Craftsman 917270861 lawn tractor User Manual

Owner's Manual

[RI:IFTSMANo

20.5 HP

ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.270861

• Safety

•Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules

and Instructions before operat-

ing this equipment.

For answers to your questions

about this product, Call:

1-800-659'5917

Sears Craftsman Help Line

5 am- 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, 11.60179

Visit our Craftsman website:www.sears,com/craftsman

Warranty ............................................... 2

Safety Rules .......................... :.............. 2

Product Specifications .......................... 5

Assembly .............................................. 8

Operation ............................................ 11

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 28

Troubleshooting ................................. 29

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or

accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BA]-I-ERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will

still be available after 30 days from the date of purchase but a standard trip charge will

apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could •

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

Clear the area of objects such as

rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

Be sure the area is clear of other

people before mowing. SLop machine

if anyone enters the area.

Never carry passengers.

Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or

drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All

slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do net mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT"

• Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them,

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep

equipment in good condition,

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments Or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing

them.

@@@@@

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other

people before mowing, Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOM EAWARE!7! YOUR

SAFETY IS INVOLVED.

d_ CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs

always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight

down the slope•

Do not turn on slopes unless neces-

sary, and then, turn slowly and

gradually downhill, if possible.

WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE:

OILTYPE

API-SF/SG/SH):

OIL CAPACITY:

!SPARK PLUG:

I(GAP: .030")

'VALVE

CLEARANCE:

GROUND

SPEED (MPH):

TIRE

PRESSURE:

CHARGING

SYSTEM:

BA'I-I-ERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

3.5 GALLONS

UNLEADED

REGULAR

SAE 30(ABOVE 32°F

SAE 5W-30

(BELOW 32°F)

W/FILTER: 3.5PINTS

W/O FILTER: 3.0PINTS

CHAMPION

RC12YC

INTAKE: .004"-.006"

EXHAUST:.004"-.006'

FORWARD: 5.5

REVERSE: 2.4

FRONT: 14 PSI

REAR: 10 PSI

16 AMPS @ 3600RPM

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible depend-

ability and performance.

Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is

available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California ihe above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Department (See

REPAIR PARTS section of this manual).

Parts Bag contents shown full size

I_/,exBol * '

3/8-16 x 1

k "_--_ / _ (1)Lockwasher 3/8

(1) Locknut 5/16-1 8

(1) Large Flat Washer [l_ii[1L _ (1)Hex Bolt

_11 III 5/16-18 x 1-1/4

(1) Knob

rJ (1) Shoulder Bolt 5/16-18

17/32x1-3/16x12Gauge _

I_ _ (2)Screws #10x5/8

(2) Washers 3/16x3i4x16Gauge

(2) Lock Washers #10

ii ;

(2) Weld Nuts i110 _'_l i I

Parts packed separately in carton

Seat

Mulcher

Plate

EC]

Steering

Wheel

Video

Cassette

Manual

Steering

Boot

I '

Parts Bag

Parts Bag contents not shown full size

(2) Latch Hook

Assemblies

S*eer,n41111

Wheel

Insert

(2) Keys

Slope Sheet

n I_ n

Steering Wheel

Adapter

Steering

Extension

Shaft

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

(1) Phillips screwdriver

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels flat

• Remove mower and packing materi-

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

A'B'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

• Slide extension shaft onto lower

steering shaft. Align mounting holes

in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: 13ghten bolt and nut

securely to 18-22 ft. Ibs. torque.

• Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide steering wheel adapter onto

steering shaft extension.

Steering

Wheel Insert

ex Bolt

LCkrgeW_:_;t r

Washer

Steering Wheel Steering Boot

Extension _/

Shaft _.

5/16 Locknut _

Tabs

}'_Adapter

_.,--5/16 Hex Bolt

Lower Steering _ I

Shah :..' !ab

"-. , _ SEots

• Position steering wheel so cross bars

are horizontal (left to right) and slide

inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock

washer, 3/8 hex bolt and tighten

securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires

where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label

(label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY"

in Maintenance section of this manual

for charging instructions).

• Label

INSTALLSEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position

and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its

adjusted position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Bolt

Adjustment

Knob

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT' in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

• Remove banding holding discharge

guard up against tractor.

TO DRIVE TRACTOR OFF SKID

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

• Place freewheel control in 'transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest

position.

• Start the engine. After engine has '

started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place motion control lever

in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that

follow.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top

with hook pointing down.

• Tighten hardware securely.

• Raise and hold deflector shield in

upright position.

• Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

A(_ CAUTION: Do not remove discharge

guard from mower. Raise and hold guard

when attaching mulcher plate and allow

9 it to rest on plate while in operation.

Weld Nut

From The T¢

Lock

Washer

Weld Nut

Latch

Hook_,

Washer

PlateMUlcher ',_f/Screw

Hook

Points

Latch

Hook

)ck Nut

Washer

Shield

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory.

NOTE: It is not necessary to change

blades. The mulcher blades are de-

signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS"

section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See 'q-O

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V" CHECKLIST

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inf[ated. (For

shipping purposes, the tires were

everinflated at the factory).

•/ Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly

clamped.

/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR

TRACTOR. PAY EXTRAAT[ENTION TO

THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

•/ It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the

Operation section of this manual).

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththeproduct.

Learnandunderstandtheir meaning.

BATTERY CAUTION OR

WARNING

REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE

FUEL CHOKE MOWER HEIGHT

LIGHTS ON

PARKING BRAKE

LOCKED

OVI_TEMPI

UNLOCKED MOWER LIFT

N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference,

Attachment

Clutch Lever

Ammeter

Choke Contro

ignition

Switch

Lever

Plunger

Thro_le

Clutch/

Brake

Lift Lever

Height

Adjustment

Knob

Free Wheel

ig Brake Lever

Motion

Control

Lever

Our tractors conform to the safety standards of the American National Standards

Institute.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

A'I-FACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CHOKE CONTROL - Used when starting

a cold engine.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and

starting the engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly

towing the tractor with the engine off.

IGNITION SWITCH - Used for starting

and stopping the engine.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when

changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position.

THROTTLE CONTROL - Used to control

engine speed.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres-

sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure. Attachment Clutch Lever

Choke "Engaged" Position

Position

STOPPING

"Disengaged"

Position

Parking

Brake

"Engaged"

.------Position

Motion

Control

Knob "Brake" Lever

Position

MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition

switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND BACK-

WARD

The direction and speed of movement is

controlled by the motion control lever,

• Start tractor with motion control lever ir

neutral (N) position.

Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUFFING

HEIGHT

The cutting height is controlled by

turning the height adjustment knob in

desired direction.

• Turn knob clockwise (¢-_1) to raise

cutting height.

• Turn knob counterclockwise (_-'_)to

lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4". The heights are

measured from the ground to the blade

tip with the engine not runnirig. These

heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months, For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual),

• With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16

Locknut_

Gauge

Wheel

Mounting

Bracket

Gauge Wheel

_z/Shoulder

Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the altachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_, CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place.

Attachment Clutch Lever "Engaged"

Position t Lift

Lever High

Position

f;i_Lo w

:' _ Position

Position

Guard

TO OPERATE ON HILLS

A_-CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to

brake position and engage parking

brake.

Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever

does not return to netJtral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motJon control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control Jr] freewheel-

ing position. Free whuu! co+]trol is

focaled at the reur (Jrd;'./[)dr ()l tractor.

• Raise attachtHu_t idt I,._highest

posllion will] altuuhmutd hft col_trol.

• Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed end

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with

the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENIGNE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADDGASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting.

_, WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol ) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be

emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

Occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position,

° Sit on seat in operating position,

depress clutch/brake pedal and set

parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

Move throttle control to fast position

• Pull choke Control out for a cold

engine start attempt. For a warm

engine start .attempt the choke control

may net be needed.

NOTE: Before starting, read the warm

and cold starting procedure s below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again, if

engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 ° F and

above)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can

now be used. if the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

• When engine starts, slowly push

choke controt in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. if the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tracior is on level

ground.

• Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during

the engine warm up period.

• The attachments can be used during

the engine warm-up period after the

transmission has been warmed up

and may require the choke control be

pulled out slightly.

NOTE: if at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure

will remove any trapped air inside the

transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. With

motion control lever in neutral iN)

position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full

forward position and ho_d for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

iN) position. Shut- oft engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves

approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mew grass when it is wet. Wet

grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain

and give best performance of the

attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass

has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts

off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely

hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path,

• Change your cutting pattern from week

to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

1/3"

MAINTENANCE SCHEDULE _,_._/_/_ _,'_'_=_o'_ '_

i Check Brake Operation

Check Tire Pressure

Check Operator Presence and

T Interlock Systems

g Check for Loose Fasteners

A Sharpen/Replace Mower Blades

T Lubrication Chart

O Check Battery Level

a Clean Battery and Terminals

Cbeck Transaxle Cooling

Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level

Change Engine Oil

E i Clean Air Filter

N i Clean Air Screen

G Inspect Muffler/Spark Arrestor

N, Replace Oil Filter (If equipped)

Clean Engine Coo,ling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

! Change more often when operating Under a heavy load or in hJgh ambient temperatures 5 If equipped wrth adiustable system

2 - Se p*,ice more orlon when o_eratlng it1 ditty or dusty conditions¸ 6. Not required Jf equlpped with maintenance.fl'ee batlery,

3 - If equipped with oil fi_er, change oil every, 50 hours • . Tighten front &xle pivot bob to 35 fl .Ibs maximum

4 - Rsplace blades more of_en whett mowing _n s_ldy soi_ De not overtighten

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To

receive full value from the warranty,

operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each

season.

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear,

A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

OFr0nt Wheel

Bearing

Zerk

Bearing Zerk

QGeneral Purpose Grease

@Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel

they must be lubricated, use only a dry,

powdered graphite type lubricant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be ,

adjusted. (See "TO ADJUST BRAKE' in

the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE; To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Mandrel Assembly

Trailing Edge Up

Blade Center

Hole

Flat Washer

Lock Washel

_---Hex Bolt (Grad_

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is

balanced.

5/8" Boft_. _

...... _aoe

BATI'ERY

Your tractor has a battery charging

system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

i Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

19 ° Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on

your tractor is maintenance free, Do not

attempt to open or remove caps or

covers. Adding or checking level of

electrolyte is not necessary.

TO CLEAN BATTERYAND TERMINALS

Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable

ends with wire brush until bright.

• Coat terminals with grease or petro-

leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

Inspect cooling fan to be sure fan

blades are intact and clean.

Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use

compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authorized service

center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated

with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade

according to your expected operating

temperature.

SAlE VISCOSITY GRADES

NOTE: Although multi-viscosity oils

(5W30, 10W30 etc.) improve starting in

cold weather, these multi-viscosity oils

will result in increased oil consumption

when used above 32°E Check your

engine oil level more frequently to avoid

possible engine damage from running

low on oil.

Change the oil after every 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before

starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet

API service classification SF, SG or

SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Be sure dipstick cap is

tightened securely for accurate

reading. Keep oil at "FULL" line on

dipstick.

Air Scre_

Oil Drain

CLEAN AIR SCREEN

Air screen must be kept free of dirt and

chaff to prevent engine damage from

overheating. Clean with a wire brush or

compressed air to remove dirt and

stubborn dried gum fibers.

CLEAN AIR INTAKE/COOLING

AREAS

To insure proper cooling, make sure the

grass screen, cooling fins, and other

external surfaces of tile engine are kept

clean at all times.

Every 100 hours of operation (more often

under extremely dusty, dirty conditions),

remove the blower housing and other

cooling shrouds. Clean the cooling fins

and external surfaces as necessary. Make

sure the cooling shrouds are reinstalled.

NOTE: Operating the engine with a

blocked grass screen, dirty or plugged

cooling fins, and/or cooling shrouds

removed will cause engine damage due to

overheating.

AIR FILTER

Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner

after every 25 hours of operation or

every season. Service paper cartridge

every 100 hours of operation or every

season, whichever occurs first.

Service air cleaner more often under

dusty conditions.

• Remove knobs and cover.

TO SERVICE PRE-CLEANER

• Wash it in liquid detergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in

clean, absorbent cloth and squeeze to

remove excess oil.

• If very dirty or damaged, replace pre-

cleaner.

TO SERVICE CARTRIDGE

• Clean cartridge by tapping gently on

flat surface. If very dirty or damaged,

replace cartridge.

• Reinstall precleaner cartridge, cover

and secure with knobs.

IMPORTANT: Petroleum solvents, such

as kerosene, are not to be used to clean

the cartridge. They may cause deteriora-

tion of the cartridge. Do not oil cartridge.

Do not use pressurized air to clean or

dry cartridge.

Kn°bs_s _ "

Cover

_Cartridge

Foam Pre-Cleaner .__..._,.=._...,_,f._

/ :

MUFFLER

Inspect and replace corroded muffler

and spark arrester (if equipped) as it

could create a fire hazard and/or

damage.

SPARK PLUGS

Replace spark plugs at the beginning of

each mowing season or after every 100

hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS"

section of this manual.

IN-LINE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes

clogged, obstructing fuel flow to carbure-

tor, replacement is required.

• With engine cool, remove filter and

plug fuel line sections.

• Place new fuel filter in position in fuel

line with arrow pointing towards

carburetor.

• Be sure there are no fuel line leaks

and clamps are properly positioned.

• Immediately wipe up any spilled

gasoline.

Cl;u_lPF_ CIamp

CLEANING

• Clean engine, battery, seat, finish, etc.

of all foreign matter.

• Keep finished surfaces and wheels

free of all gasoline, oil, etc.

Protect painted surfaces with automo-

tive type wax.

We do not reCommend using a garden

hose to clean your tractor unless the

electrical system, muffler, air filter and

carburetor are covered to keep water out.

Water in engine can result in a short-

ened engine life.

_:_CAUTION: Before performing any service or adjustments:

Depress clutch/brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the

right side of tractor.

• Place attachment clutch in "DISEN-

GAGED" position.

• Move attachment lift lever forward to

lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift

clutch spring off pulley bolt.

• Remove large retainer spring, slide

collar off and push housing guide out

of bracket.

• Disconnect anti-swaybar from chassis

bracket by removing retainer spring.

• Disconnect suspension arms from rear

deck brackets by removing retainer

springs.

Disconnect front links from deck by re-

moving retainer springs.

• Raise/ift lever to raise suspension

arms. Slide mower out from under trac-

tor.

Small Retainer Spring

Clutch

IMPORTANT: If an attachment other than

the mower deck is to be mounted on the

tractor, remove the front links and hook

the clutch spring onto square hole in

frame.

TO INSTALL MOWER

• Raise attachment lift ]ever to its high-

est position.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of re-

moval instructions.

Retainer S

Anti-Sway

_Front Link

_tainer Springs

(Both Sides)

Housing

Large Retainer Bracket

Spring

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked

on level ground or driveway. Make sure

tires are properly inflated (See "PROD-

UCT SPECIFICATIONS" section of this

manual). If tires are over or

underinflated, you will not properly

adjust your mower.

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position.

• At the midpoint of both sides of mower,

measure height from bottom edge of

mower to ground. Distance "A" on

both sides of mower should be the

same or within 1/4" of each other.

• If adjustment is necessary, make

adjustment on one side of mower only.

• To raise one side of mower, tighten rift

link adjustment nut on that side.

• To lower one side of mower, loosen lift

link adjustment nut on that side.

NOTE:Each full turn of adjustment nut

will change mower height about 1/8".

• Recheck measurements after adjust-

ing.

Bottom edge of Bottom edge of

m°we_- groA_._...._, Ground Line _..._/T .._ nd

_r Suspension

Lift Link Adjustment Nut

FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to

side. If the following front-to-back

adjustment is necessary, be sure to

adjust both front links equally so mower

will stay level side-to-side.

To obtain the best cutting results, the

mower housing should be adjusted so

that the front is approximately 1/8" to 1/2"

lower than the rear when the mower is in

its highest position.

Check adjustment on right side of tractor.

Measure distance "D" directly in front

and behind the mandrel at bottom edge

of mower housing as shown.

• Before making any necessary adjust-

ments, check that both front links are

equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust

one link to same length as other link.

• To lower front of mower loosen nut "=."

on both front links an equal number of

turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nuts "F"

against trunnion on both front links.

• To raise front of mower, loosen nut "F"

from trunnion on both front links.

Tighten nut "E" on both front links an

equal number of turns.

• When distance "D" is 1/8" to 1/2" lower

at front than rear, tighten nut "F"

against trunnion on both front links.

• Recheck side-to-side adjustment.

.Mandrel

Both Front Links Should be Equal in Length

Nut

Front Links

TO REPLACE MOWER BLADE

DRIVE BELT

The mower blade drive belt may be

replaced without tools, Park the tractor

on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO

REMOVE MOWER" in this section of

this manual).

• Work belt off both mandrel pulleys and

idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of

removal.

• Make sure belt is in all pulley grooves

and inside all belt guides.

• Install mower in reverse order of

removal instructions.

Mandrel

Pulley Idler

Pull

riley

TO ADJUST BRAKE

Your tractor is equipped with an adjust-

able brake system which is mounted on

the side of the transaxle.

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted.

• Depress clutch/brake pedal and

engage parking brake.

• Measure distance between brake

operating arm and nut "A" on brake

rod.

• If distance is other than 1-9/16", loosen

jam nut and turn nut "A" until distance

becomes 1-9/16". Retighten jam nut

against nut "A",

• Road test tractor for proper stopping

distance as stated above. Readjust if

necessary. If stopping distance is still

greater than six (6) feet in highest

gear, further maintenance is neces-

sary. Contact your nearest authorized

service center/department.

With Parking Brake "Engaged"

Jam Nut

Arm

Do not touch this nut. If further brake

adjustment is necessary contact your

nearest authorized service center/department

TO REPLACE MOTION DRIVE BELT

Park the tractor on level surface. Engage

parking brake. For assistance, there is a

belt installation guide decal on bottom

side of left footrest,

• Remove mower (See "TO REMOVE

MOWER" in this section of this

manual.)

• Remove belt from stationary idler and

clutching idler.

• Pull belt slack toward rear of tractor.

Carefully remove belt upwards from

transmission input pulley and over

cooling fan blades.

• Pull belt toward front of tractor and

remove downward from around

engine pulley.

• Install new belt by reversing above

procedure.

Engine Pulley--

Clutchingldler /

Stationary Idler'

Transmission

Input Pulley _

cJ-2

. _'oI I I

TRANSAXLE MOTION CONTROL

LEVER NEUTRAL ADJUSTMENT

The motion control lever has been preset

at the factory and adjustment should not

be necessary.

• Loosen adjustment bolt in front of the

right rear wheel, and lightly tighten.

• Start engine and move motion control

lever until tractor does not move

forward or backward.

• Hold motion control lever in that

position and turn engine off.

• While holding motion control lever in

place, loosen the adjustment bolt.

• Move motion control lever to the

neutral (N) (lock gate) position.

• Tighten adjustment bolt securely.

NOTE: If additional clearance is needed

to get to adjustment bolt, move mower

deck height to the lowest position.

After above adjustment is made, if the

tractor still creeps forward or backward

while motion control lever is in neutral

position, follow these steps:

• Loosen the adjustment bolt.

• Move the motion control lever 1/4 to

1/2 inch in the direction it is trying to

creep.

• Tighten adjustment bolt securely.

• Start engine and test.

• If tractor still creeps, repeat above

steps until satisfied.

Neutral Lock Gate

Motion Control

Adjustment Bolt

TRANSMISSION REMOVAL/REPLACE-

MENT

Should your transmission require

removal for service or replacement, it

should be purged after reinstallation and

before operating the tractor. See

"PURGE TRANSMISSION" in the

Operation section of this manual.

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not

horizontal (left to right) when wheels are

positioned straight forward, remove

steering wheel and reassemble per

instructions in the Assembly section of

this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are

net adjustable on your tractor. If damage

has occurred to affect the front wheel

toe-in or camber, contact your nearest

authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

• Block up axle securely.

• Remove axle cover, retaining ring and

washers to allow wheel removal (rear

wheel contains a square key - Do not

lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in

rear wheel hub and axte. Insert

square key.

• Replace washers and snap retaining

ring securely in axle groove.

• Replace axle cover.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion.

Retaining Ring

Washer

Axle

Cover

Square Key ,_''_

(Rear Wheel Only)

TO START ENGINE WITH AWEAK

BATTERY

CAUTION: Lead-acid batteries

generate explosive gases. Keep sparks,

flame and smoking materials away from

batteries, Always wear eye protection

when around batteries,

If your battery is too weak to start the

engine, it should be recharged. (See

"BAI-FERY" in the MAINTENANCE

section of this manual).

If "jumper cables" are used for emer-

gency starting, follow this procedure:

IMPORTANT: Your tractor is equipped

with a 12 volt negative grounded system.

The other vehicle must also be a 12 volt

negative grounded system. Do not use

your tractor battery to start other vehicles.

TO A'FI-ACH JUMPER CABLES -

• Connect each end of the RED cable to

the POSITIVE (+) terminal of each

battery, taking care not to short against

chassis.

• Connect one end of the BLACK cable

to the NEGATIVE (-) terminal of fully

charged battery.

• Connect the other end of the BLACK

cable to good CHASSIS GROUND,

away from fuel tank and battery.

TO REMOVE CABLES, REVERSE

ORDER -

BLACK cable first from chassis and

then from the fully charged battery.

RED cable last from both batteries.

"Positive" (+) "Negative" (-)

Bolt

REPLACING BATTERY

CAUTION: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals at

the same time. Before connecting battery,

remove metal bracelets, wristwatch

bands,rings,etc.

Positive terminal must be connected first

to prevent sparking from accidental

grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then

RED battery cable and carefully

remove battery from tractor.

• Install new battery with terminals in

same position as old battery.

• Reinstall terminal guard.

• First connect RED battery cable to

positive (+) battery terminal with hex

bolt and keps nut as shown. Tighten

securely.

• Connect BLACK grounding cable to

negative (-) battery terminal with

remaining hex bolt and keps nut.

Tighten securely

Close terminal access doors.

Close hood.

Hex Bolt

(Red)

Cable

.Negative (Black)

Guard Cable

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the

backside of the grill.

• Replace bulb in holder and push bulb

holder securely back into the hole in

the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause

your tractor to run poorly, stop running, or

prevent it from starting.

• Check wiring. See electrical wiring

diagram in the Repair Parts section.

TO REPLACE FUSE

Replace with 15 amp automotive-type

plug-in fuse. The fuse holder is located

behind the dash.

TO REMOVE HOOD AND GRILL

ASSEMBLY

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front of tractor. Grasp hood at

sides, tilt toward engine and lift off of

tractor.

• To replace, reverse above procedure.

l Headlight Wire

ENGINE

Maintenance, repair, or replacement of

the emission control devices and

systems, which are being done at the

customers expense, may be performed

by any non-road engine repair establish-

ment or individual. Warranty repairs must

be performed by an authorized engine

manufacturer's service outlet.

TO ADJUST THRO'R'LE CONTROL

CABLE

The throttle control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move throttle

control lever to fast position.

• Check that swivel is against stop. If it

is not, loosen cable clamp screw and

pull cable back until swivel is against

stop. Tighten cable clamp screw

securely.

TO ADJUST CHOKE CONTROL

The choke control has been preset at

the factory and adjustment should not be

necessary. Check adjustment as

described below before loosening cable.

If adjustment is necessary, proceed as

follows:

• With engine not running, move choke

control (located on dash panel) to full

choke position.

• Loosen knob and remove cover

assembly from air cleaner.

• Choke should be closed. If it is not,

loosen casing clamp screw and move

choke cable until choke is completely

closed. Tighten casing clamp screw

securely.

• Replace air cleaner cover assembly

and tighten knob.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your

engine does not operate properly due to

suspected carburetor problems, take

your tractor to an authorized service

center for repair and/or adjustment.

High speed stop is factory adjusted. Do

not adjust - damage may result.

IMPORTANT: Never tamper with the

engine governor, which is factory set for

proper engine speed. Overspeeding the

engine above the factory high speed

setting can be dangerous. If you think

the engine-governed high speed needs

adjusting, contact your nearest autho-

rized service center/department, which

has proper equipment and experience to

make any necessary adjustments.

Swivel Clafnp

Screw

Clamp Screw_

Immediately prepare your tractor for

storage at the end of the season or if the

tractor will not be used for 30 days or

more.

_. CAUTION: Never store the tractor

wfth gasoline in the tank inside a

building where fumes may reach an

open flame or spark. Allow the engine to

cool before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter

storage. When mower is to be stored for

a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store

in a clean, dry area.

• Clean entire tractor (See "CLEANING"

in the Maintenance section of this

manual).

• Inspect and replace belts, if necessary

(See belt replacement instructions in

the Service and Adjustments section of

this manual).

• Lubricate as shown in the Mainte-

nance section of this manual.

• Be sure that all nuts, bolts and screws

are securely fastened. Inspect moving

parts for damage, breakage and wear.

Replace if necessary.

• Touch up all rusted or chipped paint

surfaces; sand lightly before painting.

BA'n'ERY

• Fully charge the battery for storage.

• After a period of time in storage,

battery may require recharging.

• To help prevent corrosion and power

leakage during long periods of

storage, battery cables should be

disconnected and battery cleaned

thoroughly (see "TO CLEAN BATI-ERY

AND TERMINALS" in the Maintenance

section of this manual).

• After cleaning, leave cables discon-

nected and place cables where they

cannot come in contact with battery

terminals.

• If battery is removed from tractor for

storage, do not store battery directly on

concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: It is important to prevent

gum deposits from forming in essential

fuel system parts such as carburetor, fuel

filter, fuel hose, or tank during storage.

Also, experience indicates that alcohol

blended fuels carled gasohol or using

ethanol or methanol) can attract moisture

which leads to separation and formation

of acids during storage. Acidic gas can

damage the fuel system of an engine

while in storage.

• Drain the fuel tank.

• Start the engine and let it run until the

fuel lines and carburetor are empty.

• Never use engine or carburetor

cleaner products in the fuel tank or

permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable

alternative in minimizing the formation of

fuel gum deposits during storage. Add

stabilizer to gasoline in fuel tank or

storage container. Always follow the mix

ratio found on stabilizer container. Run

engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach

the carburetor. Do not drain the gas tank

and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oi! (with engine warm) and replace

with clean engine oil. (See "ENGINE" in

the Maintenance section of this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark

plug hole(s) into cylinder(s).

• Turn ignition key to "START" position

for a few seconds to distribute oiL

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season

to another.

• Replace your gasoline can if your can

starts to rust. Rust and/or dirt in your

gasoline will cause problems.

• If possible, store your tractor indoors

and cover it to give protection from

dust and dirt.

• Cover your tractor with a suitable

protective cover that does not retain

moisture. Do not use plastic. Plastic

cannot breathe which allows conden-

sation to form and will cause your

tractor to rust.

IMPORTANT: Never cover tractor while

engine and exhaust areas are still

warm.

TROUBLESHOOTING CHART

Wili not start

Hard to start

Engine will not turn

over

Engine clicks but will

not start

• Out of fuel.

• Engine not "CHOKED"

properly.

• Engine flooded.

• Bad spark plug.

• Dirty air filter.

Dirty fuel filter.

Water in fuel.

I• Loose or damaged

wiring.

Carburetor out of

adjustment.

• Engine valves out of

adjustment.

• Dirty air filter.

• Bad spark plug.

• Weak or dead battery.

• Dirty fuel filter.

• Stale or dirty fuel.

• Loose or damaged

wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

• Clutch/brake pedal not

depressed.

• Attachment clutch is

engaged.

• Weak or dead battery.

• Blown fuse.

!. Corroded battery

terminals.

Loose or damaged

wiring.

• Faulty ignition switch,

• Faulty solenoid or

starter.

• Faulty operator

presence switch(es).

• Weak or dead battery.

• Corroded battery

terminals.

• Fill fuel tank.

See "TO START ENGINE"

in Operation section.

Wait several minutes

before attempting to start.

• Replace spark plug.

• Clean/replace air filter.

• Replace fuel filter.

• Drain fuel tank and

carburetor, refill tank with

fresh gasoline and replace

fuel filter.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an authorized

service center/department.

• Clean/replace air filter.

• Replace spark plug.

• Recharge or replace

battery.

• Replace fuel filter.

• Drain fuel tank and refill with

fresh gasoline.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

I. Contact an authorized

service center/department.

• Depress clutch/brake pedal.

Disengage attachment

clutch.

• Recharge or replace

battery.

• Replace fuse.

• Clean battery terminals.

• Check all wiring.

• Check/replace ignition

switch.

• Check/replace solenoid or

starter.

• Contact an authorized

service center/department.

• Recharge or replace

battery.

• Clean battery terminals.

TROUBLESHOOTING CHART "

PROBLEM. CAUSE CORRECTION

Engine clicks but will I • Loose or damaged • Check all wiring.

not start (Cont'd) wiring.

• Faulty solenoid or • Check/replace solenoid or

starter, starter.

Loss of power

Excessive vibration

Engine continues

to run when operator

leaves seat with

attachment clutch

engaged

Poorcut-uneven

I, Cutting too much

grass/too fast.

• Throttle in "CHOKE"

position.

• Build-up of grass,

leaves and trash

under mower.

• Dirty air filter.

• Low oil level/dirty oil.

• Faulty spark plug.

• Dirty fuel filter.

• Stale or dirty fuel.

• Water in fuel.

• Spark plug wire loose.

• Dirty engine air screen/

fins.

• Dirty/clogged muffler.

• Loose or damaged

wiring.

• Carburetor out of

adjustment.

• Engine valves out of

adjustment.

* Worn, bent or loose

blade.

• Bent blade mandrel.

• Loose/damaged part(s).

• Faulty operator-safety

presence control

system.

• Worn, bent or loose

blade.

• Mower deck not level.

• Buildup of grass,

leaves, and trash

under mower.

• Bent blade mandrel.

• Clogged mower deck

vent holes from buildup

of grass, leaves, and

trash around mandrels

• Set in "Higher Cut" position/

reduce speed.

• Adjust throttle control.

• Clean underside of mower

housing.

• Clean/replace air filter.

• Check oil level/change oil.

• Clean and regap or change

spark plug.

• Replace fuel filter.

• Drain fuel tank and refill

with fresh gasoline.

• Drain fuel tank and carbure

tor, refill tank with fresh

gasoline and replace fuel

filter.

• Connect and tighten spark

plug wire.

• Clean engine air screen/fins.

• Clean/replace muffler.

• Check all wiring.

• See "To Adjust Carburetor"

in Service Adjustments

section.

• Contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

• Replace blade mandrel.

• Tighten loose part(s).

Replace damaged parts.

• Check wrong. _wriches and

connections If not corrected,

contact an authorized

service center/department.

• Replace blade. Tighten

blade bolt.

• Level mower deck.

• Clean underside of mower

housing.

• Replace blade mandrel.

• Clean around mandrels to

open v_Ht holes

TROUBLESHOOTING CHART

=ROBLEM CAUSE CORRECTION

dower blades will not • Obstruction in clutch • Remove obstruction.

rotate mechanism.

• Worn/damaged mower • Replace mower drive belt.

drive belt.

• Frozen idler pulley. • Replace idler pulley.

• Frozen blade mandrel. • Replace blade mandrel.

3oor grass discharge • Engine speed too slow.

teadlight(s) not

vorking (if so

.=quipped)

3attery will not charge

_oss of Drive

Engine "backfires"

Nhen turning engine

'OFF" ,

• Travel speed too fast.

• Wet grass.

• Mower deck not level,

• Low/uneven tire air

pressure.

• Worn, bent or loose blade.

• Buildup of grass,

leaves and trash under

mower.

• Mower drive belt worn.

• Blades improperly

installed.

• Improper blades used.

• Clogged mower deck

vent holes from buildup

of grass, leaves, and

trash around mandrels.

• Switch is "OFF".

• Bulb(s) burned out.

• Faulty light switch.

• Loose or damaged

wiring.

• Blown fuse.

• Bad battery cell(s),

• Poor cable connections.

• Faulty regulator (if so

equipped).

• Faulty alternator.

• Freewheel control in

"disengaged" position,

• Motion drive belt worn,

damaged or broken.

• Air trapped in transmiss-

ion during shipment or

servicing.

• Engine throttle control

not set at "SLOW"

position for 30 seconds

before stopping engine.

• Place throttle control in

"FAST" position.

• Shift to slower speed.

Allow grass to dry before

mowing,

Level mower deck.

• Check tires for proper air

pressure.

• Replace/sharpen blade,

Tighten blade bolt.

• Clean underside of mower

housing.

• Replace mower drive belt.

• Reinstall blades sharp edge

down.

• Replace with blades listed

in this manual.

• Clean around mandrels to

open vent holes,

• Turn switch "ON".

• Replace bulb(s).

• Check/replace light switch.

• Check wiring and connec

tions.

• Replace fuse.

• Replace battery.

• Check/clean all connec

tions.

• Replace regulator.

• Replace alternator.

• Place freewheel control in

"engaged" position.

• Replace motion drive belt.

• Purge transmission.

• Move throttle control to

"SLOW" position and allow

to idle for 30 seconds before

stopping engine.

SERVICE NOTES

SCHEMATIC

TRACTOR - - MODEL NUMBER 917.270861

RED

BATTERY

8LACK

AMMETER FUSE !

(OPTIONAL) _-_ 1

' ', I I SOLENOID

L ....... J

WH{TE

)G L,

IGNITION

SWITCH

(CLUTCH OFn

STARTER

BLACK

SEATSWiTCH

(NOT OCCUPIED)

GROUNDING

CONNECTOR

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

BROWN

HEADLIGHTS

OFF G+M+L

RUN/LIGHT B ÷ L

RUN B+L

START B + L + S

NONE WIRING INSULATED CLIPS

A÷Y

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

NONE SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

NONE PROPERLY SECURE YOUR WIRING.

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270861

_~_

i I

I i

24 41 i

/ 25

t i

I i

i #

_45 29

i- :: :::::::::....i....

ELECTRICAL

TRACTOR - - MODEL NUMBER 917.270861

KEY PART

NO, NO. DESCRIPTION

1 163465 Battery

2 74760412 Bolt, Hex 1/4-20 x 3/4

8 7603J Tray, Battery

10 145211 Bolt, Btr Front 1/4-20 x 7-1/2

11 150109 Holddown Battery Front Mount

12 145769 Nut, Push Nylon Battery Front 1/4

16 153664 Switch Interlock Push-In

19 S'1"D551125 Washer, Lock 1/4

20 73350400 Nut, Hex, Jam 1/4-20

21 166182 Harness, Light Socket (w/4152J)

22 4152J Light Bulb

24 4799J Cable, Battery

25 146148 Cable, Battery

26 166180 Fuse

27 73510400 NutKeps Hex 1/4-20 Unc

28 145491 . Cable, Ground

29 121305X Switch, Seat

30 140301 Switch, Ignition 4 Position

31 124211X Nut, Ignition

32 141226 ' Cover, IgnitionSwitch

33 1C9310X Key, Molded, Craftsman

40 169596 Harness, ignition

41 71110408 Bolt BIk Fin Hex 1/4-20 UNC x 1/2

42 131563 Cover,Terminal

43 168327 Sok_noid

44 73640400 Nut Keps BIkHex 1/4-20 UNC

45 122822x Ammeter Rectangular15Amp

52 141940 Protection Wire Loop (Hour Meter)

55 17490508 Screw Thdrol 5/16-18 x 1/2

70 164767 " Harness Engine

NOTE: Allcomponent dimensionsgiven in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270861

CHASSIS AND ENCLOSURES

58 12

23 54

TRACTOR - - MODEL NUMBER 917.270861

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 166819

2 14O356

3 17060612

4 STD551025

5 155272

9 165454X013

10 STD533710

11 155927

12 145660

13 169118

14 17490608

17 144983X558

18 126&.38X

20 156437

23 124028X

25 19131312

26 STD541437

28 156725)(558

29 155217X599

30 151287)(558

31 139976

37 17490,508

38 139886

39 139887

51 73800400

52 19091416

53 145201

54 161464

55 145202

57 STD5,52,507

58 162266

60 72140606

64 154798

74 STD541437

140 158418

142 165867

143 154£66

144 154207

145 156524

NOTE:

Chassis

Drawbar

Screw 3/8-16 x 3/4

Washer 13/32 x 3/4 x 16 Gauge

Bumper Hcod/Dash

Dash, Silkscreened

Bolt, Carriage 3/8-16 x 1

Panel, Dash, LH

Clip"13nnermanGrille P/L

Panel, Dash, RH

Screw, Thd., Roll. 3/8-16 x 1/2Type TT

Hood Assembly

Bumber Hood

Plate Mtg Battery Fuel Tank

Bushing, Snap, Nylon, FuelUne

Washer t 3/32 x 13/16 x 12Gauge

Locknut, Hex, with Insert 3/8-16 UNC

Grille/Lens Asm

Lens, Grille

Fender/Footrest

Bracket, Fender/Support

Screw, Thdrol. 5/16-18 x 1/2TYT

Pivot Bracket Assembly, LH, Mower, Rear

Pivot BracketAssembly, RH, Mower, Rear

Nut Lock W/Insert 1/4 - 20 UNC

Washer 9/32 X 7/8 X 16 Ga.

Bracket Grille Pickoff LH

Screw, Hex Wshd #8-18 x 7/8

Bracket Grille Pickoff RH

Bolt FinHex 1/4 -20 UNC X.75

Duct Intake Air BS Intek Twin

Boit Rdhd Sqnk 3/8-16 UNC x 3/4

DashLowerSTLT

NutCrownlock 3/9-16 UNC

Bracket Suspension Front

Plate Reinforcement STLT

Bracket Swaybar Chassis

Bracket Footrest STLT

Rod Pivot Chassis/Hood

All component dimensionsgiven in U.S. inches

1inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270861

GROUND DRIVE

116

26 1

22 104 _

TRACTOR - - MODEL NUMBER 917.270861

GROUND DRIVE

KEY PART KEY PART

NO, NO. DESCRIPTION NO. NO. DESCRIPTION

t Transaxle (See Breakdown) 66 154778

Hydro Gr 319 0650 70 134_

2 142431 Spring, Return, Brake 71 140158

3 143995 Pulley, Transaxle 72 19132012

8 165866 Rod Shift Fender Adiust 73 156347

10 STD561210 Pin Cotter 1/8 x 1 CAD 74 121199X

14 10040400 Washer Lock Hvy Helical 75 121749)(

16 STD541431 Nut Lock Hex W/Ins. 5/16-18 76 _1075

Unc 77 123583X

18 STD523710 Bolt Fin Hex 3/8-16 Uric x 1 78 121748X

Gr. 5 81 165591

19 bmFD541437 Nut Lock Hex W/Wsh 3/8-16 82 165711

Unc 83 19171216

21 130564 Knob, De{uxe 1/2-13 84 165815

22 145627 Rod, Brake Hydro 89 164890)(428

24 73350600 Nut, Hex Jam 3/8-16 Unc 90 124346X

25 106888X Spring, Brake Rod 93 142564

26 STD.55103"7 Washer 94 1

27 STD561210 Pin Cotter 1/8 x 3/4 CAD. £5 167686

28 145204 Rod, Parking Brake £6 4497H

29 71673 Cap, Parking Brake 97 14044_

30 130807 Bracket, Transaxle

32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 96 73510600

34 155071 Shaft, Foot Pedal 102 141322

35 120183X Bearing, Nylon 103 7_

36 19211616 Washer 104 140156

37 1572H Pin, Roll 105 71070516

38 131494 Pulley, Idler, Plat 116 72110610

39 STD523727 Bolt 145 74490540

40 4470J Spacer, Spilt 146 744.90536

41 165838 Keeper, Belt Idler 147 744.90524

42 19131312 Washer 13/32 x 13/16x 12 Ga. 150 165850

47 127783 Pulley, Idler, V-Groove 151 19133210

48 154407 Belldrank Clutch Grnd Dry STL 156 166002

49 123205X Retainer, Belt 157 153236

50 STD523715 Bolt 158 165589

51 STD541437 Nut Crownldck 3/8 16UNC 159 165494

52 STOb41431 Nut. Crownlock 5/16-18 Unc 160 19292016

53 1()57 I(JX Link Clutch 161 72140406

5b 106709X Sprrr]g. Return, Clutch 162 73680400

5_ STD523712 Belt Hex 3/8-16 x 1-1/4 163 74760416

57 140294 V-Be_, Ground Drive 164 19091010

59 140312 Keeper, Center Span 165 165623

61 17060612 Screw 3/8-16 x 3/4 166 166880

62 8883R Cover, Pedal 168 165492

63 169485 Pulley, Engine 169 165580

64 74780752 Bolt Hex Head Gr. 5

65 STL)551143 Washer

Keeper Belt Engine Hydro

Guide Belt RH Engine

Strap Torque Lh Hydro 18/20" T

Washer 13/32 x 1-1/4 x 12 Ga.

Strap Torque Rh Hydro 0650

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Ga.

E-Ring

Key,Square

Washer 25/32 x t-5/8 x 16 Ga.

ShaftAsm Cross Tapered 650 20

SpdngTorsion

Washer 17/32 x 3/4 x 16 Ga.

LinkTransaxld 0650 LT/YT/STL

Console, Shift

Nut Self-Thd Wsh-hd 1/4Zinc

Line Fuel Hydro 4"

Fan, Hydro 7"

Control Bypass Hydro

Retainer Spring 1" Zinc/Cap

Keeper Bolt Rh Hydro 0750.

18/20'

Nut Keps Hex 3/8-16 Uric

Washer Bel[ville .501D x 1,50D

Nut Hex Jam Topldck 1/4,-20Unf

Arm, Control Hydro

Screw Cap Hex 5/16x 18x 1

Bolt Carr. 3/8-16 x 1.25

Bolt Hex Flghd 5/16-18 Gr. 6

Bolt Hex Flghd 5/16-16 x 2-1/4

Bolt Hex Flghd 5/16-18 x 1-1/2

Bushing Bellcrank Grd Drive

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/161Dx 1.125

Bolt Shoulder 5/16-18 Uno - 2.A

Bracket Shift Mount

Hub Tappered Flange Shift Lt

Washer 29/32 x 1-1/4 x 16 Ga

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5

NutCrownlockl/4-20 Unc

Bolt Hex Fin 1/4-20 Un¢x 1 Gr. 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

Screw 5/16-18 x 6/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

NOTE: All component dimensions given in U.S. inches

1 inch = 26.4 mm

TRACTOR - - MODEL NUMBER 917.270861

STEERING ASSEMBLY

117

'\ _

TRACTOR - - MODEL NUMBER 917.270861

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 139768 SteedngWheel

2 154427 Front Axle Assembly

3 156483 SpindleAssembly, LH.

4 157473 Spindle Assembly, R.H.

5 6266H Bearing, Race, Thrust, Hardened

6 121748X Washer 25/32 x 1-5/8 x 16 Gauge

7 19272016 Washer 27/32 x 1-1/4 x 16Gauge

8 12000029 Ring, Klip

9 3366R Bearing,Steering Column

10 156438 Link, Drag

11 STD551137 Washer, Lock

13 154779 Spacer, Bearing, Front Axle

15 73901000 Nut, Lock, Flange 5/8-11 UNC

17 156546 Shaft Assembly,Steering

18 57079 Washer, Thrust .515 x ,750 x .D33

19 160G95 Support, Shaft

22 165857 Screw hex Wshhd Torx

23 165851 Pittman Shaft Assembly

25 154406 Bracket, Steering

26 126847X Bushing, Link, Drag

27 136874 Gear, Sector

28 19131416 Washer 13/32 x 7/8 x 16 Gauge

29 17060612 Screw 3/8-16x3/4

30 STD561210 Pin

32 130465 Rod,Tie

36 155099 Bushing, Steering

37 152927 Screw Tl" #10-32x 5x 3/8 Flange

38 139769 Insert, Steering Wheel

39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge

40 STD541537 Gdpco Nut

41 100711L Adaptor, Steering Wheel

42 145054X428 Boot, Steering Dash P/L Mtl BIk

43 121749X Washer 25/32 x 1-1/4 x 16 Gauge

44 153720 Extension Steering Non-Adjust

46 121232)< Cap, Spindle

47 6855M Fitting, Grease

51 73800500 Nut LockHxW/Ins 5/16-18 UNC

54 74780520 Bolt FinHex 5/16-18 UNC x 1-1/4

62 167902 Kit, Steedng Assembly, Service

63 74780616 Bolt Fin Hex 3/8-16 uric. x 1 Gr. 5

65 154780 Spacer Axle

66 154404 Bearing Arm Piftman

67 74781044 BoltFin Hex 5/8-11unc x 2-3/4

68 154429 Brace Axle

79 19132012 Washer 13/32 x 1-1/4 x 12 Ga

80 74950612 Bolt Hex Nylon 3/8-16 x 3/4

NOTE: All component dimensions given in U.S, inches

1 inch = 25.4 mm

ENGINE

TRACTOR - - MODEL NUMBER 917.270861

OPTIONAL EQUIPMENT

Spark Arrester

ENGINE

TRACTOR - - MODEL NUMBER 917.270861

KEY PART

NO. NO. DESCRIPTION

1 169387

2 17720410

3 ......

4 149723

5 159955

6 160589

8 150178

10 162797

13 165391

14 13280336

15 13200300

16 STD551237

17 174,90624

23 159880

25 145996

26 73920600

29 137180

31 157103

32 161686

33 123487X

34 106082X

35 1706O512

37 8543R

38 .......

39 109227X

62 10O4O5OO

72 71070512

81 128861

Control Throt Paddle

Screw Hex Thd Cut 1/4-20x5/8 T

Engine (See Breakdown) BriggsModel No. 407777-0122-E1

Muffler Exhaust

Exhaust Asm. Left

Exhaust Asm. Right

Bolt 5/16 - 18 UNC X 3/4 W/Seres

Shield Browning B&S Intek II

Gasket Muffler

Nipple Pipe 4-1/2"

ErbowStd gODegree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Screw Thdrol 3/8-16"x1-1/2Tytt

Shield Browning/DebrisGuard

ControlChoke

Nut Keps 3/8-24 Unf

Arrestor Spark

Tank Fuel3 50 Rear

Cap FuelGuage STLT

Clamp Hose BIk

Spacer Pad

Screw 5/16-18 x 3/4

Une Fuel

Plug Oil Drain (See Engine Breakdown)

Pad Idler 1.75 x ,75 x .06

Washer Lock Hvy HIcl Spr 5/16

Screw Hex Hd Cap 5/16-18 x 3/4

Nut, Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches

1 inch = 254 mm

TRACTOR - - MODEL NUMBER 917.270861

SEAT ASSEMBLY

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

Seat 3450 BIk/'olkCraftsman 13 121248X

Bracket PntPivotSeat (blk) 14 72050412

BoltFinHex3/8-16une X 1 15 134,300

Washer 13/32 X 3/4 X 10 Ga 16 121250X

ClipPushtnHinged 17 123976)(

NOtHex Lock w/Ins 3/8-16 Uric 21 153236

Spdng Seat Cprsn 2250 BIkZi 22 STD541431

Screw 3/8-16 X 1-1/2 24 19171912

Washer 13/32 X 1X 14Ga 25 127918X

Pan Pnt Seat (blk)

Knob Seat

Bracket Pnt Mounting Switch

1 140123

2 140551

3 74760616

4 19131610

5 145006

6 _1437

7 124181X

8 17060616

9 19131614

10 155925

11 166369

12 121246X

DESCRIPTION

Bushing Snap Bfk Ny150 Id

Bolt Rdhd Sht Nk 1/4-20x1-1/2

Spacer Split 28 X 96 Zinc

Spring Cprsn 1 27 BIk Pnt

NOt Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc-2A

Nut Hex Lock w/Ins 5/16-18

Washer 17/32 X 1-3/16 X 12 Ga.

Bolt Shoulder 5/16-18 X 62

NOTE: All component dimensions given in U.S, inches

1 inch = 25,4 mm

DECALS

TRACTOR - - MODEL NUMBER 917.270861

11 2

KEY PART

NO. NO.

1 156439

2 163205

3 163200

4 163202

5 170100

6 133644

9 163204

11 156811

13 146046

KEY PART

DESCRIPTION NO. NO.

Decal FenderDangerSears 14 166_2t7

Decal Fend Auto Sears Gold 15 160_a6

Decal Hood Rh Craftsman 19 138047

DecalHood Lh Craftsman 20 166887

DecaIHP Engine 22 149516

Decal Maint Customer - - 169210

Sears Dom * - 138311

Decal Fender Craftsman Gold - - 154515

DecalFender STLTH Oper - - 154516

Inst E/S - - 170089

Decal V-belt Dr SchTractor E - - 170090

DESCRIPTION

DecalDash Panel

Decal Mower Drive Schematic

Decal, Battery Diehard Sears

Decal Deck Mower EZ3

Decal Battery

Decal By Pass Lt Hydro

Decal LiftHandle

Pad Footrest Lh STLT

Pad Footrest Rh STLT

Manual,Owner's (English)

Manual, Owner's (Spanish)

WHEELS r & TIRES

2 _ 5,8

4,10

KEY

NO.

NOTE:

PART

NO. DESCRIPTION

59192 Valve Cap,lira

65139 Stem, Valve

106222X Tire, Front

59904 Tube, Front'nre

(Not Provided, Service Item

Only)

106732X427 Rim, Front

276H Fitting,Grease (FrontWheal

Only)

9040H E}eadng,Flange (FrontWheel

Only)

106108X427 Rim,Rear

122082X Tire, Rear

7152J Tube, Rear'l]re

(Not Provided, Service Item

Only)

104757X Cap, Axle

144334 Sealant, "iire (10oz, Tube)

All component dimensions given in U.S. inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270861

LIFT ASSEMBLY

28 27

25 24

TRACTOR - - MODEL NUMBER 917.270861

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 159460 LiftLever Inner Wire Asm.

2 159471 Shaft Asm. Lift

3 105767)( PinGroove

4 12000002 E Ring

5 19211621 Washer 21/32 x 1 x21 Ga.

6 120183X BearingNylong

7 125631X Gnp Handle Fluted

8 124526X Button Plunger

11 139865 LinkAsm Lift LH.

12 139866 Link Asm Lift R.H.

13 S_4008 Retainer Spdng

15 127218 Unk Front

16 73350800 NutJam Hex 1/2-13 Unc

17 130171 Trunnion BIkZinc

18 73680800 Nut Lock WNVsh 1/2-13 Unc

19 139868 Arm Suspension Mower

20 163552 Retainer Spring

23 110807X Nut, Special

24 19131016 Washer 13/32x5/8 x 16 Ga.

25 2876H Spring

26 76020308 Pin, Cotter 3/32 x 1/2

27 126971X Rod, Adjust Life

28 73350600 Nut,HexJam 3/8-16UNC

29 138057 Knob, InfiniteHeight Admustmerrt

30 150233 Trunnion, Inf. Height

31 140302 Bearing, Pvt. Lift. Spherical

32 73540600 NutCrownlock 3/8-24

36 155097 Pointer Height indicator

37 123935X Plug Hole BIk1.485/1.515 Dia

38 17060516 Screw 5/16-18 x 3/4

40 19112410 Washer t1/32 x 1-1/2 x 10 Ga

41 155008 Indicator Height Stit

49 145212 Nut, Hex Ftange Lock

bO 110452X Nut, Push Phos &-Oil

NOTE:

All corr_ponunt dimensions given in U.S. inches

1 inch-254mm

MOWER DECK

TRACTOR - - MODEL NUMBER 917.270861

47 1_

106"_ 102 103 105

/ 104 106

1o2/_"

119

_I;223 24

,18

TRACTOR - - MODEL NUMBER 917.270861

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 165892 Mower Housing 68 144959

2 STD533107 Bolt 92 STD541437

3 138017 Bracket Assembly, Sway Bar,

Front 101 136420

4 165460 Bracket Sway Bar 38/42" 102 71161010

5 STO624008 P._tainer Spring 103 19061216

6 130832 Arm, Suspension, Rear 104 STD551110

8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793

9 STD551137 Washer, Lock 106 2029J

10 140296 Washer, Hardened 111 155197

11 134149 Blade, Mulching 112 155198

12 1298_5 Bearing, Ball 113 17060512

13 137645 Shaft Assembly, Mandrel, 114 73510500

Vented (Incl. Key Number 6) 115 72110504

14 128774 Housing, Mandrel, Vented 116 4898H

15 110485X Bearing, Bell, Mandrel 117 165746

16 140329 Stripper, Vented Mower Deck 118 7393(3600

18 72140505 Bolt, Carriage 5/16-15 x 5/8 119 19121414

19 132827 Bolt, Shoulder 121 143723

20 159770 Baffle, Vortex 128 15.3,390

21 STD541431 Nut, Crownlock5/16-18UNC 129 19131312

22 134753 Stiffener Bracket

23 131267 Bracket, Deflector 130 STD523716

24 105304X Cap, Sleeve

25 123713X Spring, Torsion, Deflector 131 STD533710

26 110452X Nut, Push 142 165890

27 130968 Shield, Deflector 143 157109

28 19111016 Washer 11/32 x 5/8 x 16 Ga. 144 158634

29 131491 Rod, Hinge 145 165888

30 157722' Screw Tb.drol P_lting Wsh Hd 146 165891

31 129963 Washer, Spacer 147 131335

32 153535 Pulley, Mandrel 148 169022

33 137266 Nut, Toplock, Flanged 149 165898

34 STD53.3717 Bolt 150 19091216

35 133835 Fasmer, Christmas Tree 151 169670

36 131494 Pulley, Idler, Flat 152 169676

37 19131316 Washer 13/32 x !3/16 x 16 Ga. 153 169674

40 STD541437 Nut, Crownlock 3/8-16 UNC 154 169675

44 140088 Guard, Mandrel, L.H. 155 169671

45 STD624003 Retainer 156 11Y)672

46 137729 Screw, Thd. Roll 1/4-20 x 5/8 157 169669

48 133944 Washer, Hardened 158 17720410

49 155066 RollerAssembly, Cam Follower 159 STD53,3717

50 131340 Bolt, Shoulder#10-24 Grade5

51 STD541410 Lecknut - - 130794

52 139888 Bolt, Shoulder 5/16-18 UNC

53 131845 Arm Assembty, Pad, Brake

- - 169583

54 133943 Washer, Hardened

55 155046 Arm, Idler

56 165723 Spacer, Retainer

59 141043 Guard, Tuv Idler (94)

67 149846 Knob Custom Oval

DESCRIPTION

V-Belt

Locknut, Hex W/Wsh 3/8-16

UNC

Cover Mulching42"Black

Screw Truss Hd Phil10-24 x5/8

Washer #10

Washer Lock

LatchAsm Bagger

NutWeld

Bracket Gauge, Wheel LH

Bracket,Gauge, Whsel RH

Screw 5/16-18"x 3/4

Nut,Has Keps 5/16-18 UNC

Bolt, Carriage5/16 UNC x 1/2

Bolt, Shoulder

Wheel, Gauge

Nut, Crownlock 3/8-16

Washer 13/32 x 7[8 x 14 Ga.

Bracket

Washer Felt

Washer 13/32 x 13/16 x 12

Ga.

Bofl, Fin He:<3/8-16 UNC × 1

Gr. 5

Bolt RdhdSqnk 3/8-16 UNC x 1

Arm SpnngBrake Mower

Bracket Arm Idler 42"

Keeper Belt42" Clutch Cable

Pulley Idler Flat

Bolt Carraige Idler

Spdng Extension

Spring Return Idler

Retainer Spring Yellow7inc

Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch

Cable Clutch 42"

Washer fiat 3/8" Type B

Spring Retainer

Spring Retention Lever

Spacer

RodClutch

Screw HexThd Cut 1/4-20x 5/8

BoltRdhdSqn 3/8-16 Unc x 1-

3/4

MandrelAssembly(includes

Key Numbers8-10, 12-15, 31

and32)

Mower Deck, Complete (Std

deck - orderseparatelymulcher

ptete componentskey hoe. 101-

106)

NOTE: All component dimensionsgiven in U.S.inches

1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270861

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

90O

/ ,%,.

2•

6 4

t ,

/ / 5

113

TRACTOR - - MODEL NUMBER 917.270861

HYDRO GEAR TRANSAXLE - - MODEL NUMBER 319-0650

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x .060

2 142931 Assembly, Upper Housing 44 150829 Differential Assembly

3 142932 Seal, Up 52 142991 Washer 3/4 x 1.5 x .13

4 142928 Ring, W_re Retaining 53 142961 Seal .75 x 1.25 x .250

5 1429.33 Ring, Retaining 56 142963 Shaft, Input

6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.38

7 142935 Beadng, Cradle 59 142965 Pin .50D x .43 ID x .750

8 150771 Bearing, Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142937 Swashplate, Variable 63 142£67 Puck, Dampener

13 142938 Block, Cylinder Assembly 64 142920 SetScrew

14 142°J39 Arm, Trunnion 68 142968 Spring

15 142940 Seal, Up 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 Jackshaft Assembly

18 150772 Shaft, Motor 85 150806 Jackshaft

19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw, Cap

23 142944 Block, Cylinder Assembly 89 142974 Washer 7/16 x 1 x 1/2

24 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Bearing

25 142946 Actuator, Bypass 91 142976 Seal, Wiper

26 150774 Center Section Assembly Kit £2 142977 Spring, Block

27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust

28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly

29 142£50 Washer 26 x 35 x 1 114 142918 Fitting, O-Ring Assembly

30 150787 Plate, Bypass 119 142980 Spacer

34 142951 Oil Filter Element 134 144607 Nut, Castle 5/16-24

35 142952 Arm, Bypass 135 144608 Pin, Cotter

36 142953 Ring, Retaining 139 150775 Spdng, Compression

37 142954 Arm, Actuating 140 150776 Nut, Hex 5/16-24

38 142955 Pin, Actuating 900 150071 Transaxle Complete

39 150777 Bolt 5/16-24 x 1-3/4

40 150778 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.S. inches

41 142958 Brake Rotor/Stator Kit 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATrON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

256_

823 _ 11L_

592 a

19o_ 1lOl_9LABEL_TI

REQUIRESSPECIALTOOLS

TOINSTALL.SEEREPAIR _1036LABEL KIT-EMISSION I _1058OWNER'S MANUAL I

INSTRUCTIONMANUAL.

22!

1O26

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

"51 -k REQUIRES SPECIAL TOOLI

TO INSTALL SEE REPAIR

INSTRUCTION MANUAL,

9883 _

1029

_ lo22

1022

,k-REQUIRES SPECIAL TOOL,_

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL

102_:_

616

552

552A

615

634 '_

552A

265

351

216

220

211

209

6 _J-_l_=,_'

277

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATrON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

l___j

1411 95

108_

5%1

,,°, t_ '

,02_ I ,5o

____j _ 13o,5,

[987 _©

lo50

116

160 _

117_

97__JF_

137 _,,,/

119B_

355

7o3o_ 8°°,_

_,-_e2_...--4

258

IO05

823 823

222

265 _

351 g

467f f

967

305

855_.

163

332 _:_

188

1006

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

311 t

_92A

803

544

728_

878

_482

851

334

TRACTOR- - MODEL NUMBER 917.270861

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

523

116C

823 _I_

525

116D

_ 60!

195

1027

116B O

176_ 10_5

4.977 CARBURETOR GASKET SET

51A _ 137 0

102 _ 150_ 355_

967

116_ 116A_ 633 @

e121 CARBURETOR KIT

51 _, 117_

°lA 1 70

105

116_ 355@ 987@

116A'_I_ 633 @ .

.358 GASKET SET

s_. 2o@

7_. 51_ 163_s55,_

1 11sB0 J

116C_

116D _ 102

A 1033 VALVE OVERHAUL KIT

51 _ 883

868 _ o

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRATTON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122-E1

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 499584 Cylinder Assembly 104 690984

2 499585 Bushing, Cylinder 105 690985

3 690926 * Seal, Oil 108 690986

4 690069 Sump, Engine 110 691261

5 499587 Head, Cylinder No. 1 116 690987

5A 499595 Head, Cylinder No. 2 116A 690988

6 690097 Washer, Flat

7 690962 O* Gasket, Cylinder Head 116B 690589

8 499601 Breather Assembly

9 690937 * Gasket, Breather 116 691031

10 691003 Screw, Hex 116D 691032

11 690942 Tube, Breather 117 690232

12 690945 * Gasket, Crankcase 119 690990

13 690360 Screw, Cylinder Head (3- 119A 690991

9/16") 119B 690992

15 690946 Plug, Oil Drain 119C 690720

16 691046 Crankshaft 121 499811

20 690947 * Seal, Oil 122 690952

22 690308 Screw, Crankcase 125 499804

Cove r 130 690993

23 691053 Flywheel 131 499805

24 690974 Key, Flywheel 133 499806

25 499588 Piston Assembly (Std.) 135 499803

499589 Piston Assembly (.010" 137 690994

O.S.) 141 499807

499590 Piston Assembly (.020" 142 499808

O.S.) 146 94388

499591 Piston Assembly (.030" 150 281767

O.S.) 160 690996

26 499604 Ring Set, Piston (Std.) 163 691001

499605 Ring Set, Piston (.010" 176 691033

O.S.) 187 691050

499606 Ring Set, Piston (.020"

O.S.) 187A 691049

499607 Ring Set, Piston (.030" 188 691058

O.S.) 190 690953

27 690975 Lock, Piston Pin 192 690083

28 499582 Pin Assembly, Piston 195 690954

29 499583 Rod Assembly, Connect- 209 690018

ing 211 690019

32 690976 Screw, Connecting Rod 212 691020

33 499596 Valve, Exhaust 213 691021

34 499597 Valve, Intake 216 691022

35 690963 Spring, Valve 219 394348

40 690964 Retainer, Valve 220 690412

42 499586 Keeper Valve 222 691023

45 690977 Tappet, Valve 227 691048

46 690978 Gear, Cam

50 690948 Manifold, Intake

51 690949 *'_ Gasket, Carb. Mounting

51A 690950 *.- Gasket, Intake Manifold

53 690951 Stud, Carb. Mounting

73 691055 Screen, Rotating

75 691056 Washer, Spring

78 691057 Screw, Torx

87 690657 * Seal, Governor Shaft

89 690238 Plug, Oil

95 690718 Screw, Slotted

98 499802 Screw, Idle Speed

102 690234 ?. Gasket, Plate

• Pin, Float Hinge

• Valve, Needle

Valve, Choke

Washer

?. O-Ring, Solenoid Retainer

?. O-Ring, Fuel Transfer

Tube

* Seal, O-Ring (Oil Pump

Cover)

* Seal, O-Ring (Dipstick)

* Seal, O-Ring (Oil Fill Tube)

• Jet, Main (Standard)

• Screw, Phillips

Screw, Phillips

Carburetor Overhaul Kit

Spacer, Carburetor

Carburetor

Valve, Throttle

Shaft, Throttle

Float, Carburetor

Tube, Fuel Transfer

?. Gasket, Float Bowl

Shaft, Choke

• Nozzle, Carburetor

Key, Timing

?. Gasket, Nozzle

Retainer, Solenoid

e* Gasket, Air Cleaner

Screw, T-30

Line, Fuel

(Cut To Required Length)

Line, Fuel

Screw, Hex

Screw, Torx Hex

Adjuster, Rocker Arm

Nipple, Oil Filter

Spring, Governor

Spring, Governed Idle

Link, Throttle

Bracket, Choke Control

Link, Choke

Gear, Governor

Washer, Thrust

Plate, Governor Control

Lever Assembly, Gover-

nor

RPM Settings: Low: 1750-1950

High: 3200-3400

* Included in Gasket Set, Part No. 499889

Included in Carburetor Lit, Part No.

499811

? Included in Carburetor Gasket Set, Part

NO.499890

Included in Valve Overhaul Gasket Set,

Part No. 499890

NOTE: All component dimensions given in U.S.

inches. 1 inch = 25.4 mm

TRACTOR - - MODEL NUMBER 917.270861

BRIGGS & STRAI-rON ENGINE-MODEL NUMBER 407777, TYPE NUMBER 0122.

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

240 691035

252 690956

256 690957

258 691003

265 691024

277 691029

304 691004

305 691005

309 691262

310 691263

311 691264

332 690059

333 691060

334 691061

337 691043

351 691044

355 690997 .*0

358 499889

363 691062

383 690966

387 691034

445 691007

467 691008

474 691063

462 691183

510 497606

523 691036

525 691037

544

552 690552

552A 690553

556 690967

562 690311

573 691009

592 690958

592A 691029

601 691038

615 690328

615A 690317

615B 691265

616 691045

633 690996

634 690442

635 691210

668 691215

703 690010

718 690959

726 499612

728 690372

741 690980

783 691280

788 691039

769 691220

801 691283

802 691286

Filter, Fuel 803 Housing, Starter

Element, Breather (Service with 499529

Retainer, Element Starter Motor)

Screw, Hex 823 690960 Screw, Hex

847 499602 Dipstick/Tube Asseml

Clamp, Casing

Nut, Hex 851 691234 Terminal, Ignition Cab

Housing, Blower 855 691011 Adapter, Air

Screw, Hex 865 691012 Cover, Air Guide

Motor, Starter 865A 691013 Cover, Air Guide

Screw, Hex 865B 691015 Cover, Air Guide

868 690968 *O Seal, Valve

Brush Set

Nut, FLywheel 871 690969 Bushing, Guide

878 691237 Wire, Alternator

Armature, Magneto

Screw, Armature Mount- 881 690999 Plate, Cover

883 690970 *O Gasket, Exhaust

ing 918 691040 Hose, Vacuum

Spark Plug

Screw, Hex 947 499809 Solenoid, Fuel

Washer, Seal 965 499613 Cover, Oil Pump

Gasket Set 967 691016 Filter, Pre-Cleaner

968 499788 Cover, Air Cleaner

_renheel, Puller

ch, Spark Plug 975 499810 Bowl, Float

Pump, Fuel 977 499812 Gasket Set, Carbureb

Cartridge, Air Cleaner 987 691000 .? Seal, Throttle Shaft

Nut, Air Cleaner 1005 691243 Fan, F]ywheel

Alternator 1006 691247 Retainer, Fan

Screw, Hex 1017 690770 Screen, Oil Pump

1019 690103 Label Kit

Drive, Starter 1022 690971 *O Gasket, Rocker Cove

Dipstick, Oil 1023 499599 Cover, Rocker (Cyl. N

Tube, Oil Fill

Armature, Starter 1023A 499600 Cover, Rocker (Cyl. N

1024 499054 Pump, Oil

_Service with 499529

tarter Motor) 1026 690981 Rod, Push (Steel)

Bushing, Governor 1026A 690982 Rod, Push (Aluminum)

Crank 1027 690041 Filter, Oil

Bushing, Governor 1029 690972 Arm, Rocker

Crank 1033 499890 Valve Overhaul Kit

Screw, Hex 1035 691042 Shaft, Oil Pump

1036 499783 Label Kit, Emission

Bolt, Carriage

Plate, BLack 1058 273694 Owner's Manual

Nut, Hex 1090 691293 Retainer, Brush

Nut, Hex 1100 690973 Pivot, Rocker Arm

Clamp, Fuel Une 2500 407777,0027 Replacement Engine

Retainer, Governor 2500 ---- Short Block

Retainer, Governor RPM Settings: Low: 1750-1950

Retainer

Crank, Governor High: 3200-3400

o? Seal, Choke Shaft

Washer, Flat * Included in Gasket Set, Part,No. 499_

Boot, Spark Plug Included in Carburetor Lit, Part No.

499811

Spacer "_ Included in Carburetor Gasket Set, P

Clip, Hose

Dowel, Sleeve No. 499890

Gear, Ring Q Included in Valve Overhaul Gasket S_

Screw, Torx® Part No. 499890

Gear, Timing

Gear, Starter NOTE: All component dimensions given in L

Bracket, Pump inches 1 inch = 25.4 mm

Harness, Wiring

Cap, Drive

Cap, End

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I ""

SIGHTING

GUIDE

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

i_ _% Operate your Tractor up and down the face of slopes (not

i_| _LJk greater than 15 ), never across the face. Make turns gradu-

i| _ ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

For in-home major brand repair service:

Call 24 hours a day, 7 days a week

1-800-4-MY-HOME s_ (1-800-469-4663)

Para pedir servicio de reparacibn a domicilio

1-800-676-5811

In Canada for all your service and parts needs call

Au Canada pour tout le service ou les pieces

1-800-665-4455

For the repair or replacement parts you need:

Call 6 am - 11 pm CST, 7 days a week

PartsDirect sM

1-800-366-PART (1-800-366-7278)

Para ordenar piezas con entrega a domicilio

1-800-659-7084

For the location of a Sears Parts and Repair Center

in your area:

Call 24 hours a day, 7 days a week

1-800-488-1222

For information on purchasing a Sears Maintenance

Agreement or to inquire about an existing Agreement:

Call 9 am - 5 pm, Monday - Saturday

1-800-827-6655

SWARS

Home Central

170089 Rev. 1 7.13.99 TR Printed in U.S.A,

Craftsman 917270861 lawn tractor

Product's Documents

User Manual

Specifications

Craftsman 917270861 Questions and Answers

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