Husqvarna YTH2148B lawn tractor

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User Manual

This is the main product document for model YTH2148B.

The file format is pdf, 48 pages, you can download this manual here .

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Husqvarna
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Owner's Manual
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SAFETY RULES
Safe Operation Practices for Ride-On Nowers &
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS, FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH,
L GENERAL OPERATION
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the machine.
Clear the area ofobjects such as rocks, toys, wire, etc,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mow-
ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Be aware of the mower discharge direction and do not
point it at anyone. Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or un-
clogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing road-
ways.
Use extra care when loading or unloading the machine
into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-re-
lated injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
H. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and
tipover accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
VVatchfor holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will
not have to stop or shift while on the slope.
Follow the manufacturer's recommendations for wheel
weights or counterweights to improve stability.
Use extra carewith grass catchers or other attachments.
These can change the stability of the machine.
Keep all movement on the slopes slow and gradual
Do not make sudden changes in speed or direction.
2
Avoid starting or stopping on a slope. If tires lose trac-
tion, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
, Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the machine by putting your foot
on the ground.
Do not use grass catcher on steep slopes.
HL CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Never carry children. They may fall offand be seriously
injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra carewhen approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do
not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where
there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts,
tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage. Allow machine to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, dam-
age, and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components and replace with manufacturer's recom-
mended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
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SAFETY RULES
_k Safe Operation Practices for Ride-On Nowers dl_
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
Never carry children.They may fall offand be seriously injured
or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn
the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn slowly
and gradually downhill, if possible.
&
WARNING: In order to prevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs,
always dBsconnect spark plug wire
and place wire where it cannot contact
spark plug.
I n _se control of the !
WARNING: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer
of your tractor. Use common sense
when towing. Operate onmy at the mow-
est possible speed when on a slope.
Too heavy of a load, while on a smope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
A wAR.w.GA
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
known to the State of California to cause cancer and
birth defects or other reproductive harm.
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
after handling.
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PRODUCT SPECIFICATIONS
Gasoline Capacity 4 Gallons
and type: Unleaded Regular
Oil Type (API-SGoSL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion QC12YC
(Gap: ,040")
Ground Speed (MPH): FoP,,vard: 0 - 5,5
Reverse: 0 - 2.4
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging System: 16 AMPS @ 3600 RPM
Battery: AMP/HR: 35
MIN. CCA: 280
Case Size: U1R
Blade Bolt Torque: 45-55FT. LBS
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily rem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under "Maintenance" and "Stor-
age" sections of this owner's manual.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark attester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE PAlR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ................................................................. 6-9
OPERATION ........................................................... 10-15
MAINTENANCE SCHEDU LE ...................................... 16
MAINTENANCE ..................................................... 16-19
SERVICE AND ADJUSTMENTS ............................ 20-28
STORAGE .................................................................... 26
TROUBLESHOOTING ............................................ 27-28
REPAIR PARTS - TRACTOR .................................. 30-43
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UNASSEMBLED PARTS
Steering Wheel
_ teering
Wheel
Adapter
Mower
(2)Flanged
(1)Front Plate
Assembly
(2) Retainer Springs
_ loop)
(5) Retainer Springs
oop)
@
@
@
@
@
(4) Adjusting Bars
Gauge Wheels
(4) Locknuts 3/8-16
4) Retainer Springs
le loop)
(4) Wheels
(4) Clevis Pins ._q
Io
(4) Shoulder Bol_ts_
(4) Washers
3/8 x 3/4 x 14 Ga.
(2) Locknuts
5/16 x 18
[ ]
Nose Roller
9
Retainer Spring
Nose Roller
(2) Hex Bolts
5/16 x 18 x 1
Nose
Roller
Brackets
Seat
J
J
@
(1) Washer 17/32 x 1-3/16 x 12 Gauge
_ (1) Knob
Keys Slope Sheet
(2) Keys
(1) Oil Drain Tube
For Future Use
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Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
(1) Tire pressure gauge
(2) 3/4" wrenches (1) Utility knife
(2) 7/16" wrenches (1) 3/4" socket w/drive ratchet
(1) Pliers
When right or left hand is mentioned in this manual, it means
when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKiD
)_ STEERING
L_ WHE_=L ,NSERT
112 HEX NUT
ADAPTER--
'L
SHAFT
ATTACH STEERING WHEEL (See Fig. 1)
° Remove locknut and large flat washer from steering
shaft.
Position front wheels of the tractor so they are pointing
straight forward.
Position steering wheel so cross bars are horizontal
(left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with locknut
and large fiat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
IMPOR'TANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift hood to raised position.
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in the Maintenance section of this
manual for charging instructions).
TERMRNAL LABEL TERMINAL
FIG. 2
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_NSTALLSEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
Pivot seat upward and remove from the cardboard pack-
ing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached
which allows you to press clutch!brake pedal all the
way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SHOULDER
BO_
SEAT
FLAT WASHER
ADJUSTMENT
KNOB
FIG. 3
NOTE: You may now rolJ or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
TO ROLL TRACTOR OFF SKmD (See Op-
eration section for _ocation and function of
controls}
Press lift lever plunger and raise attachment lift lever
to its highest position.
Release parking brake by depressing clutch/brake
pedal.
Place freewheel control in "transmission disengaged
position" (See "TO TRANSPORT" in the Operation
section of this manual).
Roll tractor forward off skid.
TO DRmVE TRACTOR OFF SKID (See Op-
eration section for _ocation and function of
controls}
_k WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a weGventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been com-
pleted.
Check engine oil level and fill fuel tank with gasoline.
Place freewheel control in "transmission engaged"
position (see "TO TRANSPORT" in Operation section
of this manual).
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
Place motion control lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever
to its highest position.
Start the engine.After engine has started, move throttle
control to idle position.
Release parking brake.
Slowly move the motion control lever forward and slowly
drive tractor off skid.
Apply brake to stop tractor, set parking brake and place
motion control lever in neutral position.
Turn ignition key to "STOP" position.
Continue with the instructions that follow.
TO ATTACH NOSE ROLLER (See Fig. 4)
o Assemble brackets "A" and "B" to the inside of mower
mounting brackets as shown. Tighten securely.
NOTE: Be sure bracket tabs are positioned in tab holes
in mower brackets.
Position nose roller between brackets and install rod
and retainer spring.
HE× ROD
LOCK BO_
7
FIG. 4
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 5)
The gauge wheels are designed to keep the mower deck
in proper position when operating mower. Be sure they
are properly adjusted to ensure optimum mower perfor-
mance.
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemble gauge wheels as shown using shoulder bolts,
3/8 washers and 3/8o16 center locknuts and tighten
securely.
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Foreaseof mowerto tractorassembly,raisegauge
wheelsto highestpositionandretainwithclevispins
andspringretainers.
Adjustgaugewheelsbeforeoperatingmower.See"TO
ADJUSTGAUGEWHEELS"intheOperationsection
ofthismanual.
3/8WASHER
318-16 CENTER
LOCKNUT
FIG. 5
_NSTALL MOWER AND DR_VE BELT
(See Figs. 6 and 7)
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park-
ing brake.
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
if equipped, turn height adjustment knob counter-
clockwise until it stops.
Lower mower linkage with attachment lift control.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate and mower brack-
ets.
NOTE: To assist in locating hole in flanged pin, the hoJe in
pin is inline with notch on head of pin. If necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
Adjust gauge wheels before operating mower as shown
in the Operation section of this manual.
ELECTRIC BRACKETS
CHASSIS FRONT CLUTCH PULLEY
BRACKET MOWER
BRACKET ASSEMBLY
_AUGE
_HEEL
\
SINGLE
LOOP
RETABNER
SPRBNGS
DOUBLE LOOP
RETAINER SPR_NG
ANTI-SWAY
BAR
USE PUERS FOR
RETAINER SPRBNGS
UP
SUSPENSION
ARMS
DOUBLELOOPRETAmNER
SPR_NG(OUTWARDPOINTING
DECK PINS)
DEFLECTOR
SHELD
FIG. 6
8
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CHECK T_REPRESSURE
The tires on your tractor were ovednflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSi shown in "PRODUCT
SPECIFiCATiONS" section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POS_T_ON OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and Ad-
justments section of this manual. Verify that the belts are
routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE"
in the Service and Adjustments section of this manual.
,/ CHECKMST
BEFORE YOU OPERATE AND ENJOYYOUR NEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BES TPERFORMANCEAND SATISFACTION FROM THIS
QUALITY PRODUCTT
PLEASE REVIEW THE FOLL OWING CHECKL IS 7.
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely.
,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
v_ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
v_ Check wiring. See that all connections are still secure
and wires are properly clamped.
,/ Before driving tractor, be sure freewheel control is in
drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v_ Engine oil is at proper level.
,/ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition.
,/ It is important to purge the transmission before oper-
ating your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See "TO
START ENGINE" and "PURGE TRANSMISSION" in
the Operation section of this manual).
9
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These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean=
ing.
R N
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW
I",1 o
IGNITION
6 G o;I
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE
LIGHT
FORWARD
PARKING BRAKE PARKING BRAKE
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
DANGER, KEEP HANDS
ANDFEETAWAY
®@@@@
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
&
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
&
&
&
,_}_/JlIlll4t_,,
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
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OPERATION
KN OW YOU R TRACTOR
READ TH_S OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
THROTTLE
CHOKE
CONTROL
CLUTCHIBRAKE
PEDAL
HOURMETER ATTACHMENT
CLUTCH SWITCH
LIGHT
SWRTCH
POSmON
L_FT LEVER
PLUNGER
IGNmON ATTACHMENT
UFT LEVER
FREEWHEEL
CONTROL
PARKBNG BRAKE
MOTION
CONTROL
LEVER
FIG. 7
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH SWITCH = Used to engage the
mower blades, or other attachments mounted to your
tractor.
LIGHT SWITCH POSITION - Turns the headlights on.
THROTTLE CONTROL - Used to control engine speed.
CHOKE CONTROL - Used when starting a cold engine.
FREE WHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
HOURMETER - Indicates hours of operation.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
PARKING BRAKE = Locks clutch!brake pedal into the
brake position.
MOTION CONTROL LEVER - Selects the speed and
direction of tractor.
ATTACHMENT UFT LEVER - Used to raise, lower and
adjust the mower deck or other attachments mounted to
your tractor.
UFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
IGNITION SWITCH - Used for starting and stopping the
engine.
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage, Always wear safety glasses or eye shields white operating your tractor or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles
or standard safety glasses.
HOW TO USE YOUR TRACTOR NOTE: Under certain conditions when tractor is standing
TO SET PARKING BRAKE (See Fig. 8}
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position
and hold.
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
PUSH IN TO ,ATTACHMENT
THROTTLE "DISENGAGE"
CONTROL X LEVER
PULL OUTTO
"ENGAGE"
FIG. 8
STOPPING (See Fig. 8)
MOWER BLADES =
To stop mower blades,move attachment clutch switch
to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch!brake pedal into
full "BRAKE" position..
Move motion control lever to neutral (N) position.
_MPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED,
ENGINE =
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position
and allowing engine to idle before stopping may cause
engine to "backfire".
Turn ignition key to "OFF" position and remove key
Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
_MPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD),
idle with the engine running, hot engine exhaust gases
may cause "browning" of grass. To eliminate this
possibility, always stop engine when stopping tractor on
rass areas.
i_ CAUTION: Always stop tractor corn°
pletemy,as described above, before leav-
ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 8)
AKvays operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-
mance.
TO USE CHOKE CONTROL (See Fig. 8)
Use choke control whenever you are starting a cold engine.
Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push
knob in to disengage.
TO MOVE FORWARD AND BACKWARD
(See Fig. 8)
The direction and speed of movement is controlled by the
motion control lever.
Start tractor with motion control lever in neutral (N)
position.
Release parking brake.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 8}
The position of the attachment lift lever determines the
cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
12
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 9}
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
Remove retainer spring and clevis pin which secure
each gauge wheel bar.
Lower gauge wheels to ground. Raise gauge wheels
slightly to align holes in bracket and gauge wheel bar
and insert clevis pin. Gauge wheels should be slightly
off the ground.
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
mMPORTANT:BESURETO READJUSTGAUGEWHEELSIFYOU
CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.
RETABNER
SPRBNG
FIG. 9
TO OPERATE MOWER (See Fig. 10}
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut offthe engine.You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
Select desired height of cut.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
i_ CAUTION: Do not operate the mower
without either the entire grass catcher,
on mowers so equipped, orthe deflector
shield in place.
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
"ENGAGE"
ATTAC HMENT
UFT LEVER HGH
FIG. 10
TO OPERATE ON H_LLS
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N) position.
_MPORTANT: THE MOTIONCONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly
TO TRANSPORT (See Figs. 7 and 11}
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
Raise attachment lift to highest position with attachment
lift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
13
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OPERATION
FIG. 11
TOWING CARTS AND OTHER ATTACH°
MENTS
Tow only the attachments that are recommended by and
complywith specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
BEFORE STARTING "THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level, if necessary, add oil until
"FULl" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
CAUTION: Aicohol blended fuels (catled
gasohol or using ethanol or methanol) can at-
tract moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system should be emptied before storage of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional
informatiom Never use engine or carburetor
cleaner products in the fuel tank or permanent
damage may occur.
TO START ENGINE (See Fig. 8)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
Be sure freewheel control is in the transmission engaged
position.
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISENGAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Before starting, read the warm and cold starting
procedures below.
Insert key into ignition and turn key clockwise to
"START" position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
VVARMWEATHER STARTING (50° F and above)
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
to run roughly, pull the choke control out slightly for a
few' seconds and then continue to push the control in
slowly.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to ,,warmup for one minute using the choke
as described above.
CAUTION: Wipe off any spilled oi! or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING,
COLD WEATHER STARTING (50° F and below)
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
accept small changes in speed and load, until the choke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
require an enginewarm-up period from several seconds
to several minutes, depending on the temperature.
14
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OPERATION
AUTOMATIC TRANSMiSSiON WARM UP
Before driving the unit in cold weather, the transmission
should be warmed up as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/
brake slowly return to operating position.
Allow one minute for transmission to warm up.This
can be done during the engine warm up period.
The attachments can be used during the engine warm-
up period after the transmission has been warmed
up and may require the choke control be pulled out
slightly.
NOTE: if at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
I _ CAUTION: Neverengageordisengage
_1_ freewheel Jever wMle the engine is run-
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure wiJJremove any
trapped air inside the transmission which may have de-
veloped during shipping of your tractor.
iMPORTANT: SHOULDYOURTRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGED AFTER REINSTALLATION
BEFORE OPERATING THE TRACTOR.
Place tractor safely on level surface with engine offand
parking brake set.
Disengage transmission by placing freewheel control
in freewheeling position (See "TO TRANSPORT" in this
section of manual).
Sitting in the tractor seat, start engine. After the en-
gine is running, move throttle control to slow position.
With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement
of drive wheels. The air is being removed from hydraulic
drive system.
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
Engage transmission by placing freewheel control in
driving position (See "TO TRANS PORT" in this section
of manual).
Sitting inthe tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral (N) position, slowly
disengage clutch!brake pedal.
Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the
tractor moves approximately five (5) feet return the
motion control lever to the neutral (N) position. Repeat
this procedure with the motion control lever three (3)
times.
Your transmission is now purged and now ready for
normal operation.
MOWENG TIPS
Mower should be properly leveled for best mowing per-
formance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trim-
ming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right so
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
(
J
00272
FIG. 12
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried dip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at fuji throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by se-
lecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
15
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MAINTENANCE
MAINTENANCE SCHEDULE_ _/_/_/_/_/_ _/"
FILL IN DATES ___O_
AS YOU COMPLETE _10_.._._ _ _//_/_.__-__-"_ *'_._'_4 _/:__£,_
REGULAR SERVICE
,,- SE V,OEO TES
Check Brake Operation _ _,
Check Tire Pressure
Check Operator Presence and
T Interlock Systems I_
R Check for Loose Fasteners I_ 1_5 I_
A Sharpen/Replace Mower Blades 1_3
C Lubrication Chart I_ I_
0 Check Battery Level 1_4
a Clean Battery and Terminals I_ I_
Check Transaxle Cooling
Check V-Belts I_
Check Engine Oil Level tf I_
Change Engine Oil (with oil filter) I1_1,_ I1_
E Change Engine Oil (without oil filter) I,_1,2
N Clean Air Filter 1_2
G Clean Air Screen _2
Inspect Muffler/Spark
Attester
E Replace Oil Filter (If equipped) 1_1,2
Clean Engine Cooling Fins I_ 2
Replace Spark Plug _
Replace Air Filter Paper Cartridge _2
Replace Fuel Filter
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ft.-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
Check for loose fasteners.
(i) General Purpose Grease
@ Refer to Maintenance "ENGINE" Section
_MPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
16
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MAINTENANCE
TRACTOR
Always observe safety rules when performing any main:
tenance.
BRAKE OPERATION
if tractor requires more than six (6) feet stopping distance
at high speed in highest gear, then brake must be adjusted.
(See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual).
T_RES
Maintain proper air pressure in all tires (See"PRODUCT
SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your
local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are work-
ing properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch!brake
pedal is fully depressed and attachement clutch control
is in the disengaged position.
When the engine is running, any attempt by the operator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never operate unless
the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
ASSEMBLY
STAR
FIG. 13
TO SHARPEN BLADE (See Fig. 14)
NOTE: We do not recommend sharpening blade - but if
you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An un-
balanced blade will cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grind-
ing wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a
cone balancer, follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded portion of the steel bolt
or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER/ /
H6,E / j(
518" BOLT OR PiN _" BLADE
FIG. 14
BLADE REMOVAL (See Fig. 13)
Raise mower to highest position to allow access to
blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
mMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
mMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
17
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is
maintenance free. Do not attempt to open or remove caps
or covers. Adding or checking level of electrolyte is not
necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
Remove terminal guard.
background
MAINTENANCE
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
Rinse the battery with plain water and dry
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in
the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOUNG
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
inspect cooling fan to be sure fan blades are intact and
clean.
inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean coolo
ing fins.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL (See Figs. 15 and 16)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Remove yellow cap from bottom fitting of drain valve
and install the drain tube onto the fitting.
OIL DRABN VALV_=
FIG. 16
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
LUBRiCATiON
Only use high quality detergent oil rated with API service
classification SG-SL Select the oil's SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
F -20 0 30 32 40 60 80 100
_2_0 _ _ 1_0 _ _
C -30 -10 0 20 30 40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
oil visc chart1 e
FIG. 15
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°R Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 50 hours of operation or at least
once a year if the tractor is not used for 50 hours in one
year.
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECiFiCATiONS" section of this man-
ual.
Use gauge on oil fill cap/dipstick for checking level.
insert dipstick into the tube and rest the oil fill cap on
the tube. Do not thread the cap onto the tube when
taking reading. Keep oil at "FULL" line on dipstick.
Tighten cap onto the tube securely when finished.
CLEAN A_R _NTAKEICOOUNG AREAS
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirtyor plugged cooling fins, and/or cooling shrouds removed
will cause engine damage due to overheating.
18
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MAINTENANCE
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
A_R FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions. See
Engine Manual.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
_N-L_NE FUEL FILTER (See Fig. 17)
The fuel filter should be replaced once each season. Iffuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
CLAMP _..
FUEL / "" }/ _ }
FILTER _ 0_
Inspect and replace corroded muffler and spark attester
(if equipped) as it could create a fire hazard and/or dam-
age.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
"PRODUCT SPECIFICATIONS" section of this manual.
FIG. 17
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
19
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SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS iNJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-
MENTS:
Depress clutch/brake pedal fully and set parking brake.
Place motion control lever in neutram (N) position.
Place attachment c_utch in "DISENGAGED" position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact
with plug.
TRACTOR
TO REMOVE MOWER (See Fig. 18)
Place attachment clutch in "DISENGAGED" position.
if equipped, turn height adjustment knob to lowest
setting.
Lower mower to its lowest position.
Remove retainer spring holding anti=swaybar to chassis
bracket and disengage anti-swaybar from bracket.
Remove four retainer springs from front plate assembly
and remove plate.
Remove retainer springs from suspension arms at deck
and disengage arms from deck.
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
Slide mower out from under right side of tractor.
TO _NSTALL MOWER
Be sure tractor is on level surface and mower suspension
arms are raised with attachment lift control. Engage park-
ing brake.
Swing anti=sway bar to left side of mower deck.
Slide mower under tractor with deflector shield to right
side of tractor.
_MPORTANT: CHECK BELT FOR PROPER ROUTING INALL
MOWER PULLEY GROOVES.
If equipped, turn height adjustment knob counter=
clockwise until it stops.
Lower mower linkage with attachment lift control.
Install belt into electric clutch pulley groove.
Place the suspension arms on outward pointing deck
pins. Retain with double loop retainer spring with loops
up as shown.
Install front plate assembly to tractor suspension
brackets and retain with single loop retainer springs
as shown.
CHASSIS
BRACKET
SUSPENSION
ARMS
FRONT ELECTRIC
MOWER CLUTCH FRONT PLATE
BRACKET PULLEY ASSEMBLY
DOUBLELOOP
RETAINERSPRBNG
SBNGLE LOOP
REATINER
SPR_NG
RETAINER
SPRBNG
FLANGED PINS
USE PLIERS FOR
RETABNER SPRBNGS
LOOP UP
ANTI-SWAY
BAR
SUSPENSION ARMS
DOUBLE LOOP
RETAINER SPRmNGS
(Outward pointing
deck pins)
02566
FIG. 18
20
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SERVmCE AND ADJUSTMENTS
Position front plate assembly between front mower
brackets. Raise deck and plate assembly to align holes
and insert flanged pins. Secure pins with double loop
retainer springs between the plate and mower brack-
ets.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. if necessary, move
mower side-to-side to give space between plate and mower
brackets.
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL
MOWER PULLEY GROOVES.
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
if equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
Raise deck to highest position.
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground
or driveway. Make sure tires are properly inflated (See
"PRODUCT SPECIFICATIONS" section of this manual). If
tires are over or underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT (See Figs. 19 and 20)
Raise mower to its highest position.
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance "A" on both
sides of mower should be the same.
if adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
Recheck measurements after adjusting.
FRONT-TO-BACK ADJUSTMENT (See Figs. 21 and 22)
_MPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IFTHE
FOLLOWING FRONT-TO-BACKADJUSTMENT IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAYLEVEL SIDE-TO-SIDE
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is approximately 1/8" to 1/2"
lower than the rear tip when the mower is in its highest
position.
CAUTION: Blades are sharp. Protect ]
your hands with gloves andlor wrap
blade with heavy cloth.
Check adjustment on right side of tractor. Position any blade
so the tip is pointing straight forward. Measure distance "B"
at front and rear tip of the blade.
Before making any necessary adjustments, check that
both front plate links are equal in length.
If links are not equal in length, adjust one link to same
length as other link.
To lower front of blade, loosen nut "C" on both front
links an equal number of turns.
NOTE: Each full turn of nut "C" will change distance. "B"
by approximately 3/16".
Whendistance"B"isl/8"tol/2"loweratfrontthanrear,
tighten nut "D" against trunnion on both front links.
To raise front of blade, loosen nut "D" from trunnion on
both front links. Tighten nut "C" on both front links an
equal number of turns.The two front links must remain
equal in length.
Whendistance"B"isl/8"tol/2"ioweratfrontthanrear,
tighten nut "D" against trunnion on both front links.
Recheck side-to-side adjustment.
SUSPENSION
ARM
FIG. 20
FIG. 21
BOTH FRONT PLATE UNKS MUST B _=
EQUAL IN LENGTH
NUT "D'_
FRONTPLATE I,,
ASSEMBL¥
FIG. 22
NUT "C"
"='_" TRU N NiON
21
background
SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DR_VE BELT TO REPLACE MOWER BLADE (SECONDARY)
MOWER DRIVE BELT REMOVAL (See Fig. 23)
Park tractor on a level surface. Engage parking
brake.
Lower mower to its lowest position.
Remove screws from R.H. mandrel cover and remove
cover.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
Disconnect R.H.suspension arm from rear deck bracket
by removing retainer spring.
Roll belt over the top of R.H. mandrel pulley carefully,.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.
MOWER DRIVE BELT INSTALLATION (See Fig. 23)
Install belt in both idlers.
install new belt onto electric clutch pulley.
Roll belt into upper groove of R.H. mandrel pulley care-
fully.
Carefully check belt routing making sure belt is in the
grooves correctly.
Reconnect R.H. suspension arm to rear deck bracket
with retainer spring.
Reassemble R.H. mandrel cover.
RH MANDREL
ELECTRIC
CLUTCH
PULLEY
SPRING ARM
FIG. 23
DR_VE BELT (See Fig. 24)
Park the tractor on level surface. Engage parking brake.
Remove mower (See "TO REMOVE MOWER" in this
section of manual).
Remove screws from R.H. and L.H. mandrel covers
and remove covers.
REMOVE MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE BELT" illustration
in this section of manual).
Carefully roll belt over the top of R.H. mandrel pulley.
Remove belt from idler pulleys.
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and spring arm.
REMOVE MOWER BLADE (SECONDARY) DRIVE BELT
Carefully roll belt off L.H. mandrel pulley,.
Remove belt from center mandrel pulley, idler pulley,
and R.H. mandrel pulley.
Remove any dirt or grass which may have accumulated
around mandrels and entire upper deck surface.
Check secondary idler arm and idler pulley to see that
they rotate freely,.
Be sure spring is hooked in secondary idler arm and
secondary spring arm.
INSTALL NEW MOWER BLADE (SECONDARY) DRIVE
BELT
Install new belt in lower groove of R.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
Carefully roll belt over L.H. mandrel pulley. Make sure
belt is in all grooves properly.
REINSTALL MOWER DRIVE BELT
(Refer to "TO REMOVE MOWER DRIVE BELT" illustration
in this section of manual).
Install belt into upper groove of R.H. mandrel pulley
and around both idlers. Pull belt to front of mower to
remove slack.
Reinstall mandrel covers and securely tighten all
screws.
Carefully check belt routing making sure belt is in all
grooves correctly.
Reinstall mower to tractor (See"TO INSTALL MOWE R"
in this section of manual).
L.H. MANDREL
FIG. 24
22
background
SERVICE AND ADJUSTMENTS
TO CHECK AND ADJUST BRAKE
(See Fig. 25)
Your tractor is equipped with an adjustable brake system
which is mounted on the right side of the transaxle.
if tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted.
TO CHECK BRAKE
Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and en-
gage parking brake.
Disengage transmission by placing freewhel control
in "transmission disengaged" position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
The rear wheels must lock and skid when you tryto manually
push the tractor forward, if the rear wheels rotate, the brake
needs to be adjusted or the pads need to be replaced.
TO ADJUST BRAKE
Depress clutch/brake pedal all the way down and en-
gage parking brake.
Measure distance between brake operating arm and
nut "A" on brake rod.
if distance is other than 1-9/16", loosen jam nut and
turn nut "A" until distance becomes 1-9/16". Retighten
jam nut against nut "A".
Engage transmission by placing freewheel control in
"transmission engaged" position.
Road test tractor for proper stopping distance as stated
above. Readjust if necessary, if stopping distance is
still greater than five (5) feet in highest gear, further
maintenance is necessary. Replace brake pads or
contact a qualified service center.
WITH PARKING DRAKE "ENGAGED"
NUT "A"
NUT
ARM
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUSTMENT
IS NECESSARY CONTACTYOUR NEAREST AUTHORIZED SER-
VICE CENTER/DEPARTMENT
FIG. 25
TO REPLACE MOTION DR_VE BELT
(See Fig. 26)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL -
Remove mower (See "TO REMOVE MOWER" in this
section of manual).
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
Disconnect clutch wire harness.
Remove clutch Iocator.
Remove belt from stationary idler and clutching idler.
Remove belt dowm_ard from engine pulley and around
electric clutch.
Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades.
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION -
Carefully work new belt down around transmission
cooling fan and onto the input pulley
Slide belt into the center span keeper.
Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley.
Install belt through stationary idler and clutching
idler.
Reinstall clutch locator and tighten nut securely.
Reconnect clutch harness.
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
Install mower (See "TO INSTALL MOWER" in this sec-
tion of manual).
ELECTRBC CLUTCH
CLUTCH LOCATOR
CLUTCHING
tDLER
TRANSMISSBON
iNPUT PULLEY CLUTCH
WIRE
HARNESS
23
FIG. 26
background
SERVICE AND ADJUSTMENTS
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 27)
The motion control lever has been preset at the factory and
adjustment should not be necessar_z
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Start engine and move motion control lever until tractor
does not move forward or backward.
, Hold motion control lever in that position and turn engine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
Move motion control lever to the neutral (N) (lock gate)
position.
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to
adjustment bolt, move mower deck height to the lowest
osition.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in
neutral position, follow these steps:
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
Tighten adjustment bolt securely
Start engine and test.
If tractor still creeps, repeat above steps until satis-
fied.
LOCK GATE
FIG. 27
BOLT
TO REMOVE WHEEL FOR REPAmRS
(See Fig. 28)
Block up axle securely
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
AXLE
TO START ENGINE WITH A WEAK
BATTERY(See Fig. 29)
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flame and smoking materials away from
batteries. Always wear eye protection
when around batteries.
TRANSMiSSiON REMOVALtREPLACEMENT
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See"PURGE TRANSMISSION"
in the Operation section of this manual.
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL TOE-_NtCAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact },our nearest authorized
service center/department.
24
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
If "jumper cables" are used for emergency starting, follow
this procedure:
mMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12 VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM. DO NOT USE YOU R TRACTOR BATTERY" TO START
OTHER VEHICLES.
TO ATTACH JUMPER CABLES -
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
Connect one end of the BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery
TO REMOVE CABLES, REVERSE ORDER -
BLACK cable first from chassis and then from the fully
charged battery
° RED cable last from both batteries.
background
SERVICE AND ADJUSTMENTS
rTr7
02614
WEAK OR BEAD FULLY CHARGED
BATTERY BATTERY
FIG. 29
REPLACING BATTERY (See Fig. 30)
WARNING: Do not short battery
term{rials by aHow{ng a wrench or any
other object to contact both terminams
at the same time. Before connect-
ing battery, remove metal bracemets,
wristwatch bands, rings, etc.
Positive terminam must be connected
first to prevent sparking from acci-
dental grounding.
Lift hood to raised position.
Disconnect BLACK battery cable first then RED battery
cable and carefully remove battery from tractor.
install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with hex bolt and keps nut as shown. Tighten securely.
Slide terminal cover over terminal.
Connect BLACK grounding cable to negative (-) ter-
minal with remaining hex bolt and keps nut. Tighten
securely.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
iNTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive4ype plugqn fuse. The
fuse holder is located behind the dash.
TO REMOVE HOOD AND GRILL ASSEMBLY
{See Fig. 31)
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedures.
HOOD
HEADUGNT
WIRE
CONNECTOR
TERMINAL COVER
NEGATmVB
(BLACK) POSBTIVE
CABLE (RED} CABLE
FIG. 30
TO REPLACE HEADUGHT BULB
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
FIG. 31
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is nec-
essary, see engine manual.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and ad-
justment should not be necessary. If adjustment is neces-
sary, see engne manual.
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
25
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immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
TRACTOR
Remove mower from tractor for winter storage. When mower
is to be stored for a period of time, clean it thoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
Clean entire tractor (See "CLEANING" in the Mainte-
nance section of this manual).
inspect and replace belts, if necessary (See belt re=
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis=
connected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Mainte-
nance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
if battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
Use flesh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative inmini°
mJzing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See "ENGINE" in the Maintenance section of
this manual).
CYLiNDER(S)
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s),
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
Do not store gasoline from one season to another.
Replace your gasoJine can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use pJastic. Plastic
cannot breathe which allows condensation to form and
wiJJcause your tractor to rust.
iMPORTANT: NEVERCOVERTRACTORWHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
FUEL SYSTEM
_MPORTANT:ITIS IMPORTANTTOPREVENT GUMDEPOSITS
FROM FORMING IN ESSENTIAL FUELSYSTEM PARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOL ORMETHANOL) CAN ATTRACTMOISTUREWHICH
LEADSTO SEPARATIONAND FORMATIONOFACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
26
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TROUBLESHOOTING POmNTS
PROBLEM CAUSE CORRECTION
W[H not start
Hard to start
Engine writ not turn over
Engine c_[cks but w[H not
start
Loss of power
Excessive vibration
1. Out of fuel.
2. Engine not "CHOKED" properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7. Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment.
10. Engine valves out of adjustment.
1. Fill fuel tank.
2. See "TO START ENGINE" in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Replace fuel filter.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Check all wiring.
9. See "To Adjust Carburetor" in Service Adjustments
section.
10. Contact an authorized service centeddepartment.
1. Dirty air filter.
2. Bad spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
8. Engine valves out of adjustment.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Empty fuel tank and refiII tank with flesh, clean gasoline.
6. Check all wiring.
7. See "To Adjust Carburetor" in Service Adjustments
section.
8. Contact an authorized service center/department.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
1. Depress brake pedal.
2. Disengage attachment ctutch.
3. Recharge or replace battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttte in"CHOKE" position.
3. Build-up of grass, leaves and trash under mower.
1. Recharge or reptace battery.
2. Clean battery terminals.
3. Check alt wiring.
4. Check/replace solenoid or starter.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Dirty air filter.
5. Low oil level/dirty oit.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Empty fuel tank and refill tank with fresh, clean gasoline.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Connect and tighten spark ptug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Check all wiring.
14. See "To Adjust Carburetor" in Service Adjustments
section.
15. Contact an authorized service center/department.
1. Replace btade. Tighten blade bolt.
2. Replace btade mandrel.
3. Tighten loose part(s). Replace damaged parts.
27
background
TROUBLESHOOTING POmNTS
PROBLEM
Engine continues to run
when operator leaves seat
with attachment dutch
engaged
Poorcut°uneven
Mower b_adeswH_ not
rotate
Poor grass discharge
Headlight(s) not working
(if so equipped)
Battery wH_ not charge
Loss of drive
Engine backfires when
turning engine "OFF"
CAUSE
1. Faulty operator-safety presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too stow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
1. Switch is "OFF".
2. Butb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery celt(s).
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
1. Freewheel control in "disengaged" position.
2. Motion drive belt worn, damaged, or broken.
3. Air trapped in transmission during shipment
or servicing.
1. Engine throttle control not set at "SLOW"
position for 30 seconds before stopping engine.
CORRECTION
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clean around mandrels to open vent holes.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in "FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with btades listed in this manual.
11. Clean around mandrels to open vent holes.
1. Turn switch"ON".
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Replace battery.
2. Check/clean att connections.
3. Replace regulator.
4. Replace alternator.
1. Place freewheel control in "engaged" position.
2. Replace motion drive belt.
3. Purge transmission.
1. Move throttte control to"SLOW" position and allow
to idle for 30 seconds before stopping engine.
28
background
SCHEMATIC
TRACTOR ° MODEL NO.917.279020 (YTH2148B)
RED
llllll; °L.C
BATTERY SOLENOID
_(_TN_EARL RE_ C?'L_D RE_
FUSE STARTER
) , , WHl_
WHITE I C e I E J BLACK
I I I WHITE _ I
"(-_D _ ..(_ ................................ I I F I I ELECTRIC CLUTCH
i:) -
_i_o: _ .......,_,_j o
[ )_.... _ _ [ "_ I _) _ k (PEDAL UP)
BLACK __I_ I
I SWITCH ] _ ............................................_ SEAT SWITCH
I@ z_] I _ D J (NOT OCCUPIED)
19 <1 J. PTO (DISENGAGED) ff_ ...... , F_ _ _-,
// _ ' I '
I_ _1 _ 'l'........ ' ,
/ '
I ] ] GROUNDING
I i _ _ CONNECTOR
/_F [.....................................................BLUEq _,_ _>_
_ / i qllwl SPARK PLUGS
-, _UEL I _ IGNITION _O, GA,P _ |
'/\\LINE , 1" / tL rLU,_O
_ - , / UNIT ON TWIN DYE ENGINES)
I
CHARGING SYSTEM OUTPUT
FUEL SHUT-OFF 16 AMP DC @ 3600 RPM
SOLENOID RED _ REGULATOR
26 VOLTS AC @ 3600 RPM
/. (REGULATOR DISCONNECTED
L_,..J\.#\_LJ _ ...................
ALTERNATOR
HEADLIGHTS
I
I
IGNITION SWITCH
POSITION CIRCUIT "MAKE"
OFF M+G+A1 NONE
ON + LIGHTE B+A1 L+A2
ON B + A1 NONE
START B + S + A1 NONE
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
02757
PTO SWITCH
POSITION CIRCUIT
OFF C+G,B+H
ON C+F,B+E,A+D
©
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
GFC
DA
PTO SWITCH
CONNECTOR
29
background
REPAIR PARTS
TRACTOR-MODEL NO.917.279020 (YTH2148B)
/
42
24 41
27
22
26
40
I /
I I
f! I
I
I
\
\
\
i
8_
J
89
29 46
)
55
I
j oo
\
\
/ \
J \
\
I
\
30
background
REPAIR PARTS
TRACTOR -MODEL NO.917.279020 (YTH2148B)
KEY PART
NO. NO. DESCRIPTION
1 532144927
2 874760412
8 532186491
10 532145211
11 532150109
12 532145769
16 532176138
21 532183759
22 532004152
24 532124780
25 532146148
26 532175158
27 873510400
28 532145491
29 532121305
30 532175566
33 532140401
40 532188024
41 871110408
42 532131563
43 532178861
45 532122822
46 532169635
50 532174651
55 817490508
89 532169639
90 532180449
91 532190270
Battery
Bolt Hex Hd 1/4-20 unc x 3/4
Battery Tray
Bolt 1/'4-20 x 7,5
Holddown Battery Front Mount
Nut Push Nylon 1/4"
Switch Interlock Push-In
Harness Asm Light W/4152j
Bulb Light #1156
Cable Battery 6 Ga. 11" red
Cable Battery 6 Ga. 22" red w/16 wire
Fuse 20 AMP
Nut Keps Hex 1/4-20 unc
Cable Ground black
Switch Plunger Nc Gray
Switch Ign
Key Ign Molded Generic
Harness Ign.
Bolt BIk Fin Hex 1/4 - 20 x 1/2
Cover Terminal Red
Solenoid
Ammeter
Hourmeter Snap-in
Switch PTO
Screw 5/16-18 x 1/2
Bracket Snap-in Hourmeter
Cover Terminal
Strap Battery Mount Front
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
31
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REPAIR PARTS
TRACTOR- MODEL NO.917.279020 (YTH2148B)
CHASSIS AND ENCLOSURES
259
_258
217
278
/
159
214
58
11_
208
158
209
209
60
2_
209
74
208
chassis elite husqy 4
32
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REPAIR PARTS
TRACTOR - MODEL NO.917.279020 (YTH2148B)
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 532174619
2 532176554
9 532190251
10 872140608
11 532174996
13 532181719
14 817490608
17 532189977
26 873800600
28 532188269
30 532191815
31 532139976
37 817490508
38 532175710
39 532174714
53 532188372
55 532188373
58 532189352
60 872140606
64 532174997
74 873680600
90 532124346
142 532175702
143 532186689
144 532175582
145 532156524
158 532162037
159 532185434
166 532171875
208 817670608
209 817000612
212 532188267
213 532189979
214 532189978
217 532185436
258 532189981
259 532189982
276 532189274
277 532189275
278 532191611
280 817000616
Chassis Stamping
Drawbar
Dash P/L M
Bolt Carriage 3/8-16 x 1
Panel Dash Lh
Panel Dash Rh
Screw Thdrol 3/8-16 x 1/2
Hood
Nut Lock Hex W/Ins 3/8z16 unc
Grille/Lens Asm.
Fender Footrest STLT Pnt
Bracket Support Fender
Screw Thdrol 5/16zl 8 x 1/2 TYT
Bracket Asm Pivot Mower Rear
Bracket Pivot
Bracket Dash RH
Bracket Dash LH
Air Duct Engine
Bolt Rdhd Sqnk 3/8-16 unc x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 unc
Nut Self-thd Wsh-Hd 1/4
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Pnt Footrest STLT
Rod Pivot Chassis/Hood
Bracket Parking Brake
Cupholder
Screw HWHD Hi-Lo #13zl 6 x 3/4
Screw Thdrol 3/8-16 x 1/2 TYT BI
Screw 3/8-16 x 3/4
insert Lens Reflect
Skirt Side LH
Skirt Side RH
Console Fuel Window
Lens RH
Lens LH
Bumper Hood RH
Bumper Hood LH
Screw 10 x 3/4 Single Lead Hex
Screw 3/18-16 x 1
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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REPAIR PARTS
TRACTOR-MODEL NO.917.279020 (YTH2148B)
DRIVE
32
30 62
_52 _32
52
16 95
30
36
36 35
77
I 26
55
i
drive-hydro,stlt 59
34
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REPAIR PARTS
TRACTOR - MODEL NO.917.279020 (YTH2148B)
DRWE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 Transaxle, Hydro Gear 314-0510 63 532174607
(Order Parts From Transaxle Manu- 65 810040700
facturer) 66 532154778
8 532165866 Rod Shift Fender 69 532142432
9 532179334 Clutch Electric 71 532169183
10 876020416 Pin Cotter 1/8 x 1 CAD 73 532169182
14 810040400 VVasher Lock Hvy Helical 74 532137057
15 874490544 Bolt Hex Flghd 5/16-18 Gr. 5 75 532121749
16 873800500 Nut Lock Hex W/Ins. 5/16-18 unc 76 812000001
17 532126197 Washer 1-1/20D x 15/32 ID x .250 77 532123583
19 873800600 Nut Lock Hex W/Wsh 3/8-16 unc 78 532121748
20 532173937 Bolt, Hex 7/16-20 x Gr. 5-1.5 81 532165596
21 532140845 Knob 82 532165711
22 532169498 Rod, Brake Hydro 83 819171216
23 532190736 Bracket Asm. Anti-Rot 84 532169594
24 873350600 Locknut 89 532191816
25 532106888 Spring, Brake Rod 95 532170201
26 819131316 W,'asher 96 532124788
27 876020412 Pin Cotter 1/8 x 3/4 CAD. 112 819091210
28 532175765 Rod, Parking Brake 120 873900600
29 532071673 Cap, Parking Brake 150 532175456
30 532169592 Bracket, Transaxb 151 819133210
32 874760512 Bolt Hex Hd 5/16-18 unc x 3/4 156 532166002
34 532175578 Shaft, Foot Pedal Nibbed 158 532165589
35 532120183 Bearing, Nylon 159 532183900
36 819211616 VVasher 161 872140406
37 532124963 Pin, Roll 162 873680400
38 532179114 Pulley, Idler, Flat Composite 163 874780416
39 872110622 Bolt 3/8-16 x 2-3/4 Gr. 5 165 532165623
41 532175556 Keeper, Belt Idler FooFProof 166 817490510
47 532127783 Pulley, Idler, V-Groove 168 532165492
48 532154407 Belbrank Clutch Grnd Drv Stl 169 532165580
49 532123205 Retainer, Belt 197 532169613
50 872110612 Bolt Cam SH 3/8-16 x 1-1/2 Gr. 5 198 532169593
51 873680600 Nut 199 532169612
52 873680500 Nut Crown Lock 5/16-18 200 872140508
53 532105710 Link, Clutch 202 872110614
55 532105709 Spring, Return, Clutch 254 817000616
56 817060620 Screw 3/8-16 x 1-1/4 263 817000612
57 532140294 V-Belt, Ground Drive
59 532169691 Keeper, Center Span
61 817120614 Screw 3/8-16 x .875
62 532124872 Cover, Pedal
DESCRIPTION
Pulley, Engine
Washer
Keeper Belt Engine Hydro
Screw Hex Wsh Hi-Lo 1/4-1/2
Strap Torque Lh Hydro
Strap Torque Rh Hydro
Spacer, Axle
Washer 25/32 x 1-1/4 x 16 Ga.
E-Ring
Key, Square
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm. Cross Hydro
Spring Torsion T/A
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Console, Shift
Control Asm. Bypass Hydro
Retainer Spring 1" Zinc/Cad
Washer 9/32 x 3/4 x 10 Ga.
Nut Lock 3/8-16
Spacer Retainer
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/16 ID x 1.125
Bracket Shift Mount
Hub Shift
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock 1/4-20 unc
Bolt Hex Fin 1/4-20 unc x 1 Gr. 5
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
Plate Fastening Lt\
Nyliner Snap-In 5/8" ID
Washer Nyliner 7/8 ID x .105
Bolt Shoulder 5/16-18 unc
Bolt Rdhd Sq Neck 5/16-18 unc x 1
Bolt 3/8-16 x 1-3/4 Gr. 5
Screw 3t8-16 x 1
Screw Hexwsh Thdr 3/8-16 x 3/4
NOTE:All component dimensions give in U.S. inches.
1 inch = 25.4 mm.
35
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REPAIR PARTS
TRACTOR ° MODEL NO.917.279020 (YTH2148B)
STEERING ASSEMBLY
¢
/ / /_-_\ \
/ //"
J
88
71
_' 17
68 /
J
82
steering=pl.lt=54
j/
46
3
/
4O
/
10
65
32
94
11
40
13
68 67
46
67
67
43
36
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REPAIR PARTS
TRACTOR ° MODEL NO.g17.279020 (YTH2148B}
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1 532166627
2 532184706
3 532169840
4 532169839
5 532124931
6 532121748
8 812000029
10 532175121
11 810040600
12 873940800
13 532136518
15 532145212
17 532177883
29 817000612
32 532180580
34 810040500
36 532155105
37 532152927
38 532166626
39 819183812
40 873540600
41 532159945
43 532121749
46 532121232
65 532160367
67 872110618
68 532169827
71 532175146
82 532169835
87 532173966
88 532175118
91 532175553
94 819121414
95 532188967
Wheel Steering
Axle
Spindle Asm LH
Spindle Asm RH
Bearing Race Thrust Harden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring Klip #t5304-75
Link Drag
Washer Lock Hvy HIcl Spr 3/8
Nut Hex Jam Toplock 1/2-20 unf
Spacer Brg Axle Front
Nut Hex Flange Lock
Shaft Asm Strg
Screw 3/8-16 x 3/4
Rod Tie
VVasher Lock Hvy Helical 5/16
Bushing Strg
Screw
insert Cap Strg Wh
Washer 9/16 x 2-3/8 12 Ga.
Nut Crownlock 3/8-24
Adaptor Wheel Strg
Washer 25/32 x 1 1/4 x 16 Ga.
Cap Spindle Fr Top Blk
Spacer Brace Axle
Bolt Rdhd Sq 3/8-16 x 2-1/4
Axle, Brace
Steering Asm
Bracket Susp Chassis Front
VVasher Flat .781 x 1-1/2 x .14
Bolt Shoulder 7/16-20
Clip Steering
Washer 3/8 x 7/8 x 14 Ga.
VVasher Harden
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm.
37
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REPAIR PARTS
TRACTOR- MODEL NO.917.279020 (YTH2148B)
SEAT ASSEMBLY
KEY
NO.
1
2
3
4
5
6
7
8
9
10
11
12
14
8
10
15
17 12
seat ILknob 1
11
PART
NO.
532184995
532140551
871110616
819131610
532145006
873800600
532124181
817000616
819131614
532182493
532166369
532121246
KEY PART
DESCRIPTION NO. NO.
Seat 13
Bracket Pivot Seat 8 720 14
Bolt Fin Hex 3/8=16 unc x 1 15
Washer 13t32 x 1 x 10 Ga. 16
Clip Push=In 17
Nut Hex w/Ins. 3/8=16 unc 21
Spring Seat Cprsn 2 250 BIk Zi 22
Screw 3/8=16 x 1=1/2 Smgml Tap/R Z 24
Washer 13/32 x 1 x 14 Ga. 25
Pan Seat
Knob Seat Adj. Wingnut
Bracket Mounting Switch
DESCR_PTION
532121248
872050412
532121749
532123740
532123976
532171852
873800500
819171912
532127018
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sqnk 1/4=2 x 1=1/2
Spacer
Spring Cprsn
Nut Lock 1/4 Lge Fig Gr. 5 Zinc
Bolt Shoulder 5/16=18 unc=2a BIk DA
Nut Hex LockW/Ins 5/16=18
Washer 17/32 x 13/16 x 12 Ga.
Bolt Shoulder 5/16=18 x 62
NOTE: All component dimensions given in U.S. inches.
1 inch = 25.4 mm
38
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REPAIR PARTS
TRACTOR - MODEL NO.917.279020 (YTH2148B)
12
\
2
8
13
10
KEY PART 1 KEY PART
NO. NO. DESCRIPTION NO. NO.
1 532178482 Decal Deck Hvy Duty 11 532175291
2 532189448 Decal Panel Side 12 532188925
3 532188918 Decal Hood RH 13 532170563
4 532188919 Decal Hood LH 14 532145005
5 532189758 Decal HP Engine == 532166960
6 532180941 Decal Hood Cust. Resp. - - 532188252
7 532157032 Decal Operator - - 532188253
8 532189243 Decal Dash - - 532138311
9 532189670 Decal Replacement - - 532192766
10 532157140 Decal Fender Danger
DESCRIPTION
Decal V-Belt Sch.
Decal Wheel Steering
Decal Warning
Decal Bat Dan/Psn
Decal By-Pass
Pad Footrest LH STLT
Pad Footrest RH STLT
Decal Handle Lft Height Adjust
Manual Owner's (English)
WHEELS & TIRES
2 _ 5,8
4,10
wheel 1
11
39
KEY PART
NO. NO. DESCRIPTION
1 532059192
2 532065139
3 532106222
4 532059904
5 532138336
6 532124957
7 532124959
8 532138337
9 532122082
10 532124926
11 532175039
== 532144334
Cap Valve Tire
Stem Valve
Tire F Ts 15 x 6 0 =6 Service
Tube Front (Service Item Only)
Rim Asm 6" front Silver Service
Fitting Grease (Front Wheel Only)
Bearing Flange (Front Wheel Only)
Rim Asm 8" rear Silver Service
Tire R Ts 20 x 10-8 C Service
Tube Rear (Service Item Only)
Cap Axle BIk 1 50 x 1 00
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
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REPAIR PARTS
TRACTOR ° MODEL NO.g17.279020 (YTH2148B)
ENGINE
KEY
NO.
1
2
3
4
5
6
8
10
13
14
17
23
25
26
29
31
14
38
13
I
_25 _._ , '81
17_ 17
32
37
23
PART
NO.
532190454
817720408
532149723
532159955
532160589
532171877
532162797
532165391
532148456
817060624
532169837
532191964
873920600
532137180
532179022
29
OPTIONAL EQUIPMENT
Spark Arrester
DESCRiPTiON
Control Throttle
Screw Hex Thd Cut 1/4=20 x 1/2
Engine Briggs 4476777 (Order
Parts From Engine Manufacturer)
Muffler
Exhaust Tube LH
Exhaust Tube RH
Bolt 5/16=18 unc x 3/4
Shield Heat Muffler
Gasket
Tube Drain Oil Easy
Screw 3/8=16 x 1=1/2
Shield Browning/Debris Guard
Control Choke
Nut Keps 3/8o24 unf
Kit Spark Arrestor (Flat Scrn)
Tank Fuel
4O
engine-bs twin 43
KEY PART
NO. NO.
32 532181803
33 532123487
37 532142158
38 532181654
41 532139277
45 817000612
72 532183906
81 873510400
112 532124952
DESCRIPTION
Cap Asm Fuel
Clamp Hose Black
Line Fuel
Plug Drain Oil Easy
Stem Tank Fuel
Screw Hex Wsh Thdr 3/8o16 x 3/4
Screw Socket Head 5/16=18 x 1
Nut Keps Hex 1/4=20 Starter Nut
Bushing
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, can the ton free
number for your engine manufacturer listed below:
Briggs & Stratton 1=800=233=3723
Kohler Co. 1=800=544=2444
Tecumseh Products 1=800=558=5402
Honda Engines 1=800o426=7701
Kawasaki 1=800=460=5688
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REPAIR PARTS
TRACTOR - MODEL NO.917.279020 (YTH2148B)
MOWER UFT
3
2
5
4
12
51
KEY PART
NO. NO.
1 532159460
2 532159471
3 532105767
4 812000002
5 819211621
6 532120183
7 532125631
8 532124526
11 532175370
12 532175371
13 532124670
15 532175562
16 873350800
17 532175689
49
DESCRIPTION
Wire Asm Inner W/plunger 17 32
Shaft Asm Lift LH Inf Hgt P/L
Pin Groove 1 500 Zinc
E Ring #5133_62
Washer 21/32 x 1 x 21 Ga.
Bearing Nylon Blk 629 Id
Grip Handle
Button Plunger
Link Lift LH
Link Lift RH
Retainer Spring
Plate Asm Suspension Front
Nut Jam Hex 1/2_13 unc
Trunnion Blk Zinc
KEY PART
NO. NO. DESCRIPTION
18 873800800
20 532163552
31 532176205
32 532175994
49 532145212
51 819171416
52 532175378
53 532175802
54 532175560
Nut Lock W/wsh 1/2-13 unc
Retainer Spring
Trunnion Suspension Arm
Nut Lift Link 7/16-20
Nut Hex Flange Lock
Washer 17/32 x 7/8 x 16 Ga.
Arm Suspension Rear LH
Arm Suspension Rear RH
Pin Flange
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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REPAIR PARTS
TRACTOR- MODEL NO.917.279020 (YTH2148B)
MOWER DECK
46
I 130
31
49
116 56-
117
33
132 95
46 _91
45
21
15
20
26
27
mower deck.481owcost stlt 1
18
42
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REPAIR PARTS
TRACTOR - MODEL NO.917.279020 (YTH2148B)
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRiPTiON NO. NO.
1 532183389 Deck Weldment Mower 48 55 872140608
3 532138017 Bracket Asm. Sway Bar 56 532155986
5 532124670 Retainer Spring 57 532156941
6 532178024 Bar Sway Deck 72 819131312
8 532174365 Bolt, 7/16 Asm. Blade 91 532180535
11 532180054 Blade 92 873800600
13 532175147 Shaft Asm. Mandrel Sealed 94 532176066
14 532174358 Housing Mandrel 48" 95 532180534
15 532110485 Bearing, Ball, Mandrel 97 532178515
16 532174493 Stripper, Mower 98 532179479
17 872110610 Bolt Rdhd Sq Neck 3/8-16 x 1.25 99 532184058
18 872140505 Bolt, Carriage 5/16-18 x 5/8 100 872110616
19 532132827 Bolt, Hex Head, Shoulder 5/16-18 110 532175016
20 532174378 Baffle, Vortex Mower 111 532174610
21 873680500 Nut, Crownlock 5/16-18 unc 116 532184219
24 532105304 Cap, Sleeve 117 532133957
25 532178102 Spring, Torsion 118 873930600
26 532110452 Nut, Push 119 819121414
27 532181707 Shield, Deflector Mower 121 532174371
28 819111016 Washer 11/32x5/8x16Ga. 126 532174372
29 532131491 Rod, Hinge 130 817000616
30 532173984 Screw, Thdroll, Washer Head 131 819131606
31 532187690 Washer, Spacer Mower Vented 132 817000612
32 532173436 Pulley, Mandrel 133 872110506
33 532178342 Nut, Fig. Top Lock Cntr. 9/16 182 532179127
37 532177968 Pulley, idler, Flat 183 532163552
39 532174375 Pulley, Idler, Driven 184 532173979
42 532122052 Spacer, Retainer -- 532174357
43 532174373 Arm, Idler Secondary
45 532180806 Cover, Mandrel Deck
46 532137729 Screw, Thdroll. 1/4-20 x 5/8 - - 532189906
47 532180808 V-Belt, Mower, Secondary
48 532174368 V-Belt, Mower, Primary
49 739000600 Nut, lock 3/8-16 unc
50 872110612 Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
52 532175820 Pulley Idler Flat 46 Pri. Drive
54 874780616 Bolt Fin Hex 3/8-16 x 1
DESCRIPTION
Bolt Rdhd Sqnk 3/8-16 x 1
Bar Pnt Adjusting Wheel Gauge
Pin Head Rivet
Washer 13/32 x 13/16 x 12
Bracket, Asm Noseroller, RH 48
Nut Lock Hex w/Ins 3/8-16
Roller, Nose 48"
Bracket, Asm Noseroller LH 48
Washer Hardened
Spring Primary Drive
Pulley Idler "V"
Bolt RDHD Sqnk 3/8-16 unc x 2
Arm Spring Secondary
Arm Spring Fixed Tension
Bolt, Shoulder
Gauge Wheel
Nut, Centedock 3/8-16 unc
Washer 3/8 x 7/8 x 14 Ga.
Spring Secondary Drive
Arm, Idler, Primary Deck
Screw 3/8-16 x 1.0
Washer 13/32 x 1 x 6 Ga.
Screw 3/8-16 x 3/4
Bolt RdhdSqnk 5/16-18 unc x 3/4
Rod Roller Nose
Retainer Spring
Keeper Belt Idler
Mandrel Assembly (Includes
Housng, Shaft and Shaft Hardware
Only-Pulley Not Included)
Replacement Mower, Complete
(Std Deck-Order Separately Nose
Roller Components Key Nos. 91,
94-95, 132, 182-183)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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44
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CE
45
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
O_
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES MAX.
_ ARNING: To avoid serious injury, operate your tractor up and
down the face of slopes, never across the face. Do not mow
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallem to a tree
trunk or other upright structure.
3. Sight across the fotd in the direction of hilt smope you want to measure.
4. Compare the angle of the fomd with the slope of the hill
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4_
"4
Husqvarna TV MENT
SECTION 1: LIMITED WARRANTY SECTION 4: EXCEPTIONS AND LIMITATIONS
Husqvarna Forest & Garden Company CHusqvarna') warrants Husqvarna product to the original purchaser
to be free from defects in material and workmanship from the date of purchase for the "VVarranty Period" of the
)roduct as set forth below:
_ife_ime Warranty: All tiller tines against breakage trimmer shafts ignition coils and modules on hand held
}rocluct
3 Year Warranty: Spindles (on Zero Turn Riders and Commercial Walk Behinds)
2Year COMMERCIAL-Warranty: Husqvarna Commercial Turf Equipment--zero turn riders, wide area walks,
and ground engaging commercial equipment.
This warranty shall be inapplicable to defects resulting from the following:
(t)Accident, abuse, misuse, negligence and neglect, including stale fuel dirt, abrasives, moisture, rust,
corrosion, or any adverse reaction due to hrcorrect storage or use habits;
(2)Failure to operate or maintain the unit in accordance with the Owner's/Operator's manual or instruc-
tion sheet furnished by Husqvarna:
(3)Alterations or modifications that change the intended use of the product or affects the product's per
formance, operation safety, or durability, or causes the product to fail to comply with any applicable
laWS; or:
(4)Additional damage to parts or components due to continued use occurring after any of the above
2 Year NON-COMMERCIAL Warranty: Automatic Mower Riding lawn mowers, yard and garden tractors, walk
behind mowers, tillers, chain saws, trimmers, brushcutters, clearing saws, snow blowers, handheld blowers,
backpack blowers, hedge trimmers, electrical products and power-assist collection systems for noncom-
mercial nonprofessional noninstitutional or nonincome producing use except as herein stated
Emission control system components necessary to comply with CARB-TIER-H and ERA regulations, except
for those components which are part of engine systems manufactured by third party engine manufacturers for
which the purchaser has received a separate warranty with product information supplied at time of purchase
1 Year Warranty: Power cutters, stump grinder, pole pruners and pole saws for non commercial non pro
fessional non-institutional or non-income producin uquse. All trimmers, brushcutters, clearing saws, hovering
trimmers, stick edgers, backpack blowers, hand held blowers, hedge trimmers, power-assist collection systems
used for commercial, institutional, professional or income producine_oses or use
Batteries have a one-year prorated limited warranty with 100% replacement during the fi rat 6 months
REPAIR OR REPLACEMENT AS PROVIDED UNDER THIS WARRANTY IS THE EXCLUSIVE REMEDY OF
THE PURCHASER HUSQVARNA SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL
DAMAGES FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THESE PRODUCTS EXCEPT
TO THE EXTENT PROHIBITED BY APPLICABLE LA_,_(ANY IMPLIED WARRANTY OF MERCHANTABIL-
ITY OR FITNESS FOR A PARTICULAR PURPOSE ON THESE PRODUCTS IS LIMITED IN DURATION TO
THE WARRANTY PERIOD AS DEFINED IN THE LIMITED V_,_ARRANTY STATEMENT HUSQ\,4ARNA RE-
SERVES THE RIGHT TO CHANGE OR iMPROVE THE DESIGN OF THE PRODUCT WITHOUT NOTICE
AND DOES NOT ASSUME OBLIGATION TO UPDATE PREVIOUSLY MANUFACTURED PROD-
UCTS
Some states do not allow the exclusion of incidental or consequential damages, or limitations on how long
an implied warranty lasts, so the above limitations or exclusions may not apply to you This warranty gives
you specific legal righ s, and you may also have other rights which vary from state to state
90 Day Warranty: Automatic Mower, Chain saws, power cutters, stump grinders, pole saws, pole pruners,
snow throwers, model series 580 & 600 walk-behind mowers and commercial turf equipment or any Husqvarna
}roduct used for commercial institutional professional, or income producinq_rposes or use except as oth-
ePwise provided herein
Husqvarna Safety Apparel carries a 9g-day warranty from the date of the customer's original purchase for
defects in material and workmanship. Normal wear tear or abuse is not covered under warranty Product must
be returned to Charlotte with a warranty claim form All care and maintenance instructions must be followed
as stated by the manufacturer on the care label The fit of the protective apparel/boot is not covered under
warranty
30 Day Warranty: Replacement parts, accessories including bars and chains, tools and display items
SECTION 2: HUSQVARNA'S OBLIGATIONS UNDER THE WARRANTY
Husqvarna will repair or replace defective components without charge for parts or labor if a component fails
because of a defect in material or workmanship during the warranty period
SECTION 6: CUSTOMER RESPONSIBILmES
The product must exhibit reasonable care, maintenance, operation storage and general upkeep as written
in the maintenance section of the Owner's/Operator's manual Should an operational problem or failure occur
the product should not be used, but delivered as is to an authorized Husqvarna dealer for evaluation Proof
of purchase, as explained in section 6, rests solely with the customer
SECTION 8: PROCEDURE TO OBTAIN WARRANTY CONSiDERATiON
It is the Owner's and Dealer's responsibility to make certain that the Warranty Registration Card is properly
filled out and mailed to Husqvarna Forest & Garden Company This card should be mailed within ten (10) days
from the date of purchase in order to confirm the warranty and to facilitate post-sale service
Proof of purchase must be presented to the authorized Husqvarna dealer in order to obtain warranty ser-
vice This proof must include date purchased, model number serial number and complete name and address
of the selling dealer
SECTION 3: _TEMS NOT COVERED BY THIS WARRANTY
The following items are not covered by this warranty:
(1)Normal customer maintenance items which become worn through normal regular use, including, but
not limited to, belts, blades, blade adapters, bulbs, filters, guide bars, lubricants, rewind springs, saw
chain, spark plugs starter ropes and tines:
(2)Natural discoloration of material due to ultraviolet light;
(3)Engine and drive systems not manufactured by Husqvarna; these items are covered by the respective
manufacturer's warranty as provided in writing with the product information supplied at the time of pur-
chase: all claims must be sent to the appropriate manufacturer:
(4)Lawn and garden attachments are covered by a third party which gives a warranty, all claims for war-
ranty should be sent to the manufacturer: and
(5)Emission Control System components necessary to comply with CARB-TIER H and EPA regulations
which are manufactured by third party engine manufacturer
lb obtain the benefit of this warranty, the product believed to be defective must be delivered to an au
thodzed Husqvarna dealer in a timely manner no later than thirty (30) days from date of the operational
problem or failure. The product must be delivered at the or,reef's expense. Pick-up and delivery charges are
not covered by this warranty An authorized Husqvarna dealer can be normally located through the "Yellow
Pages" of the local telephone directory or by calling 1-800-HUSKY62 for a dealer in your area
HUSQVARNA
7349 Statesville Road
Charlotte, NO 28269
531 83 81-23 2002
background
1_ Husqvarna
532192766 5.26,04 MH Printed in U,S,A.

Specifications

Indexed Terms: Lawn Tractor

Husqvarna YTH2148B Questions and Answers

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