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TROUBLE SHOOTING
CAUTION! Always disconnect the pump from the
electrical power source before handling. If the system
fails to operate properly, carefully read instructions and
perform maintenance recommendations.
If operating problems persist, the following chart may
be of assistance in identifying and correcting them:
MATCH “CAUSE” NUMBER WITH
CORRELATING “CORRECTION” NUMBER.
NOTE: Not all problems and corrections will apply to
each pump model.
PROBLEM CAUSE CORRECTION
Pump will not
run
1. Poor electrical
connection, blown fuse,
tripped breaker or other
interruption of power,
improper power supply.
2. Switch will not activate
pump or is defective.
3. Insuffi cient liquid level.
1. Check
all electrical
connections for
security. Check
for blown fuses,
tripped circuit
breakers or tripped
GFCI outlets.
2. Reposition
pump or clean
pump/basin
as required to
provide adequate
clearance for fl oat.
3. Make sure liquid
level is at least
equal to suggested
turn-on point.
4. Recheck all
sizing calculations
to determine proper
pump size.
5. Check discharge
line for restrictions,
including ice if line
passes through or
into cold areas.
6. Remove and
examine check
valve for proper
installation and
freedom of
operation.
7. Open valve.
8. Check impeller
for freedom of
operation, security
and condition.
Clean impeller
and inlet of any
obstruction.
9. Repair fi xtures
as required to
eliminate leakage.
10. Check pump
temperature limits
& fl uid temperature.
11. Replace portion
of discharge
pipe with fl exible
connector.
12. Check for leaks
around basin inlet
and outlets.
Pump will not
turn off
2. Switch will not activate
pump or is defective.
4. Excessive infl ow or
pump not properly sized
for application.
Pump hums but
does not run
1. Incorrect voltage
8. Impeller jammed or
loose on shaft, worn or
damaged, inlet plugged.
Pump delivers
insuffi cient
capacity
1. Incorrect voltage.
4. Excessive infl ow or
pump not properly sized
for application.
5. Discharge restricted.
6. Check valve stuck
closed or installed
backwards.
7. Shut-off valve closed.
8. Impeller jammed or
loose on shaft, worn or
damaged, inlet plugged.
Pump cycles
too frequently or
runs periodically
when fi xtures
are not in use
6. Check valve stuck
closed or installed
backwards.
9. Fixtures are leaking.
12. Ground water entering
basin.
Pump shuts off
and turns on
independent of
switch, (trips
thermal overload
protector).
CAUTION!
Pump may start
unexpectedly.
Disconnect
power supply.
1. Incorrect voltage.
4. Excessive infl ow or
pump not properly sized
for application.
8. Impeller jammed,
loose on shaft, worn or
damaged, inlet plugged.
10. Excessive water
temperature.
Pump operates
noisily or
vibrates
excessively
5. Discharge restricted.
8. Impeller broken.
11. Piping attachments to
building structure too rigid
or too loose.
LIMITATIONS: This series pumps are suitable to pump water with particles less than
.75”. The uid’s temperature limit is 40 centigrade (104°F) be careful not to pump hot
water, otherwise it will damage the pump. The pump cannot be used for sea water and
in ammable, corrosive, explosive or dangerous liquids.
Keep the pump equipment out of reach of children! Warns that the failure to follow the
directions given could cause serious risk to individuals or objects.
This sign warns the operator that the failure to follow any instruction may
damage the pump and/or the system.
This pump is designed for residential clean water jobs and can be used for
gasoline but cannot be used as a continuous duty fountain pump.
ELECTRICAL WIRE CONNECTION: Verify that the voltage and frequency of the electrode
pump shown on the nameplate correspond to those available on the mains. The installer
must make sure that the electric system is grounded in accordance with the law in force.
The plug and connections should be protected from water splashes. Before using the
pump, always inspect it visually (especially power cable and plug). Do not use the pump
if it is damaged. If the pump is damaged, have it inspected.
Make sure that electric connections are protected from inundation. Protect the plug
and the power cable from heats oil or the power cable must be replaced by quali ed
personnel only. The plug of the power cable has a double grounding contact, so that
grounding can be performed by simply inserting the plug.
OVERLOAD PROTECTION: This series pumps have built in thermal protection switch. The
pump stops if an overload condition occurs. The motor restarts automatically after it has
cooled down when the built in thermal protector resets.
ELECTRICAL PRECAUTIONS: Before servicing a pump, always shut o the main power
breaker and then unplug the pump. Make sure you are not standing in water and are
wearing insulated protective sole shoes, under ooded conditions. Contact your local
electric company or quali ed license electrician for removal.
Item
No.
Qty. Description
1 1 Pump Body
2 2 Hose Fittings
3 1 Fill Plug
4 1 Overhaul Kit:
- Impeller
- Shaft Seal
- O-Ring
5 1 Seal Plate
6 1 Bearing
7 1 Fan
Item
No.
Qty. Description
8 1 Handle
9 1 Motor Assemble
10 1 Brush Kit:
- Brushed with springs
- Retainer Caps
11 1 Power Cord Set:
- Cable
- Cable Plate
- Ground Wire
Please Read This Before Installing Or Operating
Pump. This information is provided for SAFETY and
to PREVENT EQUIPMENT PROBLEMS. To help
recognize this information, observe the following
symbols:
IMPORTANT! Warns about hazards that can
result in personal injury or Indicates factors
concerned with assembly, installation,
operation, or maintenance which could result
in damage to the machine or equipment if
ignored.
CAUTION! Warns about hazards that can or will
cause minor personal injury or property damage if
ignored. Used with symbols below.
WARNING! Warns about hazards that can or will
cause serious personal injury, death, or major property
damage if ignored. Used with symbols below.
Only qualifi ed personnel should install, operate and
repair pump. Any wiring of pumps should be performed
by a qualifi ed electrician.
WARNING ! To reduce risk of electrical
shock, pumps and control panels must
be properly grounded in accordance with
the National Electric Code (NEC) or the
Canadian Electrical Code (CEC) and all
applicable state, province, local codes
and ordinances. Improper grounding voids
warranty.
WARNING! To reduce risk of electrical
shock, always disconnect the pump from the
power source before handling or servicing.
Lock out power and tag.
WARNING! Operation against
a closed discharge valve will
cause premature bearing and
seal failure on any pump, and
on end suction and self priming pump the heat build
may cause the generation of steam with resulting
dangerous pressures. It is recommended that a high
case temperature switch or pressure relief valve be
installed on the pump body.
CAUTION ! Never operate a pump with a
plug-in type power cord without a ground
fault circuit interrupter.
CAUTION ! Pumps build up heat
and pressure during operation-
allow time for pumps to cool before
handling or servicing.
WARNING ! Do not pump hazardous
materials (fl ammable, caustic, etc.) unless
the pump is specifi cally designed and
designated to handle them.
CAUTION ! Do not block or restrict discharge
hose, as discharge hose may whip under
pressure.
WARNING ! Do not wear loose clothing that
may become entangled in moving parts.
WARNING ! Keep clear of suction and
discharge openings. DO NOT insert fi ngers
in pump with power connected.
Always wear eye protection when working
on pumps.
Make sure lifting handles are securely
fastened each time before lifting. DO NOT
operate pump without safety devices in
place. Always replace safety devices that
have been removed during service or repair.
Secure the pump in its operating position so
it can not tip over, fall or slide.
DO NOT exceed manufacturers
recommendation for maximum performance,
as this could cause the motor to overheat.
DO NOT remove cord and strain relief.
DO NOT connect conduit to pump.
WARNING ! Cable should be protected at
all times to avoid punctures, cut, bruises
and abrasions. Inspect frequently. Never
handle connected power cords with wet
hands.
WARNING ! To reduce risk of electrical
shock, all wiring and junction connections
should be made per the NEC or CEC and
applicable state or province and local
codes. Requirements may vary depending
on usage and location.
WARNING! Submersible Pumps are not
approved for use in swimming pools,
recreational water installations decorative
fountains or any installation where human
contact with the pumped fl uid is common.
WARNING! Products returned must be
cleaned, sanitized, or decontaminated
as necessary prior to shipment, to insure
that employees will not be exposed to
health hazards in handling said material.
All Applicable Laws And Regulations Shall
Apply.
Bronze/brass and bronze/brass fi tted
pumps may contain lead levels higher than
considered safe for potable water systems.
Lead is known to cause cancer and birth
defects or other reproductive harm. Various
government agencies have determined that
leaded copper alloys should not be used in
potable water applications. For non-leaded
copper alloy materials of construction,
please contact factory.
Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death
resulting from a failure to observe these
safety precautions, misuse or abuse of
pumps or equipment.
SAFETY FIRST!
Hazardous fl uids
can cause fi re
or explosions,
burns or death
could result.
Extremely hot
- Severe burns
can occur on
contact.
Biohazard can
cause serious
personal injury.
Hazardous fl uids
can Hazardous
pressure,
eruptions or
explosions could
cause personal
injury or property
damage.
Rotating
machinery
Amputation
or severe
laceration
can result.
Hazardous
voltage can
shock, burn or
cause death.
Other brand and product names are trademarks or registered trademarks of their respective holders.
® Barnes is a registered trademark of Crane Pumps & Systems, Inc.
2002, 2003, 6/2004, 5/06, 9/06 Alteration Rights Reserved
INSTALLATION: Do not work on pump until power is
unplugged. Do not cut o ground pin or use an adapter
tting. Do not use an extension cord. Do not position the
pump into a unidenti ed site which you don’t know the
Max. Diameter particles mixed with water. The pump cord
should be connected to a separately fused, grounded line
with a minimum capacity of 15 amps (or GFCI Plug). It can
be connected to a non-fuse breaker as the recommended
amps. Never touch the pump when it is connected to
electrical power.
Before installing or servicing this pump, be certain pump 1.
power source is disconnected.
Installation and electrical wiring must be completed 2.
before priming pump. Check appropriate community
agencies, or contact local electrical and pump
professionals.
Call an electrician when in doubt. Pump should be 3.
connected to a separate GFCI plug or 15 amps circuit
breaker or 15 amps fuse block. Note that, plugging into
existing outlets may cause low voltage at motor, causing
blown fuses, tripping of motor overload, or burned out
motor.
A permanent ground connection from pump to the 4.
grounding bar at the service panel is mandatory. Pumps
come with a grounding conductor and a grounding-
type attachment plug. Do not connect pump to a power
supply until permanently grounded. For maximum
safety, ground pump to a circuit equipped with a fault
interrupter device.
Before installing pump, clear sump basin of any water, 5.
debris, or sediment, you had better add strainer in the
inlet hole to protect inners. Warning: Sump basin must
be vented in accordance with local plumbing codes.
Pumps are not designed for and CANNOT be installed in
locations classi ed as hazardous.
The following may cause severe damage to pump and 6.
will void warranty:
Using an extension cord.•
Cutting o the ground pin or using an adapter tting.•
Removing motor housing, unscrewing impeller, or •
otherwise removing impeller seal.
Pumping chemicals or corrosive liquids.•
Pumping other ammable liquids.•
Pumping hot liquids (exceed 40 centigrade)(over •
104°F).
When the pump reaches thermal overload, it will shut-•
o automatically. Once it cools down-either naturally
or by being cool down by air near 20 minutes, it will
restart.
Do not submerge the pump or motor in water. Do not •
operate this product while unattended.
The simple way to connect this Utility Pump:7.
Step 1:• Connect a standard discharge dia. pvc, steel,
or stainless steel pipe tting to this pump inlet and
discharge.
Step 2:• Place the inlet into the tank or bucket where
the uid needs to be pumped (add strainer before the
inlet).
Step 3:• Be sure to ll the casing with water prior to
running the pump.
Step 4:• Move away from the area to be pumped, and
stand on dry ground.
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