Kenmore 153332362 economizer gas water heater User Manual

Owners

Manual

FORPOTABLEWATER

HEATINGONLY

NOT SUITABLEFOR

SPACEHEATING

NOT FOR USE IN

MOBILE HOMES

Model No.

153.33231830 Gal.HighAltitude

153.33236230 Gal.

153.33241840 Gal.HighAltitude

153.33246240 Gal.

153.332562SOGal.

Caution:

Read and Follow

All Safety Rules and

Operating Instructions

Before First Use of

This Product.

Savethis Manual for Future Reference.

THE ECONOMIZER TM 6

GAS WATER HEATER

• Safety Instructions • Care and Maintenance

• Installation • Troubleshooting

• Operation • Parts List

For Your Safety

AN ODORANT IS ADDED TO THE GAS USED BY THIS

WATER HEATER

WARNING: If the information in these instructions are not fol-

lowed exactly, a fire or explosion may result, causing property

damage, personal injury or death.

-Do not store or use gasoline or other flammable vapors and liq-

uids in the vicinity of this or any other appliance.

-WHAT TO DO IF YOU SMELL GAS

Do not try to light any appliance.

Do not touch any electr,'cal switch; do not use any phone in your

building. . .

• Immediately call your gas supplier from a neighbor's phone.

Follow the gas supplier's|nstruct0-'ons.

• If you can not reach your gas supplier, call the fire department.

-Installation and service must be performed by a qualified installer,

service agency or the gas supplier.

•,WARNING . I

Improper installation, adjus_on, servfce or maintenance l

can cause DEATH, SERIOUS BODILY INJURY, OR PROPERTY DAM-I

AGE. Refer to this manual for assistance or consult the local Sears

Service Center or gas utility for further information.

AWARNING

Flammable vapors may be drawn by air currents from other areas

of the structure to this appliance.

_WARNING

READ THE GENERAL SAFETY SECTION BEGINNING ON INSIDE

COVER AND THEN THIS ENTIRE MANUAL BEFORE INSTALLING

OR OPERATING THIS WATER HEATER.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Safety Precautions

I _,WARNING

Improper instailatio_lteratlon, service or

maintenance can cause DEATH, SERIOUS BODILY

INJURY, OR PROPERTY DAMAGE. Refer to this manu-

al for assistance or consult your local Sears Service

Center for further information.

_WARNING

WATER HEATERS EQUIPPED FOR ONE TYPE GAS

ONLY: This water heater is equipped for one type gas

only. Check the model rating plate near the gas control

valve for the correct gas. DO NOT USE THIS WATER

HEATER WITH ANY GAS OTHER THAN THE ONE

SHOWN ON THE MODEL RATING PLATE. Failure to

usethe correct gascan cause problems which can result in

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE. If you have any questions or doubts consult

your gassupplier or localutility.

_,WARNING

INSTALLATIONS IN AREAS WHERE FLAMMABLE LIQ-

UIDS (VAPORS) ARE LIKELY TO BE PRESENT OR

I STORED (GARAGES, STORAGE, AND UTILITY AREAS,

ETC): Flammable liquids (such as gasoline, solvents,

I propane (LP) or butane, etc.), all ofwhich emit flammable

vapors, may be improperly stored or used in such areas.

The gaswater heater pilot light or main burner can ignite

such vapors. The resulting flashback and fire can cause

death or serious burns to anyone in the area, as well as

property damage.

If installation in such areas is your only option, then the

installation must be accomplished in a way that the pilot

flame and main burner flame are elevated from the floor

at least 18 inches.While this may reduce the chancesof

flammable vapors from a floor spill being ignited, gasoline

and other flammable substancesshouldnever be stored or

used in the same room or area containing a gas water

heater or other open flame or spark producing appliance.

NOTE: Flammable vapors may be drawn by air currents

from other areas of the structure to the appliance.

&WARNING

If this water heater will be used in beauty shops,barber

shops, cleaning astablishments, or self-service laundries

with dry cleaning equipment, it is imperative that the

water heater or water heaters be installed so that com-

bustion and ventilation air be taken from outside these

areas. Refer to the "Facts to Consider About the

Location" section of this manual and also the latest edi-

tion of the National Fuel Gas Code, ANSI Z223.1, also

referred to as NFPA 54 for specifics provided concerning

air required.

AWARNING I

A fire canstart if combustiblematerialssuchasclothing,

cleaningmaterials,or flammableliquidsare placedagainstI

or nexttothewaterheater. - I

A, WARNING

At the time of manufacture this water heater was provid-

led with a combination temperature-pressures relief valve

certified by a nationally recognized testing laboratory

that maintains periodic inspection of production of listed

equipment or materials, as meeting the requirements

for Relief Valves and Automatic Gas Shutoff Devices for

Hot Water Supply Systems, and the latest edition of

ANSI Z21.22 and the code requirements of ASME. If

replaced, the valve must meet the requirements of local

codes, but not lessthan a combination temperature and

pressure relief valve certified as meeting the require-

ments for Relief Valves and Automatic Gas Shutoff

Devices for Hot Water Supply Systems, ANSI Z21.22 by

a nationally recognized testing laboratory that maintains

periodic inspection of production of listed equipment or

materials.

The valve must be marked with a maximum set pressure

not to exceed the marked hydrostatic working pressure

of the water heater (150 Ibs./sq. in.) and a discharge

capacity not less than the water heater input rate as

shown on the model rating plate. (Electric beaters -

watts divided by 1000x 3415 equal BTUIHr. rate.)

Your local jurisdictional authority, while mandating the

use of a temperatur_-pr .,ssqre relie_ v; Ive Fomplying

with ANSI Z21.22 an_AS _lE,imay requi_ =a v_aivemodel

different from the onetfun _ish_dwith the _rate(r heater.

Compliance with sucl_Iocd r_quirem_nU, mr(st be satis-

fied by the installer o4 en_ user of thej wa :er I_eater with

a locally prescribed _em )er_,ture-pr_ssl re Relief valve

installed in the design_tecJope_nin_in,he vatqrheater in

place ofthe factory fujnlsl ,ed_aiv_. |

For safe operation ofithe water heather, :he _elief valve

must not be remove_ fr ,m _t's_esi_nal ed _pening or

plugged. | _ 1 ! !

The temperature-pre_sur _re(ief _e m ,st I_e installed

directly into the fitting e Fth_ wa_tar_hezter_designated

for the relief valve. Po_itidn th_ val_ dow _wa_dand pro-

vide tubing so that arty d_charge d_l{ exi_odJywithin 6

inches above, or at any di=ftance below the _tructural

floor. Be certain that _fo €0ntact_is ffiEde._with any live

electrical part. The discharge opening must n'bt be

blocked or reduced in size under any circumstances.

Excessivelength, over 30 feet, or use of more than four

elbows can:cause restriction and reduce the discharge

capacity of the valve.

No valve or other obstruction is to be placed between

the relief valve and the tank. Do not connect tubing

directly to discharge drain unlessa 6" air gap isprovided.

To prevent bodily injury, hazard to life, or property dam-

age, the relief valve must be allowed to discharge water

in quantities should circumstances demand. If the dis-

charge pipe is not connected to a drain or other suitable

means, the water flow may causeproperty damage.

The Discharge Pipe:

• Must not be smaller in size than the outlet pipe size of

the valve, or have any reducing couplings or other

restrictions.

• Must not be plugged or blocked.

• Must be of material listed for hot water distribution.

• Must be installed so as to allow complete drainage of

both the temperature-pressure relief valve, and the

dischargepipe.

• Must ternljnate at an adequate drain.

• Must not have any valve between the relief valve and

tank.

Safety Precautions

_,WARNING

A gas water heater cannot operate properly without the

correct amount of air for combustion. Do not install in a

confined area such a closet, unless you provide air as

shown in the "Facts to Consider About the Location" sec-

tion. Never obstruct the How of ventilation air. If you have

any doubts or questions at all, call your gas company.

Failure to provide the proper amount of combustion air

can result in a fire or explosion and can cause DEATH

SERIOUS BODILY INJURY,OR PROPERTY DAMAGE.

_,WARNING

This water heater must not be installed directly on car-

peting. Carpeting must be protected by a metal or wood

panel beneath the appliance extending beyond the full

width and depth of the appliance by at least 3 inches

(76.2mm) in any direction, or if the appliance is installed

Iin an alcove or closet, the entire floor must be covered by

;the panel. Fa ure to heed th s warn ng may result n a

fire hazard.

A,WARNING

HOTTER WATER CAN SCALD: Water heaters are

intended to produce hot water. Water heated to a tem-

pereture which will satisfy clothes washing, dish washing,

and other sanitizing needs can scald and permanently

injure you upon contact. Some people are more likely to

be permanently injured by hot water than others. These

include the elderly, children, the infirm, or physically/men-

tally handicapped. If anyone usinghot water in your home

fits into one of these groups or if there is a local code or

state law requiring a certain temperature water at the hot

water tap, then you must take special precautions. In addi-

tion to usingthe lowest possible temperature setting that

satires your hot water needs, a means such as a mixing

valve, should be used at the hot water taps used by these

people or at the water heater. Mixing valves are available

at plumbing supply or hardware stores. Follow manufac-

turers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation" section in this manual.

A,WARNING

Soot build-up indicates a problem that requires correc-

tion before further use. Turn "OFF" gas to water heater

and leave "OFF" until repairs are made, because failure

to correct the causeof the sooting can result in a Ere or

explosion causing DEATH, SERIOUS BODILY INJURY,

OR PROPERTY DAMAGE.

&WARNING

VENT DAMPERS - Any vent damper, whether it isoperat-

ed thermally or otherwise must be removed if its use

inhibitsproper drafting ofthe water heater.

Thermally Operated Vent Dampers: Gas-fired water

heaters having thermal efficiency in excess of 80% may

produce a relatively low flue gas temperature. Suchtem-

paratures may not be high enough to properly open ther-

mall), operated vent dampers. This would causespillageof

flue gasesand may cause carbon monoxide poisoning.

Vent dampers must bear evidence of certification as com-

splying with the latest edition of American National

taodard ANSI Z21.68 (ANSI Z21.66 & 67, respectively,

cover electrically and mechanically actuated vent

dampers). Before installation of any vent damper, consult

your local Sears Service Center or the gas utility for fur-

ther information.

&WARNING

• The appliance and its individual shutoff valve must be dis-

connected from the gas supply piping system during any

pressure testing of the gas system at test pressures in

excessof ½ pound per square inch(3.SkPa).

• The appliance must be isolated from the gassupply pip-

ing system by closing its individual manual shutoff valve

during any pressure testing of the gas supply piping sys-

tem at test pressures equal or less than _/2pound per

square inch (3.SkPa).

_,WARNING

BEFORE LIGHTING [PROPANE (L.R) GAS WATER

HEATERS]: Propane (L.R) gas is heavier than air. Should

there be a leak in the system, the gas will settle near the

ground. Basements, crawl spaces, skirted areas under

mobile homes (even when ventilated), closets and areas

below ground level will serve as pockets for the accumula-

tion of this gas. Before attempting to light or relight the

water heater's pilot or turning on a nearby electrical light

switch, be absolutely sure there is no accumulated gas in

the area. Search for odor of gasby snimng at ground level

in the vicinity of the appliance. If odor is detected, follow

steps indicated at "For Your Safety" on the cover page of

this manual then leave the premises.

A, WARNING

Chemical vapor corrosion of the flue and vent system

may occur if air for combustion contains certain chemical

vapors. Spray can propellants, cleaning solvents,refrigera.

tor and air conditioner refrigerants, swimming pool

chemicals, calcium and sodium chloride, waxes, bleach,

and process chemicals are typical compounds which are

potentially corrosive.

&,WARNING

Obstructed or deteriorated vent systems may present a

serous heath r skor asphyxat on.

Safety Precautions continued on page 4.

Safety Precautions

a, WARNING

The water heater with draft hood installed must be prop-

erly vented to a chimney which terminates outdoors.

Never operate the water heater unless it isvented to the I

I outdoors and has adequate air supply to avoid risks of_

I improper operation, explosion or asphyxiation. I

&WARNING

Minimum dearences between the water heater and com-

bustible or non-combustible construction are I" at the

sidesand rear, 4" at the front, and 6" from the vent pipe.

Clearance from the top of the jacket is 18" on most mod-

els. Note that a lesser dimension may be allowed on some

models. Refer to the label on the water heater adjacent to

the _as control valve for all clearances.

A CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of

the water heater must be accomplished in sucha manner

that if the tank or any connections should leak, the flow of

water will not causedamage to the structure. When such

locations cannot be avoided, a suitable drain pan should

be installed under the water heater. Drain pans are avail-

able at your local Sears store. Such a drain pan must be

not greater than I _ inches deep, have a minimum length

and width of at least 2 inches greater than the water

heater dimensions and must be piped to an adequate

!drain. The pan must not restrict combustion air flow.

IUnder no circumstances is the manufacturer or Sears to i

be held liable for any water damage in connection with

Ithis water heater.

&WARNING I

Do not use this appliance if any part of it has been under

water. Immediately call a Sears Service Technician to

inspect the appliance and to replace the gascontrol or any

_artof the burner system wh ch hasbeen under water.

_"WARNING

HYDROGEN GAS: Hydrogen gascan be produced in a hot

water system that has not been used for a long period of

time (generally two weeks or more). Hydrogen gas is

extremely flammable and explosive. To prevent the possi-

bility of injury under these conditions, we recommend the

hot water faucet be opened for several minutes at the

kitchen sink before any electrical appliances which are

connected to the hot water system are used(such asa dis-

hwasher or washing machine). If'hydrogen gas is present,

there will probably be an unusual sound similar to air

escaping through the pipe as the hot water faucet is

opened. There must be no smoking or open flame near

Ithe faucet at the time it isopen.

A, WARNING

INSULATING JACKETS: When installing an external

water heater insulation iacket on agaswater heater:

• DO NOT cover the temperature-pressure relief valve.

• DO NOT put insulation over any part of the top of the

gaswater heater,

• DO NOT put insulation over the gascontrol valve or gas

control valve/burner cover, or any access areas to the

burner.

• DO NOT let insulation around the gas water heater to

get within 8 inches of the floor (air must get to the

burner).

• DO NOT cover or remove operating instructions, and

safety related warning labelsand materials affixed to the

water heater.

Failure to heed this will result in the possibility of a fire or

explosion.

Table of Contents

q_"_'_,a.,.LjPrecautions .........................................................................................................................2-4

Table of Contents ................................................................................................................................................5

Customer

Kesponslt)llmes .......................................................................................................................6

Product

_pecmcauons ..................................................................................................................................6

Materials and Basic Tools Needed ...............................................................................................7

Materials Needed ...................................................................................................................................................................... 7

Basic Tools ................................................................................................................................................................................ 7

Installation Instructions ........................................................................................................................8-16

Removing the Old Water Heater ............................................................................................................................................... 8

Facts to Consider About the Location ....................................................................................................................................... 9

Combustion Air and Ventilation for Appliances in Unconfined Spaces ................................................................................... 10

Combustion Air and Ventilation for Appliances in Confined Spaces ....................................................................................... 10

Water Piping ......................................................................................................... _................................................................. 11

Temperature-Pressure Relief Valve........................................................................................................................................... 12

Filling the Water Heater .......................................................................................................................................................... 13

Venting .............................................................................................................................................................................. 13-14

Gas Piping ......................................................................................................................................................................... 14-15

Installation Checklist .............................................................................................................................................................. 16

_"uperatmg Instructions .........................................................................................................................17-19

Eighting ............................................................................................................................................................................. 17-18

Temperature Regulation .......................................................................................................................................................... 19

Service

and

Actlustment ......................................................................................................................20-21

Tank (Sediment) Cleaning" ...................................................................................................................................................... 20

Venting System Inspection ...................................................................................................................................................... 20

Burner Inspection ................................................................................................................................................................... 20

Burner Cleaning ..................................................................................................................................................................... 20

Draining ................................................................................................................................................................................. 21

Temperature-Pressure Relief Valve Operation .......................................................................................................................... 21

Drain Valve Washer Replacement ........................................................................................................................................... 21

Housekeeping ......................................................................................................................................................................... 21

Service .................................................................................................................................................................................... 21

_" "" -"lroubleslaooting Guide ........................................................................................................................22-25

Start Up Conditions ....::........................................................................ ............................................................................ 22-23

Condensation ....................................................................................................................................................................... 22

Smoke/Odor ........................................................................................................................................................................ 22

Thermal Expansion ......................................................................................................................................................... 22-23

Strange Sounds ..................................................................................................................................................................... 23

Operational Conditions ..................................................................................................................................................... 23-24

Smelly Water ........................................................................................................................................................................ 23

Air in Hot Water Faucets ...................................................................................................................................................... 23

High Temperature Shut OffSystem ..................................................................................................................................... 24

Not Enough Hot Water ........................................................................................................................................................ 24

Water is too Hot ................................................................................................................................................................... 24

Leakage Checkpoints .............................................................................................................................................................. 25

Parts Order List....................................................................................26-27

Customer Responsibilities

Thank You for purchasing a Sears water heater. °

Properly installed and maintained, it should give you years of

trouble free service. If you should decide that you want the new

water heater professionally installed by Sears call the local Sears

Service Center or any Sears store. They will arrange for prompt,

quality installation by Sears authorized contractors.

Abbreviations Found In This Instruction Manual

A.G.A. - American Gas Association

A.N.S.I. _ American National Standards Institute

AWARNING

This gas-fired water heater is design certified by the

American Gas Association Laboratories under American

National Standards for Gas Water Heaters. The installa-

tion must conform with this manual, Local Codesand with

I the latest edition of the National Fuel Gas Code, ANSI

7223.1.

This publication isavailable from your local government or

public library, gas company, or by writing NFPA,

Batterymarch Park, Quincy,MA 02269.

• Read the "Safety Precautions" section, pages 2 through 4 of

this manual first and then the entire manual carefully. If you

don't follow the safety rules, the water heater will not operate

properly. It could cause DEATH, SERIOUS BODILY

INJURY AND/OR PROPERTY DAMAGE.

This manual contains instructions for the installation, opera-

tion, and maintenance of the gas-fired water heater. It also

contains warnings through out the manual that you must read

and be aware of. All warnings and all instructions are essential

to the proper operation of the water heater and your safety.

Since we cannot put everything on the first few pages, READ

THE ENTIRE MANUAL BEFORE ATTEMPTING TO

INSTALL OR OPERATE THE WATER HEATER.

The installation must conform with the instructions in this

manual; gas company rules; and Local Codes, or in the

absence of Local Codes, with the latest edition of the National

Fuel (]as code, ANSI Z223.1, also referred to as NFPA 54.

This publication is available from your local government or

public library or gas company or by writing NFPA,

Batterymarch Park, Quincy, MA 02269.

If after reading this manual you have any questions or do not

understand any portion o1: the instructions, call the Sears

Service Center.

Carefully plan the place where you are going to put the water

heater. Correct combustion, vent action, and vent pipe instal-

lation ate very important in preventing death from possible

carbon monoxide poisoning and fires.

Examine the location to ensure the water heater complies with

the "Facts to Consider About the Location" section in this

manual.

For California installation this water heater must be braced,

anchored, or strapped to avoid falling or moving during an

earthquake. See instructions for correct installation proce-

dures. Instructions may be obtained from your local dealer,

wholesaler, public utilities or California Office of the State

Architect, 400 P Street. Sacramento, CA 95814.

Product Specifications

MODEL

NUMBER

153.332318

153.332362

153.332418

153.332462

153.332562

TANK

CAPACITY

1NGALLONS

TYPE

GAS

NATURAL

B.T.U.

RATE

30,000

32,000

RECOVERY RATE

GAI_. PER HOUR

@90*FRISE

31.0

33.0

33,0

MINIMUM

VENT

PIPE

3,,

! 3"

3,,

DIMENSIONS IN INCHES

HEIGHT TO

DIAMETER JACKET TOP

t6" 56"

16" 56"

18" 56½"

20" 5672"

Materials and Basic Tools Needed

Materials Needed

To simplify the installation Sears has available the installation

parts shown below. You may or may not need all of these materi-

als, depending on your type of installation.

WATER HEATER INSTAL-

LATION KIT WITH FLEXI-

BLE CONNECTORS FOR

314" OR 112" THREADED

OR COPPER PLUMBING

EXPANSION TANKS

FOR THERMAL

EXPANSION CONDI-

TIONS AVAILABLE IN

2 GALLON AND 5

GALLON CAPACITY

THROUGH LOCAL

SEARS STORE OR

SERVICE CENTERS

FLEXIBLE WATER

HEATER GAS CON-

NECTOR WITH

FITTINGS

VENT PIPE

WATER HEATER HEAT

TRAPS HELP REDUCE HEAT

LOSS DUE TO THERMAL

SYPHONING

WATER HEATER STAND 24"x24"x18"

FOR USE WITH WATER HEATERS

INSTALLED IN RESIDENTIAL

GARAGES HAVING A DIAMETER 24"

OR LESS AND A RATED CAPACITY 75

GALLONS OR LESS

DRAIN PANS

AVAILABLE IN 20" DIAMETER FOR

WATER HEATERS HAVING A DIAME-

TER 18" OR LESS AND AVAILABLE IN

28" DIAMETER FOR WATER HEATERS

HAVING A DIAMETER 26" OR LESS

Basic Tools

You may or may not need all of these tools, depending on your

type of installation. These tools can be purchased at your local

Sears store.

• Pipe Wrenches (2) 14"

• Screwdriver

• Tin Snips

• 6 Foot Tape of Folding Rule

• Garden Hose

• Drill

• Pipe dope or Teflon Tape

GARDEN HOSE 6 FOOT TAPE

SLOT-HEAD SCREWDRIVER

PIPE

WRENCH

PHILLIPS SCREWDRIVER

ROLL OF TEFLON TAPE

(USE ONLY ON WATER

CONNECTIONS)

PIPE DOPE (SQUEEZE TUBE)

(USE FOR WATER AND

GAS CONNECTIONS)

TIN SNIPS

DRILL

ADDITIONAL TOOLS NEEDED

WHEN SWEAT SOLDERING

• Tubing Cutters or Hacksaw

• Propane Torch

• Soft Solder

• Solder Flux

• Emery Cloth

• Wire Brushes

HACKSAW

314" WIRE BRUSH

112"WIRE BRUSH

ROLL OF LEAD FREE

SOFT SOLDER

ROLL OF EMERY

CLOTH SOLDER FLUX TUBING

CUTTER

_;_ PROPANE

TORCH

Installation Instructions

Removing the Old Water Heater

Turn "OFF" the gas supply to the water heater.

I AWARIqlNG

If the main gas line--all gas appliances is

used, also shut "OFF" the gas at each appliance. Leave all

gasappliances shut "OFF" until the water heater installa-

tion iscomplete. J

Turn "OFF" the water to the water

heater. Some installations require that

the water be turned off to the entire

house,

Check al_aln to sure gas supply

make the

is OFF to the water heater. Then dis-

connect the gas supply connection from

the gas control valve.

Attach hose the heater drain

a to water

valve and put the other end in a floor

drain or outdoors. Open the water heater

drain valve. Open a nearby hot water

faucet which will relieve pressure in the

water heater and speed draining.

Disconnect the vent pipe from the draft hood where

they connect to the water heater. In most installations

the vent pipe can be lifted off after any screw or other

attached devices are removed, Dispose of the draft

hood, The new water heater has the draft hood which

must be used for proper operation.

@@ @ @

a. If you have copper piping to the water

heater, the two copper water pipes can

be cut with a hacksaw approximately

four inches away from when: they con-

nect to the water heater. This will avoid

cutting off the pipes too short.

Additional cuts can be made later if nec-

essary. Disconnect the temperature-pres-

sure relief valve drain line. Whenthe

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

If you have galvanized pipe to the water

heater, loosen the two galvanized pipes

with a pipe wrench at the union in each

line. Also disconnect the piping remain-

ing to the water heater. These pieces

should be saved since they may be need-

ed when reconnecting the new water

heater. Disconnect the temperature-pres-

sure relief valve drain line. When the

water heater is drained, disconnect the

hose from the drain valve. Close the

drain valve. The water heater is now

completely disconnected and ready to be

removed.

AWARNING I

The water passingout of the drain valve may be extremely I

hot. To avoid being scalded, make sure all connections are

tight and that the water flow is directed away from any

person.

ACAUTION ]

Mineral buildup or sediment may have accumulated in the|

old water heater. This causesthe water heater to be much|

heavier than normal and this residue, if spilled out, could|

causestoning. ]

Installation Instructions (cont'd)

Facts to Consider About the

Location

You should carefully choose an indoor location for the new

water heater, because the placement is a very important consid-

eration for the safety of the occupants in the building and for

the most economical use of the appliance. This water heater is

not for use in mobile homes or outdoor installation.

Whether replacing an old water heater or putting the water

heater in a new location, the following critical points must be

observed.

• The location selected should be indoors as close as practical

to the gas vent or chimney to which the water heater vent is

going to be connected, and as centralized with the water

[iping system as possible. The water heater, as all water

eaters, will eventually leak. Do not install without

adequate drainage provisions where water flow will cause

damage.

_, CAUTION

WATER HEATERS EVENTUALLY LEAK: Installation of the

water heater must be accomplishedin sucha manner that if

the tank or any connectionsshouldleak,the flowofwater will

not causedamageto the structure.When suchlocationscan-

not be avoided,a suitable drain pan shouldbe installedunder

the water heater, Drain pansare availableat your local Sears

store. Such a drain pan must be not greater than 1'/2inches

deep, have a minimum length and width of at least 2 inches

greater than the water heater dimensionsand must be piped

to an adequatedrain.The pan mustnotrestrictcombustionair

flow. Under on circumstancesisthe manufactureror Sears

be held liable for any water damage in connectionwith thi

water heater,

AWARNING

INSTALLATIONS IN AREASWHERE FLAMMABLE LIQUIDS

(VAPORS) ARE LIKELY TO BE PRESENT OR STORED

(GARAGES, STORAGE, AND UTILITY AREAS, ETC):

Flammableliquids(suchasgasoline,solvents,propane(LP) or

butane, etc.), all of which emit flammable vapors, may be

improperlystoredor usedin suchasea_ The gaswater heater

pilot lightor main bumer canignite suchvapor_ The resulting

flashbackand Ere cancausedeath or serious burnsto anyonem

the area,aswellaspropertydamage.

If installationin suchareasisyouronly option,then the installa.

tion must be accomplishedin a way that the pilot flame and

mainburnerflame are elevatedfromthe floorat least 18inches.

While this may reduce the chancesof8ammablevaporsfrom a

floor spillbeing ignited,gasolineandother flammable substances

shouldneverbe stored or usedin the same room or area con-

talnin8 a gaswater heateror other openflame or sparkproduc-

ingappliance.

NOTE: Flammablevaporsmay be drawnby air currentsfrom

otherareasof the structureto the appliance.

AWARNING

Propellantsof aerosol spraysand volatile compounds,(clean-

ers,chlorine basedchemicals,refrigerants,etc.) in addition to

beinghighlyflammable in many cases,will alsochangeto cor-

rosive hydrochloric acid when exposed to the combustion

productsof the water heater, The results can be hazardous,

and alsocauseproductfailure.

• The location selection must provide adequate clearances for ser-

vicing and proper operation of the waterheater.

_WARNING

This water heater must not be installeddirectlyon carpeting.

Carpeting must be protected by a metal or wood panel

beneath the appliance extending beyondthe full width and

depth of the appliance by at least 3 inches (76.2mm) in any

direction,or if the applianceisinstalledin an alcoveor closet,

the entire floormust be coveredby the panel,Failureto heed

thiswarningmayresultin afire hazard.

_,WARNING

Minimum clearances between the water heater and com-

bestible or non-combustibleconstructionare I" at the sides

and rear,4" at the front, and 6" from the vent pipe.Clearance

from the top of the jacketis 18"on most models.Note that a

lesserdimensionmay be allowed onsomemodels.Referto the

label onthe water heater adjacentto the gascontrolvalvefor

all clearances.

|VENTILATION I _I _w _ i_1 _

AIR i i 4" IMIN '

I _ I TOP V EVe ,,

OF CLOSET TOP Vl I" NIN.

L W_THOUT DOOR OF

L _, MAX WITH DOOR

FRONT VIE%V

OF DOOR

[ Figure I ] A,F_DUCT

AWARNING

A__gaswater heater cannot operate properlywithout the cor-

rect amount of air for combu_on. Do not installin a confined

areasucha deset, unlessyou provideair asshowninthe "Facts

to ConsiderAbout the Location"section. Never obstruct the

flowof ventilation air. Ifyou haveanydoubtsor questionsat all,

callyour gascompany.Failureto providethe proper amount of

combustionair can resultin a Ere or explosionand can cause

DEATH,SERIOUSBODILY INJUR_,OR PROPERTYDAMAGE.

AWARNING

If this water heater will be usedin beauty shops,barber shops,

cleaning establishments, or self.service laundries with dry

cleaningequipment, it isimperative that the water heater or

water heatersbe installed sothat combustionand ventilation

air be taken from outsidethese areas. Referto the "Facts to

ConsiderAbout the Location" sectionof this manual and also

the latestedition of the NationalFuelGasCode, ANSI Z223.1,

also referred to as NFPA 54 for specificsprovidedconcerning

aik required. I

Installation Instructions (cont'd)

Combustion Air and Ventilation

for Appliances Located in

Unconfined Spaces

Unconfined Space is a space whose volume is not less than 50

cubic feet per 1,000 Btu per hour of the aggregate input rating

of all appliances installed in that space, Rooms communicating

directly with the space in which the appliances are installed,

through openings not furnished with doors, are considered a

part of the unconfined space

In unconfined spaces in buildings, infiltration may be adequate

to provide air for combustion, ventilation and dilution of flue

gases. However, in buildings of tight construction (for example,

weather stripping, heavily insulated, caulked, vapor barrier, etc.),

additional air may need to be provided using the methods

described in Combustion Air and Ventilation for Appliances

Located in Confined Spaces, b.

Combustion Air and Ventilation

for Appliances Located in

Confined Spaces

Confined Space is a space whose volume is less than 50 cubic

feet per 1,000 Btu per hour of the aggregate input rating of all

appliances installed in that space.

a. ALL AIR FROM INSIDE BUILDINGS:

(See Page 9 Figure 1, and Figure 2 below)

The confined space shall be provided with two permanent

openings communicating directly with an additional room(s)

of sufficient volume so that the combined volume of all

spaces meets the criteria for an unconfined space. The total

input of all gas utilization equipment installed in the com-

bined space shall be considered in making this determination.

Each opening shall have a minimum free area of one square

inch per 1,000 BTU per hour of the total input rating of all

gas utilization equipment in the confined space, but not less

than 100 square inches. One opening shall commence within

12 inches of the top and one commencing within 12 inches

of the bottom of the enclosure.

1. When directly communicating with the outdoors, each open-

ing shall have a minimum free area of I square inch per 4,000

BTU per hour of total input rating of all equipment in the

enclosure. (See Figure3.)

2. When communicating with the outdoors through vertical

ducts, each opening shall have a minimum free area of 1

square inch per 4,000 BTU per hour of total input rating of

all equipment in the enclosure. (See Figure 4.)

I Figure 4 I

3. When communicating with the outdoors through horizontal

ducts, each opening shall have a minimum free area of 1

square inch per 2,000 BTU per hour of total inputrating of

allequipment in the enclosure. (SeeFigure5.)

Figure 2 ]

ve_cr

b. ALL AIR FROM OUTDOORS: (seeFigures3-5)

The confined space shall be provided with two permanent

openings, one commencing within I2 inches of the top and

one commencing within 12 inches from the bottom of the

enclosure. The openings shall communicate directly, or by

ducts,with the outdoorsorspaces (crawl orattic) that freely.

communicate with the outdoors.

Figure 3 ]

Figure 5 ]

4. When ducts are _ed, they shall be of the same cross-sectional

area as the free area of the openings to which they connect.

The minimum short side dimension of rectangular air ducts

shall not be less than 3 inches. (See Figure 5.)

5. Louvers and Grilles: In calculating free area, consideration

shall be given to the blocking effect of louvers, grilles or

screens protecting openings. Screens used shall not be smaller

than ¼ inch mesh. If the free area through a design of louver

or grille is known, it should be used in calculating the size

opening required to provide the free area specified. If the

design and free area is not known, it may be assumed that

wood louvers will be 20-25 percent free areaand metal louvers

and grilles will have 60-75 percent free area. Louvers and

grilles shall be fixed in the open position or interlocked with

the equipment so that they are opened automatically during

equipment operation.

6. Special Conditions Created by Mechanical Exhausting or

Fireplaces: Opefiition of exhaust fans, ventilation systems,

clothes dryers or fireplaces may create conditions requiring

special attention to avoid unsatisfactory operation of installed

gas utilization eqfiipment.

Installation Instructions (cont'd)

Water Piping

AWARNING

HOTTER WATER CAN SCALD: Water heatersare intendedto

producehot water.Water heated to a temperature whichwill

satisfyclotheswashing,dishwashing,and other sanitizingneeds

canscaldand permanently injureyou uponcontact.Some peo-

_eare morelikelyto bepermanently injuredbyhot water than

others.Theseincludethe elderly,children,the infirm,or physicS-

b/mentally handicapped.If anyoneusinghot water inyour home

fitsintooneofthesegroupsor ifthere isa localcodeor statelaw

requiring acertaintemperature water at the hotwaterta_ then

_u musttakespeciaJprecaution_In additionto usingthe lowest

)ossibletemperature settingthat sadsflesyourhot water needs,

Lmeanssuchasa mixing valve,shouldbe usedat the hot water

tapsusedby these peopleor at the water heater.Mixingv'alves

are availableat plumbingsupplyor hardwarestore_ Followman-

ufacturers instructionsfor installation of the valves. Before

changing the factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthismanual.

a, WARNING ]

This water heater shall not be connected to anyl

heating systems or component(s) used with a non-

potab e water heat ng app ance.

AWARNING ]

Toxicchemicalssu_reatment of boilers

or non-potable water heating appliances shall never

be introduced nto a potab e water heat ng system.

Look at the top cover of the water heater. The cold water

inlet is markedcold. Put two or three turns of teflon tape

around the threaded end of the threaded-to-sweat coupling

and around both ends of the ¾"threaded nipple. Usingflexi-

ble connectors, connect the coldwater pipe to the coldwater

inlet of the water heater.

NOTE: This water heater is super insulated to minimize

heat loss from the tank. Further reduction in heat loss

can be accomplished by insulating the hot water lines

from the water heater.

INSTALLATION COMPLETED USING

SEARS INSTALLATION KIT

HOT OUTLET

TO HOUSE

THREADED TO

SWEAT COUPLING

FLEXIBLE WATER

CONNECTORS

SHUTOFF

VALVE

COLD INLET

WATER LINE

THREADED TO

SWEAT COUPLING

314"THREADED-_

NIPPLE

_1_ 314" THREADED

NIPPLE

If a water heater is installed in a closed water supply system;

such as one having a back-flow preventer, check valve, water

meter with a check valve, etc.., in the cold water supply; means

shall be provided to control thermal expansion. Contact the

local utility or local Sears Service Center on how to control this

situation.

NOTE: To protect against untimely corrosion of hot and

cold water fittings, it isstrongly recommended that all-elec-

tric unions or couplings be installed on this water heater

when connected to copper pipe.

The illustration shows the attachment of the water piping to the

water heater. The water heater is equipped with ¾ inch water

connections.

NOTE: If using copper tubing, solder tubing to an adapter

before attaching the adapter to the cold water inlet connec-

tion. Do not solder the cold water supply line directly to the

cold water inlet. It will harm the dip tube and damage the

tank.

• Look at the top cover of the water heater. The water outlet is

marked hot. Put two or three turns of teflon tape around the

threaded end of the threaded-to-sweat coupling and around

both ends of the ¾' threaded nipple. Using flexibleconnec-

tors, connect the hot water pipe to the hot water outlet on

the water heater.

[]

PRESSURE

RELIEF VALVE

PIPE (Do not cap

or plug)

6" AIR GAP

FLOOR DRAIN

Installation Instructions (cont'd)

Temperature.Pressure Relief Valve

&WARNING

At the time of manufacture this water heater was providedi

with a combinationtemperature-pressuresrelief valvecertlf_ed

by a nationally recognized testing laboratory that maintains

periodic inspectionofproduction of listedequipment or mate-

rials, as meeting the requirements for Relief Valves and

Automatic GasShutoffDevicesfor Hot Water SupplySystems,

and the latest edition of ANSI Z21.22 and the code require.

ments of ASME, If replaced, the valvemust meet the require-

mentsoflocalcodes,but not lessthana combinationtempera-

ture and pressurerelief valvecertified asmeeting the require-

ments for ReliefValvesandAutomatic GasShutoff Devicesfor

Hot Water Supply Systems,ANSI 7.21.22byanationally recog-

nized testinglaboratory that maintainsperiodicinspectionof

productionof listedequipmentor materials.

The valvemust be marked with a maximum set pressurenot

to exceed the marked hydrostatic working pressure of the

water heater (150 Ibsdsq.in.) and a dischargecapacitynot less

!than the water heeter inputrate asshownonthe model rating

plate. (Electric heaters - watts divided by 1000 x 3415 equal

BTU/Hr. rate.)

Yourlocaljurisdictionalauthority,while mandatingthe useof a

temperature-pressurerelief valvecomplyingwith ANSI Z21.22

and ASME, may require a valve model differentfrom the one

furnishedwith the water heater.

Compliancewith suchlocal requirements must be satisfiedby

the installeror enduserof the water heater with a locallypre-

scribedtemperature-pressurereliefvalveinstaJledin the desig-

nated openingin the water heater in placeof the factoryfur-

nishedvalve.

Forsafeoperationof the water heater,the relief valvemust not

be removed from it'sdesignatedopeningor plugged.

The temperature-pressurereliefvalvemustbe installeddirectly

intothe fittingofthe water heater designatedforthe relief valve.

Positionthe valvedownwardand providetubingsothat anydis-

chargewill exit only within 6 inchesabove, or at anydistance

belowthe structuralfloor. Be certain that no contact ismade

with anyliveelectricalpart. The disthargeopeningmust notbe

blockedor reduced in size underany circumstances.Excessive

length,over 30fe_, or useof more than four elbewscan cause

restriction andreducethe dischargecapacityofthe valve. I

No valveor other obstructionisto be placedbetweenthe relief

valveand the tank. Do not connecttubing directlyto discharge

drainunlessa 6"air gapisprovided.Topreventbodilyinjury,haz-

ardto life,or propertydamage,the relief valvemust beallowed

to dischargewater inquantitiesshouldcircumstancesdemand.If

the dischargepipe isnot connectedto a drain or other suitable

means,the waterflowmaycausepropertydamage.

The DischargePipe:

• Must not be smaller in size than the outlet pipe sizeof the

valve,or haveanyreducing couplingsor other restrictions.

Mustnot be pluggedor blocked.

Mustbeofmaterial listedfor hotwater distribution.

Mustbe installedso asto allow complete drainageof both

the temperature-pressure relief valve, and the discharge

pipe.

Mustterminate at anadequatedrain.

Mustnot haveanyvalvebetween the relief vaJveand tank_

•, WARNING

The temperature-pressure relief valve must be manually

operated at least once a year. Caution should be taken to

ensurethat (I) no one isin front of or around the outlet of

the temperature-pressure relief valvedischargeline, and (2)

the water manually discharged will not cause any bodily

injury or property damage because the water may be

extremely hot.

If after manua/Iy operating the valve, it failsto completely

reset and continuesto release water, immediately closethe

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature-pressure relief

valvewith a newone.

HOT

VALVE

FLOOR DRAIN

COLD

RELIEF VALVE

(Do not cap or plug)

6" AIR GAP

RELIEFVALVEOPENING

At thetime of maflufacture,thiswater heaterwasprovidedwith a combination tem-

perature-pressure_-.IJef valvelisted ascomping withtee standardforrelid va_es_d

automaticgasshut-offdevicesfor hot water supp_ sys_ms,ANSt Z2t.22. Forsafe

operadonof the waterheater,the reliefvaFvemustnot beremovedfromitsdesignated

ffoin¢of installationorfflugged.

Yourlocal urisdictionafauthori_ whilemandatingthe useof a temperature-pressure

relief valvecomplyingwithANSI7.21.22andASNF.n_y r_uire avave mode dfferent

fromthe onefurnishedwiththe waterheart

Comffliancew_h suchlocal_-_uirernen_ rn_st besatisEedbythe installeror enduser

of the waterheaterwitha locallyprescribedtemperature-pressurere{iefv_Neinstalled

in the designatedopeninginthewater heate_

Seemanualheading-_Temperature-PressureReli_ Valves"for installationandmainte-

nanceof relief valve,dischari_eline,andother safetyprecautions.

Installation Instructions (cont'd)

Filling the Water Heater

_, CAUTION I

Never usethis water heater unlessit iscompletelyfilledwith

water. Toprevent damageto the tank, the tank must be filledI

with water. Water must flow from the hot water faucet

beforeturn ng ON gasto the water heater.

For properventing in certain installations,a larger diameter vent

pipe may be necessary. Due to great variances in installations,

unforeseeableby the manufacturer of the water heater, you must

consult your gas company to aid you in determining the proper

venting foryourwater heater fromthe vent tablesin the latestedi-

tion of the National FuelGas Code ANSI Z223.1, alsoreferredto

asNFPA 54.

To fill the water heater with water:

• Close the water heater drain valve by turning the handle to

the right (clockwise). The drain valve is on the lower front of

the water heater.

• Open the cold water supply valve to the water heater.

NOTE: The cold water supply valve must be left open

when the water heater is in use.

• To insure complete filling of the tank, allow air to exit by

opening the nearest hot water faucet. Allow water to run

until a constant flow is obtained. This will let air out of the

water heater and the piping.

• Check all new water piping for leaks. Repairas needed.

Venting

_,WARNING

VENT DAMPERS - Any vent damper,whether it isoperated

thermally or otherwisemust beremoved if itsuseinhibitsprop-

erdraftingof the water heater.

Thermally Operated Vent Dampers: Gas-firedwater heaters

havingthermal efficiencyin excessof 80%may producea rela-

tivelylowflue gastemperature.Suchtemperaturesmaynot be

high enough to properly open thermally operated vent

dampers. Thiswould causespillage of fiue gasesand maycause

carbon monoxide poisoning.

Vent dampers must bearevidenceofcertificationascomplying

with the latest edition of American National StandardANSI

Z21.68 (ANSi Z21.66 & 67, respectively,coverelectricallyand

mechanicallyactuatedventdampers).Beforeinstallationofany

vent damper,consultyour localSearsServiceCenter or the gas

utilityfor furtherinformation.

•_ WARNING

To insure proper venting of this gas-firedwater heater, the

correct vent pipe diameter must be utilized.Any additionsor

deletionsofother gasappliancesona common vent with this

water heater may adverselyaffectthe operation of the water

heater. Consultthe localSearsService Center or gasutility if

any suchchangesare planned.

Check the venting system for signs of obstruction or deterioration

and replace if needed.

The combustion and ventilation airflow must not be obstructed.

AWARNING I

Obstructedor deterioratedvent systemsmaypresenta seriousI

healthriskor asphyxiation. [

• Place the dra_ hood legs in the receiving holes on the top of

the water heater. The legs will snap in the holes to give a tight

fit.

• Place the vent pipe over the draft hood. With the vent pipe

in position, drill a small hole through both the vent pipe and

draft hood. Secure them together with a sheet metal ;crew.

DRAFT HOOD _ VENT ] I

[SCRE___I DRAFT HOOD

VENT TO OUTDOORS

DRAFT HO_ ,ORCHIHNEV

AWARNING J

The water heater with draft hood installedmust be properlyJ

ventedto a chimneywhich terminates outtioor_ Never oper-I

_e the vraterheater unlessit k ventodte the ootdonrsandhasI

adequateair supplyto avoidrisksof improperoperation,explo-I

sionor asphyxiation. ]

AWARNING

The vent pipe from the water heater must be nolessthan the

diameter of the draft hood outlet on the water heater, and

_€_t-tslopeupward to the chimneyat least '/4inchper linear

Installation Instructions (cont'd)

Venting (cont'd)

All vent gases must be completely vented to the outdoors of the

structure (dwelling). Installonly the draft hood provided with

the new water heater and no other draft hood.

Vent pipes must be secured at each joint with sheet metal screws.

VENT PIPE INSTALLATION

CHIMNEY

Gas Piping

AWARNING

Make sure the gassupplied is the same type listed on the

model rating plate. The inlet gaspressuremust not exceed J

14inches water column Vzpound per square inch (3.5kPa).

The minimum inlet gaspressurelisted on the model rating [

pate isfor the purposeof input adjustment. J

AWARNING I

'the gascontrol valve issubjectedto pressuresexceeding ½]

pound per square inch (3.SkPa),the damage to the gascon- I

trol valvecouldresult in a fire or explosionfT_n leakingge_ I

There must be a minimum of 6" clearance between single wall

vent pipe and any combustible material. Fill and seal any clear-

ance between single wall vent pipe and combustible material

with mortar mix, cement, or other noncombustible substance.

For other than single wall, follow vent pipe manufacturer's clear-

ance specifications. To insure a tight fit of the vent pipe in a

brick chimney, seal around the vent pipe with mortar mix

cement,

&WARNING I

Failure to have required clearancesbetween vent pipingand

combustiblematerial will result ina fire hazard.

AWARNING I

Be surevent pipe isproperly connectedto preventescapeof

! dangerousflue gaseswhichcouldcausedeadlyasphyxiation.

AWARNING

Chemical vapor corrosion of the flue and vent system may

occur if air for combustioncontainscertain chemicalvaper_

Spray can propellants,cleaningsolvents,refrigerator and air

conditioner refrigerants, swimming pool chemicals,calcium

andsodium chloride,waxes,bleach,and processchemicalsare

typicalcompoundswhichare potentiallycorrosive.

&WARNING ]

Ifthe maingasline shuix_servingall gasappliancesk used,|

alsoturn"OFF" thegasateachappliance.Leaveall gasappli-|

ancesshutoR'untilthewaterheaterinstallationiscomplete,|

A gas line of sufficient size must be run to the water heater.

Consult the latest edition of National Fuel Gas Code ANSI

Z223.1, also referred to asNFPA54 and the gas company concern-

ing pipe size.

There must be:

• A readily accessible manual shut off valve in the gas supply line

serving the water heater, and

• A drip leg (sediment trap) ahead of the gas control valve to help

prevent dirt and foreign materials from entering the gas control

V'dlve.

• A flexible gas connector or a ground joint union between the

shutoffvalve and control valve to permit servicing of the unit.

Be sure to check all the gas piping for leaks before lighting the

water heater. Use a soapy water solution, not a match or open

flame. Rinse offsoapy solution and wipe dr_

Standard Modds are for _stallation up to 3,300 feet abovesea

level.

High Altitude Models are for installationfrom 3,300 to 5,500

feetabovesealevel.

If a standard model is installedabove3,300 feetor a high altitude

mode1 is installed above 5,500 feet, the input rating must be

reducedat the rateof4 percentfor each1,000 feetabovesealevel.

Contact your local SearsServiceCenter or gasutility for further

information.

AWARNING I

The applianceand itsgasconnectionmustbe leaktested

beforepacingtheapplancenoperation.

Installation Instructions (cont'd)

AWARNING

• The applianceand its individualshutoffvalvemustbe discon.

nected from the gassupplypipingsystemduringanypressure

testing of the gas system at test pressuresin excessof '/2

poundper squareinch(3.5kPa).

• The appliancemustbe isolatedfrom the gassupplypipingsys-

tem byclosingits individualmanual shutoff valve duringany

pressuretesting of the gassupplypiping systemat test pres-

soresequalor lessthan _ poundper squareinch(3.5kPa).

J AWARNING -1

Use pipe joint compound or teflon tape marked as being[

resistantto the acldonofpoUoleum [Propane(LR)] gase_ [

SEDIMENT TRAP

A sediment trap shall be installed as close to the inlet of the

waterheater as practical at the time of waterheater installation.

The sediment trap shall beeither a tee fitting with a capped nip-

ple in the bottom outlet or otherdevice recognizedas an effec-

tivesediment trap. If a tee fitting is used, it shall be installedin

conformance with one of the methods of installation shown

below.

Connectin_ the gaspiping to the gas control valveof the water

heater canoe accomplishedby either of the twomethods shown.

&WARNING

Contaminants in the gaslinesmay causeimproper operation

of the gascontrol valve that may result in fire or explosion.

Before attaching the gasline be sore that ell gaspipe isclean

on the inside.To trap any dirt or foreign materiel in the gas

supply line, a drip leg (sometimes called a sediment trap)

must be incorporated in the piping. The drip leg must be

readilyaccessible.Installin accordance with the "Gas Piping"

section. Refer to the latest edition of the National Fuel Gas

Code, ANSI 7.223.1,also referred to as NFPA 54.

GAS PIPING WITH

FLEXIBLE CONNECTOR

GKOUND

UNION(OlXional)

FLEXIBLE GAS CONNECTOR

LABELED AS COt'IPLYING

WITH ANSI STANDING

DRIPLEG

(Sedimenttrap)

ICAP

GAS PIPING WITH ALL BLACK IRON

PIPE TO GAS CONTROL

GROUND JOINT BLACK PIPE

UNION(Optional)

GAS

CONTROL

VALVE

GAS

CONTROL

VALVE

Installation Instructions (cont'd)

Installation Checklist

BEFORE LIGHTING THE PILOT:

• Check the gas lines for leaks.

a. Use a soapy water solution. DO NOT test for gas leaks

usinga match or open flame.

b. Brush the soapy water solution on all gas pipes, joints and

fittings.

c. Check, for bubbling soap. This means you have a leak.

Turn OFF gas andmake the necessary repairs.

d. Recheck for leaks.

e. Rinse offsoapy solution and wipe dry.

• Is the new temperature-pressure relief valve properly installed

and piped to an adequate drain? See "Temperature-Pressure

Relief Valve" section.

. Are the cold and hot water lines connected to the water

heater correctly? See "Water Piping" instructions in the

"Installation Instructions _ section.

• Is the water heater completely filled with water? See _Filling"

instructions in the _Installation Instructions" section.

• Will a water leak damage anything? See the "Facts to

Consider About the Location" section.

• Is there proper clearance between the water heater and any-

thing that mtght catch fire. See the Facts to Cons]der About

the Location" section.

• Do you have adequate ventilation so that the water heater

will o,p_,rate properly? See Combustion Air and Ventilation

in the Installation Instructions section•

HOT

GAS SUPPLY

SHUTOFF

VALVE I

TEE

(Sediment trap)

PIPE CAP

VENT PIPE TO

OUTDOORS

OR CHIMNEY

DRAFT HOOD

SHUTOFF VALVE

COLD

UNION

• Is the draft hood vent piping properly secured? See "Venting"

instructions in the "Installation Instructions" section.

• Is there proper clearance between the vent pipe and anything

that might catch on fire. See Venting mstrucnons m the

"Installation Instructions" section.

• Is the vent pipe properly sloped and does the vent terminate

outdoors. See: Venting msttuctions m the Installat*on

Instructions" section.

• Do you need to call your gas company to check the gas pipe

and its hookup?

,,0 I I I

•aLt w._ wg¢ W_,

MODEL RATING PLATE

PRESSURE

RELIEF VALVE

PIPE

(Do not cap or plug)

Operating Instructions

Lighting

AWARNING

BEFORE LIGHTING [PROPANE (L.P.) GAS WATER

HEATERS]:Propane(L.R) gasis heavierthan air. Shouldthere

be a leak in the system,the gaswill settle near the ground.

Basements,crawl spaces,skirted areas under mobile homes

(evenwhen ventilated),closetsandareasbelow groundlevelwill

serve as pockets for the accumulation of this gas. Before

attempting to lightor relightthe water heater'spilotor turning

on anearbyelectricallight switch,be absu4utelysurethem isno

accumulatedgasinthe area.Searchfor odorofgasbysniffingat

groundlevelin the vicinityofthe appliance.Ifodor isdetected,

followstepsindicatedat "For YourSafety"onthe coverpageof

this manual thenieavethe premise_

Lightingand operatinginstructions arelocated on front of the

waterheater, aboveor to one side ofthe gascontrol valve.

AWARNING

AN ODORANT ISADDED TO THE GAS USED

BY THIS WATER HEATER.

FOR YOUR SAFETY

IF YOU SMELL GAS:

Do not try to light anyappliance.

Do nottouch anyelectricalswitch;do not useanyphone in

your building.

Immediately callyour gassupplierfrom a neighbor'sphone.

Followthe gassuppliers instruction_

If you cannot reach your gassupplier, callthe fire depart-

ment

AWARNING

DO NOT forcethe gascontrol knob. Use only your hand to

rashit down to light the pilot, or to turn it to "ON", "OFF"

or "PILOT". Never usea tool such as a lever,wrench or pli-

er_ Do not hit or damage the Imob. A damaged Imob may

result in an explosionand seriousinjury. If you haveproblem

turningthe knob,callthe gassupplier immediately.

CHECK FOR LEAKS

Be sure to check all your gas pipes for leaksbefore lightingyour

waterheater. Use a soapy water solution, not a match or open

flame. Check the factorygas,_ttingsafter pilot is lit and gascon-

trol knob is still in PILOT position,.,Then, check the fittings

when the main burner is turned ON . Use a soapy water solu-

tion forthis, too.

Figure 6 ]

I Figure 8 1

I Figure 9 ]

INNER DOOR

Operating Instructions (cont'd)

Lighting label on the water heater as it appears above the thermostat

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

If you do not follow these instructions exactly, a fire or explosion

may result causing property damage, personal injury or loss of life.

A.Thisappliancehasa pilotwhichmust belightedby

hand.Whenlightingthepilot,followtheseinstructions

exactly.

B,BEFORELIGHTINGsmellallaroundtheappliancearea

for gas.Besureto smellnexttothefloor because

somegasisheavierthanairandwillsettleonthefloor.

WHATTODOIFYOUSMELLGAS

• Donottrytolightanyappliance.

• Donottouchanyelectricswitch;do notuseany

phoneinyourbuilding.

• Immediatelycallyourgassupplierfroma neighbor's

phone.Followthegassupplier'sinstructions.

• Ifyoucannotreachyourgassupplier,callthefire

department.

Usaonlyyourhandtopushinorturnthegascontrol

knob.Neverusatools.If theknobwillnotpushinor

turnbyhand,don'ttrytorepairit,calla qualifiedser-

vicetechnician.Forceorattemptedrepairmayresult

inafireorexplosion.

Donotusethisapplianceifanyparthasbeenunder

water.Immediatelycalla qualifiedservicetechnician

toinspecttheapplianceandtoreplaceanypad ofthe

controlsystemandanygascontrolwhichhasbeen

underwater.

LIGHTING INSTRUCTIONS

1.STOPIReadthesafetyinformationaboveonthislabel.

2.Removeouterdoor.

3. Setthethermostatto lowestsettingbyturningthe

watertemperaturedialclockwise,(F-_) toitslowest

temperaturesetting(witharrowondial)asshown.DO

NOT FORCE.

4.Turngascontrolknobclockwise__,, ) to ",OFF'I,pos_

tion,Knob cannotbe turnedfrom PILOT to OFF

unlessknobis depressedslightly.DO NOT FORCE.

(Figure6,page17)

5. Waitfive(5)minutestoclearoutanygas.ifyouthen

smellgas,STOPIFollow"B"inthesafetyinformation

aboveonthislabel.If youdon'tsmellgas,gotothe

nextstep.

6, Remove(or open)innerdoorlocatedbelowthegas

controlunit.

7,Findpilot-followmetaltubefromgascontrol.Thepilot

islocatedinfrontoftheburner,

PILOT BURNER ._THERMOCOUPLE

8.Ifyoudon'tsmellgas,turnknobongascontrolcounter

clockwlse,_@ to"PILOT"position,(Figure7,page17)

9. Pushin controlknoball the wayand holddown.

immediatelylightthepilotwitha match.Continueto

holdcontrolknobin foraboutone(1)minuteafter

thepilotislit.Releaseknobanditwillpopbackup.

Pilotshouldremainlit.If itgoesout,repeatsteps3

through8.

• Ifknobduesnotpopupwhenreleased,stopand

immediatelycall yourservicetechnicianor gas

supplier.

• If thepilot willnot staylit after severaltries,

depressandturnthegascontrolknobclockwise

_(_ to"OFF"andcallyourservicetechnician

orgassupplier.(Figure6,page17)

10.Replace(or close)innerdoor.Replaceouterdoorif

doorduesnotcovergascontrolon/offknobor tem-

peratureadjustmentknob,(Rgure9,page17)

11.Atarmslen_qthaway,turngascontrolknobcounter-

clockwise(_ tothefull "ON"position,Warning

do not use gas control knobto regulate gas

flow.(Rgure8,page17)

12.Atarmslengthaway,setthethermostatto desired

setting.Themark(• ) HOTindicativeofapproximate

120°Fis preferredstartingpoint.Somelocallaws

mayrequirea lowerstadingpoint.If hotterwateris

desired,seeinstructionmanualand"warning"below,

13,Replacetheouterdoorifnotreplacedinstep10.

WARNING

Hotterwaterincreasestheriskofscaldinjury.Beforechangingtemperaturesettingseeinstructionmanual.

TO TURN OFF GAS TO APPLIANCE

1.Setthethermostatto lowestsettingbyturningthe

watertemperaturedialclOckwise(F'_) toitslowest

temperaturesetting(witharrowondial)asshown.DO

NOT FORCE.

2.Turngascontrolknobclockwise_V ) to "OFF" posi-

tion. Knob cannot be turned from "PILOT" to "OFF"

unlessknobisdepressedslightly.DO NOT FORCE,

3. Replaceouterdoor(if removed).

Operating Instructions (cont'd)

Temperature Regulation

Due to the nature of the typical gas water heater, the water tem-

{_oeraturein certain situations may vary up to 30°F higher or

wer at the point of use such as, bathtubs, showers, sink, etc.

This means that when the temperature adjustment dial is set at

the mark approximating 1200F, the actual water temperature at

any hot water tap could be as high as 150°F or as low as 90*E

Turn the water temperature dial clockwise (_--'_) to decrease

the temperature, or counterclockwise (_"_) to increase the

temperature.

Any water heater's intended purpose is to heat water. Hot water

is needed for cleaning (bodies, dishes, clothing). Hot water will

present a scald hazard. Depending on the time element, and the

people involved (normaladults, children, toddlers, elderly,

infirm, etc.) scalding may occur at different temperatures.

A, WARNING

HOTTER WATERCAN SCALD:Water heatersare intendedto

producehot water.Water heatedto a temperature whichwill

satisfydotheswashing,dishwashing,and other sanitizingneeds

canscaldandpermanentlyinjureyouuponcontact.Somepen-

pieare more likelyto be permanently injuredbyhot water than

other_Theseincludethe elderly,children,the infirm,or physica_

ly/mantelly handicapped.If anyoneusinghotwater inyour home

fitsintooneof thesegroupsor ifthere isalocalcodeor statelaw

requiringacertaintemperatomwater at the hot water _ then

_u musttake specialprecautionLIn additionto usingthe lowest

_esibletemperature settingthat satisfiesyour hotwater needs,

Lmeanssuchasa mixingvalve,shouldbe usedat the hotwater

tapsusedbythese peopleor at the water heater.Mixingvalves

are availableat plumbingsupplyor hardwarestore_Followman-

ufacturers instructions for installation of the valves. Before

changing the factory setting on the thermostat, read the

"Temperature Regulation"sectioninthis manual.

AWARNING

Never allow smallchildren to usea hot water _ or to draw

their ownbath water. Never leavea childor handicappedper-

sonunattended ina bathtub or shower.

The thermostat of this water heater has been factory set at its

lowest position, to reduce the risk of scald injury. It is adjustable

and must be reset to the desired temperature setting. The mark

(•) HOT indicative of approximately 120°F is the preferred

starting point. Some states have a requirement for a lower set-

ting. lfyou need hotter water, follow directions for temperature

adjustment, but beware of the warnings in this section.

PILOT LIGHTING-Set here before attempting to light pilot.

• HOT- Is a thermostat setting of approximately

120°F, which will supply hot water at the

most economical temperatures. The

temperature adjustment knob can be

turned lower than "HOT" if desired.

A-Is a thermostat setting of approximately

130°E

B-Is a thermostat setting of approximately

140°E

C-Is a thermostat setting of approximately

150°E

VERYHOT- Is a thermostat setting of 160°F. It is

recommended that the dial be set lower

whenever possible.

NOTE: Water temperature range of 1200--1400F recom-

mended by most dishwasher manufacturers.

AWARNING [

Shouldoverheatingoccuror the gassupplyfailto shut off,]

Itom "OFF" themanualgascontrolvalvetotheappliance. ]

Service and Adjustment

Tank (Sediment) Cleaning

Sediment build-up on the tank bottom may create varying

amounts of noise, and if left in the tank will cause premature

rank failure. In some water areas, you may not be able to drain

all sediment deposits by simply draining the tank. In these cases

Mag-Erad (part no. 23600) can be used to help remove the sedi-

ment deposits. This may be ordered from the ,Sears Service

Center. For ordering, refer to the Parts Order List section.

Burner Inspection

&WARNING I

Do not usethisapplianceif anypart of it hasbeenunder water,

Immediately calla Sears Service Technician to inspect the

appliance and to replace the gascontrol or any part of the

burner systemwh chhasbeenunderwater.

Venting System Inspection

At least once a year a visual inspection should be made of the

venting system. You should look for:

• Obstructions which could cause improper venting. The com-

bustion and ventilation airflow must not be obstructed.

i Damage or deterioration which could cause improper vent-

ing orleakage of combustion products.

Rusted flakes around top of water heater.

At least once ayear a visual inspection should be made of the

main burner andpilot burner. The drawing is for your reference.

You should check for sooting which is not normal and will

impair proper combustion.

&WARNING

Chemical vapor corrosionof the flue and vent system may

occurif air for combustionconi_Jnscertain chemicalvapors.

Spray can propallant_,cleaning solvents,refrigerator and air

conditioner refrigerants, swimming pool chemicals, calcium

andsodiumchloride,waxes,bleach,and processchemicalsare

typicalcompoundswhichare potendaily corrosive.

AWARNING ]

Ob_ucted or deterioratedvent systemsmaypresenta serious

heal_ riskor asphyxation.

AWARNING I

Be sure the vent pip_onnected to prevent

escape of dangerousflue gesseswhich could cause deadly

asphyxiation.

&WARNING I

If after inspection of the vent system you found sooting or

deterioration, something iswrong. Call the localgasutility to I

correct the problem and cleanor replace the flue andventing

beforeresum ngoperation of the water heater.

&WARNING

Soot build.up indicates a problem that requires correction

beforefurther use.Turn "OFF" gasto water heater and leave

"OFF" until repairsare made, becausefailureto correct the

causeof the sootingcan result in a fire or explosioncausing

DEATH, SERIOUS BODILY INJURY, OR PROPERTY

DAMAGE.

Burner Cleaning

In the event your burner needs cleaning, use the following

instructions:

If inspection of the burner shows that cleaning _ re_,u,ired, turn

the gas control knob clockwise (_",_) to the OFF position,

depressing slightly.

NOTE:The knob cannot be turned fi'om "PILOT" to "OFF"

unless knob is depressedslightly. DO NOT FORCE.

Loose deposits on or around the burner can be removed by care-

fully using the hose of a vacuum cleaner inserted through the

access door of the water heater. If the burner needs to be removed

for additional cleaning, call the Sears Service Center to remove

and clean the burner and correct the problem that required the

burner to be cleaned.

Service and Adjustment (cont'd)

Draining

The water heater should be drained if being shut down during

freezing temperatures. Also periodic draining and cleaning of

sediment from the tank may be necessary.

Turn the gas control knob to the "OFF" position.

CLOSE the cold water inlet valve to the water heater.

• OPEN a nearby hot water faucet and leave open to allow for

draining.

• Connect a hose to the drain valve and terminate to an

adequate drain.

• OPEN the water heater drain valve to allow for tank draining.

NOTE: If the water heater is going to be shut down and

drained for an extended period, the drain valve should be

left open with hose connected allowing water to terminate

to an adequate drain.

• Close thedrainvalve.

• Follow instructions in the "Filling The Water Heater"

section.

• Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Drain Valve Washer

Replacement

NOTE: For replacement, use atT,, x "/_" x %" thick washer

available at your nearest hardware store. For ordering replace-

ment washers, refer to the "Parts Order List" section.

Turn "OFF" gas supply to water heater.

Follow "Draining" instructions.

Turning counter clockwise, remove the hex cap below the

screw handle.

Remove the washer and put the new one in place.

Screw the handle and cap assembly back into the drain valve

and retighten using a wrench. DO NOT OVER TIGHTEN.

Fol!ow instructions in the Filling The Water Heater"

section.

Check for leaks.

Follow the lighting instructions in the "Lighting" section to

restart the water heater.

Temperature-Pressure Relief

Valve Operation

The temperature-pressure relief valve must be manually operated

at least once a year.

TEMPERATURE-PRESSURE

REL_VALVE

ASSEMBLY

WASHER

Housekeeping

Vacuum around base of water heater for dust, dirt, and lint on a

regular basis.

DISCHARGE PIPE

Failure to install and maintain a new properly listed tempera-

ture-pres,sure relief valve will release the manufacturer from any

claim which might result from excessive temperature or pressure.

A WARNING

If the temperature-pressure relief valve on the appliance

weepsor dischargesperiodically,this may be due to thermal

expansion. Your water heater may have a check valve

installed in the water line or a water meter with a check

valve. Consult the SearsService Center for further informa-

tion. Do not plugthe temperature-pressure relief valve.

&WARNING

When checkingthe temperature-pressure reliefvalve opera-

tion, make sure that (I) no one isin front of or around the

outlet of the temperature-pressure reliefvalve dischargeline,

and (2) that the water manuallydischargedwill not causeany

property damage becausethe water may be extremely hot.

If after manually operating the valve, it fails to completely

reset and continuesto release water, immediately close the

cold water inlet to the water heater, follow the draining

instructions, and replace the temperature.pressure relief

valve with a new one.

AWARNING

INSTALLED IN SUITABLE AREA: To insuresutTwiantvantt-

latian andcombustion"air supply,,peoper dem-,u_es,from the

water beater must be maintained. See Facts to Consider

About the Location" section.Combustible materials such as

clothing, cleaning materials, or flammable liquids,et_ must

not be placedagainstor adjacentto the water heater which

can ceuse a fire.

Service

Before calling for repair service, read the Start Up Conditions

and Operational Conditions found in the Troubleshooting

Guide of this manual.

If a condition persists or you are uncertain about the operation

of the water heater, let a qualified person check it out.

Contact SEARS Repair Services at 1-800-4-MY-HOME

(1-800-469-4663).

Troubleshooting Guide

Start Up Conditions

CONDENSATION THERMAL EXPANSION

Whenever the water heater is filled with cold water, a certain

amount of condensation will form while the burner is on. A

water heater may appear to be leakingwhen in fact the water is

condensation. This usually happens when:

• When a new water heater is filled with cold water for the

first time.

• When gas burns and water vapor isproduced in water

heaters, particularly high efficiency models where flue tem-

peratures are lower.

• When you use large amounts of hot water in a short time

and the refill water is very cold.

Moisture from the products of combustion condense on the

cooler tank surfaces and form drops of water which may fall

onto the burner or other hot surfaces to produce a "sizzling" or

"frying" noise.

Excessive condensation can cause pilot outage due to water run-

ning down the flue tube onto the main burner and putting out

the pilot.

Because of the suddenness and amount of water, condensation

water may be diagnosed as a "tank leak". After the water in the

tank warms up (about 1-2 hours), the condition should

disappear.

Water supply systems may, because of such events as high line

pressure, frequent cut-offs, the effects of water hammer among

others, have installed devices such as pressure reducing valves,

check valves, back flow preventers, etc...to control these types of

problems. When these devices are not equipped with an internal

by-pass, and no other measures are taken, the devices cause the

water system to be dosed. As water is heated, it expands (ther-

mal expansion) and closed systems do not allow for the expan-

sion of heated water.

The water within the water heater tank expands as it is heated and

increases the pressure of the water system. If the relieving point of

the water heater's temperature-pressure relief valve is reached, the

valve will relieve the excess pressure. The temperature-pressure

relief valve is not intended for the constant relief of thermal

expansion. This is an unacceptable condition and must be

corrected.

It is recommended that any devices installed which could create

a dosed system have a by-pass and/or the system have an expan-

sion tank to relieve the pressure built by thermal expansion in

the water system. Expansion tanks are available for ordering

through the Sears Service Center. Contact the local plumbing

inspector, water supplier, and/or the Sears Service Center for

assistance in controlling these situations•

Do not assume the water heater is leaking until there has been

enough time for the water in the tank to warm up.

An undersized water heater will cause more condensation. The

water heater must be sized properly to meet the family's

demands for hot water including dishwashers, washing machines

and shower heads.

Excessivecondensation may be noticed during the winter and

early spring months when incoming water temperatures are at

their lowest.

Good venting is essential for a gas fired water heater to operate

properly as well as to carry away products of combustion and

water vapor.

SMOKE/ODOR

It is not uncommon to experience a small amount of smoke and

odor during the initial start-up. This is due to burning off of oil

from metal parts, and will disappear in a short while.

Thermal Expansion Tank Specifications

Model JjTank Capacity JDimensions in_ Pipe Fitting

Number In Gallons _et_r _n__ On "Fank

153.331020 2 [ 8inches _12_in_:h_ y'_"Male

153.331050 5 / 11 inches 14_inches I _"Male

Expansion Tank Sizing Chart

Expansion

Tank

Capacity

Needed

Inlet*

IWater

Pressure

40jA

50psi

60psi

70Fsi

80psi

Water Heater Capacity (Gallons)

2 [ 2 [ 2 [ 5 , 5

7 L5-

2 | 5 5 5 5

*Highest recorded inlet water pressure in a 24 hour period or

regulated water pressure.

NOTE: Expansion tanks are pre-charged with a 40 psi air

charge. If the inlet water pressure is higher than 40 psi, the

expansion tank's air pressure must be adjusted to match that

pressure, but must not be higher than 80 psi.

Troubleshooting Guide (cont'd)

Operational Conditions

HOT COLD

WATER HEATER (3)

• COLD WATER PRESSURE

INLET FI'I-rlNG REDUCING

VALVE WITH

BY-PASS

,,, I

EXT_NNEKON _

PRESSURE GAUGE INLET COf.D

WATER

SHUTOFF

RECOMMENDED INSTALLATION

(VERTICAL MOUNTING)

SMELLY WATER

In each glasslined water heater there is installed at least one

anode rod (see parts section) for corrosion protection of the

tank. Certain water conditions will cause a reaction between this

rod and the water. The most common complaint associated with

[h • ¢¢ , . . .

e anode rod is one of a rotten egg smell . This odor ,s derived

from hydrogen sulfide gas dissolved in the water. The smell is

the result of four factors which must all be present for the odor

to develop:

a. a concentration of sulfate in the supply water.

b. little or no dissolved oxygen in the water•

c. a sulfate reducing bacteria within the water heater. (This

harmless bacteria is non-toxic to humans.)

d. an excess of active hydrogen in the tank• This is caused by

the corrosion protective action of the anode.

WATER HEATER

COLD WATER

INLET FITTING

FLOOR, CElUNG

jols'_,ETC.

Smelly water may be eliminated or reduced in some water heater

models by replacing the anode(s) with one of less active material,

and then chlorinating the water heater tank and all hot water

lines. Contact Sears Service for further information concerning

an Anode Replacement Kit #9001453 and this Chlorination

T[eatment.

HOT COLD

STRAPPING

(i)

EXPANSION

PREssuRE

REDUCING INLETCOLD

VALVEWITH WATER

BY-PASS SHUTOFF

PRESSUREGAUGE

ALTERNATE RECOMMENDED

INSTALLATION

(HORIZONTAL MOUNTING)

STRANGE SOUNDS

Possible noises due to expansion and contraction of some metal

Karts during periods of heat-up and cool-down do not represent

armful or dangerous conditions.

Condensation causes sizzling and popping with the burner area

during heating and cooling periods and should be considered

normal• See "Condensation" section.

lfthe smellywater persists afterthe anodereplacementand chlo-

rination treatment, we can only suggest that continuous chlori-

nation and filtering conditioning equipment be considered to

eliminate the water problem.

Do not removethe anode leaving the tank unprotected. By

doing so, all warranty on the water heatertank is voided.

"AIR" IN HOT WATER FAUCETS

AWARNING

HYDROGEN GAS: Hydrogen gascan be producedin a be4

water systemthat hasnot beenused_r a longperiodof tirm

(generally two weeks or more). Hydrogen gasis extremel_

flammable and explosive.To prevent the possibilityof injur_

under these conditions,we recommend the hot water fauce

be openedfor severalminutesat the kitchensinkbefore any

electricalapplianceswhichare connectedto the hot water sys-

tem are used(suchas a dishwasheror washing machine).If

hydrogengas is present, there will probably be an unusual

soundsimilarto air escapingthrough the pipe as the hotwater

faucet isopened. There must be no smoking or open flame

nearthe faucetat the time it isopen.

Troubleshooting Guide (cont'd)

Operational Conditions

(cont'd)

HIGH TEMPERATURE SHUT OFF SYSTEM

WATER IS TOO HOT

This water heater is equipped with an automatic gas shut offsys-

tern. The high temperature shut offis built into the gas control

valve. This system shuts off the gas supply to the water heater

burners when high water temperatures are present. It is non-

resettable, tf the high temperature shut off activates, the gas con-

trol valve must be replaced. If this were to occur, turn "OFF" the

entire gas supply to the water heater. Contact the Sears Service

Center.

• The temperature adjustment dial may be set too high. See the

' Temperature Adjustment section.

NOTE: A period of time is necessary after an adjustment has

been made for the water temperature to reach the new tem-

perature setting.

• If lower temperature settings will not lower the water tempera-

ture, call the Sears Service Center.

_,WARNING

Shouldoverheatingoccuror thegassupplyfailtoshutoff,

turn OFF the manualgascontrn valveto the app an€e,

NOT ENOUGH OR NO HOT WATER

: Check the manual gas shut offvalve to be sure it is open.

Check the pilot flame. It may have gone out. All models have

an opening behind the outer door for viewing the pilot.

• If the pilot is not lit, follow the "Lighting" instructions in this

manual are located above the gas control valve on the water

heater to relight thepilot. If the water was extremely hot and is

now cold, the high rJmit safety temperature shut off may have

put out the burner and pilot. If the high temperature shut off

activates, the gas controlvalve must be replaced. Contact the

Sears Service Center.

The gas control knob must be turned to the "ON" position.

• The temperature adjustment dial may be set too low. See the

"Temperature Regulation" section.

The gas company can check the gas input to see if it is correct.

i water not water as quickly.

underfired

heater will heat

Look for leaking or open hot water faucets. Make sure all are

closed.

• The cold water inlet temperature may be colder during the

winter months. It will take longer to heat the water and seem

like less hot water.

• If you cannot find what is wrong, call the Sears Service Center.

AWARNING

HOTTER WATERCAN SCALD:Water heatersare intendedto

producehotwater. Water heated to atemperature whichwill

satisfyclotheswashing,dishwashing,and other sanidzingneeds

canscaldandpermanentlyinjureyouuponconta_ Some peo-

pleare more likelyto be permanentlyinjuredbyhot water than

other_Theseincludetheelder_,children,the inllrm,or physicaJ-

ly/mentally handicapped.If anyoneusinghotwater in yourhome

fitsintooneof thesegroupsor ifthere isalocalcodeor statelaw

requiringa certaintemperaturewater at shehot waterta_ then

you musttakespecialprecaudon_Inadditionto usingthe lowest

possibletemperature settingthat satisfiesyour hot water needs,

a meanssuchasa mixing valve,shouldbe usedat the hot water

tapsusedbythesepeopleor at the water heater.Mixingva/ves

areavailableat plumbingsupplyor hardwarestoreL Followman-

ufatturers instructions for installation of the valves. Before

changingthe factory setting on the thermostat, read the

'q'emperatureRegulation"sectioninthismanual.

AWARNING

Due to the nature of the typical gas water heater, the

water temperature in certain situations may be hotter

than the thermostat setting.

Short, frequent draws of hot water - especially with very

¢old incoming water - can shock the thermostat into brief

operation resulting in hotter and hotter layers of water

closer to the top of the tank.

Changes in hot water usage patterns or raising the tom-

perature differential between the cut-on of the thermo-

stat and the coldwater temperature will usuallyeliminate

! the problem.

Troubleshooting Guide (cont'd)

Leakage Checkpoints

Use this guide to check a "Leaking" water heater. Many suspect-

ed "Leakers" are not leaking tanks. Often the source of the water

can be found and corrected.

If you are not thoroughly familiar with your local gas codes your

water heater, and safety practices, contact the Sears Service

Center to check the water heater.

A CAUTION ]

Read this manual E_ checking the water|

heater make sure the gas supply has been turnedJ

"OFF", and never turn the gas "ON" before the tank isJ

completely full of water. ]

A CAUTION I

Never use this water heater unless it iscompletely filled I

with water. To prevent damage to the tank, the tank I

must be filled with water. Water must flow from the hot I

water faucet before turning "ON" gas to the water

heater.

Water the draft hood is which has

at water

vapor

condensed out of the combustion products. This is caused

by a problem in the vent. Contact the Sears Service

Center.

Q *Condensation may seen on pipes or

be in humid weather

pipe connections may be leaking.

O'The primary anode rod fitting may be leaking.

Small amounts of water from the temperature-pressure

relief valve may be due to thermal expansion or high

waterpressureinyour area.

O'The temperature-pressure may leaking at

relief valve be

the tank fitting.

Water from drain valve be due the valve

may

opened

slightly.

O'The drain valve may be leaking at the tank fitting.

Combustion products contain water which can

vapor

condense on the cooler surfaces of the tank. Droplets

form and drip into the fire or run on the floor. This is

common at the time of startup: after installation and when

incoming water is cold.

Water in the heater bottom the floor

bewater

or on

may

from condensation, loose connections, or the relief valve.

DO NOT replace the water heater until a full inspection

of all possible water sources is made and necessary

corrective steps taken. Leakage from other appliances,

water lines, or ground seepage should also be checked.

NOTE: To check where threaded portion enters tank,

insert cotton swab between jacket opening and fitting.

If cotton is wet, follow "Draining" instructions in the

"Service and Adjustment" section and then remove

fitting. Put pipe dope or teflon tape on the threads

and replace. Then follow "Filling the Water Heater"

instructions in the Installation Instructions section.

Parts Order List

THE ECONOMIZER TM 6 GAS WATER HEATERS

MODEL NUMBERS:

153.332318 30 Gal. High Altitude

153.332362 30 Gal.

153.332418 40 Gal. High Altitude

153.332462 40 Gal.

153.332562 50 Gal.

10 11

Parts Order List (cont'd)

THE ECONOMIZER TM 6 GAS WATER HEATERS

MODEL NUMBERS:

153.332318 30Gal. High Alfitude

153.332362 30G_.

153.332418 40G_.HighAlfitude

153.332462 40GM.

153.332562 50GM.

KEY

NO.

PART DESCRIPTION

Temperature-Pressure Relief Valve

Primary Anode Rod

Model Ratin[_Plate t

Drain Valve

Drain Valve Washer ('V3/'x _Y."x 7d' thick)**

Pilot

Thermocouple*

Pilot Tubing w/Fittinss

Burner Orifice

Drill Size

Manifold

Burner

Outer Door

Inner Door

Gas Control Valve

Temperature Adjustment Knob

Dip Tube

Flue Baffle

Draft Hood

Manual

Mag-Erad

Model Numbers

153.332318 153.332362 153.332418 153.332462 153.332562

PART NUMBERS

9000071

9000279

0270118

9000254

9001584

9000284

42-33900

9000278

0230181

(#43)HA

9002613

9002411

90O0351

9000281

F145-1278

F145-1280

9001852

9OOO360

9000272

9000071

9000279

0270118

9000254

9OO1584

9000284

42-33900

9000278

0230182

(#40)

9002613

9002411

9000351

9000281

F145-1278

F145-1280

9001852

9000360

9000272

9000071 9000071

9000279 9000279

0270118 0270118

9000254 9000254

9001584 9001584

9000284 9000284

42-33900 42-33900

9000278 9000278

0230122 0230129

(#41)HA (#38)

9002615 9002615

9002411 9002411

9000351 9000351

9000281 9000281

F145-1278 F145-1278

F145-1280 F145-1280

9001852 9001852

9000360 9000360

9000272 9000272

0002915360

23600

9000071

9000279

0270118

9000254

9001584

9000284

42-33900

9000278

0230129

(#38)

9002617

90O2411

9000351

9000281

F145-1278

F145-1280

9001852

9000360

9000272

*These parts are also availableat most Sears retail stores.

**Alsoavailableatmost hardware stores.

yReplaced only on retdrn of damaged plate.

# Not Illustrated

Now that you have purchased your Gas Water Heater, should a need ever exist for repair parts or service, simply contact any SEARS Service

Center or call 1-800-4-MY-HOME (1-800-469-4663). Be sure to provide pertinent facts when you call or visit.

All parts listed may be ordered from any SEARS Service Center, most SEARS stores and by calling 1-800-366-PART (1-800-366-7247). If the

parts you need arenot stocked locally, your orderwill be electronically transmitted to a SEARS Repair Parts Distribution Center for handling.

The model number of your Gas Water Heater will be found on the model rating plate located near the gas control valve.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOWING INFORMATION:

MODEL NUMBER PART DESCRIPTION

PART NUMBER NAME OF ITEM

THIS IS A REPAIR PARTS LIST, NOT A PACKING LIST.

Warranty

About Your Warranty

THE PRICE OF YOUR WATER HEATER DOES NOT INCLUDE

A FREE CHECKUP SERVICE CALL. On Water Heater Installations

Arranged BySears,Sears warrants the installation.

ON INSTALLATIONS NOT MADE BY SEARS AUTHORIZED

CONTRACTORS:

1. YourSearswarranty appl!esto the product onl)_

2. Searsdoes not warrant the installation.

3. A charge will be made on service calls due to poor or incomplete

installation. These include:

a. Adjusting thermostat

h. Lightingpilot

c.Leaks in pipesorfittings

d. Improper venting

e. Condensation

This manual is in non-technical language. It may help you avoidthe

cost of a needless servicecall. Many servicecalls really aren't needed.

Such aswhen:

1.The gasis turned "OFF".

2. The pilot is out.

3. Agas orwater leak isdue to loosepipe orconnections.

LIMITED WARRANTY ON TANKS THAT LEAK

Through six (6) years from the date of purchase, ira leak occurs in the tank, Sears will filrnish, free of charge, a new current model water

heater of dosest available capacity and quality. If purchaser does not qualify for free installation as provided in the One Year Limited Labor

Warranty below, there will be a charge for installation.

lftbe replacement water heater of closest available capacity and quality does not meet current applicable government standards, there will be

a charge for the difference in price between the replacement which does not meet government standards and one which does meet govern-

ment standards

If the water heater is subjected to commercial, institutional, or industrial use or use in residences of two families or more, the above warranty

coverage for tanks that leak is effective for two years from the date of purchase and the Limited Warranty On Parts below is effective for one

year from the date of purchase.

LIMITED WARRANTY ON PARTS

Through one (1) year from the date of purchase, when your Sears Kenmore water heater is installed and operated in accordance with the

instructions in this manual, if a part fails due to a failure in materials or workmanship, Sears will furnish a replacement part free of charge.

If purchaser does not qualify for flee installation as provided in the One Year Limited Labor Warranty below, there will be a charge for

installation.

ONE YEAR LIMITED LABOR WARRANTY ON WATER HEATER

When vour Sears Kenmore water heater is installed bv Sears or its licensed subcontractor and is operated in accordance with the instructions

in this manual, Sears will, for one year from the date of purchase:

Install, free of charge, the replacement water heater as provided by the above Limited Tank Leak Warranty.

Repair, free of charge, defecrs in materials or workmanship of the water heater as provided by the above Limited Warranty on Parts.

To obtain warranty service, SIMPLY CALL 1-800-4-MY-HOME (1-800-469-4663). This warranty applies only while this product is in use

in the United States.

This warranty gives you specific legal rights and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., Dept. 817 WA, Hoffman Estates, IL 60179

Sears Installation Warranty

In additionto any warranty extended to you on the Searsmerchandise

involved, which warranty becomes effectivethe date the merchandise is

installed should the workmanship of any Sears arranged installation

prove faulty within one year, Sears will, upon notice from you, cause

such faults to becorrected at no additional cost to you. If you want this

heater professionally installed by Sears contact your Sears Salesperson.

They will arrangefor prompt, quality installation.

Sears Installation Policy

All installation labor arranged by Sears shall be performed in a neat,

workmanlike manner in accordance with generally accepted trade prac-

tices, Further, all installations shall comply with all local laws, codes

regulations and ordinances.The customer shall also be protected, dur-

ing installation, by insurance relating to property damage, Worker's

Compensation and Public Liability.

If you want this water heater professionally installed by Sears contact

yourSalesperson. They will arrange for prompt, quality installation by

Sears authorized contractors.

delivereddirectlytoyourhome Call24hoursaday,7daysaweek

Cull6 am- 11 pm(CST),7 daysaweek t -800-4-MY-NON E

1-800-366-PART 1" It-OOO4e_3l

(1.8oo-3B6.727e)

The5erv_ 51deof 5ea_

The model number of your water heater is found on the model rating plate on the front of the water heater.

0s,, Sears, RoebUck and Co., HotTman Estates, IL 60179 U.S.A. ozg,s360.,

Kenmore 153332362 economizer gas water heater

Product's Documents

User Manual

Specifications

Kenmore 153332362 Questions and Answers

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