Craftsman 917271833 lawn tractor

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User Manual

This is the main product document for model 917271833.

The file format is pdf, 56 pages, you can download this manual here .

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Owner's Manual
JCRIIFTSMRN°J
21.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.271833
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and fellow all
Safety Rules and Instructions
before operating this equip-
ment,
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL60179
Visit our Craftsman website: www.sears.com/craftsman
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Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting .................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only
while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for
commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by returning your Craftsman riding equipment
to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME.
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
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IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
I, GENERAL OPERATION
Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions,to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ingthe machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large
percentage of riding mower-related
injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch
hot exhaust / engine parts and burn. Do
not allow the mower deck to plow leaves
or other debds which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a ma or factor related to loss-of-
control and tipover acc dents, whch can re-
sult in severe injury or death. All slopes
require extra caution. Ifyou cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO"
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or ifan edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not tryto stabilize the machine by
puttingyour foot on the ground.
Do not use grass catcher on steep
slopes.
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III, CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other Be alert and turn machine off if children
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
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Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Look for this symbol to point out
important safety precautions. It means
CAUTIONt!f BECOMEALERTlt! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
_1_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor,
CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth detects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
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PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
_)ILTYPE SAE 30 (ABOVE 32°F)
API-SF-SJ): SAE 5W-30
(BELOW 32°F)
OILCAPACITY: 3.0 PINTS
SPARK PLUG: CHAMPION RJ19LM
GAP: .030") OR J19LM
GROUND SPEED FORWARD:
(MPH): 1sT 1.2
2 1.5
3 2.4
4TM 3.5
5TM 4,8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING 3 AMPS BATTERY
SYSTEM: 5 AMPS HEADLIGHTS
BATTERY: AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a new tractor. It has been designed,
engineered and manufactured to give you
the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualified service center.
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY
RULES".Rapair AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store
for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
laws apply on federal lands. A spark
arrester for the muffler is available
through your nearest Sears service center
(See REPAIR PARTS section of this
manual).
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Steedng
Wheel Insert
Steering Wheel
(1) Hex Bolt
3/8-16 x 1
O
(1) Hex Bolt 5/16-18 x 1-1/4
@
(1) Locknut 5/16-18
_ Steedng Wheel
, , Adapter
i i
(1) Large Rat Washer
(1) Lockwasher 3/8
Steering
Extension
Steering Shaft 0
Boot
Seat
(1) Washer
_ 7/32 x 1-3/16 x 12 Gauge
(1) Knob
Keys
(2) Keys
For Future Use
Slope Sheet
\
Video Cassette
7
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Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (2) 1/2" wrench
(1) Utility knife (t) Pliers
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 18-22 ft. Ibs. torque.
2. Place tabs of steering boot over tab
slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT. Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Insert
r_ _3_sHeXBOlt
_,_ Lockwasher
_--_..._ Large Flat
Wheel _'Boot
_Tabs
Extension
Shaft _
5/16 "'_ _Adapter
Locknut -_'_-- 5/16
._ _- Hex Bolt
Lower , ":_-.....,
Steering _ _ ,"- ",
, , Tab
Shaft _,'_'_, _ ','-_-"_ .
,_-. ,-----'T_/ ,_ Slol
HOW TO SET U P YOUR TRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: Ifthis battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
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.~ t
L:
INSTALL SEAT
..J
"" Label
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat Into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Bolt
Flat Washer_
9
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor,
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_i_WARNING: Before starting, read,
unoerstana and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level end fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4, Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position,
Continue with the instructions that follow,
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INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation,
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory,
NOTE: It is not necessary to change
blades. The mulching blades are de-
signed for discharging and bagging also,
Deflector
Mulcher
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual, Verify that the belts
are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
Latch
Hooks
10
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o/CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive
the best performance and satisfaction
from this quality product.
Please review the following checklist:
/ All assembly instructions have been
completed.
#' No remaining loose parts in carton.
/ Battery is properly prepared and
oharged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to the following
important items:
4' Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
Become familiar with all controls - their
location and function, Operate them
before you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
11
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENO,NEONENG,NEOPFO,CPRE,SUREL,GHTSONOV,%_MPT
41,
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
_r_'1R N H L c®_I
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(AutomaticModels only)
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KNOWYOURTRACTOR
READ THIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATING
YOURTRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locationsof
variouscontrolsand adjustments.Save this manualforfuturereference.
Attachment Light
Clutch Lever Ignition Switch
Ammeter Switch
Choke Control --. Lift Lever
ger
Throttle
Control _
Clutch/
Brake
Pedal
Attachment
Lilt Lever
Height
Jstment
Indicator
ParkingBrake
Gearshift
Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used for starting
and controlling engine speed.
CHOKE CONTROL: Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
PARKING BRAKE: Locks clutch/brake
pedal into the brake position.
GEARSHIFT LEVER: Selects the speed
and direction of tractor.
ATTACHMENT LIFT LEVER: Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
13
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_ he operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
I
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles, or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Choke Attachment Clutch Lever
Control "Engaged" Position
Ignition Key
Throttle gaged"
Control "_ , Position
Cluteh/Brak Parking Brake
Pedal Position
Position
"Disengaged" "Brake"
Position Position
Gearshift
Lever
STOPPING
MOWER BLADES -
To stop mower blades,move attachment
clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to =OFF' position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
_I, CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
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TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel _ _ _
Mounting \ ___d_-_-_
Broc e,
3/8 Washer_ 'YF)_ _' Shoulder
Gauge Wheel__ Bolt
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch
engaged will shut oft the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control
_I_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch
Position
Attachment LiftLever
HighPosition
=Disen Low
Position Position
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. A slope guide
at the back of your manual is provided for
your use.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
15
background
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw
cap tight, wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_t, CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the enginefor the first time or if
the engine has runout offuel, it willtake extra
cranking time to move fuel from the tank to the
engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
16
background
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50oF and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the
temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
MOWING TIPS
Mower should be propedy leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the dght of the machine.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
If grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
l J
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up grass
and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
17
background
For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
18
background
,,,,TE,,,CESC,EDULE
Check TirePressure II//
Check Operator Prasenee and
T InterlockSyslams If
R Check for Loose Fasteners If _f7 I#/
SharpeNReplace Mower Blades V'4
T LubricationChart If V'
0 Check BatteryLevel
R Clean Battery and Termi_ala I_ I_
Check Trans_xleCooling i/
Adjust BladeBeR(s)Tension II_s
Adjust MotionDrive Belt(e)Ter_ion Ks
Check EngineOil Level ik_ I1_
ChangeEngineOil Ik/_ b/
E Clean Air F'gtor Ifz
N Clean Ak Screen If=
Inspect Muffler/Spark An'ester I_
NE Replace Oil Rlter (If equipped) I_t;
Clean EngineCooing Fins (1_2
Replace Spark Plug if
Replace AirFilter PaperCartridge If=
Replace Fuel Filter
t "Change morec4tan _len operatingundera heaw load or In h/ghsmblenttemperate. 5 - Ifequippedw_hadjus_ble system.
2 - Servicemoreolten whenoperatingI_dirtyordeatycondltlor4, 6 - Notrequiredif eq_ed with main_nat_e-free bal_ee/
3 - Ifequippedwilh O1151te_chsngeo_1evee/50 houri, 7 - Tlgt_n fro_t axle pivotboltto 35 It,.l_:_,maritaL*m,
4 - Replacebladesmoreoftenw_n mowinginsandy =o_1, Do notm,ertighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5, Check for loose fasteners.
LUBRICATION CHART
_) Spindle
Zerk __'.:_
®Front
Wheel / i<,.,,;
Bearing _-
Zerk /
(_ Engifie _,,_-
I I
I I
I I
I I
I I
II "-r
Spindle ®
rk
--, Bearing
_'===-----= ',_ Zerk
---' Pivots
(_SAE 30 or 10w30 motor oil
@General Purpose Grease
@Refer to Maintenance "ENGINE"
Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they
must be lubricated, use only a dry, pew-
dered graphite type lubricant sparingly.
19
background
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet
stopping distance at high speed in
highest gear, then brake must be ad-
justed. (See 'q'O ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. l]re sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and
interlock systems are working properly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
The engine should not start unless the
brake pedal is fully depressed and
attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown. 20
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
Trailing ,Up Mandrel Assembly
BladeCenter
Hole
/I
c_L"Hex Bolt(Grade 8)
*A Grade8 heattreated bolt can be identified
by sixlines on the bolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a
horizontal position. If either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced.
background
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use. How-
ever, periodic charging of the battery with
an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers.
Adding or checking level of electrolyte is
not necessary.
TO CLEAN BAI-I-ERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Remove terminal guard.
2. Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor.
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or petro-
leum jelly.
6. Reinstall battery (See "REPLACING
BAI-rERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
6O
.10 0 10 20 3=O
TEMPERATURE _ ANTIC_ATEO BEFORE NEXT OIL CPIA.NGE
NOTE: Although multi-viscosity oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils
will result in increased oil consumption
when used above 32°E Check your
engine oil level more frequently to avoid
possible engine damage from running
low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove yellow cap from end of drain
valve and install the drain tube onto
the fitting.
Oil DrainValve
Closed
\
Position _,_ ._
Ye,ow 2"-.
Cap _Drain'Tube
21
3. Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Be sure dipstick cap is
tightened securely for accurate
reading. Keep oil at "FULL" line on
dipstick.
background
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine
cooling fins to prevent engine damage
from overheating. Air guide covers must
be removed. Remove side panels and
hood (See 'q'O REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and
Adjustments section of this manual).
Top Air Guide
Cover _.D
Engine Cooling "'
Fins
Air
Cover
(Both
Sides)
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every 100
hours of operation or every season,
whichever occurs first.
Service air cleaner more often under dusty
conditions.
1. Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
2. Slide foam pre-cleaner off cartridge.
3. Wash it in liquid detergent and water.
4. Squeeze it dry in a clean cloth.
5. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
NOTE: If very dirty or damaged, replace
pre-cleaner.
6. Reinstall pre-cleaner over cartridge.
7. Reinstall cover and secure with
knob(s).
TO SERVICE CARTRIDGE
1. Remove wing nuts and cartridge plate.
2. Carefully remove cartridge to prevent
debris from entering carburetor,
3. Clean cartridge by tapping gently on
flat surface.
NOTE: if very dirty or damaged, replace
cartridge.
4. Reinstall cartridge plate, wing nuts,
precleaner, cover and secure with
knob(s).
IMPORTANT: Petroleum solvents, such as
kerosene, are not to be used to clean the
cartridge. They may cause deterioration of
the cartridge. Do not oilcartridge, Do not
use pressurized air to clean or dry car-
tridge.
Cover
Knob
Wing Nut
Ca_ddge
Foam
Pre-Cleaner
Air Scre_
MUFFLER
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could
create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
3. Be sure there are no fuel line leaks
and clamps are properly positioned.
4. Immediately wipe up any spilled
gasoline,
Clamp
22
background
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels free
of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to clean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a shortened
engine life.
,_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake.
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll belt off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-sway bar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
SmallRetainer Spring
Retainer Spring
Anti-Sway
Collar
Housing
Guide
Clutch
8. Disconnect front links from deck by
removing retainer springs.
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: Ifan attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame.
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
deflector shield to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
Front Link
Springs
(Both Sides)
Large
Spring Bracket
23
background
BELT INSTALLATION -
4. Install new belt in reverse order of
removal.
5. Make sure belt is in all pulley grooves
and inside all belt guides.
6. Install mower in reverse order of
removal instructions.
Mandrel Idler Pulleys
Pulley
TO ADJUST BRAKE
Your tractor is equipped with an adjust-
able brake system which is mounted on
the dght side of the transaxle.
If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear on a level dry concrete or paved
surface, then brake must be adjusted.
1. Depress clutch/brake pedal and
engage parking brake.
2. Measure distance between brake
operating arm and nut "A" on brake
rod.
3. If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A".
4. Road test tractor for proper stopping
distance as stated above. Readjust if
necessary. If stopping distance is still
greater than six (6) feet in highest
gear, further maintenance is neces-
san/. Contact a Sears or other
qualified service center.
With Parking Brake
"Engaged"
Nut "A"
Jam Nut
_ Operating Arm
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface. Engage
parking brake. For assistance, there is a
belt installation guide decal on bottom
side of left footrest.
1. Remove mower (See "TO REMOVE
MOWER" in this section of this
manual.)
2. Remove belt from stationary idler and
clutching idler.
3. Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
pulley by deflecting belt keepers.
4. Pull belt toward front of tractor and
remove downwards from around
engine pulley.
5. Install new belt by reversing above
procedure.
Engine
Pulley
Clutching
Idler
Stationary /
Idler
Transaxle
Pulley
TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels move
freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the
neutral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
25
background
Gearshift Lever Neutral
Lock Gate
Adjustment
.... " _ Bolt
TO ADJUST STEERING WHEEL ALIGN-
MENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of this
manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not
adjustable on your tractor. If damage has
occurred to affect the front wheel toe-in or
camber, contact a Sears or other qualified
service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retaining _
Ring
Axle Cover \
Square Key _"
(Rear Wheel Only)
TO START ENGINE WITH AWEAK
BATFERY
_;I,CAUTION: Lead-acidbatteries generate
explosivegases. Keep spades,flame and
smokingmaterials away from batteries.
Always wear eye protectionwhen around
batteries.
Ifyourbatteryistooweak to starttheengine, it
shouldbe recharged.(Sea "BA'I-rERY" inthe
MAINTENANCE sectionofthis manual).
If "jumper cables"are used for emergency
starting,follow this procedure:
IMPORTANT: Yourtractorisequippedwitha
12 voltnegativegroundedsystem.The other
vehicalmustalso be a 12 voltnegative
groundedsystem. Do not useyour tractor
batterytostartothervehicles.
TO AI-rACH JUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
"Positive" (+) =Negative" (-)
26
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REPLACING BA'n'ERY
_,CAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at
the same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected first
to prevent sparking from accidental
grounding.
1. Lift hood to raised position.
2. Remove terminal guard.
3. Disconnect BLACK battery cable then
RED battery cable and carefully
remove battery from tractor.
4. Install new battery with terminals in
same position as old battery.
5. Reinstall terminal guard.
6. First connect RED battery cable to
positive (+) battery terminal with hex
boltand keps nut as shown. Tighten
securely.
7. Connect BLACK grounding cable to
negative (-) battery terminal with
remaining hex bolt and keps nut.
Tighten securely
8. Close terminal access doom.
9. Close hood.
Hex
Positive
Cable
Terminal Negative
Guard Cable
TO REPLACE HEADLIGHT BULB
1. Raise hood.
2. Pull bulb holder out of the hole in the
backside of the grill.
3. Replace bulb in holder and push bulb
holder securely back into the hole in
the backside of the grill.
4. Close hood.
INTERLOCKS AND RELAYS
Loose or damaged widng may cause your
tractorto run poorly, stop running, or
prevent it from starting.
Check wiring• See electrical wiring
diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type
plug-in fuse. The fuse holder is located
behind the dash.
TO REMOVE HOOD AND GRILL
ASSEMBLY
1. Raise hood•
2. Unsnap headlight wire connector.
3. Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
tractor.
4. To replace, reverse above procedure.
H::_ight
onnector
ENGINE
Maintenance, repair, or replacement of
the emission control devices and systems,
which are being done at the customers
expense, may be performed by any non-
read engine repair establishment or
individual. Warranty repairs must be
performed by an authorized engine
manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move throttle
control lever to fast position.
2. Check that swivel is against side of
quarter circle. If it is not, loosen cable
clamp screw and pull cable back until
swivel is against quarter circle.
Tighten cable clamp screw securely.
Clamp Screw_,,_ ,J_\
Quarter Circle V _ \/
27
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TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
1. With engine not running, move choke
control (located on dash panel) to full
choke position.
2. Remove air cleaner cover, filter and
cartridge plate to expose carburetor
choke (see "AIR FILTER" in the
Maintenance section of this manual).
3. Choke should be closed. If it is not,
loosen casing clamp screw and move
choke cable until choke is completely
closed. Tighten casing clamp screw
securely.
4 Reassemble air cleaner.
Choke Closed
Casing _
sCIcarempq _ Choke
Lever
TO ADJUST CARBURETOR
The carburetor has been preset at the
factory and adjustment should not be
necessary. However, minor adjustment
may be required to compensate for
differences in fuel, temperature, altitude or
load. If the carburetor does need adjust-
ment, proceed as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel
to the engine giving a leaner fuel/air
mixture. Turning the mixture screw out
(counterclockwise) increases the supply
of fuel to the engine giving a richer fuel/air
mixture.
IMPORTANT: Damage to the needles
and the seats in carburetor may result if
screw is turned in too tight.
PRELIMINARY SETTING -
1. Be sure you have a clean air filter, and
the throttle control cable and choke
are adjusted properly (see above).
2. With engine off turn idle mixture screw
In (clockwise) closing it finger tight and
then turn out (counterclockwise) 1-1/4
to 1-1/2 turns.
FINAL SETTING -
1. Start engine and allow to warm for five
minutes. Make final adjustments with
engine running and shift] motion
control lever in neutral (N) position.
2. With throttle control lever in slow
position, hold throttle lever against idle
speed screw and adjust idle speed
screw to obtain 1200 to 1400 RPM.
3. While still holding throttle lever against
idle speed screw, turn idle mixture
screw In (clockwise) until engine
begins to die and then turn out
(counterclockwise) until engine runs
rough. Turn screw to a point midway
between those two positions.
4. Continue to hold throttle lever against
idle speed screw and adjust idle
speed screw to obtain 900 to 1200
RPM. Release throttle lever.
ACCELERATION TEST -
5. Move throttle control lever from slow to
fast position. If engine hesitates or
dies, turn idle mixture screw out
(counterclockwise) 1/8 turn. Repeat
test and continue to adjust, if neces-
sary, until engine accelerates
smoothly.
High speed stop is factory adjusted. Do
not adjust - damage may result.
IMPORTANT: Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous. If you think the
engine-governed high speed needs
adjusting, contact a Sears or other qualified
service center, which has proper equip-
ment and experience to make any
necessary adjustments.
ldleSpeed
crew
Idle Mixture
Screw
_Throttle Lever
IdleSpeed
Screw
Throttle Idle
Lever "_. Mixture
28
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Immediately prepare your tractor for
storage at the end of the season or if the
tractor will not be used for 30 days or
more.
_I, CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame or
spark. Allow the engine to cool before
storing in any enclosure.
TRACTOR
Remove mower from tractor for winter
storage. When mower isto be stored for
a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store
in a clean, dry area.
1. Clean entire tractor (See "CLEANING"
in the Maintenance section of this
manual).
2. Inspect and replace belts, if necessary
(See belt replacement instructions in
the Service and Adjustments section
of this manual).
3. Lubricate as shown in the Mainte-
nance section of this manual.
4. Be sure that all nuts, bolts and screws
are securely fastened. Inspect moving
parts for damage, breakage and wear.
Replace if necessary.
5. Touch up all rusted or chipped paint
surfaces; sand lightly before painting.
BATTERY
Fully charge the battery for storage.
After a period of time in storage, battery
may require recharging.
To help prevent corrosion and power
leakage during long periods of storage,
battery cables should be disconnected
and battery cleaned thoroughly (see
"TO CLEAN BA'I-]ERY AND TERMI-
NALS" in the Maintenance section of
this manual).
After cleaning, leave cables discon-
nected and place cables where they
cannot come in contact with battery
terminals.
If battery is removed from tractor for
storage, do not store battery directly on
concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT: It is important to prevent
gum deposits from forming in essential
fuel system parts such as carburetor, fuel
hose, or tank during storage.
Also, experiance indicates that alcohol
blended fuels (called gasohol or using
ethanol or methanol) can attract moisture
which leads to separation and formation
of acids during storage. Acidic gas can
damage the fuel system of an engine
while in storage.
1. Drain the fuel tank.
2. Start the engine and let it run until the
fuel lines and carburetor are empty.
Never use engine or carburetor cleaner
products in the fuel tank or permanent
damage may occur.
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable
alternative in minimizing the formation of
fuel gum deposits during storage. Add
stabilizer to gasoline in fuel tank or
storage container. Always follow the mix
ratio found on stabilizer container. Run
engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the carburetor. Do not drain the gas tank
and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace
with clean engine oil. (See "ENGINE" in
the Maintenance section of this manual).
CYLINDER(S)
1. Remove spark plug(s).
2. Pour one ounce of oil through spark
plug hole(s) into cylinder(s).
3. Turn ignition key to "START" position
for a few seconds to distribute oil.
4. Replace with new spark plug(s).
OTHER
Do not store gasoline from one season
to another.
Replace your gasoline can if your can
starts to rust. Rust and/or dirt in your
gasoline will cause problems.
If possible, store your tractor indoors
and cover it to give protection from dust
and dirt.
Cover your tractor with a suitable
protective cover that does not retain
moisture. Do not use plastic. Plastic
cannot breathe which allows conden-
sation to form and will cause your
tractor to rust.
IMPORTANT: Never cover tractor while
engine and exhaust areas are still warm.
29
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TROUBLESHOOTING CHART
CORRECTIONPROBLEM
LOSSof power
Excessive
vibration
Engine continues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poor cut - uneven
CAUSE
1. Cutting too much grass/too
fast.
2. Throttle in "CHOKE"
position.
3. Build-up of grass, leaves 3.
and trash under mower.
4. Dirty air filter. 4.
5. Low oil level/didy oil. 5.
6. Faulty spark plug. 6.
7. Dirty fuel filter. 7.
8. Stale or dirty fuel. 8.
9, Water in fuel. 9.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
f4. Carburetor out of
adjustment.
15. Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety 1.
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
Clean underside of mower
housing.
Clean/replace air filter.
Check oil level/change oil.
Clean and regap or change
spark plug.
Replace fuel filter.
Drain fuel tank and refill with
fresh gasoline.
Drain fuel tank and carbure-
tor, refilltank with fresh
gasoline and replace fuel
tilter.
10.Connect and tighten spark
plug wire.
11.Clean engine air screen/fins
12. Clean/replace muffler.
13.Check all wiring.
14. See "To Adjust Carburetor"
in Service Adjustments
section.
15.Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged pads.
Check wiring, switches and
connections, If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
31
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TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Mower blades will 1. Remove obstruction.
not rotate
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel,
Poor grass
discharge
Headlight(s) not
working
(if so equipped)
Battery will not
charge
Engine "backfires"
when turning
engine "OFF"
_1. Obstruction in clutch
mechanism.
'2, Worn/damaged mower
ddve belt.
3, Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
'3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves
' and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of grass,
leaves, and trash around
mandrels.
i 1. Switch is"OFF".
2. Bulb(s) or lamp(s) burned out
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade,
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4._lace alternatoc
1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds before
stopping engine.
32
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SCHEMATIC
TRACTOR - - MODEL NUMBER 917.271833
BATTERY
RED
AMMETER
(OPTIONAL)
WHIT_
)G AI(
IGNITION
SWITCH
IGNmON SWITCH
FUSE
L ..... I
SOLENOID
(CLUTCHOFF)
,,E0 _ )
STARTER
SEATSWITCH
(NOTOCCUPIED)
r-
_(2 SPARK
(_ IGNITION PLUG
UNIT GAP
PLUGSON
TWiNCYL ENGINES __9
2B VOLTi3 AC M,_ O 3_O0 RPM
3AMp DC g 3_00 RPM (CP:ARGING SYSTEM OISCCNN_'_D)
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, RUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LfGHTS
WILL BECOME THEIR BRIGHTEST.
HEADLIGHTS
/7
NON-REMOVABLE
CONNECTIONS
REMOVASLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.271833
22
iI II
26
i
I
I
I
I
I
I
I
I
I
J
!
J
i
34
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.271833
KEY PART
NO. NO, DESCRIPTION
1 163465 Battery 12 VOLT 28 AMP
2 74760412 Bolt Hex Hd 1/4-20unc x 3/4
8 7603J Case Battery
10 145211 Bolt, Rtr Front 1/4-20 x 7-1/2
11 150109 Holddown Battery FrontMount
12 145769 Nut, Push Nylon Battery Front 1/4
16 153664 Switch, Interlock Push-In
21 175688 Harness Ught Socket (W/4152j)
22 4152J Bulb Light #1156
24 4799J Gable Battery
25 146148 Cable Battery
26 175158 Fuse
27 73510400 Nut Keps Hex 1/4-20 Unc
28 145491 Cable Ground
29 121305X Switch Seat
30 175566 Switch Ign
33 140403 KeyMolded Craftsman
40 178437 Harness Ign
41 71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2
42 131563 CoverTerminal
43 178861 Solenoid
45 121433X Ammeter Rectangular 6Amp
52 141940 Protection Wire Loop
55 17490508 ScmwThdro15/'T6-18x112
NOTE: Allcomponent dimensions given in U. S.
inches I inch = 25.4 mm
35
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TRACTOR- - MODEL NUMBER 917.271833
CHASSIS AND ENCLOSURES
28
58
12
3 14
2O7
55
2O8
36
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TRACTOR-- MODEL NUMBER 917,271833
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 174619 Chassis Assembly
2 176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 TD533710 Bolt, Carriage 3/8_16 x 1
11 155927 Panel, Dash, L.H.
12 145660 ClipTInnerman Grille P/L
13 172107)(010 Panel, Dash, R.H.
14 17490608 Screw Thdrut 3/3-16 x 1/2
17 144983X55B HoodAssembJy
t8 126938X BumperHood
20 156437 Plate Mtg BatteP/Fuel Tank
23 124028X Bushing, Snap, Nylon, Fuel Line
25 19131312 Washer 13/32 x 13/16 x 12 Gauge
26 STD541437 Locknut, Hex, with Insert 3/9-16 Uns
28 178987X555 Grille/Lens Asm
29 155217X599 Lens, Gdlle
30 175692X558 Fend/Ftrast
31 139976 Bracket, Fender Support
37 17490508 Scraw Thdrol 5/16-18 x ti2
38 175710 Pivot Bracket Assembly
51 73800400 Nut Lock w/Insert 1/4-20 UNC
52 19G91416 Washer 9/32 x 7/8 x 16 Ga.
53 145201 Bracket Grille Pickoff LH
54 161464 Screw Hex Wshd 8-18 x 7/8
55 145202 Bracket Grille Pickoff RH
57 STD522507 Bolt, Fin Hex 1/4-20 UNC x .75
58 140547 Air Duct P/L B&S
60 STD533707 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash LowerSTLT
74 STD541437 NutCrownlock 3/8-16UNC
1t4 158112 Keeper Belt Rear Lh Stl
115 17060620 Screw 3/8-16 x 1-1/4
142 175702 Plate Reinfomement STLT
143 154966 Bracket Swaybar Chassis
144 175582 Bracket Pnt Footrest STLT
145 156524 Rod Pivot Chassis/Rood
159 155t23X428 Cupholder
206 170165 BoltShoulder 5/16-18 Tr
207 17670508 Screw Thdrol 5/16-16 x 1/2
208 17670609 Scraw Thdrol 3/8-16 x 1/2
211 145212 Nut Hexflange Lock
212 165919 Insert Lens Reflective
- - 5479J Plug Button
NOTE: Afl Component dimensions given in U. S.
inches 1 inch = 25.4 mm
37
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TRACTOR- - MODEL NUMBER 917.271833
GROUND DRIVE
26
27
38
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TRACTOR - - MODEL NUMBER 917.271833
GROUND DRIVE
KEY PART KEY PART
NO, NO. DESCRIPTION NO. NO. DESCRIPTION
1 ........ Tronsaxle (See Breakdown) 64 71170764 Bolt, Hex 7/18-20 x 4 Grade 5
Peedeas 206-545C 65 STD551143 Washer
2 146682 Spdng, Return, Broke 66 154778 Keeper, Belt, Engine, Fool-Proof
3 123666X Pulley, Transaxle 70 134683 Guide, Mower Drive Belt, R.H.
4 12000028 Ring, Retainer 74 137057 Spacer, Axle
5 121520X Strap,Torque 75 121749X Washer 25/32 x 1-1/4 x 18 Ga.
6 17060512 Screw 5/18-16 x 3/4 78 STD581075 E-Ring
8 165866 RodShifterFenderSTLT 77 123583X Kay, Square 2.0 x .1845/.1865
10 STD561210 Pin, Cotter 78 !21748X Washer 25/32 x 1-5/8 x 16 Ga
11 105701X Washer, Shift Plata 79 STD580025 Key Woodruff
13 74550412 Bolt 1/4-28 UNF W/Patch Gr. 8 80 145090 Arm, Shift
14 10040400 Washer Lock Hvy Helical 81 165592 Shaft Asm Cross Tapered 650 20
16 73800500 Nut Lock Hx W/Ins 5/16-18 82 165711 Spring, Torsion
18 STD523710 SoltFinHex3/8-16UNCx1Gr5 83 19171216 Washer 17i32x3/4x16Ga.
19 STD541437 Nut 84 166231 Unk Tronsaxle
21 106933X Knob 85 150360 Nut, Nylock
22 130804 Rod, Brake 89 15839tX428 Console, Shift, STLT
24 STD541237 NUt 90 124346X Nut, Salf-Thding, Wsh Hd 1/4
25 106888X Spdng, Broke Rod 96 STD62.4003 RetainerSpring 1"
26 S'1"D551037 Washer 112 18091210 Washer 9/32 x 3/4 x 10 Gauge
27 S'f0561210 Pin 113 127285X StropTorquegODegroas
28 175765 Rod, Parking Brake 116 72140608 Bolt Rdhd Sqneck 3/8-16 x 1
29 71673 Cap, Parking Brake 120 73_X)600 Nut Lock Fig. 3/8-16
30 169592 Bracket, Transaxle 145 74490540 Bolt, Hex F3ghd 5/16-18 Gr. 5
32 S'rD523107 Bolt 150 175456 SpacerRetainar
34 175578 Shaft Assembly, Foot Pedal 151 19133210 Washer 13/32 x 2 x 10 Ga.
35 120183X Bearing, Nylon 156 166002 Washer Srrtecl 5/161D x 1.125
36 STD551062 Washer 158 165589 Bracket Shift Mount
37 STD571810 Roll Pin 159 165494 Hub Tapered Flange Shift Lt
38 179114 Pulley, Composite, Flat 161 72140406 Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr.5
39 74760648 Bolt Fin Hex 3/8-16 x 3 162 73680400 Nut Crownlock 1/4-20 Unc
41 175556 Keeper, Bait, Idler 163 74780416 Bolt Hex Fin 1/4-20Unc x 1 Gr 5
47 127783 Pulley, Idler, V-Groove, Plastic 164 19091010 Washer 5/8 x .281 x 10 Ga
48 154407 Bellcronk Clutch Grnd Dr,,'Stl 165 165623 Bracket Pivot Lever
49 123205X Retainer, Belt 166 166880 Screw 5/16-18 x 5/8
50 STD523715 Bolt 168 165492 Bolt Shoeldar 5/16-18 x .561
51 $17D541437 NutCrownLock3/8o16UNC 169 165580 Plata Fastening Lt
52 STD541431 NutCrownLock5/16-18UNC 170 178394 KeaperBeltTransaxleGear
53 105710X Link, Clutch 197 169613 NylinerSnap-ln
55 105709X Spdng, Clutch Return 198 169593 Washer Nyiiner
56 17060520 Screw 3/8-16 x 1-1/4 202 72110614 Bolt Carr. SH 3/8-16 x 1-3/4
57 130801 V-Belt, Ground Drive 212 145212 Nut Hex Fig. Lock
59 169691 Keeper, Belt, Center Span
61 17060614 Screw 3/8-18 x .875
62 8883R Cover, Pedal NOTE: All component dimensions given in U. S.
63 175410 PUtLe'J,1Engine inches 1 inch = 25,4 mm
39
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STEERING
TRACTOR - - MODEL NUM BER 917.271833
47
3O
43
\
40
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STEERING
TRACTOR - - MODEL NUMBER 917.271833
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
g
10
11
13
15
17
26
28
29
3O
32
36
37
38
39
40
41
42
43
44
46
47
51
54
63
65
67
68
71
62
85
88
91
139768 SteedngWheel
175131 Axle Assembly
169840 Spindle Assembly, L.H.
169839 Spindle Assembly, R.H.
6266H Beadng, Race, Thrust, Hardened
121748X Washer 25/32 x 1-5/8 x 16 Gauge
19272016 Washer 27/32 x 1-1/4 x 16 Gauge
12000029 Ring,Klip
3366R Beadng, Steering Column
175121 Draglink
STD551137 Washer, Lock
136518 Spacer, Bearing, Axle
145212 Nut, Hexflange Lock
177876 Shaft Assembly, Steedng
126847X Bushing, Link, Drag
19131416 Washer 13/32 x 7/8 x 16 Gauge
17060612 Screw 3/8-16 x 3/4
STO561210 Pin Cotter
130465 Rod,Tie
155099 Bushing, Steering
152927 Screw
139769 Insert, Steering Wheel
19133812 Washer 13/32 x 2-3/8 x 12 Gauge
STD541537 Gripco Nut
100711L Adaptor, Steering Wheel
145054X428 Boot, Steedng Shaft
121749)( Washer 25/32 x 1-1/4 x 16 Gauge
153720 Extension Shaft Steering LR.LT
121232X Cap, Spindle
6855M Fitting, Grease
BTD541431 NutLockHexw/Ins. 5/16-18UNC
74780520 BoltFin Hex 5/16-16 UNC x 1-1/4
STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
160367 Spaser Axle
72140616 BoltRDHDSQNK3/8-16X2-1/4
169827 Axle, Brace
175146 SteedngAsm
169835 Bracket Susp Chassis Front
133835 Fastner Christmas Tree
175118 Bolt Shoulder TI16-20
175553 ClipSteering
NOTE: Allcomponentdimensionsgivenin U.S.
inches 1inch= 26.4 mm
41
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ENGINE
TRACTOR - - MODEL NUMBER 917.271833
2
1_ 14
38
39
1 27
3
32 34
29
I OPTIONAL EQUIPMENT
Spark Arrester
13
i
42
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ENGINE
TRACTOR - - MODEL NUMBER 917.271833
KEY PART
NO, NO. DESCRIPTION
1
2
3
4
5
6
7
8
10
11
12
13
14
16
17
23
25
26
27
29
31
32
33
34
37
38
39
45
81
170547 Control,Throt Paddle
17720408 Screw, Hex Thd Cut 1/4-20 x 5/8
...... Engine, B&S, (See Breakdown) NO.463707-0159-E1
149723 Muffler Exhaust
144069 Exhaust Asm. Left
144068 Exhaust Asm. Right
138129 Clamp Tube Double Engine
171877 Bolt 5/16-18unc x 3/4 W/Sems
145552 Heat Shield Lt
STD551125 Washer Lock Hvy. Helical 1/4
STD522507 BoRFin Hex 1/4-20Unc x .75
165287 Gasket, Muffler
148456 Tube Drain Oil Easy
STD551237 Washer Lock Ext Tooth 3/8
17490624 Screw Thdrol 3/8-16x1-1/2 Tytt
169837 Shield, BrrVDbr Guard
145996 ControfChoke
73920600 Nut Keps 3/8-24 Unf
152927 Screw TI- #10-32 x 5 x 3/8 Flange
137180 Arrestor, Spark
157103 Tank, Fuel
161696 Cap FuelGuaga
123487X Clamp, Hose
106082X Spacer Pad
8543R Line, Fuel
148315 Plug, Oil Drain Easy
t09227X Pad Idler
17000612 Screw Hex Wsh3/8-16 x 3/4
73510400 Nut Keps He:<1/4-20 Starter Nut
NOTE: All component dimensions given in U, S.
inches 1 inch = 25,4 mm
43
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TRACTOR-- MODEL NUMBER 917.271833
SEAT ASSEMBLY
KEY PART
NO. NO, DESCRIPTION
1 140123
2 140351
3 71110616
4 19131610
5 145OO6
6 STD541437
7 124181X
8 17000616
9 19131614
10 174894
11 166369
12 121246X
Seat 3350 BIWblkCraftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1.5 SMGML
Washer t3/32 X 1 X 14Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
KEY PART
NO, NO. DESCRIPTION
13
14
15
16
17
21
22
24
25
121248X
72050412
1343OO
121250X
123976X
171852
STD541431
19171912
127018X
Bushing Snap BIk Ny150 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 SIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc*2A
Nut Hex Lock w/Ins 5/16-18
Washer 17132 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
44
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DECALS
TRACTOR - - MODEL NUMBER 917.271833
19
20
22
5
7
13
KEY PART
NO. NO.
1 156439
2 176682
3 1716_
4 171_7
5 1_2_
6 133644
7 l_g
8 171808
9 1632_
10 1_1_
15
DESCRIPTION
Decal, Fender Danger Sears
Decal, Engine
Decal, Hood, R.H.
Decal, Hood, L.H.
Decal, Hood Side
Decal, Maintenance
Decal, Lower Dash
Decal, Rplcmnt
Decal, Fender, Craftsman Gold
Decal, Deck 'B' 42
KEY PART
NO. NO. DESCRIPTION
11 156368 Decal, Fender STLT Oper Inst FJS
13 146046 Decal, V-Belt Dr Sch Tractor
15 160396 Decal, Mower Drive Schematic
19 138047 Decal, Batten] Diehard Sears
20 172331 Decal, Deck Sears
22 149516 Decal, Battery
- - 138311 Decal, LiftHandle
- - 165800X428 Pad Footrest LH STLT
- - 165799)(428 Pad Footrest RH STLT
- - 180593 Owner's Man ual, English
- - 180594 Owners Manual, Spanish
4,10
11
KEY PART
NO. NO. DESCRIPTION
1 59192 Valve Cap, Tire
2 65139 Stem, Valve
3 106222X Tire, Front
4 59904 Tube, FrontTire
(Not Provided, Sec/ice item Only)
5 106732X427 Rim, Front
6 278H Fitting, Grease (Front Wheel Only)
7 904OH Beadng, Flange (Front Wheel
Onty)
8 106108X427 Riro,Rear
9 122082X Tire, Rear
10 7152J Tube, RearTire
(Not Provided, Service Item Only)
11 104757X428 Cap, Axle
NOTE; All component dimensions given in U. S.
inches 1 inch = 25.4 mm
45
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TRACTOR- MODELNUMBER917.271833
LIFTASSEMBLY
7
13
5
6
3
2
6
31
32
13
19
15
20
46
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TRACTOR- MODELNUMBER917.271833
MOWERDECK
157 _ 67 _''_ 40 ,_llml_ 7 f
34
14
27
48
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MOWER DECK
TRACTOR - MODEL NUMBER 917.271833
KEY PART
NO, NO.
1 165892
2 STD533107
3 138017
4 165460
5 STD624008
6 13O832
8 85O857
9 STD551137
10 140296
11 134149
13 137645
14 128774
15 110485X
16 174493
16 721405_5
19 132827
20 159770
21 ST0541431
22 134753
23 131267
24 105304X
25 123713)(
26 110452X
27 130968X428
28 19111016
29 131491
30 173984
31 129963
32 153535
33 178342
34 STD533717
36 131494
37 STD551037
40 STD541437
44 140088
45 STD624003
46 137729
48 133944
49 174284
50 131340
51 STD541410
52 139888
53 131845
54 133943
55 155046
56 165723
KEY PART
DESCRIPTION NO. NO, DESCRIPTION
Mower Deck Assembly, 42" 59 141043
Bolt 67 149846
Bracket Asasmbly,Swey Bar, 68 144959
Front 92 STD5414,37
Bracket Sway Bar 38/42" Deck 101 136420
Retainer Spring 102 71081010
Arm, Suspension, Rear 103 19061216
Bolt, Hex 3/8-24 x 1.25 Gr. 8 104 STD551110
Washer, Lock 105 160793
Washer, Hardened 106 2029J
Blade, Mulching 111 179292
Shaft Assembly, Mandrel, Vented 112 179293
Hoasing, Maodrel, Vected 113 17060508
Bearing, Ball, Mandrel 114 $3D541431
Stripper, MowerDeck 115 72110505
Bo_t, Carriege 5/16-18x5/6 116 4898H
Bolt, Shoulder 117 165746
Baffle, Vortex 118 73930600
NutCrowntock 5,'16-18 UNC 119 ST0551037
Stiffener Bracket 129 19131312
Bracket, Deflector 130 STD523710
Cap, Sleeve
Spring, Torsion, Deflector 131 _710
Nut, Push 142 165890
Shield, Deflector t43 167109
Washer 11/32x5/8x16Ga. 144 158634
Rod, Hinge 145 165888
Screw Thd Roll DOD PT Hex 146 171977
Washer, Spacer 147 131335
Pulley, Mandral 148 169022
Nut, Topleck, Flanged 149 165896
Bolt 150 19091219
Pulley, Idler, Flat 151 169670
Washer 13/32 x 13/16 x 16 Ga. 152 169676
Nut Cmwnlock 3/6-16 UNC 153 169674
Guard, MandreI, L.H. 154 169675
Retainer 155 169671
Screw, Thd. Rolt 1/4-20 x 5/8 156 169672
Washer, Hardened 157 169669
RollerAssembly, CamFollowar 158 17720406
Bolt, Shouldar #10-24 Grade 5 "159 $30533717
Locknut . - 130794
Bolt, Shoulder 5/16-16 UNC
Arm Assembly, Pad, Brake
Washer, Hardened - - 169583
Arm, Idler
Spacer, Reta:mar
Guard, TUV Idler
Knob Custom Oval
V-Belt
Nut
Muichar Cover
Screw Pan HD Phillip 10-24 x5/6
Washer #10
Washer, Lock
Latch Assembly, Bagger
Nut,Wetd
Bracket, Gauge, Wheel L.H.
Bracket, Gauge, Wheel R.H.
Screw 5/16-18 x 1/2
Nut, Hex, Keps 5/16-18 UNC
Bolt, Carriage 5/16-18 x 5/6 Short
BOLt,Shoukter
Wheel, Gauge
Nut, Centedock 3/8-16
Washer 3/6 x 7/8 x 14 Gauge
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1
Gr. 5
Bolt, Rdhd Sqnk 3/8-16UNC x 1
Ann Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42 In
Washer Rat 3/6" Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x 1/2
Bo_t Rdhd Sqn 3/8-16Unc x %3/4
Mandrel Assembly (Includes
Housing, Shaft and Shaft Hardware
Only - Pulley Not Included)
Replacement Mower, Complete
NOTE: All component dimensions given in U. S.
inches 1 inch = 25.4 mm
49
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TRACTOR- MODELNUMBER917.271833
PEERLESSTRANSAXLE-MODELNUMBER206-545C
50
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TRACTOR- MODELNUMBER917.271833
PEERLESSTRANSAXLE-MODELNUMBER206-545C
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 772147 Transaxle Cover 39 786026 Dowel Pin
2 780086A Needle Bearing 5/8" 40 792076A Flat Washer
3 770126 TransaxleCase .312 ID x .059W
4 776,395 Countershaft 41A 790079 Brake Lever
5 776409 Output Shaft 42 792073A Screw 1/4 - 20 x 1-1/4"
6 778364 Spur Gear (38 teeth) 42A 792085A Screw 1/4 - 20 x 2 1/4'
6A 778369 Spur Gear (15 teeth) 43 792075 Locknut 5 / 16 - 24
7 778330 Spur Gear (11 teeth) 44 790025 Brake Pad Holder
8 792180 Shift Key 45 786066 Spacer .2625 x 1.0
8A 792047 Woodruff Key #9 46 786(}86 Brake Lever Bracket
9 784352 Shift Collar 47 774690 Axle (11-15 / 16" Long)
10 784378 Shift ROd& Fork 48 774691 Axle (16 - 1/ 2" long)
11 778334 Bevel Gear (30 teeth) 49 778356 Spur Gear (29 teeth)
12 778309 Input Bevel Pinion (13 teeth) 50 778338 Spur Gear (27 teeth)
13 778368 Bevel Gear (13 teeth) 51 778354 Spur Gear (23 teeth)
(Include. 14) 52 778352 Spur Gear (19 teeth)
14 778368 Bevel Pinion (13 teeth) 53 778350 Spur Gear (16 teeth)
(Include, 19) 54 778346 Spur Gear (t5 teeth)
15 778370 Ring Gear (43 teeth) 56 778355 Spur Gear (t 1 teeth)
t7 786186 Ddve Pin 57 778337 Spur Gear (13 teeth)
t8 786102 Spacer 1.130 X .695 58 778353 Spur Gear (17 teeth)
20 792077A Ball5/16" die 59 778351 Spur Gear (21 teeth)
21 792078 Set Screw 3/8 - 16 x 3/8" 60 778349 Spur Gear (24 teeth)
22 792079 Spdng .310 OD x .625 L 61 778345 Spur Gear (25 teeth)
25 792073A Screw 1/4 - 20 x 1-1/4" 55 780189 Flat Washer
25A 792177 Screw 1/4-20 x 1-3/8" ,563 ID x .062W
26 792125 Retaining Ring (pkg of 2) 66 776422 Input Shaft
27 792035 Retaining Ring 67 776396 Shifter & Brake Shaft
28 788040 Retaining Ring 69 792170 Retaining Ring
29 780072 ThrustWasher 70 786167 Spacer.890
.627 ID x ,031W 71 788069 SquaraCut Ring
29A 780160 ThrustWasher 716 788092 "O"Ring
,762 ID x .031W 76 780090 FlatWasher
29B 780051 ThrustWashar 1.128 ID x.058W
,762 ID x .031W 77 788078A Inverted Retaining Ring
29C 780199 Anti-Rotation Washer ,632 79 792144 Spdng ,430 GD x ,5000 L
30 780108 Cup Washer 82 776333 Bevel & Spur Gear (39 & 13
1.t27 ID x .032W teeth)
31 780001 Flat Washer .750 ID x .056W 83 778338 Spur Gear (27 teeth)
(Use As Needed) 85 792154 Oil Fill Plug
31A 780195 Flat Washer 87 788069A Oil Seal 9 / 16"
.750 ID x ,062W 150 788093A Liquid Gasket RTV Silicone
32 788083 Oil Seal 5/8" 157 788088A Oil Seal 3/4"
34 780194 Bushing .563 180 73G229A GeerOil80W0
35 780193 Flanged Bushing 5 / 8" ID 900 794712 Replacement MST
35A 780197 Flanged Bushing .751 206-545C Transaxle
36 790075 Brake Disk
37 790007 Brake Pad Plate NOTE: All component dimensions given in
38 799021 Brake Pad (pkg of 2) U.S. inches 1 inch = 25.4 mm
51
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TRACTOR- MODELNUMBER917.271833
BRIGGS&STRA'n'ONENGINE-MODELNUMBER463707,TYPENUMBER0159-E1
520
359_
373_
F
3_i_ 22
635_ 383
5J
24 [_ 552A
404 @
220
1132
22,
4_ 27 _ 26
11019_BELKITI
1 NEW AN
52
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TRACTOR- MODELNUMBER917.271833
BRIGGS& STRA'I-I'ONENGINE-MODELNUMBER463707,TYPENUMBER0159-E1
524 o
212
414o
365 _
51A 51
I 267
L _1 _ ]629C_J_ _1
119_
859
434
102_
97
276 9s,.
394 391 859A .I_ \
\
121 CARBURETOR OVERHAUL KIT
276A _ "_,._'_1
104_ 276_ "_ 231_
105_ 392_ 432_
95_ 807_P 147_
23_
108 _
105_
117 3
\
Q
861 FUEL PUMP KIT
53
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TRACTOR- MODELNUMBER917.271833
BRIGGS&STRATFONENGINE-MODELNUMBER463707,TYPENUMBER0159-E1
I
UJ
I
11036 LABEL-EMISS!_)_IJ
425
278_
6o6_
209_ 211_
334'_
689 11
1137
968
297 _'
967
445
1095 VALVE GASKET SET
61A%7_ 7A_
868_
1119_
358 ENGINE GASKET SET
12
54
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TRACTOR - MODEL NUMBER 917.271833
BRIGGS & STRAX'I'ONENGINE-MODELNUMBER 463707, TYPE NUMBER 0159-E1
_e
447
802
544
311
579 _
697
55
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(I-800-469-4663) (u.s_ andCanada)
V_NW,_,ca
For repairofcarry-in products like vacuums, lawn equipment, and
electronics, callfor the nearest Sears Parts and Repair Center.
1-800-488-1222 Any_me,dayornifft (U.SA only)
Forthe replacement parts, accessories and owner'smanuals
that you need todo-it-yourself, call Sears PartsDirectSM!
1-800-366-PART 6a.m.-11 p.m., 7days aweek
(1-800-366-7278) (U.S.A.only)
www.sears.coe_irect
To purchase or inquire about a Sears ServiceAgreement
or Sears Maintenance Agreement:
1-800-827-6655 (U.S.A.) 1-800-361-6665 (Canada)
7 a.m.- 5 p.m., CST, Mon. - Sat 9 am.- 8p.m. EST, M- F, 4 p.m.Sat
ParapedirsewiciodereparackSna AuCanadapoursemiceenfranqais:
domicilio,y para ordenarpiezas: 1.800.LE.FOYERMC
1"888"SU'HOGARSM (1-800-533-6,937)
co. k.H°meCentral®]
® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.
® Marca Registrada / TMMarca de Fdbrlca / SMMarca de Servicto de Sears, Roebuck and Co,
uc Marque de commerce / MOMarque d6pos_e de Sears, Roebuck and Co,
180593 9.10.01 JH Printedin U.S.A.

Specifications

Indexed Terms: Lawn Tractor

Craftsman 917271833 Questions and Answers

Questions and Answers

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