Gasmate BQ1056 Torino 6 Burner BBQ

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User Manual

This is the main product document for model BQ1056. Additionally, the document applies to other Gasmate models: BQ1055

The file format is pdf, 20 pages, you can download this manual here .

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03293 05/15
Important: Retain these instructions for future use.
Gasmate
®
is a registered trademark of: Sitro Group Australia Pty Ltd www.gasmate.com.au
Aber – Hamilton, N.Z. www.gasmate.co.nz
g 430 Grade Stainless Steel Double Skin
Hood & Fascia
g Powder Coated Cabinet
g Stainless Steel Burners
g Side Burner
g Built in Thermometer
g Castors for Easy Relocation
g Hose & Regulator Included
g Gas Certified to Australian Standards
g Universal LPG
TORINO
4 & 6 BURNER BBQ
BQ1055 & BQ1056
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2
General Information
Gas Installation Codes
Barbecues must be used in accordance with
the installation requirements of your gas supply
authority, or the Australian Standard AS 5601.
Barbecues for use with bottled gas are labelled
‘propane gas’ or ‘universal L.P.G’
Barbecues for use with natural gas are
labelled ‘natural gas’ and must be installed by
an authorised person. Check
the gas type sticker attached to the barbecue.
Clearances
Minimum Clearances from combustible materials
must be:
Rear - 600mm Sides - 600mm Above - 600mm
Specifications
Barbecue specifications can be found on the data
label attached to the barbecue body.
IMPORTANT
READ THESE INSTRUCTIONS
CAREFULLY BEFORE USE.
FAMILIARISE YOURSELF WITH THE
APPLIANCE BEFORE CONNECTING
IT TO IT’S GAS CONTAINER. KEEP
THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
1. Shut off gas to the barbecue at its source,
if possible.
2. Extinguish any open flame.
3. Open hood.
4. If odour continues immediately call your
gas supplier or fire department.
IF YOU SMELL GAS
Hose & Regulator Safety
The regulator and hose assembly supplied with
the barbecue are suitable for propane gas or
universal L.P.G only. Hose connection thread is
5/8”- 18 U.N.F.
A gas regulator adjusted to have an outlet
pressure of 2.75kPa is supplied for connection
to the gas cylinder. The pressure regulator and
hose assembly supplied with the barbecue must
me used. Replacement pressure regulators and
hose assemblies must be those specified by the
barbecue manufacturer.
When connecting the hose and regulator
assembly to the gas cylinder, take care to avoid
unnecessary twisting of the flexible hose.
After the assembly has been secured, turn on the
gas and check for leaks by brushing a soap and
water solution over all connections.
If you are unable to correct the leak by tightening
the connections, turn off the gas and contact the
supplier immediately.
Always ensure the barbecue is kept away from
flammable materials and the gas cylinder clear of
any heat source.
When changing over from an empty gas cylinder
to a full one make sure this procedure is carried
out in a well ventilated location, preferably
outside, away from people and away from any
sources of ignition; such as naked flames, pilot
flames, electric heaters/equipment.
Gas Cylinder Use & Safety
This is a low pressure barbecue and must only be
used with the regulator supplied. Your barbecue
is designed for use with 4.5Kg or 9Kg gas
cylinders certified to AS 2469.
The gas cylinder should be filled by a reputable
gas supplier and visually inspected and re-
qualified at each filling.
Always keep cylinder in an upright position.
Always close the cylinder valve when the
barbecue is not in use.
Do not subject gas cylinder to excessive heat.
NEVER STORE YOUR GAS CYLINDER
INDOORS.
If you store your barbecue indoors, ALWAYS
disconnect the gas cylinder first and store the
cylinder safely outside.
Cylinders must be stored outdoors in a well
ventilated area out of reach of children, and must
not be stored in a building, garage or any other
enclosed area.
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IF THERE IS A LEAK
Turn the cylinder off.
Ventilate the area to disperse gas.
Check all connections.
If leak persists, keep the cylinder upright.
Keep skin away from any gas or liquid
escaping from the cylinder.
Keep the cylinder at least 20 metres away
from any sparks or ignition sources,
including electrical equipment,
camera flashes, engines and motors.
Disperse gas by encouraging maximum
ventilation and spraying with a fine water
spray.
IF THERE IS A FIRE
If the fire is at the barbecue, turn the gas
off at the cylinder. Smother the flames with
a wet cloth, fire blanket or extinguish using
a fire extinguisher.
If the fire is at the cylinder, or you can not
get to the valve to turn the gas off, contact
the fire brigade immediately
Using a garden hose, direct the water to the
middle of the cylinder to keep it cool. Try
not to extinguish the flame. At least the
gas is burning, it won’t be able to build up
pressure and explode.
3
Failure to comply with these instructions
could result in a fire or explosion which
could cause serious bodily injury, death or
property damage.
CAUTION: Accessible parts may be
very hot.
Keep young children away.
Any modifications of this barbecue may be
dangerous.
DO NOT move this barbecue during use.
Turn off gas supply at the gas cylinder after
use.
Parts sealed by the manufacturer or their
agent must not be manipulated by the user.
This barbecue is only to be used and stored
outdoors.
Never operate this barbecue without a
regulator.
Do not test for gas leaks with an open
flame.
If this information is not followed exactly a
fire causing death or serious injury may
occur. Do not store a spare gas cylinder
under or near this barbecue. This barbecue
is only to be used and stored outdoors.
If there is a leak on your appliance (smell
of gas) immediately attempt to turn off the
cylinder valve. Remove the appliance to
a well ventilated location away from any
ignition source. Only check for leaks
outdoors using soapy water. DO NOT try to
detect leaks using a flame.
DO NOT replace the grill with an extra
hotplate. The warranty will be voided and it
violates the gas approval, the grill provides
the ventilation needed for the BBQ to
operate safely. It is not designed to
be a solid hotplate device.
FOR YOUR SAFETY
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Location of your Barbecue
DO NOT use your barbecue in garages, porches,
sheds, breezeways, or other enclosed areas.
Your barbecue is to be used OUTDOORS. The
barbecue is not intended to be installed in or on
recreational vehicles and/or boats and should not
be placed under any surface that will burn. Do not
obstruct the flow of combustion and ventilation air
around the barbecue housing.
Protect Children
Keep children away from barbecue during use and
until barbecue has cooled after you have finished.
Do not allow children to operate barbecue.
Always ensure that no sporting or physical
activities are carried out in close proximity to the
barbecue during use and while still hot.
Tools You Will Need
Adjustable spanner, Philips head screwdriver.
Check Barbecue for any Damage
Inspect barbecue parts as you proceed.
Contact your supplier for assistance regarding
replacement of any damaged or missing parts. Do
not assemble or operate a barbecue that appears
damaged. Barbecues for use with gas cylinders
are labelled ‘propane gas’ or ‘universal L.P.G.’
Check labelling at the gas connection on your
barbecue.
Do not store or use petrol or other
flammable liquids in the vicinity of
this or any other appliance.
Do not store empty or full spare gas
cylinders under or near this or any other
appliance.
Keep the gas hose away from hot surfaces
and protect from dripping grease. Avoid
unnecessary twisting of hose. Visually
inspect the hose prior to each use for
cracks, excessive wear or other damage.
Replace the hose if necessary.
Never test for gas leaks with a lit match or
open flame. Never light barbecue with
hood closed or before checking to ensure
the burner tubes are fully seated over gas
valve orifices.
Never lean over cooking surface when
lighting.
Never alter or modify the regulator or gas
supply assembly.
This barbecue must not be used indoors.
Only use in well ventilated areas.
CARBON MONOXIDE HAZARD - USING
THIS APPLIANCE IN AN ENCLOSED
SPACE MAY CAUSE DEATH. DO NOT USE
IN CARAVANS, TENTS, MARINE CRAFT,
CARS, MOBILE HOMES OR SIMILAR
LOCATIONS.
This appliance shall only be used in an
above ground open-air situation with
natural ventilation, without stagnant
areas, where gas leakage and products of
combustion are rapidly dispersed by wind
and natural convection.
Ensure the barbecue is set up on a level
and stable surface.
Do not move the barbecue while in use or
when hot. Remove the drip tray before
moving.
FOR YOUR SAFETY
General Information
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Care & Maintenance
As with all appliances, proper care and
maintenance will keep them in top operating
condition and prolong their life. Your new gas
barbecue is no exception. By following these
cleaning procedures on a timely basis, your
barbecue will be kept clean and working properly
with minimum effort.
Flash-Back
Spiders and small insects occasionally spin
webs or make nests in the burner tubes during
warehousing and transit. These webs can lead
to a gas flow obstruction which could result in
a fire in and around the burner tubes. Cleaning
with a soft brush before use and at least every six
months is recommended.
This type of fire is known as ‘FLASH-BACK’ and
can cause serious damage to your barbecue
and create an unsafe operating condition for the
user. Although an obstructed burner tube is not
the only cause of ‘FLASH-BACK’ it is the most
common cause and frequent inspection and
cleaning of the burner tubes is necessary.
If fire occurs in and around the burner,
immediately turn off gas at its source and turn the
burner control to ‘OFF’, wait until the barbecue
has cooled, then clean the burner tubes and
burner ports.
Cleaning the Cooking Surface
After cooking, turn burner control to ‘OFF’ and
let barbecue cool before attempting to clean the
cooking surface. Before first use and periodically,
it is suggested that you wash the cooking surface
in a mild soap and warm water solution.
Care of Cooking Surface
Use and care of the cooking surface is important.
Do not use pans on the cooking surface. Do not
overheat the cooking surface with the hood down
or no food on the cooking surface.
Cleaning the Drip Tray
To avoid fat or grease dripping from the barbecue
remove and empty the drip tray after each use.
Wait until the drip tray is cool to touch before
disposing of contents.
The drip tray should be washed periodically in a
mild detergent and warm water solution.
Beware of spiders and wasps. Burner tube
should be inspected and cleaned periodically.
This appliance must only be serviced by an
authorised person.
To avoid any flare-ups, it is recommended
that the drip tray be checked and emptied
regularly. Contents of the drip tray may be
very hot during cooking. If emptied during
extended cooking extreme caution should
be taken and direct contact by hand
should be avoided at all times. Allow to cool
completely before disposing of the contents.
IMPORTANT
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Parts List - 4B
No. Description Qty. No. Description Qty. No. Description Qty.
1 Hood 1 16 Side burner injector
assembly
1 31 Back panel 1
2 Thermometer 1 17 Side shelf left facia 1 32 Door beam 1
3 Hood handle 1 18 Rear hood left side
panel
1 33 Door stop 2
4 Warming rack 1 19 Rear hood right
side panel
1 34 Left door assembly 1
5 Cooking grill 1 20 Rear hood panel 1 35 Right door
assembly
1
6 Hot plate 1 21 Cross lighter 3 36 Bottom shelf 1
7 Flame tamer 2 22 Burner assembly 4 37 Castor with brake 2
8 Grease tray 1 23 Fascia 1 38 Castor without
brake
2
9 Side burner trivet 1 24 Main control knob 4 39 Side shelf right 1
10 Side burner cover 1 25 Side burner control
knob
1 40 Side shelf right
facia
1
11 Spill bowl 1 26 Side panel 2 41 Firebox assembly 1
12 Side burner
electrode
1 27 Left front leg
assembly
1 42 Cabinet top panel 1
13 Side burner shelf
assembly
1 28 Left rear leg
assembly
1 43 Right side panel 1
14 Side burner 1 29 Right front leg
assembly
1 44 Grease cup 1
15 Side burner injector
fixing bracket
1 30 Right rear leg
assembly
1
Hardware Kit - 4B
M6 x 50 (x12)
M6 x 12 (x17)
M5 x 12 (x8)
M5 x 28 (x4)
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Parts List - 6B
No. Description Qty. No. Description Qty. No. Description Qty.
1 Hood 1 16 Side burner injector
assembly
1 31 Back panel 1
2 Thermometer 1 17 Side shelf left facia 1 32 Door beam 1
3 Hood handle 1 18 Rear hood left side
panel
1 33 Door stop 2
4 Warming rack 1 19 Rear hood right
side panel
1 34 Left door assembly 1
5 Cooking grill 1 20 Rear hood panel 1 35 Right door
assembly
1
6 Hot plate 1 21 Cross lighter 5 36 Bottom shelf 1
7 Flame tamer 4 22 Burner assembly 6 37 Castor with brake 2
8 Grease tray 1 23 Fascia 1 38 Castor without
brake
2
9 Side burner trivet 1 24 Main control knob 6 39 Side shelf right 1
10 Side burner cover 1 25 Side burner control
knob
1 40 Side shelf right
facia
1
11 Spill bowl 1 26 Side panel 2 41 Firebox assembly 1
12 Side burner
electrode
1 27 Left front leg
assembly
1 42 Cabinet top panel 1
13 Side burner shelf
assembly
1 28 Left rear leg
assembly
1 43 Right side panel 1
14 Side burner 1 29 Right front leg
assembly
1 44 Grease cup 1
15 Side burner injector
fixing bracket
1 30 Right rear leg
assembly
1
Hardware Kit - 4B
M6 x 50 (x12)
M6 x 12 (x17)
M5 x 12 (x8)
M5 x 28 (x4)
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Assembly
Instructions
Remove any transit protection material.
Step 1
Attach the legs to the side panels as shown using four M6 x 12mm screws per side. Then attach the
castors to the bottom of the legs.
Step 2
With the BBQ body supported on its back attach the leg assemblies using four M6 x 50mm screws per
side. Then attach the back panel using four M6 x 12mm screws.
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Step 3
Attach the base panel using four M6 x 50mm screws.
Step 4
Carefully stand the BBQ upright, attach the door stop using two M5 x 12mm screws and the rear panel
to the base using one M6 x 12mm screw.
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Step 5
Attach the door top beam to the front of the cabinet using four M5 x 12mm screws.
Step 6
Attach the doors by locating the bottom pin into the hole in the base, then compress the top pin and
release it into the hole in the top beam.
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Step 7
Attach the side shelf facia panels using two M6x 12mm screws per side.
Step 8
a) Position the cabinet top panel and secure using four M5 x 28mm screws.
b) Loosen the four screws at the top of the legs and slide the side shelf key holes onto them before
re-tightening.
c) From underneath attach the side shelf facia using one M5 x 12mm screw.
d) Manoeuvre the corrugated pipe through the side hole and connect to the side burner.
Note: Leak test this connection with a soapy water solution before use.
Left Hand Side Right Hand Side
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Step 9
Locate the flame tamers beneath the grill plate, position the warming rack at the back of the barbecue.
4 Burner
6 Burner
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Step 10
Slide the grease tray in on top of the cabinet and position the grease cup underneath.
Specifications
Nominal Hourly Gas Consumption
Gas Type
Number of
BBQ Burners
Injector Size
BBQ Burner
Injector Size
Side Burner
Total Gas
Consumption MJ/h
Gas Pressure
kPa
ULPG
4 Ø0.90mm Ø0.81mm 50.5 MJ/h 2.75 kPa
6 Ø0.90mm Ø0.81mm 71.5 MJ/h 2.75 kPa
MJ/h each 10.5 MJ/h 8.5 MJ/h - -
Overall BBQ Dimensions - Including Side Shelves
Model
Barbecue
Length Width Height
4 Burner 140cm 52cm 102cm
6 Burner 164cm 52cm 102cm
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General Assembly
CONNECTING & DISCONNECTING TO
GAS SOURCE
Familiarise yourself with the general information and
safety guidelines located at the front of this manual.
Check
1. Gas cylinder is filled. A sloshing sound will be
heard when shaken.
2. The burner control is in the ‘OFF’ position.
Connecting
1. Ensure valve is in OFF position.
2. Check for any damage to the cylinder
connection. NEVER attempt to use damaged
equipment.
3. When connecting the hose to the cylinder tighten
the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard
at either end of the hose turn cylinder off and
tighten joint. Wait 5 minutes before re-testing
and use a soapy water solution to check the
joint. If bubbles appear the connection will need
to be re-tightened.
Disconnecting
1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure the gas cylinder is in the full OFF position.
3. Detach the hose from cylinder.
LIGHTING PROCEDURE
Burner Operation & Ignition System Check
1. With cylinder valve in ‘OFF’ position push and
turn the control knob anti-clockwise to HIGH.
Check for sparking to the burners.
2. If spark is not evident at the burner ignition
point, check for any loose leads at either the
electrode or the ignition pack.
3. Push and turn anti-clockwise to HIGH the
control knob.
4. The side burner cover must be open before
pushing and turning the control knob anti-
clockwise to HIGH.
5. If the burner fails to light after several attempts
turn off the gas supply and inspect for any
obstructions to the gas flow.
If re–ignition is necessary while the gas barbecue is
still hot, you must wait for a minimum of 5 minutes
before commencing to re–ignite (this allows
accumulated gas fumes to clear).
IMPORTANT: Before connecting and
disconnecting barbecue to gas source, make
sure burner controls are in ‘OFF’ position.
• CAUTION: When the barbecue is not in use,
the gas must be turned off at the cylinder.
Check that the seals between the appliance
and the gas cylinder are in place and in good
condition before connecting the gas cylinder.
Do not use this appliance if it has damaged
or worn seals.
NOTE: If for some reason, ignitor fails to
produce a spark at the electrode, BBQ can
be lit by a long BBQ match. With hood
open insert lighted match into match
lighting hole positioned on the right hand
side of the BBQ body (underneath side
shelf). Push and turn the far right control
knob to HIGH. Burner ignition can be
checked through this hole. Subsequent
burners will cross light.
Check performance of burner prior to
installing BBQ plates.
Do not smoke when attempting to
ignite BBQ.
Never use volcanic rock, heat beads or
other material.
Always use protective gloves when
handling hot components.
IMPORTANT
IMPORTANT
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Operation
Burner Operation & Ignition System Check
Problem Possible Reason Solution
Burner will not ignite
Valve on gas bottle closed Open valve on gas bottle
Control knob is closed Turn knob to high when lighting
Igniter is faulty Use a long barbecue match. Insert through the
hole at side of barbecue
Food is not cooking
or is taking too long
Burner has gone out Check that the gas bottle is not empty and re-
ignite the burner
Cooking surface was not given
enough time to warm up before the
food was applied
Remove the food and give the burner time to
warm the cooking surface (5-10 minutes)
There is too much food on the
cooking surface
Cook smaller portions
OPERATING PROCEDURE
Preheating
It is necessary to preheat the barbecue for at
least 5 minutes before cooking certain foods,
depending on the type of good and the cooking
temperature, needs only a period of 2-3 minutes
preheating.
Cooking Temperatures
HIGH setting - Use this setting only for fast warm
up, for searing steaks and chops, and for burning
food residue from the grill plates after cooking is
over. Rarely, if ever, do you use the ‘HIGH’ setting
for extended cooking.
MEDIUM setting (mid-way between ‘HIGH’ and
‘LOW’). Use this setting for most grilling, and for
cooking hamburgers and vegetables.
LOW setting - Use this setting when cooking very
lean cuts such as fish. These temperatures vary
with outside temperature and the amount of wind.
Roasting
For best results when roasting remove the hotplate
and centre the grill. The outer two burners should
be used on the low to medium setting.
Adjust the control knob to maintain the
temperature around the medium mark (approx
200° to 230°).
Approximate Cooking Time
The table below shows approximate cooking
times with the control set to ‘MEDIUM’
temperature.
Barbecue Roasts Minutes (approx.)
Chicken & Rare Beef 45 minutes per Kg
Beef & Medium Lamb 60 minutes per Kg
Pork & Well Done Beef/Lamb 75 minutes per Kg
The side burner is designed for use with a wok
or cooking pot up to 300mm in diameter.
Use of larger pots may result in discolouration
of the finish.
The hood must be in the open position for
lighting.
Do not smoke at any time when attempting to
ignite the barbecue burners.
Do not leave the barbecue unattended when
alight.
IMPORTANT
Note: If the appliance cannot be adjusted to perform correctly it should not be used until serviced or repaired.
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This appliance shall only be used in an above ground open-air situation with natural ventilation, without stagnant
areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
Any enclosure in which the appliance is used shall comply with the following:
An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover.
Within a partial enclosure that includes an overhead cover and no more than two walls.
Within a partial enclosure that includes an overhead cover and more than two walls, the following will apply:
at least 25% of the total wall area is completely open, and
at least 30% of the remaining wall area is open and unrestricted.
In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.
Safe Appliance Locations
DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS
The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these
figures – the same principles apply to any other shaped area.
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For any queries or assistance call
Customer Service
(Australia Only)
1300 174 876
Hours of operation:
Monday to Friday 8.30am - 5.30pm EST
Do not return to place of purchase.
Keep your purchase receipt, this will be required to
make any claims under the 12 month warranty.

Specifications

Indexed Terms: 6 Burner BBQ, 6 Burner

Gasmate BQ1056 Questions and Answers

Questions and Answers

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