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80
MAINTENANCE
Periodic Maintenance Chart
► Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer or other qualified person perform these services.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles
(Km)
► Air filter, main
element
- Weekly - Inspect; replace as needed
► Brake pad wear 10 H Monthly 100 (160) Inspect periodically
Battery 20 H Monthly 200 (320) Check terminals; clean; test
Fuel System 20 H Monthly - Inspect; cycle key to
pressurize fuel pump; check
lines and fittings for leaks and
abrasion
► Engine oil change 25 H 1 M - Break-in oil and filter change
(see page 47)
Engine breather 25 H 1 M 250 (400) Inspect; replace as needed
► Demand drive fluid 25 H 1 M 250 (400) Break-in oil level check
► Rear gearcase oil 25 H 1 M 250 (400) Break-in oil level check
► Transmission oil 25 H 1 M 250 (400) Break-in oil level check
► General lubrication 50 H 3 M 500 (800) Lubricate all fittings, pivots,
cables, etc.
Shift linkage 50 H 6 M 500 (800) Inspect, lubricate
D Steering 50 H 6 M 500 (800) Lubricate
► Front suspension 50 H 6 M 500 (800) Lubricate
► Rear suspension 50 H 6 M 500 (800) Lubricate
Throttle cable/
Release switch
50 H 6 M 500 (800) Inspect; adjust; lubricate;
replace if necessary
Throttle body
Intake duct/flange
50 H 6 M 500 (800) Inspect duct for proper
sealing/air leaks
Drive belt 50 H 6 M 500 (800) Inspect; replace as needed
Cooling system 50 H 6 M 1000 (1600) Inspect coolant strength
seasonally; pressure test
system yearly
► Radiator 50 H 6 M 1000 (1600) Inspect; clean external
surfaces
► Cooling hoses 50 H 6 M 1000 (1600) Inspect for leaks
► Oil lines and
fasteners
100 H 6 M 1000 (1600) Inspect for leaks and loose
fittings
► Engine oil change 100 H 6 M 1000 (1600) Change the oil and filter
► Demand drive fluid
(normal use)
100 H 12 M 1000 (1600) Change fluid
► Rear gearcase oil 100 H 12 M 1000 (1600) Change fluid
► Transmission oil 100 H 12 M 1000 (1600) Change fluid
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