Craftsman 917275012 lawn tractor User Manual

Owner's Manual

JCRAFTSMAWJ

GARDEN TRACTOR

23.0 HP, 48" Mower

Electric Start

6 Speed Transaxle

Model No.

917.275012

This product has a low emission engine which operates

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 U.S.A.

visit our Craftsman website:www.sears.corn/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Ope ration ...................... 8

Operation ............................................ 10

Maintenance Schedule ...................... 16

Maintenance ....................................... 16

Service and Adjustments .................... 21

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the

two full years, During the first 30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorizedSears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 clays of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

_IWARNING: Battery posts, terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and

birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not tum on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

IlL CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV, SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container,

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

Never tamper with safety devices.

Check their proper operation regularly.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across,

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

=RODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type: SAE 10W30

API-SF-SJ): (above 32°F)

SAE 5W-30 (below 32°F

Oil Capacity: W/Filter'. 4.5 Pints

W/O Filter: 4.0 Pints

Spark Plug: Champion RC12YC

(Gap: .030")

Ground Speed (MPH):

Forward: Hi: Lo:

0.7 1.7

1.4 3.3

2.3 5.4

Reverse: 0.9 2.1

]3re Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 15 Amps @ 3600RPM

System:

Battery: Amp/Hr: 35

Min. CCA: 280

Case Size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_W_,RNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

_Drain_

Video Cassette

Video

Cassette

For Future Use

Slope Sheet

Keys

(2) Keys

Slope Sheet

Your new tractor has been assembled at the factory. Review the video cassette before

you begin.

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on

all four corners of carton, and lay

panels flat.

2. Remove packing materials.

3. Remove protective materials from

tractor hood and grille.

IMPORTANT: Check for and remove any

staplesin skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

;" ' ' Label

ADJUST SEAT

1. Raise seat and loosen adjustment

knobs.

2. Lower seat into operating position and

sit in seat.

3. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

4. Get off seat without moving its

adjusted position.

5. Raise seat and tighten adjustment

knob securely.

Knob

NOTE: You may now rollor drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual• Be

sure tractor is in a well-ventilated area•

Be sure the area in front of tractor is clear

of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

4. Place gear shift lever in neutral (N)

position.

5. Press lift lever plunger and raise

attachment lift lever to its highest

position.

6. Start the engine. After engine has

started, move throttle control to idle

position.

7. Depress clutch/brake pedal into full

•BRAKE" position and hold. Move

gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and

slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is importantfor best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you receive

the best performance and satisfaction

from this quality product.

Please review the following checklist:

/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

4 Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

J" Check wiring. See that all connections

are still secure and wires are properly

clamped.

While learning how to use your tractor,

pay extra attention to the following

important items:

,/Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

LOCKED

FAST SLOW

OI k

OV%_M. ]

UNLOCKED MOWER LIFT

R N H L

A33ACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter

Ignition Switch

Switch Position

Throttle Control Clutch Switch

Lift Lever

Plunger

Clutch/Brake

Attachment

Lift Lever

Choke

Control g Brake

Height ge Shift Lever

Adjustment

Knob

Gear Shift Lever \

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachments mounted to your tractor.

LIGHTSWlTCH POSITION:Turnsthe

headlights on and off.

THRO'n'LE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine.

CHOKE CONTROL: Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for all forward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

Theoperationofanytractorcan resultinforeign objects thrown into

the eyes, which can result in severe eye damage. Always wear

safety glasses or eye shields while operating your tractor or

performing any adjustments or repairs. We recommend standard

safety glasses or a wide vision safety mask worn over spectacles.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

C' . P,.ush-ln to -, Attachment Clutch

noKe, ul_sengagea° Switch Pull Out To

Th rottIe_"__.. _ _",/_,

Contro,,.__ _._

Brak<_-_-J_ _-_ _-IanitionX__._ /

Position _ _ J I<ey

Clut_h/._._._,,..__/-_ En.gaged"

Brake Pedal"_/"Dis_ngaged;'_ Position

=Drive" / Position Gear Shift

Position Height Lever

Adjustment Knob

STOPPING

MOWER BLADES -

• To stop mower blades, push attach-

ment clutch switch in to disengaged

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move gearshift lever to neutral (N)

position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position to allow engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_kCAUTION" Always stop tractor

completely, as descnbed above, before

leaving the operator's position.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best mower

performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the gearshift lever.

1. Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

2. Move gearshift and range shift levers

to desired position.

3. Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired

direction.

• Turn knob clockwise (F_) to raise

cutting height.

• Turn knob counterclockwise (_)to

lower cutting height.

The cutting height range is approximately

1-1/2 =to 4-1/2". The heights are mea-

sured from the ground to the blade tip

with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a flat level

surface.

1. Lower mower and adjust mower to

desired cutting height.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in

bracket and gauge wheel bar and

insert clevis pin. Gauge wheels

should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer f=

clevis

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift

control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Lift Lever

Attachment Clutch HiahPosition

Switch Pull Out To__ _ ;,Y Low

Enga__ / ' ._fPosition

.S/

( Deflector

"D,sengage" _'_)_

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• Ifslowing is necessary, move throttle con-

trol lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parking brake.

• Move gearshift lever to 1st gear and range

shift lever to low (L) position. Be sure you

have allowed room for tractor toroll slightly

as you restart movement.

• To restart movement, slowly release park-

ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment lift control.

When pushing or towing your tractor, be

sure gearshift lever is in neutral (N) posi-

tion.

Do not push or tow tractor at more than five

(5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER A'n'ACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART' in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do

not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

,_CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in

temperatures below32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

TO START ENGINE

When starting the engine for the first time or if

the engine has run out of fuel, it willtake extra

cranking time to move fuel from the tank to

the engine.

1. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N)

position.

3. Move attachment clutch to disen-

gaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke

control out and retry,

WARM WEATHER STARTING (50° F and

above)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

• The attachments can be used during

the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE, Ifat a high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance (see

"TO ADJUST CARBURETOR" in the Service

and Adjustments section of this manual).

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See 'q'O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

f I

)

If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MAINTENANCE SCHEDULE L_"/"._/_._. _"_..._ J,_ p'

RE O RSERV,OE f F Z/ / / y y TsEnv,oE o rEs

Chec,ora.o.,--Check "13rePressure

Check Operator Presence and

T Intedock Systems If

R Check for Loose Fasteners tf V's Ik_

Sharpen/Replace Mower Blades _1_

T Lubrication Chart If

0 Check Battery Level 1_4

R C_een Battery and Terminals If V /

Check Transaxle Cooling v"

Check V-Belts If

Check Engine Oil Level I_ I_

Change Engine Oil (with oil filter) I1111r= ll_

E Change Engine Oil (without Oilfilter) _hl_1,2 _i_

N CalanAIr FiRer _I_':

G Clean Air Screen

NI Inspect Muffler/Spark

Arrestsr

E Replace Oil Filter (If equipped) I_1.=

Clean Engine Cooling Fine 1_2

Replace Spark Plug _#z If

Replace/,Jr Filter Paper Cartridge

Replace Fuel Fitter

1 - Change more often when opetattng under a heavy load ot

in high ambient temperatures,

2 - Sen/ice m_ro often when oporettng in _rty or dusty conditions.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator

abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

3 - Rep4ace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance*lree battery.

5 - Tighten front axle pivot bolt to 35 flabs, maximum.

Do no_ overtlght on.

LUBRICATION CHART

® Tie Rod Ball Joints

Spindle

Zerk Zerk

(_Front Wheel

Bearing Bearing Zerk

Zerk

_)Steedn

Sector

Gear

Teeth

(_Check/ @Engine

Add

Transaxle

Fluid

_) SAE 30 or 10w30 motor oil

(_ General Purpose Grease

@ Refer to Maintenance "ENGINE" Section

(_ Spray silicone lubriant(Move Bootsto

Lubricate)

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

16sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

NOTE: Protect your hands with gloves

and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck

and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Install and tighten blade bolt securely

(45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat

treated.

Mandrel

Assembly

Blade Bolt

(Speciall

\.!

Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

/ /

5/8" Bolt o_ade

Center Hole

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BA'I-FERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BAI-IERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt

and chaff which can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

1. Block up rear axle securely.

2. Remove left rear wheel by removing

hub bolts.

3. Remove filler plug from transaxle. Oil

level must be even with plug threads. If

necessary, fill with SAE 30 motor oil,

API SF-SJ. Replace filler plug.

4. Reassemble wheel to hub.

Transaxle

Plug

Filler

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting.

Oil Drain Valve

Dur_ien----_Yellow / 1 _ _ -Cap_

_ Closed

and

Locked

Position

3. Unlock drain valve by pushing upward

slightly and turning counterclockwise.

4. To open, pull down on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

upward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace the

cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section

of this manual.

8. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube

when taking reading. Keep oil at

"FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER

Replace the engine oil filter every season

or every other oil change if the tractor is

used more than 100 hours in one year.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under

dusty conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow

it to dry.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged

cartridge.

NOTE: Do not wash the paper cartridge

or use pressurized air, as this will

damage the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned

and oiled) over the paper cartridge.

3. Check rubber seal for damage and

proper position around stud. Replace

if necessary.

4. Reassemble air cleaner, cartridge

plate, and nut.

5. Reinstall air cleaner cover and secure

by tightening knob.

Knob

Foam

Cartddge

Plate

Rubber

Seal

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of the engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due

to overheating.

MUFFLER

Inspect and replace corroded muffler and

spark arrester (if equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug fuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. immediately wipe up any spilled

gasoline.

Clamp_mp

Fuel Filter_

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a shortened

engine life.

WARNING: TO AVIOD SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place gearshift lever in neutral (N) position.

3. Place attachment clutch in =DISENGAGED" position.

4. Turn ignition key to =STOP" and remove key.

5. Make sure the blades and all moving parts have completely stopped.

6. Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

1. Place attachment clutch in "DISEN-

GAGED" position.

2. If equipped, turn height adjustment

knob to lowest setting.

3. Lower mower to its lowest position.

4. Remove retainer spring holding anti-

sway bar to chassis bracket and

disengage anti-sway bar from bracket.

5. Remove four retainer springs from

front plate assembly and remove

plate.

6. Remove retainer springs from

suspension arms at deck and disen-

gage arms from deck.

7. Raise attachment lift to its highest

position.

8. Slide mower forward and remove belt

from electric clutch pulley.

9. Slide mower out from under right side

of tractor.

Chassis

Bracket

Retainer

Spring

Anti-Sway

Bar

TO INSTALL MOWER

Be sure tractor is on level surface and

mower suspension arms are raised with

attachment lift control. Engage parking

brake.

1. Swing anti-sway bar to left side of

mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adjustment

knob counterclockwise until it stops.

4. Lower mower linkage with attachment

lift control.

5. Install belt into electric clutch pulley

groove.

6. Place the suspension arms on

outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

Electric

Clutch Pulley

Front Mower Double Loop

Bracket Retainer Springs

Front

Plate

Assembly

Single Loop

Retainer

Springs

Mower

Bracket

Flanged Pins

USE PLIERS FOR

RETAINER/_upSPRINGS

Suspension Arm

Double Loop

Retainer Springs

(Outward pointing

deck pins)

'Deflector Shield

7. Install front plate assembly to tractor

suspension brackets and retain with

single loop retainer springs as shown.

8. Position front plate assembly between

front mower brackets. Raise deck and

plate assembly to align holes and

insert flanged pins. Secure pins with

double loop retainer springs between

the plate and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with

notch on head of pin. If necessary, move

mower side-to-side to give space

between plate and mower brackets.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

9. Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

10.If equipped, turn height adjustment

knob clockwise to remove slack from

mower suspension.

11.Raise deck to highest position.

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• Measure height from bottom edge of

mower to ground level at front corners

of mower. Distance "A" on both sides

of mower should be the same.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 3/16".

• Recheck measurements after adjust-

ing.

Bottom Edge of Bottom Edge of

Mower to Ground Mower to Ground

_e Ar_SUspensi°n

I I _ \\ Lift Link

_,,_:;::__=_- Adj ustment

_Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to-

side. If the following front-to-back

adjustment is necessary, be sure to adjust

both front links equally so mower will stay

level side-to-side.

To obtain the best cutting results, the

mower blades should be adjusted so the

front tip is approximately 1/8" to 1/2" lower

than the rear tip when the mower is in its

_ghest position.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

Check adjustment on right side of tractor.

Position any blade so the tip is pointing

straight forward. Measure distance "B" at

front and rear tip of blade

• Before making any necessary adjust-

ments, check that both front plate links

are equal in length.

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of blade, loosen nut "C"

on both front links an equal number of

turns.

NOTE: Each full turn of nut "C" will

change distance "B" by approximately 3/

16".

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D"

against trunnion on both front links.

• To raise front of blade, loosen nut "D"

from trunnion on both front links.

Tighten nut "C" on both front links an

equal number of turns.

• When distance "B" is 1/8" to 1/2" lower

at front than rear, tighten nut "D"

against trunnion on both front links.

• Recheck side-to-side adjustment.

Blade

"B.... e"

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

R.H. Mandrel t _ Electric

Clutch

Idler

a.H.

.Mandrel

Nut

Nut "C"

Front Plate Trunnion

Assembly

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL

1. Park tractor on a level surface.

Engage parking brake.

2. Lower mower to its lowest position.

3. Remove screws from R.H. mandrel

cover and remove cover.

4. Remove any dirt or grass clippings

which may have accumulated around

mandrels and entire upper deck

surface.

5. Disconnect R.H. suspension arm from

rear deck bracket by removing

retainer spring.

6. Carefully roll belt over the top of R.H.

mandrel pulley.

7. Remove belt from electric clutch

pulley.

8. Remove belt from idler pulleys.

9. Check primary idler arm and two

idlers to see that they rotate freely.

10.Be sure spring is securely hooked to

primary idler arm and spring arm.

MOWER DRIVE BELT INSTALLATION

11.Install belt in both idlers.

12.Install new belt onto electric clutch

pulley.

13.Carefully roll belt into upper groove of

R.H. mandrel pulley.

14.Carefully check belt routing making

sure belt is in the grooves correctly.

15.Reconnect R.H. suspension arm to

rear deck bracket with retainer spring.

16. Reassemble R.H. mandrel cover.

Arm

R.H. Suspension

Arm

Idler Arm

TO REPLACE MOWER BLADE (SEC-

ONDARY) DRIVE BELT

Park the tractor on level surface. Engage

parking brake.

1. Remove mower (See "TO REMOVE

MOWER" in this section of manual).

2. Remove screws from R.H. and L.H.

mandrel covers and remove covers.

REMOVE MOWER DRIVE BELT

(Refer to "TO REMOVE MOWER DRIVE

BELT" illustration in this section of

manual).

3. Carefully roll belt over the top of R.H.

mandrel pulley.

4. Remove belt from idler pulleys.

5. Check primary idler arm and two

idlers to see that they rotate freely.

6. Be sure spring is securely hooked to

primary idler arm and spring arm.

REMOVE MOWER BLADE

(SECONDARY) DRIVE BELT

7. Carefully roll belt off L.H. mandrel

pulley.

8. Remove belt from center mandrel

pulley, idler pulley, and R.H. mandrel

pulley.

9. Remove any dirt or grass which may

have accumulated around mandrels

and entire upper deck surface.

10.Check secondary idler arm and idler

pulley to see that they rotate freely.

11 .Be sure spring is hooked in secondary

idler arm and secondary spring arm.

INSTALL NEW MOWER BLADE

(SECONDARY) DRIVE BELT

12.Install new belt in lower groove of R.H.

mandrel pulley, idler pulley, and

center mandrel pulley as shown.

13.Carefully roll belt over L.H. mandrel

pulley. Make sure belt is in all

23 grooves properly.

REINSTALLMOWERDRIVEBELT

(Referto =TOREMOVEMOWERDRIVE

BELT"illustrationinthissectionof

manual).

14.Installbeltintouppergrooveof R.H.

mandrelpulley andaroundboth

idlers.Pullbeltto frontof mowerto

removeslack.

L.H. Secondary

Idler Arm

Idler

Pulley

15.Reinstall mandrel covers and securely

tighten all screws.

16.Carefully check belt routing making

sure belt is in all grooves correctly.

17. Reinstall mower to tractor (See "TO

INSTALL MOWER" in this section of

manual).

Secondary

g Arm

.Center

Mandrel

Mower Blade

(Secondary)

Drive Belt

a.H.

Mandrel

TO ADJUST A'I-rACHMENT CLUTCH

The electric clutch should provide years

of service. The clutch has a built-in brake

that stops the pulley within 5 seconds.

Eventually, the internal brake will wear

which may cause the mower blades to

not engage, or, to not stop as required.

Adjustments should be made by a Sears

or other qualified service center.

1. Make sure attachment clutch and

ignition switches are in "OFF" position.

2. Adjust the three nylon Iocknuts until

space between clutch plate and rotor

measures .012" at all three slot

locations cut in the side of brake plate.

NOTE: After installing a new electric

clutch, run tractor at full throttle and

engage and disengage electric clutch 10

cycles to wear in clutch plate.

Rotor

Clutch Plate .012"

Nylol

Locknut

TO ADJUST BRAKE

Your tractor is equipped with an adjustable

brake system which is mounted on the left

side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear on a level dry concrete or paved

surface, then brake must be adjusted.

1. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake rod.

3. If distance is other than 1-3/4", loosen

jam nut and turn nut "A" until distance

becomes 1-3/4". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest gear,

further maintenance is necessary.

Contact a Sears or other qualified

service center.

With parking

Ope_

brake "Engaged"

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For ease of service there

is a belt installation guide decal on

bottom of left footrest, it is not necessary

to remove mower.

BELT REMOVAL o

1. Engage parking brake (creates slack

in belt).

2. Remove mower drive belt from electric

clutch pulley only (See "TO REPLACE

MOWER DRIVE BELT" in this section

of this manual).

3. Roll motion drive belt off transaxle

pulley.

4. Roll belt off clutching idler pulleys,

then off engine pulley and front V-idler

pulley.

5. Pull belt out of all belt keepers.

BELT INSTALLATION -

1. Place V part of belt into grooves on

engine pulley and front V-idler,

making sure to route belt inside of belt

keepers.

2. Put belt coming from V-idler above

midspan belt keeper, then onto

clutching idler pulleys as shown.

3. Make sure V part of belt engages V-

idler.

4. Place belt around transaxle pulley,

beginning at top.

V part of belt should engage transaxle

pulley.

5. Place long lower section of belt

through loop in midspan belt keeper.

6. Check to be sure belt is on proper

side of all belt keepers.

7. Reinstall mower drive belt onto

electric clutch pulley.

IMPORTANT: Check Brake Adjustment.

Clutching Rat Idler

Engine Belt Keeper

Belt Transaxle

Pulley

Twists Belt

Keeper

As Viewed from Bottom

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN ADJUSTMENT

Front wheel toe-in is required for proper

steering operation. Toe-in was set at the

factory and adjustment should not be

necessary. If parts in the front axle or

steering mechanism have been replaced

or damaged, check toe-in and adjust if

necessary.

TO CHECK TOE-IN -

1. Position front wheels straight ahead.

2. Measure distance between wheels at

front and rear of tires (dimensions "A"

and "B").

• Front dimension "A" should be 1/8" to

1/4" less than rear dimension "B".

TO ADJUST TOE-IN -

1. Loosen jam nuts at adjustment

sleeves on tie rod.

2. Adjust tie rod until dimension "A" is

1/8" to 1/4" less than dimension "B".

3. Tighten jam nuts securely.

ustment

Jam Nuts

FRONT WHEEL CAMBER

The front wheel camber is not adjustable

on your tractor. If damage has occurred to

affect the front wheel camber, contact

contact a Sears or other qualified service

center

TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL-

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

REAR WHEEL-

1. Block rear axle securely.

2. Remove five (5) hub bolts to allow

wheel removal.

3. Repair tire and reassemble. Replace

and tighten hub bolts securely.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Retaining

Ring Washers

Axle

Cover

TO START ENGINE WITH A WEAK

_W'_A ERY

RNING: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the

engine, it should be recharged. (See

=BA'I-rERY" in the MAINTENANCE

section of this manual).

If =jumper cables" are used for emergency

starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt system. The other vehicle

must also be a 12 volt system. Do not use

your tractor battery to start other vehicles.

TO ATTACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

_CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood.

Keps Nut_

Terminal ::_' :_ _ I_ex

Access- _ _: _ .... Bolt

Door_ _" _----Positive

Terminal / r | _ _ Cable

Guard _ _ "NaegaetiVe(Black)

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 30 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Hood

Headlight Wire

3ector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THRO'n'LE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that speed control lever is

against stop screw. If it is not, loosen

casing clamp screw and pull throttle

cable until lever is against screw.

Tighten clamp screw securely.

Idle Fuel Adjusting

Needle

Idle speed Adjusting

Screw

Throttle

Control

Cable

Stol

ScreV_lamI

Choke

Control

Cable

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary, check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on dash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (See "AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4. Reassemble air cleaner.

Closed for Full

TO ADJUST CARBURETOR

The carburetor has been present at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the adjusting needles

in (clockwise) decreases the supply of

fuel to the engine giving a leaner fuel/air

mixture. Turning the adjusting needles out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SEI-IING -

1. Be sure you have a clean air filter, and

the throttle control cable is adjusted

properly (see "TO ADJUST

THROTTLE CONTROL CABLE" in the

Service and Adjustments section of

this manual).

2. With engine off turn idle fuel adjusting

needle In (clockwise) closing it finger

tight and then turn out (counterclock-

wise) 1 turn.

FINAL SETTING -

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

NOTE: The high idle is set at the factory

and cannot be adjusted.

2. Idle speed setting - With throttle

control lever in slow position, engine

should idle at 1200 RPM. If engine

idles too slow or fast, turn idle speed

adjusting screw in or out until correct

idle is attained.

3. Idle fuel needle _tting - With throttle

control lever in slow position, turn idle

fuel adjusting needle in (clockwise)

until engine speed decreases and

then turn out (counterclockwise)

approximately 3/4 turn to obtain the

best low speed performance.

4. Recheck idle speed. Readjust if

necessary.

ACCELERATION TEST-

5. Move throttle control lever from slow to

fast position. If engine hesitates or

dies, turn idle fuel adjusting needle

out (counterclockwise) 1/8 turn.

Repeat test and continue to adjust, if

necessary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust-damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other

qualified service center, which has proper

equipment and experience to make any

necessary adjustments.

Immediately prepare your tractor for

storage at the end of the season or if the

tractor wilt not be used for 30 days or

more,

_I_CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame or

spark. AI)ow the engine to coot before

storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage. Also,

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

* Use fresh fuel next season.

NOTE; Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Will not start

Hard to start

Enginewill not

turn over

Engine clicks but

will not start

1. Out of fuel.

2, Engine not "CHOKED"

properly,

3. Engine flooded.

Bad spark plug. 4.

Dirty air filter. 5.

Dirty fuel filter, 6.

Water in fuel. 7.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of

adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirtyfuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment

8. Engine valves out of

adjustment.

1, Clutch/brake pedal not

depressed.

2, Attachment clutch is

engaged,

3, Weak or dead battery.

14, Blown fuse.

;5, Corroded battery terminals.

:6. Loose or damaged wiring.

7, Faulty ignition switch.

8. Faulty solenoid or starter,

9. Faulty operator presence

switch(es).

1, Fill fuel tank.

2, See "TO START ENGINE"

in Operation section.

3, Wait several minutes

before attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter,

Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor"

in Service and Adjustments

section,

10,Contact a Sears or other

qualified service center.

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace

battery.

4. Replace fuel filter.

5. Drain fuel tank and refill

with fresh gasoline.

6. Check all wiring.

7. See "3-0 Adjust Carburetor"

in Service and Adjustments

section.

8. Contact a Sears or other

qualified service center.

1. Depress clutch/brake

pedal.

2. Disengage attachment

clutch.

3. Recharge or replace

battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition

switch.

8. Check/replace solenoid or

starter,

9. Contact a Sears or other

qualified service center.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

CAUSE

1. Cutting too much grass/too

fast.

2. Throttle in "CHOKE"

position.

3. Build-up of grass, leaves 3.

and trash under mower.

4. Dirty air filter. 4.

5. Low oil level/dirty oil. 5.

6. Faulty spark plug. 6.

7. Dirty fuel filter. 7.

8. Stale or dirty fuel. 8.

9. Water in fuel. 9.

10.Spark plug wire loose.

PROBLEM

LOSS of power

Excessive

vibration

Engine continues

to run

when operator

leaves seat with

with attachment

clutch engaged

Poorcut-uneven

11. Dirty engine air screen/fins.

12. Didy/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of

adjustment.

15.Engine valves out of

a_ustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

Worn, bent orloose blade.

Mower deck not level.

Buildup of grass, leaves,

and trash under mower.

Bent blade mandrel.

Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

CORRECTION

1. Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

Clean underside of mower

housing.

Clean/replace air filter.

Check oil level/change oil.

Clean and regap or change

spark plug.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/fins.

12.Clean/replace muffler.

13.Check all wiring.

14.See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged pads.

Check wiring, switches and

connections. If not

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Mower blades will

not rotate

Poor grass

discharge

CAUSE

1. Obstruction in clutch

mechanism.

2. Worn/damaged mower

drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air

pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves

and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck vent

holes from buildup of grass,

leaves, and trash around

mandrels.

Headlight(s) not 1.

working 2.

(if so equipped) 3.

Battery will not 1.

charge 2.

1.Engine "backfires"

whenturnlng

engine "OFF"

Switch is "OFF".

Bulb(s) or lamp(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Engine throttle control not

set at "SLOW" position

for 30 seconds before

stopping engine.

CORRECTION

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Contact a Sears or other

qualified service center.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10.Replace with blades listed

in this manual.

11 .Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec

tions.

3. Replace regulator.

4. Replace alternator.

Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR - - MODEL NUMBER 917.275012

SCHEMATIC

BAKERY

SOLENOID

BLAC_

CI4A_ SYSTEM OUTPUT

t5 AMp DC e 3_00 RPM

RELAy

SOLENOID

dlL

HEADLIGHTS

PTO SWITCH

POSI_ON CIRCU_

OFF C+G,B+H

ON C+F,B+E.A÷D

GFC

REMOVABLE NON-REMOVABLE

CONNECTIONS CONNECTIONS H B

IGNITION SWITCH

POSmON : CIRCUIT -MAKE-

OFF M+G+A1 NONE

_N + LK_ B+AI L+A2

ON B+ A1 NONE

START B÷S+A1 NONE

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED

CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY

SHOULD BE REPLACED TO

PROPERLY SECURE YOUR

WIRING.

TRACTOR -- MODELNUMBER 917.275012

ELECTRICAL

P •

_30

TRACTOR - - MODEL NUMBER 917.275012

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 144927 Battery

2 74760412 BoltHex Head 1/4-20 x3/4

8 7603J Tray, Battery

10 145211 Bolt 1/4-20 x 7,5 Zinc

11 150109 Holddown BatteryDash Mount

12 145769 Nut PushNylon 1/4"

16 176138 Switch Interlock Push-in

21 175688 Harness Socket LightW/4152J

22 4152J BulbLight

25 150755 Cable, Battery

25 108824X Fuse

27 73510400 Nut Keps Hex 1/4-20 Unc

28 170697 Cable, Ground

29 160784 Switch, Plunger

30 175566 Switch, Ign

33 140403 Key, Ignition

40 170238 Harness Ign.

42 154336 Cover,Terminal

45 122822X Ammeter

50 174652 Switch, PTO

52 141940 HourmeterAdaptor

79 175242 BulbholderAsm IncandescentSV

81 109748X RelayAsm.

NOTE: All componentdimensionsgivenin U. S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUM BER 917.275012

CHASSIS AND ENCLOSURES

157

138

21 17

i I

19 0 [

17 44 17

TRACTOR - - MODEL NUMBER 917.275012

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 175465 Rail,Frame RH 58 175315

2 175282 Drawbar,Gt 60 17490620

4 73680700 Nut,CrownlockHex7/16-14UNC 63 19131614

5 163976X428 DashYTGT 2 Cyl 67 156973

6 157882 Dash, LowerVgt One Piece 68 17490508

7 17720408 Screw,Thd Cut 1/4-20 x 1/2 70 177679

8 145166 Support, Battery 85 144911

14 175259X558 HoodAsm 86 74760716

16 121794X Cover, Access 88

17 17000612 Screw 90

18 174515X558 G6Ue 91

19 19131312 Washer 13/32x13/16x12 Ga. 106

20 74760616 Bolt Fin Hex 3/8-16 Unc x 1 122

21 STD541437 Nut Crownlook 3/8-16 Uac 130

24 179717X558 Footrest,RH 137

28 179716X558 Footrest,LH 138

30 145051X014 Saddle, Slkscr Vgt 139 171873

31 161419 Bracket Supt. Steering 140 163806

32 161327 Bracket, Pivot Chassis Lh 141 163805

33 161326 Bracket, Pivot Chassis Rh 142 161897

34 177018 Plate Asm EngineChassis 144 161900

35 19111116 Washer 11/32x11/16x16Ga. 148 164655

36 17060512 Screw 5/16-18 x 3/4 150 161237

37 167286X558 Fender 152 177956

39 175278 Bracket,Axle Front 153 179761

42 72140608 Bolt,Carriage 3/8-16 x 1 156 17060512

43 136939 Bracket, Spnsn Front Lh 157 161840

44 136940 Bracket,Spnsn Front Rh

45 176018 Bracket Chassis

47 17670608 ScrewThdml. 3/8-16 x 1/2

50 175476 Bracket, Chassis Front

56 176016 Bracket Asm., Susp Chassis Lh

DESCRIPTION

Bracket Asm., Fender

Screw Thdrol. 3/8-16 x 1-1/4

Washer 13/32 x 1 x 14 Ga.

Guide, Belt Gear Drive

Screw Thdrol. 5/16-18 x 1/2

Belt KeeperVGT Ground Drive

Bracket, SupportTransaxle

BoltFin Hex 7/16-14 UNC x 1

STD551143 Washer, LockHvy Hlcl Spr 7/16

S'rD551237 Washer, LockExternal Tooth 3/8

175464 Rail, FrameLh

17580520 Screw, Thdrel 5/16-18 x 1.25

161464 Screw Hex Wshd 8-18 x7/8

164863 Screw HWHD Hi-Lo #13-16 x 3/4

74780716 Bolt Fin Hex 7/16-14 xl Gr. 5

163975X428 CupholderY'rGT

BoltShoulder5/16-18 TT

MagnetYTGT

Striker PlateYTGT

Bracket Dash Rh

Bracket Dash Lh

ExtrusionBumper

DuctHeat Hood

ShieldBrowning

LightBoxAsm w/Lens

Screw 5/16-18 x 3/4

Lens Bar

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

GROUND DRIVE

TRACTOR-- MODEL NUMBER917.275012

GROUNDDRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO, NO. DESCRIPTION

3 7563R Washer, Thrust, Axle 38 150035

4 17490508 ScrewThdrol 5/16-18 x 3/4 39 74321016

5 STD541437 Nut, Crownlock 3/8-16 40 178575

6 STD561210 Pin, Cotter 41 73931000

7 149176 Wheel, HubAssembly 42 8883R

8 12000034 Klip,Ring 46 145170

9 140080 Bolt,Hub 47 138228

10 142509 Disc, Brake 48 72110612

11 136927 Yoke, Brake Disc 50 131494

12 73750800 Nutlock1/2-20 Unf 51

13 139419 Washer, Special 52

14 138901 Bushing 54

15 STD551037 Washer 13/32x13/16 x 16 Ga. 55

16 143012 Set, Screw 1/4-28 x 3/4 56

17 126909X Spring 57

18 137104 Lever, Brake 59

19 136926 Cam, Brake Disc 60

21 23260412 Screw, Flat Head 1/4-28 x 3/4 61

22 633A109 Gearshift, Lever Assembly 62

23 106932X Knob 63 74760729

24 136925 Support, Puck Brake 64 154752

25 136923 Puck, Brake Top 65 179613

26 137552 Spring, Return 66 140296

27 17490528 Screw, HexWsh Thd. 67 19131312

5/16-18 x 1-3/4 68 5142H

28 73350600 Nut, Hex Jam 3/8-16 69 136327

29 137213 Brake, Rod 117 73900600

30 19131616 Washer 13/32 x 1 x 16 Ga. 150 9858M1

34 71673 Cap, Plunger

35 137648 Rod, Parking Brake

36 149412 Spdng, DriveGround

37 121749X Washer 25/32 x1-1/4 x 16 Ga.

Nyliner

Screw, Fin. #10-24 x 1

Actuator, Interlock Switch

Nut,Centedock #10-24

Cover, Pedal

Retainer,Spdng

ClutchRod

Bolt,Carr. 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Flat

S'rD541437 Nut,Crewnlock 3/8-16 UNC

139123 Pulley, Idler, Grooved

161590 Clutch,Arm Assembly

105706X Bearing, Idler

137153 V-Belt

141756 Bracket, ShiftRod, Hi-Lo

122253X ShiftRod, Hi-Lo

1222.68X SpringClip, ConnectingLink

137524 Pulley,Transaxle

STD551143 Washer, Lock 7/16

Bolt, Fin Hex 7/16-14 x 1-1/4

Shaft, Clutch/Brake Pedal

Bolt,Shoulder

Washer, Hardened

Washer, Flat

Pin, Roll

Hub,Cover

Nut, Lock Fig. 3/8-16 Unc

Key, Woodruff

NOTE: All componentdimensionsgivenin U.S. inches

t inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

STEERINGASSEMBLY

6'/ / /16

,40 ° /_'

1313"

TRACTOR - -MODELNUMBER917.275012

STEERINGASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159944X428

2 178557

3 6855M

4 161849

5 161848

6 6266H

7 121748X

8 12000029

9 121232X

10 74781044

11 136516

12 73901000

13 121749X

14 STD551137

15 S'rD541537

16 145103

17 137347

18 175572

19 156011

20 163887X428

21 159945

22 155105

23 152927

25 STD523710

26 t59946X428

27 3366R

28 17000612

29 104239X

31 138136

32 19111610

33 10040500

34 74780512

35 138059

36 137156

37 7336O600

38 t09850X

39 73700600

40 109651X

41 155246

42 17490508

44 "t60"_35X428

45 19132411

Wheel, Steering

Axle Asm., Front

Fitting,Grease

SpindleAsm, LH

SpindleAsm., RH

Beadng,Race ThrustHarden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring,Klip#T5304-75

Cap, Spindle

Bolt,Fin Hex 5/6-11 x 2-3/4

SpacerBearingAxle Front

Nut, LockFlaP.ge5/6-11 Uric

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy HlclSpr 3/8

Nut, LockCenter 3/8-24 UNF

Shaft Asm., Steering

RodAsm, Tie BaliJ BallVgt (inc. KeyNo. 36-40)

Dragiink,BaliJoint SolidVgt

SupportAsm., SteeringVgt

Boot,Steering

Adapter, Wheel Steering

Bushing, Strg. BIk

Screw

Bolt,Fin Hex 3/8-16 x 1 Gr. 5

Cap, Wheel Steering

Bearing,Col. Strg.

Screw 3/8-16 x 3/4

Bearing,Flange

Bushing,NylinerSnap

Washer 11/32 x 1 x 10 Ga.

Washer, LockHvy HlclSpr 5/16

Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering

Tie Rod

Jam NutRH Thread

JointAsm.BallRH Thread

Jam Nut LHThread

Joint Asm. BallLHThread

Bracket Switch InterlockVGT 97

Screw Thdrol 5/16-18 x 1/2 Tyt

Extension, Steering

Washer 13/32 x 1-1/20 x 11 Ga.

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR -- MODELNUMBER917.275012

ENGINE

217_20

18 15 17

SPARK ARRESTER KIT ]

KEY PART

NO. NO.

2 149723

8 121361X

9 177748

t0 175287

11 174605

12 143996

15 151346

16 109227X

17 106082_X

18 161493

20 177328X428

21 164863

22 175441X428

24 STD551237

25 73920600

26 3645,.I

27 139277

28 7834R

29 137180

DESCRIPTION

Engine(See Breakdown)

KohterModel No,CV674-75544

Muffler

PulleyV-Idler

Keeper Asm. BeltEngine

Spacer Engine

Clutch Electric

PulleyEngine VGT Elect Clutch

Tank Fuel Rear

PadSpacer

CapAsm Fuel

ControlThrottle

Screw hwhdHi-Lo#13-16x3/4

Control Choke

Washer ExtTooth 3/8

Nut Keps 3/8 - 24 UNF

Bushing

StemTank Fuel

FuelLine

Spark Arrester Kit

KEY

NO.

PART

NO. DESCRIPTION

145006 Clip

10010500 Washer Split

123487X ClampHose

17490636 Screw TI- 3/8-16 x 2-1/4 UNC

17490664 Screw TT3/8-16 x4 UNC

126197X Washer 1-1/20D xt5/32 ID x ,250

STD551143 Washer Lock 7/16

179953 Bolt Hex 7/16 - 20 x 3.75 Gr. 5

175288 Bushing

146629 Shield Heat Muffler

24-041-02 Gasket

175545 Tube Exhaust LH

175546 Tube Exhaust RH

162295 Elbow Street Brass

M73030800 Nut Flange

148456 Tube Drain Oil Easy

148315 Plug Drain Oil Easy

171877 Bolt 5/16-18unc x 3/4

17060624 Screw Thdrol 3/8_16 x 1-1/2

NOTE: Allcomponent dimensionsgiven inU. S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

SEAT ASSEMBLY

KEY PART

NO. NO.

1 180598

2 180166

3 140675

5 145006

6 STD541437

7 124181X

8 171877

10 180186

12 121246X

13 121248X

14 72050412

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap,Fender

Clip, Push In, Hinged

Nut, Crownlock 3/8-16 Ucc

Spring,Seat Cpran

Bolt5/16-18Uncx3/4 w/Seres

Pan, Seat

Bracket, Mounting Switch

Bushing,Snap

Bolt,Carriage 1/4-20 X 1-1/2

KEY PART

NO. NO. DESCRIPTION

15 121249X Spacer, Split

16 123740X Spring,Cprsn

17 123976X Nut, Lock 1/4 Lge Fig Gr. 5

18 19171912 Washer 17/32x1-3/16x12 Ga.

19 166369 Knob,Seat

20 124238X Cap, Spring Seat

21 171852 Bolt, Shoulder 5/16-18

22 73800500 Nat, Lock Hx w/Ins. 5/16-18

NOTE: All componentdimensions given in U. S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

DECALS

6 5

19 17

14--

--23

KEY PARr

NO. NO.

1 177375

3 171702

4 171703

5 177415

6 133644

7 178482

9 177416

9 163204

10 156439

11 161249

12 146047

13 164884

DESCRIPTION

Decal, Dash Panel, Lower

Decal, Hood,RH

Decal, Hood, LH

Decal, Hood Side Panel

Decal,Maintenance

Decal Mower Heavy Duty

Deca%,Engine

Decal, Fender,Craftsman

Decal, Fender Danger

Decal, Clutch/Brake

Decal, V-Belt Drive Schematic

Decal, BlowerHousing

KEY PART

NO. NO.

14 175291

15 177541

16 164085

17 149516

18 164065

19 138047

23 106202X

- - 138311

- - 179768X428

- - 179769X42B

- - 182733

- - 182734

DESCRIPTION

Decal,V-Belt Schematic

Decal, Repl Parts

Decal, Dash Atom Eng.

Decal, BatteryDnge/Poi

Decal, Insert Strg

Decal, Battery

Reflector,Taillight

Decal, Handle Lft Height

Adjust (Uft Handle)

Pad, Footrest LH

Pad, FootrestRH

Manual,Owner's (Eng)

Manual,Owner's(Span)

WHEELS & TIRES

KEY PART

NO. NO.

1 59192

2 65139

3 106228X427

4 6134H

5 106230X

6 278H

7 9040H

8 104757X428

9 105588X

10 7154J

11 106277X428

12 6856M

-- 144334

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly,Front

Tube, Front (Servk_eItem Only)

Tire, Front

Fitting,Grease (FrontWheel

Only)

Bearing, F|ange(F_ontWheel

on=y)

Cap, Axle (Front Wheel Only)

Tire, Rear

Tube, Rear (Service ttem Onty)

Rim Assembly, Rear

Fitting, Grease

Sealant, Tire (10 oz. Tube)

NOTE: Allcomponentdimensionsgiven in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

LIFTASSEMBLY

19 18

KEY PART

NO. NO.

1 121(X)6X

2 180045

3 159189

4 12000022

5 19292016

6 71110624

7 175830

9 175831

10 2876H

11 175375

12 163552

15 STD541437

16 674A247

18 143363

19 STD551037

20 5328J

21 S'T'[To2710

23 STD624008

24 73350800

26 73680800

29 150233

30 110807X

31 19131016

KEY PART

DESCRIPTION NO. NO.

Rod Asm., Lever 32 137150

Shaft Asm., Lift Vgt 33 STD560907

Lever Asm., Lift Rh 34 137167

E-RingTruarc#5133-87 35 138057

Washer 29/32 x 1-1/4 x 16 Ga. 38 155097

Bolt,Fin Hex 3/8-16 unc x1-1/2 39 123935X

Grip,Handle Fluted 40 17060516

Plunger, Button 41 175994

Spring 2-1/8" 42 19112410

Link Lift 43 123934X

RetainerSpring 70 145212

Nut, Crewnlock 3/8-16 Unc 72 110452X

Spring Asm., Assist Lift 73 73350600

Bracket, Spring Assist 74 175802

Washer 13/32 x 13/16 x 16 Ga. 75 175805

Bolt,Adjust Spring Assist 76 175560

Bolt, Fin Hex 3/8-16 x 1 77 176205

Retainer, Spring 78 175689

Nut, Jam Hex 1/2-13 Unc 79 175378

Nut, Crownlock 1/2-13 Unc 80 126684X

Trunnion, InfinHeight

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

DESCRIPTION

Spring,CompressionInfHgt

Pin, Cotter 3/32 x 112

Rod, Adj Lift

Knob. laf 3/8-16 Unc

Pointer,Height Indicator

Plug,Hole

Screw 5/16-18 x 1

Nut. Lift Link 7/16-20

Washer 11/32 x 1-1/2 xl0 Ga.

Scale. IndicatorHeight

Nut Hex Flange Lock

Nut PushPhos& Oil

Nut Hex Jam 3/8-16 Unc

Arm Susp.RR. RH

Plate Asm Susp. Front

PinFlange

TrunnionSusp.Arm

TrunnionSusp.Front

ArmSusp. RR. LH

Washer Sh_m1/4-5/8 x .062

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

MOWER DECK

130

i I ii

116

11!

TRACTOR - - MODEL NUMBER 917.275012

MOWER DECK

KEY PART

NO. NO. DESCRIPTION

1 180359 DeckWeldment Mower 48 46 137729

3 178915 BracketAsm., Sway Bar 47 180808

5 49_9M RetainerSpring 48 174368

6 178024 Bar Sway Deck 49 73680600

8 174365 Bolt7/16 Asm. Blade 50 72110612

11 180054 Blade 52 175820

13 175147 ShaftAsm.w/Lower Bearing 56 155986

14 174358 HousingMandrel 57 156941

15 110485X Bearing,Bali,Mandrel 97 133943

16 174493 StripperMandralDeck 98 179479

17 72110610 BoltRDHD Sq Neck 3/6-16 x 99 175080

1.25 100 72110616

18 72140505 Bolt, Carriage 5/16-18 x5/8 107 175294

19 132827 Bolt,Hex Hd, Shoulder5/16-18 108 72110404

20 174378 Baffle,Vortex Mower 109 73680400

21 73680500 Nut,Crownlock 5/16-18UNC 110 175016

24 105304X Cap, Sleeve 111 174610

25 178102 Spdng,Torsion 113 72110506

26 110452X Nut, Push 116 137644

27 180655X428 DeflectorShield 117 174873

28 19111016 Washer 11/32x5/8x16Ga. 118 73930600

29 131491 Rod,HingeHead 119 19121414

30 173984 Screw,Thdrol 121 174371

31 129963 Washer, SpecerMower Vented 126 174372

32 177865 Pulley,Mandrel 130 17060616

33 178342 Nut, Fig. Top LockCntr. 9/16 131 19131606

36 19131316 Washer 13/32 x 13/16 x 16 Ga. 184 173979

37 177968 Pulley, Idler,Primary - - 181704

39 174375 Pulley, Idler, Driven - - 174357

42 165723 Spacer,Retainer

43 174373 Arm, IdlerSecondary

45 174343 Cover, Mandrel Deck

KEY PART

NO. NO. DESCRIPTION

Screw, Thdroll. 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut, Crownlock 3/8-16 UNC

Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

Pulley Idler Flat

Bar Pnt Adj.

PinHead Rivet

Washer Hardened

Spdng Pdmary Drive

Pulley Idler'V"

Bolt RDHD Sqnk 3/8-16 UNC x 2

Baffle Vac Edge Mower

BoltCan'.

NutCrownlock1/4-20

ArmSpdngSecondary

ArmSpringFixedTension

BoltCarr. 5/16-18 x 3/4

Bolt,Shoulder

GaugeWheel

Nut,Centerlock 3/8-16 UNC

Washer 3/8 x 718 x 14 Ga.

SpringSecondaryDrive

Arm, Idler,Pdmary Deck

Screw 3/8-16 x 1.0

Washer 13/32 x 1/4 x 16 Ga.

Keeper Belt Idler Plated

Replacement Mower, Complete

Mandrel Asm. Service (Includes

Key Nos. 13-15)

NOTE: All componentdimensions given in U. S.

inches 1 inch= 25.4 mm

TRACTOR o- MODEL NUMBER 917.275012

TRANSAXLE

TRACTOR - - MODEL NUMBER 917.275012

KEY PART

NO. NO.

1 4197R

2 12000034

3 4199R

4 4216R

5 4215R

6 4217R

7 174728

8 7402O652

9 7392M

10 137261

11 4985R

12 626614

13 4212R

14 137125

15 6276H

16 633A63

17 6118M

18 6740H1

19 122238X

20 4218R

21 6252H1

99 7_ _-I

&?.62H

24 7393R

25 992R1

26 139111

27 4986R

28 122254X

29 6269H

30 5855H

31 174731

32 6277H

33 4225R

34 7396H

35 4198R

36 4200R

37 7395H

38 160789

39 174729

40 13320400

41 17580520

45 6271H

46 13060200

49 4895H

50 4222R

51 1529R

DESCRIPTION

KEY PART

NO. NO. DESCRIPTION

Axle Shaft 52 8119M

Retaining Ring 53 4220R

FinalDrive Gear 54 4209R

DifferentialGear 55 4213R

DifferentialPinion 56 4442R

Differential Carrier 57 4195R

Axle Thrust Washer 58 4214R

Bolt, Hex Head 3/8-24 x 3-1/4 59 4194R

60 752.8R

(1"Thread Length)

Steel Ball 61 4208R

Spring Shift Fork Detent 62 4207R

63 7398H

ShiftFork, High-Low Range

Thrust Bearing Race 64 4203R

4th ReductionPinion

Shaft, Brake 65 4204R

66 2898J

Snap RiG, Crescent Type 67 12000033

High-LowRange Gears

NeedleBearing 68 4205R

SinteredIron Bearing 69 4206R

Shift Fork Shaft, High-Low Range 70 1370H

DifferentialPinionSpacer 71 633A69

Differential Pinion Bushing 72 139120

GripcoCentedocY.Nut 3/8-24 73 4201R

Shift Fork, R.H.

Oil Seal 74 12000008

Sintered iron Beadng 75 1153R

Shift Fork Shaft 77 6803J

Shift Fork, L.H. 79 1167R

Shift Shaft, High-Low Range 80 73360700

Oil Seal 81 6270H

Pressure ReliefValve 82 136984

Gearcase, Reverse IdlerShaft 84 5384J

85 2978J

and Bearings, R.H. (Includes 86 633A85

Key No.'s 17,18, 25, 33, 50, 63, 87 8739H1

77 and 82)

Dowel Pin 88 4924H

Needle Bearing 89 19151516

ThrustBearingRace 90 110542X

4th Reduction Gear Shaft 91 19181511

4th Reduction Gear Spacer 92 75J

ThrustBearing Race

Gate, Lower, Shift 93 6274H

Gearease and Bearings, L,H. 94 76020412

(Includes Key umbers 18, 25, 49, 96 159783

50 (2), 51 and 52) 97 633A109

Pipe Plug 1/2-14 N.P.T. 98 174742

Bolt,Hex 5/16-18 UNC x 1-1/4

OilSeal

Pipe Plug 1/4-18 N.P.T.

NeedleBearing

Needle Beadng

Needle Bearing

Thrust BearingRace

3rd Reduction Pinion,Low

4th Reduction Gear

3rd ReductionPinionSpacer

2nd ReductionGear Shaft

Rnal DrivePinion

1st Reduction Gear Shaft

1stReduction Shaft Spacer

3rd ReductionPinionHtgh

2nd ReductionGear

Needle Bearing

LowSpeed Gear end2nd

ReductionPinionCluster

Reverse Gear

Key, Hi-Pro 1/8x 17132

KlipRing

IntermediateSpeed Gear

HighSpeed Gear

Thrust Bearing Race

IntermediateandHigh Speed

ClusterPinions

Input Shaft

LowSpeed Pinion

E-Ring

Reverse IdlerGear

Needle Bearing

SealingWasher

Nut, Hex, Jam 7/16-20

Oil Seal

Reverse Idler Shaft

Gearshift Lever, Bent

GearshiftCap

Gearshift BallCover and Pin

Shift Lever Guide Ball, Keyed

Spring

Washer 15/32 x 15/16 x 16 Ga.

Shift Mechanism Seal

Washer 9/16 x 15/16 x 12 Ga.

Gearshift Gate and

Reinforcement

ShiftBall Cover Gasket

Cotter Pin 1/8 x 3/4

Screw, Hex, Washer, HD.

Gearshift Lever Assembly

Transaxle,6 Speed, Complete

Assembly

NOTE: All componentdimensionsgiven inU.S. inches

1inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CYLINDER HEAD, VALVE AND BREATHER I

CRANKCASEJ

_,11 1_11t:

3_1 " \28 17

v I

'- XI-7

v i

0---8

TRACTOR ° - MODEL NUMBER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

HEAD/VALVE/BREATHER

CRANKCASE

KEY PART KEY PART

NO. NO. DESCRIPTtON NO. NO. DESCRIPTION

1. 24-033-03-S Kit, breather cover w/gasket 1. 24-032-01-S

(Includes 2, 3) 2.

2. 24-041-23-S Gasket, breather

3. 24-096-59-S Cover, breather 3. 24-294-13-S

4. M-645020-S Screw, hex. flange 4. 24-380-13-S

M6xl.0x20 (4) 5. 24-067-13-S

5. X-75-23-S Plug, allen hd. 1/8" 24-067-14-S

6. 25-351-01-S Lifter, valve 44) 6. 24-874-09-S

7. 24-755-66-S Kit, valve tram (Includes 8,

11, 12) 24-874-10-S

8. 24-411-05-S Rod, push (4) 24-874-11-S

9. 24-041-40-S Gasket, cylinder head (2) 24-874-15-S

10. 24-318-70-S Head assembly, #2 cylinder 7. 24-108-08-S

11. 25-186-01-S Arm, rocker (4) 24-108-09-S

12. 24-599-01-S Pivot, rocker arm (4) 24-108-10-S

13. M-640034-S Screw, hex. flange 8. 24-018-01-S

M6x1.0x34 (4) 9. 12-422-09-S

14. 24-072-09-S Stud, cylinder head 12-422-13-S

M8xt .25x20, M10xl.5x33, 12-422o07-S

105 mm long (8) 12-422-08-S

15. 24 468 16-S Washer, flat 8 mm (8) 12-422-10-S

16. 24 100 10-S Nut, hex. flange M8x1.25 (2) 12-422-11-S

17. 24-755-74-S Kit, valve cover - plain 12-422-12-S

(Includes 18, 19) t0. 24-012-10-S

18. 24-153-16-S O-Ring 11. 52-139-09-S

19. 24-086-32-S Screw, shoulder (4) 12. M-545010-S

20. 24-445-01-S Strap, lifting

21. 24-016-01-S Valve, exhaust (Std.) (2) 13. 24-018-04-S

14. 24-402-05-S

24-016-02-S Valve, exhaust (.25) (2)

22. 24-017-01-S Valve, intake (Std.} (2) 15. 12-153-01-S

24-017-02-S Valve, intake (.25) (2) 16. 24-126-19-S

23. 24-032-05-S Seal, valve stem (2) 17. 12-123-04-S

24. 235011-S Retainer, spring (4) t8. M-545016-S

25. 24-089-02-S Spring, valve (4)

26. 12-173-01-S Cap, valve spring (4) 19. 12-153-02-S

27, 12-755-03-S Kit, retainer (4) 20. 24-038-04-S

28. 24-31B-67-S Head assembly, #1 cylinder

29. 24-755o76-S Kit, valve cover- breather 21. 24-755-46-S

(Inc1.18, 19, 30) 22. 12-153-03-S

24-015-09-S

30. 25-313-02-S Grommet, rubber 23.

31. 24-755o57-S Kit, breather separator 24. M-931010-S

(includes 30, 32-35) 25. 28-032-09-S

32. M-545016-S Screw, hex. flange 26. 24-460-15-S

M5x0.8x16 (2) 27. 24-144-33-S

33. 24-445-02-S Strap, breather

34. 24-126-44-S Bracket, breather separator

35. 24-112-12-S Spacer

36. 24-294-06-S Fitting

37. 24-326-13-S Hose, breather

38. 24-326-14-S Hose, breather

39. 25-237-14-S Clamp, hose (2)

Seal, oil front

Crankcase

(USE: Miniblock 24 782 14)

Fitting

Pin, dowel locating (6)

Connecting Rod (Std.) (2)

Connecting Rod (.25) (2)

Piston w/Ring Set (Std.) (2)

(In<dudes 7, 8)

Piston w/Ring Set (.25) (2)

Piston wiring Set (.50) (2)

Kit, piston wiring set (.08)

Ring Set (Std.) (2)

Ring Set (.25) (2)

Ring Set (.50) (2)

Retainer, piston p_n 14)

Shim, camshaft (A.R.)

Shim, camshaft

Shim, camshaft (A.R.)

Camshaft

Plug, cup

Screw, hex. flange

M5x0.8xl0 (2)

Retainer, reed (2)

Reed, breather (2)

O-Ring, lower oil fill tube

Bracket, oil fill tube

Tube, oil flit

Screw, hex. flange

M5x0.8x16

O-Ring upper oil fill tube

Dipstick assembly ( ncludes

21, 22)

Kit, oil fill cap (Includes 22)

O-Ring, dipstick

Ring, retainer

Washer, nylon (top)

Seal, governor cross shaft

Washer (bottom)

Shaft, governor cross

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTO R - - MODEL NUM BER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/ELECTRICAL I

,,_ -_"_' ,

17\_ •

AIR INTAKE J

BLOWER HOUSING AND BAFFLESJ

_p-.-S

• tl 10

TRACTOR - - MODEL NUMBER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

IGNITION/CHARGING BLOWER HOUSING & BAFFLES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1. 54-755-15-S Kit, grass screen (Includes 2- 1. 24-027-20-S

4,and 24 113 18-S)

2. M-403025-S Screw, hex. cap M4x0.7x25 2. 24-100-01-S

(4) . 3. 25-13g-16-S

3. X-25-92-S Washer, plain 5/16 (4) 4. 24-100-02-S

4. 24-112-04-S Spacer, grass screen (4) 5. M-545020-S

5. 25-086-47-S Bolt, shoulder (4)

6. 24-157-03-S Fan 6. M-545016-S

7. 12-086-14-S Screw, hex. flange

M10x1.5x46 7. M-551016-S

8. 12-468-03-S Washer, plain 3/8"

9. X-42-15-S Key 8. M-645016-S

10. 24-025-04-S Flywheel

11. 25-403-03-S Rectifier-regulator 9. 24-146-16-S

12. X-25-92-S Washer, plain 3/16" (2) 10. 24-146-20-S

13. 24-086-18-S Screw, phillips hd. 11-16x7/8 11. 24-063-20-S

(2)

14. 236602-S Connector (3 contact) 12. 24-063-14-S

15. 54-755-09-S Kit, 15 amp stator 13. 24-063-58-S

(Includes 24 126 71-S)

16. 12-132-06-S Spark Plug (2) 14. 24-063-23-S

17. M-548025-S Screw, hex, cap M5x0.8x25 15. M-545010-S

(2)

18. 48-154-02-S Clip, cable

19. X-25-63-S Washer, plain 1/4"

20. 24-584-01-S Module, ignition (2)

21. M-545020-S Screw, hex flange

M5x0.8x20 (4)

22. 235173-S Clip, cable

Housing, blower (Includes 2-

Nut, plastic (3)

Plug, button 9/16"

Nut, plastic (2)

Screw, hex. flange

M5x0.8x20 (4)

Screw, hex. flange

M5x0.8x16 (3)

Screw, hex. flange

M5x0.8x16

Screw, hex. flange

M6x1.0x16 (6)

Plate, backing - # 2 side

Plate, backing - # 1 side

Baffle, cylinder barrel-# 2

side

Baffle, valley - #2 side

Baffle, cylinder barrel-# 1

side

Baffle, valley - #1 side

Screw, hex. flange

M5x0.8xlO (2)

NOT ILLUSTRATED

24-096-66-S Cover, control

24-086-06-S Screw, phillips hd. 11-16x3/

4" (2)

AIR INTAKE/FILTRATION

NOT ILLUSTRATED

24-126-71-S Bracket, stator wire KEY PART

X-22-11-S Washer, lock 1/4" NO. NO.

24-176-82-S Hamess, widng Lead, black

(rect.-reg. 6" - !2 gauge 1.

insulated grip barrel eyelets) 2.

24-113-18-S Decal, grass screen

25-454-03-S Tie, wire (3)

DESCRIPTION

24-164-06-S

M-651055-S

3. 24-041-01-S

4. 24-041-14-S

5. 24-094-18-S

6. 24-041-13-S

7. 24-109-09-S

8. 24-083-03-S

9. 24-083-05-S

10, 231032-S

11, 24-096-01-S

12. 12-100-01-S

13. 24-096-73-S

14. 54-755-01-S

15. 25-341-03-S

16. 24-153-20-S

17. 24-063-51-S

Manifold, intake

Screw, hex. flange

M6xl.0x55 (4)

Gasket, intake manifold (2)

Gasket, air cleaner base

Base, air cleaner

Gasket, fuel spitback cup

Cup, fuel spitback

Element, air cleaner

Precleaner, element

Seal, breather

Cover, inner air cleaner

Wing Nut

Cover, air cleaner

Kit, knob with seal

(Includes 15 & 16)

Knob, cover

O-Ring

Baffle, spitback cup

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL N UMBER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

STARTING SYSTEM I

ENGINE CONTROLS I •

_ '_.

OIL PAN J LUBRICATION J

TRACTOR -- MODELNUMBER917.275012

KOI-ILERENGINE-MODELNUMBERCV674,TYPENUMBER75544

STARTING SYSTEM

KEY PART

NO. NO. DESCRIPTION

1. M-839080-S

2. 25-098-08-S

3. M-841080-S

4. 25-435-04-S

5. 25-755-33-S

6. 25-141-05oS

7. 25-221-01-S

Screw, hex. flange

M8x1.25x80 (2)

Starter, solenoid shift

(Includes 4-7)

Nut, hex. flange M8x1.25

Kit, solenoid

Kit, pinion drive (Includes 6)

Ring

Kit, brush

ENGINE CONTROLS

KEYPART

NO. NO.

1. 24 211 03-S

2. 24-090-33-S

3. M-641060-S

4. 24-089-01-S

5. 25-158-08-S

6. 24-079-04-S

7. 25-158-11-S

8. M-545016-S

9. M-547050-S

10. 24-089-03-S

11. 24-126-56-S

12. M-645016-S

13. 12-237-01-S

14. 24-086-43-S

15. 24-090-07°S

16. X-20-1-S

17. M-541050-S

18. 24-468-01-S

19. 24-089-45-S

20. M-446030-S

21. 24-090°13-S

22. M-545020-S

23. 24-089-51-S

24. 24-090-05-S

25. 41-468-03-S

26. M-403025-S

27. 24-079-05-S

DESCRIPTION

Bolt, round head square

neck

Lever, governor

Nut, hex. flange M6xl.0

Spring, linkage

Bushing, linkage retaining

Linkage, throttle

Bushing, throttle linkage

Screw, hex. flange

M5x0.8x16

Nut, hex. lock M5x0.8

Spdng, choke return

Bracket, control

Screw, hex. flange

M6x1.0x16 (4)

Clamp, cable (2)

Screw, hex. flange

M5x0.Sx16 (2)

Lever, throttle actuator

Washer, lock 1/4"

Nut, hex. flange M5x0.8

Washer, plain 5.5 mm (3)

Spring, governor

Nut, hex M4x0.7

Lever, throttle control

Screw, hex. flange

M5x0.8x20

Spring, throttle limiter

Lever, choke

Washer, spring 1/4"

Screw, hex. cap M4x0.7x25

Linkage, choke

OIL PAN/LUBRICATION

KEY PART

NO. NO. DESCRIPTION

1. 24-199-07-S

2. M°645025-S

3. M-631005-S

4. 24-393-08-S

5. 24-123-05-S

6. 24-162-26-S

7. 24-043-12-S

8. 12-380-01-S

9. 52-448-02-S

10. 12-144-02-S

11. 24-153-08-S

12. X-75-32-S

13. 24-136-01-S

14. 52-050-02-S

15. 52-032-08-S

16. 24-086-17-S

17. 24-086-16-S

18. X-75-10-S

Pan, oil assembly

(Includes 2-10)

Screw, hex. flange

M6x1.0x25 (2)

Washer, plain 6 mm (2)

Oil pump assembly (Includes

Tube, oil pickup

Screen, oil

Kit, governor gear w/pin

(Includes 8)

Pin, governor regulating

Tab, locking

Shaft, governor gear

O-Ring

Plug, hex, ctsk. 3/8"

Nipple, oil filter

Filter, oil

Seal, oil (PTO end)

Screw, hex. flange

M8xl.25x45

Screw, hex. flange

M8x1.25x45 (9)

Plug, sq. hd. solid 3/8"

N.P.T.F.

NOTE: All component dimensions given in U,S.

inches 1 inch = 25.4 mm

TRACTOR - - MODEL NUM BER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

:RANKSHAFT I

FUELSYSTEMJ

2--1

EXHAUST J

TRACTOR - - MODEL NUMBER 917.275012

KOHLER ENGINE-MODEL NUMBER CV674, TYPE NUMBER 75544

CRANKSHAFT

KEY PART

NO. NO. DESCRIPTION

1. 24-014-72-S Crankshaft (Includes2)

2. 52-139-09-S Plug, cup

EXHAUST

KEY PART

NO. NO. DESCRIPTION

1. 24-041-02-S Gasket, exhaust (2)

2. 25o072-04-S Stud, M8xl.25x33 (4)

-- PA-75544 Replacement Engine

-- 24 782 14 Miniblock

-- 24 755 108-S Gasket Set

FUEL SYSTEM

KEY PART

NO. NO. DESCRIPTION

1. 24-853-61-S

2. 24-041-15-S

3. 24-053-61

4. 24 041 t4-S

5. M-629095-S

6. M-64106O-S

7. 47-154-01-S

8. 52-353-22-S

9. 25-237-14-S

10. 24-086-t 2-S

11. 24-393-16-S

12. 24-1g0-01-S

13. 24-353-03-S

14. 15-353-04-S

15. 24-050-02-S

Kit, carburetor w/gaskets

(Includes 2-4)

Gasket, carburetor

Carburetor assembly (For

information only not

available separately)

(Service with Kits 24 757 36-

S, 24 757 38-S)

Gasket, air cleaner base

Stud, M6x1.0x95 (2)

Nut, hex. flange M6xl.0 (2)

Clip, cable

Line, fuel 12"

Clamp, hose (6)

Screw, hex. cap. M6x1.7x18

(2)

Pump, fuel - pulse

Nut, plastic (2)

Line, fuel 10-5/8"

Line, fuel 11-1/2"

Filter, fuel

NOT ILLUSTRATED

-- 24 757 36-S Kit, choke repair

-- 24 757 38-S Kit, gasket repair

NOTE: All component dimensions given in U.S.

inches 1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

_L ARNING: To avoid serious Injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3, Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

For repairofmajor brand appliancesin your own home...

nomatter whomade it,no matter whosold

1-800-4-MY-HOME _

(1-8(X)-469-4663)

WWW.SeEirs.corn

Forrepairofcarry-inproducts likevacuums,lawnequipment,and

electronics,callforthe nearest Sears Parts and RepairCenter.

1-800-488-1222 AnyUme,dayorr_ghqU.SAore)

W,seEy_Colln

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSM!

1-800-366-PART 6a.m.-11 p.m.,7daysaweek

(1-800-,366-7278) (U.SA only)

_.se_'s.q_n/parlsdirect

To purchase or inquireabout a Sears Service Agreement

or Sears Maintenance Agreement:

1-800-827-6655 (u.sA) 1-800-361-6665 (Canada)

7 a.m.- 5 p.m.,CST,Mort.- Sat. 9 a-re.- 8 p.m.EST,M- F,4 p.m.S_.

Parape_r serviciode _-=,parac_a

domic_io,ypara ordenarpiezas:

1.888-SU.HOGARsM

(1-888-784-6427)

Au Canadapourse_ice enIran£ais:

1.800-LE-FOYER"c

(1-80o-533-6937)

WWW.Seafs.ca

HomeCentral®J

® Registered Trademark / TMTrademark / SMService Mark ofSears, Roebuck and Co.

® Marca Registrada / TMMarca de Fdbdca / su Marca de Servicio de Sears, Roebuck and Co.

uc Marque de commerce / MOMarque d_posde de Sears, Roebuck and Co.

182733 2.1.02 TR Printed in U.S.A.

Craftsman 917275012 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917275012 Questions and Answers

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