Craftsman 917272070 lawn tractor

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User Manual

This is the main product document for model 917272070.

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Owner's Manual
ICRRFTSMRN+I
17.0 HP
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272070
Safety
= Assembly
Operation
Maintenance
Repair Parts
This product has a low emission engine which operates
differently from previously built engines. Before you start the en-
gine, read and understand this Owner's Manual.
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment,
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am- 5 pro, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, I160179
Visit our Craftsman website:www.sears.com/crsftsman
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Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
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IMPORTANT; This cutting machine is capable of amputating hands and feet and
throwing objects, Failure to observe the following safety instructions could result in
serious injury or death.
I. GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the r{ding mower safely enough to
protect themselves and others from
serious injury.
II. SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you
cannot back up the slope or if you feel
uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
end gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
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III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not sr'noke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Slop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, an(
use extra caution when servicing then
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
4
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
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Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
,_Look for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOME ALERT!!! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
,_ CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.
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PRODUCTSPECIFICATIONS
3ASOLINE 1.25 GALLONS
3APACITY UNLEADED
t_NDTYPE: REGULAR
31LTYPE SAE 10W30 (ABOVE
32°F)
_.PI-SF-SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
3AP: .040")
GROUND SPEED FORWARD:
(MPH): 1sT 1.2
2"D 1.5
3_D 2.4
4TM 3.5
5TM 4.8
6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING
SYSTEM:
BATTERY:
15AMPS @3600 RPM
AMP/HR: 30
MIN. CCA: 240
CASE SIZE: U1R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
of a tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact a
Sears or other qualifyed service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Cus-
tomer Responsibilities" and "Storage"
sections of this owner's manual.
_ WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless
the engine's exhaust system is equipped
with a spark arrester meeting applicable
local or state laws (if any). If a spark
arrester is used, it should be maintained
in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears service
center(See REPAIR PARTS section of
this manual).
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Steering
WheelInsert
(1)HexBolt
3/8-16x1
Steerin__
Boot
Steering Wheel
(1) Lockwasher 3/8
@(1) Locknut
5/16-18
_ Steering
Wheel Adapter
(1) Large Flat Washer
(1) Hex Bolt
5/16-18 x 1-1/4
t teering
Extension
Shaft
Seat
(£Washer
@ 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
Slope Sheet
For Future Use
Keys
(2) Keys
Video Cassette
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Label
Batten,,
Door
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5, Pivot seat and pan forward and
assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Seat
J
Bolt
Flat Wa_
Adjustm_een't':i_i _
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
_II,WARNING: Before starting, read,
understand and follow all instructions in
the Operation section of this manual. Be
sure tractor is in a well,ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position,
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
9
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INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove deflector
shield from mower. Raise and hold shield
when attaching mulcher plate and allow it
to rest on plate while in operation.
Mulcher
Deflector_ Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory,
NOTE: It is not necessary to change
blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overin-
flared at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION
OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments
section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND
SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVlEWTHE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
#" No remaining loose parts in carton.
,/Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/" Be sure mower deck is properly
leveled side-to-side/front-to-rear for
best cutting results. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
J" Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR
TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/' Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
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These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP 11_
LIGHT
l
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
LOCKED
MOWER LIFT
_r_'l R N H L (®)_1
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
IGNITION
KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models only)
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KNOWYOURTRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment Ignition Switch
Clutch
Lever
Light Switch
Lift
Lever
Plunger
Attachment
Lift Lever
, Height
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for
declutching and braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting
and stopping the engine.
LIFT LEVER PLUNGER - Used to
release attachment lift lever when
changing its position.
LIGHT SWITCH - Turns the headlights on
and off.
PARKING BRAKE LEVER - Locks
clutch/brake pedal into the brake
position.
THRO'Iq'LE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
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The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will
hold tractor secure.
Attachment Clutch Lever
Position
Throttle/ ition Key
Choke
Clutch/
Brake
Brake
"Disengaged'
Position
STOPPING
Gearshift
Lever
Position
MOWER BLADES
TO stop mower blades,move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
I
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
,_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging
and mower performance.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately t-1/2 to 4". The heights are
measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
13
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The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice• Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower is at the desired cutting
height in operating position• Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual)•
2• With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground• Install gauge wheel in
appropriate hole with shoulder belt, 3/
8 washer, and 3/8-16 Iocknut and
tighten securely•
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Mountir
Locknut
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch• Any attempt by
the operator to leave the seat with the
engine running and the attachment
clutch engaged will shut off the engine•
1. Select desired height of cut.
2_ Start mower blades by engaging
attachment clutch control•
TO STOP MOWER BLADES -
disengage attachment clutch control
_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place•
Attachment
Clutch Lever Attachemnt
E gaged __ _Lift Lever High
Position __"_'_ _ Position
._ l Position
'Disengaged I ' :
Position : i ,,_!
' _ Deflector
Shield
IJ
TO OPERATE ON RILLS
,_CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope.
Choose the slowest speed before
starting up or down hills•
Avoid stopping or changing speed on
hi_ls.
If slowing is necessary, move throttle
control lever to slower position•
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
Move gearshift lever to 1st gear• Be
sure you have allowed room for tractor
to roll slightly as you restart movement•
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position•
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor• Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
14
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TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART' in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
_ ,_ i !
_ ,!'_,__-_.Oil Fill Cap/
''" Dipstick
i ?
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline
will increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be
emptied before storage of 30 clays or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for
additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TO START ENGINE
When starting the enginefor the first time orif
the engine has run outoffuel, itwilltake extra
cranking timetomove fuelfrom thetank tothe
engine.
1, Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to choke position.
NOTE: Before starting,read the warm and
cold starting procedures below.
5. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several
attempts, move throttle control to fast
position, wait a few minutes and try
again. If engine still does not start, move
the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50° F and
above)
6. When engine starts, move the throttle
control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above.
15
background
COLD WEATHER STARTING ( 50° F and
below)
6. When engine starts, allow engine to
run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several
seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used
during the engine warm-up period.
NOTE: Ifat a high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance. See
'q'O ADJUST CARBURETOR" in the Service
and Adjustments section of this manual.
MOWlNGTIPS
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adkustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, itshould be
mowed twice to reduce load and
possible fire hazard from dried
clippings. Make first cut relatively high;
the second to the desired height.
Do not mow grass when it is wet. Wet
grass will ptug mower and reave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throtUe
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
16
MULCHING MOWlNGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into
the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the )awe.
Always mulch with your highest
engine (blade) speed as this will
provide the best recutting action of the
blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts
off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpen-
dicular to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
background
MAINTENANCE SCHEDULE
FILL IN OATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brake Operation I1_ II_
CheCk Tire Pressure _ I_
check Operalor Pre_ence and
InterlOCk Systems I_
Checkfor LOOseFasteners I_ _ IJ
Sharpen/Replace Mowe_ Blades 1_4 __
LubricationChad -- -- I
Check Battery Level
Clean Baltery and Terminals I_ If
Check Transaxle Cooling If
AdlUSt Blade Belt(s) Tension KS
Adjusl MotK3n Drive E_elt(S) Tens,on I_s
CheCk Engine Oil Level I_ _1_
Change Engine Oil I_t2: I_
Clean Air Filter 11/2
Clean Air Screen I_
Inspect Muffler/Spark Arrester
Replace Oil Filter (ff equipped) I_1 ;
Clean Engirte Cooling Fins I[_
Replace Spark Plug _ II_
Replace Air Filter Pager Carlridge I_z
Replace Fuel Filter JI_
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3. Jl =*quipped w_h oil f_ter chang_ oil ov,,ty 5OhoarG
4. ReplacQ Idade,_ mo_ ellen w_ mowing Ir_s_ndy _oil
6. NOl r_*m_redi{ oquir, ped with ma_nt,m_r_-f ree b_tl_rV
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GENERAL RECOMMENDATIONS
The warranty on this tractor does notcover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your
tractor.
All adjustments in the Service and
Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2, Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners,
LUBRICATION CHART
indle
Zerk Zerk
/_Front Wheel _. Wheel
Bearing Bearing Zerk
Zerk
(nSAE 30 or 10w30 MOTOR OIL
_2/GENERALPURPOSE GREASE
_,3REFER TO Maintenance "ENGINE" SECTION
IMPORTANT= Do not oil or grease the pivot
points which have special nylon bearings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricat-
ing bearings. If you feel they must be
lubricated, use only a dry, powdered
graphite type lubricant sparingly.
17
background
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or
covers. Adding or checking level of
electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
1. Open battery box door.
2, Disconnect BLACK battery cable first
then RED battery cable and remove
battery from tractor,
3. Rinse the battery with plain water and
dry.
4. Clean terminals and battery cable
ends with wire brush until bright.
5. Coat terminals with grease or
petroleum jelly.
6. Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable,
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
Keep transaxle free from build-up of dirt
and chaff which can restrict cooling.
ENGINE
LUBRICATION
Only use high quality detergent oil rated
with API service classification SF-SJ.
Select the oil's SAE viscosity grade
according to your expected operating
temperature.
Change the oil after every 50 hours of
operation or at least once a year if the
tractor is not used for 50 hours in one
year.
Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation, Tighten oil fill cap/
dipstick securely each time you check the
TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change, All oil must meet API
service c_asaitioation SF-SJ.
Be sure tractor is on level surface.
Oil will drain more freely when warm,
Catch oil in a suitable container.
1. Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
2. Remove cap from end of drain valve
and install the drain tube onto the
fitting,
3, Unlock drain valve by pushing inward
slightly and turning counterclockwise.
4. To open, pull out on the drain valve.
5. After oil has drained completely, close
and lock the drain valve by pushing
inward and turning clockwise until the
pin is in the locked position as shown.
6. Remove the drain tube and replace
the cap onto to the end of the drain
valve.
7. Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
section of this manual.
8. Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the
tube and rest the oil fill cap on the
tube. Do not thread the cap onto the
tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap
onto the tube securely when finished,
Oil Drain Valve
Closed
and _-_I#--,,_L_:Z_;, |_ _ Drain Tube
CLEAN AIR SCREEN
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
stubborn dried gum fibers,
CLEAN AIR INTAKFJCOOLING AREAS
To insure proper cooling, make sure the
grass screen, cooling fins, and other
external surfaces of the engine are kept
clean at all times.
oil level.
19
background
Every 100 hours of operation (more often
under extremely dusty, dirty conditions),
remove the blower housing and other
cooling shrouds. Clean the cooling fins
and external surfaces as necessary.
Make sure the cooling shrouds are
reinstalled.
NOTE: Operating the engine with a
blocked grass screen, dirty or plugged
cooling fins, and/or cooling shrouds
removed will cause engine damage due
to overheating.
AIR FILTER
Your engine will not run properly using a
dirty air filter. Clean the foam pre-cleaner
after every 25 hours of operation or every
season. Service paper cartridge every
100 hours of operation or every season,
whichever occurs first.
Service air cleaner more often under
dusty conditions.
1. Remove knob and cover.
2. Remove wing nut and air cleaner from
base.
TO SERVICE PRE-CLEANER
3. Slide foam pre-cleaner off cartridge.
4. Wash it in liquid detergent and water.
5. Squeeze it dry in a clean cloth. Allow
it to dry.
6. Saturate it in engine oil. Wrap it in
clean, absorbent cloth and squeeze to
remove excess oil.
TO SERVICE CARTRIDGE
Replace a dirty, bent, or damaged
cartridge.
NOTE: Do not wash the paper cartridge
or use pressurized air, as this will
damage the cartridge.
7. Reinstall the pre-cleaner (cleaned
and oiled) over the paper cartridge.
8. Reassemble air cleaner, wing nut.
cover and tighten knob securely.
_;_ver Knob
Air Cle_ L _,_._9 Nut
Cover ( _Rubber
Foa_ ' _'.._ ) Grommet
P[e_ner _. _ "Paper Cartridge
Air_[_z__. \Air Cleaner
Screen [ . Base
MUFFLER 3.
Inspect and replace corroded muffler and
spark arrester (if equipped) as it could 4.
create a fire hazard and/or damage.
2O
SPARK PLUGS
Replace spark plugs at the beginning of
each mowing season or after every 100
hours of operation, whichever occurs first.
Spark plug type and gap setting are
shown in "PRODUCT SPECIFICATIONS"
section of this manual.
ENGINE OIL FILTER
Replace the engine oil filter every season
or every other oil change if the tractor is
used more than 100 hours in one year.
1. Drain oil from engine crankcase (See
"TO CHANGE ENGINE OIL" in this
section of this manual, through step
remove drain plug).
2. Remove oil filter and wipe off filter
adapter.
3. Apply a thin coating of new engine oil
to the rubber gasket on replacement
oil filter.
4. Install replacement oil filter on filter
adapter. Turn oil filter clockwise until
rubber gasket contacts the filter
adapter, then tighten filter an addi-
tional 1/2 turn.
5. Fill crankcase with new oil (See "TO
CHANGE ENGINE OIL" in this section
of this manual). For approximate
capacity see "PRODUCT SPECIFICA-
TIONS" section of this manual.
6. Start the engine and check for oil
leaks. Correct any leaks before
placing engine into full operation.
IN-LINE FUEL FILTER
The fuel filter should be replaced once
each season. If fuel filter becomes
clogged, obstructing fuel flow to carbure-
tor, replacement is required.
1. With engine cool, remove filter and
plug fuel line sections.
2. Place new fuel filter in position in fuel
line with arrow pointing towards
carburetor.
Be sure there are no fuel line leaks
and clamps are properly positioned.
Immediately wipe up any spilled
gasoline.
background
C'am0 // C,om
FuelPi,ter
CLEANING
Clean engine, battery, seat, finish, etc.
of all foreign matter.
Keep finished surfaces and wheels
free of all gasoline, oil, etc.
Protect painted surfaces with automo-
tive type wax.
We do not recommend using a garden
hose to crean your tractor unless the
electrical system, muffler, air filter and
carburetor are covered to keep water out.
Water in engine can result in a short-
ened engine life.
,_ CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
1. Depress clutch/brake pedal fully and set parking brake,
2. Place gearshift lever in neutral (N) position.
3. Place attachment clutch in "DISENGAGED" position.
4. Turn ignition key "OFF" and remove key.
5. Make sure the blades and all moving parts have completely stopped.
6. Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor.
1. Place attachment clutch in "DISEN-
GAGED" position.
2. Move attachment lift lever forward to
lower mower to its lowest position.
3. Roll bert off engine pulley.
4. Remove small retainer spring, and lift
clutch spring off pulley bolt.
5. Remove large retainer spring, slide
collar off and push housing guide out
of bracket.
6. Disconnect anti-swaybar from chassis
bracket by removing retainer spring.
7. Disconnect suspension arms from
rear deck brackets by removing
retainer springs.
8. Disconnect front links from deck by
removing retainer springs.
Small Retainer Spring
Clutch Spring_,
9. Raise lift lever to raise suspension
arms. Slide mower out from under
tractor.
IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
tractor, remove the front links and hook
the clutch spring Into square hole in
frame,
TO INSTALL MOWER
1. Raise attachment lift lever to its
highest position.
2. Slide mower under tractor with
discharge guard to right side of tractor.
3. Lower lift lever to its lowest position.
4. Install mower in reverse order of
removal instructions.
. ,._ .2 . ,t
-_'':-" "_":"-_- Square Hole
Suspension Arms ,-
ine Pulley
Retainer
Anti-Sway
Springs
(Both Sides)
Housing Guide
\\
Larg g
21
background
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked
on level ground or driveway. Make sure
tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this
manual). If tires are over or
underinflated, you will not properly adjust
your mower.
SIDE-TO-SIDE ADJUSTMENT
Raise mower to its highest position.
At the midpoint of both sides of mower,
measure height from bottom edge of
mower to ground. Distance "A" on
both sides of mower should be the
same or within 1/4" of each other.
If adjustment is necessary, make
adjustment on one side of mower only.
To raise one side of mower, tighten lift
link adjustment nut on that side.
To lower one side of mower, loosen lift
link adjustment nut on that side,
NOTE: Each full turn of adjustment nut
will change mower height about 1/8".
Recheck measurements after adjust-
ing.
BottomEdgeof Bottom Edge of
Mower to Ground Mower to Ground
\ /
Measure distance "D" directly in front and
behind the mandrel at bottom edge of
mower housing as shown,
Before making any necessary adjust-
ments, check that both front links are
equal in length. Both links should be
approximately 10-3/8".
If links are not equal in length, adjust
one link to same length as other link.
To lower front of mower loosen nut "E"
on both front links an equal number of
turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nuts "F"
against trunnion on both front links.
To raise front of mower, loosen nut "F"
from trunnion on both front links.
Tighten nut "E" on both front links an
equal number of turns.
When distance "D" is 1/8" to 1/2" lower
at front than rear, tighten nut "F" against
trunnion on both front links.
Recheck side-to-side adjustment.
_ I o_ Mandrel
Q Suspension
-. Arm
o - - iT
I I--
_J,=l- Lift Link
______L_ *' _,_.._/Adju stment
_Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT; Deck must be level side-to-
side.If the following front-to-back adjust-
ment is necessary, be sure to adjust both
front links equally so mower will stay
level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in
its highest position.
BOTH FRONT LINKS MUST BE EQUAL
IN LENGTH
Jut "E"
Nut "F"
Front Trunnion
Links
22
background
TRANSAXLE GEAR SHIFT LEVER
NEUTRAL ADJUSTMENT
The transaxle should be in neutral when
the gear shift lever is in neutral (N) (lock
gate) position. The adjustment is preset at
the factory; however, if adjustment is
needed, proceed as follows:
1. Make sure transaxle is in neutral (N).
NOTE: When the tractor rear wheels
move freely, the transaxle is in neutral.
2. Loosen adjustment bolt in front of the
right rear wheel.
3. Position the gear shift lever in the
neutral (N) position.
4. Tighten adjustment bolt securely.
NOTE: If additional clearance is needed
to get to adjustment bolt, move mower
deck height to the lowest position.
Gearshift Lever
Neutral Lock Gate
Adjustment Bolt
TO ADJUST STEERING WHEEL
ALIGNMENT
If steering wheel crossbars are not
horizontal (left to right) when wheels are
positioned straight forward, remove
steering wheel and reassemble per
instructions in the Assembly section of
this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are
not adjustable on your tractor. If damage
has occurred to affect the front wheel
toe-in or camber, contact a Sears or
other qualified service center.
TO REMOVE WHEEL FOR REPAIRS
1. Block up axle securely.
2. Remove axle cover, retaining ring and
washers to allow wheel removal (rear
wheel contains a square key - Do not
lose).
3. Repair tire and reassemble.
NOTE: On rear wheels only: align
grooves in rear wheel hub and axle.
Insert square key.
4. Replace washers and snap retaining
ring securely in axle groove.
5. Replace axle cover.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
Washers
Retainin(
Ring
Axle
Cover
i
Square Key
(Rear Wheel Only)
TO START ENGINE WITH A WEAK
BATTERY
,_CAUTION: Lead-acid batteries generate
explosive gases. Keep sparks, flame and
smoking materials away from batteries.
Always wear eye protection when around
batteries.
Ifyour battery is too weak to start the engine, it
should be recharged. (See "BA'I-I'ERY" in the
MAINTENANCE section of this manual).
If "jumper cables" are used for emergency
starting, follow this procedure:
IMPORTANT: Yourtractor is equipped with a
12 volt negative grounded system. The other
vehical must also be a 12 volt negative
grounded system. Do not use your tractor
battery to start other vehicles.
TO ATTACH JUMPER CABLES -
1. Connect each end of the RED cable to
the POSITIVE (+) terminal of each
battery, taking care not to short
against chassis.
2. Connect one end of the BLACK cable
to the NEGATIVE (-) terminal of fully
charged battery.
3. Connect the other end of the BLACK
cable to good CHASSIS GROUND,
away from fuel tank and battery.
TO REMOVE CABLES, REVERSE ORDER -
1. BLACK cable first from chassis and
then from the fully charged battery.
2. RED cable last from both batteries.
24
background
ENGINE
Maintenance, repair,or replacement ofthe
emissioncontroldevices and systems, which
are being done at the customersexpense,
may be performed by any non-road engine
repair establishment or individual. Warranty
repairs must be performed by an authonzed
engine manufectureCs service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttlecontrolhas been presetat the
factory and adjustmentshould not be
necessary. Check adjustment as described
below before loosening cable. Ifadjustment is
necessary, proceed as follows:
1. With engine not running,move throttle
control lever from slow to choke position.
Slowly move lever from choke to fast
position.
2. Check to see ifhole in throttle lever and
hole in speed control bracket are aligned.
3. If holes are not aligned, loosen cable
clamp screw and align the holes by
inserting a pencil or a 1/4" drill bitthrough
both holes.
4. Pull throttle cable up to remove slack and
tighten cable clamp screw. Remove
alignment pencil or drill bit.
TO ADJUST CARBURETOR
The carburetor has been preset at the factory
and adjustment should not be necessary.
However, minor adjustment may be required
to compensate for differences in fuel,
temperature, altitude or load. If the carburetor
does need adjustment, proceed as follows:
In general, tuming the adjusting needles in
(clockwise) decreases the supply of fuel to
the engine giving a leanerfueVair mixture.
Tumingthe adjustingneedles out (counter-
clsekwise) increasesthe supplyoffuel to the
engine giving a ricberfueVair mixture.
IMPORTANT: Damage to the needles and
seats incarburetormay resultifturnedin too
tight.
NOTE: The carburetoron thisengine islow
emission,it isequippedwithan idlefuel
adjusting needle with a limitercap, which
allows some adjustmentwithinthe limits
allowed by the cap. Do notattemptto remove
the limitercap.The limitercap cannot be
removed withoutbreaking the adjusting
needle.
1. Be sure you have a clean airfilter and the
throttlecontrolcable is adjustedproperty
(see above).
2. Start engine and allow to warm for five
minutes. Make adjustments with engine
running and shift/motion control lever in
neutral (N) position.
3. Idle seeed setting - With throttle control
lever in slow position, engine should idle
at 1750 RPM. Ifengine idles too slow or
fast, tum idle speed adjusting screw in or
out until correct idle isattained.
4. Idlefuel needle setting - With throttle
controlleverin slowposition,turn idlefuel
adjustmentneedle in (clockwise)until
engine beginsto die and then tum out
(counterclockwise)until engine runs
rough.Turn needle to a pointmidway
between thosetwo positions.
5. Recheck idlespeed. Readjustif neces-
sary.
ACCELERATION TEST -
6. Move throttlecontrolleverfromslowto
fast position. Ifengine hesitates or dies,
turnidlefuel adjustingneedle out
(counterclockwise)1/8 turn. Repeat test
and continueto adjust,if necessary, until
engine accelerates smoothly.
High speed stop is factory adjusted. Do
notadjust - damage may result.
IMPORTANT= Never tamper with the
engine governor, which is factory set for
proper engine speed. Overspeeding the
engine above the factory high speed
setting can be dangerous, If you think the
engine-governed high speed needs
adjusting, contact a Sears or other
qualified service center, which has proper
equipment and experience to make any
necessary adjustments.
srPecedetC_
ver
IdleSpeed
Adjusting_,,f_ I
26
background
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Will not start
Hard to start
Enginewill not
turn over
Engine clicks but
will not start
i 1. Out of fuel.
2. Engine not "CHOKED"
properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
6. Dirty fuel filter.
7 Water in fuel.
8. Loose or damaged wiring.
9. Carburetor out of adjustment
10.Engine valves out of
adjustment.
1. Dirty air filter.
2. Bad spark plug,
3. Weak or dead battery.
4. Dirty fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment
8. Engine valves out of
adjustment.
1. Clutch/brake pedal not
depressed.
2. Attachment clutch is
engaged.
3. Weak or dead battery.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence
switch(es).
1. Weak or dead battery.
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
1. Fill fuel tank.
2. See "TO START ENGINE"
in Operation section.
3. Wait several minutes
before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6+ Replace fuel filter.
7. Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
8. Check all wiring.
19. See "To Adjust Carburetor"
in Service Adjustments
section.
10. Contact a Sears or other
qualified service center.
1. Clean/replace air filter.
2. Replace spark plug.
3. Recharge or replace
battery.
4. Replace fuel filter.
5. Drain fuel tank and refill
with fresh gasoline.
8. Check all wiring.
7. See "To Adjust Carburetor"
in Service Adjustments
section.
8. Contact a Sears or other
qualified service center.
1. Depress clutch/brake
pedal.
2. Disengage attachment
clutch.
3. Recharge or replace
battery.
4. Replace fuse.
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition
switch.
8. Check/replace solenoid or
starter.
9. Contact a Sears or other
qualified service center.
1. Recharge or replace batter
2. Clean battery terminals.
3. Check all wiring.
4. Check/replace solenoid or
starter.
28
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TROUBLESHOOTING CHART
tROUBLESHOOTING CHART
PROBLEM CAUSE
Lossofpower 1. Cuttingtoo muchgrass/too
Excessive
vibration
Enginecontinues
to run
when operator
leaves seat with
with attachment
clutch engaged
Poor cut - uneven
fast.
2. Throttle in "CHOKE"
position.
3. Build-up of grass, leaves
and trash under mower.
14" Dirty air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
8. Stale or dirty fuel,
9. Water in fuel.
10.Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
13.Loose or damaged wiring.
14.Carburetor out of
adjustment.
15.Engine valves out of
adjustment.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Faulty operator-safety
presence control system.
1. Worn, bent or loose blade.
2. Mower deck not level.
3. Buildup of grass, leaves,
and trash under mower.
4. Bent blade mandrel.
5. Clogged mower deck vent
holes from buildup of
grass, leaves, and trash
around mandrels.
CORRECTION
1. Set in "Higher Cut" position/
reduce speed.
2. Adjust throttle control.
3. Clean underside of mower
housing.
4. Clean/replace air filter.
5. Check oil level/change oil.
6. Clean and regap or change
spark plug.
7. Replace fuel filter.
8. Drain fuel tank and refill with
fresh gasoline.
9. Drain fuel tank and carbura
tor, refill tank with fresh
gasoline and replace fuel
filter.
10, Connect and tighten spark
plug wire.
11.Clean engine air screen/fins.
12.Clean/replace muffler.
13.Check all wiring.
14.See "To Adjust Carburetor"
in Service Adjustments
section.
15. Contact a Sears or other
qualified service center.
1. Replace blade.
Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s).
Replace damaged parts.
1. Check wiring, switches and
connections. If not
contact a Sears or other
qualified service center.
1. Replace blade. Tighten
blade bolt.
2. Level mower deck.
3. Clean underside of mower
housing.
4. Replace blade mandrel.
5. Clean around mandrels to
open vent holes.
29
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TROUBLESHOOTING CHART
PROBLEM
Mower blades will
not rotate
Poor grass
discharge
Headlight(s) not
working
(ifso equipped)
Battery will not
charge
Engine "backfires'
when turning
engine "OFF"
CAUSE
11. Obstruction in clutch
mechanism.
2. Worn/damaged mower
drive belt.
3. Frozen idler pulley.
4. Frozen blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air
pressure.
6. Worn. bent or loose blade.
7. Buildup of grass, leaves
and trash under mower.
8. Mower drive belt worn.
9. Blades improperly installed.
10.Improper blades used.
11.Clogged mower deck vent
holes from buildup of grass.
leaves, and trash around
mandrels.
1. Switch is "OFF".
2. Bulb(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
1. Bad battery cell(s).
2. Poor cable connections.
3. Faulty regulator
(if so equipped).
4. Faulty alternator.
1. Engine throttle control not
set at "SLOW" position
for 30 seconds before
stopping engine.
CORRECTION
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Replace blade mandrel.
1. Place throttle control in
"FAST" position.
2. Shift to slower speed.
3. Allow grass to dry before
mowing.
4. Level mower deck.
5. Check tires for proper air
pressure.
6. Replace/sharpen blade.
Tighten blade bolt.
7. Clean underside of mower
housing.
8. Replace mower drive belt.
9. Reinstall blades sharp edge
down.
10.Replace with blades listed
in this manual.
11.Clean around mandrels to
open vent holes.
1. Turn switch "ON".
2. Replace bulb(s).
3. Check/replace light switch.
4. Check wiring and connec-
tions.
5. Replace fuse.
1. Replace battery.
2. Check/clean all connec-
tions.
3. Replace regulator.
4. Replace alternator.
1. Move throttle control to
"SLOW" position and allow
to idle for 30 seconds befor
stopping engine.
30
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272070
22
32
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ELECTRICAL
TRACTOR - - MODEL NUMBER 917.272070
KEY PART
NO. NO. DESCRIPTION
1
2
8
16
21
22
24
25
26
27
28
29
3O
33
4O
41
42
43
45
52
81
163465 Battery
74760412 Bolt Hex Hd 1/4-20unc x 3/4
156417 Case Battery
161343 Switch, Intedock
175688 Harness Asm Light W/4152j
4152J Bulb Light #1156
4799J Cable Battery 6 Ga 11 ' red
146147 Cable Battery 6 Ga w/16 wire red
175158 Fuse
73510400 Nut Keps Hex 1/4-20 Uric
4207J Cable Ground 6 Ga 12" black
160784 Switch Plunger Normal Op Olive
175566 Switch Ign
140403 Key Ign
170219 Hamess Ign
71110408 Bolt BIk. Fin Hex 1/4-20 Unc x 1/2
131563 Cover Terminal Red
175141 Solenoid
122822X Ammeter Rectangular 15 Amp
141940 Protection Wire Loop
109748X RelayAsm
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
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TRACTOR - - MODEL NUMBER 917.272070
CHASSIS AND ENCLOSURES
29
_1S9
17-- ,
60_ 1__ //
/30
212_
3g
166
6O
:34
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TRACTOR -- MODEL NUMBER 917.272070
CHASSIS AND ENCLOSURES
KEY PART
NO. NO. DESCRIPTION
1 169830 Chassis
2 176554 Drawbar
3 17060612 Screw 3/8-16 x 3/4
5 155272 Bumper Hood/Dash
9 168337X013 Dash
10 STD533710 Bolt, Carriage 3/8-16 x 3/4
11 155927 Panel, Dash, L.H.
12 145660 Clip Tinnerman Grtlle P/L
13 172107X010 Panel, Dash, R.H.
17 174330X558 Hood AsSembly
18 126938X BumperHood
25 19131312 Washer 13/32 x13/16 x12 Gauge
26 STD541437 Nut
28 174331X558 Grille
29 174332X599 Lens
30 164919X558 Fend/Ftrest
31 139976 Bracket, Fender Support
37 17490606 Screw Thdrol 5/16-19 x 1/2
38 169834 Pivot Bracket Assembly, Rear
39 174714 Bracket Pivot Laser Lt
58 150127 Duct Air Engine
60 72140606 Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
64 154798 Dash Lower STLT
79 STD541437 NutCrownlock 3/8016UNC
114 158112 Keeper Bell Rear Lh Stl P930
115 17060620 Screw 3/8-16 x 1-1/4
142 165867 PlateReinforcementSTLT
143 154966 Bracket Swaybar Chassis
144 154207 Bracket Pnt Footrest STLT
145 156524 Rod Pivot ChaSSis/Hood
159 155123X429 CupholderSfltBlack
168 164863 Screw Hwhd Hi-Lo #13-16 x 3/4
206 170165 Bolt Shoulder 5/16-16 Tr
207 17670508 Screw Thdrot 5/16-18 x 1/2 Ty8
208 17670608 Screw Thdrol 3/8-16 x 1/2
211 145212 Nut Hex Flange Lock
212 175143 Insert Lens Reflective
- - 5479J Plug, Button
NOTE: All componenl dimensions given in U,S. inches
1 inch = 25.4 rnm
35
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TRACTOR-- MODEL NUMBER 917.272070
GROUND DRIVE
197
21
10
14
16 _
( -
169 164_44
18
32
30
166
156
5
18
62
35
37
34
22
I
26 27
11G
150
/ 48
36
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TRACTOR - - MODEL NUMBER 917.272070
STEERING ASSEMBLY
_-- 38
_ 83
- .- 4.-
I' - 1 __,'i _1
_--42
38
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TRACTOR - - MODEL NUMBER 917.272070
STEERING ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
13
15
17
18
19
22
23
25
26
27
28
29
3O
32
36
37
38
39
40
41
42
43
44
46
47
51
54
62
63
65
66
67
68
79
50
82
85
139768 SteerlngWheel
154427 Axle Asseml_y STMP Dropped STL
169840 Spindle Assembly, L.H.
169839 S_nble Assembly, R.H.
6266H Bearing, Race, Thrust, Hardened
121748X Washer 25/32 x 1-5/8 x 16 Gauge
19272016 Washer 27/32 x 1-1/4 x 16 Gauge
123O0_29 Ring, Klip
3366R Beadng, Steering Column
169882 Oraglink
STD551137 Washer, Lock
136518 Spacer Beadng Axle Front
145212 Nut, Hex Flange Lock
156546 Shaft Assembly, Steering
57079 Washer, Thrust .515 x ,750 x .033
160395 Support, Shaft
165857 Screw, Hex Wsh Hd Torx
165851 Pittman Shaft Assembly
154406 Bracket, Steedng
126847X Bushing, Link, Drag
136874 Gear, Sector
19131416 Washer 13/32 x 7/8 x 16 Gauge
17060612 Screw 3/8-16 x 3/4
STD561210 Pin Cotter
130465 Rod,Tie
155099 Bushing, Steedng
152927 Screw
139769 Insert, Steering Wheel
19133812 Washer 13/32 x 2-3/6 x 12 Gauge
STD5415.37 Nut Lock Center 3/8-24 Unf
100711L Adaptor, Steedng Wheel
145054X428 Boot, Steedng Shaft
121749X Washer 25/32 x 1-1/4 x 16 Gauge
153720 Extension Shaft Steedng LR,LT
121232X Cap, Spindle
6&55M Fitting, Grease
STD541431 Nut Lock Hex w/Ins. 5/16-18 UNC
74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
167902 Kil Steering Asm Se_,ice
STD523710 Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
160367 Spacer Brace Axle
154404 BeadngArm Piftman
72140618 Bolt RDHD Sqnk 3/8-16 x 2-1/4
169827 Axle, Brace
19132012 Washer 13/32 x 1-1/4 x 12 Ga.
74950612 Bolt Hex Nylon 3/8-16 x 3/4
169835 Bracket Susp. Chassis Front
133835 Fastener Chdstmas Tree
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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ENGINE
TRACTOR - - MODEL NUMBER 917.272070
32_._ i_- 44
_ _46
31 / _ 33 29
4o /
OPTIONAL EQUIPMENT
Spark Arrester
38
!
i 14
_105
8o_
'i
4
i
KEY PART
NO. NO. DESCRIPTION
1 170548 Control, Throttle
2 17720410 Screw. Hex Head, Thread
Cutting 1/4-20 x 5/6
3 ...... Engine, (See Breakdown)
Kohler Model CV490-27505
4 159420 Muffler
13 12-041-03 Gasket
14 148456 Tube Drain Oil Easy
16 STD551237 Washer
23 169837 Shield Brn/Dbr Guard
29 137180 Arrestor, Spark
31 109202X Tank, Fuel
32 158990 Cap Assembly, Fuel Sears, Vented
33 123487X Clamp, Hose
KEY PART
NO. NO. DESCRIPTION
37 137040 Line, Fuel
38 148315 Plug Drain Oil Easy
40 184088X Bushing, Snap, Fuel Line
44 17670412 Screw, Hex Washer Head,
Thd., Roll 1/4-20 x 3/4
45 17000612 Screw Hxwsb Tbdr 3/8-16 x 3/4
46 19091416 Washer 9/32 x 7/8 x 16 Ga
77 19101216 Washer 5/16 x 3/4 x 16 Ga.
80 74760508 Bolt Hex Hd 5/16-18 Unc x 1/2
81 73510400 Nut Keps Hex 1/4-20 Unc
101 M730308CO Nut Flange M8-1.85 Non-Lk Zinc
105 1712(3616 Screw 3/8-16 x 1
NOTE: All component dimensions given in US inches
1 inch = 25.4 mm
4O
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TRACTOR - - MODEL NUMBER 917.272070
SEAT ASSEMBLY
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO, NO, DESCRIPTION
1 140123 Seat 13 121248X
2 140551 Bracket Pnt Pivot Seat (blk) 14 72050412
3 71110616 Bolt Fin Hex 3/8-16unc X 1 15 134300
4 19131610 Washer13/32X3/4XlOGa 16 121250)(
5 145006 Clip Push In Hinged 17 123976X
6 STD541437 Nut Hex Lock w/Ins 3/8-16 Unc 21 171852
7 124181X Spring Seat Cprsn 2 250 SIk Zi 22 STD541431
8 1700(O16 Screw 3/8-16 X 1 24 19171912
9 19131614 Washer 13/32 X 1 X 14 Ga 25 127018X
10 174894 Pan Pnt Seat (blk)
11 166369 Knob Seat Adj Wingnut
12 121246X Bracket Pnt Mounting Switch
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 B_kPnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex LOck w/Ins 5/16-18
Washer 17/32 X 1-3/16 Xl 2Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U,S. inches
1 inch = 25.4 mm
41
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DECALS
TRACTOR o- MODEL NUMBER 917.272070
13
13 6 3 11 11
\
10
2O
7
5
\
12
14
KEY PART
NO. NO.
1 156368
2 171764
3 177333
4 177334
5 138047
6 133644
7 177367
8 172331
9 163204
10 156439
DESCRIPTION
Decal. Oper, Instr.
Decal, Replacemenl
Decal, Hood, R.H.
Decal, Hood, L,H.
Decal, Battery
Decal, Customer Maintenance
Decal, HP Engine
Decal, Mower Srs
Decal, Fender, Craftsman
Decal. Fender Danger
KEY PART
NO, NO. DESCRIPTION
11 177325 Decal, Hood Side
12 146046 Decal, V-Belt Drive Schematic
13 177353 Decal. Dash Panel
14 160396 Decal, V-Belt Scbematic
20 149516 Decal Battery Dngr/Psn Eng
- - 138311 Decal, Lift Handle
-- 165800X428 Pad Footrest LH STLT
-- 165799X428 Pad Footrest RH STLT
- - 177385 Owner's Man ual. English
-- 177386 Owner's Manual, Spanish
WHEELS &TIRES
KEY PART
NO. NO. DESCRIPTION
1 59192 Cap Value Tire
2 65139 Stem Value
3 106222X Tire F TS 15 X 6 0 - 6 Service
4 59904 Tube Inner Front #35060
5 106732X427 Rim Asm 6"front White Service
6 278H Fitting Grease
7 9040H Beadng Flange
8 106108X427 Rim Asm 8"rear Whtte Service
9 122082X Tire R Ts 20 X 10-8 Service
10 7152J Tube Rear 9 5 X 8 Service
11 104757X428 Cap Axle SIk 1 E0 X 1 00
- 144334 Sealant, Tire (10 oz. tube)
NOTE: All component dimensions given inU.S. inches
1 inch = 25.4 mm
42
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TRACTOR - - MODEL NUMBER 917.272070
LIFTASSEMBLY
,_ 7
3
I
6
#
5
4
20 " 1718 20
20 \\ -
,1-__
2o\
/ 15
KEY PART
NO. NO. DESCRIPTION
1 159460 Washer Asm inner Spring W/
Plunger
2 159471 Shaft Asm. Lift
3 108767X Pin Groove
4 12000(308 E Ring #5133-62
5 19211621 Washer 21/32 x 1 x 21 Ga.
6 t20183X Bearing Nylong
7 125631X Grip Handle Fluted
8 122365X Button Plunger Read
11 139868 Link Asm Lift L,H.
12 139866 Link Asm Lift R.H,
KEY PART
NO. NO. DESCRIPTION
13 STD624CO8 Retainer Spring
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc
17 t30171 Trunnion Bik Zinc
18 73800800 Nut Lock w/Wsh 1/2-13 Unc
19 139868 Arm Suspension Mower
20 163552 Retainer Spring
31 169865 Beadng, Pvt. Lift
32 73540600 Nut CrownloCk 3/8-24
NOTE: All cornponerlt dimensions given in U.S. inches
I inch = 25.4 mm
43
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TRACTOR -- MODEL NUMBER 917.272070
MOWER DECK
34
116 113 111
11
117 _
1:
118 _
-130
5
6
19 21
I I
21
22
23
/ 24
,I
!; 28
I'
117
_116
27
44
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TRACTOR-- MODEL NUMBER 917.272070
MOWER DECK
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO.
1 165892 Mower Deck Assembly, 42" 67 149846
2 STD533107 Bolt 68 144959
3 138017 BracketAssembly,SwayBar. 92 STD541437
Front 101 136420
4 165460 Bracket Sway Bar 38/42" Deck 102 71081010
5 STD624008 BetainerSprlng 103 19061216
6 130832 Arm, Suspension, Rear 104 STD551110
8 850857 Bolt, Hex 3/8-24 x 1.25 Gr. 8 105 160793
9 STD551137 Washer, Lock 106 2C_9J
10 140296 Washer, Hardened 111 155197
11 134149 Blade,Mulching 112 155198
13 137645 Bhalt Assembly. Mandrel, 113 17060514
Vented 114 73510500
14 128774 Housing, Mandrel, Vented 115 72110504
15 110485X Beadng, Ball, Mandrel 116 4898H
16 174493 Stripper, Vented Mower Deck 117 165746
18 72140505 Bolt. Cardage 5/16-18 x 5/8 118 73630600
19 132827 Bo8, Shoulder 119 19121414
20 159770 Baffle, Vortex 121 143723
21 STD541431 NutCrownlockS/16-18UNC 129 19131312
22 134763 Stiffener Bracket 130 STD523710
23 131267 Bracket, Deflector 131 STD533710
24 105304X Cap. Sleeve 142 165890
25 123713K Spring, Torsion, Deflector 143 157109
26 110452X Nut, Push 144 158634
27 130968X428 Shield, Deflector 145 165888
28 19111016 Washer 11/32x5/8x16Ga. 146 171977
29 131491 Rod, Hinge 147 131335
30 157722 ScrewThdrol Washer Head 148 169022
31 129963 Washer, Spacer 149 165898
32 153535 Pulley, Mandrel 150 19091216
33 137266 Nut, Toplock, Flanged 151 169670
34 STD533717 Bolt 162 169676
35 133835 Fastner, Christmas Tree 153 189674
36 131494 Pulley, Idler, Flat 154 169675
37 STD551037 Washer 13/32 x 13/16 x 16Ca. 155 169671
40 STD541437 NutCrownlock3/8-16UNC 156 169672
44 140088 Guard, Mandrel, L.H. 157 169669
45 STD624C03 Retainer 158 17720410
46 137729 Screw, Thd, Roll 1/4-20x 5/8 159 72140614
48 133944 Washer+ Hardened - - 130794
49 174284 Roller Assembly, Cam Follower
50 131340 Bolt, Shoulder #10-24 Grade 5 -- 169583
51 STD541410 LOCknut
52 139888 Bolt, Shoulder 5/16-18 UNC
53 131845 Arm Assembly, Pad, Brake
54 133943 Washer, Hardened
55 155046 Arm, Idler
56 165723 Spacer, Retainer
59 141043 Guard, TUV Idler
DESCRIPTION
Knob Custom Oval
V-Belt
Nut
Mulcber Cover
Screw
Washer #10
Washer, Lock
Latch Assembly. Bagger
Nut, Weld
Bracket Gauge Wheel Lh
Bracket Gauge Wheel Rh
Screw 5/16-18 Uric
Nut Keps 5/16-18 Unc
Bolt Cart 5/16-Unc x 1/2
Bolt Shoulder
Wheel Gauge Btd
Nut Centedock 3/8-16 Unc
Washer 3/8 x 7/8 x 4 Ca.
Bracket Extruded Gauge Wheel
Washer 13/32 x 13/16 x 12Ca.
Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5
Bolt, Rdhd Sqpk 3/8-16UNC xl
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carriage Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16Ca.
Bracket Clutch
Cable Clutch 42 In
Washer Fiat 3/6" Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Unc x 3/4
Mandrel Assembly (_ncludes Key
Numbers 8-10, 13-15,31 and 32)
Mower Deck, Complete (Standard
Deck, Order Separately Mulcher
Plate and Gauge Wheel
Components, Key Nos. 101-106
and 111-121)
NOTE: All component dimensions given in U.S. inches
1 inch = 25,4 mm
45
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TRACTOR - - MODEL NUMBER 917.272070
PEERLESSTRANSAXLE - - MODEL NUMBER 206-545C
47
6O
41A
7g
46
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TRACTOR--MODELNUMBER917.272070
PEERLESSTRANSAXLE- - MODEL NUMBER 206-545C
RFJ= PART REF PART
NO, NO, DESCRIPTION NO. NO. DESCRIPTION
1 772147 Transaxle Cover 41A 790079
2 780086A Needle Searing 5/6" 42 792073A
3 770128 Transaxle Case 42A 792085A
4 776395 Countershaft 43 792075
5 776409 Output Shaft 44 790028
6 779364 Spur Gear (38 teeth) 45 786066
6A 778369 Spur Gear (15 teeth) 46 786086
7 778338 Spur Gear (11 teeth) 47 774690
6 792188 Shift Key 48 774691
8A 792047 Woodruff Key #9 49 778356
9 784352 Shift Collar 50 778338
18 784378 Shift Rod & Fork 51 778354
11 778334 Bevel Gear (30 teeth) 52 778352
12 778309 Input Bevel Pinion (13 teeth) 53 778350
13 778368 Bevel Gear (13 teeth) 54 778346
(Include. 14) 56 778355
14 778368 Bevel Pinion (13 teeth) 57 778337
(Include. 13) 58 778353
15 778370 Ring Gear (43 teeth) 59 778351
17 786188 Drive Pin 60 778349
18 788102 Spacer 1.130 X .695 61 778346
20 792077A Ball 8/16" dia 65 780189
21 792078 Set Screw 3/8 - 16 x 3/8" 66 776422
22 792079 Spring ,310 OD x .625 L 67 776396
25 792073A Screw 1/4 - 20 x 1-1/4" 89 792170
25A 792177 Screw 1/4-20 x 1-3/8" 70 786187
26 792125 Retaining Ring (pkg of 2) 71 788069
27 792035 Retaining Ring 71B 788092
28 788040 Retaining Ring 76 780090
29 780072 Thrust Washer .627 ID x.031W 77 788078A
29A 780160 Thrust Washer .782 ID x.O31W 79 792144
29B 780051 Thrust Washer .762 IO x,031 W 82 778333
780199 Anti-Rotation Washer .632 83 778338
30 780108 Cup Washer 1.127 ID x .032W 85 792154
31 780001 Flat Washer .750 ID x .056W 87 788089A
(Use As Needed) 150 788093A
31A 780195 FlatWasher.7501Dx,062W 157 789088A
32 788083 Oil Seal 5/8" 190 730229A
34 780194 Bushing .563 900 794712
35 780193 Flanged Bushing 5 / 8" ID
35A 780197 Flanged Bushing .751
36 790075 Brake Disk
37 790007 Brake Pad Plate
38 799021 Brake Pad (pkg of 2)
39 7860'26 Dowel Pin
40 792076A Flat Washer .312 ID x ,059W
Brake Lever
Screw 1/4 - 20 x 1-1 /4"
Screw 1/4 - 20 x 2 1/4"
Locknut 5 / 16 - 24
Brake Pad Holder
Spacer .2625 x 1.0
Brake Lever Bracket
Axle (11-15 / 16" Long)
Axle (16 - 1 / 2" long)
Spur Gear (29 teeth)
Spur Gear (27 teeth)
Spur Gear (23 teeth)
Spur Gear (19 teeth)
Spur Gear (16 teeth)
Spur Gear (15 teeth)
Spur Gear (11 teeth)
Spur Gear (13 teeth)
Spur Gear (17 teeth)
Spur Gear (21 teeth)
Spur Gear (24 teeth)
Spur Gear (25 teeth)
Flat Washer .563 ID x .062W
Input Shaft
Shifter & Brake Shaft
Retaining Ring
Spacer .890
Square Cut Ring
"O"Ring
Fiat Washer 1.128 ID x .088W
Inverted Retaining Ring
Spring .438 OD x .5000 L
Bevel & Spur Gear (30 & 13 teeth)
Spur Gear (27 teeth)
Oil Fill Plug
Oil Seal 9 / 16"
Liquid Gasket RTV Silicone
Oil Seal 3/4"
Gear Oil 80W80
Replacement
M ST -266-545C Transaxle
NOTIE: All component dimensiolls given in U.S, inches
1 inch = 25.4 mm
47
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490,TYPE NUMBER 27505
CYLINDER HEAD, VALVE AND BREATHERI
21
24
/'
20 19 18
48
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
CYLINDER HEAD/VALVE/BREATHER
CRANKCASE
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 25-351-01-S Lifter, valve (2) 1 12-032-03-S Seal, crankshaft
2 12-755-94-S Kit, cylinder head (Includes 2 Block, cylinder
3-17, Gaskets 12 041 01-S (Use Shor_ Block 12 522
(Qty. 2), 12 041 02-S, & 12 49)
041 03-S) 3 12-445-02-S Strap, lifting
3 12-411-03-S Rod, push (2) 4 M-839025-S Screw. hex. flange
4 12-041-10-S Gasket, cygn_3erhead M8x1.25x25
5 12-017-01-S Valve, intake (Std.) 5 24-380-13-S Dowel, locating (4)
12-017-02-S Valve, intake (.25) 6 12-755-49-S Kit, camshaft (Includes 7,8)
5 12-016-01-S VaJve. exhaust (Std,) 7 12-089-31-S Spring, actuating
18-016-02-S Valve, exhaust (.25) 8 12-422-08-S Shim, camshaft (A,R.) blue
7 25-139-60-S Plug, allen hd. pipe 1/8" 12-422-09-S Shim, camshaft _A.R.) red
8 12-318-36-S Cylinder Head 12_422-10-S Shim, camshaft (A,R.)
9 25-186-01-S Arm, rocker (2) yellow
10 12-599-03-S Pivot, rocker arm (2) 12-422-11-S Shim, camshaft (A,R.) green
11 M-640034-S Screw, hex. ftange 12-422-12-S Shim, camshaft (A.R.) gray
M6xl.0x34 (2) 12-422-13-S Shim, camshaft (A,R.) black
12 12-089-01-S Spring, valve (2) 12-422-07-S Shim, camshaft (A,R.) white
13 12-173-01-S Cap, valve spring (2) 9 12-144-28-S Shaft, balance
14 12-755-03-S Kit, retainer (2) 10 12-874-07-S Piston w/Ring Set (Std.)
15 12-465-05-S Washer, plain 13/32" (_nc_udeS11,12)
16 12-112-13-S Spacer, head bolt exhaust 12-874-11-S Piston w/Ring Set (.08)
port 12-874-08-S Piston w/Ring Set (.25)
17 12-086-15-S Screw, hex. flange 12-874-o9-S Piston w/Ring Set (.50)
M10x1.5x81 (5) 11 12 018 02-S Retainer, piston pin (2)
18 25-237-14-S Clamp, hose (2) 12 12-108-07-S Ring Set (Std.)
19 12-326-03-S Hose, breather 12-108-08-S Ring Set (.25)
20 M-645020-S Screw, hex. flange 12-108-09-S Ring Set (.50)
M6xl.0x20 (5) 13 12-067-11-S Connecting Rod (Std,)
21 12-096-07-S Cover, valve w/nipple 12-O67-06-S Conr_ecting Rod (,25)
22 M-545010-S Screw, hex. flange 14 12-380-01-S Pin, governor regulating
M5x0.8xl0 15 12-043-05-S Gear, governor
23 12-018-01-S Retainer, breather reed 16 M-631005-S Washer, plain 6 mm
24 12-402-02-S Reed, breather 17 12-144-02-S Shaft, governor gear
18 52-139-09-S Plug, cup
19 12-755-E4-S Kit, gov, cross shaft w/clip
(Includes 23)
20 X-25_102-S Washer, plain 1/4"
21 12-032-01-S Seat. governor crOss shaft
22 M-631015-S Washer, plain 6 mm
23 12-t54-05-S Clip, hitch pin
NOTE: All component dimensions given in U.S.
inches 1 inch = 254 mm
49
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TRACTOR -- MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
IGNITION/ELECTRICAL I
BLOWER HOUSING AND BAFFLESI
0-8J-
4 5
5O
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
IGNITION/ELECTRICAL BLOWER HOUSING & BAFFLES
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
12-086-14-S Screw, hex. flange 1 M-545010-S
M1Ox1.5x46
12-468-03-S Washer, plain 3/8" 2 24-468-10-S
24-162-03-S Screen, grass 3 12-146-07-S
25-086-47-S Bolt, shoulder M6x1.0x16 4 M-550010-S
(4)
12-157-06-S Fan 5 24-096-05-S
X-42-15-S Key 6 12-027-76-S
12-025-f 5-S Flywheel 7 12-063-18-S
12-155-09-S Connector 8 25-154-02-S
M-548025-S Screw, hex. cap M5x0.8x25 9 12_086-37-S
(2)
12-085-09-S Stator f0 12-063-20-S
M-545020-S Screw, hex. flange 11 M-645016-S
M5x0.8x20 (2)
12-154-06-S Clip, cable (2) 12 12-063-19-S
41-403-09-S Regulator, rectifier - 15 amp NOT ILLUSTRATED
X-22-11-S Washer, lock 1/4" M-541050-S
M-639016-S Screw, hex. flange
M6x1.0x16 (2) AIR INTAKE/FILTRATION
236602-S Connector
12-t32-02-S Spark Plug KEY PART
X-728-1-S Clip, cable (2) NO. NO.
M-545010-S Screw, hex. flange 1 12-281÷01-S
M5x0.8xl0 (2) 2 25-341-03-S
16
17
18
19
20 12-584-04-S Module, ignition
NOT ILLUSTRATED
f2-176-44-S Harness, wiring
24-518-12-S Lead, black (6" - 12 gauge-
insulated grip barrel eyelet
terminals)
12-518-35-S Lead, white (36" - 18 gauge
- fully insulated push on tab
and uninsulated socket
terminals)
3 12-096o24-S
4 12-083-f2-S
5 f2-100_08-S
6 12-083-1O-S
7 12-743-12-S
8 12-032-11-S
9 12-094-07-S
10 12-072-04-S
12-086-01-S
Screw, hex. flange
M5x0.8xl0 (6)
Washer, plain 1/4"
Plate, blower housing
Screw, hex. flange
M5xO.8xf0
Cover, pinion
Housing, blower
Baffle, intake side
Clip, mounting (3)
Screw, captive washer
M5x0.Sx2O (3)
Baffle, cylinder head
Screw, hex. flange
M6xl.0xt 6 (2)
Baffle, cylinder
Nut, hex. flange M5x0,8
11
DESCRIPTION
Duct, air
Knob, air cleaner cover
Cover, air cleaner
Precleaner, element
Wing Nut
Kit, air cleaner element
(Includes 5, 7, 8)
Filter, element (includes 5,
8)
Seal 1-7/16"
Base, air cleaner (Includes
ff, 12)
Stud, mounting plate
M6x1.0x75
Screw, #10 Hi-Lo thread
forming (2)
13 12-041-02-S Gasket, air cleaner
NOT ILLUSTRATED
12-113-53-S Decal, air cleaner
NOTE; All component dimensions given in U.S.
inches 1 inch = 25.4 mm
51
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
STARTING SYSTEM I
I
ENGINE CONTROLS I
1_ _ ,
"-,, ',, k_,kkk " t,J,_
_13 td_F_ _-_ I '
OIL PAN / LUBRICATION I
2
4
52
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
STARTING SYSTEM
ENGINE CONTROLS
KEY PART KEY PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION
M-839070-S Screw, hex. flange 1 12-079-11-S
M8xl.25x70 (2) 2 12-237-01-S
25-098-07-S Starter assembly (Includes 3 24-086-43-S
3-8) 4 M-664020_S
12-755-54-S Kit, drive end
12-227-18-S Cap, drive end 5 12-536-10-S
12-170-05-S Armature
12-221-01-S Kit, brush & spring 6 M-443025-S
12-227-13-S Cap, commutator end
12-211-01-S Bolt, hex. flange 1/4-20x4- 7 M-443020-S
5/3(2)
3
4
5
6
7
8
8 12-089-11-S
OIL pAN/LUBRICATION
9 1B-089-23-S
10 12-089-24-S
KEY PART
11 12-755-83-S
NO. NO. DESCRIPTION
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
2O
12-038-01-S Dipstick assembly (Includes
2-3)
25-755-13-S Kit, oil fill cap (Includes 3)
12-153-03-S O-Ring, oil fill cap
12-153-02-S O-Ring, upper oil fill tube
12-123-04-S Tube, oil fill
M-645025-S Screw, hex. flange
M6x1.0x25
12-153-gl-S O-Ring, lower oil fill tube
25-162-07-S Screen, oil pickup
12-096-03-S Cover, oil pickup screen
M-545016-S Screw, hex, flange
M5x0,8x16
25-462-B9-S Valve, oil pressure relief
52-050-02-S Filter, oil
25-139-57-S Plug, sg. hd. solid 3/8"
12-393-01-S Pump, oil
12-153-B6-S O-Ring. oil pump cover
12-096-34-S Cover, oil pump
M-545016-S Screw, hex. flange
M5x0.8x16 (3)
12-032-03-S Seal, oil (RT.O. end)
24-086-16-S Screw, hex. flange
M8x1.25x45 (11)
24-086-17-S Screw, hex. flange
M8x1.25x45
12-199-56-S Assembly, Pan, oil
(Incl. 11,14-17)
21
12 12-100-07-S
13 52-211-04-S
14 12-09B-28-S
15 25-15B-08-S
16 12-07g-10-S
17 25-158-11-S
Linkage, choke
Clamp, cable
Screw, hex. flange
Screw, lobed socket
M6xl.0x20 (2)
Control, speed assembly
(tnc)udes 6-9)
Screw, pan head
M4x0.7x25
Screw, pan head
M4x0,7x20
Spring, choke (2)
Spring, choke return
Spring, governor
Kit, governor lever (Includes
12-14)
Nut, hex flange 1/4-20
Ro_t, 1/4-20x1"
Lever, governor
Bushing, throttle linkage
Linkage, throttle
Bushing, throttle linkage
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
53
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
CRANKSHAFTJ
EXHAUST I
54
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TRACTOR - - MODEL NUMBER 917.272070
KOHLER ENGINE-MODEL NUMBER CV490, TYPE NUMBER 27505
FUEL SYSTEM NOT ILLUSTRATED
*M-561010-S Screw, thread forming
KEY PART MSx0.Bxl0
NO. NO. DESCRIPTION *X-22-11-S Washer, lock 1/4"
12_757oB2-S Kit, float
1 Mo641060-S Nut, hex. flange M6xl.0 (2) 12-757-B3-S Kit, carburetor repair
2 Mo629116-S Stud M6x1,Oxf16 (2) 12-B41-01-S Gasket, carburetor
3 12-853-117-SKit, carburetor w)gasket 12-041-02-S Gasket, air cleaner
(tncludes 4,5,6 qty 1 12-041-05-S Gaskel, bowl
Tie, cable 12-454-03-S, 12-041-06-S Gasket, bowl screw
_ermina_ 25-452-20-S) 12-032-06-S Seal, solenoid
4 12-041-02-S Gasket, air cleaner 12-757-33-S Kit, solenoid repair
5 12-053-117 Carburetor assembly 12-041-06-S Gasket, bowl screw
(For information only not 12-454-03-S Tie cable (3)
available separately) 25-452-20-S Terminal
(Includes Kit, float 12-757- 12-518-37-S Lead, red, (37" - 20 gauge -
O2-S insulated socket and
Kit, carburetor repair 12- uninsulated socket
757-03-S, Kit, terminals) *attaches
solenoid repair 12-757-33-S) carburetor ground read to
6 12-041-01-S Gasket, carburetor (2) carb baffle,
7 12-265-06-S Deflector, heat
8 25-237-14-S Clamp, hose (6) CRANKSHAFT
9 52-353-22-S Lithe,fue_ 12-1/4"
10 25-050-03-S Filter, fuel in-line KEY PART
11 12-559-B1-S Kit, fuel pump (Includes 12- NO. NO. DESCRIPTION
f4)
12 M*64502B-S Screw, hex. hange (2) 1 12-014-57-S Crankshaft (Includes 2)
13 25-041-09-S Gasket, fuel pump 2 25-139-27-S Plug, cup
14 12-112-05-S Spacer, fuel pump
15 25-326-03-S Connector, 90 degree EXHAUST
16 25-155-02-S Connector, straight
17 I2-353-B1-S Line, fuel 1-1/4" KEY PART
18 12-123-1B-S Line, metal fuel NO. NO, DESCRIPTION
lg M-54501B-S Screw, hex. flange
20 12-154-B1oS Cl_p 1 25-072-84-S Stud, M8xl.25x33(2)
21 41-353-18oS Line, fuel 2-5/8" 2 12-041-03-S Gasket, exhaust manifold
22 47-154-01oS Clip cable 3 12-128-11-S Bracket muffler
4 12-445-0B-S Strap, lifting
5 M-645025-S Screw, hex, flange
M6xl.0x25 (2)
12 522 49 Short Block
12-755-93-S Gasket Set
NOTE: All component dimensions given In U.S.
inches 1 inch = 25.4 mm
55
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56
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57
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58
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UPAND DOWN HILL,
NOT ACROSS HILL
Ln
_0
1_ erate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
background
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4"MY'HOME s_ Anytime, day or night
(1-800-469-4663)
www.sears.com
To bring in products such as vacuums,
lawn equipment and electronics for repair, call for
the location of your nearest Sears Parts & Repair Center.
1-800"488"1222 Anytime, day or night
www.sears.com
For the replacement parts, accessories and owner's manuals
that you need to do-it-yourself, call Sears PartsDirectSM!
1-800-366-PART 6_.m.-11pmCST,
(1-800-366-7278) 7 days a week
www.sear s.comdpar tsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a,m. - 5 p.m. CST, Mon.- Sat.
Para pedir servicio de reparacibna domicilio,
y para ordenar piezas con entrega a domicilio:
1-888-SU-HOGAR su
(1-888o784-6427)
Au Canada pour service en fran_ais:
1-877-LE-FOYERs.
(1-877-533-6937)
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© Sears, Roebuck and Co.
® Registered Trademark / _M Trademark of Sears, Roebuck and Co
® _MI_€_I _t rada / TM Marc8 de F_brica de Sears, Roebuck and CO
177385 12.21.00 RD Printed in U'.S.A.

Specifications

Indexed Terms: Lawn Tractor

Craftsman 917272070 Questions and Answers