OPERATOR'S MANUAL
MODEL #200991
4500W DUAL FUEL INvERTER GENERATOR
Champion Power Equipment, Inc., Santa Fe Springs, CA USA
or visit championpowerequipment.com
SAvE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
RE V 20230110
EN
www.TakeYourGeneratorOutside.com
As the only safe way to use a portable generator, taking your generator
outside is absolutely mandatory to keep your family safe from carbon
monoxide. But there’s even more you can do. By educating yourself
about all carbon monoxide risks, you’ll be better prepared to protect
your family from this colorless, oderless threat.
CARBON MONOXIDE SAFETY: THE BIG PICTURE
KNOW THE SYMPTOMS
• Headache
• Nausea
• Shortness of breath
• Dizziness
• Fatigue
STAY ALERT WITH CARBON
MONOXIDE DETECTORS
POINT FUMES AWAY FROM
NEARBY PEOPLE
KEEP IT OUTSIDE AND AWAY FROM
DOORS, WINDOWS, AND GARAGES
ALWAYS READ
THE OPERATOR’S
MANUAL FIRST
MANUAL
IF YOU FEEL SYMPTOMS,
LEAVE RIGHT AWAY
CARBON
MONOXIDE KILLS
200991 - 4500W DUAL FUEL INvERTER GENERATOR
TAbLE OF CONTENTS
3
TAbLE OF CONTENTS
Introduction ................................................... 4
Safety Definitions ..........................................4
Important Safety Instructions .......................5
Fuel Safety ........................................................ 7
Lithium-ion Battery Safety ........................................ 9
Safety and Dataplate Labels ..................................... 10
Safety Symbols ................................................... 11
Operation Symbols ............................................... 13
Quick Start Label Symbols....................................... 14
Controls and Features ................................. 15
Generator ......................................................... 15
Control Panel ..................................................... 16
Intelligauge with Power Meter ................................... 17
FCC Statement ................................................... 18
Parts Included .................................................... 18
Tools Included .................................................... 18
Assembly ..................................................... 19
Unpacking ........................................................ 19
Remove Shipping Support Hardware ............................ 19
Connect the Battery .............................................. 19
Add Engine Oil .................................................... 19
Add Fuel: Gasoline ............................................... 21
Add Fuel: Propane (LPG) .........................................22
Grounding ........................................................ 23
Operation .....................................................23
Generator Location ............................................... 23
Surge Protection ................................................. 24
Starting the Engine: Gasoline .................................... 24
Starting the Engine: Propane (LPG) ............................. 26
Connecting Electrical Loads ..................................... 28
Do Not Overload Generator ...................................... 29
Eco (Economy) Mode ............................................. 30
Parallel Operation ................................................30
Stopping the Engine .............................................. 30
Moving the Generator ............................................ 31
Operation at High Altitude ....................................... 31
Maintenance ................................................32
Cleaning the Generator .......................................... 32
Changing the Engine Oil ......................................... 32
Cleaning and Adjusting the Spark Plug ..........................33
Cleaning the Air Filter ............................................ 33
Cleaning the Spark Arrestor ..................................... 33
Adjusting the Governor ........................................... 34
Generator Battery ................................................34
Maintenance Schedule ...........................................35
Storage ........................................................35
LPG Storage ......................................................35
Short to Mid Term Storage (up to 1 year) ....................... 35
Long Term Storage (more than 1 year) .......................... 36
Removing from Storage .......................................... 36
Specifications .............................................. 37
Generator Specifications ......................................... 37
Engine Specifications ............................................ 37
Oil Specifications ................................................. 37
Fuel Specifications ............................................... 37
Temperature Specifications ...................................... 37
Troubleshooting ........................................... 38
FOR PARTS bREAKDOWN
Search by model number at
championpowerequipment.com
200991 - 4500W DUAL FUEL INvERTER GENERATOR
INTRODUCTION
4
SAFETY DEFINITIONS
The purpose of safety symbols is to attract your attention to
possible dangers. The safety symbols, and their explanations,
deserve your careful attention and understanding. The safety
warnings do not by themselves eliminate any danger. The
instructions or warnings they give are not substitutes for proper
accident prevention measures.
DANGER
DANGER indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not
avoided, could result in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
NOTICE
NOTICE indicates information considered important, but not
hazard-related (e.g., messages relating to property damage).
INTRODUCTION
Congratulations on your purchase of a Champion Power Equipment
(CPE) product. CPE designs, builds, and supports all of our
products to strict specifications and guidelines. With proper
product knowledge, safe use, and regular maintenance, this
product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and
completeness of the information in this manual at the time of
publication, and we reserve the right to change, alter and/or
improve the product and this document at any time without prior
notice.
CPE highly values how our products are designed, manufactured,
operated, and serviced as well as providing safety to the operator
and those around the generator. Therefore, it is IMPORTANT to
review this product manual and other product materials thoroughly
and be fully aware and knowledgeable of the assembly, operation,
dangers and maintenance of the product before use. Fully
familiarize yourself, and make sure others who plan on operating
the product fully familiarize themselves too, with the proper safety
and operation procedures before each use. Please always exercise
common sense and always err on the side of caution when
operating the product to ensure no accident, property damage,
or injury occurs. We want you to continue to use and be satisfied
with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to
supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate
label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
200991
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
5
IMPORTANT SAFETY INSTRUCTIONS
WARNING
Cancer and Reproductive Harm – www.P65Warnings.ca.gov
DANGER
Generator exhaust contains carbon monoxide, a colorless,
odorless, poisonous gas. Breathing carbon monoxide will
cause nausea, dizziness, fainting or death. If you start to feel
dizzy or weak, get to fresh air immediately.
OPERATE GENERATOR OUTDOORS ONLY IN A WELL
VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the generator inside any building, including
garages, basements, crawlspaces and sheds, enclosure or
compartment, including the generator compartment of a
recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through
windows, doors, vents or other openings.
DANGER
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison
you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and
windows are open.
ONLY use OUTSIDE and far away from windows, doors,
and vents.
Install battery-operated carbon monoxide alarms or plug-in
carbon monoxide alarms with battery back-up according to the
manufacturer’s instructions.
DANGER
Operate equipment with guards in place.
Rotating parts can entangle hands, feet, hair, clothing and/or
accessories. Traumatic amputation or severe laceration can
result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
DO NOT wear loose-fitting clothing, dangling drawstrings or
items that could become caught.
DANGER
Generator produces powerful voltage.
DO NOT touch bare wires or receptacles.
DO NOT use electrical cords that are worn, damaged or frayed.
Use only Champion electrical cords for proper application.
DO NOT operate generator in wet weather.
DO NOT allow children or unqualified persons to operate or
service the generator.
Use a ground fault circuit interrupter (GFCI) in damp areas and
areas containing conductive material such as metal decking.
Connection to your home’s electrical system requires a
listed 30A transfer switch installed by a licensed electrician
and approved by the local authority having jurisdiction. The
connection must isolate the generator from the utility power
and must comply with all applicable laws and electrical codes.
WARNING
Do not use generator for medical and life support uses.
In case of emergency, call 911 immediately.
NEVER use this product to power life support devices or life
support appliances.
NEVER use this product to power medical devices or medical
appliances.
Inform your electricity provider immediately if you or anyone in
your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss of power
would cause you or anyone in your household to experience a
medical emergency.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
6
WARNING
Spark from removed spark plug wire can result in fire or
electrical shock.
When servicing the generator:
Disconnect the spark plug wire and place it where it cannot
contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.
WARNING
Running engines produce heat. Severe burns can occur on
contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to
ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible
materials.
WARNING
Rapid retraction of the recoil cord will pull hand and arm
towards the engine faster than you can let go. Broken bones,
fractures, bruises or sprains could result. Unintentional
startup can result in entanglement, traumatic amputation or
laceration.
When starting engine, pull the recoil cord slowly until
resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices
plugged in and turned on.
WARNING
Although the generator contains a spark arrester, maintain
a minimum distance of 5 ft. (1.5 m) from dry vegetation to
prevent fires.
CAUTION
Exceeding the generator’s running capacity can damage the
generator and/or electrical devices connected to it.
DO NOT overload the generator.
DO NOT tamper with the governed speed.
DO NOT modify the generator in any way.
CAUTION
Start the generator and allow the engine to stabilize before
connecting electrical loads.
Connect electrical equipment in the off position, and then turn
them on for operation.
Turn electrical equipment off and disconnect before stopping
the generator.
CAUTION
Improper treatment or use of the generator can damage it,
shorten its life or void the warranty.
Use the generator only for intended uses.
Operate only on level surfaces.
DO NOT expose generator to excessive moisture, dust,
or dirt.
DO NOT allow any material to block the cooling slots.
If connected devices overheat, turn them off and disconnect
them from the generator.
DO NOT use the generator if:
– Electrical output is lost
– Equipment sparks, smokes or emits flames
– Equipment vibrates excessively
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
7
Fuel Safety
DANGER
GASOLINE, GASOLINE VAPORS, AND PROPANE ARE HIGHLY
FLAMMABLE AND EXPLOSIVE
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
– Gasoline vapors are highly flammable and explosive.
– Gasoline vapors can cause a fire or explosion if ignited.
– Gasoline is a liquid fuel and the resulting gasoline vapors can
ignite and cause a fire or explosion.
– Gasoline is a skin irritant and needs to be cleaned up
immediately if spilled on skin or clothes.
– Gasoline has a distinctive odor, this will help detect potential
leaks quickly.
– In any petroleum gas fire, flames should not be extinguished
unless by doing so the fuel supply valve can be turned OFF.
This is because if a fire is extinguished and a supply of fuel is
not turned OFF, then an explosion hazard could be created.
– Gasoline vapors expand and contract with ambient
temperatures. Never fill the gasoline tank past the red FULL
indicator on the fuel filter, as gasoline vapors needs room to
expand if temperatures rise.
WARNING
Propane/LPG (liquified petroleum gas) and LPG Vapors:
– LPG is a hydrocarbon gas that exists in a liquified form and
it’s vapors are highly flammable and explosive.
– LPG and it’s vapors are under pressure and can cause a
fire or explosion if ignited.
– LPG vapors are heavier than air and will settle in low
places while dissipating.
– LPG itself is odorless and tasteless. For safety, a chemical
is added to give it an odor to help detect leaks quickly.
– If a leak is detected, IMMEDIATELY turn OFF the gas
supply.
– In the event of an LPG fire and only when safe to do so,
first close the regulator valve OFF and then use a dry
powder extinguisher to put out the fire. This is because if
a fire is extinguished before the regulator valve is closed
OFF, then an explosion hazard condition could be created.
– Always keep the LPG cylinder in an upright position.
– LPG is a skin irritant and can cause severe cold burns
similar to frostbite.
– Always wear proper protective gloves when connecting to
and disconnecting from a propane bottle.
– Always keep LPG away from sparks, open flames, pilot
lights, heat and other sources of ignition.
WARNING
When adding or removing gasoline:
DO NOT light or smoke cigarettes.
Always stop the engine and allow to cool for a minimum of two
minutes before refueling.
Always loosen gasoline cap slowly to release vapor pressure
and to keep fuel from escaping around the gasoline cap.
Always replace and tighten the gasoline cap securely after
fueling.
Never remove the gasoline cap or add gasoline while the
engine is running or when the engine is hot.
Only fill or drain gasoline outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator at the gas
station.
Always store gasoline in an EPA/CARB compliant container or
to transfer the gasoline to the generator.
DO NOT overfill the gasoline tank.
Always keep gasoline, propane and natural gas vapors away
from sparks, open flames, pilot lights, heat and other sources
of ignition.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
8
WARNING
When starting the generator:
DO NOT attempt to start a damaged generator.
Always check that the gasoline cap, air filter, spark plug, fuel
lines and exhaust system are properly in place.
Always allow spilled gasoline to evaporate fully before
attempting to start the engine.
Always check the connections of the supply hose for leaks
before using LPG fuel.
Always be certain that the generator is resting firmly on level
ground.
WARNING
When operating the generator:
DO NOT move or tip the generator during operation.
WARNING
When transporting or servicing the generator:
Always check that the fuel valve is in the OFF position and the
gasoline tank is empty.
Always check that the LPG supply hose is disconnected and
stored securely away from the generator after use.
Disconnect the spark plug wire.
WARNING
When storing the generator:
Always store away from sparks, open flames, pilot lights, heat
and other sources of ignition.
Never store generator, gasoline or LPG cylinders near
furnaces, water heaters, or any other appliances that produce
heat or have automatic ignitions.
DANGER
NEVER place a gasoline container, gasoline tank, LPG cylinder
or any combustible material in the path of the exhaust stream
during operation of the engine.
WARNING
Never use a gasoline container, gasoline tank, LPG connector
hose, LPG cylinder or any other fuel item that is broken, cut,
torn or damaged.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
9
Lithium-ion battery Safety
WARNING
Electrolyte inside the battery is harmful to skin and eyes.
Electrolyte may pose an increased risk of harm if not handled
properly.
If the battery leaks and electrolyte gets in your eyes, do not
rub them. Instead, rinse them with clean running water and
immediately seek medical attention. If left untreated, electrolyte
can cause permanent eye injury. Keep away from children.
When using the generator:
– Do not use the battery near sources of high heat or fire.
– Do not reverse or short-circuit the positive (+) or negative (-)
terminals.
– Do not use the battery in parallel or in series.
– Do not discharge battery in temperatures below 14°F (-10°C)
or above 104°F (40°C).
When charging the battery:
– Use only battery chargers and/or battery maintainers designed
for lithium-ion batteries.
– Do not charge the battery with voltage over 15.0V and current
over 1.6A.
– Do not charge the battery below 32°F (0°C) or above 113°F
(45°C).
– Always remove battery from the battery cradle before charging
separately.
– Never leave the battery unattended while charging. If the
battery smokes, swells or gives off an odor during charging,
terminate charging immediately.
– If the battery becomes hot to the touch, stop charging. Allow
battery to cool before resuming.
– After charging, leave the battery sitting for 0.5 to 1 hour
before checking the voltage. If the voltage is less than 12.8V,
additional charging is necessary.
When storing the generator/battery:
– Always check that the battery connectors between the inverter
and the battery are unplugged and placed away from the
battery terminals.
– Always inspect the battery case for obvious signs of physical
damage or warpage.
– Do not store the battery near sources of high heat or fire.
– Store the battery in a dry, well ventilated area between
-4°F (-20°C) and 104°F (40°C).
– Do not store the battery when discharged to 20% or less state
of charge (SOC).
– The battery should be charged for 10~30 mins every 180 days
when in storage, to keep the battery in good condition.
In case of battery damage:
– If damaged, battery may emit hazardous fumes. If fumes are
present, move battery to a well-ventilated area.
– Do not try to repair the battery.
Safe disposal of Lithium-ion battery:
– Lithium-ion batteries contain elements that pose health risks
to individuals if they are allowed to leach into the ground
water supply. In many states and counties, it may be illegal to
dispose of these batteries in standard household waste.
– In the United States and Canada, a large network of over
30,000 battery drop-off locations may be found at
www.call2recycle.org.
– To dispose the battery safely, apply tape over any exposed
connectors to prevent accidental shorting of the positive and
negative terminals of the battery during transport.
– Place the battery in a clear sturdy plastic bag, seal the bag and
deposit the battery into the recycling container at your local
municpal hazardous waste (HHW) recycling location.
– Never dispose of the battery in a fire or incenerator, as the
battery may catch fire and explode.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
10
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.
LABEL DESCRIPTION
A
PELIGRO
El uso de un generador en
interiores PUEDE MATARLO
EN MINUTOS. El escape del
generador contiene monóxido
de carbono. Éste es un
veneno que no se puede ver
ni oler. NUNCA lo use dentro
del hogar ni el garaje,
INCLUSO SI las puertas y
ventanas están abiertas.
Úselo SÓLO a la INTEMPERIE
lejos de ventanas, puertas, y
orificios de ventilación.
DANGER
Utiliser une génératrice à
l’intérieur PEUT VOUS TUER EN
QUELQUES MINUTES.
L’échappement de la génératrice
contient du monoxyde de carbone.
Il s’agit d’un poison que vous ne
pouvez ni voir ni sentir.
Ne l’utilisez JAMAIS dans la
maison ou le garage MÊME SI les
portes et les fenêtres sont
ouvertes. Utilisez la UNIQUEMENT
À L’EXTÉRIEUR, loin des fenêtres,
portes et trappes de ventilation.
NEVER use inside
a home or garage,
EVEN IF doors and
windows are open.
ONLY use OUTSIDE
and far away from
windows, doors,
and vents.
DANGER
Using a generator indoors CAN KILL YOU
IN MINUTES. Generator exhaust contains
carbon monoxide. This is a poison you
cannot see or smell.
1385-L-SF-D
--- --- --- --- ---
ColorsAPN 138 5-L-SF
Rev D
Size 15 5 x 75 mm
Artwork Notes
2mm safe margin;
white to b e printed sh own in 50%
process magenta
Revision Changes
B: corrected some words on FR translation
C: Need ad d the text hei ght
D: upda ted generat rice and uti lisez
This art work belongs to Champ ion Power Equipment. T he contents are con fidential and privile ged and shall not be discl osed to or used by or for
outside pa rties without t he explicit consen t of Champion Power Equ ipment.
Safety Symbols/
CO Danger
B
UNLEADED FUEL ONLY. Minimum octane
rating of 87. Maximum 10% ethanol.
GASOLINA REGULAR SOLAMENTE.
87 octanos como mínimo. Máximo de
etanol de 10%.
ESSENCE SANS PLOMB SEULEMENT.
Indice d’octane minimal de 87.
Maximum 10 % d'éthanol.
2241-L-OP-A
K 109 --- --- ---
ColorsAPN 2241-L-OP
Rev A
Size 36 x 36 mm
Artwork Notes
3mm corner radius; 2mm safe margin;
white to be
printed shown in 50% process magenta
Revision Changes
This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.
Fuel
C
AC AMPS
AMPÈRES C.A.
FREQUENCY (Hz)
FRÉQUENCE (Hz)
RPM
TR / MIN
POWER FACTOR
FACTEUR DE
PUISSANCE
AC VOLTS
VOLTS C.A.
MANUFACTURE DATE
DATE DE FABRICATION
SERIAL NO.
N° DE SÉRIE
MODEL
MODÈLE
INSULATION CLASS
CLASSE D’ISOLATION
MAX AMBIENT TEMP.
TEMP. AMBIANTE MAX.
2756-L-PR-A
GASOLINE WATTS
WATTS D'ESSENCE
200991
29.2
60
3600
1.0
120
F
3500
3150
104°F
40°C
PROPANE WATTS
WATTS AU PROPANE
CHAMPION POWER EQUIPMENT, INC.
12039 SMITH AVENUE
SANTA FE SPRINGS, CA 90670
USA / É.-U.
1-877-338-0999
WWW.CHAMPIONPOWEREQUIPMENT.COM
MADE IN CHINA / FABRIQUÉ EN CHINE
XXXXXXXXXXXX
XXXX
K --- --- --- ---
ColorsAPN 2756-L-PR
Rev A
Size 123 x 40 mm
Artwork Notes
3mm corner radius; 2mm safe margin;
to be printed
on
WHITE
substrate.
Revision Changes
---
This ar twork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.
Dataplate
D
WARNING
DO NOT TOUCH!
Exhaust gases, muffler
and engine components
are extremely HOT and
cause burns.
Operation of this equipment may create
sparks that can start fires around dry
vegetation. A spark arrestor may be required.
The operator should contact local fire
agencies for laws and regulations relating to
fire prevention requirements. If installed,
clean every 100 hours or every season.
1953-L-SF-A
ADVERTENCIA
¡NO TOCAR! Los gases de
escape, el silenciador y los
componentes del motor están
extremadamente CALIENTES y
causan quemaduras.
La operación de este equipo puede producir chispas
que pueden provocar incendios alrededor de la
vegetación seca. Un supresor de chispas puede que
sea necesario. El operadaor debe comunicarse con
las agencias locales de bomberos para las leyes y
reglamentos relativos a los requisitos de prevención
de incendios. Si está instalado, limpie cada 100
horas o cada temporada.
K 485 152 --- ---
ColorsLPN 1953-L-SF
Rev A
Size 218 x 36 mm
Artwork Notes
3mm corner radius; 2mm safe margin;
to be printed
on
white
substrate.
Revision Changes
---
This ar twork belong s to Champion Power E quipment. The c ontents are con fidential and p rivileged and sha ll not be disclose d to or used by or for
outsid e parties without the explicit c onsent of Champi on Power Equipmen t.
Hot Surface
Top
A
b
C
D
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
11
Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Read Operator’s Manual. To reduce the risk of injury, user must read and understand operator’s manual
before using this product.
Clearance. Keep all objects at least 5 feet (1.5m) from generator. Heat from the muffler and exhaust gas
can ignite combustible objects.
Ground. Consult with local electrician to determine grounding requirements before operation.
Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock. Improper connections to a building can allow current to backfeed into utility lines, creating an
electrocution hazard. A transfer switch must be used when connecting to a building.
Fire/Explosion. Fuel and its vapors are extremely flammable and explosive. Fire or explosion can cause
severe burns or death. Keep generator at least 5 feet (1.5m) from all objects to prevent combustion.
Hot Surface. To reduce the risk of injury or damage, avoid contact with any hot surface.
Open Flame Alert. Fuel and its vapors are extremely flammable and explosive. Keep fuel away from
smoking, open flames, sparks, pilot lights, heat, and other ignition sources.
Wet Conditions Alert. Do not expose to rain or use in damp location.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
12
SYMBOL MEANING
This product uses lithium-ion (Li-ion) batteries. Local, state, or federal laws prohibit disposal of
Li-ion batteries in ordinary trash. In the United States and Canada, a large network of over 30,000
battery drop-off locations may be found at www.call2recycle.org and/or consult your local waste
authority for information regarding available recycling disposal options.
Blindness or severe burns. Electrolyte solution can cause blindness or severe burns.
Shield eyes. Explosive gases can cause blindness or injury.
If damaged, battery may emit hazardous fumes. If fumes present, move battery to a well-ventilated area.
Eye protection. Always wear eye protection with side shields marked to comply with ANSI Z87.1.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
13
Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
SYMBOL MEANING
Propane Hose Inlet
Start
On
Choke
Stop or Off
ECO
Economy Mode Button
Low Oil
Overload Reset Button
Circuit Breaker Reset: Push
SYMBOL MEANING
Ground Terminal
Neutral Floating. Neutral circuit IS
NOT electrically connected to the frame/
ground of the generator.
Parallel Connection(s)
USB Connection Port
Gasoline Tank: Full
Gasoline Tank: Empty
RV Ready Receptacle
Power Output. Percentage of available
power from generator being used.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
IMPORTANT SAFETY INSTRUCTIONS
14
Quick Start Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these
symbols will allow you to more safely operate the product.
10W-30
1
2 4 16
3
5
2
2711-L-OP-A
2758-L-OP-C
ColorsLPN 2758-L-OP
Rev C
Size 190 x 25 mm
Artwork Notes
2mm safe margin;
to be printed on white substrate
Revision Changes
B: changed choke direction
C:Changed the stop icon to the Off icon
This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for
outside parties without the explicit consent of Champion Power Equipment.
K 376 186 152 CG12945
Starting the Engine
DANGER
Move generator outside and far away from windows,
doors and intake ventilation covers.
1. Check oil level.
Recommended oil is 10W-30.
2. Check gasoline level.
When adding gasoline, use a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
3. Turn EZ Start dial to the full “CHOKE” position.
4. Pull the recoil cord.
5. Turn the EZ Start dial to the “RUN” position.
6. Plug in desired device.
Stopping the Engine
1. Turn off and unplug all connected electrical loads.
2. Turn the EZ Start dial to the “STOP” position.
For adding fuel and starting the engine with LPG see Add Fuel:
Propane (LPG) in Assembly section and Starting the Engine:
Propane (LPG) in the Operation section.
For Electric Start, see “Starting the Engine” section in the
Operation section.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
CONTROLS AND FEATURES
15
CONTROLS AND FEATURES
Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and
features. Save this manual for future reference.
Generator
1. Fuel Gauge
2. Fuel Cap – Remove to add fuel.
3. Folding Handle – Used to move unit by lifting and rolling on
wheels. Do not use to lift or carry the unit.
4. Battery Access Cover
5. Control Panel – See Control Panel section.
6. Recoil Starter – Used to manually start the engine.
7. Never Flat Wheels – 5 in. (12.7 cm)
8. Oil Fill Access Cover
9. LPG Inlet – Used to connect LPG fuel source to generator.
10. Carrying Handle(s) – Used to lift or carry the unit.
11. Muffler
12. Maintenance Cover
8
9
2
1
7
65
4
11
12
3
10
200991 - 4500W DUAL FUEL INvERTER GENERATOR
CONTROLS AND FEATURES
16
Control Panel
1. Intelligauge with Power Meter – See Intelligauge with
Power Meter section.
2. Ignition Switch – Used to START the generator.
3. EZ Start Dial – Used to start, stop and choke the generator.
4. Circuit Breakers (Push Reset) – Protects the generator
against electrical overloads.
5. Ground Terminal – Consult an electrician for local grounding
regulations.
6. Parallel Outlets – Used to parallel two inverters together for
increased power output. (parallel kit sold separately).
RECEPTACLES
A
C
(2×) 120V AC, 20A (NEMA 5-20R)
May be used to supply electrical power for
operation of 120 Volt AC, 20 Amp, single phase,
60 Hz electrical loads.
B
t
120V AC, 30A RV (NEMA TT-30R)
May be used to supply electrical power for
operation of 120 Volt AC, 30 Amp, single phase,
60 Hz electrical loads.
C
(2×) 5V DC, 2.1A (USB Type-A)
Each port may be used to supply a maximum of
5V, 2.1A to power cellphones, laptops, tablets,
and similar devices.
1
2
53
4
b
A
C
6
200991 - 4500W DUAL FUEL INvERTER GENERATOR
CONTROLS AND FEATURES
17
MODE DESCRIPTION
1 Voltage (V)
Output voltage of the generator.
Example: 120 volts
2 Frequency (H)
Output frequency in hertz.
Example: 60.0 hertz
3 Run Time (R)
Run time of the generator for the current session.
Example: 6 hours
4 Total Run Time
Total run time of the generator since first operation.
Example: 16 hours
5 Power Meter
Power Output percentage.
Example: 100% Output
Intelligauge with Power Meter
Five mode digital meter for displaying voltage, frequency, session
run time, total run time and power output.
A. Economy Mode Button – Enables/disables automatic idle
control.
B. AC Overload Reset Button – Used to re-energize receptacles
after overload fault.
C. Low Oil Warning Indicator Light – When ON, engine will
shut down and not run. Check oil level.
A
b
C
200991 - 4500W DUAL FUEL INvERTER GENERATOR
CONTROLS AND FEATURES
18
FCC Statement
1. This device complies with Part 15 of the FCC Rules. Operation
is subject to the following two conditions:
1a. This device may not cause harmful interference.
1b. This device must accept any interference received,
including interference that may cause undesired
operation.
2. Changes or modifications not expressly approved by the party
responsible for compliance could void the user’s authority to
operate the equipment.
NOTICE
This equipment has been tested and found to comply with
the limits for a Class B digital device, pursuant to Part 15
of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and
can radiate radio frequency energy and if not installed and
used in accordance with the instructions, may cause harmful
interference to radio communications. However, there is
no guarantee that interference will not occur in a particular
installation. If this equipment does cause harmful interference
to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures:
– Reorient or relocate the receiving antenna.
– Increase the separation between the equipment and
receiver.
– Connect the equipment into an outlet on a circuit different
from that to which the receiver is connected.
– Consult dealer or an experienced radio/TV technician for
help.
Parts Included
Accessories
Engine Oil ...................................... 16.9 fl. oz. (500 ml)
Oil Funnel ...........................................................1
6 ft. (1.8 m) LPG Hose with Regulator ............................. 1
Tools Included
8/10 mm Wrench ................................................... 1
Spark Plug Socket ..................................................1
Reversible Phillips/Flathead Screwdriver ..........................1
200991 - 4500W DUAL FUEL INvERTER GENERATOR
ASSEMbLY
19
ASSEMbLY
Your generator requires some assembly. It must be properly
serviced with fuel and oil before operation.
If you have any questions regarding the assembly of your
generator, call our Technical Support Team at 1-877-338-0999.
Please have your serial number and model number available.
Unpacking
1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the generator.
3. Using the carrying handles of the unit, carefully remove the
generator from the box (two people lifting is recommended).
Remove Shipping Support Hardware
To protect the generator during shipping, support hardware has
been installed between the engine and frame. This hardware
MUST BE REMOVED BEFORE adding oil or gasoline to the
generator.
NOTICE
DO NOT attempt to run generator without first removing the
shipping support hardware. Damage to the generator as a result
of not removing the hardware will void the warranty.
1. BEFORE filling the engine with oil or gasoline, tip the
generator onto the muffler side. Tip onto the flattened
cardboard box the generator came in or other protective
surface so as to not scratch the enclosure.
2. Remove the two bolts, four nuts and mounting plates from
the bottom side of the generator using the included 8/10 mm
wrench. Bolts, Nuts and spacers can be discarded.
3. Tip the generator upright.
Connect the battery
1. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver
(included).
2. Push two halves of battery connector together tightly.
Add Engine Oil
WARNING
DO NOT attempt to crank or start the engine before it has been
properly filled with the recommended type and amount of oil.
Damage to the generator as a result of failing to follow these
instructions will void your warranty.
NOTICE
The generator rotor has a sealed, pre-lubricated ball bearing
that requires no additional lubrication for the life of the bearing.
NOTICE
The recommended oil type for typical use is 10W-30
automotive oil. However, using the listed conventional oils
shown in the “Recommended Engine Oil Type” chart may be
used for typical use including the first 5 hours of the break-in
run time period of the engine.
If running generator in extreme temperatures, refer to the
“Recommended Engine Oil Type” chart.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
ASSEMbLY
20
-20 0 20 40 60
Ambient temperature
Recommended Engine Oil Type
80 100 120
-28.9
°F
°C -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
10W-30
5W-30 Full Synthetic
10W-405W-30
1. Place the generator on a flat, level surface.
2. Turn the oil access cover fastener to the unlocked position
and remove the cover.
3. Remove oil fill cap/dipstick to add oil.
4. Using a funnel, add up to 16.9 fl. oz. (500 ml) of oil (included)
and replace oil fill cap/dipstick and secure cover.
DO NOT OVERFILL.
5. Check engine oil level before each use and add as needed.
MAX
OIL DIP STICK
MAX
OIL DIP STICK
NOTICE
Once oil has been added, a visual check should show oil about
1-2 threads from running out of the fill hole.
When using the dipstick to check oil level, DO NOT screw in
the dipstick while checking.
NOTICE
Check oil level often during the break-in period. Refer to the
Maintenance section for recommended service intervals.
CAUTION
This engine is equipped with a low oil shut-off and will stop
when the oil level in the crankcase falls below the threshold
level.
NOTICE
The first 5 hours of run time are the break-in period for the
unit. During the break in period stay at or below 50% of the
running watt rating and vary the load occasionally to allow
stator windings to heat and cool. Adjusting the load will also
cause engine speed to vary slightly and help seat piston rings.
After the 5 hour break-in period, change the oil.
NOTICE
Synthetic oil may be used after the 5 hour initial break-in
period. Using synthetic oil does not decrease the recommended
oil change interval. Full synthetic 5W-30 oil will aid in starting
in cold ambient < 41º F (5º C) temperatures.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
ASSEMbLY
21
Add Fuel: Gasoline
DANGER
Gasoline vapors are highly flammable and extremely explosive.
DO NOT light or smoke cigarettes. Fire or explosion can cause
severe burns or death.
Only fill or drain fuel outdoors in a well-ventilated area.
DO NOT pump gasoline directly into the generator. Use an
approved container to transfer the fuel to the generator.
Never use a gasoline container, gasoline tank, or any
other fuel item that is broken, cut, torn or damaged.
DO NOT overfill the gasoline tank. Always keep fuel away from
sparks, open flames, pilot lights, heat and other sources of
ignition.
Use clean, fresh, regular unleaded gasoline with a minimum
octane rating of 87 and an ethanol content of 10% or less by
volume. ybc
DO NOT mix oil with gasoline.
1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. DO NOT OVERFILL. Gasoline
can expand after filling. A minimum of ¼ in. (6.4 mm) of
space left in the tank is required for gasoline expansion,
although more than ¼ in. (6.4 mm) is recommended. Gasoline
can be forced out of the tank as a result of expansion if
overfilled, and can affect the stable running condition of the
generator.
3. The approximate fuel level is shown on the fuel gauge on top
of the fuel tank.
Empty Full
4. Screw on the gasoline cap and wipe away any spilled fuel.
CAUTION
Use unleaded gasoline with a minimum octane rating of 87
and an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately ¼ in.
(6.4 mm) below the top of the tank to allow for gasoline
expansion.
DO NOT pump gasoline directly into the generator at the pump.
Use an approved fuel container to transfer the gasoline to the
generator.
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.
WARNING
Pouring gasoline too fast through the fuel screen may result
in gasoline splashing over the generator and operator while
filling.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
ASSEMbLY
22
NOTICE
The generator engine works well with 10% or less ethanol
blended gasoline. When using ethanol-gasoline blends there
are some issues worth noting:
– Ethanol-gasoline blends can absorb more water than
gasoline alone.
– These ethanol blends can eventually separate, leaving
water or a watery goo in the tank, fuel valve and
carburetor. The compromised gasoline can be drawn into
the carburetor and cause damage to the engine and/or
create potential hazards.
– If a fuel stabilizer is used, confirm that it is formulated to
work with ethanol-gasoline blends.
– Any damages or hazards caused by using ethanol blended
gasoline higher than 10% by volume, improperly stored
gasoline, and/or improperly formulated stabilizers, are not
covered by manufacturer’s warranty.
It is advisable to always shut off the gasoline supply and
run the engine to starvation after each use. See Storage
instructions for extended non-use.
Add Fuel: Propane (LPG)
DANGER
NEVER place the LPG (liquefied petroleum gas) connector hose
OR LPG cylinder tank in the path of the muffler exhaust gas
stream of the generator during engine operation.
1. Confirm the dial is in the OFF position.
2. If using a new propane cylinder, remove the plastic cap from
the cylinder valve.
3. Attach the LPG hose assembly (included) to the propane
cylinder valve and hand tighten until snug. DO NOT OVER
TIGHTEN.
4. Remove the rubber boot covering the propane connection port
on the inverter.
5. Remove the rubber protective plug from the female connector
of the LPG hose.
6. Insert the hose fitting into the quick connect coupling and
push in until you hear a “click” and the outside collar of the
quick connect coupling moves forward.
7. Check all connections for leaks by wetting the fittings with a
solution of soap and water. Bubbles which appear or bubbles
which grow indicate that a leak exists. If a leak exists at a
fitting then turn off the valve on the cylinder and tighten the
fitting. Turn the valve back on and recheck the fitting with the
soap and water solution. If the leak continues or if the leak
is not at a fitting then do not use the generator and contact
customer service.
NOTICE
– The LPG hose included with this unit works with standard
20 and 30 pound LPG tanks.
– Verify the requalification date on the cylinder has not
expired.
– Always position the cylinder so the connection between the
cylinder valve and generator inlet won’t cause sharp bends
or kinks in the LPG hose.
CAUTION
Do not allow children to tamper or play with the LPG cylinder
or hose connections.
CAUTION
Use approved LPG cylinders equipped with an OPD (overfilling
prevention device) valve. Always keep the cylinder in a vertical
position with the valve on top and installed at ground level
on a flat surface. Cylinders must not be installed near any
heat source and should not be exposed to sun, rain, and dust.
When transporting and storing, turn off the cylinder valve and
generator LPG valve, and disconnect the cylinder. Plug the
outlet, usually by a plastic protective cap, if one is available.
Keep cylinders away from heat and ventilated when in a
vehicle.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
23
WARNING
If there is a strong smell of LPG: Close valve on the cylinder.
Check all connections for leaks by wetting the fittings with a
solution of soap and water. Bubbles which appear or bubbles
which grow indicate that a leak exists. Do not smoke or light a
cigarette, or check for leaks using a match, open flame source
or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
Grounding
Your generator must be properly connected to an appropriate
ground to help prevent electric shock.
WARNING
Failure to properly ground the generator can result in electric
shock.
A ground terminal connected to the panel of the generator has
been provided (see Controls and Features for terminal location).
For remote grounding, connect a length of heavy gauge
(12 AWG minimum) copper wire between the generator ground
terminal and a copper rod driven into the ground. We strongly
recommend that you consult with a qualified electrician to ensure
compliance with local electrical codes.
Neutral Floating*
– Neutral circuit IS NOT electrically connected to the frame/
ground of the generator.
– The generator (stator winding) is isolated from the frame and
from the AC receptacle ground pin.
– Electrical devices that require a grounded receptacle pin
connection will not function if the receptacle ground pin is not
functional.
Neutral Bonded to Frame*
– Neutral circuit IS electrically connected to the frame/ground of
the generator.
– The generator system ground connects lower frame cross-
member below the alternator. The system ground is connected
to the AC neutral wire.
* See your Specifications section for specified type of grounding.
OPERATION
Generator Location
WARNING
NEVER operate the generator inside any building, garage,
basement, crawlspace, shed, enclosure or compartment,
including a generator compartment of a recreational vehicle.
NEVER operate or start the generator in the back of an
SUV, camper, trailer, truck bed (regular sides, flat or other
configuration), under staircases, stairwells, next to walls
or buildings or in any other location that will not allow for
adequate cooling of the generator or for the proper exit of the
exhaust flow from the muffler system.
DO NOT operate or store the generator in wet weather
conditions such as rain or snow. Using a generator in wet
conditions could result in serious injury or death due to
electrocution.
In some state’s generators may be required to be registered
with the local utility company when used at construction sites
and may be subject to additional rules and regulations, consult
your local municipal authority.
Generators should always be operated on a flat, level surface
at all times (even when not in operation).
Generators must have a minimum of 5 feet (1.5 m) of
clearance from all combustible material.
Generators must also have a minimum of 3 feet (91.4 cm)
of air flow clearance on all sides to allow for adequate
performance cooling, maintenance and servicing.
Always place the generator in a well-ventilated area. NEVER
place the generator near air intake vents or where exhaust
fumes could be drawn into occupied or confined spaces.
Always carefully consider wind and air currents when
positioning generator.
Always allow generators to properly cool before transport or
for storage purposes.
Failure to follow proper safety precautions may result in
personal injury, damage to the generator and void the
manufacturer’s warranty.
WARNING
During operation the muffler and exhaust fumes will become
hot. If adequate cooling and breathing space are not supplied,
or if the generator is blocked or enclosed, temperatures can
become extremely heated and may lead to fire.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
24
WARNING
Do not expose to rain or use in damp locations.
Keep all objects a minimum of 5 feet (1.5m) away from the
generator at all times. Heat from the muffler surface and
exhaust gas stream can ignite combustible materials.
WARNING
If you must operate in rain or damp locations, DO NOT operate
without proper protection of the electrical components.
Use of a safety canopy that is fire retardant and will provide proper
air ventilation for the engine exhaust gas stream may be used.
Visit championpowerequipment.com or call to find your Storm
Shield cover.
Surge Protection
Electronic devices, including computers and many programmable
appliances use components that are designed to operate within a
narrow voltage range and may be affected by momentary voltage
fluctuations. While there is no way to prevent voltage fluctuations,
you can take steps to protect sensitive electronic equipment.
– Install UL1449, CSA-listed, plug-in surge suppressors on the
outlets feeding your sensitive equipment.
Surge suppressors come in single- or multi-outlet styles.
They’re designed to protect against virtually all short-duration
voltage fluctuations.
Starting the Engine: Gasoline
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or
turned on.
Electric Start
Cold Engine Start
3. Move the EZ Start dial to the “CHOKE” position.
4. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again.
CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can
flood and will not start.
5. Do not over-choke. As soon as engine starts, turn the EZ
Start dial to the “RUN” position.
Warm Engine Start
3. Turn the EZ Start dial to the “RUN” position.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
25
4. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again.
CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can
flood and will not start.
NOTICE
If the engine starts but does not continue to run, make certain
that the generator is on a flat, level surface. The engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
Manual Start
Cold Engine Start
3. Move the EZ Start dial to the “CHOKE” position.
4. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
5. Do not over-choke. As soon as engine starts, turn the EZ
Start dial to the “RUN” position.
Warm Engine Start
3. Move the EZ Start dial to the “RUN” position.
4. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
26
NOTICE
If the engine starts but does not continue to run, make certain
that the generator is on a flat, level surface. The engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
Starting the Engine: Propane (LPG)
NOTICE
Turn the generator off before attempting to switch from
gasoline to LPG operation.
1. Make certain the generator is on a flat, level surface.
2. Disconnect all electrical loads from the generator. Never start
or stop the generator with electrical devices plugged in or
turned on.
3. Open the fuel valve on the propane cylinder.
Electric Start
Cold Engine Start
4. Move the EZ Start dial to the “CHOKE” position.
5. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial for 2-3 seconds.
6. Turn the EZ Start dial to the “RUN” position.
7. Press and hold the yellow ignition switch on the EZ Start
Dial toward the center of the dial for up to 5 seconds or until
started.
CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can
flood and will not start.
8. If engine does not start, wait 10 seconds and repeat step 7.
9. Plug in devices.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
27
Warm Engine Start
4. Turn the EZ Start dial to the “RUN” position.
5. Press and hold the yellow ignition switch on the EZ Start Dial
toward the center of the dial. Release as the engine begins to
start. If the engine fails to start within five seconds, release
the switch and wait at least ten seconds before attempting to
start the engine again. and hold ignition switch on EZ Start
Dial.
CAUTION
If the ignition switch is held down in the “START” position
longer than 5 seconds it could damage the starter.
NOTICE
If the engine is cranked longer than 5 seconds, the engine can
flood and will not start.
NOTICE
If the engine starts but does not continue to run, make certain
that the generator is on a flat, level surface. The engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
Manual Start
Cold Engine Start
4. Move the EZ Start dial to the “CHOKE” position.
5. Slowly pull the starter cord 3-5 times to prime the engine.
6. Turn the EZ Start Dial to the “RUN” position.
7. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
28
Warm Engine Start
4. Turn the EZ Start dial to the “RUN” position.
5. Pull the recoil cord slowly until resistance is felt and then pull
rapidly.
NOTICE
If the engine starts but does not continue to run, make certain
that the generator is on a flat, level surface. The engine is
equipped with a low oil sensor that will prevent the engine
from running when the oil level falls below a critical threshold.
NOTICE
Accumulation of frost on LPG cylinder and regulators is
common during operation and normally is not an indication
of a problem. As LPG vaporizes and travels from the cylinder
to the generator engine it expands. The amount of frost that
forms can be affected by the size of the cylinder, the amount
of LPG being used, the humidity of the air and other operating
conditions.
In unusual situations this frost may eventually restrict the flow
of LPG to the generator resulting in deteriorating performance.
For example, if the cylinder temperature is reduced to a very
low level then the rate at which the LPG vaporizes is also
reduced and may not provide sufficient flow to the engine. This
is not an indication of a problem with the generator but only
a problem with the flow of LPG from the cylinder. If generator
performance seems to be deteriorating at the same time that
ice formation is observed on tank valve, hose or regulator then
some actions may be taken to eliminate this symptom.
In these rare situations it can be helpful to reduce or eliminate
the cold fuel system effects by doing one of the following:
– Exchanging fuel cylinders to allow the first cylinder to
warm up, repeating as necessary.
– Placing the cylinder at the end of the generator near the
handle, where engine fan air flows out from the generator.
This air is slightly heated by flowing over the engine. The
cylinder should not be placed in the path of the muffler
outlet.
– The cylinder can be temporarily warmed by pouring warm
water over the top of the cylinder.
Connecting Electrical Loads
Let the engine stabilize and warm up for a few minutes after
starting.
Plug in and turn on the desired 120 or 240 (if applicable) Volt AC
single phase, 60 Hz electrical loads.
– DO NOT connect 3-phase loads to the generator.
– DO NOT overload the generator.
– Use only a high quality, insulated, compatible (3-wire or
4-wire) grounded cord set rated equal to or greater (volts and
amps) than the receptacle plugging into.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
29
WARNING
Always remember to plug your appliances directly into the
generator and do not plug the generator power cord into any
electrical outlet or connect to the circuit breaker panel in your
home. Connecting a generator to your home’s electric utility
company’s power lines, or to another power source, called
‘backfeeding’ is a dangerous practice that is illegal in many
states and municipalities.
This action if done incorrectly could damage your generator,
appliances and could cause serious injury or death to you
or a utility worker when attempting to restore power during
an outage occurrence in the neighborhood who may then
unexpectedly encounter high voltage on the utility line and
suffer a fatal shock.
Whether injuries occur or not, if installed incorrectly and not to
applicable laws and codes, you may be subject to fines or the
utility company may disconnect your home power should this
practice be found in your home.
If the generator will be connected to a building electrical
system, those connections must isolate the generator power
from the utility power. You are responsible for ensuring your
generator’s electricity does not backfeed into the electric
utility power lines. These connections must comply with all
applicable laws and codes – Consult your local utility company
or a qualified electrician to properly install this connection.
Do Not Overload Generator
Capacity
Follow these simple steps to calculate the running and starting
watts necessary for your purposes:
1. Select the electrical devices you plan on running at the same
time.
2. Total the running watts of these items. This is the amount of
power you need to keep your items running.
3. Identify the highest starting wattage of all devices identified
in step 1. Add this number to the number calculated in step 2.
Starting wattage is the surge of power needed to start some
electric driven equipment. Following the steps listed under
“Power Management” will guarantee that only one device will
be starting at a time.
4. If the generator power output is cut off due to an overload
condition indicated by the AC overload blinking light, lower
the load by unplugging one or more items, then press the
AC overload reset button before restarting the generator for
continued normal operation.
Power Management
Use the following formula to convert voltage and amperage to
watts:
Volts × Amps = Watts
To prolong the life of your generator and attached devices, follow
these steps to add electrical load:
1. Start the generator with no electrical load attached.
2. Allow the engine to run for several minutes to get up to
temperature.
3. Make sure all circuit breakers are set to the run position.
4. Plug in and turn on the first item. It is best to attach the item
with the largest load first.
5. Allow the engine to stabilize.
6. Plug in and turn on the next item.
7. Allow the engine to stabilize.
8. Repeat steps 5-6 for each additional item.
NOTICE
Never exceed the specified capacity when adding loads to the
generator.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
30
Eco (Economy) Mode
The Eco Mode button can be activated to turn on economy control
in order to minimize fuel consumption and noise while operating
the unit during times of reduced electrical output. Eco Mode
allows the engine speed to idle during periods of non-use.
The engine speed returns to normal when an electrical load is
connected. When the economy switch is off, the engine runs at
normal speed continuously.
CAUTION
For periods of high electrical load or momentary fluctuations,
the Eco Mode should be off.
Parallel Operation
The Champion model 200991 is parallel ready and can be
operated in parallel with another Champion unit to increase the
total available electrical power. A Champion parallel kit (optional
equipment) is required for parallel operation. Model 100319 is the
recommended model for this unit. For a list of compatible models
or to order a parallel kit, please call customer service at 1-877-
338-0999 or visit www.championpowerequipment.com.
Detailed instructions for parallel kit installation and operation of
the connected generators are provided in the parallel kit operator’s
manual.
Stopping the Engine
Gasoline
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Turn the EZ Start dial to the “STOP” position.
Propane
1. Turn off and unplug all electrical loads. Never start or stop the
generator with electrical devices plugged in or turned on.
2. Let the generator run at no-load for several minutes to
stabilize internal temperatures of the engine and generator.
3. Close the fuel valve on the propane cylinder.
4. Turn the EZ Start dial to the “STOP” position.
Important: Always ensure that the EZ Start is in the “OFF”
position when the generator is not in use.
NOTICE
If the generator will not be used for a period of two (2) weeks
or longer, please see the Storage section for proper engine and
fuel storage.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
OPERATION
31
Moving the Generator
CAUTION
– NEVER lift or carry the generator using the folding handle.
– NEVER tilt sideways while moving the generator.
– ALWAYS place the generator on its wheels in the upright
position.
– ALWAYS turn the generator off and ensure the fuel valve is
closed.
– ALWAYS make sure engine and muffler are cooled down
before the generator can be handled safely (typically 15-30
minutes).
WARNING
The folding handle is not long enough to hold and walk with a
full stride when moving the generator. Always side step as you
walk to avoid injury to your heels and/or feet. Failure to follow
these instructions could result in personal injury or damage to
the generator.
1. Begin by raising the folding handle, found on opposite side of
wheels.
2. Using the handle, tilt the end of the generator slightly off the
ground until balanced on the wheels.
3. While maintaining balance, roll the generator to the desired
location.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio
decrease. Engine power and generator output will be reduced
approximately 3½% for every 1000 ft. of elevation above sea level.
At high altitudes increased exhaust emissions can also result due
to the increased enrichment of the air fuel ratio. Other high altitude
issues can include hard starting, increased fuel consumption and
spark plug fouling.
To alleviate high altitude issues other than the natural power
loss, CPE can provide a high altitude carburetor main jet. The
alternative main jet and installation instructions can be obtained
by contacting our Technical Support Team. Installation instructions
are also available in the Technical Bulletin area of the CPE website.
The part number and recommended minimum altitude for the
application of the high altitude carburetor main jet is listed in the
following table.
In order to select the correct high altitude main jet it is necessary
to identify the carburetor model. For this purpose, a code is
stamped on the side of the carburetor. Select the correct high
altitude jet part number corresponding to the carburetor code
found on your particular carburetor.
Carb. Code High Alt. Jet Part Number Min. Altitude
16100-
Z3R0310-
00A0
16161-Z152210-00A0
3000 ft.
(914 m)
16161-Z152010-00A0
6000 ft.
(1829 m)
WARNING
Operation using the alternative main jet at elevations lower
than the recommended minimum altitude can damage the
engine. For operation at lower elevations, the originally
supplied standard main jet must be used. Operating the
engine with the wrong engine configuration at a given altitude
may increase its emissions and decrease fuel efficiency and
performance.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
MAINTENANCE
32
MAINTENANCE
Make certain that the generator is kept clean and stored properly.
Only operate the unit on a flat, level surface in a clean, dry
operating environment. DO NOT expose the unit to extreme
conditions, excessive dust, dirt, moisture or corrosive vapors.
WARNING
Never operate a damaged or defective generator.
WARNING
Improper maintenance will void your warranty.
NOTICE
For Emission control devices and systems, read and
understand your responsibilities for service as stated in the
Emission Control Warranty Statement of this manual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the generator.
For service or parts assistance, contact our
Technical Support Team at 1-877-338-0999.
Cleaning the Generator
CAUTION
DO NOT spray generator directly with water.
Water can enter the generator through the cooling slots and
damage the generator windings. It can also contaminate the
fuel system.
1. Use a damp cloth to clean exterior surfaces of the generator.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from
the generator.
4. Inspect all air vents and cooling slots to ensure that they are
clean and unobstructed.
To prevent accidental starting, remove and ground the spark plug
wire before performing any service.
Changing the Engine Oil
Change oil when the engine is warm. Refer to the oil specification
to select the proper grade for your operating environment.
1. Place the generator on a flat level surface.
2. Turn the oil access cover fastener to the unlocked position
and remove the cover.
3. Remove the oil drain plug by turning it counter clockwise.
DRAIN TUBE
DRAIN PLUG
4. Ensure the oil drain hose is lower than the engine and allow
the oil to drain completely into an appropriate container.
5. Replace the oil drain plug.
6. Add oil according to Add Engine Oil in Assembly section.
DO NOT OVERFILL. Oil not included for routine maintenance.
7. Dispose of used oil at an approved waste management
facility.
NOTICE
Once oil has been added, a visual check should show oil
about 1-2 threads from running out of the fill hole. If using the
dipstick to check oil level, DO NOT screw in the dipstick while
checking.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
MAINTENANCE
33
Cleaning and Adjusting the Spark Plug
1. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
2. Remove the spark plug cable from the spark plug.
3. Use a spark plug socket tool (included), or a 17 mm socket
(not included) to remove the plug.
4. Inspect the electrode on the plug. It must be clean and not
worn to produce the spark required for ignition.
5. Make certain the spark plug gap is
0.028-0.031 in. (0.7-0.8 mm).
SPARK PLUG GAP
6. Refer to the spark plug types in Specifications when replacing
the plug.
7. Firmly re-install the plug.
8. Attach the spark plug cable to the spark plug.
9. Reinstall the maintenance cover.
Cleaning the Air Filter
1. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
2. Locate the air filter plastic cover and remove by pinching the
clips together and pulling the cover off.
3. Remove the foam element.
4. Wash in liquid detergent and water. Squeeze thoroughly dry in
a clean cloth.
5. Saturate in clean engine oil.
6. Squeeze in a clean, absorbent cloth to remove all excess oil.
7. Place the filter in the assembly.
8. Reattach the air filter cover.
9. Reinstall the maintenance cover and tighten the cover screw
securely.
Cleaning the Spark Arrestor
1. Allow the engine to cool completely before servicing the spark
arrestor.
2. Remove the two screws holding the cover plate which retains
the spark arrestor to the muffler.
3. Remove the spark arrestor and spark arrestor screen.
4. Carefully remove the carbon deposits from the spark arrestor
and spark arrestor screen with a wire brush.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
MAINTENANCE
34
5. Replace the spark arrestor and spark arrestor screen if it they
damaged.
6. Position the spark arrestor and spark arrestor screen on the
muffler and cover plate and screws removed in step 2.
CAUTION
Failure to clean the spark arrestor will result in poor engine
performance.
NOTICE
Federal and local laws and administrative requirements
indicate when and where spark arrestors are required. When
ordered, spark arrestors are required for operation of this
generator in National Forest lands. In California, this generator
must not be used on any forest-covered land, brush-covered
land, or grass-covered land unless the engine is equipped with
a spark arrestor.
Adjusting the Governor
WARNING
Tampering with the factory set governor will void your
warranty.
The air-fuel mixture is not adjustable. Tampering with the governor
can damage your generator and your electrical devices and
will void your warranty. Contact our Technical Support Team at
1-877-338-0999 for all other service and/or adjustment needs.
Generator battery
Your generator is equipped with an automatic battery charging
circuit that charges the battery while the engine is running. The
battery will maintain a proper charge if the unit is used at least
once every 180 days for 2 hours with ECO mode off. If it is used
less frequently, the battery should be connected to a trickle
charger or battery maintainer designed for lithium-ion batteries
(not included) to keep the battery properly charged.
Maximum charging rate should not exceed 1.6 amps. Follow the
instructions included with the battery charger. The battery should
be fully charged at least twice per year. If the battery is not able to
start the engine, it can be started by manually pulling the engine
recoil cord. If the battery voltage is extremely low, the charging
circuit may not be able to re-charge the battery. In this case, the
battery must be connected to a lithium-ion battery charger for
re-charging before it can be used.
Disconnect the Battery
1. Pull two halves of battery connector apart.
Charge the Battery
For a generator equipped with batteries for electric starting,
proper battery maintenance and storage should be followed.
A trickle charger or battery maintainer designed for lithium-ion
batteries should be used to charge the battery while the generator
is in storage. Maximum charging rate should not exceed 1.6 amps.
Follow the instructions included with the trickle charger or battery
maintainer. The battery should be fully charged at least twice per
year.
1. Remove the battery from the generator.
2. Charge battery following the battery charger’s instructions.
3. After charging, leave the battery for 0.5 to 1 hour before
checking the voltage. If the voltage is less than 12.8 volts,
additional charging is necessary.
WARNING
Electrolyte inside the battery is harmful to skin and eyes.
Electrolyte may pose an increased risk of harm if not handled
properly.
If the battery leaks and electrolyte gets in your eyes, do not
rub them. Instead, rinse them with clean running water and
immediately seek medical attention. If left untreated, electrolyte
can cause permanent eye injury. Keep away from children.
NOTICE
– Use only battery chargers and/or battery maintainers
designed for lithium-ion batteries.
– Do not charge the battery with charging voltage over 15.0V
and charging current over 1.6A.
– Do not charge the battery below 32°F (0°C) or above
113°F (45°C).
– If the battery becomes hot to the touch, stop charging.
Allow battery to cool before resuming.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
STORAGE
35
Maintenance Schedule
Follow the service intervals indicated in the following maintenance
schedule.
Service your generator more frequently when operating in adverse
conditions.
Contact our Technical Support Team at 1-877-338-0999 to locate
the nearest CPE certified service dealer for your generator or
engine maintenance needs.
EVERY 8 HOURS OR PRIOR TO EACH USE
Check oil level
Clean around air intake and muffler
FIRST 5 HOURS (BREAK IN)
Change oil
EVERY 50 HOURS OR ANNUALLY
Clean air filter
Change oil if operating under heavy load or in hot
environments
EVERY 100 HOURS OR ANNUALLY
Change oil
Clean/adjust spark plug
Clean spark arrestor
Clean fuel valve filter*
EVERY 250 HOURS
Clean combustion chamber*
Check/adjust valve clearance*
EVERY 3 YEARS
Replace fuel line*
* To be performed by knowledgeable, experienced owners or CPE certified service
centers.
STORAGE
WARNING
To avoid accidental or unintended ignition of your generator
during periods of storage, the following precautions should be
followed:
– When storing the generator make sure the EZ Start dial is
set to the “OFF” position.
NOTICE
The following storage instructions apply when gasoline has
been used to run the generator. NOTE: LPG does not apply and
will not create build up or clog the carburetor.
LPG Storage
Always disconnect the LPG hose from the generator and shut off
the LPG tank for proper storage.
Upon removal from storage, inspect LPG fittings and hose lines
for leaks before using the generator by wetting the fittings with
a solution of soap and water. Bubbles that appear indicate that
a leak exists. DO NOT use generator and contact a qualified
technician to inspect and repair an LPG system if a leak is found.
Short to Mid Term Storage (up to 1 year)
Gasoline in the gasoline tank has a maximum shelf life of up to 1
year with the addition of properly formulated fuel stabilizers and
if stored in a cool, dry place. Gasoline in the carburetor, however,
may gum up and clog the carburetor if it isn’t used or drained
within 2-4 weeks.
If using the generator within 2 weeks, follow the steps according
to Stopping the Engine section.
1. If not using the generator for more than 2 weeks, begin
by making sure all appliances are disconnected from the
generator.
2. Add a properly formulated fuel stabilizer to the gasoline tank.
3. Start engine by following directions in the Starting the Engine
section.
4. Run the generator for 10 minutes so the treated gasoline
cycles through the fuel system and carburetor.
5. Turn the EZ Start dial to the “STOP” position.
6. After the engine has stopped, allow the engine to cool.
7. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
8. Remove the spark plug and pour about a tablespoon of oil into
the cylinder.
9. SLOWLY pull the recoil to rotate the engine to distribute and
lubricate the cylinder.
10. Re-install the spark plug and spark plug wire.
11. Re-install the maintenance cover.
12. Clean the generator according to Cleaning the Generator.
13. Store the generator in a cool, dry place out of direct sunlight.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
STORAGE
36
Long Term Storage (more than 1 year)
For storage over 1 year, the gasoline tank and carburetor must be
completely drained of gasoline.
1. Be sure all appliances are disconnected from generator.
2. Place inverter on blocks to allow appropriate gasoline
container or pan to slide under inverter.
3. Remove the non recoil side maintenance cover by removing
the two screws with a phillips head screw driver (included).
4. Turn the EZ Start dial to the full “RUN” position.
5. Using a flat head screwdriver (included), rotate drain screw
counterclockwise (3) full turns. Gasoline will drain through
clear tubing out underneath the inverter. Make sure draining
gasoline empties into an appropriate container.
6. When gasoline stops flowing from the clear tube, rotate drain
screw clockwise until tight. Properly dispose of the drained
gasoline according to local regulations or guidelines.
7. Turn the EZ Start dial to the “STOP” position.
8. Follow steps 7-13 according to Short to Mid Term Storage.
Removing from Storage
NOTICE
If the generator has been improperly stored for a period
longer than 30 days with ethanol blended gasoline in the
gasoline tank and/or carburetor, all fuel must be drained
and the carburetor must be thoroughly cleaned of ethanol
build up. This process involves technically advanced tasks.
For assistance please call our Technical Support Team at
1-877-338-0999.
If the gasoline tank and carburetor were properly emptied of all
ethanol blended gasoline prior to the generator being stored,
follow the below steps when removing from storage.
WARNING
If there is a strong smell of LPG: Close valve on the cylinder.
Check all connections for leaks by wetting the fittings with a
solution of soap and water. Bubbles which appear or bubbles
which grow indicate that a leak exists. Do not smoke or light a
cigarette, or check for leaks using a match, open flame source
or lighter. Contact a qualified technician to inspect and repair
an LPG system if a leak is found, before using the generator.
1. Be sure the EZ Start dial is in the “STOP” position.
2. Add gasoline to the generator according to Add Fuel:
Gasoline.
3. Move the EZ Start dial to the “RUN” position.
4. After 5 minutes check the carburetor and air filter areas for
any leaking gasoline. If any leaks are found, the carburetor
will need to be disassembled and cleaned or replaced. If no
gasoline leaks are found, turn the EZ Start dial to the “STOP”
position.
5. Check engine oil level and add clean, fresh oil if needed. See
Oil Specifications for proper oil type.
6. Check and clear air filter of any obstructions such as bugs or
cobwebs. If necessary, clean air filter according to Cleaning
the Air Filter.
7. Start the generator according to Starting the Engine.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
SPECIFICATIONS
37
SPECIFICATIONS
Generator Specifications
Generator Model ........................................... 200991
Start Type ......................................... Electric, Manual
Watts (Starting/Running) .............................. 4500/3500
Watts (LPG) (Starting/Running) ......................... 4500/3150
Volts AC .......................................................... 120
AC Amps @ 120V .............................................. 29.2
Volts DC ............................................................5
DC Amps ..........................................................2.1
Frequency .....................................................60 Hz
Phase ......................................................... Single
Grounding Type .....................................Neutral Floating
Weight ............................................. 103 lb. (46.7 kg)
Length ............................................. 23.2 in. (59 cm)
Width .............................................. 17.7 in. (45 cm)
Height ...............................................20.1 in. (51 cm)
Engine Specifications
Model .....................................................R210N-VP
Displacement .................................................212 cc
Type ................................................... 4-Stroke OHV
Spark Plug
OEM Type ..................................................... F6RTC
Replacement Type ...................... NGK BPR6ES or equivalent
Gap ..................................0.028-0.031 in. (0.7-0.8 mm)
Valve
Intake Clearance .................0.002-0.006 in. (0.05-0.15 mm)
Exhaust Clearance ...............0.002-0.006 in. (0.05-0.15 mm)
NOTICE
A technical bulletin regarding valve adjustment procedures is
available at www.championpowerequipment.com.
Oil Specifications
DO NOT OVERFILL.
Type ............................................*See following chart
Capacity ....................................... 16.9 fl. oz. (500 ml)
-20 0 20 40 60
Ambient temperature
Recommended Engine Oil Type
80 100 120
-28.9
°F
°C -17.8 -6.7 4.4 15.6 26.7 37.8 48.9
10W-30
5W-30 Full Synthetic
10W-405W-30
NOTICE
Temperature will affect engine oil and engine performance.
Change the type of engine oil used based on temperature
shown in the “Recommended Engine Oil Type” table.
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and
an ethanol content of 10% or less by volume. DO NOT USE E15 or
E85. DO NOT OVERFILL.
Gasoline Capacity ................................ 2.25 gal. (8.50 L)
Propane (LPG)
– Use only an approved LPG cylinder equipped with an OPD
(overfilling prevention device) valve.
Temperature Specifications
Manual Starting Temperature
Range (°F/°C) ................................... 5 to 104/-15 to 40
Electric Starting Temperature
Range (°F/°C) ...................................23 to 104/-5 to 40
NOTICE
An important message about temperature: Your product
is designed and rated for continuous operation at ambient
temperatures up to 104°F (40°C). When needed, it may be
operated at temperatures ranging from 5°F (-15°C) to 122°F
(50°C) for short periods of time. If exposed to temperatures
outside this range during storage, it should be brought back
within this range before operation. In any event, the product
must always be operated outdoors, in a well-ventilated area
and away from doors, windows and vents.
200991 - 4500W DUAL FUEL INvERTER GENERATOR
TROUbLESHOOTING
38
TROUbLESHOOTING
Problem Cause Solution
Engine will not start.
No fuel. Add fuel.
Faulty spark plug. Clean and adjust spark plug or replace.
Low oil level.
Fill crankcase to the proper level.
Place generator on a flat, level surface.
Spark plug wire loose. Attach wire to spark plug.
Fuel valve is closed. Open fuel valve.
EZ Start dial OFF. Turn EZ Start dial ON.
Old fuel or water in fuel. Drain fuel and replace with fresh fuel.
Flooded with fuel. Let unit stand for 10 mins.
Engine starts but runs roughly.
Choke in the wrong position. Move EZ Start Dial to the RUN position.
Dirty air filter. Clean or replace air filter.
Dirty fuel valve. Clean the fuel valve.
Clogged spark arrestor. Clean spark arrestor.
Engine will not start electrically.
Generator battery is dead. Recharge generator battery.
Battery switch is in the OFF position. Turn battery switch to ON position.
Engine shuts down during operation.
Out of fuel. Fill fuel tank.
Low oil level.
Fill crankcase to the proper level. Place generator
on a flat, level surface.
Clogged spark arrestor. Clean spark arrestor.
Generator cannot supply enough power
or overheating.
Generator is overloaded.
Review load and adjust. See “Connecting
Electrical Loads.”
Dirty air filter. Clean or replace air filter.
Choke in wrong position. Move EZ Start Dial to the RUN position.
Engine is running but no AC output.
Poor cord connection. Check all connections.
Circuit breaker is open. Reset circuit breaker.
Loose wiring. Inspect and tighten wiring connections.
AC Overload: Button illuminated red
Reduce AC load and press Overload Reset Button
until illuminated green.
Other. Contact the help line.
Engine hunts or falters.
Engine governor defective. Contact the help line.
Dirty fuel valve. Clean the fuel valve.
Carburetor is dirty and running lean. Contact the help line.
Choke in wrong position. Move EZ Start Dial to the RUN position.
DUAL FUEL MODELS ONLY: Engine will
not stop.
Propane valve is still open.
Turn the propane valve to the CLOSED position on
the tank.
Repeated circuit breaker tripping.
Overload.
Review load and adjust. See “Connecting
Electrical Loads.”
Faulty power cords or device.
Check for damaged, bare or frayed wires. Replace
defective device.
Circuit breaker still too hot. Let unit sit for 5 mins.
For other issues and technical support:
Technical Support Team
Toll Free 1-877-338-0999
support@championpowerequipment.com
WARRANTY*
CHAMPION POWER EQUIPMENT
3 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center
technical support please visit:
https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the
purchase receipt as proof of original purchase. Proof of purchase
is required for warranty service. Please register within ten (10)
days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and
electrical components will be free of defects in material and
workmanship for a period of three years (parts and labor) from
the original date of purchase and 270 days (parts and labor) for
commercial and industrial use. Transportation charges on product
submitted for repair or replacement under this warranty are the
sole responsibility of the purchaser. This warranty only applies to
the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of
Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any
issue via phone or e-mail. If the problem is not corrected by
this method, CPE will, at its option, authorize evaluation, repair
or replacement of the defective part or component at a CPE
Service Center. CPE will provide you with a case number for
warranty service. Please keep it for future reference. Repairs or
replacements without prior authorization, or at an unauthorized
repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need
periodic parts and service to perform well. This warranty does not
cover repair when normal use has exhausted the life of a part or
the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is
deemed to have been misused, neglected, involved in an accident,
abused, loaded beyond the product’s limits, modified, installed
improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not
required to be performed at a facility or by a person authorized by
CPE.
Other Exclusions
This warranty excludes:
– Cosmetic defects such as paint, decals, etc.
– Wear items such as filter elements, o-rings, etc.
– Accessory parts such as starting batteries, and storage
covers.
– Failures due to acts of God and other force majeure events
beyond the manufacturer’s control.
– Problems caused by parts that are not original Champion
Power Equipment parts.
When applicable, this warranty does not apply to products used
for prime power in place of a utility.
Limits of Implied Warranty and
Consequential Damage
Champion Power Equipment disclaims any obligation to cover
any loss of time, use of this product, freight, or any incidental
or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB
EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE)
ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty
of the original unit. The length of the warranty governing the
exchanged unit will remain calculated by reference to the purchase
date of the original unit.
This warranty gives you certain legal rights which may change
from state to state or province to province. Your state or province
may also have other rights you may be entitled to that are not
listed within this warranty.
Contact Information
Address
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
EMERGENCY 24 HOUR SUPPORT: 1-562-204-1188
*Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency
(EPA) and/or California Air Resources Board (CARB).
CHAMPION POWER EQUIPMENT, INC. (CPE),
THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY (U.S. EPA)
AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY
Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board
(CARB) emissions regulations.
YOUR WARRANTY RIGHTS AND OBLIGATIONS:
The US EPA, California Air Resources Board, and CPE are pleased to explain the Federal and California Emission Control Systems warranty
on your 2023 small off-road engine (SORE) and equipment. In the United States and California, new small off-road engines (SORE) and new
equipment that use small off-road engines (SORE) must be designed, built and equipped to meet the State’s stringent anti-smog standards.
CPE must warrant the emission control system on your small off-road engine (SORE) and equipment for the period of time listed below,
provided there has been no abuse, neglect or improper maintenance of your small off-road engine (SORE) and equipment leading to the
failure of the emission control system.
Your emission control system may include parts such as the carburetor, fuel-injection system, the ignition system, catalytic converter, fuel
tanks, fuel lines (for liquid fuel and fuel vapors), fuel caps, valves, canisters, filters, clamps, connectors, and other associated components.
Also included may be hoses, belts, and other emission related assemblies. Where a warrantable condition exits, CPE will repair your small
off-road engine (SORE) and equipment at no cost to you including diagnosis, parts and labor.
MANUFACTURER’S WARRANTY COVERAGE:
This Emissions Control System is warranted for two years. If any emissions-related part on your small off-road engine (SORE) and
equipment is defective, the part will be repaired or replaced by CPE.
OWNER WARRANTY RESPONSIBILITIES:
As the small off-road engine (SORE) and equipment owner, you are responsible for the performance of the required maintenance listed
in your Owner’s Manual. CPE recommends that you retain all your receipts covering maintenance on your small off-road engine (SORE)
and equipment, but CPE cannot deny warranty coverage solely for the lack of receipts or for your failure to ensure the performance of all
scheduled maintenance.
As the small off-road engine (SORE) and equipment owner, you should be aware that CPE may deny you warranty coverage if your small
off-road engine (SORE) and equipment or a part has failed due to abuse, neglect, improper maintenance or unapproved modifications.
You are responsible for presenting your small off-road engine (SORE) and equipment to an Authorized CPE service outlet or alternate
service outlet as described in (3)(f.) below, CPE dealer or CPE, Santa Fe Springs, Ca. as soon as a problem exists. The warranty repairs
shall be completed in a reasonable amount of time, not to exceed 30 days.
If you have any questions regarding your warranty coverage, you should contact:
Champion Power Equipment, Inc.
Customer Service
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
tech@championpowerequipment.com
EMISSION CONTROL SYSTEM WARRANTY
The following are specific provisions relative to your Emission Control System (ECS) Warranty Coverage.
1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states,
1997 and later model year engines). The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its
original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
2. GENERAL EMISSIONS WARRANTY COVERAGE
CPE warrants to the original, end-use purchaser of the new engine or equipment and to each subsequent purchaser that each of its
small off-road engines (SORE) is:
2a. Designed, built and equipped so as to conform to U.S. EPA emissions standards for spark- ignited engines at or below 19 kilowatts
and all applicable regulations adopted by the California Air Resources Board; and
2b. Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects
to the part as described in the engine manufacturer’s application for certification for a period of two years.
3. THE WARRANTY ON EMISSION-RELATED PARTS WILL BE INTERPRETED AS FOLLOWS:
3a. Any warranted part that is not scheduled for replacement as required maintenance in the Owner’s Manual shall be warranted for
the ECS Warranty Period. If any such part fails during the ECS Warranty Period, it shall be repaired or replaced by CPE according
to Subsection “d” below. Any such part repaired or replaced under the ECS Warranty shall be warranted for a time not less than
the remainder of the ECS Warranty Period.
3b. Any warranted, emissions-related part which is scheduled only for regular inspection as specified in the Owner’s Manual shall be
warranted for the ECS Warranty Period. A statement in such written instructions to the effect of “repair or replace as necessary”
shall advise owners of the warranty coverage for emission related parts. Replacement within the warranty period is covered by
the warranty and shall not reduce the ECS Warranty Period. Any such part repaired or replaced under the ECS Warranty shall be
warranted for a time not less than the remainder of the ECS Warranty Period.
3c. Any warranted, emissions-related part which is scheduled for replacement as required maintenance in the Owner’s Manual shall
be warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first
scheduled replacement, the part shall be repaired or replaced by CPE according to Subsection “d” below. Any such emissions-
related part repaired or replaced under the ECS Warranty, shall be warranted for a time not less than the remainder of the ECS
Warranty Period prior to the first scheduled replacement point for such emissions-related part.
3d. Repair or replacement of any warranted, emissions-related part under this ECS Warranty shall be performed at no charge to the
owner at a CPE Authorized Service Outlet.
3e. The owner shall not be charged for diagnostic labor which leads to the determination that a part covered by the ECS Warranty is in
fact defective, provided that such diagnostic work is performed at a CPE Authorized Service Outlet.
3f. CPE shall pay for covered emissions warranty repairs at non-authorized service outlets under the following circumstances:
i. The service is required in a population center with a population over 100,000 according to U.S. Census 2000 without a CPE
Authorized Service Outlet AND
ii. The service is required more than 100 miles from a CPE Authorized Service Outlet. The 100 mile limitation does not apply in the
following states: Alaska, Arizona, Colorado, Hawaii, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah and
Wyoming.
3g. CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure
under warranty of an emission-related part covered by the ECS Warranty.
3h. Throughout the ECS Warranty Period, CPE must maintain a supply of warranted emission-related parts sufficient to meet the
expected demand for such emission-related parts and must obtain additional parts if that supply is exhausted.
3i. Any CPE Authorized and approved emission-related replacement part that do not increase the exhaust or evaporative emissions of
the engine or emissions control system may be used in the performance of any ECS Warranty maintenance or repair and will be
provided without charge to the owner. Such use shall not reduce CPE’s warranty obligation.
3j. Unapproved add-on or modified parts may not be used to modify or repair a CPE engine. Such use voids this ECS Warranty and
shall be sufficient grounds for disallowing an ECS Warranty claim. CPE shall not be liable hereunder for failures of any warranted
parts of a CPE engine caused by the use of such an unapproved add-on or modified part.
EMISSION-RELATED PARTS INCLUDE THE FOLLOWING: (using those portions of the list applicable to the
engine)
Systems covered by this
warranty
Parts Description
Fuel Metering System Fuel regulator, Carburetor and internal parts
Air Induction System Air cleaner, Intake manifold
Ignition System Spark plug and parts, Magneto ignition system
Exhaust System Exhaust manifold, catalytic converter
Miscellaneous Parts Tubing, Fittings, Seals, Gaskets, and Clamps associated with these listed systems.
Evaporative Emissions Fuel Tank, Fuel Cap, Fuel Lines (for liquid fuel and fuel vapors), Fuel Line Fittings, Clamps, Pressure
Relief Valves, Control Valves, Control Solenoids, Electronic Controls, Vacuum Control Diaphragms,
Control Cables, Control Linkages, Purge Valves, Gaskets, Liquid/Vapor Separator, Carbon Canister,
Canister Mounting Brackets, Carburetor Purge Port Connector
TO OBTAIN WARRANTY SERVICE:
You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original
purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to
sell and service that CPE product during his normal business hours. Alternate service locations defined in Section (3)(f.) above must be
approved by CPE prior to service. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not
be denied because the engine was not properly maintained and used.
If you have any questions regarding your warranty rights and responsibilities, or to obtain warranty service, please write or call
Customer Service at Champion Power Equipment, Inc.
Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670
1-877-338-0999
Attn.: Customer Service
tech@championpowerequipment.com
