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Vehicles subjected to severe use must be serviced at 50% of the stated interval.
Examples of Severe Use: Frequent immersion in mud, water, or sand, constant
high RPM use, prolonged low-speed heavy load operation, extended idle, and
short trip cold weather operation.
EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY
Air Filter
Replace air filter. Ensure proper installation of
filter and airbox cover. Inspect ducts and
screens; clean as necessary.
Battery
Check terminals; terminals should be tight and
free of corrosion. Clean, test, and replace as
necessary.
Brake Pads, Brake Lines /
Hoses
Inspect; replace as needed.
Brake System
Inspect for fluid leaks; add recommended brake
fluid from a sealed container if needed.
Clutches (Drive and
Driven)*
Inspect; clean; replace as needed.
Drive Belt
Inspect; replace as needed.
Drive Chain
Inspect; adjust; lubricate.
Engine Mounts Inspect.
Engine Oil and Filter Change the engine oil and filter.
Exhaust Silencer / Pipe Inspect for leaks or damage.
Front / Rear Suspension
Lubricate.
Fuel System / Filter*
Inspect; cycle key to pressurize fuel pump;
check for leaks at fuel system connections,
check for leaks at fill cap. Replace filter.
General Lubrication
Locate all applicable fittings and grease.
Shift Cable / Linkage Inspect; adjust; lubricate.
Spark Arrestor Inspect; clean.
Spark Plugs Inspect; replace as needed.
Steering Components
Lubricate.
90
MAINTENANCE
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