.
1 140123
2 140551
3 71110616
4 19131610
5 145OO6
6 STD541437
7 124181X
8 17000616
9 19131614
10 174894
11 166369
12 121246X
DESCRIPTION
Seat 3450 BIWblk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Une
Spring Seat Cprsn 2 250 BIkZi
Screw 3/8-16 x 1,5 SMGML
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
KEY PART
NO. NO. DESCRIPTION
13 121248X
14 72O50412
15 134300
16 121250X
17 123976X
21 171852
22 STD541431
24 19171912
25 127018X
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 3/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All componentdimensionsgiven inU.S. inches
1 inch = 25.4 mm
44
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DECALS
TRACTOR - - MODEL NUMBER 917.271843
7
3 2 2 4
1
11
9
KEY PART
NO. NO.
1 156439
2 177253
3 171696
4 171697
5 176682
6 133644
7 171809
8 179128
9 163204
11 156811
13 146046
14
KEY PART
DESCRIPTION NO. NO.
Decal FenderDanger Sears 14 177289
Decal Hood Side 15 160396
Decal Hood Rh Craftsman 19 138047
Decal Hood Lh Craftsman 20 172331
Decal Engine H/P 22 149516
Decal Maint Customer Sears Dom -- 169210
Decal Replacement Srs - - 138311
Decal Deck - - 165800X428
Decal FenderCraftsmanGold - - 165799)(428
Decal Fender STLTH Oper Inst E/S - - 180595
Decal V-belt Dr Sch TractorE - - 180596
14
13
DESCRIPTION
Decal Dash Panel
Decal Mower Drive Schematic
Decal, Batten/Diehard Sears
Decal Deck Mower EZ3
Decal Batten/
Decal By Pass Lt Hydro
Decal Lift Handle
Pad Footrest Lh STLT
Fad Footrest Rh STLT
Manual, Owner's (English)
Manual, Owner's (Spanish)
4,10
11
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
lO
11
59192 Valve Cap, Tire
65139 Stem, Valve
106222X Tire,Front
59904 Tube, Front Tire
(Not Provided, Service Item Only)
106732X427 Rim,Front
278H Fitting,Grease (Front Wheel Only)
9040H Bearing,Flange (FrontWheel Only)
106108X427 Rim,Rear
122082X Tire, Rear
7152J Tube, RearTire
(Not Provided, Service ItemOnly)
104757X428 Cap, Axle
144334 Sealant, Tire (10 oz. Tube)
NOTE: All componentdimensions given in U.S. inches
1 inch = 25.4 mm
45
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TRACTOR - - MODEL NUMBER 917.271843
LIFT ASSEMBLY
7
11
13
5
6
3
2
1/ ,s 8
!' /
/ .I
I' I
_'Jl
6
5
13
19
13
32
31"
32 /
19
2O
15
2O
46
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TRACTOR -- MODELNUMBER917.271843
LIFTASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 159460 Lift Lever InnerWire Asm.
2 159471 Shaft Asm. Lift
3 105767X Pin Groove
4 12000002 E Ring
5 19211621 Washer 21/32 x 1x 21 Ga.
6 120183X Bearing Nylong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read
11 139865 Link Asm Lift LH.
12 139866 LinkAsm Lift R.H.
13 STD624008 RetainerSpdng
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc
17 175689 Trunnion
18 73800800 Nut Lock w/Wsh 1/2-13 Unc
19 139868 Arm Suspension Mower
20 163552 RetainerSpring
31 169865 Bearing, Pvt. Lift. Tapered
32 73540600 NutCrownlock 3/8-24
NOTE: All componentdimensions given in U.S. inches
1 inch = 25.4 mm
47
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TRACTOR - - MODEL NUMBER 917.271843
MOWER DECK
,148
ff
34 '
21
6
19F 21
16
1
18
_117
_116
27
48
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TRACTOR -- MODEL NUMBER 917.271843
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 165892 Mower Housing
2 STD533107 Bolt
3 138017 Bracket Assembly,Sway Bar,
Front
4 165460 Bracket Sway Bar 38/42"
5 STD624008 Retainer Spring
6 130832 Arm, Suspension, Rear
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8
9 STD551137 Washer, Lock
10 140296 Washer, Hardened
11 134149 Blade, Mulching
13 137645 Shaft Assembly, Mandrel, Vented
(Incl. Key Number 6)
14 128774 Housing, Mandrel, Vented
15 110485X Bearing, Ball, Mandrel
16 174493 Stripper, Mower Deck
18 72140505 Bolt, Carriage 5/16-18 x 5/8
19 132827 Bolt, Shoulder
20 159770 Baffle, Vortex
21 STD541431 Nut, Crownlock 5/16-18 UNC
22 134753 Stiffener Bracket
23 131267 Bracket, Deflector
24 105304X Cap, Sleeve
25 123713X Spring, Torsion, Deflector
26 110452_X Nut, Push
27 130968X428 Shield, Deflector
28 19111016 Washer 11/32 x 5/8 x 16 Ga.
29 131491 Rod, Hinge
30 173984 Screw Thdrol Rolling Wsh Hd
31 129963 Washer, Spacer
32 153535 Pulley, Mandrel
33 178342 Nut,Toplock, Flanged
34 STD533717 Bolt
36 131494 Pulley, Idler, Flat
37 19131316 Washer 13/32 x 13/16 x 16 Ga.
40 STD541437 Nut, Crowelock 3/8-16 UNC
44 140088 Guard, Mandrel, L.H.
45 STD624003 Retainer
46 137729 Screw, Thd. Roll 1/4-20 x 5/8
48 133944 Washer, Hardened
49 174284 RollerAssembly, Cam Follower
50 131340 Bolt, Shoulder#10-24 Grade 5
51 STD541410 Locknut
52 139888 Bolt, Shoulder5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler
56 165723 Spacer, Retainer
59 141043 Guard, Tuv Idler(94)
67 149846 Knob Custom Oval
68 144959 V-Belt
92 STD541437 Locknut, HexW/Wsh3/8-16 UNC
101 136420 Cover Mulching 42" Black
102 71081010 Screw Truss Hd Phil10-24 x5/8
103 19061216 Washer#10
104 STD551110 Washer Lock
105 160793 Latch Asm Bagger
106 2029J NutWeld
111 179292 Bracket Gauge, Wheel LH
112 179293 Bracket, Gauge, Wheel RH
113 17060508 Screw 5/16-18 x 1/2
114 73510500 Nut, Hex Keps 5/16-18 UNC
115 72110505 Bolt, Carriage 5/16 UNC x 5/8
116 4898H Bolt, Shoulder
117 165746 Wheel, Gauge
118 73930600 Nut, Crownlock 3/8-1
119 19121414 Washer 13/32 x 7/8 x 14 Ga.
129 19131312 Washer 13/32 x 13/16 x 12 Ga.
130 STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
131 STD533710 Bolt Rdhd Sqnk3/8-16 UNC x 1
142 165890 Arm Spring Brake Mower
143 157109 Bracket Arm Idler 42"
144 158634 Keeper Belt 42" Clutch Cable
145 165888 PuUeyldler Fiat
146 171977 Bolt Carraige Idler
147 131335 Spring Extension
148 169022 Spring Return Idler
149 165898 Retainer Spring Yellow Zinc
150 19091216 Washer 9/32 x 3/4 x 16 Ga.
151 169670 Bracket Clutch
152 169676 Cable Clutch 42"
153 169674 Washer flat 3/8" Type B
154 169675 Spring Retainer
155 169671 Spring Retention Lever
156 169672 Spacer
157 169669 Rod Clutch
158 17720408 Screw Hex Thd Cut 1/4-20 x 5/6
159 STD533717 Bolt Rdhd Sqn 3/8-16 Unc x 1-3/4
- - 130794 Mandrel Assembly (Includes
housing, shaft and shaft hardware
only-pulley not included)
- - 169583 Replacement Mower, Complete
NOTE: All componentdimensions given inU.S.inches
1inch = 25.4 mm
49
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TRACTOR - - MODEL NUMBER 917.271843
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 170351 Main Housing,Assembly 59 170408 Rotor, Brake
2 170352 Side Housing, Assembly 60 142883 Brake Puck
3 170353 Center Section, Assembly 61 142881 Puck Plate
4 170354 Swashplate,TrunionMachined 62 142887 Brake Actuating Pin
5 169898 Block - Assembly 63 170410 Hfhcs 1/4-20x2 W/Patch,
6 170355 Sealant 10.50z SpecialFlange
7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892 Bolt, 114-20X 1 W/Patch
8 170357 Stud, 5/16-24 Hex Double End 65 170411 Spacer
9 170358 Shaft, Input 66 170412 Spring, Brake Arm Bias
10 170359 Ring -Retaining 67 170413 Sq. Hd. Bolt 5/16-24-Ribbed
11 170360 Spacer 68 170414 Arm, Brake
12 169870 Ring -Retaining 69 170415 Slotted Hex Nut 5/16-24
13 170361 Seal, Lip .67 X 1.58 X .276 70 170416 Cotter Pin 3/32 X 3/4
14 169869 Ball Brg 17mm Id X 40mm Od X 71 170417 Compression Spring Brake Anti-
12rnm Drag
16 170362 Hex Flange Head Screw 5/16- 72 170418 Washer, Ht .5 I.D. X 10.D. X .032
24X0.75 73 142884 Flat - Washer 11/32 I.D. X 7/80.D
17 170363 Lip Seal 18 X 32 X 7 74 170419 Oil Seal .625 X 1.0 X .25
18 170364 Arm, Control 75 170420 Check Plug Assembly, .027,Washer
19 150771 Bearing, 30x52x13 Thrust 76 170421 Stud, 5/16-24 Friction Pack
23 170365 Check Plug Assembly, Washer 77 170422 Puck, .330 X 1.50 X .0975
24 170366 Shaft, Motor 78 142969 Spring, Helical Comp
27 170367 Gear - Pinion, 13t 79 142980 Spacer
28 170368 10V48t Gear 80 150778 Hex Lock Nut 5/16-24Unjf(Nylon
29 170369 Gear, 10t Jackshaft Insert)
30 170370 60t Bull Gear 81 170423 Wedge, FrictionPack
31 170371 Sleeve Bearing .75 X 1.575 X .625 82 170424 Clip, Washer .316xl .50x.1046
32 170389 SleeveBearing(Outboard) (Plated)
.75xl .750x.625 83 161162 Pin, Standard Headless
33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425 Fitting,5/16 Sae 5/32 Tube
Thk 85 170426 Hose, Expansion Tank
34 170390 Lip Seal Axle Seal 86 170427 Expansion Tank
35 170391 Shaft, Axle .75 X t 1.39 (Key, R.H.) 87 170424 Cap - Poppet Valve
36 170392 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 170429 Bolt,Self Tapping 10-32 X 1/2
37 150792 Miter Gear (Splined) 90 170430 Puck, Inner Wedge
38 150793 Miter Gear 15t (0.5 Id) 93 170431 Spring Clip - Housing Thrust
39 150809 Shaft 107 170432 Deflector
40 170.393 Ring,Spiral Retainin9 108 170433 Washer,Motor Shaft
41 170394 Pin, Jackshaft .71idxl.15odx.030thk
42 170395 Magnet, Ring 109 170434 Plug, Sae #6
43 170396 Spr;ng, Bypass 111 170435 O-Ring .07 X .301 I.D.
44 150797 Hydro Mtg Screw 3/8-24 X2.5 112 170436 Shield, Vent
Long 113 170437 Bracket, Support Expansion Tank
45 170397 Filter 116 170438 Silicon Sponge
46 170398 Base, Filter 119 170439 Fan, 7 In.
47 170999 Actuator, Bypass 120 170440 Pulley
48 170400 Rod, Bypass Actuator 121 170441 Hex Lock Nut 1/2-20 (Nylon Insert)
49 170401 Arm, Bypass 122 170442 Washer, Selleville
50 170202 Retaining Ring .250 External 123 170443 BeltKeeper
51 170403 Seal, Lip .741 X .250 X .250 Tc 124 170444 CenterSection-FUter-Bypass
52 170404 Flat Washer, 5/8 Id X 1.00d X .05 Assembly
Thk 125 170445 Filter Assembly
53 170405 Retaining Ring 126 170446 Fan - Pulley Service Assembly
54 170406 Bearing, Center Block 127 170447 Seal - O-Ring Kit
55 142977 Spring- HelicalCompression 900 166768 Transaxle Complete
56 142978 Washer
57 150798 20w-50 Oil NOTE: All component dimensions given in U.S. inches
58 170407 Brake Yoke 1inch = 25.4 mm
51
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TRACTOR - - MODEL NUMBER 917.271843
BRIGGS & STRATTON ENGINE-MODEL NUMBER 463707, TYPE NUMBER 0159-E1
7
520 07"_
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373_
279
146 I
1132 !
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26
11019 LABEL KITI
11058OWNER'S MANUALJ
52
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TRACTOR - - MODEL NUMBER 917.271843
BRIGGS & STRATTON ENGINE-MODEL NUMBER 463707, TYPE NUMBER 0159-E1
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441
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121 CARBURETOR OVERHAUL KIT
394
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859A
859
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104_ 276(_ 231_
392_ 432_
807_ 147_
911 231 _-_
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\ _ 118
267
861 FUEL PUMP KIT
432_ 392_
859_394_859A _
53
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TRACTOR - - MODEL NUMBER 917.271843
BRIGGS & STRATTON ENGINE-MODEL NUMBER 463707, TYPE NUMBER 0159-E1
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I
11036 LABEL-EMISSION
425'
505
J 4
334
1137689_
789
164
643
967
445
235
161_
_ _63_
1095 VALVE GASKET SET
868
1119_
358 ENGINE GASKET SET
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TRACTOR - - MODEL NUMBER 917.271843
BRIGGS & STRATTON ENGINE-MODEL NUMBER 463707, TYPE NUMBER 0159-E1
332
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801
544
513
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TRACTOR -- MODEL NUM BER 917.271843
BRIGGS & STRATTON ENGINE-MODEL NUMBER 463707, TYPE NUMBER 0159-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 697078 Cylinder Assembly 74 691677
2 399265 Bushing-Cylinder 75 691056
3 391086 Seal-Oil 91 693483
4 493304 Sump-Engine 95 690718
5 691162 Head-Cylinder No. 1 97 693485
5A 691163 Head-Cylinder No. 2 98 807923
7 697075 .+ Gasket-Cylinder Head #1 102 693509
7A 697076 °+ Gasket-Cylinder Head #2 104 693506
6 495754 Breather Assembly 105 692078
9 27803 Gasket-Breather 107 693482
10 690334 Screw (Breather Assy.) 108 693505
11 691899 Tube-Breather 109 693498
12 692287 Gasket-Crankcase 117 693538
12A 692292 Gasket-Crenkcase (.015") 118 693500
271188 Gasket-Crankcase (.005") 119 690720
271189 Gasket-Crenkcase (.009")
13 691651 Screw (Cylinder Head) 12! 693503
15 690946 Plug-Oil Drain 122 691928
16 690636 Crankshaft 125 693479
18 495901 Cover-Crankcase 130 693504
19 399264 Kit-Bushing/Seal 133 693512
20 291675 Seal-Oil (PTO Side) 146 691639
22 691104 Screw (Crankcase Cover/ 147 693508
Sump) 161 691401
22A 693972 Screw (Crankcase Cover/ 163 690273
Sump) 165 693148
23 691976 Flywheel 166 691764
24 222698 Key-Flywheel 187 499167
25 697069 Piston Assembly (Standard)
697072 Piston Assembly (.010" 188 691003
Oversize) 197 690364
697073 Piston Assembly (.020" 202 690570
Oversize) 203 493230
697074 Piston Assembly (.030" 205 690322
Oversize) 209 691273
26 690162 Ring Set-Piston (Standard) 211 691807
690164 Ring Set-Piston (.010" 212 693544
Oversize) 212A 690571
690166 Ring Set-Piston (.020" 219 696376
Oversize) 220 690412
690168 Ring Set-Piston (.030" 222 691366
Oversize) 227 690762
27 691299 Lock-Piston Pin 231 690718
28 498319 Pin-Piston (Standard) 235 691206
498320 Pin-Piston (.005" Undersize) 240 394358
29 394306 Rod-Connecting (Standard) 267 690316
397158 Rod-Connecting (.020" 276 693510
Undersize) 276A 693497
32 691133 Screw (Connecting Rod) 278 692810
33 691794 Valve-Exhaust
34 691804 Valve-intake
35 691805 Spring-Valve (Intake)
36 691597 Spring-Valve (Exhaust)
40 690656 Retainer-Valve (Intake)
40A 691939 Retainer-Vatve (Exhaust)
42 494553 Keeper-Valve
45 691800 Valve Tappet
46 691161 Cam Shaft
47 691964 Slinger-Oil
48 696942 Short Block (Replacement
Engine 463707-0143-E2)
50 691709 Manifold-Intake
51 692278 °_ Gasket-Intake
51A 692219 °+ Gasket-Intake
54 93208 Screw (Intake Manifold)
73 692527 Screen-Rotating
Screw (Rotating Screen)
Washer (Flywheel)
Body-UpperCarburetor
Screw (Throttle Valve)
Shaft-Throttle
Kit-Idle Speed
(_ Gasket-Carburetor Body
121Pin-Float Hinge
Valve-Float Needle
Body-Lower Carburetor
Valve-Choke
Shaft-Choke
O Jet-Main (Standard)
Jet-Main (High Altitude)
Screw (Upper to Lower
Carburetor Body)
Carburetor Overhaul Kit
Spacer-Carburetor
Carburetor
Valve-Throttle
Float-Carburetor
Key-Timing
O Jet-Pilot
Base-Air Cleaner
Gasket-Air Cleaner
Nut (Ring Gear)
Connector-Hose
Line-Fuel (Cut to Required
Length)
Screw (Control Bracket)
Screw (Back Plate)
Link-Mechanical Governor
Crank-Bell
Screw (Bell Crank)
Spring-Governor
Spring-GovernedIdle
Link-Throttle
Link-Throttle
Gear-Governor
Washer (GovernorGear)
Bracket-Control
ControlLever-Governor
Screw (ChokeValve)
Shield- Fuel Spray
Filter-Fuel
Screw(Casing Clamp)
I_+Washer-Seaiing
O Washer-Sealing
Washer (GovernorControl
Lever)
279 690366 Screw (Valve Cover)
Included in Engine Gasket Set, Key, No.
358
t3 InCluded in Carburetor Overhaul Kit, Key.
No. 121
+ Included in Valve Gasket Set, Key. No.
1095
± Included in Fuel Pump Kit, Key. No.861
NOTE: All componentdimensions givenin U.S.
inches 1 inch= 25.4 mm
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TRACTOR - - MODEL NUMBER 917.271843
BRIGGS & STRA'n'ON ENGINE-MODEL NUMBER 463707, TYPE NUMBER 0159-E1
KEY PART KEY PART
NO. NO. DESCRIPTION NO, NO, DESCRIPTION
297 691331 Nut (Air Filter Retainer) 643 496700
304 690826 Housing-Blower 689 690555
305 690960 Screw (Blower Housing) 691 690657
306 690414 Shield-Cylinder 695 693149
306A 690435 Shield-Cylinder 697 691625
307 691003 Screw (Cylinder Shield) 725 280866
309 497596 Motor-Starter 726 391362
310 690323 Bolt-Starter Motor 741 691285
311 497608 Brush Set 742 690328
332 691059 Nut(Flywheel) 783 693059
333 394891 Armature-Magneto 789 695050
334 691061 Screw (Magneto Armature) 797 693167
337 802592 Sparkplug 801 691967
358 495868 Gasket Set-Engine 802 691286
359 691077 Washer-GroundTerminal 803 691427
363 691062 FlywheeI Puller 807 693511
365 690321 Screw(Carburetor) 842 271170
373 691612 Nut (Ground Terminal) 847 495715
383 89838 Wrench-Spark Plug 851 493880
391 693487 Body-Fuel Pump 859 693488
392 693491 O±Spring-Pump Diaphragm 859A693490
394 693489 O±Diaphragm-Carburetor 861 693502
395 690481 Cover-ValveChamber 865 691196
404 690442 Washer (Governor Crank) 865A 691197
414 691872 Washer (Bell Crank) 868 692324
425 691675 Screw (Air Cleaner Cover) 869 691802
432 693492 O±Cap-Spdng 870 691844
434 693493 Cover Diaphragm 871 261961
435 693494 Screw (Diaphragm Cover) 918 393815
441 691176 Bracket-OU Fill
445 394019 Filter-Air Cleaner Cartridge 934 691058
447 690297 Screw (Air Guide Cover) 955 693513
449 691044 Screw (Oil FiKIBracket) 967 272490
474 696459 Alternator 968 691207
505 691029 Nut (Governor Control Lever) 971 691100
507 691972 Insulator 1005498157
510 497606 Drive-Starter 1006 691247
513 692024 Clutch-Drive 1019 697080
520 691084 Terminal-Ground 1036695702
523 691385 Dipstick 1051 691265
524 692532 Seal-Dipstick Tube 1058 274796
525 690823 Tube-Dipstick 1090 691293
544 692034 Armature-Starter 1095 498047
551 690415 Cover-Valve 1119 691183
552 690553 Bushing-Governor Crank 1132 690353
552A 690552 Bushing-Governor Crank 1136 690329
562 690311 Bolt (Governor Control Lever) 1137 690390
573 696040 Plate-Back 1138 690330
579 690958 Nut (Starter Cable)
601 95162 Clamp-Hose Included
615 690317 Retainer-Governor Shaft 358
616 491530 Crank-Governor _ Included
629 262539 Spring-Throttle Return No. 121
635 66538 Boot-Sparkplug + Included
1095
± Included
Retainer-Air Filter
Spring-Friction
Seal-Governor Shaft
Screw (Ring Gear)
Screw (Drive Cap)
Shield Heat
Gear-Ring
Gear-Timing
Retainer-E Ring
Gear-Pinion
Harness-Wiring
Nut (Brush Retainer)
Cap-Drive
Cap-End
Housing-Starter
GI Spacer-Throttle
O-Ring Seal (Dipstick Tube)
Dipstick/Tube Assembly
TerminaI-Sparkplug
_±Gasket- Carburetor Pump
O±Gasket- Carburetor Pump
Kit-Fuel Pump
Cover-Air Guide
Cover-Air Guide
Seal-Valve
Seat-Valve (intake)
Seat-Valve (Exhaust)
Bushing-Valve
Hose-Vacuum (Cut to
Required Length)
Screw (Fan Retainer)
Plug-Carburetor
Filter-Pre Cleaner
Cover-Air Cleaner
Screw (Air Cleaner Base)
Fan-Flywheel
Retainer-Fan
Kit-Label
Label-Emission
Ring-Retaining
Owner's Manual
Retainer-Brush
Gasket Set-Valve
Screw (Alternator)
Screw (Oil Slinger)
Screw (Control Bracket)
Washer (Control Bracket)
Nut (Control Bracket)
in Engine Gasket Set, Key. No.
in Carburetor Overhaul Kit, Key.
in Valve Gasket Set, Key. No.
in Fuel Pump Kit, Key. No.861
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
57
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58
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For repairof majorbrand appliances in your own home...
no matterwho made it, no matterwho sold
1-800-4-MY-HOME @ Any'_me,dayornight
(1-800-469-4663) (U.S.A.and _)
wll_N.sears.com www.sears.ca
For repairof carry-inproducts likevacuums, lawn equipment, and
electronics, call for the nearestSears Parts and Repair Center.
1-800-488-1222 Anyame,dayornight(U.SAonly)
For the replacement parts,accessories and owner's manuals
that you need to do-it-yourself,call Sears PartsDireetsM!
1-800-366-PART 6a.m.-11 p.m., 7days aweek
(14Y30-366-7278) (U.S.A.only)
www.seal_Sireet
To purchase orinquireabout a Sears Service Agreement
or Sears Maintenance Agreement:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
7 a.m.-5 p.m.,CST,Mort.- Sat. 9a.m.- 8 p.m.EST, M- F,4 p.m.S_.
Parapedirseg4dode n_oaraciSna AuCanadapourserviceenf_:
domiclio,ypara.o_lenarpiezas: 1.800.LE..FOYERUC
1"888-SIJ-HOGARsu (1-830-533-4Y)37)
(1-888-7844427) www.seas.ca
© Sea_RoebuckandCo.
HomeCentral®J
® Registered Trademark / "rMTrademark / su Service Mark of Seam, Roebuck and Co.
® Mama Ragistrada / TMMama de Fdbdca/ s_ Marca de Servicio de Seam, Roebuck and Co.
MCMarque de commerce / MDMarque d_posde de Sears, Roebuck and Co.
180595 9.11.01 RD Printedin U.S.A.

Specifications

Indexed Terms: Lawn Tractor

Craftsman 917271843 Questions and Answers