Husqvarna GT2254 lawn tractor User Manual

Husqvarna

02139

GT2254

Owner's Manual

For Parts and Service, call 1-800-77LOWES

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THISCUTTING MACHINEISCAPABLEOFAMPUTATINGHANDSAND FEETAND THROWING OBJECTS. FAILURE

TOOBSERVE THE FOLLOWING SAFETY INSTRUCTIONSCOULD RESULTIN SERIOUS INJURYOR DEATH.

WARNING: In order to prevent ac-

cidental starting when setting up,

transporting, adjusting or making re-

pairs, always disconnect spark plug

wire and place wire where it cannot

contact spark plug.

I_ WARNING: Do not coast down a hill I

in neutral, you may lose control of the

tractor.

WARNING: Tow only the attachments

that are recommended by and com-

ply with specifications of the manu-

facturer of your tractor. Use common

sense when towing. Operate only at

the lowest possible speed when on a

slope. Too heavy of a load, while on

a slope, is dangerous. Tires can lose

traction with the ground and cause you

to lose control of your tractor.

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

known to the State of California tocause cancer and

birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the

machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under

the machine. Keep clear of the discharge opening at

all times.

• Onlyallow responsible adults, who are familiar with the

instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

• Never direct discharged material toward anyone. Avoid

discharging material against a wall or obstruction. Ma-

terial may ricochet back toward the operator. Stop the

blades when crossing gravel surfaces.

• Do not operate machine withoutthe entire grass catcher,

discharge guard, or other safety devices in place and

working.

• Slow down before turning.

• Never leave a running machine unattended. Always

turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine

and wait for all parts to come to a complete stop before

cleaning the machine, removing the grass catcher, or

unclogging the discharge guard.

• Operate machine only in daylight or good artificial

light.

• Do not operate the machine while under the influence

of alcohol or drugs.

• Watch for traffic when operating near or crossing road-

ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Always wear eye protection when operating ma-

chine.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower-re-

lated injuries. These operators should evaluate their

ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Follow the manufacturer's recommendation for wheel

weights or counterweights.

• Keep machine free of grass, leaves or other debris

build-up which can touch hot exhaust / engine parts

and burn. Do not allow the mower deck to plow leaves

or other debris which can cause build-up to occur.

Clean any oil or fuel spillage before operating or

storing the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and

tip-over accidents, which can result in severe injury or

death. Operation on all slopes requires extra caution. If

you cannot back up the slope or if you feel uneasy on it,

do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden

objects. Uneven terrain could overturn the machine.

Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. Ifthe

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction,

which could cause the machine to roll over.

• Use extra care while operating machine with grass

catchers or other attachments; they can affect the

stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot

on the ground.

• Do not mow near drop-offs, ditches, or embankments.

The machine could suddenly roll over if a wheel is over

the edge or if the edge caves in.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

II1.CHILDREN

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keepchildren out ofthe mowing areaand in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Never carry children, even with the blades shutoff. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs,

trees, or other objects that may block your view of a

child.

IV.TOWING

• Tow only with a machine that has a hitch designed for

towing. Do not attach towed equipment except at the

hitch point.

• Follow the manufacturer's recommendation for weight

limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equip-

ment.

• On slopes, the weight of the towed equipment may

cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE

To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely flammable

and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other

sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine run-

ning. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there

is an open flame, spark, or pilot light such as on a water

heater or other appliances.

• Never fill containers inside a vehicle or on a truck or

trailer bed with plastic liner. Always place containers

on the ground away from your vehicle when filling.

• Remove gas-powered equipment from thetruck or trailer

and refuel it on the ground. If this is not possible, then

refuel such equipment with a portable container, rather

than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank

or container opening at all times until fueling iscomplete.

Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immedi-

ately.

• Never overfill fuel tank. Replace gas cap and tighten

securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment

is in safe working condition.

• Never tamper with safety devices. Check their proper

operation regularly.

• Keep machine free of grass, leaves, or other debris

build-up. Clean oil orfuel spillage and remove any fuel-

soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the

machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine

running.

• Check grass catcher components and the discharge

guard frequently and replace with manufacturer's rec-

ommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear

gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service

as required.

• Maintain or replace safety and instruction labels, as

necessary.

®@@@@

• Be sure the area is clear of bystanders before operat-

ing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while back-

ing.

• Nevercarrychildren, even with the blades shut off. They

may fall off and be seriously injured or interfere with

safe machine operation. Children who have been given

rides in the past may suddenly appear in the mowing

area for another ride and be run over or backed over

by the machine.

• Keep children out ofthe mowing area and in the watchful

care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the

area.

• Before and while backing, look behind and down for

small children.

• Mow up and down slopes (15 ° Max), not across.

• Choose a low ground speed so that you will not have

to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the

tires lose traction, disengage the blades and proceed

slowly straight down the slope.

• If machine stops while going uphill, disengage blades,

shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn

slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity 5.0 Gallons

and type: Unleaded Regular

Oil Type (API-SG-SL): SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

Oil Capacity: W/Filter: 4.0 Pints

W/O Filter: 3.5 Pints

Spark Plug: Champion

(Gap: .040") RCJ8Y

Ground Speed (MPH): Forward LO HI

1st 0.7 1.7

2nd 1.4 3.3

3rd 2.3 5.4

Reverse 0.9 2.1

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 16 AMPS @3600 RPM

Battery: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

Blade BoltTorque: 45-55 FT.LBS.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintaining, caring for

and using your tractor.

• Follow the instructions under"Maintenance" and "Stor-

age" sections of this owner's manual.

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimproved forest-cove red,brush-cove red orgrass-cove red

land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

A spark arrester for the muffler is available through your

nearest authorized service centre/department (See REPAlR

PARTS section of this manual).

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center/

department We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Al-

ways observe the "SAFETY RULES".

TABLE OF CONTENTS

SAFETY RULES ......................................................... 2-3

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ................................. 4

ASSEMB LY................................................................. 6-9

OPERATION ........................................................... 10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE ...................................................... 16-19

SERVICE AND ADJUSTMENTS ............................ 20-25

STORAGE .................................................................... 26

TROUBLESHOOTING ............................................ 27-28

REPAIR PARTS - TRACTOR .................................. 30-45

UNASSEMBLED PARTS

Steering Wheel

Steering

Wheel Adapter

Steering

Wheel Insert

Steering Sleeve

Seat

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Mower

(2) Retainer Springs

(double loop)

(2)Flanged

Gauge Wheel

(4) Adjusting Bar

_(4) Wheels

Io :[I

(4) Clevis Pins

(4) Shoulder Bolt (4) Locknut

3/8-16

(4) Retainer Springs

(4) Washers

3/8 x 3/4 x 14 Ga.

For Future Use

Keys

Slope Sheet

(2) Keys

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use

the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) Pliers (1) Tire pressure gauge

(2) 9/16" wrench (1) Utility knife

(1) 1/2" wrench (1) 3/4" socket w/drive ratchet

When right or left hand ismentioned in this manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons

from carton.

• Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM

SKID

ATTACH STEERING WHEEL (See Fig. 1)

• Remove Iocknut and large flat washer from steering

shaft.

• Position front wheels of the tractor so they are pointing

straight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with Iocknut

and large flat washer previously removed. Tighten

securely.

• Snap steering wheel insert into center of steering

wheel.

• Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THATMAYPUNCTURETIRES WHERETRACTOR ISTO

ROLL OFF SKID.

_'-'-- LOCK NUT

_'_LARG E FLAT WASHER

STEE RING -__: --:L_

WHEEL _ _f_ _

_/_-_.___ _. _ _ STEERING

ELAoAp-

STEERING

SHAFT

FIG. 1

CHECK BATTERY (See Fig. 2)

• Lift hood to raised position.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in the Maintenance section of this

manual for charging instructions).

LABEL

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment knob.

• Remove adjustment knob and flat washer securing

seat to cardboard packing and set aside for assembly

of seat to tractor.

• Pivot seat upward and remove from the cardboard pack-

ing. Remove the cardboard packing and discard.

• Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

ASSEMBLY

• Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

• Pivot seat and pan forward and assemble adjustment

knob and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

SHOULDER

BOLT

SEAT

FLAT WASHER

ADJUSTMENT

KNOB

FIG. 3

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Op-

eration section for location and function of

controls)

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Release parking brake by depressing clutch/brake

pedal.

• Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Op-

eration section for location and function of

controls)

_WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been com-

pleted.

• Check engine oil level and fill fuel tank with gasoline.

• Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

• Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever

to its highest position.

• Start the engine.After engine has started, move throttle

control to idle position.

• Depress clutch/brake pedal into full "BRAKE" position

and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive

tractor off skid.

• Apply brake to stop tractor, set parking brake and place

gearshift lever in neutral position.

• Turn ignition key to "STOP" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK (See Figs. 4 and 5)

The gauge wheels are designed to keep the mower deck

in proper position when operating mower.

• Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder bolts,

3/8 washers and 3/8-16 center Iocknuts and tighten

securely.

• For ease of mower to tractor assembly, set allthegauge

wheels in the fourth hole from top. Retain with clevis

pins and spring retainers.

SHOULDER

BOLT

RETAINER SPRING

PIN f

ADJUSTING

BAR _ _"

GAUGE

3/8-16CENTER

_"""_LOCKNUT

3/8WASHER

FIG. 4

SET ALL WHEELS

TO 4TH HOLE

FROM TOP

FIG. 5

ASSEMBLY

INSTALL MOWER AND DRIVE BELT

(See Fig. 6)

See MOWER AND DRIVE BELT ASSEMBLY Supplement

Sheet for additional guidance on this assembly.

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

• Turn steering wheel to the left as far as it will go and

position mower on right side of tractor with deflector

shield to the right.

• Remove plastic tie strap from mower belt and check

belt for proper routing in all mower pulley grooves.

• Slide mower under tractor until itis centered under trac-

tor. DO NOTconnect any pins.When properly centered

the front mower brackets should be aligned so when

the front suspension plate is lowered it should slide

between the mower brackets.

• Lower attachment lift lever to lowest position.

• Cut plastic tie and lower front suspension plate.

• ATTACH FRONT PLATE- From left side of mower, posi-

tion front plate assembly between front mower brackets,

align holes, position flanged pin notch horizontally and

insert the pin all the way. The notch is in line with the

hole in pin.

• Secure pin with double loop retainer spring between

the plate and mower bracket. Ifnecessary, move mower

side-to-side to give space between plate and mower

bracket.

• Go to right hand side of mower and insert pin and

retainer spring in the same manner.

• CONNECT REAR PINS - Connect right hand side first.

Pull out and hold the spring loaded pin, align hole in

suspension arm and release pin. Be sure pin returns to

fully seated position and is attached to the suspension

arm.

• Go to left side of mower and connect rear pin in the

same manner.

• Disengage belt tension rod.

• From right side of tractor, install belt onto engine clutch

pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING INALL

MOWER PULLEY GROOVES.

• Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring I

loaded. Have a tight grip on rod and

engage slowly.

• Raise attachment lift lever to highest position.

• Adjust gauge wheels before operating mower as shown

in the Operation section of this manual.

LOCKING

BELT TENSION ROD

DISENGAGED

GAUGE

SUSPENSION

ARMS ELECTRIC

CLUTCH

PULLEY

FRONT PLATE ASSEMBLY

FRONT MOWER

BRACKET

DOUBLE LOOP

RETAINER SPRINGS

FLANGED PIN -

POSITION NOTCH

HORIZONTALLY

REAR MOWER PINS

DEFLECTOR

SHIELD

FIG. 6

ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT

SPECIFICATIONS" section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM

After you learn howto operate you rtractor, checkto see that

the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual.

,/CHECKLIS T

BEFORE YOU OPERATE YOUR NEW TRACTOR, WE

WlSHTO ASSU RETHATYOU RECEIVE THE BEST PER-

FORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton.

,/ Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely.

,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory).

,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

,/ Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls, their location and

function. Operate them before you start the engine.

,/ Be sure brake system is in safe operating condition.

,/ Be sure Operator Presence System and Reverse Op-

eration System (ROS) are working properly (See the

Operation and Maintenance sections in this manual).

OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

L IXl

LOW CHOKE FAST

REVERSE NEUTRAL HIGH SLOW

IGNITION SWITCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OPERATION LOCKED UNLOCKED

SYSTEM(ROS)

OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE

LIGHT

ATTACHMENT

CLUTCH DISENGAGED

FREE WHEEL

(Automatic Modelsonly)

ATTACHMENT

CLUTCH ENGAGED DANGER, KEEP HANDS

ANDFEETAWAY

FORWARD MOWER LIFTMOWER HEIGHT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

LIGHTS ON

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.

Save this manual for future reference.

IGNITION SWITCH

"ON" POSITION

ATTACHMENT

THROTTLE CLUTCH

CONTROL SWITCH

PLUNGER

CLUTCH/BRAKE

CHOKE

HEIGHT

ADJUSTMENT

KNOE

LIGHT SWITCH

GEAR SHIFT LEVER

PARKING BRAKE LEVER

RANGE SHIFT

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

AMMETER - Indocates charging (+) or discharging (-) of

battery.

ATTACHMENT CLUTCH SWITCH - Used toengage mower

blades or other attachments mounted to your tractor.

CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL- Used for declutching and brak-

ing the tractor and starting the engine.

GEARSHIFT LEVER - Selects the speed and direction

of tractor.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower

height.

IGNITION SWITCH - Used to start and stop the engine.

LIFT LEVER - Used to raise and lower mower deck or

other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

LIGHT SWITCH - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks brake pedal into the

brake position.

RANGE SHIFT LEVER - Allows high (H) or low (L) speed

for all forward and reverse gears.

REVERSE OPERATION SYSTEM (ROS)"ON" POSI-

TION - Allows operation of mower deck or other powered

attachment while in reverse.

THROTTLE CONTROL - Used to control engine speed.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while op-

erating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine•

• Depress clutch/brake pedal into full "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position and

release pressurefrom clutch/brake pedal• Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTLE _CONTROL

CONTROL

ATTACHMENT

PUSH IN TO CLUTCH SWITCH

"DISENGAGE" PULL OUTTO

"ENGAGE"

CLUTCH/

BRAKE PEDAL

"BRAKE"

•KEY

"DRIVE" PARKING

RANGE BRAKE

SHIFT "ENGAGED"

HEIGHT ADJUSTMENT LEVER POSITION

KNOB "DISENGAGED" GEAR SHIFT LEVER

POSITION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES -

• To stop mower blades,move attachment clutch switch

to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control between half and full speed (fast)

position.

NOTE: Failure to move throttle control between half and

full speed (fast) position, before stopping may cause engine

to "backfire".

• Turn ignition key to "STOP" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHERTHAN "STOP"WILL CAUSETHE BATTERY

TO BE DISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing

idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces

the battery charging rate.

• Full throttle offers the best mower performance.

TO USE CHOKE CONTROL (See Fig. 8)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push

knob in to disengage.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The direction and speed of movement is controlled by the

gearshift lever.

• Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position•

• Move gearshift and range shift levers to desired po-

sition.

• Slowly release clutch/brake pedal to start move-

ment.

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 8)

The cutting height is controlled by turning the height ad-

justment knob in desired direction•

• Turn knob clockwise (r_'d) to raise cutting height•

• Turn knob counterclockwise (1__) to lower cutting

height•

The cutting height range is approximately 1-1/2" to 4-1/2".

The heights are measured from the ground to the blade tip

with the engine not running• These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches

in height should be mowed twice• Make the first cut

relatively high; the second to desired height•

OPERATION

TO ADJUST GAUGE WHEELS (See Fig. 9)

Gauge wheels are properly adjusted when they are slightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

NOTE:Adjust gauge wheels with tractor on a flat level

surface.

• Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

section of this manual).

• Remove retainer spring and clevis pin which secure

each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground.

• Replace retainer spring into clevis pin.

• Be sure all gauge wheels are in the same setting.

IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU

CHANGETHE CUTTING HEIGHT OFTHE MOWER DECK.

RETAINER

SPRING

CLEVIS

FIG. 9

TO OPERATE MOWER (See Fig. 10)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged

will shut off the engine.You must remain fully and centrally

positioned in the seat to prevent the engine from hesitating

or cutting off when operating your equipment on rough,

rolling terrain or hills.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch

control.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector

shield in place.

ATTACHMENT CLUTCH

SWITCH PULL OUTTO

"ENGAGE"

PUSH IN TO

"DISENGAGE"

DEFLECTOR

SHIELD

FIG. 10

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System

(ROS). Any attempt by the operator to travel in the reverse

direction with the attachment clutch engaged will shut off

the engine unless ignition key is placed in the ROS "ON"

position.

,_b,WARNING: Backing up with the attachment clutch en-

gaged while mowing is strongly discouraged. Turning the

ROS "ON", to allow reverse operation with the attachment

clutch engaged, should only be done when the operator

decides it is necessary to reposition the machine with the

attachment engaged. Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION SYSTEM -

• Depress clutch/brake pedal all the way down and

hold.

• With engine running, turn ignition key counterclockwise

to ROS "ON" position.

• Look down and behind before backing.

• Move gear shift lever to reverse (R) position and slowly

release clutch/brake pedal to start movement.

• When use of the ROS is no longer needed, turn the

ignition key clockwise to engine "ON" position.

ROS "ON" POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

OPERATION

TO OPERATE ON HILLS

CAUTION: Do not drive up or down hills I

with slopes greater than 15° and do not

drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear and range shift lever

to low (L) position. Be sure you have allowed room for

tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and

clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment

lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your trac-

tor. Use common sense when towing. Too heavy of a load,

while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

"FULl" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the

Maintenance section of this manual).

• To change engine oil, see the Maintenance section in

this manual.

ADD GASOLINE

• Fill fuel tank to bottom of filler neck. Do not overfill.

Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to assure

fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can at-

tract moisture which leads to separation and

formation of acids during storage. Acidic gas

can damage the fuel system of an engine while

in storage. To avoid engine problems, the fuel

system should be emptied before storage of

30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next

season. See Storage Instructions for additional

information. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISENGAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

NOTE: Before starting, read the warm and cold starting

procedures below.

• Insert key into ignition and turn key clockwise to

"START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. If the engine does not start

after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start,

pull the choke control out and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

OPERATION

The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

• When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

accept small changes in speed and load, until the choke

control is fully in. If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may

requi re an engine warm-up period from several seconds

to several minutes, depending on the temperature.

• The attachments can be used during the engine warm-

up period and may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO

ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

MOWING TIPS

• Tire chains cannot be used when the mower housing

is attached to tractor.

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

• Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution

of clippings and more uniform cutting.

• When mowing large areas, start byturning to the right so

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished

(See Fig. 11).

, )

00272

FIG. 11

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

MAINTENANCE

F,'', O TES

AS YOU COMPLETE

REGO'ARSERV,OE ERV'CEOATES

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T ROS Systems t1_

R Check for Loose Fasteners if 11_5 I1_

A Sharpen/Replace Mower Blades _3

C Lubrication Chart I_ I_

0 Check Battery Level

R Clean Battery and Terminals if I_

Check Transaxle Cooling If

Check V-Belts

Check Engine Oil Level I_ if

Change Engine Oil (with oil filter) 1_1,2

E Change Engine Oil (without oil filter) _II1_1,2

N Clean Air Filter _2

G Clean Air Screen 1_2

N_ Inspect Muffler/Spark

Arrester

E Replace Oil Filter (If equipped) _,2

Clean Engine Cooling Fins if 2

Replace Spark Plug if I1_

Replace Air Filter Paper Cartridge _2

Replace Fuel Filter _4

1 - Change more often when operating under a heavy load or

in high ambient temperatures,

2 - Service more often when operating in dirty or dusty conditions.

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.

Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have

been subjected to operator abuse or negligence. Toreceive

full value from the warranty, operator must maintain tractor

as instructed in this manual.

Some adjustments will need to be made periodically to

properly maintain your tractor.

At least once a season, check to see if you should make

any of the adjustments described in the Service and

Adjustments section of this manual.

• At least once a year you should replace the spark plug,

clean or replace air filter, and check blades and belts

for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

LUBRICATION CHART

dP FRONTWHEEL

dP STEERING

SECTOR GEAR

TEETH

CHECWADD

TRANSAXLE

SPINDLE ZERK

- _ FRONTWHEEL

BEARING ZERK

ENGINE

MANDREL

ZERKS

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

ROS systems for proper operation.

• Check for loose fasteners.

_ SAE 30 Motor Oil

_2_GENERAL PURPOSE GREASE

REFER TO MAINTENANCE"ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.

IFYOU FEEL THEY MUST BE LUBRICATED, USE ONLYA DRY,

POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

tenance.

BRAKE OPERATION

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be checked and adjusted. (See

"TO ADJUST BRAKE" in the Service and Adjustments

section of this manual).

TIRES

• Maintain properairpressure in alltires (See"PRODUCT

SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

OPERATOR PRESENCE SYSTEM AND REVERSE OP-

ERATION SYSTEM (ROS)

Be sure operator presence and reverse operation systems

are working properly. If your tractor does not function as

described, repair the problem immediately.

• The engine should not start unless the brake pedal is

fully depressed, and the attachment clutch control is

in the disengaged position.

CHECK OPERATOR PRESENCE SYSTEM

• When the engine isrunning, anyattempt bythe operator

to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless

the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the ignition switch in

the engine "ON" position and the attachment clutch

engaged, any attempt by the operator to shift into

reverse should shut off the engine.

• When the engine is running with the ignition switch in

the ROS "ON" position and the attachment clutch en-

gaged, any attempt by the operator to shift into reverse

should NOT shut off the engine.

ROS "ON" POSITION

ENGINE "ON" POSITION

(NORMAL OPERATING)

BLADE CARE

Forbest results mower blades must be kept sharp. Replace

bent or damaged blades.

CAUTION: Use only a replacement blade

approved by the manufacturer of your

tractor. Using a blade not approved

by the manufacturer of your tractor is

hazardous, could damage your tractor

and void your warranty.

BLADE REMOVAL (See Fig. 12)

• Raise mower to highest position to allow access to

blades.

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

• Remove blade bolt by turning counterclockwise.

• Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

IMPORTANT: SPECIAL BLADE BOLTHEATTREATED.

BLADE CENTER

HOLE

MANDREL

ASSEMBLY

FIG. 12

TO SHARPEN BLADE (See Fig. 13)

NOTE: We do not recommend sharpening blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a

cone balancer, follow the instructions supplied with

balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion ofthe steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

MAINTENANCE

CENTER HOLE

518" BOLT

OR PIN

BLADE

FIG. 13

BATTERY

Yourtractor has a battery charging system whichis sufficient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause

the battery to "leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED bat-

tery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush

until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" in

the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

CHECK TRANSAXLE OIL LEVEL

(See Fig. 14)

• Block up rear axle securely.

• Remove left rear wheel by removing hub bolts.

• Remove filler plug from transaxle. Oil level must be

even with plug threads. If necessary, fill with SAE 30

motor oil, API SF-SJ. Replace filler plug.

• Reassemble wheel to hub.

O TRANSAXLE

QO _FILLER PLUG

FIG. 14

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance is not required for the life of the transaxle. Should

the transaxle ever leak or require servicing, contact your

nearest authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SG-SL. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

F -20 0 30 32 40 60 80 1O0

c -,_o -2; -lo ; ;o _o _o 4o

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

oi]viscchar tI e

FIG. 15

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, they will result in increased

oil consumption when used above 32°E Checkyour engine

oil level more frequently to avoid possible engine damage

from running low on oil.

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 15 and 16)

Determine temperature range expected before oil change.

All oil must meet API service classification SG-SL.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Install the drain tube onto the valve.

• Open drain valve by using a 7/16" (11mm) wrench

turning counterclockwise.

MAINTENANCE

OIL DRAIN VALVE

TO OPEN

TO CLOSE

DRAIN

TUBE

FIG. 16

• After oil has drained completely, close the drain valve

turning clockwise. Use the 7/16" (11mm) wrench to

apply a small amount of torque to keep it closed. Do

not over tighten.

• Remove the drain tube and store in a safe place.

• Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this man-

ual.

• Use gauge on oil fill cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

CLEAN AIR INTAKE/COOLING AREAS

To insure proper cooling, make sure the grass screen,

cooling fins, and other external surfaces of the engine are

kept clean at all times.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling fins and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine witha blocked grass screen,

dirty or plugged cooling fins, and/orcooling shrouds removed

will cause engine damage due to overheating.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

fibers. See engine manual.

AIR FILTER

Your engine will not run properly using a dirty air filter.

Service air cleaner more often under dusty conditions. See

engine manual.

ENGINE OIL FILTER

Replace the engine oil filter every season or every other oil

change if the tractor is used more than 100 hours in one

year. See engine manual.

MUFFLER

Inspect and replace corroded muffler and spark arrester

(if equipped) as it could create a fire hazard and/or dam-

age.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER (See Fig. 17)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in position in fuel line with arrow

pointing towards carburetor.

• Be sure there are no fuel line leaks and clamps are

properly positioned.

• Immediately wipe up any spilled gasoline.

CLAMP

CLAMP FUEL FILTER

FIG. 17

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-

MENTS:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key to "STOP" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

TRACTOR

TO REMOVE MOWER (See Fig. 18)

• Place attachment clutch in "DISENGAGED" position.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

I CAUTION: Belt tension rod is spring I

loaded. Have a tight grip on rod and

release slowly.

• Remove mower belt from electric clutch pulley.

• DISCONNECT REAR MOWER PINS - Pull out the

spring loaded pin, disconnect suspension arm from

pin and release pin.

• Go to other side of mower and disconnect rear pin in

the same manner.

• Remove the four retainer springs and two flanged pins

from front plate assembly and remove plate.

• Raise attachment lift lever to its highest position.

• Turn tractor steering wheel to the left as far as it will

go.

• Slide mower out from under right side of tractor.

TO INSTALL MOWER

Follow procedure described in "INSTALL MOWER AND

DRIVE BELT" in the Assembly section of this manual.

NOTE: You will need to reattach front plate assembly to

tractor after sliding mower under the tractor.

LOCKING BRACKET

BELT TENSION ROD

DISENGAGED POSITION

SUSPENSION ARMS

ELECTRIC CLUTCH

PULLEY

FRONT PLATE

ASSEMBLY SINGLE LOOP

RETAINER SPRINGS

DOUBLE LOOP

SPRINGS

FLANGED PINS

REAR MOWER PINS

FIG. 18

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" section of this manual). If

tires are over or underinflated, you will not properly adjust

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)

• Raise mower to its highest position.

• Measure height from bottom edge of mower to ground

level at front corners of mower. Distance "A" on both

sides of mower should be the same.

• If adjustment is necessary, make adjustment on one

side of mower only.

• To raise one side of mower, tighten lift link adjustment

nut on that side.

• To lower one side of mower, loosen lift link adjustment

nut on that side.

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM

OF MOWER _ [" "7 _ EDGE OF

TOG.OUNDi Imil IMOWE"

o.OU.D

FIG. 19

SUSPENSION ARM

LIFT LINK

NUT

FIG. 20

FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWING FRONT-TO-BACKADJUSTMENT ISNECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower blades should

be adjusted so the front tip is approximately 1/8" to 1/2"

lower than the rear tip when the mower is in its highest

position.

CAUTION: Blades are sharp. Protect I

your hands with gloves and/or wrap

blade with heavy cloth.

Check adjustment on right side oftractor. Position any blade

so the tip is pointing straight forward. Measure distance "B"

at front and rear tip of the blade.

• Before making any necessary adjustments, check that

both front plate links are equal in length.

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of blade, loosen nut "C" on both front

links an equal number of turns.

NOTE: Each full turn of nut "C" will change distance. "B"

by approximately 3/16".

• Whendistance"B"isl/8"tol/2"loweratfrontthanrear,

tighten nut "D" against trunnion on both front links.

• To raise front of blade, loosen nut"D" from trunnion on

both front links. Tighten nut "C" on both front links an

equal number of turns. The two front links must remain

equal in length.

• Whendistance"B"isl/8"tol/2"loweratfrontthanrear,

tighten nut "D" against trunnion on both front links.

• Recheck side-to-side adjustment.

BLADE

FIG. 21

BOTH FRONT PLATE LINKS MUST BE

EQUAL IN LENGTH

NUT'D _ _ -NUT"C"

FIG. 22

TO REPLACE MOWER DRIVE BELT

(See Fig. 23)

MOWER DRIVE BELT REMOVAL

• Park tractor on a level surface. Engage parking

brake.

• Lower attachment lift lever to its lowest position.

• Disengage belt tension rod from lock bracket.

I & CAUTION: Belt tension rod is spring I

loaded. Have a firm grip on rod and

release slowly,

• Remove screws from R.H. and L.H. mandrel covers

and remove covers.

• Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

SERVICE AND ADJUSTMENTS

• Remove belt from electric clutch pulley, both mandrel

pulleys and all idler pulleys.

MOWER DRIVE BELT INSTALLATION

• Install belt around both mandrel pulleys and around

idler pulleys as shown.

• Install belt onto electric clutch pulley.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

Reassemble R.H. and L.H. mandrel covers. Securely

tighten all screws.

Engage belt tension rod on locking bracket.

CAUTION: Belt tension rod is spring

loaded. Have a tight grip on rod and

engage slowly.

Raise attachment lift lever to highest position.

BELT ROUTING

L.H. MANDREL

COVER

LOCKING BRACKET

BELT TENSION

ROD (DISENGAGED

POSITION)

ELECTRIC

CLUTCH

PULLEY

R.H. MANDREL

COVER

IDLER

PULLEYS

FIG. 23

TO ADJUST ATTACHMENT CLUTCH

(See Fig. 24)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your nearest

authorized service center/department.

• Make sure attachment clutch and ignition switches are

in "OFF" position.

• Adjust the three nylon Iocknuts until space between

clutch plate and rotor measures .012" at all three slot

locations cut in side of brake plate.

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

ROTOR

CLUTCH PLATE

_ _.012"

/_ _

SLOT(3) I J

BRAKE PLATE

FIG. 24

SERVICE AND ADJUSTMENTS

TO CHECK AND ADJUST BRAKE

(See Fig. 25)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

If tractor requires more than five (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be checked and adjusted.

TO CHECK BRAKE

• Park tractor on a level, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-

gage parking brake.

• Place gear shift lever in neutral (N) position.

The rear wheels must lock and skid when you try to manually

push the tractor forward. If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

TO ADJUST BRAKE

• Depress clutch/brake pedal all the way down and en-

gage parking brake.

• Measure distance between brake operating arm and

nut "A" on brake rod.

• If distance is other than 1-3/4", loosen jam nut and turn

nut "A" until distance becomes 1-3/4". Retighten jam

nut against nut "A".

• Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is

still greater than five (5) feet in highest gear, further

maintenance is necessary. Replace brake pads or

contact a qualified service center.

WITH PARKING BRAKE "ENGAGED"

ARM

JAM NUT

FIG. 25

TO REPLACE MOTION DRIVE BELT

(See Fig. 26)

Park the tractor on level surface. Engage parking brake.

For ease of service there is a belt installation guide decal

on bottom of left footrest. It is not necessary to remove

mower.

BELT REMOVAL -

• Engage parking brake (creates slack in belt).

• Remove mower drive belt from electric clutch pulley

only (See "TO REPLACE MOWER DRIVE BELT" in

this section of this manual).

• Roll motion drive belt off transaxle pulley.

• Roll belt off clutching idler pulleys, then off engine pul-

ley and front V-idler pulley.

• Pull belt out of all belt keepers.

BELT INSTALLATION -

• Place V part of belt into grooves on engine pulley and

front V-idler, making sure to route belt inside of belt

keepers.

• Put belt coming from V-idler above midspan belt keeper,

then onto clutching idler pulleys as shown.

• Make sure V part of belt engages V-idler.

• Place belt around transaxle pulley, beginning at top.

V part of belt should engage transaxle pulley.

• Place long lower section of belt through loop in midspan

belt keeper.

• Check to be sure belt is on proper side of all belt keep-

ers.

• Reinstall mower drive belt onto electric clutch pulley.

IMPORTANT: CHECK BRAKE ADJUSTMENT.

ENGINE

PULLEY

TRACTOR V-BELT DRIVE SCHEMATIC

VIEWED FROM L.H. SIDE OFTRACTOR

CLUTCHING

IDLER

BELT

CLUTCHING

FLAT IDLER

V-IDLER

ABOVE MIDSPAN

BELT KEEPER

KEEPER

PULLEY 1

AS VIEWED FROM BOTTOM

BELT

TWISTS

BELT TRANSAXLE

KEEPER PULLEY

FIG. 26

TO ADJUST STEERING WHEEL ALIGN-

MENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

SERVICE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS • Connecttheotherendofthe BLACKcable(D) to good

chassis ground, away from fuel tank and battery.

FRONTWHEEL (See Fig. 27)

• Block up axle securely.

• Remove axle cover, retaining ring and washers to allow

wheel removal.

• Repair tire and reassemble.

• Replace washers and snap retaining ring securely in

axle groove.

• Replace axle cover.

REAR WHEEL -

• Block rear axle securely.

• Remove five (5) hub bolts to allow wheel removal.

• Repair tire and reassemble. Replace and tighten hub

bolts securely.

NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING RING

AXLE

COVER

00663

FIG. 27

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 28)

_ WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks,

flame and smoking materials awayfrom

batteries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance section

of this manual).

If "jumper cables" are used for emergency starting, follow

this procedure:

IMPORTANT:YOURTRACTORISEQUIPPEDWITHA 12VOLT

SYSTEM.THE OTHER VEHICLE MUST ALSO BE A 12VOLT

SYSTEM.DO NOTUSEYOURTRACTORBATTERYTOSTART

OTHERVEHICLES.

TO ATTACH JUMPER CABLES -

• Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

• Connect one end of the BLACK cableto the NEGATIVE

(-) terminal (C) of fully charged battery.

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

• RED cable last from both batteries.

WEAK OR DEAD FULLY CHARGED

BATTERY BATTERY

FIG. 28

REPLACING BATTERY (See Fig. 29)

WARNING: Do not short battery

terminals by allowing a wrench or any

other object to contact both terminals

at the same time. Before connect-

ing battery, remove metal bracelets,

wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acci-

dental grounding.

• Lift hood to raised position.

• Remove terminal guard.

• Disconnect BLACK battery cable then RED battery

cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as

old battery.

• Reinstall terminal guard.

• First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown. Tighten

securely.

• Connect BLACK grounding cable to negative (-) battery

terminal with remaining hex bolt and keps nut.Tighten

securely

• Close terminal access doors.

• Close hood.

TERMINAL

ACCESS

DOOR _- ,'.._,.-"

TERMINAL /

HEX BOLT

POSITIVE

CABLE

(BLACK)

CABLE

FIG. 29

SERVICE AND ADJUSTMENTS

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

• Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 30)

• Raise hood.

• Unsnap headlight wire connector.

• Stand in front oftractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 30

ENGINE

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and

adjustment should not be necessary. If adjustment is nec-

essary, see engine manual.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and ad-

justment should not be necessary. If adjustment is neces-

sary, see engne manual.

TO ADJUST CARBURETOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

STORAGE

ENGINE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

WARNING: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engi netocool before

storing in any enclosure.

TRACTOR

Remove mowerfromtractor forwinter storage. When mower

isto be stored fora period oftime, clean itthoroughly, remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

• Clean entire tractor (See "CLEANING" in the Mainte-

nance section of this manual).

• Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Maintenance section of this

manual.

• Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage.

• After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly (see "TO

CLEAN BATTERY AND TERMINALS" in the Mainte-

nance section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUEL SYSTEM

IMPORTANT:ITIS IMPORTANTTOPREVENTGUM DEPOSITS

FROMFORMINGIN ESSENTIALFUEL SYSTEM PARTSSUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATESTHAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH

LEADSTOSEPARATIONAND FORMATIONOFACIDS DURING

STORAGE. ACIDIC GAS CAN DAMAGETHE FUEL SYSTEM

OF AN ENGINEWHILE IN STORAGE.

• Empty the fuel tank by starting the engine and let it run

until the fuel lines and carburetor are empty.

• Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

• Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not empty

the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See "ENGINE" in the Maintenance section of

this manual).

CYLINDER(S)

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition key to "START" position for a few seconds

to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVERCOVERTRACTORWHILE ENGINE AND

EXHAUSTAREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8. Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Clutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/department.

1. Clean/replace air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel filter.

5. Empty fuel tank and refill tank with fresh, clean gasoline.

6. Check all wiring.

7. See "To Adjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service center/department.

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Raise cutting height/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel.

9. Water in fuel.

10. Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty/clogged muffler.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2. Bent blade mandrel.

3. Loose/damaged part(s).

4. Clean/replace air filter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Empty fuel tank and refill tank with fresh, clean gasoline.

9. Empty fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine dies when

tractor is shifted

into reverse

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poor cut - uneven

Mower blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Engine "backfires" when

turning engine "OFF"

Reverse operation system

(ROS) is not "ON" while

mower or other attachment

is engaged.

1. Faulty operator-safety presence control system.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Switch is "OFF".

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

1. Engine throttle control not set between half and

full speed (fast) position before stopping engine.

1. Turn ignition key to

ROS "ON" position.

See Operation section.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Replace blade mandrel.

1. Place throttle control in "FAST" position.

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

1. Turn switch "ON".

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

1. Replace battery.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Move throttle control between half and full speed

(fast) position before stopping engine.

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

SCHEMATIC

BATTERY

SOLENOID

ELECTRIC CLUTCH

BLACK

[-i_-] .. S.AR..LUGS

GAP

_ i;_:r_" _ _2.LUGS®

/ I ON TWIN CYL. ENGINES)

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1

RUN/OVERRIDE B+A1

RUN B+A1 L+A2

START B + S + A1

.... .F-,[ HOUR 1F'_ BLACK

FUELSHUT-OFF

SOLENOID

I FH#/ I (OPTIONAL)

v-- I

I LINE I

BLUE I I

CHARGING SYSTEM OUTPUT 28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

_Eo_,FsoEo,,,,_,_EO,' .,'€-

...........................................................................................................................................................................-_1 REGULATOR I '_)_)k_)_fJ-------_

, ._ i // L J I ALTERNATOR!

LIGHT SW I

I_. BROWN __ BLACK

02832

NOTE

YOUR TRACTOR IS

EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE

BATTERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE.

BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS

WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS

WILL DIM. AS THE ENGINE IS

SPEEDED UP, THE LIGHTS

HEADLIGHTS

• ©

NON-REMOVABLE REMOVABLE

CONNECTIONS CONNECTIONS

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

WILL BECOME THEIR BRIGHTEST. TO PROPERLY SECURE YOUR WIRING.

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

ELECTRICAL

24.

28 _....................... 1-9_3_4T .......

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 532 14 49-27 Battery

2 874 76 04-12 Bolt Hex Head 1/4-20 x 3/4

8 532 12 48-86 Tray, Battery

10 532 1452-11 Bolt, Battery Front 1/4-20 x 7.5 Zinc

11 532 15 01-09 Holddown Battery Front Mount

12 532 14 57-69 Nut, Push Nylon 1.4" Battery Front

16 532 17 61-38 Switch Interlock

21 532 17 56-88 Harness Socket Light w/4152J

22 532 O0 41-52 Bulb Light

24 532 18 54-64 Cable Starter

25 532 14 61-49 Cable, Battery

26 532 10 88-24 Fuse

27 873 51 04-00 Nut Keps Hex 1/4-20

28 532 17 06-97 Cable, Ground

29 532 19 27-49 Switch, Plunger

30 532 19 33-50 Switch, Ign

33 532 14 04-01 Key

34 532 11 07-12 Switch Light/Reset

40 532 19 33-94 Harness Ign.

41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2

42 532 13 15-63 Cover, Terminal Red

43 532 17 88-61 Solenoid

45 532 12 28-22 Ammeter

50 532 19 61-12 Switch, PTO

52 532 14 19-40 Protection Wire Loop

79 532 17 52-42 Bulbholder Asm

95 532 19 36-66 Bracket ROS

96 532 10 44-45 Switch Intek

97 532 15 29-27 Screw

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

CHASSIS AND ENCLOSURES

161

158

144

chassis-stealth 49-vgt

_26

-q

17 169

148

_156

130

156

122

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

CHASSIS AND ENCLOSURES

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 532 18 03-75 Rail, Frame RH 66 817 49 06-08

2 532 17 52-82 Drawbar, Gt 67 532 15 69-73

4 873 68 07-00 Nut, Crownlock Hex 7/16-14 unc 68 817 49 05-08

5 532 19 61-37 Dash 70 532 18 85-78

6 53215 78-82 Dash, Lower Vgt One Piece 84 532 18 81-64

7 817 72 04-08 Screw, Thd Cut 1/4-20 x 1/2 85 532 19 39-23

8 532 18 46-68 Support, Battery 86 874 78 07-16

14 532 19 00-55 Hood Asm 88 810 04 07-00

15 532 16 18-41 Lens LH 91 532 18 03-74

16 532 12 17-94 Cover, Access 106 817 58 05-20

17 8170006-12 Screw 3/8-16 x 3/4 Zc 122 532 1925-12

18 532 18 28-73 Grille 130 532 19 16-11

19 8191313-12 Washer13/32 x13/16 x12 Ga. 137 8747807-16

20 8747806-16 BoltFinHex3/8-16x1Gr. 5 138 5321948-69

21 873 80 06-00 Nut Lock 3/8-16unc 139 5321718-73

24 5321810-58 Footrest, RH 142 5321618-97

25 532 16 18-42 Lens RH 143 532 17 75-86

28 5321810-57 Footrest, LH 144 5321619-00

30 532 1484-11 Saddle, SlkscrVgt 146 532 17 75-87

31 532 16 14-19 Bracket Support 1-pc 148 532 16 46-55

32 532 16 13-27 Bracket, Pivot Chassis Lh 150 532 19 03-09

33 532 16 13-26 Bracket, Pivot Chassis Rh 152 532 17 79-56

34 532 17 70-18 Plate Asm Engine Chassis 153 532 18 82-12

35 81911 11-16 Washer 11/32x11/16x16Ga. 156 8170005-12

36 8170605-12 Screw 5/16-18x3/4 158 8176706-08

37 532 19 48-68 Fender 161 532 18 17-87

39 532 17 52-78 Bracket, Axle Front 162 532 14 24-32

43 532 13 69-39 Bracket, Spnsn Front Lh 165 532 18 35-54

44 532 13 69-40 Bracket, Spnsn Front Rh 169 532 18 85-98

45 532 18 72-70 Bracket Chassis 171 532 18 46-72

50 532 17 54-76 Bracket, Chassis Front 172 817 12 06-14

58 532 18 35-69 Bracket Fender

60 817 06 06-20 Screw 3/8-16 x 1-1/4

63 8191316-14 Washer 13/32xlx14Ga.

DESCRIPTION

Screw 3/8-16 x 1/2

Guide, Belt Gear Drive

ScrewThdrol. 5/16-18 x 1/2

Guide, Belt

Up Stop

Bracket, Support Transaxle

Bolt Fin Hex 7/16-14 unc x 1

Washer, Lock Hvy Hlcl Spr 7/16

Rail, Frame Lh

Screw Thdrol 5/16-18 x 1.25

ScrewWshd Hex 10-32 x 5/8

Screw 10 x 3/4 Single Lead-Hex

Bolt Fin Hex 7/16-14 xl Gr. 5

Cupholder YTGT

Bolt Shoulder 5/16-18 TT

Bracket Dash Rh

Skirt Grille RH

Bracket Dash Lh

Skirt Grille LH

Extrusion Bumper

Duct Heat Hood

Shield Browning

Light Box Asm w/Lens

Screw 5/16-18 x 3/4. BIk

Screw Thdrol. 3/8-16 x 1/2

Console Fuel Window

Screw Hex Wsh Hi-Lo 1/4-1/2

Bracket Support Tank

Bracket Chassis Sway

Bushing Snap

Screw 3/8-16 x .875

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

GROUND DRIVE

39_ 42

38 _

50 _

65 :_" 47

54 66

drive 9-vgt

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

GROUND DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 532 O0 75-63 Washer, Thrust, Axle 38 532 15 00-35

4 817 49 05-08 ScrewThdrol 5/16-18 x 3/4 39 874 32 10-16

5 873 68 06-00 Nut, Crownlock 3/8-16 40 532 17 85-75

6 876 02 04-12 Pin, Cotter 41 873 93 10-00

7 532 14 91-76 Wheel, Hub Assembly 42 532 12 48-72

8 812 O0 00-34 Klip, Ring 46 532 14 51-70

9 532 14 00-80 Bolt, Hub 47 532 13 82-28

10 532 1425-09 Disc, Brake 48 872 11 06-12

11 532 13 69-27 Yoke, Brake Disc 50 532 13 14-94

13 532 13 94-19 Washer, Special 51 873 80 06-00

14 532 13 89-01 Bushing 52 532 13 91-23

15 819 13 13-16 Washer13/32x13/16x16Ga. 54 532 16 15-90

16 532 14 30-12 Set, Screw 1/4-28 x 3/4 55 532 10 57-06

17 532 12 69-09 Spring 56 532 13 71-53

18 532 13 71-04 Lever, Brake 57 532 14 17-56

19 532 13 69-26 Cam, Brake Disc 59 532 12 22-53

21 823 26 04-12 Screw, Flat Head 1/4-28 x 3/4 60 532 12 22-68

22 532 19 41-21 Gearshift, Lever Assembly 61 532 18 47-87

23 532 10 69-32 Knob 62 810 04 07-00

24 532 13 69-25 Support, Puck Brake 63 874 78 07-20

25 532 13 69-23 Puck, Brake Top 64 532 15 47-52

26 532 13 75-52 Spring, Return 65 532 17 96-13

27 532 19 31-35 Screw, Hexwsh Thd. 5/16-18 x 66 532 14 02-96

1-3/4 67 819 13 13-12

28 873 35 06-00 Nut, Hex Jam 3/8-16 68 532 O0 51-42

29 532 13 72-13 Brake, Rod 69 532 13 63-27

30 8191316-16 Washer13/32xlx16Ga. 117 8739006-00

34 532 07 16-73 Cap, Plunger 155 812 O000-28

35 532 13 76-48 Rod, Parking Brake 157 532 O0 13-70

36 532 14 94-12 Spring, Drive Ground

37 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.

Nyliner

Screw, Fin. #10-24 x 1

Actuator, Interlock Switch

Nut, Centerlock #10-24

Cover, Pedal

Retainer, Spring

Clutch Rod

Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

Pulley, Idler, Flat

Nut, Crownlock 3/8-16 unc

Pulley, Idler, Grooved

Clutch, Arm Assembly

Bearing, Idler

V-Belt

Bracket, Shift Rod, Hi-Lo

Shift Rod, Hi-Lo

Spring Clip, Connecting Link

Pulley, Transaxle

Washer, Lock 7/16

Bolt, Fin Hex 7/16-14 x 1-1/4

Shaft, Clutch/Brake Pedal

Bolt, Shoulder

Washer, Hardened

Washer, Flat

Pin, Roll

Hub, Cover

Nut, Lock Fig. 3/8-16 unc

Ring Retainer

Washer Thrust 5/8 x 1.10 x 1/32

NOTE: All component dimensions given in U. S.

inches 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

STEERING ASSEMBLY

13 /

\ /

18 _ steering l_vgt

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

STEERING ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 532 19 39-43

2 532 17 85-57

3 532 18 32-26

4 532 16 18-49

5 532 16 18-48

6 532 12 49-31

7 532 12 17-48

8 812 O000-29

9 532 12 12-32

10 874 78 10-44

11 532 13 65-18

12 873 90 10-00

13 532 12 17-49

14 810 04 06-00

15 873 54 06-00

16 532 18 68-14

18 532 18 77-99

19 532 15 60-11

20 532 17 75-92

21 532 18 67-37

22 532 15 51-05

23 532 15 29-27

26 532 19 36-52

27 532 12 49-37

28 817 O006-12

29 532 10 42-39

31 532 13 81-36

32 819 11 16-10

33 810 04 05-00

34 874 78 05-12

35 532 18 70-39

36 532 18 67-99

41 532 15 52-46

42 817 49 05-08

44 532 17 75-93

45 8191838-12

51 873 94 08-00

52 532 17 55-53

53 532 18 89-67

Wheel, Steering

Axle Asm., Front

Fitting, Grease

Spindle Asm, LH

Spindle Asm., RH

Bearing, Race Thrust Harden

Washer 25/32 x 1-5/8 x 16 Ga.

Ring, Klip #T5304-75

Cap, Spindle

Bolt, Fin Hex 5/8-11 x 2-3/4

Spacer Brg Axle Front 1.570

Nut, Lock Flange 5/8-11 unc

Washer 25/32 x 1-1/4 x 16 Ga.

Washer, Lock Hvy Hlcl Spr 3/8

Nut Crownlock 3/8-24

Shaft Asm., Steering

Draglink

Support Asm., Steering Vgt

Boot Steering

Adapter, Wheel Steering

Bushing, Strg.

Screw

Cap, Wheel Steering

Bearing, Col. Strg.

Screw 3/8-16 x 3/4

Bearing, Flange

Bushing, Nyliner Snap

Washer 11/32 x 1 x 10 Ga.

Washer, Lock Hvy Hlcl Spr 5/16

Bolt, Hex Hd 5/16-18 x 3/4

Gear, Sector Steering

Tie Rod

Bracket Switch Inerlock VGT97

Screw 5/16-18 x 1/2

Extension Steering Premium

Washer 9/16 ID x 2-3/80D 12 Ga.

Nut Hex Jam Toplock 1/2-20 unf

Clip Steering

Washer Hardened

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

ENGINE

_ /5 47_.

26 27 39

engine-intek-ELS 10-vgt

_ 69 62

45 82

I SPARK ARRESTER KIT I

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

KEY PART

NO. NO. DESCRIPTION

2 532 14 97-23

8 532 12 13-61

9 532 17 77-48

10 532 17 52-87

11 532 17 93-35

12 532 14 39-96

15 532 17 91-15

18 532 18 18-03

20 532 17 83-85

21 532 19 16-11

22 532 19 15-96

26 532 12 49-52

27 532 13 92-77

28 532 18 86-69

29 532 13 71-80

31 532 14 50-06

37 532 12 34-87

39 817 49 06-36

40 817 49 06-64

41 532 12 61-97

42 810 04 07-00

45 873 51 04-00

47 532 17 52-88

62 532 14 66-29

69 532 16 53-91

70 532 17 60-69

71 532 17 60-70

79 532 18 39-06

81 532 18 88-00

82 532 18 87-99

83 532 17 18-77

84 817 06 06-24

85 532 17 99-53

Engine Briggs, Model No. 40H777(Order parts from engine

manufacturer)

Muffler Side

Pulley V-Idler

Keeper Asm. Belt Engine VGT

Bushing

Clutch Electric

Pulley Engine VGT Elect Clutch

Tank Fuel

Cap Fuel

Control Throttle

Screw 10 x 3/4 Single Lead Hex

Control Choke

Bushing

Stem Tank Fuel

Fuel Line

Spark Arrester Kit

Clip Push-In Hinged

Clamp Hose

ScrewTT 3/8-16 x 2-1/4 unc

ScrewTT 3/8-16 x 4 unc

Washer 1-1/20D x 15/32 ID x .250

Washer Lock 7/16

Nut Keps Hex 1/4-20 unc

Bushing

Shield Heat Muffler

Gasket

Tube Exhaust LH

Tube Exhaust RH

Screw Socket Head 5/16-18 x 1

Tube Drain

Valve Oil Drain

Bolt 5/16-18 unc x 1-3/4 W/Sems

Screw 3/8-16 x 1-1/2

Bolt Hex 7/16-20 X 3.75 Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

For engine service and replacement parts, call the toll free

number for your engine manufacturer listed below:

Briggs & Stratton 1-800-233-3723

Kohler Co. 1-800-544-2444

Tecumseh Products 1-800-558-5402

Honda Engines 1-800-426-7701

Kawasaki 1-800-460-5688

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

SEAT ASSEMBLY

u °

17 12

KEY PART

NO. NO.

1 532 19 01-20

2 532 1405-51

3 532 14 06-75

4 532 12 70-18

5 532 14 50-06

6 873 80 06-00

7 532 12 41-81

8 532 17 18-77

10 532 18 24-93

12 532 17 46-48

13 532 12 12-48

14 872 05 04-12

seat 1-vgt

DESCRIPTION

Seat

Bracket, Pivot Seat

Strap Asm Fender

Bolt Shoulder 5/16-18 x .62

Clip, Push In Hinged

Nut, Crownlock 3/8-16

Spring, Seat Cprsn

Bolt 5/16-18 Unc x 3/4

Pan, Seat

Bracket, Mounting Switch

Bushing, Snap

Bolt, Carriage 1/4-20 x 1-1/2

KEY PART

NO. NO. DESCRIPTION

15 532 13 43-00

16 532 12 12-50

17 532 12 39-76

18 819 17 19-12

19 532 16 63-69

20 532 12 42-38

21 532 17 18-52

22 873 68 05-00

37 873 80 05-00

Spacer, Split

Spring, Cprsn

Nut, Lock 1/4 Lge Fig Gr. 5

Washer 17/32 x 1-3/16 x 12 Ga.

Knob Seat

Cap, Spring Seat

Bolt, Shoulder 5/16-18

Nut Crownlock 5/16-18

Nut, Crownlock 5/16-18

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

DECALS 7 12 3 4

15 5 5

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO.

1 532 17 84-82 Decal, Deck heavy Duty 12 532 19 43-63

2 532 19 16-51 Decal, Engine 13 532 18 82-98

3 532 18 89-47 Decal, Hood, RH 14 532 17 85-02

4 532 18 89-48 Decal, Hood, LH 15 532 18 89-25

5 532 19 42-81 Decal, Side Panel 16 532 19 30-63

6 532 17 05-63 Decal, Warning 17 532 14 08-37

7 532 18 09-41 Decal, Customer Resp. 24 532 14 50-05

8 532 19 60-44 Decal, Dash - - 532 18 19-17

9 532 19 15-54 Decal, Fender -- 532 18 19-16

10 532 15 70-02 Decal, Danger - - 532 19 53-00

11 532 18 12-49 Decal, Clutch/Brake

DESCRIPTION

Decal, Replacement

Decal, V-Belt Sch

Decal, Caution

Decal, Ins. Strg Whl

Decal, Mower Upstop

Decal, Saddle Brake Parking

Decal, Btry Dngr/Psn

Pad, Footrest, RH

Pad, Footrest, LH

Manual, Owner's (English)

WHEELS &TIRES KEY PART

NO. NO.

1 _ 1 532 05 91-92

3 2 532 06 51-39

3 532 14 45-09

4 4 532 00 81-34

7 10 5 532 10 62-30

6 532 12 49-57

9 7 532 12 49-59

2// 8 532 17 50-399 532 10 55-88

10 532 00 71-54

11 532 1445-10

12 532 12 48-60

- - 532 14 43-34

DESCRIPTION

Cap, Valve, Tire

Stem, Valve

Rim Assembly, Front

Tube, Front (Service Item Only)

Tire, Front

Fitting, Grease

Bearing, Flange (Front Wheel

Only)

Cap, Hub

Tire, Rear

Tube, Rear (Service Item Only)

Rim Assembly, Rear

Fitting, Grease

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

LIFT ASSEMBLY

=--33

31 8

32 9

lo\

JJft rh 16

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

LIFT ASSEMBLY

KEY PART

NO. NO. DESCRIPTION

1 532 12 10-06

2 532 18 00-45

3 532 15 91-89

4 812 O000-22

5 8192920-16

6 871 11 06-24

7 532 12 56-31

8 532 12 45-26

9 532 12 23-64

10 532 18 38-94

11 532 17 53-75

12 532 16 35-52

23 532 12 46-70

24 873 35 08-00

26 873 80 08-00

29 532 15 02-33

30 532 11 08-07

31 819 13 10-16

32 532 13 71-50

33 876 02 03-08

34 532 13 71-67

35 532 13 80-57

38 532 15 50-97

39 532 12 39-35

40 8170605-16

41 532 17 59-94

42 819 11 24-10

43 532 12 39-34

70 532 14 52-12

72 532 11 04-52

73 873 35 06-00

74 532 18 72-77

75 532 17 58-05

76 532 17 55-60

77 532 17 62-05

78 532 17 56-89

79 532 18 72-76

85 532 18 90-13

86 532 18 85-28

Rod Asm., Lever

Shaft Asm., Lift Vgt

Lever Asm., Lift Rh

E-Ring Truarc #5133-87

Washer 29/32 x 1-1/4 x 16 Ga.

Bolt, Fin Hex 3/8-16 x 1-1/2

Grip, Handle

Button, Plunger

Plunger, Lever Lift

Spring 0.620D x 2.125

Link Lift

Retainer, Spring

Nut, Jam Hex 1/2-13 unc

Nut, LockW/Wsh 1/2-13 unc

Trunnion Infin Height

Nut, Special

Washer 13/32 x 5/8 x 16 Ga.

Spring, Compression Inf Hgt

Pin, Cotter 3/32 x 1/2

Rod, Adj Lift

Knob, Inf 3/8-16 unc

Pointer Height Indicator

Plug, Hole BIk. 1.485/1.51 5 Dia.

Screw 5/16-18 x 1

Nut, Lift Link 7/16-20

Washer 11/32 x 1-1/2 x 10 Ga.

Scale, Indicator Height

Nut Hex Flange Lock

Nut Push Phos & Oil

Nut, Hex Jam 3/8-16 unc

Arm Suspension Rear RH

Plate, Asm, Susp, Front

Pin Flange

Trunion Susp Arm

Trunnion, Front, Susp

Arm, Suspension LH

Insert Wear

Bolt Shoulder

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02MOWER DECK

49 46_,

116

mower deck-54 1

REPAIR PARTS

TRACTOR - - MODEL NO. GT2254 (96025000200), PRODUCT NO. 960 25 00-02

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 532 18 89-20 Deck Weldment Mower 47 532 19 12-73

5 532 12 46-70 Retainer Spring 49 873 90 06-00

6 532 18 72-97 Cover Mandrel LH 50 872 11 06-16

7 532 18 81-87 Cover Mandrel RH 51 872 11 06-10

8 532 17 43-65 Bolt 7/16 Asm. Blade 52 532 18 84-60

11 532 18 72-54 Blade Standard 56 532 15 59-86

13 532 18 72-91 Shaft Asm. w/Lower Bearing 57 532 15 69-41

14 532 18 72-81 Mandrel Housing 58 532 18 73-42

15 532 11 04-85 Bearing, Ball, Mandrel 59 532 18 73-44

18 872 14 05-05 Bolt Rdhd Sqnk 5/16-18 x 5/8 60 532 18 76-07

21 873 68 05-00 Nut, Crownlock 5/16-18 unc 97 819 13 32-10

25 532 17 81-02 Spring Torsion 98 532 18 72-82

26 532 11 04-52 Nut, Push 113 872 11 05-08

27 532 18 89-38 Deflector Shield 114 532 18 75-56

29 532 13 14-91 Rod, Hinge 116 532 19 34-06

30 532 17 39-84 ScrewThd Roll 117 532 17 48-73

31 532 18 76-90 Washer, Spacer Mower Vented 118 873 93 06-00

32 532 17 34-36 Pulley, Mandrel 119 819 12 14-14

33 532 17 83-42 Nut, Fig.Top Lock Cntr. 9/16 122 532 18 75-57

34 873 68 06-00 Nut - - 532 18 72-92

35 532 18 86-35 Pin Suspension Rear

36 8191313-16 Washer 13/32x13/16x16Ga. -- 5321883-77

38 532 18 86-57 Spring Compression

39 532 18 72-84 Pulley, Idler, Stationary

42 532 12 20-52 Spacer, Retainer

43 532 18 72-78 Arm, Idler

46 532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8

V-Belt, Mower, Secondary

Nut, Lock Fig. 3/8-16 unc

Bolt, Carr. 3/8-16 x 2

Bolt 3/8-16 x 1-1/4 Gr. 5

Pulley Idler clutching

Bar Pnt Adj.

Pin Head Rivet

Baffle Right

Baffle Left

Baffle Center

Washer Hardened

Spring Clutch Drive

Bolt Rdhd Sqnk 5/16-18 unc x 3/4

Rod Tension Relief

Bolt, Shoulder

Gauge Wheel

Nut, Centerlock 3/8-16 unc

Washer 3/8 x 7/8 x 14 Ga.

Bushing Tension Relief

Mandrel Asm. Service

(Includes Key Nos. 13-15 and 33)

Replacement Mower, Complete

(Std. deck order separately nose

roller components key nos. 90,

91,94, 95, 180, 182, 183)

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

_ ARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

.,.....

1. Fold this page along dotted mine indicated above.

2. Homd page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fomd in the direction of hill smope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

usqvarna

SECTION 1: LIMITED WARRANTY

Husqvarna Forest & Garden Company ("Husqvarna") warrants Husqvarna product to the original pur-

chaser to be free from defects in material and workmanship from the date of purchase for the "Warranty

Period" of the product as set forth below:

_.if,,e,time,Warranty: All tiller tines against breakage, trimmer shafts, ignition coils and modules on hand

ela proauct.

3Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk-Behinds)

2 Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment--zero turn riders, wide area

walks, and ground engaging commercial equipment.

2Year NON-COMMERCIAL Warranty: Automatic Mower, Riding lawn mowers, yard and garden tractors,

walk behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld

blowers, backpack blowers, hedge trimmers, electrical products and power-assist collection systems for

noncommercial, nonprofessional, noninstitutional or nonincome producinq use, except as herein stated.

Emission control system components necessary to comply with CARB-TIER-II and EPA regulations,

except for those components which are part of engine systems manufactured by third party engine manu-

facturers for which the purchaser has received a separate warranty with product information supplied at

time of purchase.

1Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non-commercial, non-pro-

fessional non-institutional or non-income producinq use. All trimmers, brushcutters, clearing saws, hover-

ing trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection

systems used for commercial institutional, professional or income producinq purposes or use.

Batteries have a one-year prorated limited warranty with 100% replacement during the first 6 months.

90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole prun-

ers, snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any

Husqvarna product used for commercial, institutional, professional, or income producinq purposes or use

except as otherwise provided herein.

Hueqvarna Safety Apparel carries a 90-day warranty from the date of the customer's original purchase

for defects in material and workmanship. Normal wear, tear or abuse is not covered under warranty. Prod-

uct must be returned to Charlotte with a warranty claim form. All care and maintenance instructions must

be followed as stated by the manufacturer on the care label, The fit of the protective apparel/boot is not

covered under warranty.

30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items.

SECTION 2: HUSQVARNA'S OBLIGATIONS UNDER THE WARRANTY

Husqvarna will repair or replace defective components without charge for parts or labor if a component

fails because of a defect in material or workmanship during the warranty period.

SECTION 3: ITEMS NOT COVERED BY THIS WARRANTY

The following items are not covered by this warranty:

(1)Normal customer maintenance items which become worn through normal regular use, including, but not

limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw

chain, spark plugs, starter ropes and tines;

(2)Natural discoloration of material due to ultraviolet light;

(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective

manufacturer's warranty as provided in writing with the product information supplied at the time of pur-

chase; all claims must be sent to the appropriate manufacturer;

(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-

ranty should be sent to the manufacturer; and

(5)Emission Control System components necessary to comply with CARB-TIER-II and EPA regulations

which are manufactured by third party engine manufacturer.

WARRANTY STATEMENT

SECTION 4: EXCEPTIONS AND LIMITATIONS

This warranty shall be inapplicable to defects resulting from the following:

(1)Accident, abuse, misuse negligence and neglect, including stale fuel, dirt, abrasives, moisture, rust,

corrosion, or any adverse reaction due to incorrect storage or use habits;

(2)Failure to operate or maintain the unit in accordance with the Owner's/Operator's manual or instruc-

tion sheet furnished by Husqvarna;

(3)Alterations or modifications that change the intended use of the product or affects the product's per-

formance, operation, safety, or durability, or causes the product to fail to comply with any applicable

laws; or:

(4)Additional damage to parts or components due to continued use occurring after any of the above.

REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY

OFTHE PURCHASER. HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUEN-

TIAL DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS

EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ANY IMPLIED WARRANTY OF MER-

CHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN

DURATION TO THE WARRANTY PERIOD AS DEFINED IN THE LIMITED WARRANTY STATEMENT.

HUSQVARNA RESERVES THE RIGHT TO CHANGE OR IMPROVE THE DESIGN OF THE PRODUCT

WITHOUT NOTICE, AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MA N U FA C-

TURED PRODUCTS.

Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long

an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives

you specific legal rights, and you may also have other rights which vary from state to state.

SECTION 5: CUSTOMER RESPONSIBILITIES

The product must exhibit reasonable care, maintenance, operation, storage and general upkeep as written

in the maintenance section of the Owner's/Operator's manual. Should an operational problem or failure occur,

the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation. Proof

of purchase, as explained in section 6, rests solely with the customer.

SECTION 6: PROCEDURE TO OBTAIN WARRANTY CONSIDERATION

It is the Owner's and Dealer's responsibility to make certain that the Warranty Registration Card is properly

filled out and mailed to Husqvarna Forest & Garden Company. This card should be mailed within ten (10)

days from the date of purchase in order to confirm the warranty and to facilitate post-sale service.

Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty

service. This proof must include date purchased, model number, serial number, and complete name and

address of the selling dealer.

To obtain the benefit of this warranty, the product believed to be defective must be delivered to an au-

thorized Husqvarna dealer in a timely manner, no later than thirty (30) days from date of the operational

problem or failure. The product must be delivered at the owner's expense. Pick-up and delivery charges are

not covered by this warranty. An authorized Husqvarna dealer can be normally located through the "Yellow

Pages" of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area.

HUSQVARNA

7349 Statesville Road

Charlotte, NC 28269

531 83 81-23 2002

!_ Husqvarna

5321953-00 Rev. 1 11.19.04 TR Printed in U.S.A.

Husqvarna GT2254 lawn tractor

Product's Documents

Owner's Manual

Specifications

Husqvarna GT2254 Questions and Answers

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