Craftsman 917271860 lawn tractor User Manual

Owner's Manual

ICRAFTSMAWI

LAWN TRACTOR

21.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.271860

This product has a low emission engine which operates I

differently from previously built engines. Before you start the

engine, read and understand this Owner's Manual.

CAUTION:

Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 prn, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A

Visit our Craftsman website:www.sears.corn/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly/Pre-Operation ...................... 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the two

full years. During the first 30 days of purchase, there will be no charges to service the

product at your home for issues covered by this warranty. (See exclusions below)• For

your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

Expendable items which become worn during normal use, including but not limited to

blades, spark plugs, air cleaners, belts, and oil tilters.

Standard Maintenance Servicing, oil changes, or tune-ups

Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME.

After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized Sears

location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and

throwing, objects. Failure to observe the following safety instructions could result in

senous injury or death.

,tt

_Look for this symbol to point out

important safety precautions. It means

CAUTION!H BECOMEALERTH! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the

tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of

your tractor. Use common sense when

towing. Operate only at the lowest

possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead

and lead compounds, chemicals known

to the State of California to cause cancer

and birth defects or other reproductive

harm. Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely

necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine

unattended. Always tum off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related

injuries. These operators should

evaluate their ability to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch

hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves

or other debris which can cause build-

up to occur. Clean any oil or fuel

spillage before operating or storing the

machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of-

control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tiros lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT=

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually

downhill, if possible.

• Do not mow near dmp-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

lU. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

* Keep children out of the mowing area

and under the watchful care of another

responsible adult.

* Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

@@@@@

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 3.5 Gallons

Capacity Unleaded

and Type: Regular

Oil Type SAE 30 (Above 32°F)

(API-SF-SJ): SAE 5W-30

(Below 32°1:)

Oil Capacity: 3.75 Pints

Spark Plug: Champion RC12YC

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging 3 Amps Battery

System: 5 Amps Headlights

Battery: Amp/Hr: 28

Min. CCA: 230

Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase

of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance.

Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

° Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

(1) Hex Bolt

3/8-16 x 1

Steering

Boot

Steering Wheel

1) Lock

washer 3/8

(1) Locknut

5116-18

=_ Steering

Wheel Adapter

Seat

(1) Large Flat Washer

(1) Hex Bolt

5/16-18 x 1-1/4

t Steering n

Shaft

(_Washer

17/32 x 1-3/16 x 12

Gauge

_(1) Knob

For Future Use

Slope Sheet

Keys

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from carton.

2. Cut, from top to bottom, along lines

on all four corners of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

FROM SKID

A'I-FACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut

securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steering wheel adapter from

steering wheel and slide adapter

onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

_sert

Hex Bolt

; Lock Washer

_Large Flat

Washer

/" Boot

Steering Wheel

,Tabs

CHECK BA'n'ERY

1. Lift seat pan to raised position.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging

instructions).

.:;.',.÷:**p" * • o .L_`_.

..- ., .o __Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of

seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing• Remove the

cardboard packing and discard•

3. Place seat on seat pan so head of

shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat

washer loosely, Do not tighten•

6. Lower seat into operating position and

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position,

9. Raise seat and tighten adjustment

knob securely,

Seat

Seat Pan

Flat Washer

Adjustment Knob

Shoulder Bolts

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in "transmis-

sion disengaged" position (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position. (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor oft

skid.

lO.Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

11.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

Deflector

Shield

Mulcher

Plate

Latch

Hooks

_IL CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulching blades are

designed for discharging and bagging

also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V' CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best

performance and satisfaction from this

quality product.

Please review the following checklist:

•/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

•/ Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers.

J Check wiring. See that all connections

are still secure and wires are properly

clamped.

,,t Before driving tractor, be sure free-

wheel control is in "transmission

engaged" position (see "TO TRANS-

PORT' in the Operation section of this

manual).

While learning how to use your tractor,

pay extra attention to the following

important items:

/ Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT

PARKING BRAKE

LOCKED

FAST SLOW

Ol L

OV_,_MP ]

UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments, Save this manual for future reference.

Attachment Ignition

Clutch Lever Switch

Light Switch

Position

Ammeter

Lever

Choke Control Plunger

Clutch/

Brake Pedal

Lift Lever

Height

Jstment

Indicator

FreeWheel

Control

Parking Brake Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

A'n'ACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCWBRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position.

LIGHT SWITCH POSITION - Turns the

headlights on and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THRO'n'LE/CHOKE CONTROL - Used

for starting and controlling engine speed.

FREEWHEEL CONTROL -

Disengagages transmission for pushing

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a

wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the

way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake

pedal. Pedal should remain in brake

position. Make sure parking brake will

hold tractor secure.

Choke Attachment Clutch Lever

Throttle Control

Control

IgnitionKey

Position

Brake

Pedal Motion Control

Parkir Brake

"Disengaged" "Brake" "Engaged"

Position Position Position

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch lever to disengaged

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position to allow engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "STOP" position

and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "STOP" will

cause the battery to discharge and go

dead.

NOTE; Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_,CAUTION" Always stop tractor

completely, as described above, before

leaving the operator's position.

TO USE THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'n'ING HEIGHT

The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heights are

measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary

depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cuffing

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "1"O ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground, install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing

gauge wheel in same adjustment

hole. ,,, _,

Gauge

Wheel

Mountin

Locknut

Shoulder

3/8 Wash_ @/Bolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Attachemnt

Clutch Lift Lever

"Engaged" High

Position Position

TO OPERATE ON HILLS

CAUTIO.N: Do not drive up or down

ills with slopes greater than 15 ° and do

not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake,

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal,

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeling

position. Freewheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Position

"Diser_gaged_..

Position Deflector

Transmission Disengaged

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. 13res can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULU' mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting ((See the

oil viscosity chart in the Maintenance

section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean,

regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead

oxide deposits and reduce valve life).

Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel freshness.

_,CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

_,CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

To avoid engine problems, the fuel

system should be emptied before storage

of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel

lines and carburetor are empty. Use fresh

fuel next season. See Storage Instruc-

tions for additional information.

Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

TO START ENGINE

When starting the engine for the firsttime or if

the engine has run out offuel, itwilltake extra

cranking time to move fuel from the tank to

the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to disen-

gaged position.

5. Move throttle control to fast position

6. Pull choke control out for a cold

engine start attempt. For a warm

engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

7. Insert key into ignition and turn key

clockwise to start position and release

key as soon as engine starts. Do not

run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a

few minutes and try again. If engine

still does not start, pull the choke

control out and retry.

WARM WEATHER STARTING (50° F and

above)

8. When engine starts, slowly push

choke contro_ in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. Ifthe engine does not aocept

the load, restart the engine and allow it to

warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transmission has been warmed up and

may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance

(see "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual).

PURGE TRANSMISSION

_eCAUTION: Never engage or disengage

ewneel lever wnile the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the trans-

mission which may have developed during

shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replacement,

it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in "transmission

disengaged" position (See "TO

TRANSPORT" in this section of

manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full

forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3)

times.

NOTE: During this step there will be no

movement of drive wheels. The air is

being removed from hydraulic drive

system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set

parking brake.

6. Engage transmission by placing

freewheel control in 'transmission

engaged" position (See "TO TRANS-

PORT' in this section of manual).

7. Sitting in the tractor seat, start

engine. After the engine is running,

move throttle control to half (1/2)

speed. With motion control lever in

neutral (N) position, slowly disen-

gage clutch/brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has already been

cut. Have the cut area to the right of

the tractor. This will result in a more

even distribution of clippings and more

uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass

blades. For extremely heavy grass,

reduce your width of cut on each pass

and mow slowly.

Max 1/3

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

FILL IN DATES

ASYOUOO PLETE

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Lever

Clean Battery and TermLnals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

_' v', v'

v" v'

Change Engine Oil (with oil filter) 1_1,2 V'

Change Engine Oil {without ell filter) _1_ I_

Clean Air Filter V'2

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped) 1_1.2

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - SePJice more often when operating in dirty or dusty conditions.

i v"

3 - Replace blades more often when mowing in sandy soil.

4 - Not required it equipped with maintenance*free battsq/.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum,

DO not overtighten,

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this

manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plug and clean air filter

assure proper air-fuel mixture and help

your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and

interlock systems for proper opera-

tion.

5. Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

Bearing

Zerk

(!) General Purpose Grease

(_) REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

Blade Center

Edge Up i Hole

Mandrel

Flat Washer. Assembly

Lock Washer--:_

¢,f-Hex Bolt

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

ancer, follow the instructions supplied

with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

J /

_f_i_' Blade

5/8" Bolt or Pin _/_:_

Center/Hole "_ _

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use. How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary,

TO CLEAN BAI-I'ERY AND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends

with wire brush until bdght.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

SA-I-I-ERY" in the Service and Adjust-

ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmission

while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure sprayer

to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact a Sears or other qualified service

center.

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace if

necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF-SJ.

Select the oil's SAE viscosity grade

according to your expected operating

temperature.

NOTE: Although multi-viscosity oils (5W30,

10W30 etc.) improve starting in cold

weather, these multi-viscosity oils will

result in increased oil consumption when

used above 32°E Check your engine oil

level more frequently to avoid possible

engine damage from running low on oil.

Change the oil after every 25 hours of

operation or at least once a year if the

tractor is not used for 25 hours in one year.

Check the crankcase oil level before

starting the engine and after each eight (8)

hours of operation. 13ghten oil fill cap/

dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OiL

Determine temperature range expected

before oil change. All oil must meet API

service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

t. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain

valve and install the drain tube onto

the fitting.

Oil Drain Valve

Closed and _

Locked "_F_t_.,._. -'"

Cap _

3. Unlock drain valve by pushing inward

slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close

and lock the drain valve by pushing

inward and turning clockwise until the

pin is in the locked position as shown.

6. Remove the drain tube and replace

the cap onto the end of the drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

Use gauge on oil fill cap/dipstick for

checking level. For accurate reading,

tighten dipstick cap securely onto the

tube before removing dipstick. Keep

oil at =FULL" line on dipstick. Tighten

cap onto the tube securely when

finished.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or every

season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first.

Service air cleaner more often under dusty

conditions. Failure to clean or service air

cleaner will cause engine to run dch and

could cause spark plug fouling.

1. Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth.

5. Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil,

NOTE" If very dirty or damaged, replace

pre-cleaner.

6. Reinstall pre-cleaner over cartridge.

7. Reinstall cover and secure with

knob(s).

TO SERVICE CARTRIDGE

1. Remove wing nuts and cartridge

plate.

2. Carefully remove cartridge to prevent

debris from entering carburetor.

3. Clean cartridge by tapping gently on

flat surface.

NOTE: If very dirty or damaged, replace

cartridge.

4. Reinstall cartridge plate, wing nuts,

precleaner, cover and secure with

knob(s).

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or dry

cartridge.

Wing Nut

Pre-Cleaner

Air Screel

Cartridge

Plate

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

ENGINE COOLING FINS

Remove any dust, dirt or oil from engine

cooling fins to prevent engine damage

from overheating. Air guide covers must

be removed. Remove side panels and

hood (See "TO REMOVE HOOD AND

GRILL ASSEMBLY" in the Service and

Adjustments section of this manual).

Top Air

Guido Cover _._._,

Engine

Cooling Fins

Air Guide

Cover

(Both Sides)

MUFFLER

Inspect and replace corroded muffler and

spark arrester (it equipped) as it could

create a fire hazard and/or damage.

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs first.

Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

1. With engine cool, remove filter and

plug tuel line sections.

2. Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

3. Be sure there are no fuel line leaks

and clamps are properly positioned.

4. Immediately wipe up any spilled

gasoline.

ClamP_Clamp

Fuel Filter

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels free

of all gasoline, oil, etc.

• Protect painted surfaces with automo-

tive type wax.

We do not recommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out•

Water in engine can result in a shortened

engine life.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY

SERVICE OR ADJUSTMENTS:

1. Depress clutch/brake pedal fully and set parking brake.

2. Place motion control lever in neutral (N) position.

3. Place attachment clutch in "DISENGAGED" position.

4. Turn ignition key "OFF" and remove key.

5. Make sure the blades and all moving parts have completely stopped•

6• Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

1. Place attachment clutch in "DISEN-

GAGED" position.

2. Move attachment lift lever forward to

lower mower to its lowest position.

3• Roll belt off engine pulley.

4• Remove small retainer spring, and lift

clutch spring off pulley bolt.

5. Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

6. Disconnect anti-sway bar from chassis

bracket by removing retainer spring.

7. Disconnect suspension arms from

rear deck brackets by removing

retainer springs.

8. Disconnect front links from deck by

removing retainer springs.

9. Raise lift lever to raise suspension

arms. Slide mower out from under

tractor.

Small Retainer Spring

Clutch

Spring _

IMPORTANT: if an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring Into square hole in

frame.

TO INSTALL MOWER

1• Raise attachment lift lever to its

highest position.

2. Slide mower under tractor with

deflector shield to right side of tractor.

3. Lower lift lever to its lowest position.

4. Connect front links to mower deck and

secure with retainer springs.

5. Connect suspension arms to rear

deck brackets and secure with

retainer springs.

6. Connect anti-sway bar to chassis

bracket and secure with retainer

spring.

7. Push clutch cable housing guide into

bracket, slide collar onto guide and

secure with large retainer spring.

8. Install belt onto engine pulley.

Suspension" "

Arms ,., uare Hole

Engine Pulley

Retainer S

Anti-Sway

Housing

Large

Retainer

Spring

Bracket

Front Link

Retainer Springs

Both Sides)

Deflector

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten lift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE: Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of

mower to _ mower to

ground _ ground

A-']"_"-_Ground Une V)T-A

Suspension Arm

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "E"

on both front links an equal number of

tums.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

Both Front Links Should be Equal in Length

Lift Link

Adjustment

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length.

Front Links

TO REPLACE MOWER BLADE DRIVE

BELT

The mower blade drive belt may be

replaced without tools. Park the tractor on

level surface. Engage parking brake.

BELT REMOVAL -

1. Remove mower from tractor (See "-I-O

REMOVE MOWER" in this section of

manual).

2. Work belt off both mandrel pulleys and

idler pulleys.

3. Pull belt away from mower.

BELT INSTALLATION -

1. Work belt around both mandrel

pulleys and idler pulleys

2. Make sure belt is in all pulley grooves

and inside all belt guides.

3. Install mower (See "To Install Mower"

in this section of this manual).

Mandrel

Pulley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxie.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear on a level dry concrete or

paved surface, then brake must be

adjusted.

I. Depress clutch/brake pedal and

engage parking brake.

2. Measure distance between brake

operating arm and nut "A" on brake

rod.

3. If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A".

4. Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact a Sears or other

qualified service center.

With Parking Brake

"Engaged"

Jam Nut

Nut "A"

Arm

Do Not touch this nut. If further brake

adjustment is necessary contact a Sears or

other qualified service center.

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest.

BELT REMOVAL -

1. Remove mower (See 'qO REMOVE

MOWER" in this section of manual).

NOTE: Observe entire motion drive belt

and position of all belt guides and

keepers.

2. Remove belt from stationary idler and

clutching idler.

3. Remove belt downward from around

engine pulley.

4. Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

5. Remove belt from center span keeper

and pull belt away from tractor.

BELT INSTALLATION -

1. Carefully work new belt down around

transmission cooling fan and onto the

input pulley.

2. Slide belt into the center span keeper.

3. Pull belt toward front of tractor and roll

around the top groove of engine

pulley.

4. Install belt through stationary idler and

clutching idler.

5. Make sure belt is in all pulley grooves

and inside all belt guides and keep-

ers.

6. Install mower (See 'q-O INSTALL

MOWER" in this section of manual).

Engine Pulley

Clutching

Stationary Idler

Center Span

Keeper

Transmission

Input Pulley "" "

"%.1_..*"

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

1. Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

2. Start engine and move motion control

lever until tractor does not move

forward or backward.

3. Hold motion control lever in that

position and turn engine off.

4. While holding motion control lever in

place, loosen the adjustment bolt.

5. Move motion control lever to the

neutral (N) (lock gate) position.

6. Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

1. Loosen the adjustment bolt.

2. Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

3. Tighten adjustment bolt securely.

4. Start engine and test.

5. If tractor still creeps, repeat above

steps until satisfied.

Motion Control Lever

Neutral

Lock Gate

/ _ Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See "PURGE

TRANSMISSION" in the Operation

section of this manual.

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble with

crossbars horizontal. Tighten securely.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

not adjustable on your tractor. If damage

has occurred to affect the front wheel toe-

in or camber, contact a Sears or other

qualified service center.

TO REMOVE WHEEL FOR REPAIRS

1. Block up axle securely.

2. Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheels have a square key - Do not

lose).

3. Repair tire and reassemble.

NOTE: On rear wheels only: align grooves

in rear wheel hub and axle. Insert square

key.

4. Replace washers and snap retaining

ring securely in axle groove.

5. Replace axle cover.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant from Sears. Tire sealant

also prevents tire dry rot and corrosion.

Washers

Retaining

Axle

Cover

Square Key ------_

(Rear Wheel Only)

TO START ENGINE WITH A WEAK

BATTERY

_IbWARNING: Lead-acid batteriesgenerate

explosive gases. Keep sparks,flame and

smokingmaterials away from batteries.

Always wear eye protectionwhen around

batteries.

Ifyourbatteryistooweak to start the engine,it

shouldbe recharged.(See "BATTERY"inthe

MAINTENANCE sectionofthismanual).

If "jumper cables" are usedfor emergency

starting, follow this procedure:

IMPORTANT: Yourtractorisequippedwitha

12voltsystem.Theothervehiclemustalsobe

a 12voltsystem.Donotuseyourtractor

batterytostartothervehicles.

TO A-I-FACH JUMPER CABLES -

1. Connect one end of the RED cable to

the POSITIVE (+) terminal of each

battery(A-B), taking care not to short

against tractor chassis.

2. Connect one end of the BLACK cable

to the NEGATIVE (-) terminal (C) of

fully charged battery.

3. Connect the other end of the BLACK

cable (D) to good chassis ground,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

1. BLACK cable first from chassis and

then from the fully charged battery.

2. RED cable last from both batteries.

Weak or Dead Fully Charged

Battery Battery

REPLACING BATTERY

,_WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

1. Lift hood to raised position.

2. Remove terminal guard.

3. Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

4. Install new battery with terminals in

same position as old battery.

5. Reinstall terminal guard.

6. First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

7. Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

8. Close terminal access doors.

9. Close hood. Hex Bolt

Nut

Terminal

Door

Terminal

Guard

Red)

Cable

_Negative

(Black)

Cable

TO REPLACE HEADLIGHT BULB

1. Raise hood.

2. Pull bulb holder out of the hole in the

backside of the grill.

3. Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

4. Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your

tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 20 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL AS-

SEMBLY

1. Raise hood.

2. Unsnap headlight wire connector.

3. Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

4. When replacing hood, be sure to

reconnect the headlight wire connec-

tor.

Headlight Wire

Connector

ENGINE

Maintenance, repair, or replacement of

the emission control devices and sys-

tems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THROTTLE CONTROL

CABLE

The throttle control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move throttle

control lever to fast position.

2. Check that swivel is against side of

quarter circle. If it is not, loosen cable

clamp screw and pull cable back until

swivel is against quarter circle.

Tighten cable clamp screw securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the

factory and adjustment should not be

necessary. Check adjustment as de-

scribed below before loosening cable. If

adjustment is necessary, proceed as

follows:

1. With engine not running, move choke

control (located on clash panel) to full

choke position.

2. Remove air cleaner cover, filter and

cartridge plate to expose carburetor

choke (see "AIR FILTER" in the

Maintenance section of this manual).

3. Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

4 Reassemble air cleaner.

Clamp Screw_

Quarter _ \ \ /

Circle\ k. _ _/'

Choke

CEarr

Screw

Choke

Lever

TO ADJUST CARBURETOR

The carburetor has been preset at the

factory and adjustment should not be

necessary. However, minor adjustment

may be required to compensate for

differences in fuel, temperature, altitude

or load. If the carburetor does need

adjustment, proceed as follows:

In general, turning the mixture screw in

(clockwise) decreases the supply of fuel

to the engine giving a leaner fuel/air

mixture. Turning the mixture screw out

(counterclockwise) increases the supply

of fuel to the engine giving a richer fuel/

air mixture.

IMPORTANT: Damage to the needles

and the seats in carburetor may result if

screw is turned in too tight.

PRELIMINARY SETTING -

1. Be sure you have a clean air filter, and

the throttle control cable and choke

are adjusted properly (see above).

2. With engine off turn idle mixture screw

in (clockwise) closing it finger tight

and then turn out (counterclockwise)

1-1/4 to 1-1/2 turns.

FINAL S EI-]-ING -

1. Start engine and allow to warm for five

minutes. Make final adjustments with

engine running and shift/motion

control lever in neutral (N) position.

2. With throttle control lever in slow

position, hold throttle lever against

idle speed screw and adjust idle

speed screw to obtain 1200 to 1400

RPM.

3. While still holding throttle lever

against idle speed screw, turn idle

mixture screw In (clockwise) until

engine begins to die and then turn out

(counterclockwise) until engine runs

rough. Turn screw to a point midway

between those two positions.

4. Continue to hold throttle lever against

idle speed screw and adjust idle

speed screw to obtain 900 to 1200

RPM. Release throttle lever.

ACCELERATION TEST-

5. Move throttle control lever from slow

to fast position. If engine hesitates or

dies, turn idle mixture screw out

(counterclockwise) 1/8 turn. Repeat

test and continue to adjust, if neces-

sary, until engine accelerates

smoothly.

High speed stop is factory adjusted. Do

not adjust or damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think the

engine-governed high speed needs

adjusting, contact a Sears or other qualified

service center, which has proper equip-

ment and experience to make any

necessary adjustments.

_. Idle Speed

Screw

Idle Mixture

Screw

Throttle

Lever

Idle

Speed ._

Screw ""

Throttle

Lever

_le Mixture

Screw

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_l, CAUTION: Never store the tractor

with gasoline in the tank inside a building

where fumes may reach an open flame or

spark. Allow the engine to oool before

storing in any enclosure.

"mACl"OR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

1. Clean entire tractor (See =CLEANING"

in the Maintenance section of this

manual).

2. Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section

of this manual).

3. Lubricate as shown in the Mainte-

nance section of this manual.

4. Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear,

Replace if necessary.

5. Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BATrERY

• Fully charge the battery for storage.

• After a period of time in storage, battery

may require recharging.

• To help prevent corrosion and power

leakage during long periods of storage,

battery cables should be disconnected

and battery cleaned thoroughly (see

"TO CLEAN BATTERY AND TERMI-

NALS" in the Maintenance section of

this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

hose, or tank during storage.

Also, alcohol blended fuels (called

gasohol or using ethanol or methanol)

can attract moisture which leads to

separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

1. Drain the fuel tank.

2. Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner

products in the fuel tank or permanent

damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINEOIL

Drain oil (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s).

2. Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

3. Turn ignition key to start position for a

few seconds to distribute oil.

4. Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from dust

and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still warm.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Will not start

Hard to start

CAUSE

1. Out of fuel.

_2. Engine not =CHOKED"

properly.

3. Engine flooded. 3.

4. Bad spark plug. 4.

5. Dirty air filter. 5.

6. Dirty fuel filter. 6.

7. Water in fuel. 7.

8. Loose or damaged wiring. 8.

9. Carburetor out of adjustment. 9.

10. Engine valves out of

adjustment.

Enginewill not

turn over

1. Dirty air filter.

2. Bad spark plug•

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

•

CORRECTION

1. Fill fuel tank.

2. See 'q'O START ENGINE"

in Operation section.

Wait several minutes before

attempting to start.

Replace spark plug.

Clean/replace air filter.

Replace fuel filter.

Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

Check all wiring•

See "To Adjust Carburetor"

in Service and Adjustments

section.

10.Contact a Sears or other

qualified service center.

Loose or damaged wiring. 6.

Carburetor out of adjustment. 7.

Clean/replace air filter.

Replace spark plug•

Recharge or replace battery.

Replace fuel filter.

Drain fuel tank and refill with

fresh gasoline.

Check all wiring.

See "To Adjust Carburetor" in

8. Engine valves out of

adjustment.

1. Brake pedal not

depressed

2. Attachment clutch is

engaged.

3. Weak or dead battery.

Service and Adjustments

section•

8. Contact a Sears or other

qualified service center.

1. Depress brake pedal.

2. Disengage attachment

clutch.

3. Recharge or replace battery.

'7.

Replace fuse.

Clean battery terminals.

Check all wiring.

Check/replace ignition

switch.

Check/replace solenoid or

starter.

Contact a Sears or other

qualified service center.

Blown fuse. 4.

Corroded battery terminals• 5.

Loose or damaged wiring. B.

Faulty ignition switch. 7.

Faulty solenoid or starter. 8.

Faulty operator presence 9.

switch(es).

Weak or dead battery. 1.

Corroded battery terminals. 2.

Loose or damaged wiring• 3.

Faulty solenoid or starter. 4.

• Cutting too much grass/too 1.

fast.

Throttle in "CHOKE" position. 2.

_9.

Engine clicks but 1. Recharge or replace battery.

will not start 2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or

starter.

Loss of power 1 Set in "Higher Cut" position/

reduce speed.

2. Adjust throttle control.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM

Loss of power

continued)

!Excessive

vibration

Engine continues

a run when

operator leaves

seat with

sttachment

¢lutch engaged

Poorcut-uneven

Mower blades will

not rotate

CAUSE CORRECTION

3. Build-up of grass, leaves

and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10.Spark plug wire loose.

11 .Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13.Loose or damaged wiring.

14. Carburetor out of

adjustment.

15.Engine valves out of

adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

1. Faulty operator-safety

presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves,

and trash under mower.

4. Bent blade mandrel.

Clogged mower deck vent

from build-up of grass,

leaves, and trash around

mandrels.

1. Obstruction in clutch

mechanism.

3. Clean underside of mower

housing.

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change

spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill

with fresh gasoline.

9. Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

10.Connect and tighten spark

plug wire.

11.Clean engine air screen/

fins.

12.Clean/replace muffler.

13.Check all wiring.

14. See "To Adjust Carburetor"

in Service and Adjustments

section.

15.Contact a Sears or other

qualified service center.

1. Replace blade.

Tighten blade bolt.

2. Contact a Sears or other

qualified service center.

3. Tighten loose part(s).

Replace damaged pans.

Check wiring, switches and

connections. If not corrected,

contact a Sears or other

qualified service center.

1. Replace blade. Tighten

blade bolt.

2. Level mower deck.

3. Clean underside of mower

housing.

4. Contact a Sears or other

qualified service center.

5. Clean around mandrels to

open vent holes.

1. Remove obstruction.

TROUBLESHOOTING CHART:

See appropriate section in manual unless directed to Sears service center

PROBLEM CAUSE CORRECTION

Mower blades will 2. Worn/damaged mower 2. Replace mower drive belt.

not rotate (con't) drive belt.

3. Frozen idler pulley. 3. Replace idler pulley,

4. Frozen blade mandrel. 4, Contact aSears or other

qualified service center.

Poor grass 1. Engine speed too slow.

discharge

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and

trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10.Improper blades used.

11 .Clogged mower deck vent

holes from buildup of

grass, leaves, and trash

around mandrels.

Headlight(s) not 1.

working 2.

(if so equipped) 3.

Battery will not 1.

charge 2.

Loss of drive 1.

Engine "backfires" 1,

when turning

engine

"OFF"

Switch is "OFF".

Bulb(s) or lamp(s) burned out.

Faulty light switch.

Loose or damaged wiring.

Blown fuse.

Bad battery cell(s).

Poor cable connections.

Faulty regulator

(if so equipped).

Faulty alternator.

Freewheel control in

"disengaged" position.

Motion drive belt worn,

damaged, or broken.

Air trapped in transmission

during, shipment or

servicing.

Engine throttle control not

set at "SLOW"

position for 30 seconds

before stopping engine.

1. Place throttle control in

"FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before

mowing.

4. Level mower deck.

5. Check tires for proper air

pressure.

6. Replace/sharpen blade.

Tighten blade bolt.

7. Clean underside of mower

housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge

down.

10.Replace with blades listed

in this manual.

11. Clean around mandrels to

open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connec-

tions.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connec-

tions.

3. Replace regulator.

4. Replace alternator.

1. Place freewheel control in

"engaged" position.

2. Replace motion drive belt.

3. Purge transmission.

. Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

TRACTOR - - MODEL. NUMBER 917.271843

SCHEMATIC

- 1411ri

BATTERY

AMMETER

(OPTIONAL)

IGNITION

SWITCH

SOLENOID

STARTER

BLACX

SEAT SWITCH

WHmE_ _........

@LAC K I BLA(_

-" F GROUNDING

BLUE

(OPTIONAL)

-- FUEL:

_-INE ,

_GNITION

UNIT

PLUGSON

IN CYL.ENGINES)

IGNITION SWITCH

PosmoN CIRCUIT "MAKE"

OFF M+G+AI NONE

RUN/LIGHT 8+AI A2+L

RUN B+At NONE

START _ + S + A 1 NONE

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST.

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.271860

TRACTOR -- MODEL NUMBER 917.271860

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4

8 7603J Tray, Battery

10 145211 Bolt, Btr Front 1/4-20 x 7-1/2

11 150109 HolddownBattery Front Mount

12 145769 Nut, Push Nylon BatteryFront 1/4

16 176138 Switch Interlock

21 175688 Hamess, LightSocket (w/4152J)

22 4152J LightBulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 175158 Fuse

27 735t 0400 Nut Keps Hex 1/4-20 Unc

28 145491 Cable, Ground

29 121305X Switch, Seat

30 175566 Switch, Ignition

33 140403 Key, Molded

40 179720 Harness, Ignition

41 71110408 BoltBIkFin Hex 1/4-20 UNC x 1/2

42 131563 Cover,Terminal

43 178861 Solenoid

45 121433X AmmeterRectangular 6Amp

52 141940 Protection Wire Loop (Hour Meter)

55 17490508 Screw Thdrol 5/16-18 x 1/2

NOTE: All componentdimensions givenin U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

CHASSIS AND ENCLOSURES

58 166

219

208

TRACTOR - - MODEL NUMBER 917.271860

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

I 174619 Chassis

2 176554 Drawba_

3 17060612 Screw 3/8-16 x 3/4

5 155272 BumperHood/Dash

9 168337X013 Dash

10 STD533710 Bolt,Carriage 3/8-16 x 1

11 174996 Panel, Dash, LH

13 172105X0t0 Panel, Dash, RH

14 17490608 ScrewThdrol 3/8-16 x 1/2

17 174330)(558 HoodAssembly

18 126938X Bumber Hood

20 180679 Plate Mtg BatteryFuel Tank

23 124028X Bushing, Snap, Nylon, Fuel Line

25 19131312 Washer 13/32 x 13/16 x 12 Gauge

26 STD541437 Locknut, Hex, with Insert 3/8-16 UNC

28 175049 Grille/LensAsm.

29 t74332X599 Lens, Grille

30 175692X558 Fender/Footrest

31 139976 Bracket,Fender/Support

37 17480508 Screw, ThdroL 5/16-18 x 1/2 TYT

38 175710 BracketAsm Pivot Mower Rear

39 174714 Bracket Pivot Laser Lt

58 174930 Air Duct

60 72140606 BoltRdhd Sqnk 3/8-16 UNC x 3/4

64 154798 DashLowerSTLT

74 STD541437 NutCrownlock3/8-16 UNC

142 175702 PlateReinforcementSTLT

143 154966 BracketSwaybar Chassis

144 175582 BracketFootrestSTLT

145 156524 RodPivotChassis/Hood

159 155123X428 Cupholder

166 164863 Screw HwHd Hi-Lo #13-16 x3/4

206 170165 Bolt Shoulder 5/16-18T[

207 17670508 Screw Thdrol 5/16-18 x 1/2

208 17670608 Screw Thdrol 3/8-16 x 1/2

212 175143 Insert, Lens

219 17000512 Screw 5/16-18 x 3/4

- - 5479J Plug Button

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

GROUND DRIVE

• 168 38 '_

156 166 _..._ 39

212

116

28_.

TRACTOR - - MODEL NUMBER 917.271860

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 ...... Transaxle(See Breakdown) 70 134683

HydroGr314-0510 71 169183

8 165866 Rod ShiftFenderAdjust 73 169182

10 STD561210 Pin Cotter 118x 1CAD 74 137057

14 10040400 Washer LockHvy Helical 75 121749X

15 74490544 BoltHex FLGHD 5/16-18 GR.5 76 STD581075

16 STD541431 Nut LockHex W/Ins. 5/16-18 Unc 77 123583X

19 STD541437 Nut Lock HexW/Wsh 3/8-16 Unc 78 121748X

21 130564 Knob,Deluxe 1/2-13 81 165596

22 169498 Rod, Brake Hydro 82 165711

24 73350600 Nut, Hex Jam 3/8-16 Unc 83 19171216

25 106888X Spdng, Brake Rod 84 169594

26 STD551037 Washer 89

27 STD561210 Pin Cotter 118x 3/4 CAD. 90 124346X

28 175765 Rod, Parking Brake 95 170201

29 71673 Cap, Parking Brake 96 4497H

30 169592 Bracket,TransaxIe 116 72140608

32 74760512 BoltHex Hd 5116-18 Unc x 3/4 120 73900600

34 175578 Shaft, Foot Pedal 150 175456

35 120183X Beadng, Nylon 151 19133210

36 19211616 Washer 156 166002

37 1572H Pin,Roll 158 165589

38 179114 Pulley, Idler, Composite 159 165494

39 74760648 BoltFin Hex 3/8-16 x 3 161 72140406

41 175556 Keeper, Belt Idler 162 73680400

47 127783 Pulley, Idler, V-Groove 163 74780416

48 154407 BellcrankClutch Gred Drv STL 164 19091010

49 123205)( Retainer, Belt 165 165623

50 STD523715 BoltHex Hd 3/8-16uncx 1-1/2 166 166880

51 STD541437 NutCrownlock 3/8-16UNC 168 165492

52 STD541431 Nut, Crownlock 5/16-18 Unc 169 165580

53 105710)( Link,Clutch 197 169613

55 105709X Spring, Return, Clutch 198 169593

56 17060620 Screw 3/8-16 x .75 199 169612

57 140294 V-Belt, Ground Drive 200 72140508

59 169691 Keeper, CenterSpan 202 72110614

61 17120614 Screw 3/8-16 x 3/4 212 145212

62 8883R Cover, Pedal 250 17060612

63 175410 Pulley,Engine

64 71170764 BoltHex 7/16-20 x 4 Gr. 5

65 S'1"D551143 Washer

66 154778 Keeper Belt Engine Hydro

DESCRIPTION

Guido BeltRH Engine

StrapTorque Lh

StrapTorque Rh

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Ga.

Shaft Asm Cross

SpdngTorsion

Washer 17/32 x 3/4 x 16 Ga.

LinkTransaxle

164890X428 Console, Shift

Nut Self-Thd Wsh-hd 1/4 Zinc

ControlBypass

Retainer Spring1•Zinc/Cad

BoltRDHD SQNK 3/6-16 xI

Nut LockFig 3/8-16 Unc

SpacerRetainer

Washer 13/32 x 2 x 10 Ga.

Washer Srrted5/161Dx 1.125

Bracket ShiftMount

HubTappered FlangeShiftLt

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

NutCrownlockl/4-20 Unc

BoltHex Fin 1/4-20 Uncx 1 Gr. 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 5/8

BoltShoulder5/16-18 x .561

Plate Fastening Lt

Nynner Snap-In

Washer Nyliner

BoltShoulder5/16-18UNC

BoltRDHD SQNK 5/16-18UNC x 1

BoltRDHD SH 3/8-16 x 1-3/4 Gr.5

Nut Hex Fig Lock

Screw 3/8-15 x 3/4

NOTE: All component dimensionsgivenin U.S. inches

t inch= 25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

STEERING ASSEMBLY

t • • •

TRACTOR -- MODEL NUMBER 917.271860

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768

2 175131

3 169840

4 169839

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 175121

11 STD551137

13 136518

15 145212

17 177876

26 126847X

28 19131416

29 17060612

30 STD561210

32 13O465

36 155O99

37 152927

38 139769

39 19133812

40 STD541537

41 100711L

42 145054X425

43 121749)(

44 153720

46 121232X

47 6855M

51 7380050O

54 74780520

63 74780616

65 160367

67 72140618

68 169827

71 175146

82 169835

85 133835

88 175118

91 175553

SteeringWheel

FrontAxleAssembly

SpindleAssembly, LH.

SpindleAssembly, R.H.

Bearing,Race, Thrust,Hardened

Washer 25/32 x 1-5/8 x 16 Gauge

Washer 27132x 1-1/4 x 16 Gauge

Ring,Klip

Bearing,SteeringColumn

Link,Drag

Washer, Lock

Spacer, Bearing, FrontAxle

Nut, Hexflange Lock

Shaft Assembly, Steering

BushingUnk Drag

Washer 13/32 x 7/8 x 16 Gauge

Screw 3/8-16 x 3/4

Rod,Tie

Bushing,Steering

Screw 1-r #10-32x 5 x 3/8 Flange

Insed, SteeringWheel

Washer 13/32 x 2-3/8 x 12 Gauge

LockNut Center3/8-24 UNF

Adaptor,SteeringWheel

Boot,Steering Dash P/L Mtl BIk

Washer 25/32 x 1-1/4 x 16 Gauge

ExtensionSteeringNon-Adjust

Cap, Spindle

Fitting, Grease

Nut Lock Hx W/Ins 5/16-18 UNC

Bolt Fin Hex 5/16-18 UNC x 1-1/4

Bolt Fin Hex 3/8-16 unc. x 1Gr. 5

Spacer Brace Axle

Bolt Rhnd Sq 3/8-16 x 2-1/4

Brace Axle

Steering Asm

Bracket Susp Chassis Front

Fastener Christmas Tree

Bolt Shoulder 7/16-20

Clip Steering

NOTE: All componentdimensions given in U.S. inches

1 inch =25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

ENGINE

2 •

1425 38

_"'_ 26

31 33

39 _ 33

OPTIONAL EQUIPMENT

Spark Arrester

TRACTOR -- MODEL NUMBER 917.271860

ENGINE

KEY PART

NO. NO. DESCRIPTION

1 170547

2 17720408

4 149723

5 159955

6 160589

8 171877

10 162797

11 10040500

12 71070512

13 165391

14 148456

16 STD551237

17 17060624

23 169837

25 145996

26 73920600

29 137180

31 157103

32 161696

33 123487X

34 106082X

37 8543R

38 148315

39 109227X

45 17000612

81 73510400

ControIThrot Paddle

Screw Hex Thd Cut 1/4-20x5/8 T

Engine(See Breakdown)BriggsModel No.407777-0167-E1

Muffler Exhaust

Exhaust Asm. Left

Exhaust Asm. Right

Bolt5/16 - 18 UNC X 3/4 W/Seres

Heat Shield Lt

Washer Lock Hvy. Helical 5/16

Screw Hex HdCap 5/16-18 x 3/4

Gasket Muffler

Tube, Drain Oil Easy

Washer Lock Ext Tooth3/8

Screw 3/8-16x1-1/2 Tytt

ShieldBrowning/DebrisGuard

ControlChoke

Nat Keps 3/8-24 Unf

Arrestor Spark

Tank Fuel 3 50 Rear

Cap FuelGuage STLT

ClampHose BIk

Spacer Pad

LineFuel

Plug, Drain Oil Easy

Pad Idler 1.75 x .75 x .06

Screw Hex Wsh Thdrol 3/8-16 x 3/4

Nut. Keps 1/4-20 Starter Nut

NOTE: All componentdimensionsgiven in U.S. inches

1 inch = 26.4 mm

TRACTOR -- MODEL NUMBER 917.271860

SEATASSEMBLY

KEY PART

NO. NO,

1 180597

2 180166

3 71110616

4 19131610

5 145006

6 STD541437

7 124181X

8 17000616

9 19131614

10 180186

11 166369

12 121246X

DESCRIPTION

Seat

Bracket Pnt Pivot Seat (blk)

BoltFin Hex 3/8-16unc X 1

Washer 13/32 X 3/4 X 10 Ga

Clip Pushtn Hinged

Nut Hex Lockw/Ins 3/6-16 Uric

Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1.5 SMGML

Washer 13/32 X 1 X 14 Ga

Pan PetSeat (blk)

KnobSeat

Bracket Pnt MountingSwitch

KEY PART

NO. NO.

13 121248X

14 72050412

15 134300

16 121250X

17 123976X

21 171852

22 STD541431

24 19171912

DESCRIPTION

BushingSnap BIk Ny150 Id

BoltRdhdSht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/t6-18

Washer 17/32 X 1-3/16 X 12 Ga,

NOTE: All componentdimensionsgiven inU.S. inches

1 inch = 25.4 mm

DECALS

TRACTOR -- MODEL NUMBER 917.271860

KEY PART

NO. NO.

1 156439

2 1_233

3 1_2_

4 1_2_

5 181568

6 133644

7 181418

8 179128

9 1_2_

11 156811

13 1_6

7 1

6 3 2 2 4 11

KEY PART

DESCRIPTION NO. NO.

Decal FenderDangerSears 14 182094

Decal HoodSide 15 160396

Decal Hood Rh 19 138047

Decal Hood Lh 20 172331

Decal EngineH/P 22 149516

Decal Maint CustomerSears Dora - - 169210

Decal ReplacementSra - - 138311

Decal Deck - - 165800X428

Decal FenderCraftsman Gold - - 165799X428

Decal Fender STLTH Oper Inst E/S - - 181304

Decal V-belt Dr SchTractor E - - 161305

DESCRIP_ON

Decal Dash Panel

Decal Mower DriveSchematic

Decal, Battery DiehardSears

Decal Deck MowerEZ3

Decal Battery

Decal By Pass Lt Hydro

Decal LiltHandle

Pad FootrestLhSTLT

PadFootrestRh STLT

Manual,Owner's (English)

Manual, Owner's (Spanish}

WHEELS & TIRES

4,10

KEY PART

NO. NO. DESCRIP_ON

.°

59192 Valve Cap, Tire

65139 Stem, Valve

106222X Tira, Front

59904 Tube,FrontTire

(Not Provided, Se,'viceItem Only}

106732X427 Rim, Front

278H Fitting,Grease (FrontWheel Only)

904014 Bearing, Flange (FrontWheel Only)

106106X427 Rim,Rear

122082X Tire, Rear

71523 Tube, Rear Tire

(Not Provided,Service Item Only)

104757)(428 Cap, Axle

144334 Sealant, Tire (10 oz. Tube)

NOTE: AIIcomponent dimensions givenin U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

LIFT ASSEMBLY

TRACTOR -- MODEL NUMBER 917.271860

LIFT ASSEMBLY

KEY PART

NO. NO, DESCRIPTION

1 159460 LiftLever InnerWire Asm.

2 159471 Shaft Asm, Lift

3 105767X PinGroove

4 12000002 E Ring

5 19211621 Washer 21/32 x 1 x21 Ga.

6 120183X BeadngNylong

7 125631X GripHandleFluted

8 122365X ButtonPlungerRead

11 139865 LinkAsm Lift LH.

12 139866 LinkAsm Lift R.H.

13 s'rD624008 Retainer Spdng

15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 175689 Trunnion

18 738(X)800 Nut Lock w/Wsh 1/2-13 Unc

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

31 169865 Bearing, Pvt. Lift.Tapered

32 73540600 Nut Crownlock 3/8-24

NOTE: All componentdimensionsgiven in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

MOWERDECK

e7 "" 68

157 CF _"'" 40 \ -,_P"-_P"

f 153/_14_ 159 _,._ 144 ___15045

119

149

29 _

19F 21

119 _

_117

TRACTOR -- MODEL NUMBER 917.271860

MOWERDECK

KEY PART

NO. NO.

1 16.5892

2 STD533107

3 138017

4 16546O

5 STD624008

6 178024

8 85O857

9 STD551137

10 140296

11 134149

13 137645

14 128774

15 110485X

16 174493

18 72140505

19 132827

20 159770

21 STD541431

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968X428

28 19111016

29 131491

30 173984

31 129963

32 153535

33 178342

34 STD533717

36 131494

37 19131316

40 STD541437

44 140088

45 S'rD624003

46 137729

48 133944

49 174284

50 131340

51 s'rD541410

52 139888

53 131845

54 133943

55 155046

56 165723

KEY PART

DESCRIPTION NO. NO. DESCRIPTION

MowerHousing 59 141043

Bolt 67 149846

Bracket Assembly,Sway Bar, 68 144959

Front 92 STD541437

Bracket Sway Bar 38/42" 101 136420

RetainerSpring 102 71081010

Bar Sway Deck 103 19061216

Bolt,Hex 3/8-24 x 1.25 Gr. 8 104 STD551110

Washer, Lock 105 160793

Washer, Hardened 106 2029J

Blade,Mulching 111 179292

ShaftAssembly, Mandrel,Vented 112 179293

(Incl.Key Number6) 113 17060510

Housing,Mandrel,Vented 114 73510500

Bearing,Ball,Mandrel 115 72110505

Stripper,Mower Deck 116 4898H

Bolt,Carriage 5/16-18 x 5/8 117 165746

Bolt,Shoulder 118 739306o00

Baffle, Vortex 119 19121414

Nut,Crownlock5/16-18 UNC 129 19131312

StiffenerBracket 130 STD523710

Bracket, Deflector 131 STD533710

Cap, Sleeve 142 165890

Spring,Torsion,Deflector 143 157109

Nut, Push 144 158634

Shield, Deflector 145 165888

Washer 11/32 x 5/8 x 18 Ga 146 171977

Rod,Hinge 147 131335

ScrewThdrolRollingWsh Hd 148 169022

Washer, Spacer 149 165898

Pulley, Mandrel 150 19091216

Nut,Toplock, Flanged 151 169670

Bolt 152 169676

Pulley, Idler, Flat 153 169674

Washer 13/32 x 13/16 x 16 Ga. 154 169675

Nut,Crownlock 3/8-16 UNC 155 169671

Guard, Mandrel, L.H. 156 169672

Retainer 157 169669

Screw, Thd. Roll 1/4-20 x 5/8 158 17720408

Washer, Hardened 159 S'rD533717

RotlerAssembly,CamFollower - - t30794

Bolt,Shoulder#10-24 Grade 5

Locknut

Bolt, Shoulder5/16-18 UNC - - 169583

Arm Assembly, Pad, Brake

Washer, Hardened

Arm, Idler

Spacer, Retainer

Guard,Tuv Idler (94)

Knob CustomOval

V-Belt

Locknut,HexW/Wsh 3/8-16 UNC

Cover Mulching42" Black

ScrewTruss Hd Phil10-24 x5/8

Washer#10

Washer Lock

LatchAsm Bagger

NutWeld

Bracket Gauge, Wheel LH

Bracket,Gauge, Wheel RH

Screw 5/16-18

Nut, Hex Keps 5/16-18 UNC

Bolt,Cardage 5/16 UNC x 5/8

Bolt,Shoulder

Wheel,Gauge

Nut, Crownlock 3/8-1

Washer 13/32 x 7/8 x 14 Ga.

Washer 13/32 x 13/16x 12 Ga.

Bolt,Fin Hex 3/8-16 UNC x 1 Gr5

BoltRdhdSqnk3/8-16 UNC x1

Arm SpringBrakeMower

Bracket Arm Idler42"

Keeper Belt 42"ClutchCable

Pulley IdlerFlat

BoltCarraige Idler

SpdngExtension

SpringReturn Idler

RetainerSpdngYellowZinc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

CableClutch42"

Washer flat 3/8" Type B

SpringRetainer

SpringRetention Lever

Spacer

RodClutch

Screw Hex ThdCut 1/4-20 x 5/8

Bolt Rdhd Sqn 3/8-16 Une x 1-3/4

MandrelAssembly(Includes

housing,shaft and shafthardware

only-pulley notincluded)

Replacement Mower, Complete

NOTE: All componentdimensions given in U.S.inches

1 inch = 25.4 mm

cJ1

119_

120_

107

90O

I I

r- m

Zl"

c z

"nW

TRACTOR -- MODEL NUMBER 917.271860

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 170351 Main Housing,Assembly 59 170408

2 170352 Side Housing,Assembly 60 142883

3 170353 Center Section, Assembly 61 142881

4 170354 Swashplate,TrunionMachined 62 142887

5 169898 Block- Assembly 63 170410

6 170355 Sealant 10.50z

7 170356 Hex Flange Screw 1/4-20 X 1.25 64 142892

8 170357 Stud,5/16-24 Hex Double End 65 170411

9 170358 Shaft, Input 66 170412

10 170359 Ring- Retaining 67 170413

11 170360 Spacer 68 170414

12 169870 Ring- Retaining 69 170415

13 170361 Seal, Lip°67 X 1.58 X .276 70 170416

14 169869 BallBrg17ram Id X40mm Od X 71 170417

12mm

16 170362 Hex FlangeHead Screw 5/16- 72 170418

24X0.75 73 142884

17 170363 LipSeal 18 X 32 X 7 74 170419

18 170364 Arm,Control 75 170429

19 150771 Beadng,30x52x13 Thrust 76 170421

23 170365 Check Plug Assembly,Washer 77 170422

24 170366 Shaft, Motor 78 142969

27 170367 Gear - Pinion, 13t 79 142980

28 170368 10V48t Gear 80 150778

29 170369 Gear, 10t Jackshaft

30 170370 60t BullGear 81 170423

31 170371 Sleeve Bearing .75 X 1.575 X .625 82 170424

32 170389 SleeveBearing(Outboard)

.75xl .750x.625 83 161162

33 142991 Washer, 3/4 Id X 1-1/20d X .13 84 170425

Thk 85 170426

34 170390 LipSeal Axle Seal 86 170427

35 170391 Shaft, Axle .75 X 11.39 (Key, R.H.) 87 170424

36 170392 Shaft, Axle .75 X 16.99 (Key, L.H.) 88 170429

37 150792 MiterGear (Splined) 90 170430

38 150793 Miter Gear 15t (0.5 Id) 93 170431

39 150809 Shaft 107 170432

40 170393 Ring,SpiralRetaining 108 170433

41 170394 Pin, Jackshaft

42 170395 Magnet,Ring 109 170434

43 170396 Spring,Bypass 111 170435

44 150797 Hydro MtgScrew3/8-24 X 2.5 112 170436

Long 113 170437

45 170397 Filter 116 170438

46 170398 Base, Filter 119 170439

47 170999 Actuator, Bypass 120 170440

48 170400 Rod, Bypass Actuator 121 170441

49 170401 Arm, Bypass 122 170442

50 170202 RetainingRing.250 External 123 170443

51 170403 Seal, Lip .741 X .250 X .250 Tc 124 170444

52 170404 Flat Washer, 5/8 Id X t.O Od X ,05

Thk 125 170445

53 170405 Retaining Ring 126 170446

54 170406 Bearing, Center Block 127 170447

55 142977 Spring- HelicalCompression 900 166768

56 142978 Washer

57 150798 20w-50 Oil

58 170407 Brake Yoke

Rotor,Brake

Brake Puck

Puck Plate

Brake ActuatingPin

Hfhcs 1/4-20x2 W/Patch,

SpocialRange

Bolt,1/4-20 X 1 W/Patch

Spacer

Spring,Brake Arm Bias

Sq. Hd. Bolt5/16-24-Ribbed

Arm, Brake

Slotted Hex Nut 5/16-24

Cotter Pin 3/32 X 3/4

CompressionSpringBrakeAnti-

Drag

Washer, Ht .5 LD. X 10.D. X .032

Flat - Washer 11/32 I.D. X 7/80.D

Oil Seal .625 X 1.0 X .25

Chock PlugAssembly, .027,Washer

Stud, 5/16-24 FrictionPack

Puck, .330 X 1.50 X .0975

Spring,HelicalComp

Spacer

HexLockNut 5/16-24Unjf(Nylon

Insert)

Wedge, FrictionPack

Clip, Washer .316xl .50x.1046

(Plated)

Pin,StandardHeadless

Fitting,5/16 Sae 5/32 Tube

Hose, ExpansionTank

ExpansionTank

Cap - Poppet Valve

Bolt,SelfTapping 10-32 X 1/2

Puck, Inner Wedge

SpringClip - HousingThrust

Deflector

Washer,MotorShaft

.71idxl.15odx.030thk

Plug,Sae #6

O-Ring .07 X .301 I.D.

Shield, Vent

Bracket,SupportExpansionTank

SiliconSponge

Fan, 7 In.

Pulley

Hex LockNut 1/2-20 (Nylon Insert)

Washer, Belleville

BeltKeeper

Center Section-Filter-Bypass

Assembly

FilterAssembly

Fan - Pulley Service Assembly

Seal - O-Ring Kit

TransaxleComplete

NOTE: All componentdimensions givenin U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.271860

BRIGGS & STRA'n'ON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1

265 _ 9

267_

2101

188

_78

{ 1019 LABEL KIT ]

I lC_ OWNERSMANUALI

_J 270_ ] 1036 EMISSION LABEL I

287

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354

41 654

51A_ 53 1

447A_

691_ 20_

6170 51A_

j929_ 89o

TRACTOR - - MODEL NUMBER 917.271860

BRIGGS& STRATTON ENGINE-MODEL NUMBER407777, TYPE NUMBER0167-E1

1°°_i

2,0_ _"3;_7_

1023A

211_ 209%

1251 11691

141 672_:::_ I____III I

_°8(:_:9 I ', _ ,30 _,

117w / 276 O

118_

.OI

121 CARBURETOR OVERHAUL KIT

51 987

1123 (_ 276_ 104

I,,24_ lo50 _#

977 CARBURETOR GASKET SET

51AL_ _ 1370

987 _

1123_ 1124_ 633_

TRACTOR - - MODEL NUMBER 917.271860

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1

789 573

197

358 ENGINE GASKET SET

7 51 276 (_

9_ s_AC-_ 883_

1 9430 1022

842

524

510 513

697

TRACTOR - - MODEL NUMBER 917.271860

BRIGGS & STRATTONENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 690231 C)/linder Assembly 133 499806 Float-Carburetor

2 499585 Kd-Bushing/Seal (Magneto 135 499803 Tube-Fuel Transfer

Side) 137 690994 _:I: Gasket-Float Bowl

3 391086 ° Seal-Oil (Magneto Side) 141 499807 Kit-Choke Shaft

4 697473 Sump-Engine 142 499806 (_ Nozzle-Carburetor

5 693998 Head-Cylinder (Cylinder 1) 146 690979 Key-Timing

5A 693999 Head-Cylinder (Cylinder 2) 150 690995 _)t Gasket-Nozzle

7 690962 *+ Gasket-Cylinder Head 160 690996 Retainer-Solenoid

8 499601 Breather Assembly 163 691001 ,+ Gasket-Air Cleaner

9 690937 • Gasket-Breather 165 693148 Nut (Ring Gear)

10 690960 Screw (Breather Assembly) 187 691050 Une-Fuel (Cut to Required

11 690942 Tube-Breather Length)

12 690945 • Gasket-Crankcase 187A 691049 Line-Fuel (Molded)

13 690360 Screw (Cylinder Head) 188 690960 Screw (Control Bracket)

15 690946 Plug-Oil Drain 192 690083 Adjuster-Rocker Arm

16 691046 Crankshaft 197 690960 Screw (Back Plate)

20 690947 • Seal-Oil (PTO Side) 209 691018 Spring-Governor

22 694966 Screw (Engine Sump) 211 691019 Spring-Governed Idle

23 691054 Flywheel 212 695238 Link-Throttle

24 222696 Kay-Flywheel 213 691021 Bracket-Choke Control

25 499588 Piston Assembly (Standard) 216 691022 Link-Choke

25 499589 Piston Assembly (.010" 219 696376 Gear-Governor

Oversize) 220 690412 Washer (Governor Lever)

25 499590 Piston Assembly (.020" 222 691023 Bracket-Control

Oversize) 227 691048 Lever-Governor Control

25 499591 Piston Assembly (.030" 231 690718 Screw (Choke Valve)

Oversize) 240 691035 Filter-Fuel

26 499604 Ring Set-Piston (Standard) 250 690957 Retainer-Breather

26 499605 Ring Set-Piston (.010" 252 690956 Collector-Oil

Oversize) 265 691024 Clamp-Casing

26 499606 Ring Set-Piston (.020" 267 696134 Screw (Casing Clamp)

Oversize) 276 690997°0+ Washer-Sealing

26 499607 Ring Set-Piston (.030" 287 690960 Screw (Dipstick Tube)

Oversize) 304 695277 Housing-Blower

27 690975 Lock-Piston Pin 305 691005 Screw (Blower Housing)

26 690229 Pin-Piston 309 691262 Motor-Starter

29 499583 Rod-Connecting 310 691263 Bolt-Starter Motor

32 690976 Screw (Connecting Rod) 311 497608 Brush Set

33 499596 Valve-Exhaust 332 691059 Nut (Flywheel)

34 499597 Valve-Intake 333 691060 Armature-Magneto

35 690963 Spring-Valve (Intake) 334 691061 Screw (Magneto Armature)

36 690963 Spring-Valve (Exhaust) 337 691043 Sparkptug

40 690964 Retainer-Valve 358 694012 Set-Engine Gasket

42 499586 Keeper-Valve 363 691062 Flywheel Puller

45 690977 Tappet-Valve 383 690966 Wrench-Spark Plug

46 690978 Camshaft 385 690960 Screw (Fuel Pump)

46 692714 Short Block 387 808656 Pump-Fuel

(445777-0112-E2 Replace- 404 690442 Washer (Governor Crank)

ment Engine) 418 690999 Plate-Carburetor

50 695241 Manifold-Intake 445 499466 Filter-Air Cleaner Cartridge

51 690949,Gi+ Gasket-Intake 447 691003 Screw (Air Guide Cover)

51A 690950- _l:t: Gasket-Intake 447A 690960 Screw (Air Guide Cover)

53 690951 Stud (Carburetor) 467 691008 Knob-Air Cleaner

54 695240 Screw (Intake Manifold) 474 696459 Alternator

73 691055 Screen-Rotating 505 691029 Nut (Governor Control Lever)

74 691957 Screw (Rotating Screen) 510 497606 Drive-Starter

75 691056 Washer(Flywheel) RPM Settings: Low Speed: 1900-2100

89 690283 Plug-Oil High Speed: 3000-3200

95 690718 Screw (Throttle Valve) Included in Engine Gasket Set, Key. No. 358

98 499802 Kit-Idle Speed _ Included in Carburetor Overhaul Kit, Key. No.

194 690984 _ Pin-Float Hinge 121

105 690985 Q Valve-Float Needle :1: Included in Carburetor Gasket Set, Key. No.

t06 690986 Valve-Choke 977

117 690232 O Jet-Main (Standard) + Included in Valve Overhaul Kit, Key, No. 1095

118 690989 Jet-Main (High Altitude)

121 499811 Kit-Carburetor Overhaul NOTE: All component dimensions given in U.S.

125 499804 Carburetor inches 1 inch = 25.4 mm

130 690993 Valve-Throttle

131 499805 Kit-Throttle Shaft 55

TRACTOR - - MODEL NUMBER 917.271860

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0167-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

513 692024 Clutch-Drive 929A 691003 Screw (Choke Control

523 691036 Dipstick Bracket)

524 691032 • Seal-Dipstick Tube 943 690589 • SeaI-O Ring (Oil Pump

525 691037 Tube-Dipstick Cover)

544 691262 Armature-Starter 947 499809 Solenoid-Fuel

(Service with 691262 965 499613 Cover-Oil Pump

Starter Motor) 967 272638 Filter-Pre Cleaner

552 690552 Bushing-Governor Crank 968 499788 Cover-Air Cleaner

552A 690553 Bushing-Governor Crank 975 499810 Bowl-Float

562 690311 Bolt (Governor Control Lever) 977 499812 Gasket Set-Carburetor

573 691009 Plate-Back 987 691000 O_ Seal-Throttle Shaft

601 95162 Clamp-Hose 1005 691243 Fan-Flywheel

615 690317 Retainer-Governor Shaft 1017 690770 Screen-Oil Pump

616 691045 Crank-Governor 1019 690103 Kit-Label

617 691917 SeaI-O Ring (Intake Manifold) 1022 690971 •+ Gasket-Rocker Cover

628 690960 Screw (Fuel Pump Bracket) 1023 499599 Cover-Rocker (Cylinder 1)

633 690998 O:_ Seal-Choke/Throttle Shaft 1023A499600 Cover-Rocker (Cylinder 2)

635 66538 Boot-Sparkplug 1024 499054 Pump-Oil

654 690958 Nut (Carburetor) 1026 690981 Rod-Push (Steel)

668 691215 Spacer 1026A690982 Rod-Push (Aluminum)

672 690234 _:1: Gasket-Carburetor Plate 1029 690972 Arm-Rocker

691 690657 • Seal-Governor Shaft 1035 691042 Shaft-Pump

695 693149 Screw (Ring Gear) 1036 695704 Label-Emission

697 690372 Screw (Ddve Cap) 1051 691265 Ring-Retaining

703 691010 Clip 1058 274794 Owner's Manual

710 697474 Cover-Oil Filter 1070 691058 Screw (Flywheel Fan)

718 690959 Pin-Locating 1090 691293 Retainer-Brush

726 499612 Gear-Ring 1095 694013 Kit-Valve Overhaul

741 690980 Gear-Timing 1100 690973 Pivot-Rocker Arm

742 690328 Retainer-ERing 1119 691183 Screw (Alternator)

750 691033 Screw (Oil Pump Cover) 1123 6909879:1: SeaI-O Ring (Solenoid

783 693058 Gear-Pinion Retainer)

788 691039 Bracket-Fuel Pump 1124 6909889:1: SeaI-O Ring (Fuel Transfer

789 695050 Harness-Wiring Tube)

797 691029 Nut (Brush Retainer) 1126 690991 Screw (Fuel Transfer Tube)

797A 693167 Nut (Brush Retainer) 1127 690992 Screw (Float Bowl)

798 690967 Screw (Rocker Arm) 1128 690990 (_ Screw (Carburetor Nozzle)

801 691283 Cap-Drive 1169 693140 Screw (Carburetor Cover

802 691286 Cap-End Plate)

803 691262 Housing-Starter 1280 697475 SeaI-O Ring (Oil Filter Cover)

(Service with 691262 Starter

Motor) RPM Settings: Low Speed: 1900-2100

842 691031 • Seal-Dipstick/Tube High Speed: 3000-3200

847 499602 Dipstick/Tube Assembly

851 493880 TerminaI-Sparkplug Included in Engine Gasket Set, Key. No. 358

855 691011 Adapter-Air O Included in Carburetor Overhaul Kit, Key. No.

865 691012 Cover-Air Guide 121

865A 691014 Cover-Air Guide _t Included in Carburetor Gasket Set, Key. No.

865B 691015 Cover-Air Guide 977

868 690968 .+ Seal-Valve + Included in Valve Overhaul Kit, Key. No. 1095

883 690970 •+ Gasket-Exhaust

914 691127 Screw (Rocker Cover) NOTE: AU component dimensions given in U.S.

918 694000 Hose-Vacuum inches 1 inch = 25.4 mm

929 695239 Screw (Choke Control

Bracket)

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 MAX.

t _ Operate your Tractor up and down the face of slopes (not

greater than 15 ), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

_o.n _w_tl.e.n c.ha_,_g!_n_g...di.!ectionon slopes.

1-800-4-MY-HOME _

1-800-488-1222

For the replacement parts, accessories and owner's manuals

that you need to do-it-yourself, call Sears PartsDirectSME

1-800-368-PART 6a.m.-11 p.m., 7days aweek

(14_>36_7278) (u.sA one)

www_conVpartsdin_

To purchase or inquire about a Sears Service Agreement

or Sears Maintenance Agreement:

1-800-827-6655 (u.s_) 1-800-361-6665 (Canada)

7 a.m.-5 p.m.,CST, Mon.- Sat. 9 a.m.- 8p.m. EST,M- F,4p.rn.SaL

Parapedirserviciode reparaci_na

domicilio,y paraordenarpiezas:

1-888-.SU-HOGAR_

(1-888-784-6427)

AuCanadapourserviceenfran_a_:

1-800-LE-FOYERMc

(1-8o0-_

www.sears.c8

® Registered Trademark / TMTrademark / SMService Mark of Sears, Roebuck and Co.

® Marca Registrada / "rM Marca de Fdbrica / SMMarca de Servicio de Sears, Roebuck and Co.

MCMarque de commerce / MDMarque ddpos_.e de Sears, Roebuck and Co.

181304 01.10.02 RH Printed in U.S.A.

Craftsman 917271860 lawn tractor

Product's Documents

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Craftsman 917271860 Questions and Answers