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i iii ii ii ii i i ii i i i i - _ i
:18
C. STARTER ROPE REPAIRAND REPLACEMENT
• A Starter rope that breaks next to the pulley 6,
can be repaired.
• Replace the starter rope if the rope breaks more 7
than 2-3 inches away from the pulley as the rope
will be too short to repair properly,
1.
2.
3.
4.
5.
_WARNING
Nwa3tsweareyeprotection when scrvic.
inS the starter rope, The ,recoil spdng
thepulleyisundertension.Ifthe
_pdngpops out, serious injury can
result.
INO'_: There¢_]spring,locatedbeneaththepulley,
is undertension. If the spring pops out, it will
requireconslderabletime andeffort tOreinstall.
Forthisreason,youmaywant toletyourSears Ser-
vice Center handlethis repair.Ifyou do tryto repair
thestarter ropeandtherecoilspdng pops out,take
the unitto your SearsService Center.
Rei_ove the fourscrews on the side of the fan
•housing. Figure38.
_CAUTION:J Do not mix chrome-colored fan
housingscrewswiththe black-coloredcylinder
shroud screws.Other than color, these screws
are similar in appearance; but if interchanged,
they can strip out andlor cause permanent
engine damage.
Remove the fanhousing.
Ifthe starterropeisbroken,proceedtostep'14"]fthe
starterropeisnotbroken, releasethe tensiononthe
spring asfollows:
a. Pult aboutt2 inches of rope from the pulleyand
• catchtheropeinthenotchasshowninRgure38.
b. Tumthepulleycounterctockwise _ untilthe
spring tensionisreleased.
Unthread thepulleyscrewinthecenterofthe pulley
withaS/32" ai_enwrenchunti!the pulleyassembly
can be removedfrom the_anhousing.
lift _e pulleycamfu#ywhi3egentlytwisting t_ePUl!ey
counterclockwise_ . Removethe oldrope.
8.
g,
10.
11.
t2.
l&
14.
15.
I6.
:/
F'_r_ _"
TURN PU L LEY
COUNTERCLOCKWISE
" _ TO RE LEA._E
TENSI ON
Figure 38
17.
18.
SCREWDRNER
Move_from thefu_ tankandrne_,e endofthe
newrope togo into the pulley.
Allowthemelted end tOdriponce:thenwhile the
ropeisstillhot,pullthe melted endthrougha rag
toobtain a smooth, pointed end.
Feedtheropethroughthe roundstarterholeinthe
.thefanhousing.F_gure39.
Guk_eropeins_de_ _en thr=ucjhtops;_epuzk_/
hole bypushingthe ropefromtheundemidehole
with a small round object, such as a Phillips
screwdriver.See inset. F_um 39.
T_ a knotintheendoftheropeleavingnomorethan
a 3/8to 1/4inch tailand pullthe knotsnuglyintothe
cornerofthegroovein the pulley.Figure 38.
Tuckthe _ailonthe rope knot into theinnercuwed
sectiontoavoidinterferencewiththeft,,heel. Figure
38 &4O.
Set_ pu]l_f_ inthehousing;pushitdown
and engagethe spdng. :
T_ghten_hepu!!eyscrew. DQnotovertightenscrew.
NOT_: Ifyouremovethepulleyscrewfromthepulley
makesurethestarterdog, retainer,cam and wave
washer are positioned and installed properiyas
showninFigure39. Ifpar_ havebeencteaned,apply
a small amountofgreaseto bothsidesofthecam
andwavewasher.
Makesure thecam:isinstalled Onthestarterdogin
thedirectionshow_inFigure39.Alsomakesurethe
wavewasherissealedaround thetopouteredge of
the retainerand notcaughtbetween the top ofthe
retainerand thepulleyscrew.
Catchtheropeinthe notchinthepulley.Figure40,
"rum the pulley clockwise _ to wind up the
spdngu_t itwillturnnomorewithout forcing.Donct
/etgoofthepu/ley.Letthe pulleyunwindonefullturn
and releasetheropefrom theslot.Continuetohold
pulley.
Holdthepulley, pul! thestarterropetothefu!textent
oflengththenlettheroperewind s!owl_
Reinstallfan housingand thefour chmmecotored
screws.Tightenscrews securely.
._-,-- WAVE WASHER
r"_...,--------'--'_M
Figure 39
TURN PULLEY
CLOC_VtS_
TOWINDUP
-SPRING
Figure40
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