Craftsman 917259930 Wizard Lawn Tractor User Manual

917.259930

Western Auto.

Operation and Service Instructions

Wizard Lawn Tractor

Stock Number

93-9159-0

Model Number

AYP9159B69

Factory Number

AYP9159B69

This product has a low emission engine which operates differ-

ently from previously built engines. Before you start the'engine,

read end understand this Owner's Manual.

Thank you for purchasing an American-built product.

WESTERN AUTO TRACTOR LIMITED WARRANTY

AYP9159B69

Western Auto Supply Company warrantsto the original retail purchaser that this product is free from defects in material or

workmanship and agrees to repair this product free of charge within these time periods from the date of purchase:

• 2 years, if the product is used for personal, family, or household use;

90 days, if the product is used for any other purpose such as commercial or rental use.

Excluded from this warranty are normal wear, maintenance, or mechanical adjustments which are not due to defects in

materialorworkmanship. C_nsu_ty_ur_wner_smanua_f_rhe__t_m_intainy_urproduct_rmakemechanica_adjustments_ Products

which have been altered, misused, abused, or rePaired by other than a Western Auto-authorized or manufactu rer-authorized service

facility are also excluded.

A nder or tractor battery which proves defective within 90 days will be replaced without charge. After 90 days but within 1_

year from the date of purchase, Western Auto will replace the battery for acharge of 1/12 of the current retail price of the battery

for each full month between the date of purchase and the date of return.

Engines or transaxles are warranted by the engine or transexle manufacturer which gives its own 2 year warranty and

providesservicethroughitsauthorizedservicefacilitles. Seetheengineortransaxlewarrantyfordetails. Repalrmaybearranged

through participating Western Auto stores.

For repair service return this product with proof of purchase date to a participating Western Auto store. This warranty gives

Sou specificlegal rights and you may have other rights that vary from state to state. Ifdifficulty is encountered in having this warranty

onored, contact:

Westem Auto Supply Company

Consumer Affairs Section of the General Service Department

2107 Grand Avenue, Kansas City, Missouri 64108

Telephone: 816 346-4411

CONGRATULATIONS on your purchase of a new Trac-

tor. It has been designed, engineered and manufactured

to give you the best possible dependability and perfor-

mance.

Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service

center. We have competent, well-trained technicians and

the proper tools to service or repair this tractor.

Please read and retain this manual The instructions will

enable you to assemble and maintain your tr.actor prop-

erly. Always observe the SAFETY RULES.

MODEL

NUMBER AYP9159B6g

SERIAL

NUMBER

DATE OF PURCHASE

THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A

PLATE UNDER THE SEAT.

YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF

PURCHASE AND KEEP IN A SAFE pLACE FOR FUTURE REFER-

ENCE,

PRODUCT SPECIFICATIONS

HORSEPOWER: 15.5

GASOLINE CAPACITY 2,0 GALLONS

AND TYPE: UNLEADED REGULAR

OIL TYPE (API-SF/SG): See "ENGINE" in Customer

Responsibilities Section

OIL CAPACITY: W/FILTER: 3,5 PINTS

W/O FILTER: 3.0 PINTS

SPARK PLUG: CHAMPION RC12YC

(GAP: .030")

VALVE CLEARANCE: INTAKE: .003" - .005"

EXHAUST: .005" - .007"

GROUND SPEED (MPH): Forward: 0-5.5

Reverse 0-2.4

TIRE PRESSURE: FRONT: 14 PSi

REAR: 10 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

5 AMPS HEADLIGHTS

BATTERY: AMP/HR: 25

MIN CCA: 190

CASE SIZE: U1R

BLADE BOLT TORQUE: 30-35 FT. LBS.

Optional Western Auto Model

Accessory Stock No. No.

Grass Catcher 95-1031-4 C42

48" Snow Blade 95-2549-4F LBD4S

42" Snow Thrower 95-2626-0F LSB42

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for an

using your tractor.

Follow the instructions under the "Customer Responsibtt

ties" and "Storage" sections of this owner's manual.

WARNING: This tractor is equipped with an internal combust_c

engine and should notbe used onor near any unimproved fores

covered,brush-covered orgrass-covered land unless the engine

exhaust system is equipped with a spark arrester meeting app!

cable local or state laws (if any). If a spark arrester is used,

should be maintained in effective working order by the operatc

In the state of California the above is required by law (Sectic

4442 ofthe California Public Resources Code). Other states m_

have similar laws. Federal laws apply on federal lands.

i lb SAFETY RULES

Safe Operation Practices for Ride-On Mowers A

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual

and on the machine before starting.

• Only allow responsible adults, who are familiar with the

instructions, to operate the machine.

Clear the area of objects such as rocks, toys, wire, etc.,

which could be picked up and thrown by the blade.

Be surethe area isclearof otherpeople before mowing. Stop

machine if anyone enters the area.

Never carry passengers.

Do not mow inreverse unless absolutely necessary. Always

lookdown and behind before and while backing.

Be aware of the mower discharge direction and do not point

it at anyone. Do not operate the mower without either the

entire grass catcher or the guard in place.

• Slow down before turning.

Never leave a runningmachine unattended. Always tum off

blades, set parking brake, stop engine, and remove keys

before dismounting.

Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging

chute.

Mow only in daylightor good artificial light.

Do not operate the machine while under the influence of

alcohol or drugS.

Watch for traffic when operating near orcrossing roadways.

Use extra care when loading or unloading the machine into

a trailer or truck.

IL SLOPE OPERATION

Slopes are a major factor related to loss-of-control and

tipover accidents, which can result in severe injury or

death. All slopes requireextre caution. If you cannot back

up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could

overturn the machine. Tafl grass can hide obstacles.

Use slowspeed. Choose a low gear so that you willnot have

to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attachments.

These can change the stability of the machine.

Keep all movement on the slopes slowand gradual. Do not

make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Donottumonslopesunlessnecessary, andthen, tumslowly

and gradually downhill, if possible.

Do not mow near drop-offs, ditches, or embankments. The

mower could suddenly tum over if a wheel is over the edge

of a cliff or ditch, or if an edge caves in.

Do not mow on wet grass. Reduced traction could cause

sliding.

Do not try to stabilize the machine by putting your foot on the

ground.

Do not use grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the

presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that

children will remain where you last saw them.

" • Keep children outof the mowingarea and under the watchful

care of another responsible adult.

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children.

Never carry children. They may fall off and be seriously

injured or interfere with safe machine operation.

Never allow children to operate the machine.

Use extra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extracare inhandling gasoline and other fuels. They are

flammable and vapors are explosive,

Use only an approved container.

Never remove gas cap or add fuel with the engine

running. Allow engine to cool before refueling. Do not

smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where

there is an open flame, such as a water heater.

Never run a machine inside a closed area.

Keep nuts and botts, especially blade attachment bolts, tight

and keep equipment in good condition.

Never tamper with safety devices. Check their proper

operation regularly.

Keep machine tree of grass, leaves, or other debris build-up.

Clean oil or fuel spillage. Allow machine to cool before

stodng.

Stop and inspect the equipment if you strike an object.

Repair, if necessary, before restarting.

Never make adjustments or repairs with the engine running.

Grass catcher components are subject to wear, damage, and

deterioration, which could expose moving parts or allow

objects to be thrown. Frequently check components and

replace with manufecturer's recommended parts, when nec-

essary.

Mower blades are sharp and can cut. Wrap the blade(s) or

wear gloves, and use extra caution when servicing them.

Check brake operation frequently. Adjust and service as

required.

Look for this symbol to point out important

safety precautions, tt means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: Always disconnect spark plug

wire and place wire where it cannot contact

spark plug in order to prevent accidental

starting when setting up, transporting,

adjusting or making repairs.

/Ik WARNING

The engine exhaust from this product contains

chemicals known to the State of California to

cause cancer, birth defects, or other reproduc-

tive harm.

TABLE OF CONTENTS

SAFETY RULES ......................... ;.................................. 3

PRODUCT SPECIFICATIONS ...................................... 2

CUSTOMER RESPONSIBILITIES ..................... 2, 15-19

WARRANTY .................................................................. 2

ASSEMBLY ............................................................... 6-8

OPERATION ............................................................ 9-14

MAINTENANCE SCHEDULE ..................................... 15

SERVICE AND ADJUSTMENTS ........................... 20-;

STORAGE ................................................................... ;

TROUBLESHOOTING ........................................... 27-:

REPAIR PARTS - TRACTOR ................................ 30

REPAIR PARTS - ENGINE .................................... 48-._

PARTS ORDERING/SERVICE ............... BACK COVE

INDEX

Adjustments:

Brake ............................................ 22

Carburetor .................................... 25

Mower

Front-To-Back ......................... 21

Side-To-Side ........................... 20

"r_..'otlle Control Cable .................. 25

Air Filter, Engine .................................. 18

Air Screen, Engine .............................. 18

Assembly ............................................ 6-8

Battery:

Charging ........................................ 7

Cleaning ....................................... 16

Starting with Weak Battery ........... 23

Storage ........................................ 26

Terminals ..................................... 16

Belt:

Motion Ddve

Removal/Replacement ............ 22

Mower Belt(s)

Removal/Replacement ............ 21

Blade:

Sharpening ................................... 16

Replacement ................................ 16

Brake Adjustment ................................ 22

Carburetor Adjustment ........................ 25

Controls, Tractor ................................. 10

Customer Responsibilities .............. 15-19

Engine:

Air Filter .................................... 18

Air Screen ................................ 18

Cooling Fins ............................. 18

Engine Oil ........................... 12,17

Fuel Filter ................................. 19

Spark Plug(s) ........................... 19

Tractor:

Battery ...................................... 16

Blade ........................................ t 6

Lubrication Chart ...................... 15

Maintenance Schedule ............ 15

Tire Care .......................... 8,16,23

Transaxle ................................. 17

Cutting Height, Mower ......................... 11

Electrical:

Interlocks and Relays ................... 24

Schematic .................................... 29

Wiring Diagram ............................ 30

Engine:

Air Filter ........................................ 18

Air Screen .................................... 18

Cooling Fins ................................. 18

Oil Change ................................... 17

Oil Level ....................................... 12

Oil Type ................................... 12,17

Preparation .................................. 12

Repair Parts ............................ 48-53

Starting ......................................... 13

Storage ........................................ 26

Filter:

Air Filter ........................................ 18

Fuel .............................................. 19

Fuel:

Type ............................................. 12

Storage ........................................ 26

Fuse .................................................... 24

Hood Removal/Installation .................. 24

Leveling Mower Deck .......................... 21

Lubrication:

Chart ............................................ 15

Engine .......................................... 17

Maintenance Schedule ....................... 15

Mower:

Adjustment, Front-to-Back ........... 21

Adjustment, Side-to-Side ............. 20

Blade Replacement ...................... 16

Blade Sharpening ........................ 16

Cutting Height .............................. 11

Installation.................................... 20

Operation ..................................... 12

Removal ....................................... 20

Mowing Tips ........................................ 14

Muffler ................................................. 19

Spark Arrester ........................... 2,40

Oil:

Cold Weather Conditions ........ 12,17

Engine .......................................... 17

Storage ........................................ 26

Operation ......................................... 9-14

Operating Mower ................................. 12

Options:

Accessories ....................................

Spark Arrester ........................... 2,,

Parking Brake ................................. 10-'

Parts Bag ..............................................

Parts, Replacement/Repair ............ 30-,

Product Specifications ...........................

Repair Parts ................................... 30-,

Safety Rules ..........................................

Seat .......................................................

Service and Adjustments ............... 20<

Carburetor .................................... ;

Fuse ............................................. ;

Hood Removal/Installation ........... ;

Motion Drive Belt

Removal/Replacement ............ :

Mower Belt(s)

Removal/Replacement ............ :

Mower Adjustment

Front-to-Back ...........................

Side-to-Side ............................

Mower Removal/Installation .........

Tire Care .............................. 8,16,

Slope Guide Sheet ..............................

Spark Plug(s) ......................................

Specifications .......................................

Starting the Engine ........................ 12-

Steering Wheel ................................. 6,

Stopping the Tractor ............................

Storage ................................................

Throttle Control Cable Adjustment ......

Tires ............................................ 8,16

Troubleshooting Chart .................... 27-

Transaxle ....................................... 46.

Warranty ..............................................

Wiring Diagram ...................................

Wiring Schematic ................................

CONTENTS OF HARDWARE PACK

Parts Bag contents shown full size

(1) Large Flat Washer

_(3) Tinnerman Clips

{1) Hex Bolt 5/16-18 x 1-1/4

(1) Hex Bolt

3/8-16 x

(1) Lockwasher 3/8

(1) Locknut 5/16-18

(1) Shoulder

Bolt 5/16-18

(1) Hex Bolt

1/2-13 x 1

(1) Lock Washer 1/2

(1) Washer 17/32 x 1-3/16 x 12 Gauge

@21 Washers

(2) Lock Washers #10 3/16 x 3/4 x 16 Gauge

(2) Hex Bolts 1/4-20 x 3/4

(2) Hex Nuts 1/4-20

(2) Lock

Washers

1/4

(2) Washers 9/32 x 5/8 x 16 Gauge

Parts packed separately in carton

Seat

Steering

Wheel

S_ee?e_i

Mulcher

Plate

Manual Pads Bag

Parts bag contents not shown full size

_ _ (2)Washers 3/8

(2) Shoulder (/_) _._.J x 7/8x 14 Gauge

Bolts \ t,...///(2) Gauge ,_ (2) Center-

Wheels "_J lock Nuts

_L_ Steering Wheel

, , Adapter

Steering

Wheel

Inse_

=_X€

t (2) Keys

Steering

Extension

Shaft

(2) Latch Hook

Assemblys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes

To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely• Us(

the correct tools as necessary to insure proper tightness•

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard

wrench sizes are listed.

(1) 3/4" Socket w/drive rachet Utility knife

(2) 7/16" wrenches Tire pressure gauge

(2) 1/2" wrenches

(1) 9/16" wrench

When fight or left hand is mentioned in this manual, it

means when you are in the operating position (seated

behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

Remove all accessible loose parts and parts cartons

from carton (See page 5).

Cut, from top to bottom, along lines on all four comers

of carton, and lay panels flat,

Check for any additional loose parts or cartons and

remove.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL (See Fig. 1)

PREASSEMBLE SLEEVE TO STEERING WHEEL (See

Fig. 1 Inset)

• Install sleeve retainer clips, evenly spaced around

steering wheel hub, with formed tabs toward the out-

side of hub.

Press or lightly tap retainer clips fully onto steering

wheel hub.

Press steering sleeve fully onto steering wheel hub and

clips.

ASSEMBLE EXTENSION SHAFT

• Slide extension shaft onto lower steering shaft. Align

mounting holes in extension and lower shafts and

install 5/16 hex bolt and Iocknut. Tighten securely.

IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO

18-22 FT. LBS TORQUE•

INSTALL STEERING WHEEL

Position front wheels of the tractor so they are pointing

straight forward.

Slide steering wheel adapter onto stee ring shaft exten-

sion.

Position steering wheel and sleeve assembly so cross

bars are horizontal (left to rig ht)and slide onto adapte r.

Assemble large flat washer, 3/8 lock washer, 3/8 hex

bolt and tighten securely.

Snap steering wheel insert into center of steering

wheel

• Remove protective plastic from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES

IN SKID THAT MAY PUNCTU RE TIRES WHERE TRACTOR

IS TO ROLL OFF SKID,

INSERT

• _ " 3/8HEXBOLT

_3/8 LOCKWASHER

k_T_--------.-_ LARGEPLAT

WASHER

STEERING _," _",1/_ J '

WHEEL i _ _<'_-'_i" "- '

RETAINER CUPS _T:_:"_.L - .

rAB TO OUTSIDE) - . _'

\ STEER,NG# SLEEVE

WHEELHUB _r _i_

\ J ,_ ___ ADAPTER

I _l _" 1 1 EXTENSION SHAFT

_ 5/16 HEX BOLT

STEERING / ,'" /'_/,_, .,-. ." ." "'4',

SLEEVE

5/lSLOCKNUT ,.. _. :"," ," , ,,

STEERING / , \, ";..... ",,.o.--'"

SHAFT

FIG. 1

TO ROLL TRACTOR OFF SKID (See Opera

tion section for location and function of cot

trois)

Press liftlever plunger and raise attachment lift lever I

its highest position.

Release parking brake by depressing clutch/bral<

pedal.

Place freewheel control in freewheeling position

disengage transmission (See "TO TRANSPORT"

the Operation section of this manual).

Roll tractor backwards off skid.

Remove banding holding discharge guard up again

tractor.

CONNECT BAI-rERY (See Figs. 2A and 2B_

CAUTION: Do not short battery termi-

nals. Before connecting battery, re-

move metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

ASSEMBLY

• Remove cardboard packing from seat pan and lift seat

pan to raised position.

• Open battery box door.

• Remove terminal protective caps and discard.

• If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

• First cennect RED battery cable to positive (+) terminal

with hex bolt, flat washer, lock washer and hex nut as

shown. Tighten securely.

• Connect BLACK grounding cable to negative (-) termi-

nal with remaining hex bolt, flat washer, lock washer

and hex nut. Tighten securely.

• Close battery box door.

Open battery box door for:

• Inspection for secure connections (to tighten hard-

ware).

• Inspection for corrosion.

• Testing battery.

• Jumping (if required).

Periodic charging.

POSITIVE DISCARD

(RED) CABLE TERMINAL

CAPS

LOCK

HEX WASHER

FLAT

WASHER

NEGATIVE

(BLACK) CABLE

FIG. 2A

HEX

BOLT

SEAT

PAN

BOX DOOR

FIG. 2B

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

• Remove cardboard packing on seat pan.

Place seat on seat pan and assemble shoulder bolt.

• Assembleadjustment bolt, lock washer and flat washer

loosely, Do not tighten.

• Tighten shoulder boltsecurely.

• Lower seat into operating position and sit on seat.

• Slideseat untila comfortable positionisreached which

allows you to press clutch/brake pedal all the way

down.

Get oftseat without moving itsadjusted position.

Raise seat and tighten adjustment bolt securely.

SEAT

SEAT PAN

BOLT

ADJUSTMENT

BOLT

LARGE FLAT

WASHER

LOCK WASHER

FIG. 3

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

Assemble gauge wheels with tractoron a flat level surface,

Adjust mower to desired cutting height (See "TO AD-

JUST MOWER CUTTING HEIGHT" in the Operation

sectionof this manual).

• With mower in desired height of cut position, gauge

wheels should beassembled sothey are slightlyoff the

ground. Install gauge wheel in appropriate hole with

shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

Repeat for opposite side installing gauge wheel in

same adjustment hole.

GAUGE WHEEL

MOUN_NG BRACKET_

;HOULDER BOLT

FIG. 4

ASSEMBLY

INSTALL MULCHER PLATE (See Figs. 5 and 6)

• Install two latch hooks to mulcher plate using screw,

washer, lockwasher, and weld nut as shown.

NOTE: Pre-assembte weld nut to latch hook by inserting

weld nut from the top with hook pointingdown.

Tighten hardware securely.

Raise and hold deflector shield in uprightposition.

Place front of muleher plate over frontof mower deck

opening and slide into place, as shown.

• Hook front latch into hole on front ofmower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold

guard when attaching mulcher plate

and allow it to rest on plate while in

operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place.

Your mower is now ready for discharging or installation of

optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher

blades are designed for discharging and bagging also.

WELD NUT HOOK

FROM THE TOP

DOWN

LOCK

WELD WASHER

NUT

_ SCREW

LATCH

HOOK

WASHER

MULCHER

PLATE \_j.........-_SCREW

LOCK WELD

WASHER NUT

FIG. 5

DEFLECTOR

SHIELD -.f

CHECK TIRE PRESSURE

The tireson yourtractorwere overinflated at the factory fo

shippingpurposes, Correct tire pressure is important fo

best cutting performance.

Reduce tire pressure to PSI shown in "PRODUC"

SPECIFICATIONS" on page 2 of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properl_

leveled. See "TO LEVEL MOWER HOUSING" in th_

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF" ALl

BELTS

See the figures that are shown for replacing motion an_

mower blade drive belts in the Service and Adjustment_

section of this manual. Verify that the belts are route,

correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to se,

that the brake is propedy adjusted. See "TO ADJUS-

BRAKE" in the Service and Adjustments section of thi

manual.

,/CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEVt

TRACTOR, WE WISH TOASSURE THAT YOU RECEIVE

THE BEST PERFORMANCEAND SATISFACTION FROfv

THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed.

,/ No remaining loose parts in carton.

," Battery is properly prepared and charged. (MinimurT

1 hour at 6 amps).

,/ Seat is adjusted comfortably and tightened securely

/ All tires are properly inflated. (For shipping purposes

the tires were overinflated at the factory).

4" Be sure mower deck is properly leveled side-to-side

front-to-rear for best cutting results. (Tires must b_

propedy inflated for leveling).

,/ Check mower and drive belts. Be sure they are route_

properly around pulleys and inside all belt keepers.

,/ Check widng. See that all connections are still secur_

and wires are properly clamped.

,/ Before driving tractor, be sure freewheel control is iL.

drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOF

PAY EXTRA ATTENTION TO THE FOLLOWING IMPOF

TANT ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleade

gasoline.

,/ Become familiar with all controls - their location an

function. Operate them before you start the engine

4" Be sure brake system is in safe operating condition

,/ It is important to purge the transmission before opera

ingyour tractor for the first time. Follow proper startir

and transmission purging instructions (See"TO STAR

ENGINE" and "PURGE TRANSMISSION" in Oper_

tion section of this manual).

FIG. 6

OPERATION

These symbols may appear on yourtractoror in literaturesuppliedwith the product. Learn and understand their meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH

LIGHTS ON LIGHTS OFF

FUEL CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LOCK LOCKED

k R N H L

REVERSE NEUTRAL HIGH LOW

PARKING BRAKE

MOWER LIFT ATTACHMENT ATTACHMENT IGNITION

CLUTCH ENGAGED CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

HYDROSTATIC FREE WHEEL

(Hydro Models only)

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOI

Compare the illustrationswithyourtractortofamiliarize yourseffwiththelocationsofvariouscontrolsand adjustments. Sa_

this manual for future reference.

LIFT LEVER. CLUTCH/

PLUNGER BRAKE

PEDAL

THROTrL_ AMMETER

CHOKE CONTROL

LIGHTSW_CH

POS_ION

ATrACHMENT

LIFT LEVER

AI-rACHMENT

CLUTCH

SWITCH

IGNITION

SWITCH

FREEWHEEL

PARKING BRAKE

HEIGHT ADJUSTMENT KNOB

MOTION

CONTROL

LEVER

FIG. 7

Our tractors conform to the safety standards of the American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the

mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE/CHOKE CONTROL: Used for starting and

controling engine speed.

CLUTCH/BRAKE PEDAL: Used fordeclutching and brak-

ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the

brake position.

MOTION CONTROL LEVER: Selects the speed and

direction of tractor.

ATTACHMENT LIFT LEVER: Used to raise and lower t

mower deck or otherattachments mounted to your tract-

LIFT LEVER PLUNGER: Used to release attachment

lever when changing its position.

IGNITION SWITCH: Used for starting and stopping t

engine.

FREEWHEEL CONTROL: Disengages transmission

pushing or slowly towing the tractor with the engine off

HEIGHT ADJUSTMENT KNOB: Used to adjustthe mov

height.

AMMETER: Indicates charging (+) or discharging (-)

battery.

OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while

operating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over the spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 8)

Your tractor isequipped withan operator presence sensing

switch. When engine is running, any attempt by the

operator to leave the seat without first setting the parking

brake will shut off the engine.

• Depress clutch/brake pedal intofull "BRAKE" position

and hold.

• Place parking brake lever in "ENGAGED" position and

release pressure from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake

will hold tractor secure.

THROTTL_CHOKE

CONTROL

ATrACHMENTCLUTCH

SWITCH PULL-OUTTO"ENGAGE"

PUSH-IN TO

PosmoN

"ENGAGED"POSmON

MOTION CONTROL

CLUTCH/BRAKE PEDAL LEVER

"DRIVE" POSITION

FIG. 8

STOPPING (See Fig. 8)

MOWER BLADES-

Move attachment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• Depress clutch, brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

ENGINE -

Move throttle control to slow (_) position.

NOTE: Failure to move throttle control to slow (,qlh)

position and allowing engine to idle before stopping may

cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

NOTE: Under certain conditionswhen tractor is standing

idlewiththe engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility,

always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor com- I

pletely, as described above, before leav-

ing the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL (See Fig. 8)

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the

battery charging rate.

• Ful! throttle offers the best bagging and mower perfor-

mance.

TO MOVE FORWARD AND BACKWARD

(See Fig. 8)

The directionand speed of movement is controlled by the

motion control lever.

• Start tractor with motion control lever in neutral (N)

position.

• Release parking brake and clutch/brake pedal.

Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT (See

Fig. 7)

The cutting height is controlled by turning the height

adjustment knob in desired direction.

• Turn knob clockwise ((q() to raise cutting height,

• Turn knob counterclockwise (_,)to lower cutting

height.

The cutting height range is approximately 1-1/2" to 4". The

heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to app roximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut

relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig, 9)

Yourtractorisequipped with an operatorpresence sensing

switch. Any attempt by the operatorto leave the seat with

the engine runningand the attachment clutch engaged will

shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

Start mower blades by engaging attachment clutch

contml.

• TO STOP MOWER BLADES - disengage attachment

clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the dis-

charge guard in place.

A'I-rACHMENT CLUTCH

SWITCH PULL-OUT TO "ENGAGE"

FIG, 9

TO OPERATE ON HILLS

I _ CAUTION: Do not drive up or down ]

hills with slopes greater than 15° and

do not drive across any slope.

• Choose the slowest speed before starting up or down

hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to

slower position.

• If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move motion control lever to neutral (N) position,

IMPORTANT: THE MOTION CONTROL LEVER DOES

NOT RETURN TO NEUTRAL (N) POSITION WHEN THE

CLUTCH/BRAKE PEDAL IS DEPRESSED.

To restart movement, slowly re{ease parking brake and

clutch/brake pedal.

Slowly move motion control lever to slowest setting.

Make all turns slowly.

TO TRANSPORT (See Fig. 10)

When pushing or towing yourtractor, be sure to disengagq

transmission by placing freewheel control in freewheelin!

position. Free wheel control is located at the rear drawba

of tractor.

* Raise attachment lift to highest position with attach

ment lift control.

• Pull freewheel control knob out and hold in position b_

inserting retainer spring intoforward hole ofcontrol roc

• Do not push or tow tractorat more than two (2) MPt_

o To reengage transmission, reverse above procedur_

NOTE: To protect hoodfrom damage when transportin!

your tractoron atruckor atrailer, be sure hood isclosedan_

secured totractor. Use anappropriate means oftyinghoo_

to tractor(rope, cord, etc.).

FIG. 10

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 15)

• The engine in yourtractor has been shipped, from th

factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oilfill cap/dipstickand wipe clean, reinsert th

dipstick and screw cap tight, wait for a few second'

remove and read oil level. If necessary, add oil unl

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil f(

easier starting (See "OIL VISCOSITY CHART" in th

Customer Responsibilities section of this manual).

• To change engine oil, see the Customer Responsibil

ties section in this manual.

ADD GASOLINE

Fill fuel tank. Use fresh, clean, regular unleade

gasolinewith a minimumof87 octane. (Use of leade

gasoline willincrease carbon and lead oxide deposil

and reduce valve life). Do not mix oil with gasolin_

Purchase fuel in quantities that can be used within 3

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURE

t3ELOW32°F(0°C), USE FRESH, CLEAN WINTER GRAD

GASOLINE TO HELP INSURE GOOD COLD WEATHE

STARTING.

OPERATION

WARNING: Experience indicates that alcohol blended

fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads toseparation and formation of

acids during storage. Acidic gas can damage the fuel

system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before stor-

age of 30 days or longer.- Drain the gas tank, start the

engine and let itrun untilthe fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or

carburetor cleaner products in the fuel tank or permanent

damage may occur.

CAUTION: Fill to bottom of gas tank I

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE (See Fig. 8)

When starting the engine for the first time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

Depress clutch/brake pedal and set parking brake.

Place motion control lever in neutral (N) position.

• Move attachment dutch to "DISENGAGED" position.

• Move throttle control to choke (N) position.

Note: Before starting, read the warm and cold starting

procedures below.

Insert key into ignition and turn key clockwise to"START"

position and release key as soon as engine starts. Do

not run starter continuously for more than fifteen sec-

onds per minute. If the engine does not start after

several attempts, move throttle control to fast (,_)

position,wait afew minutes and try again. Ifengine still

does not start, move the throttle control back to the

choke (N) position and retry.

WARM WEATHER STARTING (50° F and above)

• When engine starts, move the throttle control to the fast

(,,_) position.

The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allowengine to run with the threttle

control in the choke (N) position until the engine runs

roughly, then move throttle control to fast (,_) position.

This may require an engine warm-up period from

several seconds to several minutes, depending on the

temperature.

HYDROSTATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmis-

sion should be warmed up as follows:

Be sure the tractor is on level ground.

• Place the motion control lever in neutral

Release the parking brake and let the clutch/brake

slowly return to operating position.

Allow one minute for transmission to warm up.

This can be done during the engine warm up

period.

The attachments can also be used during the engine

warm-up period afterthetransmisslen has been warmed

up.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need tobeadjusted for best engine performance. See "TO

ADJUST CARBURETOR" inthe Service and Adjustments

section of this manual.

PURGE TRANSMISSION

I _ CAUTION: Neverengageordisengage I

f.reewheal lever while the engine is run-

ning.

To ensure proper operation and performance, it is recom-

mended that the transmission be purged before operating

tractor for the first time. This procedure will remove any

trapped air insidethe transmission which may have devel-

oped during shippingof your tractor.

IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE

REMOVAL FOR SERVICE OR REPLACEMENT, IT

SHOULD BE PURGED AFTER REINSTALLATION

BEFORE OPERATING THE TRACTOR.

• Place tractor safely on level surface with engine off and

parking brake set.

Disengage transmission by placing freewheel control

in freewheeling position (See "TO TRANSPORT" in

this section of manual).

• Sittinginthetractorseat, startengine. After the engine

is running, move throttle control to slow (-Ib) position.

With motion control lever in neutral (N) position, slowly

disengage clutch/brake pedal.

Move motion control lever to full forward position and

hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: Duringthisprocedure there willbe no movement of

drivewheels. The air isbeing removed from hydraulic drive

system.

Move motioncontrollever toneutral (N) position. Shut-

offengine and set parking brake.

• Engage transmission by placing freewheel control in

drivingposition(See "TO TRANSPORT" inthis section

of manual).

• Sittinginthetractor seat, start engine. After the engine

is running, move threttle control to half (1/2) speed.

With motioncentre1lever inneutral (N) position, slowly

disengage clutch/brake pedal.

Slowly move motion control lever forward, after the

tractormoves approximately five (5) feet, slowly move

motion control lever to reverse position. After the

tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat

this procedure with the motion control lever three (3)

times.

Your tractor is now purged and now ready for normal

operation.

OPERATION

MOWING TIPS MULCHING MOWING TIPS

Tire chains cannot be used when the mower housing

is attached to tractor,

• Mower should be properly leveled for best mowing

performance. See "TO LEVEL MOWER HOUSING" in

the Service and Adjustments section of this manual.

• The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of the

machine. This will result in a more even distribution of

clippings and more uniform cutting.

When mowing large areas, start by turning to the right

so that clippings will discharge away from shrubs,

fences, driveways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until

finished (See Fig. 11).

• If grass is extremely tall, it should be mowed twice to

reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the

desired height.

• Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable dumps. Allow grass to

dry before mowing.

Always operate engine at full throttle when mowing to

assure better mowing performance and proper dis-

charge of material. Regulate ground speed by select-

ing a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

• When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

FIG. 11

IMPORTANT: FOR BEST PERFORMANCE, KEE!:

MOWER HOUSING FREE OF BUILT-UP GRASS AN[

TRASH. CLEAN AFTER EACH USE.

The special mulching blade will recut the grass clip

pings mariy times and reduce them in size so that a.'

they fall onto the lawn they wilt disperse into the gras.,

and not be noticed. Also, the mulched grass wi!

biodegrade quickly to provide nutrients for the lawn

Always mulch with your highest engine (blade) spee(

as this will provide the best recutting action of th_

blades.

Avoidcutting your lawn when it iswet. Wet grass tend.'

toform clumps and interferes with the mulching action

The best time to mow your lawn is the early afternoon

At this time the grass has dried and the newly cut ares

will not be exposed to the direct sun.

For best results, adjust the mower cutting height so tha

the mower cuts off only the top one-third of the gras,

blades (See Fig. 12). For extremely heavy mulching

reduce your width of cut on each pass and mow slowly

MAX 1/3

FIG. 12

Certain types of grass and grass conditions may re

quire that an area be mulched a second time to corn

pletely hide the clippings. When doing a second cul

mow across or perpendicular to the first cut path.

Change your cuttingpattern from week to week. Mo_

north tosouthone week then change toeast towest th,

next week. This willhelp prevent matting and grainin,

of the lawn.

CUSTOMER RESPONSIBILITIES

....

AS YOU COMPLETE

REGU RSERWCE 'S - y 2"SEnVlCEDATES

Check Brake Operation _ _V'

Check Tire Pressure.

T Check for Loose Fasteners I_ re7 t#4

SharpelVReplace Mower Blades V'4

A Lubrication Chad If

T Check Battery Level/Recharge

Clean Battery and Terminals I##

R Check Transaxle Cooling

Adjust Blade Belt(s) Tension I##s

Adjust Motion Drive Belt(s) Tension I_#s

Check Engine Oil Level V'

Change Engine Oil If I_1.z,3 V'

Clean Air Filter _t_12

E Clean Air Screen

G !Inspect Muffler/Spark Arrester

| I Replace Oil Filter (If equipped) t1_.2

N I Clean Engine Cooling Fins _i

Replace Spark Plug ll/

Replace Air Fitter Paper Cartridge

i Replace Fuel Filter V'

1 - Change two_eoften when op_ratti_ under a heavy load o_in high ambient temperatures,

2 - Sentloe more often when operating in dirty_ dustycondi6ons.

3 - If equipped withoil fitter, change oil every 50 hours.

4 - Reptace blades more often when mowing in sandy soil

5 - ff equipl_d with adjustable system.

6 - Not required If equipped with malotenance-free battery.

7 - Tighten front axle pivotbolt to35 ft.-Ibs, maximum.

Do nol overtighten.

GENERAL RECOMMENDATIONS

The warranty on thistractordoes not cover items that have (_

been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain

tractor as instructed in this manual. (_

Some adjustments will need to be made periodically to

properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once a year you should replace the spark plug, clean

or replace air filter, and check blades and belts for

wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better

and last longer.

BEFORE EACH USE

Check engine oil level.

• Check brake operation.

Check tire pressure.

Check for loose fasteners.

LUBRICATION CHART

BEARING ZERK

"FRONT WHEEL (_)

BEARING ZERK

CLUTCH

PIVOT(S)

(_) SAE 30 OR 10W30 MOTOR OIL

® GENERAL PURPOSE GREASE

® REFER TO CUSTOMER RESPONSIBILITIES "ENGINE" SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS, VISCOUS LUBRI-

CANTS WILL ATTRACT DUST AND DIRT THAT WiLL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS, iF YOU

FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-

DERED GRAPHITE TYPE LUBRICANT SPARINGLY,

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed inhighest gear, then brake mustbe adjusted.

(See =TO ADJUST BRAKE" in the Service and Adjust-

mentssection ofthis manual).

TIRES

• Maintain proper air pressure in all tires (See =PROD-

UCT SPECIFICATIONS" on page 2 of this manual).

• Keep tires free ofgasoline, oil, or insect control chemi-

cals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

BLADE CARE

For best results mower blades must be kept sharp. Re-

place bent or damaged blades.

BLADE REMOVAL (See Fig. 13)

• Raise mower to highest position to allow access to

blades.

• Remove hex bolt, Iockwasher and flat washer securing

blade.

• Install new or resharpened blade with trailing edge up

towards deck as shown.

Reassemble hex bolt, lock washer and flat washer in

exact order as shown.

Tighten bolt securely (30-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

NOTE: We do notrecommend sharpening blade -but ifyou

do, be sure the blade is balanced.

BLADE _ MANDREL

\ _ ASSEMBLY

T.A,'INGEOGE

LOCKWASHER I

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

TO SHARPEN BLADE (See Fig. 14)

Care should be taken to keep the blade balanced. An

unbalanced bladewillcause excessive vibration and even-

tual damage to mower and engine.

The bladepan be sharpened with a file or on a gdnding

wheel. Do notattempt tosharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steelbolt, pin,or a cone balancer. (When using a cone

balanoer, fotiow the instructions supplied with bal-

ancer).

Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

CENTER HOLE

BLADE

RG. 14

BATI'ERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the

battery with an automotive charger wifl extend its life.

Keep battery and terminals clean.

• Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATI'ERY AND TERMINALS

Corrosion and dirt on the battery and terminals can caus_

the battery to "leak" power.

• Open battery box door.

Disconnect BLACK battery cable first then REE

battery cable and remove battery from tractor.

Rinse the battery with plain water and dry.

Clean terminals and battery cable ends with wire

brush until bright.

Coat terminals with grease or petroleum jelly.

Reinstall battery (See "CONNECT BATTERY" in th(

Assembly section of this manual).

FIG. 13

CUSTOMER RESPONSIBILITIES

V-BELTS Change the oil after the first two hours of operation and

Check V-belts for deterioration and wear after 100 hoursof

operation and reptace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING .

The fan and cooling fins of transmission should be kept

clean to assure proper cooling.

every 50 hours thereafter or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil fill

•cap/dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Fig. 15 )

Determine temperature range expected before oil change.

All oil must meet API service classification SF or SG.

Do not attempt to clean fan or transmission while engine is

running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and

clean.

Inspect cooling fins for dirt, grass clippings and other

materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean

coolingfins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid mainte-

nance isnot requiredlor tbelife ofthe transaxle. Shouldthe

transaxle ever leak or requireservicing, contact yournear-

est authorized service center/department.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classification SFor SG. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

°F -20° O" 30 ° 32 _ 40' 60• 80 _ 100°

°C .30° .20 ° .10 • 0° 10• 20 ° 30 ° 40_

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

• Air _ engines run hotterthan automotP_e engines. Use ofmulti-visoosityoils

(10W*30, elc.) above 40°F (4°C) win _esuif in high oilconsurnpf_onand possible

engine _amage. Ct-,ec_oiltevel mo_e frequenUy_fusingthese lypes of oils.

*• SAE 30 oil, ifused below40°F(4°C). will resultin hard startingand possible engine

bore damage due to inadequate lubrication.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

Remove oil fill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

Remove drain plug.

After oil has drained completely, replace oil drain plug

and tighten securely.

Refill engine with oil through oil fill dipstick tube. Pour

slowly. Do not overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS" on page 2 of this

manual.

• Use gauge on oil fill cap/dipstick for checking level. Be

sure dipstick cap is tightened securely for accurate

reading. Keep oil at =FULL" line on dipstick.

OIL FILL

CAP/DIPSTICK

OIL DRAIN

PLUG

FIG. 15

CUSTOMER RESPONSIBILITIES

AIR FILTER (See Fig. 16)

Your engine will not run properly using a dirty air filter,

Clean the foam pre-cteaner after every 25 hours ofopera-

tion or every season. Service paper cartridge every 100

hours ofoperation or everyseason, whichever occursfirst.

Service air cleaner more often under dusty conditions.

• Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner offcartridge.

• Wash it in liquid detergent and water.

Squeeze it dry in a clean cloth.

• Saturate it in engine oil. Wrap it in clean, absorbent

cloth and squeeze to remove excess oil.

If very dirty or damaged, replace pre-cleaner.

• Reinstall pre-cleaner over cartridge.

• Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

• Remove cartridge nut.

Carefully remove cartridge to prevent debris from

entering carburetor. Clean base carefully to prevent

debris from entedng carburetor.

Clean cartridge by tapping gently on flat surface. Ifvery

dirty or damaged, replace cartridge.

Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS

KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF

THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY

CARTRIDGE.

COVER "_

KNOB

NUT

FOAM

PRE-CLEANER

PAPER

CARTRtDGE

BASE

CLEAN AIR SCREEN (See Fig. 17)

Air screen must be kept free of dirt and chaff to preven

engine damage from overheating. Clean with awirebrusP

or compressed air to remove dirt and stubbom dried gurr

fibers.

ENGINE COOLING FINS (See Fig. 17)

Remove any dust, dirt or eil from engine cooling fins t_

prevent engine damage from overheating.

Remove oil fill cab/dipstick.

Remove hex bolts from blower housing and lift housin.c

off engine.

Cover oil fill opening to prevent entry of dirt.

• Use compressed air or stiff bristle brush to thoroughl,.

clean engine cooling fins.

To reassemble, reverse above procedure.

SCREWS

BLOWERHOUSING

SCREWS

DIPSTICK TUBE

ASSEMBLY

ENGINE COOLING FINS

SPARK

PLUG

FIG. 17

FIG. 16

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded mufflerand spark arrester(if

equipped) as itcould create a fire hazard and/or damage.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs first. Spark plug type and gap settingare shownin

"PRODUCT SPECIFICATIONS" on page 2 ofthismanual.

ENGINE OIL FILTER (See Fig. 18)

Replace the engine oilfilter every season or everyotheroil

change if the tractor is used more than 100 hours in one

year.

Unscrew oldfilter by turning counterclockwise. Use a

suitable container to catch oil.

• Apply a thin coating of new engine oil to rubber gasket

on replacement oil filter.

• Install replacement oil filter by tumirlg clockwise until

rubber gasket contacts mounting surface, then tighten

filter an additional 1/2 to 3/4 turn.

Fill crankcase with new oil (See "TO CHANGE EN-

GINE OIL" in this section of this manual). For approxi-

mate capacity see "PRODUCT SPECIFICATIONS" on

page 3 of this manual.

Start engine and check for oil leaks. Correct any leaks

before placing engine into full operation.

IN-LINE FUEL FILTER (See Fig. 19)

The fuelfiltershoutdbe replaced once each season. Iffuel

filter becomes clogged, obstructing fuel flew to carburetor,

replacement is required.

• With engine cool, remove filter and plug fuel line

sections.

Place new fuel filter in position in fuel line with arrow

pointingtowards carburetor.

Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediately wipe up any spilled gasoline.

CLAMP

FUEL

FIG, 19

CLEANING

• Clean engine, bakery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free of all gasoline,

oil, etc.

• Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine

can result in a shortened engine life.

FIG. 18

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place motion control lever in neutral (N) position.

Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blades and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER (See Fig. 20)

Mower willbe easier toremove fromthe rightside oftractor.

Place attachment clutch switch in "DISENGAGED"

position.

• Move attachment lift leverforward to lowermower toits

lowest position.

Roll belt off electricdutch pulley.

Disconnect anti-sway bar from chassis bracket by

removing retainer spring.

• Disconnectsuspension arms from rear deckbrackets

by removing retainer springs.

• Disconnect front linksfrom deck by removing retainer

springs.

• Raise ift lever to raise suspension arms. Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE

MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,

REMOVE THE FRONT LINKS.

TO INSTALL MOWER (See Fig. 20)

• Raise attachment lift lever to itshighest position.

Slide mower undertractorwithdischarge guardtoright

side of tractor.

Lower lift lever to its lowest position.

Install mower in reverse order of removal instructions.

SUSPENSION ELECTRIC

ARMS _ CLUTCH

PULLEY _,_ FRONT

.; i _ _ UNK

/t ¢ _'_ I_ SPRINGS

/ ._ _, _ _' (EOTBS_DES)

RETAINER

SPRING

..t

ANTI-SWAY BAR

RETAINER

SPRINGS

(BOTH SIDES)

TO LEVEL MOWER HOUSING

Adjust themower while tractor is parked on level ground ol

driveway. Make sure tires are properly inflated (See

"PRODUCT SPECIFICATIONS" on page 2 of this manual).

If tires are over or underinflated, you will not properly adjusl

your mower.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 21 and 22)

• Raise mower to itshighest position.

Atthemidpoint ofboth sides ofmower, measure heighl

from bottomedge ofmower toground. Distance"A" or

both sides ofmower should be the same or within 1/4'

of each other.

If adjustment is necessary, make adjustment on on_

side of mower only.

To raise one side of mower, tighten lift link adjustmen

nut on that side.

• To lowerone side of mower, loosen lift link adjustmen

nut on that side.

NOTE: Three full turns of adjustment nut will chang_

mower height about 1/8".

• Recheck measurements after adjusting.

Bo'n'OM EDGE BO'I-rOM EDGE

OF MOWER TO OF MOWER TO

GROUND GROUND

FIG. 21

SUSPENSION ARM

i ;

LIFT LINK

ADJUSTMENT NUT

FIG. 20 FIG. 22

SERVICE AND ADJUSTMENTS

FRONT-TO-BACK ADJUSTMENT (See Figs. 23 and 24)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURETO ADJUST BOTH FRONT LINKS

EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing

should be adjusted so that the front isapproximately 1/4_to

3/4" lower than the rear when the mower is in its highest

position.

Check adjustment on right side of tractor. Measure dis-

tance "D" directly infront and behind the mandrel at bottom

edge of mower housing as shown.

• Before making any necessary adjustments, check that

both front links are equal in length. Both links should be

approximately 10-3/8".

• If links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut =E"on both front

links an equal number of turns.

• When distance =D" is 1/4" to 3/4" lower at front than

rear, tighten nuts =F" against trunnion on both front

links.

To raise frontof mower, loosen nut "F" from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns.

When distance "D" is 1/4" to 3/4" lower at front than

rear, tighten nut "F" against trunnion on both front links.

Recheck side-to-side adjustment.

MANDREL

>::: : _,o! /

FIG. 23

BOTH FRONT LINKS MUST BE EQUAL IN LENGTH

'4 .T-'

FRONT UNKS TRUNNION

FIG. 24

TO REPLACE MOWER BLADE DRIVE BELT

(See Fig. 25)

The mower blade drivebelt may be replaced without tools.

Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

Remove mower from tractor (See "TO REMOVE

MOWER" in this section of this manual).

Work belt off both mandrel pulleys and idler pulleys.

• Pull belt away from mower.

BELT INSTALLATION -

Install new belt in reverse order of removal.

Make sure belt is in all pulley grooves and inside all belt

guides.

Install mower in reverse order of removal instructions.

MANDREL IDLER

PULLEYS

MANDREL PULLEY

FIG. 25

TO ADJUST A'I-rACHMENT CLUTCH (See

Fig. 26)

The electric clutch should provide years of service. The

clutch has a built-in brake that stops the pulley within 5

seconds. Eventually, the internal brake will wear which

may cause the mower blades to not engage, or, to not stop

as required. Adjustments should be made by your nearest

authorized service center/department.

• Make sure attachment clutch and ignition switches are

in "OFP position.

• Adjust the three nylon locknuts until space between

clutch plate and rotor measures .012" at all three slot

locationscut in the side of brake plate.

NOTE: After installing a new electric clutch, run tractor at

full throttle and engage and disengage electric clutch 10

cycles to wear in clutch plate.

ROTOR CLUTCH PLATE

NYLON LOCKNUT (3) BRAKE PLATE

FIG. 26

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 27)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side ofthe transaxie.

Iftractor requires more than six (6) feet stoppingdistance

at high speed inhighestgear,then brake mustbeadjusted.

• Depressclutch/brakepedalandengageparkingbrake,

Measure distance between brake operating arm and

nut "A" on brake rod.

If distance is other than 1-3/4", loosen jam nut and tum

nut "A" until distance becomes 1-3/4". Retighten jam

nut against nut =A".

Road test tractor for proper stopping distance asstated

above. Readjust if necessary. If stopping distance is

still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au-

_hc,rized service center/department.

WITH PARKING BRAKE "ENGAGED"

NUT "A"

OPERATING

ARM

DO NOT TOUCH THIS NUT. IF FURTHER BRAKE

ADJUSTMENT IS NECESSARY, CONTACT YOUR NEAREST

AUTHORIZED SERVICE CENTER/DEPARTMENT.

FIG. 27

TO REPLACE MOTION DRIVE BELT

(See Fig. 28)

Park the tractor on level surface. Engage parking brake

For assistance, there is a belt installation guide decal o=

bottom side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in thi:

section of this manual.)

Disconnect clutch wire harness.

Remove clutch Iocator.

• Remove upper belt keeper.

Remove belt from stationary idler and clutching idler

Pull belt slack toward rear of tractor. Carefully remow

belt upwards from transmission input pulley and ove

cooling fan blades.

• Pull belttoward front of tractor and remove downward:

from around electric clutch.

• Install new belt by reversing above procedure.

IMPORTANT: MAKE SURE UPPER BELT KEEPER I,'

POSITIONED PROPERLY BETWEEN LOCATOR TAB_

AND ELECTRIC CLUTCH WIRE CONNECTION I_

SECURE.

__ CLUTCHLOCATOR

UPPER BELT__]

KEEPER II

LOCATOR f II _ I

TABS

CLUTCHING_II ('_o_I _ I1:_\

" /___t

TRANSMISSION "_J_,_ f _._I _[ \

INPUTPULLEYIIJ"_?_ _'_ II CLUTCH

FIG. 28

SERVICE AND ADJUSTMENTS

TO ADJUST MOTION CONTROL LEVER (See

Fig. 29)

The motion control lever has been preset at the factory and

adjustment should not be necessary.

If for any reason the motion control lever will not hold its

position while at a selected speed, itmay be adjusted atthe

friction pack located on the right side of transmission.

• Park tractor on level surface. Stop tractor by turning

ignition key to =OFF" position, and engage parking

brake.

• Adjust motion control lever by tightening adjustment

Iocknut one half (1/2) tum.

NOTE: If for any reason the effort to move the motion

control lever becomes too excessive, reverse the above

adjustment procedure by loosening Iocknut 1/4 to 1/2 turn.

Road test tractor after adjustment and repeat procedure if

necessary.

ADJUSTMENT

LOCKNUT

FIG. 29

TRANSMISSION REMOVAL/REPLACEMENT

Should your transmission require removal for service or

replacement, it should be purged after reinstallation before

operating the tractor. See "PURGE TRANSMISSION" in

Operation section of this manual.

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

when wheels are positioned straight forward, remove steer-

ing wheel and reassemble per instructions in the Assembly

section of this manual

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 30)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow

wheel removal (rear wheel contains a square key - Do

not lose).

• Repair tire and reassemble.

• On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

• Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

WASHERS

RETAINING

RING

AXLE COVER

_SQUARE KEY

(REAR WHEEL ONLY)

FIG. 30

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 31)

CAUTION: Lead-acid batteries gener-

ate explosive gases. Keep sparks, flame

and smoking materials away from bat-

teries. Always wear eye protection

when around batteries.

If your battery is too weak to start the engine, it should be

recharged. If "jumper cables" are used for emergency

starting, follow this procedure:

iMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER

VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE

GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

Connect each end of the RED cable to the POSITIVE

(+) terminal of each battery, taking care not to short

against chassis.

Connect one end of the BLACK cable to the NEGA-

TIVE (-) terminal of fully charged battery.

Connect the other end of the BLACK cable to good

CHASSIS GROUND, away from fuel tank and battery.

SERVICE AND ADJUSTMENTS

INTERLOCKS AND RELAYS

TO REMOVE CABLES, REVERSE ORDER -

• BLACK cable first from chassis and then from the fully

charged battery.

RED cable last from both batteries.

POSturETERMINAL

NEGATIVE TERMINAL

BATI'ERY

PosmvE TERMINAL NEGATIVE TERMINAL

FIG. 31

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out of the hole in the backside of the

grill.

• Replace bulb in holder and push bulb holdersecurely

back intothe hole in the backside ofthe grill.

• Close hood.

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

Check wiring. See electrical wiring diagram in the

Repair Parts section of this manual.

TO REPLACE FUSE

Replace with 30 amp automotive-type plug-in fuse. The

fuse holderis located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 32)

Raise hood.

• Unsnap headlight wire connector.

Stand in front oftractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

To replace, reverse above procedure.

HOOD

HEADLIGHT

WIRE

CONNECTOR

FIG. 32

SERVICE AND ADJUSTMENTS

ENGINE TO ADJUSTCARBURETOR

TO ADJUST THROTrLE CONTROL CABLE

(See Fig. 33)

The throttle control has been preset at the factory and

adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever

from slow (,=_) to choke (N) position. Slowly move

lever from choke (N) to fast (,¢ep)position.

• Check that holes "A" in governor control lever and hole

in governor plate line-up. If holes =A"are not aligned,

loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR

CONTROL LEVER

GOVERNOR

CONTROL PLATE

HOLES "A"

CLAMP

SCREW

THROTrLE

CABLE

RG. 33

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjust-

ment may be required to compensate for differences infuel,

temperature, altitude or load. If the carburetor does need

adjustment, see engine manual.

NOTE: The carburetor on this engine is low emission.

It is equipped with an idle fuel adjusting needle with

a limiter cap, which allows some adjustment within

the limits allowed by the cap. Do not attempt to

remove the limiter cap. The limiter cap cannot be

removed without breaking the adjusting needle.

IMPORTANT: NEVER TAMPER WITH THE ENGINE

GOVERNOR, WHICH IS FACTORY SET FOR PROPER

ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED

HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR

NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND

EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

STORAGE

ENGINE

Immediately prepare your tractor for storage at the end of

the season or if the tractor will not be used for 30 days or

more.

CAUTION: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor for winter storage. When

mower is to be stored for a period of time, clean it thor-

oughly, remove all dirt, grease, leaves, etc. Store in a

clean, dry area.

• Clean entire tractor (See"CLEANING" inthe Customer

Responsibilities section of this manual).

Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

Lubricate as shown in the Customer Responsibilities

section of this manual.

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BA'I-I'ERY

• Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

• To help prevent corrosion and power leakage during

long periods of storage, battery cables should be

disconnected and battery cleaned thoroughly (see TO

CLEAN BATTERY AND TERMINALS" in the Cus-

tomer Responsibilities section of this manual).

• After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

• Be sure battery drain tube is securely attached.

• if battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

FUELSYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT G/

DEPOSITS.FROM FORMING IN ESSENTIAL FU

SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTE

FUEL HOSE, OR TANK DURING STORAGE. ALS

EXPERIENCE INDICATES THAT ALCOHOL BLEND[

FUELS (CALLED GASOHOL OR USING ETHANOL (

METHANOL) CAN ATTRACT MOISTURE WHICH LEAI

TO SEPARATION AND FORMATION OF ACIDS DURIt

STORAGE. ACIDIC GAS CAN DAMAGE THE FU

SYSTEM OF AN ENGINE WHILE IN STORAGE.

Drain the fuel tank.

Start the engine and let it run until the fuel lines a

carburetor are empty.

Never use engine or carburetor cleaner products in t

fuel tank or permanent damage may occur.

Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative

minimizing the formation of fuel gum deposits during st

age. Add stabilizer to gasoline in fuel tank or stora

container. Always follow the mix ratio found on stabili,

container. Run engine at least 10 minutes after addi

stabilizer to allow the stabilizer to reach the carburetor.

not drainthe gas tank and carburetor if using fuel stabiliz

ENGINE OIL

Drain oil (with engine warm) and replace with clean engi

oil. (See "ENGINE" in the Customer Responsibilit

section of this manual).

CYLINDERS

• Remove spark plug(s).

• Pour one ounce of oil through spark plug hole(s) i

cylinder(s).

Turn ignition key to "START" position for a few secor

to distribute oil.

Replace with new spark plug(s).

OTHER

Do not store gasoline from one season to another

Replace your gasoline can if your can starts to n

Rust and/or dirt in your gasoline will cause proble4

If possible, store your tractor indoors and cover i

give protection from dust and dirt.

Cover your tractor with a suitable protective cover

does not retain moisture. Do not use plastic. Pla

cannot breathe which allows condensation to form

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENG

AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

CAUSE CORRECTION

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but will not

start

Loss of power

Excessive vibration

1. Out of fuel,

2, Engine not "CHOKED" propedy.

3. Engine flooded.

4. Bad spark plug.

5, Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

Loose or damaged wiring.

Carburetor out of adjustment,

10. Eng{ne valves out of adjustment.

1, Dirty air filter,

2. Bad spark plug,

3. Weak or dead battery,

4. Dirty fuel fitter.

5, Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. Diutch/brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

4. Blown fuse.

5. Corroded battery terminals.

6. !.._e or damaged widng.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

t. Curing too much grass/too fast.

2. Throttle in "CHOKE" position.

3. Build-up of grass, leaves and trash under mower.

4, Dirty air filter.

5 Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel filter.

8. Stale or dirty fuel

9. Water in fuel,

10, Spark plug wire loose.

11. Dirty engine air screen/fins.

12. Dirty!clogged muffler.

t3. Loose or damaged wiring,

14. Carburetor out of adjustment.

t5. Engine valves out of adjustment.

1. Worn, bent or loose blade.

2 Bent blade mandrel.

3. Loose/damaged part(s)

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. .Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter.

7. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter.

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments

section.

10. Contact an authorized service center/department.

1. Cleanireplaca air filter.

2. Replace spark plug.

3. Recharge or replace battery.

4. Replace fuel tilter.

5. Drain fuel tank and refill with fresh gasoline.

6. Check all wiring.

7. See =To Adjust Carburetor" in Service Adjustments

section.

8. Contact an authorized service canter/department.

1. Depress dutch/brake pedal.

2. Disengage attachn_nt clutch.

3. Recharge or replace battery.

4. Replace fuse.

5. Clean battery terrdinais.

6. Check all wiring.

7. Check/replace ignition switch.

8, Check/replace solenoid or starter.

9. Contact an authorized service center/dapartmant.

t. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring,

4 Check/replace solenoid or starter,

1. Set in "Higher Cut=position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Cleaniraplace air filter,

5. Check oil level/change oil.

6. Clean and regap or change spark plug,

7. Replace fuel filter,

8. Drain fuel tank and refill with fresh gasoline.

9. Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire.

11. Clean engine air screen/fins.

12. Cleanireplece muffler.

t3. Checkall wiring.

14. See =To Adjust Carburetor" in Service Adjustments

section.

15. Contact an authorized service center/department.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEM !CAUSE CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

Poorcut-uneven

_._:__r blades will not

rotate

Poor grass discharge

Headlight(s) not working

(if so equipped)

Battery will not charge

Loss of drive

Engine "backfires"

when turning engine

"OFF"

1. Faulty operator-safety presence control system.

10.

11.

1. Worn, bent or loose blade.

2. Mower deck not level.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Obstruction in clutch mechanism.

2. Worn/damaged mower dnve belt.

3. Frozen idler pulley.

4. Frozen blade mandrel.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clean around mandrels to open vent holes.

Engine speed too slow.

Travel speed too fast.

Wet grass.

Mower deck not level.

Low/uneven tire air pressure.

1. Remove obstruction.

2. Replace mower dnve belt.

3. Replace idler pullay.

4. Replace blade mandrel.

t. Place throttle control in =FAST" position.

2, Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Check fires for proper air pressure.

Worn, bent or loose blade. 6.

Buildup of grass, leaves and trash under mower. 7.

Mower drive belt worn. 8.

Blades improperly installed, 9.

Improper b_ades used. 10.

Clogged mower deck vent holes from buildup of 11.

grass, leaves, and trash around mandrels.

Switch is"OFF". 1.

Bulb(s) burned out. 2.

Faulty lightswitch. 3.

Loose or damaged widng. 4.

Blown fuse. 5.

Bad batte_ cell(s), t.

Poor cable connections. 2.

Faulty regulator (if so equipped). 3.

Faulty alternator. 4.

Freewheel control in =disengaged" position. I.

Motion drive belt worn, damaged, or broken. 2.

Air trapped in transmission during shipment 3.

or servicing,

Engine throttle control not set at "SLOW" 1.

position for 30 seconds before stopping engine.

Replace/sharpen blade. Tighten blade bolt.

Clean underside of mower housing.

Replace mower drive belt.

Reinstall blades sharp edge down.

Replace with blades listed in this manual

Clean around mandrels to open vent holes.

Turn switch "ON".

Replace bulb(s).

Check/replace light switch.

Check wiring and connections.

Replace fuse.

Replace battery.

Check/clean all connections.

Replace regulator.

Replace alternator.

Place freewheel control in "engaged" position.

Replace motion drive belt.

Purge transmission.

Move throttle control to =SLOW" position and allow

to idle for 30 seconds before stopping engine.

SCHEMATIC

RED

TRACTOR -- MODEL NUMBER AYP9159B69

BATTERY

BLACK

RED

WHITE

RED

FUSE30AMP.

r ......

IC G*

, ©

i F

I B

I -- I

'0 ' O_ w._

I =

CLUTCH/ BRAKE

(PEDALUP)

:A , i

II ' O _

I (DISENGAGED)

AFTERFIRESOLENOID

I I

BLACK

I ORANGE

ORANGE 1

ROD t

I rr-_ rr_n n---"n

SOLENOID

ELECTRIC CLUTCH

I I

IGNITION SWITCH

)

POSITION CIRCUIT "MAKE"

OFF G + M + L NONE

RUN/LIGH'[ B + L A + Y

RUN B + L NONE

START 8 + L + S NONE

SEATSWITCH

(NOTOCCUPIED)

{ ----1

.... I

GROUNDING CONNECTOR

CHARGING SYSTEM OUTPUT

3 AMP t_C @3600 RPM

BLACK

BLACK •

IGNITION [------0 SPARKUNIT PLUG

28 VOLTS AC M_N. @ 3600 RPM

(CHARGING SYSTEM DISCONNECTED)

DIODE

LIGHTING SYSTEM f •

OUTPUT

5 AMP AC @ 3600 RPI_ 14 VOLTS AC MJN. @ 3600 RPM (LIGHTS O_

NOTE

YOUR TRACTOR IS EQUIPPED

WITH A SPECIAL ALTERNATOR

SYSTEM. THE LIGHTS ARE NOT

CONNECTED TO THE BA'FFERY,

BUT HAVE THEIR OWN

ELECTRICAL SOURCE.

BECAUSE OF THIS, THE BRIGHT-

NESS OF THE LIGHTS WILL

CHANGE WITH ENGINE SPEED.

AT IDLE THE LIGHTS WILL DIM.

AS THE ENGINE IS SPEEDED UP,

THE LIGHTS WILL BECOME

THEIR BRIGHTEST.

WIRING INSULATED CLIPS

HEADLIGHTS

NOTE: IF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING OF

UNIT, THEY SHOULD BE REPLACED

TO PROPERLY SECURE YOUR WIRING.

NON-REMOVABLE

CONNECTIONS G F C

REMOVABLE E

CONNECTIONS

PTO SWITCH

I POSITION CIRCUIT IOFF c+FC+G

ON +E,A+D

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

ELECTRICAL

22 21

24_

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

ELECTRICAL

KEY PART

NO. NO. DESCRIPTION

1 146139

2 74760412

3 19091016

4 10040400

6 73220400

7 109238X

8 144940

9 109596X

15 147688

16 153664

19 10090400

20 73350400

21 136850

22 4152J

24 4799J

25 146147

26 108824X

28 4207J

29 121305X

30 140301

3! 124211X

32 141226

33 122147X

40 151215

41 71110408

42 131563

43 145673

44 73640400

45 121433X

46 141940

50 140404

70 141164

80 146685

Battery 12 Volt 25 Amp

Bolt Hex Hd 1/4-20unc X 3/4

Washer 9/32 X 5/8 X 16 Ga

Washer Lock Hvy Helical 1/4

Nut Fin Hex 1/4-20 Unc

Tube Plastic 12" Rear Battery

Case Battery W/2 Holes

Clamp Hose Olive

Fastner Snap-In

Switch Interlock Push-In

Washer Lock 1/4

Nut Jam Hex 1/4-20 Unc

Harness Socket Light

Bulb, Light # 1156

Cable Battery 6ga 11"Red

Cable Battery 6 Ga 44 Red W/16 Wire

Fuse 30 Amp Auto Green

Cable Ground 6ga 12"black

Switch Plunger Nc Gray

Switch Ign 4 Pos W/L P/L

Nut Ignition

Cover Sw Ignition

Key Ign Molded Generic

Harness Ignition Lt PI Mech

Bolt Fin Hex 1/4-20uncx1/2

Cover Terminal Red

Solenoid

Nut Keps BIk Hex 1/4-20 Unc

Ammeter Rectangular

Protection Loop

Switch PTO 3PDT Black

Harness Engine

Harness Clutch Evx

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

CHASSIS AND ENCLOSURES

14 37

i i

1 I

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

CHASSIS AND ENCLOSURES

KEY PART

NO. NO. DESCRIPTION

1 151169

2 140356

3 17490612

4 19131216

6 145206

8 126471X

9 140621

10 721406O8

11 146964

12 145660

13 146960

14 17490608

17 139394X418

20 145210

23 124028X

24 74780616

25 19131312

26 73800600

28 145502

29 146654

30 140001X418

31 139976

33 145244X418

34 145243X418

35 72110606

37 17490508

38 139886

39 139887

40 139977

41 139978

48 138O96

49 17490412

50 142779

51 73800400

52 19091416

53 144697

54 17030814

55 144696

57 74780412

58 150127

60 72140606

61 19171416

68 73510400

74 73680600

140 150556

-- 5479J

Chassis Wldmt. 11Ga.

Drawbar Stretch 94

Screw Thdrol. 3/8-16 x 3/4 Ty-Tt

Washer 13/32 x 3/4 x 16 Ga.

Saddle Lt Shift Fender

Clip Insulator .406 Mtg Hole

Dash Pdvate Label

Bolt RdHd Sqnk. 3/8-16 x 1

Panel Asm. Dash Lh

Clip Tinnerman Grille P/L

Panel Dash Rh

Screw Thdrol. 3/8-16 x 1/2 Ty-Tt

Hood Pnt Steel Private Label

Plate Mtg Battery/Fuel Tank

Bushing Snap Nyl. BIk Fuel Line

Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5

Washer 13/32 x 13/16 x 12 Ga.

Nut Lock Hex w/Ins 3/8-16 Unc

Grill P/L Euro Ms-428

Lens P/L Euro

Fender Pnt Ms-418

Bracket Fender Support

Footrest Pnt. Lh

Footrest Pnt. Rh

Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4

Screw Thdrol 5/16-18 x 1/2

Bracket Asm. Pvt. Lh Mwr. Rear

Bracket Asm. Pvt. Rh Mwr. Rear

Spacer Fender Raised LT

Plate Extension Fender LT

Rivet Push Plate D Plastic BIk

Screw Hex Wsh. Thdrol. 1/4-20 x 3/4

Brace

Nut Lock Hex W/Ins. 1/4-20

Washer 9/32 x 7/8 x 16 Ga.

Bracket Gdlle LH

Screw Lock Spider #8 x 7/8

Bracket, Grille RH

Bolt Fin Hex 1/4-20 x 3/4

Air Duct Engine PL/LT

Bolt Rdhd Sqnk 3/8-16 x 3/4

Washer 17/32 x 7/8 x 16 Ga.

Nut Keps Hex 1/4-20 UNC

Nut Crownlock 3/8-16 UNC

Bracket Chassis Front

Plug Button BIk .359 Dia. Choke

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - . MODEL NUMBER AYP9159B69

STEERING ASSEMBLY

~ i

117

: 46

/ /

! /

\ I _ / I/

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

STEERING ASSEMBLY

KEY PART

NO. NO.

" 1 140044

2 142033

3 135227

4 135228

5 6266H

6 121748X

7 19272016

8 12000029

9 3366R

10 130468

11 10040600

12 73610600

13 110438X

14 74011056

15 73901000

16 132624

17 140176

18 57079

19 124035X

20 126684X

21 10040400

22 71100410

23 127501

24 109816X

25 124036X

26 126847X

27 136874

28 19131416

29 17490612

30 76020412

32 130465

36 102803X

37 152927

38 140045

39 19133808

41 100711L

42 140216

43 121749X

44 153721

46 121232X

47 6855M

50 17490412

51 738OO500

54 74780520

55 140285

57 140172

62 149686

63 74780616

DESCRIPTION

Wheel Steering Ayp/P/L BIk

Axle Asm Fr LT W/gzks 38/42

Spindle Asm LH

Spindle Asm RH

WasherThrust .75 x 1.230

Washer 25/32 X 1-5/8 X 16 Ga

Washer 27/32 X 1-1/4 X t6 Ga

Ring Klip #t5304-75

Bearing Col Strg BIk

Link Drag Sol BallJt 20 064

Washer Lock Hvy Hlcl Spr 3/8

Nut Fin Hex 3/8-24 Unf

Spacer Bearing Axle Front

Bolt Hex 5/8-11 Unc X 3-1/2

Nut Lock Flange 5/8-11 Unc

Pin Axle 5/8 X 1 55/1 54 Lg

Shaft Asm Strg Private Label

Washer Thrust 515x 750x 033

Support Shaft

Washer Shim 1/4 X 5/8 X 062

Washer Lock Hvy Helical 1/4

Screw Cap Sckt Hd Phos & Oil

Shaft Asm Pittman

Nyliner Snap In

Bracket Steedng

Bushing Link Drag BIk Lr

Gear Sector 22 Teeth

Washer 13/32 x 7/8 x 16 Ga.

Screw Thdrol 3/8-16x3/4 Ty-tt

Pin Cotter 1/8 x 3/4 Cad

Rod Tie Wire Form 19 75 Mech

Bushing Steering

Screw

Cap Wheel Steer Ayp

Washer 13/32 x 2-3/8 x 8 Ga

Adapter Wheel Strg

Beet Shaft Steering

Washer 25/32 X 1 1/4 X 16 Ga

Extension Steering Adjustable

Cap Spindle Fr Top BIk

Fitting Grease

Screw Hex Wsh Thdrol 1/4-20 x 3/4

Nut Lock Hex W/Ins. 5/16-18 Unc P

Bolt Fin Hex 5/16-18 Unc 6 x 1-1/4

Clip Tinnerman

Support Shaft Steering

Kit Steering Asm Service

Bolt Fin Hex 3/8-16unc x 1 Gr. 5

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

DRIVE

103

21 35

97 62_

/ 19 52 36

84100

104

• 53

100

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

DRIVE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 150071 Transaxle Assembly 53 105710X

2 142431 Spring, Return, Brake 55 105709X

3 143995 Pulley, Transaxle 56 74760620

8 141003 Rod Shift Hydro LT 57 140294

9 145028 Clutch Elect Evx Lt 59 140312

10 76020416 Pin Cotter 1/8 x 1 CAD 60 121218X

15 74490544 Bolt Hex FIghd 5/16-18 Gr. 5 61 17490612

16 73800500 Nut Lock Hex W/Ins 5/16-18 Unc P 62 8883R

18 74780616 BoltFin Hex 3/8-16 Unc x 1 Gr. 5 63 145868

19 73800600 Nut Lock Hex W/Wsh 3/8-16 Unc 65 10040700

20 150280 Bolt Hex 7/16-20 x 4-1/4 68 105730X

21 106933X Knob, Rd. 1/2-13 69 142432

22 145627 Rod, Brake Hydro 71 140158

23 152485 Bracket Asm Clutch Mtg Ev'x 73 140157

24 73350600 Nut 74 121199X

25 106888X Spring, Brake Rod 75 121749X

26 19131316 Washer 76 12000001

27 76020412 Pin Cotter 1/8 x 3/4 CAD. 77 123583X

28 145204 Rod, Parking Brake 78 121748X

29 124236X Cap, Parking Brake 81 140154

30 130807 Bracket, Transaxle 82 123782X

31 127275X KeeperBeltLh 83 19171216

32 74760512 Bolt Hex Hd 5/16-18 Unc x 3/4 84 140548

33 72140506 Bolt Rdhd Sqnk5/16-18unc x3/4 86 71208

34 151128 Shaft, Foot Pedal 87 19212016

35 120183X Beadng, Nylon 88 12000008

36 19211616 Washer 89 151147

37 1572H Pin, Roll 91 74780536

38 123674X Pulley, Idler, Fiat 92 74780524

39 74760644 Bolt 93 142564

40 4470J Spacer, Split 94 140462

41 153399 Keeper, Belt Idler 95 144643

42 19131312 Washer 13/32 x 13/16 x 12 Gauge 96 4497H

44 105706X Bearing, Nylon 97 140469

45 110812X Washer, Hardened 98 73510600

46 12000039 Ring, Klip 100 19111216

47 127783 Pulley, Idler, V-Groove 102 141322

48 123789X Bellcrank Assembly 103 73940800

49 123205X Retainer, Belt 104 140156

50 74760624 Bolt 105 71070516

51 73680600 Nut Crownlock 3/8-16 UNC 106 74780520

52 73680500 NutCrownlock 5/16-18UNC 114 19111214

Link, Clutch

Spring, Return, Clutch

Bolt Fin Hex 3/8-16 UNC x 1-1/4

V-Belt, Ground Drive

Keeper, Center Span

Keeper Belt Engine Lh

Screw Thdrol. 3/8-16 x 3/4 Ty. "IT

Cover, Pedal

Pulley, Clutch Electric Evx

Washer

Keeper Belt Engine

Screw

Strap Torque Lh Hydro

Strap Torque Rh Hydro

Spacer, Split

Washer 25/32 x 1-1/4 x 16 Gauge

E-Ring

Key, Square

Washer 25/32 x 1-5/8 x 16 Gauge

Shaft Asm. Cross Hydro

Spring Torsion T/A

Washer 17/32 x 3/4 x 16 Ga.

Rod, Tie Hydro Sph Ball 750

Bushing Rod Strig. 629/632 ID

Washer 21/32 x 1-1/4 x 16 Ga.

Ring Klip #5304-62

Console, Shift

Bolt Fin Hex 5/16-18 x 2-1/4

Bolt Fin Hex 5/6-18 Unc x 1-1/2

Line Fuel Hydro 4"

Fan, Hydro 7"

Control Asm Bypass Hydro

Retainer Spring 1" Zinc/Cad

Keeper Belt Rh Hydro 0750. 18/20"

Nut Keps Hex 3/8-16 Unc

Washer 11/32 x 3/4 x 16 Ga.

Washer Beliville .501D x 1.50D

Nut Hex Jam Toplock 1/2-20 Unf.

Arm, Control Hydro

Screw Cap Hex 5/16 x 18 x 1

Bolt Fin Hex 5/16-18 Unc x 1-1/4

Washer 11/32 x 3/4 x 16 Ga.

NOTE: All component dimensions give in U.S. inches.

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

ENGINE

OPTIONAL EQUIPMENT I

Spark Arrester

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

ENGINE

KEY PART DESCRIPTION

NO. NO.

1 140310

2 17720410

4 137352

13 272293

14 13280324

15 13200300

16 11050600

23 150554

29 137180

31 140280

32 140527

33 123487X

35 17490512

37 137040

38 ......

40 124028X

44 17490412

46 19091416

49 17490616

62 10040500

72 71070512

78 17490620

81 128861

Control Th/ch LH Flag 23.5

Screw Hex Thd Cut 1/4-20x5/8 T

See Engine Breakdown

Muffler Exhaust LT B&S 14HP IC OHV

Gasket Eng 1 313 Id Tin Plated

Nipple Pipe 3/8 Npt X 3"

Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8

Shield Browning

Kit Spark Arrestor (Flat Scm)

Tank Fuel Front

Cap Asm Fuel

Clamp Hose

Screw Thdrol 5/16-18 x 3/4

Line Fuel 20"

Oil Drain Plug (Order From Engine

Manufacturer)

Bushing Snap Nyl BIk Fuel Line

Screw Thdrol 1/4-20 x 3/4

Washer 9/32 x 7/8 x 16 Ga

Screw Thdrol 3/8-16 x 1

Washer Lock Hvy HIcl Spr 5/16

Screw Hex Hd Cap 5/16-18 x 3/4

Screw Thdrol 3/8-16x1-1/4 TY3-F

Nut Flange 1/4-20 Starter Nut

NOTE: All component dimensions given in U.S. inches,

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

SEAT ASSEMBLY

_15

17 12

KEY

NO.

PART

NO.

140117

140551

74760616

19131610

145006

73800600

124181X

17490616

19131614

140552

121246X

121248X

DESCRIPTION

Seat

Bracket Pivot Seat

Bolt Hex 3/8 - 16 X 1

Washer 13/32 X 1"

Clip Push-In Hinged

Nut Lock Hex w/Wsh 3/8 - 16 Unc

SprLng Seat Cprsn 2 250 BIk Zi

Screw Thdrol 3/8-16 X 1 Ty-tt

Washer 13/32 X 1 X 14 Ga

Pan Seat

Bracket Mounting Switch

Bushing Snap BIk Nyl 50 Id

KEY PART DESCRIPTION

NO, NO.

14 72050411

15 134300

16 121250X

17 123976X

21 153236

22 73800500

23 74780814

24 19171912

25 127018X

26 10040800

Bolt Rdhd Sht Nk 1/4-20 x 1-3/8

Spacer Split 28x 96 Yel Zinc

Spring Cprsn 127 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc

Bolt Shoulder 5/16-18 UNC

Nut Lock Hex W/Ins 5/16-18 Unc

Bolt Fin Hex 1/2-13 X 7/8 Gr 5

Washer 17/32 X 1-3/16 X 12 Ga

Bolt Shoulder 5/16-18 X 62

Washer Lock Hvy HIcl Spr 1/2

NOTE: All component dimensions grven in U.S. inch

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

DECALS 8

9 13 3 10 10

16 4 4

15 12

KEY PART

NO. NO.

1 140819

2 142341

3 141579

4 146679

5 141583

6 133796

7 4900J

8 141580

9 143349

10 143388

11 146615

DESCRIPTION

Decal Instruction Dash Opr Eng P/t.

Decal Drawbar Contrl Mvt Hyd LT

Decal Hood RH

Decal Pnl Side 15.5 HP

Decal Deck Deck Mulching Wizard

Plus

Decal Caution Fender Eng

Decal Clutch/brake Eng

Decal Hood LH

Decal Chassis Wizard 42= Hydro

Nameplate Hood Wizard

Decal Fender Automatic Wizard

KEY PART

NO. NO.

12 141517

13 143470

14 146451

15 136832

16 127520

17 142336

18 15O218

19 272989

-- 138311

-- 133671

-- 154148

DESCRIPTION

Decal Deck Vented Wizard Plus

Decal Insert Strg Wizard Plus

Decal Bat Dan/Poi P/L Symbols

Decal V-Belt Sch

Decal USA White

Decal Sdl Cold Start Hydro Eng

Decal Lens Wizard Plus

Decal B&S Engine 15.5 Hp Vang

Decal Handle LFT Height Adj

Pad Footrest Ribbed LT/YT/GT

Manual Owner's

WHEELS & TIRES

2 _ 5,8

4,10

KEY PART DESCRIPTION

NO. NO.

1 59192

2 65139

3 106222X

4 59904

5 106732X427

6 278H

11 7 9040H

8 106108X427

9 122082X

10 7152J

11 104757X

-- 144334

Cap Valve Tire

Stem Valve

Tire F Ts 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

Rim Asm 6" (front White Service)

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only)

Rim Asm 8" rear White Service)

Tire R Ts 20 x 10 C Service

Tube Rear (Service Item OnLy)

Cap Axle BIk 1 50 X 1 00

Sealant, Tire (10 oz. Tube)

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 ram.

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

LIFT

13_

32 /

161718 20

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

LIFT

KEY PART DESCRIPTION

NO. NO.

1 136973 Rod Asm. Lever

2 140278 Shaft Asm. Lift

3 138284 Pin Groove

4 12000002 E Ring #5133-62

5 19211621 Washer 21/32 x 1 x 21 Ga.

6 120183X Bearing Nylong

7 125631X Grip Handle Fluted

8 122365X Button Plunger Red

10 122512X Spring Cprsn

11 139865 Link Lift Lh

12 139866 Link Lift Rh

13 4939M Retainer Spring

15 127218 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc

17 130171 Trunnion BIkZinc

18 73800800 Nut Lock W/Wsh 1/2-13 Unc

19 139868 Arm Suspension Rear

20 3146R Retainer Spring

23 110807X Nut Spring

24 19131016 Washer 13/32x5/8x16Ga.

25 2876H Spring 2-1/8"

26 76020308 Pin cotter 3/32 x 1/2

27 126971X Rod Adj. Lift

28 73350600 Nut Hex Jam 318-16

29 138057 Knob Inf. 3/8-16

30 150233 Trunnion Inf. Height

31 140302 Bearing

32 73540600 Nut Crownlock 3/6-24

33 140168 Bracket Stop

34 17490608 Screw Thdrol

35 120529X Washer Nylon

36 123933X505 Pointer Pnt Height Ind.

37 123935X Plung Hole

38 17490512 ScrewThdrol 5/16-18 x 3/4

40 19112410 Washer 11/32x1-1/2x10Ga.

41 123934X Scale Ind, Height

49 145212 Nut Hex Flange Lock

NOTE: At1component dimensions given in U. S. inches

1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

MOWER DECK

105

106

113 111 114

118_J_

3_._ 125

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

MOWER DECK

KEY PART KEY PART

NO. NO. DESCRIPTION -NO. NO. DESCRIPTION

1 144393

2 72140506

3 138017

4 138440

5 4939M

6 130832

8 850857

9 10030600

10 140296

11 134149

12 129895

13 137645

14 128774

15 110485X

16 140329

17 72110618

18 72140505

19 132827

20 136888

21 73680500

22 134753

23 131267

24 105304X

25 123713X

26 110452X

27 130968

28 19111016

29 131491

30 138776

31 129963

32 153535

33 137266

34 72110622

35 133835

36 131494

37 19131316

38 132823

Mower Housing 40 73680600

Bolt Rdhd Sqnk 5/16-18unc X3/4 44 140088

Bracket Asm Fr Sway Bar 38/42 46 137729

Bracket Asm Deck 42" sway Bar 54 133943

Retainer Spdng 55 140084

Arm Suspension Rear 56 122052X

Bolt 3/8-24 X 1-1/4 59 141043

Washer Lock Hvy 3/8 61 131950

Washer Hard Blade Mower Vented 68 144200

Blade Mulching 42" 83 120958X

Bearing Ball 84 144394

Shaft Asm W/lower Bearing 85 72140618

Housing Mandrel Vented 101 136420

Bearing Ball Mandrel 102 71161010

Stripper Mower Vented 103 19061216

Bolt Rdhd Sqnk 3/8-16 X 2-1/4 104 10071000

Bolt Rdhd Sqnk 5/16-18 X 5/8 105 130758

Bolt Shoulder 106 2029J

Baffle Vortex 42 111 140353

Nut Crown Lock 5/16-18 112 132262

Stiffener Bracket 42" deck 113 17490512

Bracket Deflector Mower 42" 114 73510500

Cap Sleeve 80x 112 BIk Mower 115 72110504

Spring Torsion Deflector 2 52 116 137644

Nut Push Phos & Oil 117 133957

Shield Deflector Mower 42" BIk 118 73930600

Washer 11/32 X 5/8 X 16 Ga 119 19121414

Rod Hinge 42" 6 75 Wig 121 143723

Screw Thdrol Hex Head Zinc Mwr 125 76020816

Washer Spacer Mower Vented 128 153390

Pulley Mandrel 42/44/50 - - 130794

Nut 9/16 Top Lock FIng

Bolt Rdhd 3/8-16uncx2-3/4 Gr 5 - - 145452

Fastner Christmas Tree

Pulley Idler Flat 3 060

Washer 13/32 x 13/16 x !6 Ga

Spacer Srping Stop Idler

Nut Lock 3/8-16 Unc

Guard Mandrel LH Black

Screw Hex Thd Cut

Washer Hardened

Arm Idler 42" mower LT/YT

Spacer Retainer Pm Mower

Guard TUV Idler

Spdng Ext Elect CI

V-Belt Mower

Washer Sintered

Keeper Belt Idler Fixed

Bolt Rdhd Sqnk 3/8-16 x 2-1/4

Cover Mulching 42" black

Screw

Washer #10

Washer Lock #10

Latch Asm Bagger

Nut Weld

Bracket Gauge Wheel LH 42" deck

Bracket Gauge Wheel RH 42" deck

Screw Thdrol 5/16-18unc X 3/4

Nut Keps 5/16-18 Unc

Bolt Carr 5/16-unc X 1/2

Bolt Shoulder BIk Zinc 42" deck

Wheel Gauge Donut

Nut Centedock 3/8-16 Unc

Washer 3/8 x 7/8 x 14 Ga.

Bracket Extruded Gauge Wheel

Pin Cotter 1/4 x t Plated

Washer Felt

Mandrel Asm Service (Includes Key

Nos. 8-10, 12-15, 31 and 33)

Deck Serv (Std. Deck - Order

seperately mulcher plate and gauge

wheel components key nos. 101-

106 and 111-119, 121)

NOTE: All component dimensions given in U.S. inches

1 inch= 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0650

TRANSAXLE

• 83

REPAIR PARTS

TRACTOR -- MODEL NUMBER AYP9159B69

TRANSAXLE HYDRO GEAR - MODEL NUMBER 310-0650

TRANSAXLE

KEY PART KEY PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 142930 Housing, Lower 43 142884 Washer 7/16 x 7/8 x.06O

2 142931 Assembly, Upper Housing 44 150829 Differential Assembly

3 142932 Seal, Lip 52 142991 Washer 3/4 x 1.5 x.13

4 142928 Ring, Wire Retaining 53 142961 Seal .75 x 1.25 x .250

5 142933 Ring, Retaining 56 142963 Shaft, Input

6 142934 Bearing, Shaft Ball 58 142964 Bolt 1/4-20 x 1.38

7 142935 Bearing, Cradle 59 142965 Pin .50D x.43 ID x .750

8 150771 Bearing, Thrust 30 x 52 x 13 62 142966 Arm, Control

9 142937 Swashplate, Variable 63 142967 Puck, Dampener

13 142938 Block, Cylinder Assembly 64 142920 Set Screw

14 142939 Arm, Trunnion 68 142969 Spring

15 142940 Seal, Lip 69 144610 Stud 5/16-24

17 142941 Guide, Slot 83 142971 Jackshaft Assembly

18 150772 Shaft, Motor 85 150806 Jackshaft

19 150773 Bearing, Thrust 42 x 68 x 16 88 142973 Screw, Cap

23 142944 Block, Cylinder Assembly 89 142974 Washer 7/16 x 1 x 1/2

24 142945 Seal, Lip 10 x 25 x 7 90 142975 Sleeve Bearing

25 142946 Actuator, Bypass 91 142976 Seal, Wiper

26 150774 Center Section Assembly Kit 92 142977 Spring, Block

27 142948 Seal, Lip 26 x 42 x 8 93 142978 Washer, Block Thrust

28 142949 Ring, Retaining 113 142917 Cap, Vent Assembly

29 142950 Washer 26 x 35 x 1 114 142918 Fitting, O-Ring Assembly

34 142951 Oil Filter Element 119 142980 Spacer

35 142952 Arm, Bypass 134 144607 Nut, Castle 5/16-24

36 142953 Ring, Retaining 135 144608 Pin, Cotter

37 142954 Arm, Actuating 139 150775 Spring, Compression

38 142955 Pin, Actuating 140 150776 Nut, Hex 5/16-24

39 150777 Bolt 5/16-24 x 1-3/4

40 150778 Locknut, Hex 5/16-24 UNJC NOTE: All component dimensions given in U.S. inches

41 142958 Brake Rotor/StatorKit 1 inch = 25.4 mm

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28Q777, TYPE NUMBER 0673-A1

225

230

_614

634A

718

_307

305A

368A

868

166

1029

294 _

1022

1034 45

1026

REQUIRES SPECIAL TOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL

REPAIR PARTS

TRACTOR - - MODEL NUMBER AYP9159B69

BRIGGS & STRATTON ENGINE - MODEL NUMBER 28Q777, TYPE NUMBER 0673-A1

127 138 106 987 95 117 634 634B

121 CARBURETOR KIT

"A"REQUIRES SPECIALTOOLS

TO INSTALL. SEE REPAIR

INSTRUCTION MANUAL.

1022

1033 VALVE OVERHAUL KIT

SERVICE NOTES

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

SIGHTING _" _ ...CUT OU"

_LOPl _ _ _S

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

SIGHT AND HOLD THIS LEVEL WITH

SKY LINE OR TREE.

15° MAX.

Operate your Tractor up and down the face of slopes (not

greater than 15°), never across the face. Make turns gradu-

ally to prevent tipping or loss of control. Exercise extreme

caution when changing direction on slopes.

HOW AND WHERE TO ORDER PARTS

You can identify your product correctly by looking at itsmodel number label which islocated under the seat.

1. A. Name the product that needs a part, for example: tractor.

B. State the product's model number andfactory number. These numbers appear on a label on the product.

2. List the description and part numberofthe partyou want. This manual shows drawings, descriptions, and part

numbers.

3. You may order from a participating Western Auto store. If you cannot do that, please order direct from:

Telephone: 1-800-633-8434

Westem Auto National Parts Center

2107 Grand Avenue

Kansas Ci_,MO 64108

154146 Rev. 1 05.16.96 JH/RH

PRINTED IN U.S.A.

Craftsman 917259930 Wizard Lawn Tractor

Product's Documents

Operation and Service Instructions

Specifications

Craftsman 917259930 Questions and Answers