Drolet DB04900 Cape Town 1800 Cast Iron Wood Stove

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User Manual

This is the main product document for model DB04900.

The file format is pdf, 52 pages, you can download this manual here .

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Printed in Canada
CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN
LOCAL AREA.
READ THIS ENTIRE MANUAL BEFORE INSTALLATION AND USE OF THIS WOOD STOVE. FAILURE TO FOLLOW THESE
INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH.
READ AND KEEP THIS MANUAL FOR REFERENCE
2020-08-27
CAPE TOWN 1800
(DB04900 model)
Safety tested according to ULC S627
and UL 1482 standards by an
accredited laboratory.
ENGLISH
US Environmental Protection Agency
phase II certified wood stove compliant
with 2020 cord wood standard
Installation and Operation Manual
46225A
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Installation and Operation Manual - Cape Town 1800
ENGLISH
As one of North America’s
largest and most respected
wood stove and fireplace
manufacturers, Stove Builder
International takes pride in the
quality and performance of all
its products.
The following pages provide
general advice on wood
heating, detailed instructions
for safe and effective
installation, and guidance
on how to get the best
performance from this stove.
It is highly recommended
that this wood burning hearth
product be installed and
serviced by professionals who
are certified by a «Qualified
Agency» such as NFI (National
Fireplace Institute®) or CSIA
(Chimney Safety Institute of
America) in the United States
and in Canada by WETT
(Wood Energy Technology
Transfer) or in Quebec
by APC (Association des
Professionnels du Chauffage).
Contact local building or fire
officials about restrictions
and installation inspection
requirements in your local
area.
A building permit might be
required for the installation of
this stove and the chimney
that it is connected to. It is
also highly recommended to
inform your home insurance
company.
Please read this entire manual
before installing and using this
stove.
A primary alternative heat
source should be available in
the home. This heating unit
may serve as a supplementary
heat source. The manufacturer
cannot be responsible for
additional heating costs
associated with the use of an
alternative heat source.
THANK YOU FOR CHOOSING
THIS WOOD STOVE.
If this stove is not
installed properly,
combustible materials
near it may overheat
and catch fire.
To reduce the
risk of fire, follow
the installation
instructions in this
manual.
ONLINE WARRANTY REGISTRATION
If the unit requires repairs during the warranty period, proof of purchase must be provided. The
purchase invoice must be kept. The date indicated on it establishes the warranty period. If it
cannot be provided, the warranty period will be determined by the date of manufacture of the
product. It is also highly recommended to register the warranty online at
https://www.drolet.ca/en/warranty/warranty-registration/
Registering the warranty will help to quickly find the information needed on the unit.
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TABLE OF CONTENTS
PART A - OPERATION AND MAINTENANCE .............................................................................. 7
1. Safety Information ................................................................................................................... 7
2. General Information ................................................................................................................ 8
2.1 Performances ..................................................................................................................... 8
2.2 Specifications ..................................................................................................................... 9
2.3 Dimensions .......................................................................................................................10
2.4 Materials ...........................................................................................................................11
2.5 Zone Heating ....................................................................................................................11
2.6 Emissions and Efficiency ....................................................................................................12
3. Fuel ........................................................................................................................................ 12
3.1 Tree Species .....................................................................................................................12
3.2 Log Length .......................................................................................................................13
3.3 Log Size ...........................................................................................................................13
3.4 Compressed Wood Logs ....................................................................................................13
3.5 Drying Time ....................................................................................................................... 14
4. Operating the Stove .............................................................................................................. 15
5. Burning Wood Efciently ..................................................................................................... 15
5.1 First Use ...........................................................................................................................15
5.2 Lighting Fires ....................................................................................................................15
5.3 Combustion Cycles............................................................................................................16
5.4 Rekindling a Fire ................................................................................................................17
5.5 Removing Ashes ................................................................................................................17
5.6 Air Intake Control ...............................................................................................................18
5.7 Fire Types .........................................................................................................................18
6. Maintenance .......................................................................................................................... 20
6.1 Cleaning and Painting ........................................................................................................20
6.2 Refractory Materials and Baffle ...........................................................................................21
6.3 Glass Door ........................................................................................................................21
6.4 Door .................................................................................................................................22
6.5 Exhaust System ................................................................................................................23
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Dealer:
Installer:
Phone Number:
Serial Number:
PART B - INSTALLATION ............................................................................................................ 25
7. Safety Information and Standards ....................................................................................... 25
7.1 Regulations Covering Stove Installation ...............................................................................25
7.2 Location of the Certification Label ......................................................................................26
8. Clearances to Combustible Material .................................................................................... 26
8.1 Clearances ........................................................................................................................28
8.2 Floor Protection ................................................................................................................. 32
8.3 Reducing Clearances Safely ...............................................................................................34
9. The Venting System .............................................................................................................. 38
9.1 General ............................................................................................................................38
9.2 Suitable Chimneys .............................................................................................................38
9.3 Minimum Chimney Height...................................................................................................40
9.4 Chimney Location ..............................................................................................................41
9.5 Supply of Combustion Air ..................................................................................................42
9.6 Installing the Chimney Connector .......................................................................................42
Appendix 1: Optional Fresh Air Intake Installation ................................................................. 45
Appendix 2: Air Tubes and Bafe disassemblage ................................................................... 46
Appendix 3: Exploded Diagram and Parts List ........................................................................ 47
DROLET Limited Lifetime Warranty ........................................................................................... 51
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CERTIFICATION PLATE
CAUTION:
HOT WHILE IN OPERATION,
DO NOT TOUCH, KEEP
CHILDREN AND CLOTHING
AWAY, CONTACT MAY CAUSE
SKIN BURNS.
SEE NAMEPLATE AND
INSTRUCTIONS.
KEEP FURNISHINGS AND OTHER
COMBUSTIBLE MATERIALS A CONSIDERABLE
DISTANCE AWAY FROM THE APPLIANCE.
WARNING : THIS PRODUCT CAN EXPOSE
YOU TO CARBON MONOXIDE, WHICH IS
KNOWN TO THE STATE OF CALIFORNIA TO
CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
FOR MORE INFORMATION GO TO
WWW.P65WARNINGS.CA.GOV
CERTIFIED FOR CANADA AND U.S.A.
LISTED ROOM HEATER, SOLID FUEL TYPE
CERTIFIED TO CAN/ULC S627-00 (R2016)
AND UL1482-2011
MADE IN BELGIUM
Manufactured by NORFLAM
Nijverheidsstraat 18, 2381 Weelde
CERTIFIED FOR CANADA AND U.S.A.
LISTED ROOM HEATER, SOLID
FUEL TYPE CERTIFIED TO
CAN/ULC S627-00 (R2016)
AND UL1482-2011
CONTROL NUMBER: 4002461
SERIAL NO. MFG. DATE
MODEL NO.MODEL
DO NOT REMOVE OR COVER THIS LABEL
U.S. ENVIRONMENTAL PROTECTION AGENCY
Certified to comply with 2020 particulate emission standards using cord wood.
Certified to ASTM E2515 and to ASTM E3053 – 1.2 g/hr.
Tested and certified in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii))
INSTALL AND USE IN ACCORDANCE WITH THE SBI CAPE TOWN INSTALLATION AND OPERATING
INSTRUCTIONS. CONTACT LOCAL BUILDING OR FIRE OFFICIALS ABOUT RESTRICTIONS,
INSTALLATION PERMIT AND INSPECTION IN YOUR AREA.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVICING ANOTHER APPLIANCE (USA ONLY).
USE A 6 INCH / 150MM DIAMETER MINIMUM 24 MSG BLACK OR LISTED CONNECTOR.
CONNECTED TO A LINED MASONARY CHIMNEY SUITABLE FOR USE WITH SOLID FUELS.
DO NOT PASS A CHIMNEY CONNECTOR THROUGH A COMBUSTABLE WALL OR CEILING. SEE
LOCAL BUILDING CODE FOR PRECAUTIONS REQUIRED.
DO NOT OVERFIRE - IF HEATER OR CHIMNEY CONNECTOR GLOWS, YOU ARE OVERFIRING.
INSPECT AND CLEAN CHIMNEY FREQUENTLY - UNDER CERTAIN CONDITIONS OF USE,
CREOSOTE BUILDUP MAY OCCUR RAPIDLY.
DO NOT USE GRATE OR ELEVATE FIRE- BUILD WOOD FIRE DIRECTLY ON HEARTH.
FOR USE WITH SOLID FUEL ONLY.
REPLACE GLASS ONLY WITH GLASS SUPPLIED BY THE STOVE MANUFACTURER.
RISK OF FIRE OR EXPLOSION. DO NOT BURN GARBAGE, GASOLINE, OIL, OR OTHER FLAMMABLE
LIQUIDS.
DO NOT OBSTRUCT THE SPACE UNDERNEATH THE STOVE
DO NOT OPERATE WITH FUEL LOADING DOOR OPEN
THIS WOOD HEATER NEEDS PERIODIC INSPECTION AND REPAIR FOR PROPER OPERATION.
CONSULT THE OWNER’S MANUAL FOR FURTHER INFORMATION. IT IS AGAINST FEDERAL
REGULATIONS TO OPERATE THIS WOOD HEATER IN A MANNER INCONSISTENT WITH THE
OPERATING INSTRUCTIONS IN THE OWNER’S MANUAL.
250, De Copenhague Str.
G3A 2H3 Saint-Augus-
tin-de-Desmaures
Quebec Canada
MADE IN BELGIUM
DO NOT REMOVE OR COVER THIS LABEL
MINIMUM CLEARANCES TO COMBUSTIBLE MATERIAL
A. SIDEWALL TO UNIT
B. BACKWALL TO UNIT
C. CORNER TO UNIT
D. SIDEWALL TO CONNECTOR
E. BACKWALL TO CONNECTOR
F. CORNER TO CONNECTOR
G.FLOOR PROTECTOR
H. FLOOR PROTECTOR
SINGLE WALL
CONNECTOR
DOUBLE WALL
VENTED
SINGLE WALL DOUBLE WALL VENT.
USING OPTIONAL HEAT SHIELD
A
B
D
E
C
C
F
F
G
G
G
H
CERTIFIED FOR CANADA AND U.S.A.
LISTED ROOM HEATER, SOLID FUEL TYPE
CERTIFIED TO CAN/ULC S627-00 (R2016)
AND UL1482-2011
MADE IN BELGIUM
Manufactured by NORFLAM
Nijverheidsstraat 18, 2381 Weelde
16 ”/ 406 mm
10 ” / 254 mm
8 “ / 203 mm
27.5 ” / 699 mm
11.5 ” / 292 mm
10 ” / 254 mm
8 ” / 203 mm
24”(US) / 24”(CAN)
16”/ 406 mm
5 ” / 127 mm
6 ” / 152 mm
27.5 ” / 699 mm
8 ” / 203 mm
8 ” / 203 mm
8 ” / 203 mm
24”(US) / 24”(CAN)
FOR REDUCED CLEARENCES USE THE OPTIONAL BACK HEAT SHIELD AND DOUBLE WALL
VENTILATE D PIPE
FOR OTHER CONFIGURATION PLEASE REFER TO OWNERS MANUAL
REFER TO INTERTEK’S DIRECTORY OF BUILDING PRODUCTS FOR DETAILED INFORMATION
COMBUSTIBLE FLOORS MUST BE PROTECTED BY A CONTINUOUS, DURABLE,
NON-COMBUSTIBLE PAD, THICK METAL SHEET OR A GROUTED CERAMIC FLOOR TILE WITH A
R-VALUE OF 1.0 IS REQUIRED.
DO NOT OBSTRUCT THE SPACE BENEATH THE HEATER.
16 ” / 406 mm
18 ” / 457 mm
16 ” / 406 mm
27.5 ” / 699 mm
19.5 ” / 495 mm
18 ” / 457 mm
8 ” / 203 mm
24”(US) / 24”(CAN)
16” / 406 mm
11 ” / 279 mm
16 ” / 406 mm
27.5 ” / 699 mm
14 ” / 356 mm
18 ” / 457 mm
8 ” / 203 mm
24”(US) / 24”(CAN)
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PART A - OPERATION AND MAINTENANCE
1. Safety Information
The door may be opened only during lighting procedures or reloading. Always close the door after
ignition. Do not leave the stove unattended when the door is opened.
WARNING : OPERATE ONLY WITH THE DOOR FULLY CLOSED. IF THE DOOR IS LEFT
PARTLY OPEN, GAS AND FLAME MAY BE DRAWN OUT OF THE OPENING, CREATING
RISKS FROM BOTH FIRE AND SMOKE.
HOT WHILE IN OPERATION, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY.
CONTACT MAY CAUSE SKIN BURNS. GLOVES MAY BE NEEDED FOR THE STOVE
OPERATION.
Using a stove with cracked or broken components, such as glass, firebricks or baffle may produce
an unsafe condition and may damage the stove.
Open the air control fully before opening the loading door.
NEVER USE GASOLINE, LANTERN FUEL (NAPHTHA), FUEL OIL, MOTOR OIL, KEROSENE,
CHARCOAL LIGHTER FLUID, OR SIMILAR LIQUIDS OR AEROSOLS TO START A FIRE IN
THIS STOVE. KEEP ALL SUCH LIQUIDS OR AEROSOLS WELL AWAY FROM THE STOVE
WHILE IT IS IN USE.
Do not store fuel within heater minimum installation clearances.
Burn only seasoned natural firewood.
This appliance should always be maintained and operated in accordance with these instructions.
Do not elevate the fire by using a grate.
Do not use makeshift materials or make any compromises when installing this appliance.
This wood heater needs periodic inspection and repairs for the proper operation. It is against
federal regulations to operate this wood heater in a manner inconsistent with operating instructions
in this manual.
A smoke detector, a carbon monoxide detector and a fire extinguisher should be installed in the
house. The location of the fire extinguisher should be known by all family members.
This product can expose you to chemicals including carbon monoxide, which is
known to the State of California to cause cancer, birth defects or other reproductive
harm. For more information go to www.P65warnings.ca.gov/
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2. General Information
2.1 Performances
Values are as measured per test method, except for the recommended heating area, firebox volume,
maximum burn time and maximum heat output.
Model CAPE TOWN 1800 (DB04900)
Combustion Technology Non-catalytic
Fuel Type Dry Cordwood
Recommended heating area (sq. ft.
.
)
1
500 to 2000 ft
2
(46 to 186 m
2
)
Nominal firebox volume 1.55 ft
3
(0.044 m
3
)
Maximum burn time
1
8 hours
Maximum heat output (dry cordwood)
2
75 000 BTU/h (22 kW)
Overall heat output rate (min. to max.)
2 3
13 784 BTU/h to 57 684 BTU/h
(4.04 kW to 16.91 kW)
Average overall efficiency
3
Dry cordwood
71 % (HHV)
4
76 % (LHV)
5
Optimum efficiency
6
78 %
Average particulate emissions rate
7
1.81 g/h (EPA / CSA B415.1-10)
8
Average CO
9
120 g/h
1
Recommended heating area and maximum burn time may vary subject to location in home, chimney draft,heat loss factors, climate, fuel type
and other variables. The recommended heated area for a given appliance is defined by the manufacturer as its capacity to maintain a minimum
acceptable temperature in the designated area in case of a power failure.
2
The maximum heat output (dry cordwood) is based on a loading density varying between 15 lb/ft
3
and 20 lb/ft
3
. Other performances are based on
a fuel load prescribed by the standard. The specified loading density varies between 7 lb/ft³ and 12 lb/ft
3
. The moisture content is between 19%
and 25%.
3
As measured per CSA B415.1-10 stack loss method.
4
Higher Heating Value of the fuel.
5
Lower Heating Value of the fuel.
6
Optimum overall efficiency at a specific burn rate (LHV).
7
This appliance is officially tested and certified by an independent agency.
8
Tested and certified in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and draft ASTM WK47329-14
9
Carbon monoxide.
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2.2 Specifications
Maximum log length
10
21 in (550 mm) east-west
Flue outlet diameter 6 in (150 mm)
Recommended connector pipe diameter 6 in (150 mm)
Type of chimney ULC S629, UL 103 HT (2100 °F)
Baffle material Vermiculite
Approved for alcove installation Yes
Approved for mobile home installation
11
No
Type of door Simple, glass with cast iron frame
Type of glass Ceramic glass
Blower No
Particulate emission standard
12
EPA / CSA B415.1-10
USA standard (Safety) UL 1482
Canada standard (Safety) ULC S627
10
North-south: ends of the logs visible, East-west: sides of the logs visible.
11
Mobile homes (Canada) or manufactured homes (USA): The US Department of Housing and Urban Development describes “manufactured homes”
better known as “mobile homes” as follows; buildings built on fixed wheels and those transported on temporary wheels/axles and set on a permanent
foundation. In Canada, a mobile home is a dwelling for which the manufacture and assembly of each component is completed or substantially
completed prior to being moved to a site for installation on a foundation and connection to service facilities and which conforms to the CAN/CSA-
Z240 MH standard.
12
Tested and certified in compliance with CFR 40 part 60, subpart AAA, section 60.534(a)(1(ii) and draft ASTM WK47329-14.
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2.3 Dimensions
Top view Front view
Side view Combustion chamber - side view
Combustion chamber - front view Door opening
4 1/8"
104mm
15 3/8"
390mm
6"
152mm
30 3/4"
780mm
9 3/8"
237mm
12"
306mm
20 1/2"
522mm
30"
763mm
16 1/2"
418mm
32 5/8"
829mm
19 1/8"
485mm
22 5/8"
575mm
26 3/4"
679mm
6"
152mm
9 1/2"
241mm
13 1/4"
337mm
1 3/8"
34mm
5/16"
8mm
21 7/8"
556mm
9 1/2"
240mm
22"
559mm
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2.4 Materials
The body of this stove, which is most of its weight, is cast iron. Should it ever become necessary
many years in the future, almost the entire stove can be recycled into new products, thus
eliminating the need to mine new materials.
The paint coating on the stove is very thin. Its VOC content (Volatile Organic Compounds) is
very low. VOCs can be responsible for smog, so all the paint used during the manufacturing
process meets the latest air quality requirements regarding VOC reduction or elimination.
The air tubes are stainless steel, which can also be recycled.
The baffle and refractory panels are made of vermiculite compressed with a binder to form a rigid
board. Vermiculite can withstand temperatures above 2,000°F. It is not considered hazardous
waste. Disposal at a waste management center is recommended.
The door and glass gaskets are fibreglass which is spun from melted sand. Black gaskets are
dipped into a solvent-free solution. Disposal at a waste management center is recommended.
The door glass is a 5/32" (4 mm) thick ceramic material that contains no toxic chemicals. It is
made of natural raw materials such as sand and quartz that are combined in such a way to form
a high temperature glass. Ceramic glass cannot be recycled in the same way as normal glass, so
it should not be disposed of with regular household products. Disposal at a waste management
center is recommended.
2.5 Zone Heating
This stove is a space heater, which means it is intended to heat the area it is installed in, as well
as spaces that connect to that area, although to a lower temperature. This is called zone heating
and it is an increasingly popular way to heat homes or spaces within homes.
Zone heating can be used to supplement another heating system by heating a particular space
within a home, such as a basement, a family room or an addition that lacks another heat source.
Houses of moderate size and relatively new construction can be heated with a properly sized
and located wood stove. Whole house zone heating works best when the stove is in the part of
the house where the family spends most of its time. This is normally the main living area where
the kitchen, dining and living rooms are located.
Locating the stove in this area will give the maximum benefit of the heat it produces and will
achieve the highest possible heating efficiency and comfort. The space where the most time is
spent will be warmest, while bedrooms and basement (if there is one) will stay cooler. In this
way, less wood is burnt than with other forms of heating.
Although the stove may be able to heat the main living areas of the house to an adequate
temperature, it is strongly recommended to also have a conventional oil, gas or electric heating
system to provide backup heating.
The success of zone heating will depend on several factors, including the correct sizing and
location of the stove, the size, layout and age of the home and the climate zone. Three-season
vacation homes can usually be heated with smaller stoves than houses that are heated all winter.
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2.6 Emissions and Efficiency
The low smoke emissions produced by the special features inside this stove firebox mean that
the household will release up to 90% less smoke into the outside environment than if an older
conventional stove was used. But there is more to the emission control technologies than
protecting the environment.
The smoke released from wood when it is heated contains about half of the energy content of
the fuel. By burning the wood completely, this stove releases all the heat energy from the wood
instead of wasting it as smoke up the chimney. Also, the features inside the firebox allow control
of the air supply meaning controlling the heat output, while maintaining clean and efficient
flaming combustion, which boosts the efficient delivery of heat to the home.
The emission control and advanced combustion features of this stove can only work properly
if the fuel used is in the correct moisture content range of 15% to 20%. Refer to the following
section for suggestions on preparing fuelwood and judging its moisture.
3. Fuel
Good firewood has been cut to the correct length for the stove, split to a range of sizes and
stacked outside to air dry until its moisture content is down to 15% to 20%.
DO NOT BURN:
GARBAGE;
LAWN CLIPPINGS OR YARD WASTE;
MATERIALS CONTAINING RUBBER,
INCLUDING TIRES;
MATERIALS CONTAINING PLASTIC;
WASTE PETROLEUM PRODUCTS, PAINTS
OR PAINT THINNERS, OR ASPHALT
PRODUCTS;
MATERIALS CONTAINING ASBESTOS;
CONSTRUCTION OR DEMOLITION DEBRIS;
RAILROAD TIES OR PRESSURE-TREATED
WOOD;
MANURE OR ANIMAL REMAINS;
SALT WATER DRIFTWOOD OR OTHER
PREVIOUSLY SALT WATER SATURATED
MATERIALS;
UNSEASONED WOOD; OR
PAPER PRODUCTS, CARDBOARD,
PLYWOOD, OR PARTICLE BOARD. THE
PROHIBITION AGAINST BURNING THESE
MATERIALS DOES NOT PROHIBIT THE USE
OF FIRE STARTERS MADE FROM PAPER,
CARDBOARD, SAW DUST, WAX AND
SIMILAR SUBSTANCES FOR THE PURPOSE
OF STARTING A FIRE IN AN AFFECTED
WOOD HEATER.
BURNING THESE MATERIALS MAY RESULT IN THE RELEASE OF TOXIC FUMES OR
RENDER THE HEATER INEFFECTIVE AND CAUSE SMOKE.
3.1 Tree Species
The tree species the firewood is produced from is less important than its moisture content. The
main difference in firewood from various tree species is the density of the wood. Hardwoods are
denser than softwoods.
Homeowners with access to both hardwood and softwood use both types for different purposes.
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Softer woods make good fuel for mild weather in spring and fall because they light quickly
and produce less heat. Softwoods are not as dense as hardwoods so a given volume of wood
contains less energy. Using softwoods avoids overheating the house, which can be a common
problem with wood heating in moderate weather. Harder woods are best for colder winter
weather when more heat and longer burn cycles are desirable.
Note that hardwood trees like oak, maple, ash and beech are slower growing are longer lived
than softer woods like poplar and birch. That makes hardwood trees more valuable. The advice
that only hardwoods are good to burn is outdated. Old, leaky cast iron stoves wouldn’t hold a
fire overnight unless they were fed large pieces of hardwood.
3.2 Log Length
Logs should be cut at least 1" (25 mm) shorter than the firebox so they fit
in easily. Pieces that are even slightly too long makes loading the stove very
difficult. The most common standard length of firewood is 16" (400 mm).
3.3 Log Size
Firewood dries more quickly when it is split. Large unsplit rounds can take years to dry enough
to burn. Even when dried, unsplit logs are difficult to ignite because they don’t have the sharp
edges where the flames catch first.
Wood should be split to a range of sizes, from about 3" to 6" (75 mm to 150 mm) in cross
section. Having a range of sizes makes starting and rekindling fire much easier.
3.4 Compressed Wood Logs
Compressed wood logs made of 100% compressed sawdust can be
burned with caution in the number of these logs burned at once. Do
not burn compressed logs made of wax impregnated sawdust or logs
with any chemical additives. Follow the manufacturer’s instructions
and warnings.
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3.5 Drying Time
Firewood that is not dry enough to burn is the cause of most complaints about wood burning
appliances. Continually burning green or unseasoned wood produces more creosote and involves
lack of heat and dirty glass door.
Firewood with a moisture content between 15% and 20% will allow the stove to produce its
highest possible efficiency.
Here are some facts to consider in estimating drying time:
Firewood bought from a dealer is rarely
dry enough to burn, so it is advisable
to buy the wood in spring and dry it
yourself;
Drying happens faster in dry weather
than in a damp climate;
Drying happens faster in warm summer
weather than in winter weather;
Split pieces dry more quickly than
unsplit rounds;
Softwoods like pine, spruce, poplar,
and aspen take less time to dry than
hardwoods. They can be dry enough to
burn after being stacked to air dry only
for the summer months;
Hardwoods like oak, maple and ash can take one, or even two years to dry fully, especially if the
pieces are big;
Firewood dries more quickly when stacked outside in a location exposed to sun and wind; it takes
much longer to dry when stacked in a wood shed.
Use these guidelines to find out if the firewood is dry enough to burn:
Cracks forms at the end of logs as they dry;
The wood turns from white or cream colored to grey or yellow;
Two pieces of wood struck together sounds hollow;
Dry wood is much lighter in weight than wet wood,
The face of a fresh cut feels warm and dry;
The moisture content read by a moisture meter is between
15% to 20%.
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4. Operating the Stove
The installation of the following items is optional and should be completed before using the
stove :
Install the fresh air intake (see «Appendix 1: Optional Fresh Air Intake Kit Installation»)
5. Burning Wood Efficiently
5.1 First Use
Two things happen when burning the first few fires; the paint cures and the internal components are
conditioned. As the paint cures, some of the chemicals vaporize. The vapors are not poisonous,
but they smell bad. Fresh paint fumes can also trigger false alarms in smoke detectors. When
lighting the heater for the first few times, it may be wise to open doors and windows to ventilate
the house.
Burn two or three small fires to begin the curing and conditioning process. Then build bigger
and hotter fires until there is no longer paint smell from the stove. As hotter and hotter fires are
burned, more of the painted surfaces reach the curing temperature of the paint. The smell of
curing paint does not disappear until one or two very hot fires have been burned.
5.2 Lighting Fires
Each person heating with wood develops its own favorite way to light fires. Regardless of the
method chosen, the goal should be to have a hot fire burning, quickly. A fire that ignites fast
produces less smoke and deposits less creosote in the chimney.
Here are three popular and effective ways to ignite wood fires.
5.2.1 Conventional Method
The conventional method to build a wood fire is to crumple 5 to 10 sheets
of newspaper and place them into the firebox and hold them in place with
ten pieces of kindling wood. The kindling should be placed on and behind
the newspaper.
This wood heater has a manufacturer-set minimum low burn rate that
must not be altered. It is against federal regulations to alter this setting or
otherwise operate this wood heater in a manner inconsistent with operating
instructions in this manual.
Never use gasoline, gasoline-type lantern fuel (naphtha), fuel oil, motor oil,
kerosene, charcoal lighter fluid, or similar liquids or aerosols to start or
‘freshen up’ a fire in this wood stove. Keep all such liquids well away from
the stove while it is in use.
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Then add two or three small pieces of firewood. Open the air intake control completely and ignite
the newspaper. Leave the door slightly ajar. Once the fire has ignited, the door can be closed
with the air control still fully open. When the kindling is almost completely burned, standard
firewood pieces can be added.
Do not leave the heater unattended when the door is slightly open. Always close and latch
the door after the fire ignites.
5.2.2 The Top Down Method
This method is the opposite of the conventional method and only works properly if well-seasoned
wood is used.
Place three or four small, split, dry logs in the firebox. Arrange the kindling wood on the logs in
two layers at right angles and place a dozen finely split kindling on the second row.
It is possible to use ragged paper but it may not hold in place since it tends to roll while it is
burning. The best is to wrap a sheet on itself, grab the ends of the roll and make a knot. Use
four or five sheets of paper tied together and put them on top and around the kindling. Open the
air intake control completely, ignite the paper and close the door.
The top down fire method has two advantages over the traditional method: first, the fire does
not collapse on itself, and it is not necessary to add wood gradually since the combustion
chamber is full before the fire is lit.
5.2.3 Two Parallel Logs Method
Two spit logs are placed in the firebox with a few sheets of twisted newspapers in between the
logs. Fine kindling is added across the two logs and some larger kindling across those, log cabin
style. Newspaper is lit.
5.2.4 Using Fire Starters
Commercial fire starters can be used instead of a newspaper. Some of these starters are made
of sawdust and wax and others are made of specialized flammable solid chemicals. Always
follow the package directions when using. Gel starters can also be used, but only to light a fire,
in a cold combustion chamber without hot embers inside.
5.3 Combustion Cycles
Wood heating with a space heater is very different than other forms of heating. There will be
temperature variations in different parts of the house and there will be temperature variations
throughout day and night. This is normal, and for experienced wood burners these are advantages
of zone heating wood burning.
Wood heaters don’t have a steady heat output. It is normal for the temperature to rise after
a new load of wood is ignited and for its temperature to gradually decrease throughout the
burning cycle. This increasing and decreasing temperature can be matched with the household
routines. For example, the temperature in the area can be cooler when the household is active,
and it can be warmer when it is inactive. Wood burns best in cycles. A cycle starts when a new
load of wood is ignited by hot coals and ends when that load has been consumed down to a
bed of charcoal about the same size as it was when the wood was loaded.
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Trying to produce a steady heat output by placing a single log on the fire at regular intervals
is not recommended. Always place at least three, and preferably more pieces on the fire at a
time so that the heat radiated from one piece helps to ignite the pieces next to it. Each load of
wood should provide several hours of heating. The size of each load may vary depending on the
amount of heat required.
Burning in cycles means the loading door does not need to be opened while the wood is flaming.
This is an advantage since it is preventing smoke leaking from the heater when the door is
opened as a full fire is burning. This is especially true if the chimney is on the outside wall of the
house.
5.4 Rekindling a Fire
When the temperature of the room is lower and all that remains is embers, it is time to reload.
Remove excess ash from the front of the firebox and bring the ashes forward. Place a new load
of wood on, and at the back of the embers. Open the air control completely and close the door.
Raking the coals is useful for two reasons. First, it brings them near where most of the combustion
air enters the firebox. This will ignite the new load quickly. Secondly, the charcoal will not be
smothered by the new load of wood. When the embers are simply spread inside the combustion
chamber, the new load smoulder for a long time before igniting.
Close the air control only when the firebox is full of bright turbulent flames, the wood is charred,
and its edges are glowing.
The heater should not be left unattended during ignition and the fire should not burn at full
intensity for more than a few minutes.
When lighting a new load, the appliance produces a heat surge. This heat surge is pleasant when
the room temperature is cool but can be unpleasant when the room is already warm. Therefore,
it is best to let each load of wood burn completely so that the room cools down before putting
a load of wood back on.
5.5 Removing Ashes
Ash should be removed from the firebox every two to three days of full time heating. Ash
should not accumulate excessively in the firebox since it will affect the proper operation of the
appliance. The best time to remove ash is in the morning, after an overnight fire when the heater
is relatively cold, but there is still a little chimney draft to draw the ash dust into the heater and
prevent going out into the room.
If the door must be opened while the fire is flaming, fully open air control for a few
minutes then open the door slowly.
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Ashes almost always contain live embers that can stay hot for days and which release carbon
monoxide gas. Ashes should be placed in a tightly covered metal container. The container must
be placed on a non-combustible floor or on the ground well away from all combustible materials.
If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be kept
in a closed metal container until they are completely cooled. No other waste should be placed
in this container.
5.6 Air Intake Control
For lighting, move the air control to the cold-start position. Once the firewood, firebox and
chimney are hot, air intake can be reduced to achieve a steady burn.
As the air intake is reduced, the burn rate decreases. This
has the effect of distributing the thermal energy of the fuel
over a longer period of time. In addition, the flow rate of
exhaust through the appliance and flue pipe slows down,
which increases the duration of the energy transfer of the
exhaust gases. As the air intake is reduced, the flame
slows down.
If the flames diminish to the point of disappearing, the air
intake has been reduced too early in the combustion cycle
or the wood used is too wet. If the wood is dry and the air
control is used properly, the flames should decrease, but
remain bright and stable.
On the other hand, too much air can make the fire uncontrollable, creating very high temperatures
in the unit as well as in the chimney and seriously damaging them. A reddish glow on the unit
and on the chimney components indicates overheating. Excessive temperatures can cause a
chimney fire.
5.7 Fire Types
Using the air intake control is not the only way to match the appliance heat output to the desired
temperature in the house. A house will need far less heating in October than in January to
maintain a comfortable temperature. Filling the firebox full in fall weather will overheat the space.
Otherwise, the combustion rate will have to be reduced to a minimum and the fire will be smoky
and inefficient. Here are some suggestions for building fires suitable for different heating needs.
5.7.1 Flash Fire
To build a small fire that will produce a low heat output, use small pieces of firewood and load
them crisscross in the firebox. The pieces should only be 3" (76 mm) to 4" (102 mm) in diameter.
After raking the coals, lay two pieces parallel to each other diagonally in the firebox and lay two
more across them in the other direction. Open the air control fully and only reduce the air after
the wood is fully flaming. This kind of fire is good for mild weather and should provide enough
heat for up to four hours. Small fires like this are a good time to use softer wood species and
avoid overheating the house.
NEVER STORE ASHES INDOORS OR IN A NON-METALLIC CONTAINER
OR ON A WOODEN DECK.
CENDRES
ASHES
Cold
Start
Max
Min
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5.7.2 Long Lasting Fire
For a fire that will last up to eight hours but will not produce intense heat, use soft wood and
place the logs compactly in the firebox. Before reducing the air intake, the load will have to burn
at full heat for long enough for charring the surface of the logs. The flame must be bright before
letting the fire burn by itself.
5.7.3 High Output Fires
When heating needs are high during cold weather, the fire should burn steadily and brightly. This
is the time to use larger pieces of hardwood. Place the biggest pieces at the back of the firebox
and place the rest of the pieces compactly. A densely built fire like this will produce the longest
combustion this stove is capable of.
Special attention must be paid when building fires like this since if the air intake is reduced too
quickly, the fire could smoulder. The wood must be flaming brightly before leaving the fire to
burn.
5.7.4 Burn Cycle Time
The burn cycle time is the period between loading wood on a coal bed and the burning of that
wood back to a coal bed of the same size. The flaming phase of the fire lasts for roughly the first
half of the burn cycle and the second half is the coal bed phase during which there is little or no
flame. The burning time expected from this stove, including both phases, will vary depending on
a number of things, such as:
firebox size,
the amount of wood loaded,
the species of the wood,
the wood moisture content,
the size of the space to be heated,
the climate zone where the house is, and
the time of the year.
The table below gives an approximate maximum burn cycle time, based on firebox volume.
Table 1 : Approximate Maximum Burn Cycle Time
FIREBOX VOLUME MAXIMUM BURN CYCLE TIME
<1.5 cubic feet 3 to 5 hours
1.5 c.f. to 2.0 c.f 5 to 6 hours
2.0 c.f. to 2.5 c.f. 6 to 8 hours
2.5 c.f. to 3.0 c.f. 8 to 9 hours
>3.0 c.f. 9 to 10 hours
A longer burning time is not necessarily an indication of efficient operation. It is preferable to
build a smaller fire that will provide three or four hours of heating than to fully load the firebox
for a much longer burn. Shorter burn cycles make it easier to match the heat output of the stove
to heat demand for the space.
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5.7.5 Logs Orientation
In a relatively square firebox, the wood can be loaded north-south (ends of the logs visible) or
east-west (sides of the logs visible).
North-south loads allow more wood to be loaded at the same time. On the other hand, they
break into smaller pieces faster. North-south loading is good for high output, long lasting fires
for cold weather.
East-west loads allow a limited amount of wood since too many logs could cause them to fall
on the glass. East-west loads, placed in a compact way, take a long time before breaking down.
They are excellent for low-intensity, long-lasting fires in relatively mild weather.
5.7.6 Carbon Monoxide
When unburned logs remain in the firebox and the flame disappears, go outside and look at the
chimney exit. If there is visible smoke, it means that there is still combustible to burn but that the fire
lacks air to burn properly. In this situation, the CO rate will increase so it is important to react. Open
the door slightly and move the log with a poker. Turn it over and create a passage for the air below,
making a trench with the coal bed. Add small pieces of wood to restart the combustion.
6. Maintenance
This heater will give many years of reliable service if used and maintained properly. Internal
components of the firebox such as refractory panels, baffle and air tubes will wear over time.
Defective parts should always be replaced with original parts.
To avoid premature deterioration, follow the lighting and reloading procedures in section «5.
Burning Wood Efficiently» and also avoid letting the heater run with the air intake fully open for
entire burn cycles.
6.1 Cleaning and Painting
Painted and plated surfaces can be wiped down with a soft, damp cloth. If the paint is scratched
or damaged, it is possible to repaint the heater with a heat-resistant paint. Do not clean or
paint the appliance when it is hot. Before painting, the surface should be sanded lightly with
sandpaper and then wiped off to remove dust. Apply two thin layers of paint.
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6.2 Refractory Materials and Baffle
Inspect the refractory panels and the baffle for damage periodically and replace anything that
is broken.
Operation of the heater with a cracked or missing baffle may cause unsafe temperatures
and hazardous conditions and will void the warranty.
6.3 Glass Door
6.3.1 Cleaning
Under normal conditions, the door glass should stay relatively clear. If the firewood is dry
enough and the operating instructions in this manual are followed, a whitish, dusty deposit will
form on the inner surface of the glass after a week or so of use. This is normal and can be easily
removed when the heater is cold by wiping with a damp cloth or paper towel and then drying.
When the stove runs at a low combustion rate, light brown stains may form, especially in the
lower corners of the glass. This indicates that the fire has been smoky and some of the smoke
has condensed on the glass. It also indicates incomplete combustion of the wood, which also
means more smoke emissions and faster formation of creosote in the chimney.
The deposits that form on the glass are the best indication of the fuel quality and success in
properly using the stove. These stains can be cleaned with a special wood stove glass cleaner.
Do not use abrasive products to clean the glass.
The goal should be having a clear glass with no brown stains. If brown stains appear regularly
on the glass, something about the fuel or the operating procedure needs to be changed.
When brown streaks are coming from the edge of the glass, it is time to replace the gasket
around the glass. The glass gasket should be self-adhesive. Always replace the gasket with a
genuine one.
Do not clean the glass when the stove is hot.
Do not abuse the glass door by striking or slamming shut.
Do not use the stove if the glass is broken.
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6.3.2 Replacement
The glass used is a ceramic glass, 5/32" (4 mm) thick, 15 ¾" x 9 ¾" (400 mm x 248 mm), tested
to reach temperatures up to 1400ºF. If the glass breaks, it must be replaced with one having the
same specification.
To remove or replace the glass (D):
1. Remove the door (C) from its hinges and lay it on a
soft, flat surface.
2. Remove the four screws (A) and the four glass
retainers (B).
3. Remove the glass (D). If it is damaged install a new
one in place. The replacement glass must have a
gasket all around.
4. Inspect the glass gasket (E). If it is damaged change
the gasket.
5. Reinstall the glass, being careful to centre the glass in
the door and not to over-tightening the retaining screw.
The two main causes of broken door glass are uneven placement in the door and over-
tightening the retaining screws.
6.4 Door
In order for the stove to burn at its best efficiency, the door must
provide a perfect seal with the firebox. The tightness of the door seal
can be verified by closing and latching the door on a strip of paper.
The test must be performed all around the door. If the paper slips out
easily anywhere, either adjust the door or replace the gasket.
6.4.1 Gasket
It is important to replace the gasket with another having the
same diameter and density to maintain a good seal.
1. Remove the door and place it face-down on something soft
like a cushion of rags or a piece of carpet.
2. Remove the old gasket from the door. Use a screwdriver to
scrape the old gasket adhesive from the door gasket groove.
3. Apply a bead of approximately 1/16" (15 mm) of high
temperature silicone in the door gasket groove. Starting from
the middle, hinges side, press the gasket into the groove.
The gasket must not be stretched during installation.
4. Leave about ½" (13 mm) long of the gasket when cutting and
press the end into the groove. Tuck any loose fibers under
the gasket and into the silicone.
5. Close the door. Do not use the stove for 24 hours.
A
B
C
D
E
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6.5 Exhaust System
Wood smoke can condense inside the chimney, forming a inflammable deposit called creosote.
If creosote builds up in the system, it can ignite when a hot fire is burned in the stove. A very
hot fire can progress to the top of the chimney. Severe chimney fires can damage even the best
chimney. Smouldering, smoky fires can quickly cause a thick layer of creosote to form. When
the stove is operated properly, the exhaust from the chimney is mostly clear and creosote builds
up more slowly.
«Creosote - Formation and Need to Removal
When wood is burned slowly, it produces tar and other organic vapors, which combine with
expelled moisture to form creosote. The creosote vapors condense in the relatively cooler
chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue
lining. When ignited, this creosote makes an extremely hot fire.
The chimney connector and chimney should be inspected at least once every two months
during the heating season to determine if a creosote buildup has occurred.
If a significant layer of creosote has accumulated (" [3mm] or more) it should be removed
to reduce the risk of a chimney fire.»
6.5.1 Cleaning Frequency
It is not possible to predict how much or how quickly creosote will form in the chimney. It is
important, therefore, to check the build-up in the chimney monthly until the rate of creosote
formation is determined. Even if creosote forms slowly in the system, the chimney should be
cleaned and inspected at least once each year.
Establish a routine for the fuel, wood burner and firing technique. Check daily for creosote
build-up until experience shows how often you need to clean to be safe.
Be aware that the hotter the fire the less creosote is deposited, and weekly cleaning may be
necessary in mild weather even though monthly cleaning may be enough in the coldest months.
Contact your local municipal or provincial fire authority for information on how to handle a
chimney fire. Have a clearly understood plan to handle a chimney fire.
6.5.2 Sweeping the Chimney
Chimney sweeping can be a difficult and dangerous job. People
with no chimney sweeping experience will often prefer to hire
a professional chimney sweep to inspect and clean the system
for the first time. After seeing the cleaning process, some will
choose to do it themselves.
The chimney should be checked regularly for creosote build-up.
Inspection and cleaning of the chimney can be facilitated by
removing the baffle. See «Appendix 6: Air Tubes and Baffle
Installation» for more details.
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6.5.3 Chimney Fire
Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney
fire, follow these steps:
1. Close the stove door and the air intake control;
2. Alert the occupants of the house of the possible danger;
3. If you require assistance, alert the fire department;
4. If possible, use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not
use water as it may cause a dangerous steam explosion.
Do not use the appliance again until the stove and its chimney have been inspected by
a qualified chimney sweep or a fire department inspector.
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PART B - INSTALLATION
7. Safety Information and Standards
The information given on the certification label affixed to the appliance always overrides the
information published, in any other media (owner’s manual, catalogues, flyers, magazines and
websites).
Mixing of appliance components from different sources or modifying components may result in
hazardous conditions. Where any such changes are planned, Stove Builder International Inc. Should
be contacted in advance.
Any modification of the appliance that has not been approved in writing by the testing authority
violates CSA B365 (Canada), and ANSI NFPA 211 (USA).
DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION
DUCTWORK UNLESS SPECIFICALLY APPROVED FOR SUCH INSTALLATION.
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
DO NOT INSTALL IN A MOBILE HOME.
Connect this stove only to a listed factory-built chimney for use with solid fuel or to a lined masonry
chimney conforming to national and local building codes.
If required, a supply of combustion air shall be provided to the room.
7.1 Regulations Covering Stove Installation
When installed and operated as described in these instructions, this wood stove is suitable for
use as a freestanding heater in residential installations.
In Canada, the CSA B365 Installation Code for Solid Fuel Burning Appliances and Equipment
and the CSA C22.1 Canadian National Electrical Code are to be followed in the absence of local
code requirements. In the USA, the ANSI NFPA 211 Standard for Chimneys, Fireplaces, Vents
and Solid Fuel-Burning Appliances and the ANSI NFPA 70 National Electrical Code are to be
followed in the absence of local code requirements.
This stove must be connected to a chimney complying with the requirements for Type HT
chimneys in the Standard for Factory-Built Chimneys for Residential Type and Building Heating
Appliances, UL 103 and ULC S629 or to a code-approved masonry chimney with a flue liner.
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7.2 Location of the Certification Label
Since the information given on the certification label affixed to the appliance always overrides
the information published, in any other media (owner’s manual, catalogues, flyers, magazines
and websites) it is important to refer to it in order to have a safe and compliant installation. In
addition, important information about the stove can be found (model, serial number, etc.). The
certification label is located on the back of the stove.
It is recommended to note the stove serial number on page 5 of this manual since it will be
needed to precisely identify the version of the appliance in the event replacement parts or
technical assistance is required.
8. Clearances to Combustible Material
The clearances shown in this section have been determined by tests according to procedures
set out in safety standards ULC S627 (Canada) and UL 1482 (U.S.A.). When the stove is installed
so that its surfaces are at or beyond the minimum clearances specified, combustible surfaces
will not overheat under normal and even abnormal operating conditions.
No part of the stove or flue pipe may be located closer to combustibles than the minimum
clearance figures given.
The clearances to combustible walls may be slightly different between Canada and the U.S.A.
and may also vary depending on the use of single or double wall flue pipe. The proper clearances
should be used depending on the stove location and type of flue pipe.
The clearances of the appliance and the flue pipes must be met individually, meaning the
appliance cannot be installed closer to the combustible materials than the single or double wall
pipe allows. For a safe way to reduce clearances refer to section «8.3 Reducing Clearances
Safely»
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B
A
D
E
CAN
48"
1219 mm
US
36"
914 mm
F
F
C
Figure 1: Clearances - Side Figure 2: Clearances - Corner
84" (L)
2133 mm
Ve
Ho
N
Figure 3: Clearances - Top
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8.1 Clearances
APPLIANCE CLEARANCES WITH SINGLE
WALL PIPE CONNECTOR
APPLIANCE CLEARANCES WITH DOUBLE
WALL PIPE CONNECTOR
IMPORTANT : Double wall pipe must be installed as
specified in section 9.6.2
Canada USA Canada USA
A 16" (406 mm) 16" (406 mm) A 16" (406 mm) 16" (406 mm)
B 18" (457 mm) 18" (457 mm) B 10" (254 mm) 10" (254 mm)
C 16" (406 mm) 16" (406 mm) C 8" (203 mm) 8" (203 mm)
If the above clearances are met, then the distances measured from the flue outlet will be:
DISTANCES
13
FROM PIPE CONNECTOR
WITH SINGLE WALL PIPE
DISTANCES
13
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE
IMPORTANT : Double wall pipe must be installed as
specified in section 9.6.2
Canada USA Canada USA
D 27,5" (699 mm) 27,5" (699 mm) D 27,5" (699 mm) 27,5" (699 mm)
E 19,5" (495 mm) 19,5" (495 mm) E 11,5" (292 mm) 11,5" (292 mm)
F 18" (457 mm) 18" (457 mm) F 10" (254 mm) 10" (254 mm)
Optional heat shield
DISTANCES
13
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE USING
OPTIONAL HEAT SHIELD AC02791
14
Canada USA
A 16" (406 mm) 16" (406 mm)
B 5" (127 mm) 5" (127 mm)
C 6" (152 mm) 6" (152 mm)
DISTANCES
13
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE USING
OPTIONAL HEAT SHIELD AC02791
14
Canada USA
D 27,5" (699 mm) 27,5" (699 mm)
E 8" (203 mm) 8" (203 mm)
F 8" (203 mm) 8" (203 mm)
13
The pipe distances listed in this table refer to the distances obtained when the stove is installed in accordance with the appliance clearances
above mentioned.
14
See optional heat shield for double wall pipe accessory (AC02791) for its installation instruction.
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8.1.1 With Lowered Ceiling
APPLIANCE CLEARANCES WITH SINGLE
WALL PIPE CONNECTOR
APPLIANCE CLEARANCES WITH DOUBLE
WALL PIPE CONNECTOR
IMPORTANT : Double wall pipe must be installed as
specified in section 9.6.2
Canada USA Canada USA
A 16" (406 mm) 16" (406 mm) A 16" (406 mm) 16" (406 mm)
B 18" (457 mm) 18" (457 mm) B 12" (304 mm) 12" (304 mm)
C 16" (406 mm) 16" (406 mm) C 12" (304 mm) 12" (304 mm)
L 72" (1828 mm) 72" (1828 mm) L 69" (1752 mm) 69" (1752 mm)
If the above clearances are met, then the distances measured from the flue outlet will be:
DISTANCES
15
FROM PIPE CONNECTOR
WITH SINGLE WALL PIPE
DISTANCES
15
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE
IMPORTANT : Double wall pipe must be installed as
specified in section 9.6.2
Canada USA Canada USA
D 27,5" (699 mm) 27,5" (699 mm) D 27,5" (699 mm) 27,5" (699 mm)
E 19,5" (495 mm) 19,5" (495 mm) E 13,5" (342 mm) 13,5" (342 mm)
F 18" (457 mm) 18" (457 mm) F 14" (355 mm) 14" (355 mm)
Optional heat shield
DISTANCES
15
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE USING
OPTIONAL HEAT SHIELD AC02791
16
Canada USA
A 16" (406 mm) 16" (406 mm)
B 8" (203 mm) 8" (203 mm)
C 12" (304 mm) 12" (304 mm)
L 69" (1752 mm) 69" (1752 mm)
DISTANCES
15
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE USING
OPTIONAL HEAT SHIELD AC02791
16
Canada USA
D 27,5" (699 mm) 27,5" (699 mm)
E 11" (279 mm) 11" (279 mm)
F 14" (356 mm) 14" (356 mm)
15
The pipe distances listed in this table refer to the distances obtained when the stove is installed in accordance with the appliance clearances
above mentioned.
16
See optional heat shield for double wall pipe accessory (AC02791) for its installation instruction.
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8.1.2 Inside an Alcove
APPLIANCE CLEARANCES WITH SINGLE
WALL PIPE CONNECTOR
APPLIANCE CLEARANCES WITH DOUBLE
WALL PIPE CONNECTOR
IMPORTANT : Double wall pipe must be installed as
specified in section 9.6.2
Canada USA Canada USA
A 16" (406 mm) 16" (406 mm) A 16" (406 mm) 16" (406 mm)
B 18" (457 mm) 18" (457 mm) B 12" (304 mm) 12" (304 mm)
K 48" (1219 mm) 36" (914 mm) K 48" (1219 mm) 36" (914 mm)
L 63" (1600 mm) 63" (1600 mm) L 69" (1752 mm) 69" (1752 mm)
DISTANCES
17
FROM PIPE CONNECTOR
WITH SINGLE WALL PIPE
DISTANCES
17
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE
IMPORTANT : Double wall pipe must be installed as
specified in section 9.6.2
Canada USA Canada USA
D 27,5" (699 mm) 27,5" (699 mm) D 27,5" (699 mm) 27,5" (699 mm)
E 19,5" (495 mm) 19,5" (495 mm) E 13,5" (343 mm) 13,5" (343 mm)
Optional heat shield
DISTANCES
17
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE USING
OPTIONAL HEAT SHIELD AC02791
18
Canada USA
A 16" (406 mm) 16" (406 mm)
B 8" (203 mm) 8" (203 mm)
K 48" (1219 mm) 36" (914 mm)
L 69" (1752 mm) 69" (1752 mm)
DISTANCES
17
FROM PIPE CONNECTOR
WITH DOUBLE WALL PIPE USING
OPTIONAL HEAT SHIELD
18
Canada USA
D 27,5" (699 mm) 27,5" (699 mm)
E 11" (279 mm) 11" (279 mm)
17
The pipe distances listed in this table refer to the distances obtained when the stove is installed in accordance with the appliance clearances
above mentioned.
18
See optional heat shield for double wall pipe accessory (AC02791) for its installation instruction.
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8.1.4 Rear vent connection
APPLIANCE CLEARANCES WITH SINGLE
WALL PIPE CONNECTOR
Canada USA
A 16" (406 mm) 16" (406 mm)
B 10" (254 mm) 10" (254 mm)
If the above clearances are met, then the distances measured from the flue outlet will be:
DISTANCES
19
FROM PIPE CONNECTOR
WITH SINGLE WALL PIPE
Canada USA
D 27,5" (699 mm) 27,5" (699 mm)
19
The pipe distances listed in this table refer to the distances obtained when the stove is installed in accordance with the appliance clearances
above mentioned.
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8.2 Floor Protection
This stove is designed to prevent the floor from overheating. However, it must be placed on a
nonflammable surface to protect the floor from hot embers that may fall during loading.
The floor protection must be a continuous, non combustible material, such as steel with a
minimum thickness of 0.015" (0.38 mm) or ceramic tiles sealed together with grout. Cement
board, brick, or any other approved or listed material suited for floor protection. The floor
protection must have a R factor of at least 1.00 if the stove is installed at the floor level or it
is raised less than 6" from the floor. The floor protection can have a R factor of 0 if the stove is
raised of at least 6" from the floor.
Any type of tile will require a continuous non combustible sheet beneath to prevent the possibility
of embers falling through to the combustible floor if cracks or separation should occur in the
finished surface. Check local codes for approved alternatives.
No protection is required if the unit is installed on a non-combustible floor (ex: concrete).
FLOOR PROTECTION
Raised base of 6" or more
No R factor required
FLOOR PROTECTION
Raised base of less than 6" or on the floor
R factor of 1.00
Canada USA Canada USA
G
20
8" (203 mm) N/A 8" (203 mm) N/A
H 8" (203 mm) N/A 8" (203 mm) N/A
I 18" (457 mm)
from door opening
16" (203 mm)
from door opening
24" (610 mm)
from door opening
24" (610 mm)
from door opening
J N/A 8" (203 mm) N/A 8" (203 mm)
N
21
N/A see note 21 N/A see note 21
G
H
H
J
I
Figure 4: Floor Protection
20
The floor protection at the back of the stove is limited to the stove’s required clearance if such clearance is smaller than 8 inches (203 mm).
21
Only required under the horizontal section (Ho) of the connector. Must exceed each side of the connector by at least 2 inches (51 mm).
See «Figure 8: Clearances - Side»
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8.2.1 R Factor
There are two ways to calculate the R-value of the floor protection. First, by adding the R-values of
materials used, or by the conversion if the K factor and thickness of the floor protection are given.
To calculate the total R value from R values of the materials used, simply add the R-values of materials.
If the result is equal to or greater than the R-value requirements, the combination is acceptable.
R-values of some selected materials are shown below :
Table 2 : Thermal Characteristics of Common Floor Protection Materials
22
MATERIAL
CONDUCTIVITY (K)
PER INCH
RESISTANCE (R) PER INCH
THICKNESS
Micore® 160 0.39 2.54
Micore® 300 0.49 2.06
Durock® 1.92 0.52
Promafour
Hardibacker® 1.95 0.51
Hardibacker® 500 2.3 0.44
Wonderboar 3.23 0.31
Cement mortar 5.00 0.2
Common brick 5.00 0.2
Face brick 9.00 0.11
Marble 14.3 – 20.00 0.07 – 0.05
Ceramic tile 12.5 0.008
Concrete 1.050 0.950
Mineral wool insulation 0.320 3.120
Limestone 6.5 0.153
Ceramic board (Fibremax) 0.450 2.2
Example:
Required floor protection R of 1.00. Proposed materials: four inches of brick and one inch of
Durock® board.
Four inches of brick (R = 4 x 0,2 = 0,8) plus 1 inch of Durock® (R = 1 x 0.52 = 0.52).
0.8 + 0.52 = 1.32.
This R value is larger than the required 1.00 and is therefore acceptable.
In the case of a known K and thickness of alternative materials to be used in combination,
convert all K values to R by dividing the thickness of each material by its K value. Add R values
of the proposed materials as shown in the previous example.
Common brick K value = 5
Thickness = 4"
R value = Thickness/K = 4/5 = 0.8
Durock K value =1.92
Thickness = 1"
R value = Thickness/K = 1/1.92 = 0.52
Total R value = .8 + 0.52 = 1.32
22
Information as reported by manufacturers and other resources
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8.3 Reducing Clearances Safely
It is often desired to use as little space as possible
when installing a wood stove. To do this, it is possible
to reduce the clearances safely and install the stove
closer to the walls by permanently installing a heat
shield between the stove and the flammable material.
The rules for heat shields are sometimes complicated.
Read and apply the instructions carefully. Some
regions may have different regulations. Consult the
local building code or contact the fire department for
restrictions, inspection and installation requirements in
the area.
Figure 5: Heat shield
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TYPE OF SHIELD
CLEARANCES MAY BE REDUCED BY
THESE PERCENTAGES
SIDES AND REAR TOP (CEILING)
CAN /
USA (%)
USA
MIN.
CAN /
USA (%)
USA
MIN.
Sheet metal, a minimum of 24 gauge (0.61 mm)
in thickness , spaced out at least 1" (25 mm)* by
non-combustible spacers
67
12"
(305 mm)
50
18"
(457 mm)
Ceramic tiles, or equivalent non-combustible
material, on non-combustible board spaced
out at least 1" (25 mm)* by non-combustible
spacers
50
18"
(457 mm)
33
24"
(610 mm)
Ceramic tiles, or equivalent non-combustible
material, on non-combustible board, with a
minimum of 24 gauge (0.61 mm) sheet metal
backing spaced out at least 1" (25 mm)* by
non-combustible spacers
67
12"
(305 mm)
50
24"
(610 mm)
Brick, spaced out at least 1" (25 mm)* by non-
combustible spacers
50
18"
(457 mm)
N/A N/A
Brick, with a minimum of 24 gauge (0.61 mm)
sheet metal backing, spaced out at least 1"
(25 mm)* by non-combustible spacers
67
12"
(305 mm)
N/A N/A
* In Canada this space can be " (21 mm).
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8.3.1 Shield Construction Rules
Adhesives used in shield construction must not ignite or lose its adhesive qualities at temperatures
likely to be encountered.
Mounting hardware which extends from the shield surface into combustibles may be used only at
the edges of the shield.
Mounting hardware must allow full vertical ventilation.
See figures on next page for shield construction to match each letter to a clearance.
A) Minimum clearance between the appliance top and an unshielded combustible ceiling: (49 ¾")
(1245 mm).
B) Shield extension above the appliance: 20" (500 mm).
C) Minimum space behind the shield: 1" (25 mm). In Canada " (21 mm).
D) Clearance along the bottom of the shield: minimum 1" (25 mm) and maximum 3" (75 mm).
E) Minimum clearance along the top of the shield at the ceiling: 3" (75 mm).
F) Mounting hardware must not be located closer than 8" (200 mm) from the vertical centre line of
the appliance.
G) Edge clearance for ceiling shields to side and back walls: 3" (75 mm).
H) Shield extension beyond each side of the appliance: 18" (450 mm).
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Figure 6: Heat shield clearances Figure 7: Heat shield clearances
Figure 8: Heat shield clearances
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9. The Venting System
9.1 General
The venting system, made of the chimney and the connecting pipe between the stove and the
chimney, acts as the engine that drives the wood heating system. Even the best stove will not
function safely and efficiently if it is not connected to a suitable chimney.
The heat in the flue gases that pass from the stove and chimney connector into the chimney is
not waste heat. This heat is what the chimney uses to make the draft that draws in combustion
air, keeps smoke inside the stove and safely vents exhaust to outside. The heat in the flue gas
can be seen as the fuel the chimney uses to create draft.
9.2 Suitable Chimneys
This stove will provide optimum efficiency and performance when connected to a 6" diameter
chimney flue system. The connection to a chimney having a diameter of at least 5" (Canada
only) or no more than 7" is permitted, if it allows the proper venting of combustion gases and
that such application is verified and authorized by a qualified installer. Otherwise, the diameter
of the flue should be 6".
To be suitable, a factory-built metal chimney must comply with UL 103 HT (U.S.A.) or ULC S629
(Canada).
9.2.1 Factory-Built Metal Chimneys
These are sometimes referred to as ‘high
temp’ chimneys because they have the specific
characteristics to withstand temperatures that can
be created by wood burning stoves. Factory-built
chimneys are tested as a system with all the necessary
components for installation. The instructions provided
with the chimney by its manufacturer are the only
reliable source of installation guidelines. To be safe
and effective, the chimney must be installed exactly
in accordance with the manufacturer’s instructions.
Only components intended for the brand and model of
chimney should be used. Never fabricate or substitute
parts from other chimney brands. The chimney must
be a type suitable for solid fuel.
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9.2.2 Masonry Chimneys
The stove may also be connected to a masonry
chimney, provided the chimney complies with the
construction rules found in the building code enforced
locally. The chimney must have either a clay liner or
a suitably listed stainless steel liner. If the masonry
chimney has a square or rectangular liner that is
larger in cross-sectional area than a round 6" flue,
it should be relined with a suitably listed 6" stainless
steel liner. Do not downsize the flue to less than 6"
unless the venting system is straight and exceeds 25
feet in height. When passing through a combustible
wall, the use of an insulated listed thimble is required.
9.2.3 Rear vent installation
From the factory the stove is prepared for top mounting
of the flue collar, but this stoves have an optional rear
flue outlet, therefore the flue collar can be fitted either on
the top or at the rear as required.
Rear venting into a masonry or steel chimney through a
thimble vent configuration or other than described here
must follow local codes or NFPA 211 or CAN/CSA_B365
guidelines and methods.
Required installation components:
Chimney cap
Insulated chimney
Tee section
Tee support bracket
Chimney connector pipe
Wall pass-thru thimble
Wall support
Multi-purpose
cap
Storm collar
Flashing
Support bracket
assembly
Chimney section
Pipe end plate
T & branch extension
Wall support
Wall face
plate
Wall
thimble
Connector
pipe
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Mounting the flue collar for rear venting:
Step 1:
Remove the cover plate on the rear
of the stove. Remove the connection
collar from the top of the stove. Mount
the connection collar on the rear of the
stove and the cover plate on the top of
the stove.
Step 2:
Remount the cover plate in the top outlet
using the same bracket and fasteners
that you removed in step 1.
9.3 Minimum Chimney Height
The top of the chimney should be tall enough
to be above the air turbulence caused when
wind blows against the house and its roof.
The chimney must extend at least 3 ft. (1 m)
above the highest point of contact with the
roof, and at least 2 ft. (60 cm) higher than
any roof line or obstacle within a horizontal
distance of 10 ft. (3 m).
Cover plate
Extension
collar
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9.4 Chimney Location
Because the venting system is the engine that drives the wood heating system, it must have the
right characteristics. The signs of bad system design are cold back drafting when there is no fire
in the stove, slow kindling of new fires, and smoke roll-out when the door is opened for loading.
There are two guidelines to follow. First, the chimney should be installed up through the heated
space of the house, not out and up an outside wall. Second, the chimney should penetrate to
the top of the building at or near the highest heated space.
Venting systems that rise straight up from the stove flue collar provide the best performance.
Chimneys that rise inside the warm space of the house tend to provide a small amount of draft
even when there is no fire burning. This means that when a fire is lit, the smoke goes up the
chimney and strong draft build quickly as the chimney flue warms up. Chimneys that exit a
house wall and run up outside can cause problems.
Figure 9: Good System Design Figure 10: Inferior System Design
When it is cold outside, the warm air in the house is buoyant so it tends to rise. This creates
a slight pressure difference in the house. Called ‘stack effect’, it produces a slightly negative
pressure in the lower part of the house (compared to the outside) and a slightly positive pressure
zone in the high part of the house.
If there is no fire burning in a heater connected to a chimney that is shorter than the warm space
inside the house, the slight negative pressure in the lower part of the house will compete against
the desired upward flow in the chimney.
This occurs for the two following reasons:
First, the chimney runs up the outside of the house, so the air in it is colder and denser than
the warm air in the house. And second, the chimney is shorter than the heated space of the
house, meaning the negative pressure in the lower part of the house will draw cold air down
the chimney, through the stove and into the room. Even the finest stove will not work well when
connected to this chimney.
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9.5 Supply of Combustion Air
9.5.1 Conventional House
The safest and most reliable supply of combustion air for a wood stove is from the room in which
it is installed. Room air is already preheated so it will not chill the fire, and its availability is not
affected by wind pressures on the house. Contrary to commonly expressed concerns, almost
all tightly sealed new houses have enough natural leakage to provide the small amount of air
needed by the stove. The only case in which the wood stove may not have adequate access to
combustion air is if the operation of a powerful exhaust device (such as a kitchen range exhaust)
causes the pressure in the house to become negative relative to outdoors.
Figure 11: Air supply in conventional houses
If an air intake is installed through the wall of the house, its pressure can vary during windy
weather. If there are changes in wood stove performance in windy weather, and in particular if
smoke puffs from the stove, the air duct should be disconnected from the stove to determine if
it is the cause of the problem. In some windy conditions, negative pressure at the duct weather
hood outside the house wall may draw hot exhaust gases from the stove backwards through the
duct to outdoors. Check the outdoor air duct for soot deposits when the full system is cleaned
and inspected at least once each year.
9.6 Installing the Chimney Connector
The chimney connector is the single or double wall pipe installed between the stove flue collar and the
chimney breech. Single wall pipe components are available from most hardware and building supply
stores. These components are not usually tested to a particular standard and certified as compliant.
Therefore, a list of rules found in solid fuel installation codes apply to the installation of a single wall pipe.
Double wall chimney connectors are tested and certified. The rules for double wall pipe are found in
the manufacturer’s installation instructions. These rules will be very different than those for single wall.
See section 9.6.2 for important notice on double wall chimney connectors with this stove.
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9.6.1 Installation of Single Wall Chimney Connector
The chimney connector assembly has been called ‘the weak link’ in the safety of wood heating
systems because failure to install the connector properly (which has been common in the past)
can result in house fires.
The best flue pipe assembly is one that rises straight up from the stove to the base of the
chimney with no elbows. Straight assemblies are less likely to cause problems like smoke roll-
out when the door is opened for loading. They are also more stable and easier to maintain than
assemblies with elbows. Horizontal runs of flue pipe should be avoided where possible because
they reduce chimney draft.
Figure 12: Best Figure 13: Acceptable Figure 14: Avoid
The rules below are based on those found in the CSA B365 installation code. Please carefully
follow these installation instruction rules, or those enforced by the local code.
Maximum overall length of horizontal pipe: 10 ft. (3 m) including elbows.
Minimum clearance from combustible material: 18" (450 mm). The minimum clearance may be
reduced by 50 percent to 9" (225 mm) if suitable shielding is installed either on the pipe or on the
combustible surface.
The assembly should be as short and direct as possible between the stove and chimney. The use
of two 45 degree elbows is often preferable to a single 90 degree elbow because less turbulence is
created in the exhaust flow and they result in less horizontal run.
The minimum overall height of the chimney system, measured from the stove top to the exterior
termination cap of the chimney should be at least 12 ft. (3.66 m). A chimney which is too short may
lack the “tunnel effect” required to obtain a proper draft.
Maximum number of 90-degree elbows: 2.
Maximum unsupported horizontal length: 3 ft. (1 m).
Galvanized flue pipes must not be used because the coatings vaporize at high temperatures and
release dangerous gases. Use black painted flue pipes.
Flue pipes must be at least 24 gauge in thickness.
Flue pipe joints should overlap 1 ¼" (30 mm).
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Each joint in the assembly must be fastened with at least three screws.
The assembly must make allowance for expansion: elbows in assemblies allow for expansion; straight
assemblies should include an inspection wrap with one end unfastened, or a telescopic section.
Minimum upward slope towards the chimney: ¼ in/ft. (20 mm/m).
One end of the assembly must be securely fastened to the flue collar with 3 sheet metal screws and
the other end securely fastened to the chimney.
There must be provision for cleaning of the pipes, either through a clean out or by removal of the
pipe assembly. Removal of the assembly should not require that the stove be moved.
The male ends of the sections must be oriented towards the appliance so that falling dust and
condensation stay inside the pipe.
A flue pipe must never pass through a combustible floor or ceiling or through an attic, roof space,
closet or concealed space. Where passage through a wall or partition of combustible construction
is desired, the installation shall conform to CAN/CSA-B365, Installation Code for Solid-Fuel-Burning
Appliances and Equipment.
A straight up connector assembly needs either a telescopic length or an inspection wrap (pipe
coupler) to allow it to be assembled and disassembled without moving the stove.
A straight flue pipe assembly offers the least restriction to gas flow and results in a stronger draft.
Straight assemblies also need less maintenance because there are no corners to collect creosote.
The chimney connector must be clean and in good condition.
Mounting the stove adapter
Place the stove adapter in the flue collar. Use two self-
tapping screws in the holes provided to secure the stove
adapter so that it cannot be lifted or turned from the stove.
9.6.2 Installation of Double wall Chimney Connector
Important!
A double wall chimney connector can be installed only with the universal
connector supplied with the stove and a vented double wall stove adaptor.
To install a double wall connector on the appliance, the
universal connector supplied with the stove must be
installed as shown on the picture bellow..
A vortex double wall connector, with its vented stove
adapter (VOD0290), is recommended for this type of
installation. Consult www.drolet.ca for more details.
Other brands of double wall connectors are adequate
as long as they offer the option of a vented double wall
stove adapter.
Vented double wall
stove adaptor
Universal connector
PL36899
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APPENDIX 1: OPTIONAL FRESH AIR INTAKE INSTALLATION
A fresh air intake installation must be done with the fresh air intake components (A) and a 4"
insulated fresh air intake pipe (HVAC type, must meet ULC S110 or UL 181 class 0 or class 1)
(B), sold separately. Refer to air intake kit installation instructions for more details.
A
B
Hose clamp
Hose clamp
Outside wall
termination
The configutation of this appliance do not allow the air intake to be installed
underneath the pedestal. It can only be installed on the back.
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APPENDIX 2: AIR TUBES AND BAFFLE DISASSEMBLAGE
2
3
1
4
6
8
9
12
11
10
7
5
Disassembly:
1. Loosen the nuts (1)(2) from the front airtube (3), use penetrating oil.
2. Lower front airtube (3), and hold both frontal baffle plates (4)(5) with the other hand. Once the
airtube is removed slide out both baffle plates.
3. Loosen the nuts (6)(7) from the mid airtube (8), use penetrating oil.
4. Lower mid airtube (8), and hold both rear baffle plates (9)(10) with the other hand. Once the
airtube is removed slide out both baffle plates.
5. Lift the left top baffle plate (9) and slide the right top baffle plate (10) underneath.
6. Remove both top baffle plates.
Assemble in reverse order.
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APPENDIX 3: EXPLODED DIAGRAM AND PARTS LIST
12/07/2019
09.93775.021
|
CAPE TOWN 1800
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
25
26
27
28
29
30
31
32
33
3435
36
37
38
38
39
40
41
42
43
44
45
46
47
47
48
49
50
51 52
5354
55
56
57
57
58
59
60
61
62
62
62
63
63
63
64
65
65
65
65
65
65
65
62
66
67
68
67
63
69
70
71
72
73
74
75
65
76
76
77
77
78
78
78
79
80 8182
83
84
84
85
84
78
83
86
87
86
87
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IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts
for your unit, please provide the model number and the serial number. We reserve the right to
change parts due to technology upgrades or availability. Contact an authorized dealer to obtain
any of these parts. Never use substitute materials. Use of non-approved parts can result in poor
performance and safety hazards.
# Item DESCRIPTION Qty
1 99999 BOTTOM PLATE 1
2 31181 CAST IRON LEG 4
3 99999 OUTSIDE AIRE CONNECTION COLLAR 1
4 99999 AIR DUCT UNDER 1
5 99999 BACK WALL 1
6 99999 COVER POST-COMBUSTION 1
7 99999 REAR AIR GUIDE 1
8 99999 AIR TUNNEL BACK WALL 1
9 99999 REAR OUTSIDE AIR DUCT 1
10 99999 SIDE WALL R 1
11 99999 SIDE WALL L 1
12 99999 FRONT 1
13 99999 COVER CLOSURE 1
14 99999 AIR GUIDE 1
15 99999 INNER TOP PLATE 1
16 99999 TOP PLATE 1
17 99999 FIRE GRID R 1
18 99999 FIRE GRID L 1
19 99999 LOG RETAINER 1
20 31182 EXHAUST PIPE COVER 1
21 99999 FIXING PLATE LID 1
22 99999 FRONT DOOR 1
23 31183 CAST IRON FLUE COLLAR 1
24 31184 DOOR HANDLE MECHANISM 1
25 31185 HANDLE MECHANISM LATCH 2
26 31186 DOOR HANDLE 1
27 99999 AIR DUCT SIDE WALL R 1
28 99999 AIR DUCT SIDE WALL L 1
29 99999 AIR DUCT CENTER 1
30 99999 AIR DUCT FRONT 1
31 99999 AIRE SLIDE 1
32 99999 PROTECTION AIRE SLIDE 1
33 99999 ASH DRAWER SUPPORT 2
34 31187 ASH DRAWER 1
35 31188 CAPE TOWN 1800 GLASS 1
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# Item DESCRIPTION Qty
36 31189 RIGHT SIDE TOP VERMICULITE PANEL 1
37 31190 LEFT SIDE TOP VERMICULITE PANEL 1
38 31191 RIGHT OR LEFT TOP VERMICULITE PANEL 2
39 31192 RIGHT LOWER REAR VERMICULITE PANEL 1
40 31193 LEFT LOWER REAR VERMICULITE PANEL 1
41 31194 RIGHT LOWER FRONT VERMICULITE PANEL 1
42 31195 LEFT LOWER FRONT VERMICULITE PANEL 1
43 31196 RIGHT REAR VERMICULITE PANEL 1
44 31197 LEFT REAR VERMICULITE PANEL 1
45 31198 RIGHT SIDE LOWER VERMICULITE PANEL 1
46 31199 LEFT SIDE LOWER VERMICULITE PANEL 1
47 31200 SPRING PIN 2
48 31201 11,5 X 9 NUT 1
49 31202 SPRING WASHER 1
50 31203 SCREW M6X25 1
51 99999 4 PC SET GLASS RETAINER 20X20 4
52 99999 SCREW DIN 965 M5X10 BLACK 4
53 99999 BUSHING TUL 006B 10X8,5X6 Z 1
54 99999 BUSHING Ø13XØ10X7.5 1
55 99999 BOLT DIN 933 M6X25 1
56 99999 SCREW DIN 7991 M6X12 2
57 99999 SCREW DIN 916 M6X40 2
58 99999 BUSH 1
59 99999 SPRING RVS Ø18.2XØ1.25X40.5 1
60 99999 SCREW DIN 7991 M8X35 1
61 99999 WASHER 8X25 4
62 99999 HEXAGON FLANGE BOLT BLACK 9
63 99999 STUD DIN 939 M8X25 11
64 99999 STUD DIN 939 M8X35 2
65 99999 HEXAGON FLANGE NUT M8 13
66 99999 SREW DIN 7991 M6X25 BLACK 5
67 99999 HEXAGON SOCKET SCREW WITH FLANGE M6X16 4
68 99999 M6X12 HEXAGON CAP BOLT 4
69 31210 STUD DIN 939 M6X45 1
70 99999 WASHER DIN 9021A Ø6XØ18 1
71 31204 SCREW M8X25 2
72 99999 WASHER 8X25 2
73 99999 NUT DIN 934 M8 19401.0 2
74 99999 HINGE PIN 6X40 2
75 99999 WASHER D125 Ø6XØ12 1
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# Item DESCRIPTION Qty
76 31205 SCREW DIN 916 M5X5 BLACK 3
77 99999 STUD DIN 939 M6X20 11
78 99999 NUT DIN 934 M6 16
79 31206 ADJUSTABLE LEG ROUND 15M6X20 4
80 99999 ROD SPRING 640/760 WD 1
81 99999 DOOR STOP 640/760WD 1
82 99999 HEXAGON HEAD SCREW M5X12 1
83 31207 GLASSFIBER ROPE 8MM 2
84 40030 GLASSFIBER ROPE 6MM 6
85 31208 GLASSFIBER ROPE 5MM 1
86 31209 GLASSFIBER TAPE 10X3M 2
87 99999 03-75816 FILT 6
88 SE36900 HANDLE KIT 1
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Installation and Operation Manual - Cape Town 1800
ENGLISH
DROLET LIMITED LIFETIME WARRANTY
DROLET LIMITED LIFETIME WARRANTY
The warranty of the manufacturer extends only to the original retail purchaser and is not transferable. This warranty
covers brand new products only, which have not been altered, modified nor repaired since shipment from the factory.
Proof of purchase (dated bill of sale), model name and serial number must be supplied when making any warranty
claim to the DROLET dealer.
This warranty applies to normal residential use only. This warranty is void if the unit is used to burn material other
than cordwood (for which the unit is not certified by EPA) and void if not operated according to the owner's manual.
Damages caused by misuse, abuse, improper installation, lack of maintenance, over firing, negligence or accident
during transportation, power failures, downdrafts, venting problems or underestimated heating area are not covered
by this warranty. The recommended heated area for a given appliance is defined by the manufacturer as its capacity
to maintain a minimum acceptable temperature in the designated area in case of a power failure.
This warranty does not cover any scratch, corrosion, distortion, or discoloration. Any defect or damage caused by
the use of unauthorized or other than the original parts voids this warranty. An authorized qualified technician must
perform the installation in accordance with the instructions supplied with this product and all local and national
building codes. Any service call related to an improper installation is not covered by this warranty.
The manufacturer may require that defective products be returned or that digital pictures be provided to support the
claim. Returned products are to be shipped prepaid to the manufacturer for investigation. Transportation fees to ship
the product back to the purchaser will be paid by the manufacturer. Repair work covered by the warranty, executed
at the purchaser’s domicile by an authorized qualified technician requires the prior approval of the manufacturer. All
parts and labour costs covered by this warranty are limited according to the table below.
The manufacturer, at its discretion, may decide to repair or replace any part or unit after inspection and investigation
of the defect. The manufacturer may, at its discretion, fully discharge all obligations with respect to this warranty
by refunding the wholesale price of any warranted but defective parts. The manufacturer shall, in no event, be
responsible for any uncommon, indirect, consequential damages of any nature, which are in excess of the original
purchase price of the product. A one-time replacement limit applies to all parts benefiting from lifetime coverage. This
warranty applies to products purchased after March 1
st
2019.
DESCRIPTION
WARRANTY
APPLICATION*
PARTS LABOUR
Combustion chamber (welds only) and cast iron door frame. Lifetime 3 years
Surrounds, heat shields, ash drawer, steel legs, pedestal, trims (aluminum extrusions),
plating (defective manufacture**), and convector air-mate.
5 years 3 years
Removable stainless steel combustion chamber components, secondary air tubes**,
deflectors, and supports.
5 years N/A
Glass retainers, handle assembly, and air control mechanism. 3 years 1 year
Carbon steel combustion chamber components, vermiculite baffle**, and C-Cast baffle**. 2 years N/A
Standard blower, heat sensors, switches, rheostat, wiring, and other controls. 1 year 1 year
Optional blower, paint (peeling**), ceramic glass (thermal breakage only**), ceramic fibre
blankets, gaskets, insulation, and other options.
1 year N/A
Firebricks. N/A N/A
All parts replaced under the warranty. 90 days N/A
*Subject to limitations above. **Picture required.
Labour cost and repair work to the account of the manufacturer are based on a predetermined rate schedule and
must not exceed the wholesale price of the replacement parts. Shall your unit or a component be defective, contact
immediately your DROLET dealer. To accelerate processing of your warranty claim, make sure to have on hand the
following information when calling:
Your name, address and telephone number;
Bill of sale and dealer’s name;
Installation configuration;
Serial number and model name as indicated on the
nameplate fixed to the back of your unit;
Nature of the defect and any relevant information.
Before shipping your unit or defective component to our plant, you must obtain an Authorization
Number from your DROLET dealer. Any merchandise shipped to our plant without authorization will be
refused automatically and returned to the sender.
background
Stove Builder International inc.
250, rue de Copenhague,
St-Augustin-de-Desmaures (Québec) Canada
G3A 2H3
418-908-8002
https://www.drolet.ca/en/
This document is available for free download on the
manufacturer’s website. It is a copyrighted document.
Resale is strictly prohibited. The manufacturer may update
this document from time to time and cannot be responsible
for problems, injuries, or damages arising out of the use
of information contained in any document obtained from
unauthorized sources.

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