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1
ASSEMBLING YOUR CLASSICJOE/BIGJOE GRILL
ASSEMBLING YOUR KAMADO JOE GRILL WITH A CART
1. Cut the plastic bands and remove the top and side panels of
the shipping box.
2. Remove the top and base of the cart and attach them. Use the four
stainless steel screws provided to secure the cart components together.
Depress the tabs on the two locking casters (the locking casters indicate
the front of the cart).
3. Open the grill and remove the components.
4. Place assembled cart on a secure level surface before inserting the grill.
5. Gently lift the grill and place it in the cart. Adjust the position so
the front of the grill is centered between the legs with the two
locking casters. We highly recommend that two people lift
the grill into the cart due to the weight.
ADVISORY: DO NOT LIFT THE GRILL INTO THE CART BY THE
HINGE MECHANISM OR SIDE SHELF SUPPORT TABS.
6. Open the grill and fully open the bottom draft door. Place the
fire box inside the grill and align the opening at the bottom of
the fire box with the opening in the draft door. This allows the
air to flow freely into the grill and to remove ash residue with
the included ash tool.
7. Place the cast iron grate in the bottom of the fire box. The
ash will fall through the holes in the grate and collect
underneath the fire box.
8. Place the fire ring on top of the fire box with the “notches up”.
The notches are used to secure the legs of the Heat Deflector
accessory when cooking indirectly (see page 10).
9. Place the stainless steel cooking grate on top of the fire ring
with the hinged door in the front of the grill.
10. Close the grill dome and place the cast iron top vent on top of the
dome neck. The “Kamado Joe” logo should face the front of the grill.
11. Attach the side shelves by placing the front pins in the slots of
the shelf brackets.
12. See the section on “Grill Bands” on page 14 to ensure that the
bands of your grill have the proper tension.
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