Southbend KELS-60F Stationary Kettle

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MANUAL 10168-SB REV 0 (02/23)
$21.00
Self-Generating Steam Full Jacketed Kettles
Manual Section CO
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #:
___________________________
Serial #:
___________________________
Date Purchased:
_____________________
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing or
servicing this equipment.
Model KELS-60F
Self-Generating
Steam Full Jacketed Kettles
KELS-20F, KELS-30F, KELS-40F and KELS-60F
KEPS-20F, KEPS-30F, KEPS-40F and KEPS-60F
Installation & Operation Manual
Model KEPS-60F
SOUTHBEND STEAM
A Middleby Company
1100 Old Honeycutt Road Fuquay-Varina, North Carolina 27526 USA
www.southbendnc.com
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INSTALLATION & OPERATION MANUAL 10168-SB REV 0 (02/23)
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Self-Generating Steam Full Jacketed Kettles
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of
precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator,
service personnel, or to the equipment.
CAUTION
WARNING
NOTICE
This symbol warns of immediate hazards that will result in severe injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury, product
damage, or property damage.
This symbol refers to information that needs special attention or must be fully
understood, even though not dangerous.
DANGER
WARNING
Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or
servicing this equipment.
NOTICE
This manual should be retained for future reference.
NOTICE
This product is intended for commercial use only. NOT FOR HOUSEHOLD USE.
Copyright © 2023 by Southbend Steam. All rights reserved. Published in the United States of America.
Safety Precaustions
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
WARNING
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
NOTICE
Contact the factory, the factory representative or a local service company to perform maintenance and repairs
should the appliance malfunction. Refer to warranty terms.
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Self-Generating Steam Full Jacketed Kettles
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Table of Contents
Important Notes For Installation and Operation .................................................................... 2
Service Connections ............................................................................................................. 4
Introduction ........................................................................................................................... 6
Installation ............................................................................................................................. 7
Operation .............................................................................................................................. 9
Cleaning ................................................................................................................................ 10
Maintenance ......................................................................................................................... 13
Troubleshooting .................................................................................................................... 14
Appendix A, Material Safety Data Sheet ............................................................................... 16
Table of Contents
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Self-Generating Steam Full Jacketed Kettles
Service Connections
Service Connections
As continued product improvement is a policy of Southbend Steam, specications are subject to change without notice.
SPECIFICATIONS
ELECTRICAL CHARACTERISTIC
DIMENSIONS
SERVICE CONNECTIONS
– ELECTRICAL CONNECTION : To be as specied on data plate.
Model Capacity Units A B C D E F G H J K L
KELS-20F
20 gallons
(76 liters)
in
(mm)
26”
(660)
15.75”
(400)
31.25”
(794)
30.25”
(768)
21”
(533)
16.13”
(410)
13.5”
(343)
8.88”
(225)
16.38”
(416)
59”
(1499)
19.63”
(498)
KELS-30F
30 gallons
(114 liters)
in
(mm)
29.5”
(749)
17.5”
(445)
33.5”
(851)
33.75”
(857)
20.63”
(524)
18”
(457)
14”
(356)
9.63”
(244)
17.13”
(435)
64.38”
(1635)
22.88”
(581)
KELS-40F
40 gallons
(152 liters)
in
(mm)
33”
(838)
19.25”
(489)
36.25”
(921)
37”
(940)
22.38”
(568)
19.5”
(495)
14.88”
(378)
11.25”
(286)
18.75”
(476)
70.5”
(1791)
26”
(660)
KELS-60F
60 gallons
(227 liters)
in
(mm)
35.5”
(902)
20.5”
(521)
38.5”
(978)
40”
(1016)
23.63”
(600)
21.5”
(546)
15”
(381)
13”
(330)
20.5”
(521)
75.13”
(1908)
29.13”
(740)
Model Shipping Weight Minimum Clearance
KELS-20F 245 lbs. [111 kg]
SIDES
BACK
3” [ 76 mm]
3” [ 76 mm]
KELS-30F 375 lbs. [170 kg]
KELS-40F 420 lbs. [191 kg]
KELS-60F 460 lbs. [209 kg]
Amps Per Line
kW Phase 208V 220V 240V 380V 415V 480V 600V
18
1 86.5 81.8 75.0 N/A N/A N/A N/A
3 50 47.2 43.3 27.3 25 21.6 17.3
24 3 66.6 62.9 57.7 36.4 33.3 28.8 23.1
33 3 91.6 86.6 79.4 50.1 45.9 39.7 31.7
Available kW
Model Standard Optional
KELS-20F 18 24
KELS-30F 18 24 or 33
KELS-40F 18 24 or 33
KELS-60F 24 33
Model kW Capacity
KELS-20F 12 20 Gallon 76 Liter
KELS-30F 15 30 Gallon 114 Liter
KELS-40F 18 40 Gallon 152 Liter
KELS-60F 24 60 Gallon 227 Liter
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Self-Generating Steam Full Jacketed Kettles Service Connections
SPECIFICATIONS
ELECTRICAL CHARACTERISTIC
DIMENSIONS
SERVICE CONNECTIONS
– ELECTRICAL CONNECTION : To be as specied on data plate.
As continued product improvement is a policy of Southbend Steam, specications are subject to change without notice.
Model Shipping Weight Minimum Clearance
KEPS-20F 245 lbs. [111 kg]
SIDES
BACK
3” [76 mm]
3” [76 mm]
KEPS-30F 375 lbs. [170 kg]
KEPS-40F 420 lbs. [191 kg]
KEPS-60F 460 lbs. [209 kg]
Model Capacity Units A B C D E F(2”) F(3”) G(2”) G(3”) H J K
KEPS-20
20 gallons
(76 liters)
in
(mm)
21”
(533)
18”
(457)
38”
(965)
25.25”
(641)
18.5”
(470)
14.75”
(375)
15.5”
(394)
18”
(457)
17.13”
(435)
13.38”
(340)
20.75”
(527)
60.5”
(1537)
KEPS-25
25 gallons
(95 liters)
in
(mm)
21
(533)
21.25
(540)
37.25
(946)
25.25
(641)
18.5
(470)
14.75
(375)
15.5
(394)
14.12
(358)
13.13
(333)
9.5
(241)
17
(432)
58.75
(1492)
KEPS-30
30 gallons
(114 liters)
in
(mm)
24”
(610)
20”
(508)
38”
(965)
28.25”
(718)
20”
(508)
16”
(406)
16.5”
(419)
15.75”
(400)
15”
(381)
11.25”
(286)
18.88”
(479)
63.5”
(1613)
KEPS-40
40 gallons
(152 liters)
in
(mm)
26”
(660)
22.5”
(572)
38”
(965)
30.25”
(768)
21”
(533)
17”
(432)
18”
(457)
13.5”
(343)
13.5”
(343)
8.88”
(225)
16.38”
(416)
65”
(1651)
KEPS-60
60 gallons
(227 liters)
in
(mm)
29.5”
(749)
26”
(660)
42”
(1067)
33.75”
(857)
20.63”
(524)
18”
(457)
19.25”
(489)
13.88”
(352)
12.88”
(327)
9.63”
(244)
17.13”
(435)
75”
(1905)
KEPS-80
80 gallons
(303 liters)
in
(mm)
33”
(838)
28”
(711)
45”
(1143)
37”
(940)
22.38”
(568)
19.5”
(495)
20.5”
(521)
14.88”
(378)
13.88”
(352)
11.25”
(286)
18.63”
(473)
81”
(2058)
KEPS-100
100 gallons
(379 liters)
in
(mm)
35.5”
(902)
30”
(762)
48”
(1219)
40”
(1016)
23.63”
(600)
21.5”
(546)
22.5”
(572)
15”
(381)
14.5”
(368)
13”
(330)
20.5”
(521)
87”
(2210)
Available kW
Model Standard Optional
KEPS-20F 18 24
KEPS-30F 18 24 or 33
KEPS-40F 18 24 or 33
KEPS-60F 24 33
Amps Per Line
kW Phase 208V 220V 240V 380V 415V 480V 600V
18
1 86.5 81.8 75.0 N/A N/A N/A N/A
3 50 47.2 43.3 27.3 25 21.6 17.3
24 3 66.6 62.9 57.7 36.4 33.3 28.8 23.1
33 3 91.6 86.6 79.4 50.1 45.9 39.7 31.7
Model kW Capacity
KEPS-20F 18 20 Gallon 76 Liter
KEPS-30F 18 30 Gallon 114 Liter
KEPS-40F 18 40 Gallon 152 Liter
KEPS-60F 24 60 Gallon 227 Liter
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Self-Generating Steam Full Jacketed Kettles
Introduction
Description
All electrically powered kettles described and referred to in this manual are pressure vessels of a double-wall construction
forming a sealed jacket (chamber) enveloping the kettle bowl surface.
The kettle bowl is the container for the food product which ideally should be a liquid or semi-liquid consistency to
achieve complete contact with the bowl surface and thus fully absorb the heat transmitted through that surface from the
pressurized steam generated in the kettle jacket.
The jacket is intended to function as a self contained sealed chamber with a permanent solution of water and antifreeze
su󰀩cient not only to immerse and thereby protect replaceable electric heating elements, but also provide the steam
source during the steam generating process.
The heating elements are thermostatically dial controlled to provide precise temperatures throughout the range from slow
simmer to rolling boil.
All stationary kettles are intended to be permanently oor mounted on legs with adjustable anged feet (KELS models) or
pedestals (KEPS models).
All kettles are equipped with a spring assist stainless steel lid covering the kettle bowl opening, a sanitary stainless steel tangent
draw-o󰀨 valve for the removal of the food product from the kettle bowl, and a safety relief valve plumbed to the kettle jacket.
Capacities
All models are su󰀩xed with either - 20F, - 30F, - 40F, or - 60F to indicate the capacity of that kettle in US gallons. Thus an
KELS-40F indicates a full jacketed electrically powered steam kettle mounted on legs with a capacity of 40 US gallons.
Functioning Mode
All electrically powered self steam generating kettles consist of a jacket charged with a solution of water and antifreeze
su󰀩cient to completely immerse and protect replaceable electric heating elements.
To minimize tampering, the Safety Valve is plumbed toward the rear of the kettle jacket. Should any component
malfunction and cause the pressure in the jacket to reach the rated pressure of the kettle, this protective device will
open automatically and release excessive pressurized steam.
When the Power Switch is turned ON and the Temperature Control (Thermostat) Knob dialed simultaneously,
TEMPERATURE pilot light will come on and contactors will close to allow power to elements. Steam generation will
commence and continue until the water contained in the jacket reaches the thermostatic temperature, manually preselected,
at which point the Temperature (thermostat) Control will de-energize and open the contactors cutting o󰀨 power to heating
elements and TEMPERATURE pilot light will go o󰀨. When the temperature of the water in the jacket drops slightly, the cycle
will repeat itself thus making it possible to maintain any selected precise cooking mode temperature.
The temperature required for the cooking process to function adequately must be greater than the boiling point of the liquid
food product. Further, the higher the temperature, the greater the steam pressure attained in the jacket and consequently the
quicker the cooking process. For example, steam pressurized at 30 p.s.i. attains a temperature of 274° Fahrenheit.
Since air is an unsuitable media through which heat may be transferred, it has been removed from the kettle jacket
during testing at the factory. The Pressure Gauge should indicate vacuum in the jacket, in the green vacuum zone on
the gauge (approximately 20 to 25 inches Hg), when the kettle is cold or has been inoperative for some time. The kettle
jacket is intended to function at all times as a completely sealed self-contained chamber and it is especially advisable
not to trip the safety relief valve during inoperative periods since this will break the vacuum seal and allow air to enter
the kettle jacket.
It should be noted that Temperature Controls (thermostats) used on these particular kettles have an ultimate high limit
temperature and this setting will prevent the heating elements from ever generating steam pressure to reach or exceed the
rated working pressure of these kettles. Further should the Temperature Control fail, an unlikely condition, and consequently
the circuit to the heating elements remain energized, the Safety Valve will blow and release steam (i.e., water) from the self
contained sealed kettle jacket and consequently lower the water level in the jacket. A Safety Probe is incorporated in the
circuit to sense depletion of the water level in the kettle jacket and will not only activate the LOW WATER level indicator
pilot light but also signal the Liquid Level Control to switch o󰀨 power and de-energize the circuit to the heating elements
(preventing element burn outs) until the water level is adequately replenished.
Introduction
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Self-Generating Steam Full Jacketed Kettles
UNPACKING
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
Immediately after unpacking, check for possible shipping damage. If the kettle is found to be damaged, save the
packaging material and contact the carrier within 15 days of delivery.
Before installing, verify that the electrical service agrees with the specications on the rating plate located on the right
side of the tilt console. If the supply and equipment requirements do not agree, contact your dealer or Southbend Steam
Food Service Equipment Ltd.
Select a location with drainage directly below the tangent draw-o󰀨. Allow su󰀩cient rear clearance from wall for kettle
cover to lift upright freely and completely without obstructions
Installation
Installation Codes and Standards
Your electric tilting kettle must be installed in accordance with:
1. Provincial and local codes, or in the absence of local codes, with: C.S.A. C22.1 Canadian Electrical Code, Part 1, or
in the U.S.A., the National Electrical Code ANSI/NFPA-70 (latest edition).
2. ANSI NFPA Standard #96, “Vapor Removal from Cooking Equipment,” (latest edition), available from the National Fire
Protection Association, Batterymarch Park, Quincy, MA, USA, 02269.
To Install
1. The kettle must be installed in accordance with:
1. State and/or local codes.
2. In the USA, the National Electrical code, ANSI/NFPA-70 (latest edition). In Canada, the Canadian Electrical Code,
Part 1, CSA Standard C22.1 (latest edition).
2. Set the kettle in the installation location.
3. With the kettle in position, place a carpenter’s level on top of the kettle and turn the adjustable feet to level kettle side-
to-side and front to back. On EP models use shims to level kettle.
4. Mark hole locations on oor through anchoring holes provided in anged adjustable feet, or holes provided on
pedestal base.
5. Remove kettle and drill holes in locations marked on the oor (see installation diagram). Insert proper anchoring
devices to accommodate 5/16” size lag bolts (not supplied).
6. Reposition kettle. Re-level kettle by making necessary adjustments on anged feet or shims.
7. Bolt down kettle and seal with Silastic or other equivalent sealing compound. Sealant must be applied not only to bolt
heads but also around anges or pedestal base making contact with oor surface to fulll NSF requirements. Wipe o󰀨
excess sealant immediately.
Installation
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Self-Generating Steam Full Jacketed KettlesInstallation
Electrical Connection
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS
This appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard
and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the
grounding prong from this plug. (120V units only).
A Control Box with power supply equivalent to electrical rating of the kettle should be located conveniently nearby.
Remove the wiring compartment cover and make electrical connections per wiring diagram located inside the control
housing cover panel. A waterproof electrical connection from power supply to rear of control housing must be provided.
Kettle must be grounded in accordance with requirements of the National Electrical Code or applicable local codes.
Ground kettle to terminal provided in control housing.
Once proper connections are made, replace wiring compartment cover, turn power ON and check for proper operation.
Service Connections
All internal wiring for the kettle is complete.
If faucet is provided connect water supply and check for proper operation.
WARNING
Disconnect the electrical power supply and place a tag at the disconnect switch to indicate that you are
working on the circuit.
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Self-Generating Steam Full Jacketed Kettles
Operation
NOTICE
Contact the factory, the factory representative or a local service company to perform maintenance and repairs
should the appliance malfunction.
Operation
WARNING
The kettle and its parts are hot. Use care when operating, cleaning and servicing the kettle.
Instructions
Ensure that the external electrical service to kettle is on.
Check pressure gauge for correct cold kettle reading. Reading should be in the green area of the gauge indicating
25 - 30 In. Hg (630 - 730 mm Hg) of vacuum. If reading is not low enough, follow VENTING procedure in
Troubleshooting section prior to using kettle.
Place power switch to ON position.
Preheat kettle by placing thermostat knob at ‘10’ and wait until TEMPERATURE light goes o󰀨.
NOTICE
Preheating should not be used when cooking milk and egg food products which adhere to hot cooking
surfaces. These foods should be placed into kettle before heating has begun.
Add food to be cooked into kettle.
Place thermostat knob at required temperature setting from 1 to 10 coinciding with the following table: THERMOSTAT
Thermostat
Setting
Approximate (Jacket) Temperature
Thermostat
Setting
Approximate (Jacket) Temperature
1 140° Fahrenheit 60° Celsius 6 223° Fahrenheit 106° Celsius
2 155° Fahrenheit 68° Celsius 7 240° Fahrenheit 116° Celsius
3 172° Fahrenheit 78° Celsius 8 255° Fahrenheit 124° Celsius
4 187° Fahrenheit 86° Celsius 9 271° Fahrenheit 133° Celsius
5 205° Fahrenheit 96° Celsius 10 285° Fahrenheit 140° Celsius
When cooking is nished set thermostat knob and power switch to OFF position.
Pour nished product from kettle using tilt handle. Be careful to avoid splashing.
Add water to kettle for cleaning purposes.
Wash kettle thoroughly. See CLEANING procedure, next section.
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Self-Generating Steam Full Jacketed Kettles
Cleaning
WARNING
Disconnect the power supply to the appliance before cleaning or servicing.
Your kettle should be cleaned immediately after each use or when cooking a di󰀨erent product. Before cleaning, check that
the kettle has cooled enough to touch it.
1. Rinse the inside of the kettle thoroughly and drain to remove any food particles.
2. Using a nylon brush, clean the kettle with a mild detergent and water. Never use steel wool or scouring powder as it
will scratch stainless steel. Plain steel wool can leave small pieces of steel which can rust.
3. Rinse the inside of the kettle thoroughly with clean water. Drain the kettle by tilting or using the optional tangent draw-
o󰀨 valve to allow the detergent and water solution to drain.
4. Wipe the exterior of the kettle with a clean, damp cloth.
WARNING
Never spray water into electric controls or components!
CAUTION
Do not use cleaning agents that are corrosive.
WARNING
The equipment and its parts are hot. Use care when operating, cleaning and servicing.
WARNING
If you are cleaning a valve that is assembled to a kettle, be sure the kettle is completely empty of any product.
Draw-Off Valve Cleaning
1. If equipped with a tangent draw-o󰀨 valve, turn the large hex nut on the draw-o󰀨 valve counterclockwise until it is
completely disengaged from the threads. Grasp the valve knob and slowly pull out the valve stem. Wash the valve
stem, disk and handle. Insert a nylon brush, wet with detergent and water, into the valve body and tangent draw-o󰀨
tube. Brush vigorously.
2. Replace the valve stem assembly and turn the hex nut until snug. Rinse the kettle with clean warm water.
3. Leave the draw-o󰀨 valve open when the kettle is not in use.
Cleaning
NOTICE
Draw-o󰀨 valve has a vulcanized rubber coated stem for better sealing. Do not over tighten. This may cause the
rubber to pull away from stem and permanently damage it. This is not covered under warranty.
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Self-Generating Steam Full Jacketed Kettles Cleaning
Dairy Draw-Off Valve Cleaning
1. Remove the plug by rst removing the handle, then turn the plug to line up with the pin and pull with both hands. It is
important to use both hands because the plug is heavy.
2. Put the plug in a plastic pail that contains a mild soap solution. A plastic pail works best, as it reduces the possibility of
nicking or scratching the plug. If the plug gets scratched it may not seal correctly and could leak.
3. Use a soft cloth or soft brush and clean all surfaces.
4. Using both hands remove the valve from the soap and rinse well in another plastic pail that contains fresh water.
5. Wash out the kettle as normal.
6. Return the plug into the body. Be sure the plug is inserted into the notch and turned. Ensure the plug is tight and
secure before letting go of it.
If you are cleaning a body and plug assembly, remove the plug and follow the above procedures. When nished with the
plug, follow the same instructions for washing the body. Always use both hands when handling the plugs. Reassemble the
plug into the body and use as normal.
CAUTION
Improper use of this procedure may damage your appliance!
What to Do if Surface Rust Appears
Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form. To
remove surface accumulation of rust from the inadvertent use of such utensils, the following procedure may be used.
1. Use undiluted white vinegar with a non-abrasive scouring pad (plastic) or cloth on the a󰀨ected area to remove the rust
stain. The appliance should not be heated and remain at room temperature during the entire cleaning process.
2. If the stain resists removal, additional exposure time with vinegar may be required, to a maximum of one hour.
3. Thoroughly wash all of the vinegar away with fresh clear water. Dry the surface completely and allow one hour before
using the appliance to cook.
Following daily and period maintenance procedures will prolong the life for your equipment. Climatic conditions - salt air -
may require more thorough and frequent cleaning or the life of the equipment could be adversely a󰀨ected.
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Self-Generating Steam Full Jacketed KettlesCleaning
Stainless Steel
To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or
without detergent) applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any
other corrosive cleaner.
To remove grease and food splatters or condensed vapors that have baked on the equipment, apply cleanser to
a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines. Rubbing cleanser as
gently as possible in the direction of the polished lines will not mar the finish of the stainless steel. NEVER RUB
WITH A CIRCULAR MOTION.
Soil and burn deposits which do not respond to the above procedure can usually be removed by rubbing the
surface with SCOTCH-BRITE™ scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL
WOOL as any particles left on the surface will rust and further spoil the appearance of the finish. NEVER USE A
WIRE BRUSH, STEEL SCOURING PADS (EXCEPT STAINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS.
Surfaces which are marred collect dirt more rapidly and become more difficult to clean. Marring also increases the
possibility of corrosive attack. Refinishing may then be required.
TO REMOVE HEAT TINT: Darkened areas sometimes appear on stainless steel surfaces where the area has
been subjected to excessive heat. These darkened areas are caused by thickening of the protective surface of
the stainless steel and is not harmful. Heat tint can normally be removed by the foregoing, but tint which does not
respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH-BRITE
scouring pads or a STAINLESS scouring pad in combination with a powdered cleanser. Heat tint action may be
lessened by not applying or by reducing heat to equipment during slack periods.
All food contact surfaces must be thoroughly drained and flushed prior to cooking in the kettle.
CONTROL PANEL: The textured control panel should be cleaned with warm water and mild soap. Never use an
abrasive cloth or steel wool. Never use cleaning solvents with a hydrocarbon base.
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Self-Generating Steam Full Jacketed Kettles
Maintenance
Maintenance
NOTICE
Contact the factory, the factory representative or local service company to perform maintenance and repairs.
General Maintenance
No general maintenance is required other than adhering to the Cleaning Procedure instructions.
CAUTION
Under normal operating conditions a “try lever test” should be performed every two months. Under severe service
conditions, or if corrosion and/or deposits are noticed within the valve body, testing must be performed more often.
A “try lever test” should also be performed at the end of any non-service period.
CAUTION
High sound levels may be experienced during “try lever” test.
Wear proper safety equipment and exercise extreme care!
Test at, or near, half of the operating pressure by holding the test lever fully open for at least two seconds to ush
the valve seat free of sediment and debris. Then release lever and allow the valve to snap shut.
If lift lever does not activate, or there is no evidence of discharge, turn o󰀨 equipment immediately and contact a
licensed contractor or qualied service personnel.
CAUTION
Hot, high pressure uid may be discharged from body drain and vent during “try lever” test.
Care must be taken to avoid any bodily contact.
Safety Valve Maintenance and Testing
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Self-Generating Steam Full Jacketed Kettles
Troubleshooting
Low Water Level
Proper water level must be maintained within the jacket for the kettle to operate. Depletion of water may occur from
excessive opening of or leakage through the safety relief valve.
If water is below required operating level, either initially at start-up or during use, the kettle will automatically shut o󰀨 and
the LOW WATER signal light will come on.
In order for the kettle to operate, the following procedure must be followed:
The kettle must be cool before proceeding with the following steps.
1. Trip the safety relief valve lever to relieve all pressure from the kettle jacket.
2. At exterior rear of kettle jacket remove nut from Air Vent.
3. Insert funnel into Air Vent opening and slowly add the indicated amount of clean water for:
Model Add If Completely Empty, Add
KELS/KEPS-20F 220 ounces 6.5 litres 548 ounces 16.20 litres
KELS/KEPS-30F 250 ounces 7.39 litres 586 ounces 17.33 litres
KELS/KEPS-40F 340 ounces 10.05 litres 850 ounces 25.12 litres
KELS/KEPS-60F 420 ounces 12.42 litres 1088 ounces 32.17 litres
4. Replace air vent nut.
5. Follow Air Venting Instructions.
6. Continue normal Operating Procedure of kettle.
EXTREMELY SLOW COOKING TIME
1. If the cooking time is abnormally slow, then the di󰀩culty may be due to air being present in the kettle jacket. To
remove air, follow AIR VENTING INSTRUCTIONS.
2. If the kettle will not reach and maintain Pressure Gauge zone in the green area on the gauge when cold, a slow leak
may have developed in the jacket. Check all tting connections to jacket including the heating element gasket. Tighten
or replace if necessary.
3. Slow cooking time may also be due to a burnt out heating element. Test elements and if defective, replace complete
element assembly.
Kettle Will Not Operate When Turned On
1. Check that power supply is available to kettle.
2. Kettle will not operate if water level is inadequate in jacket. Follow LOW WATER LEVEL instructions.
3. If water level is su󰀩cient and kettle refuses to operate, then check that Tilt Interlock Switch in Console is fully
engaged when kettle is in its normally upright position. Adjust Retaining Tilt Collar if necessary to assure complete
contact with switch and if kettle still does not operate, then check for defective switch and/or loose wiring connections.
4. When Thermostat Knob is dialed and TEMPERATURE indicator light does not come on, then it may be due to either a
defective Thermostat or loose wiring connection(s).
5. Check that the Contactor(s) are being energized and power is being made available to the heating elements when
thermostat is dialed. Replace defective Contactor(s).
Troubleshooting
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Self-Generating Steam Full Jacketed Kettles Troubleshooting
Draw-Off Valve Leaks
If leak occurs through the valve stem, replace the “O” ring. If the leak is caused by faulty sealing between the stem disc
and valve seat, this can be corrected by cleaning o󰀨 dried on food residue with an extremely ne emery cloth. If the
vulcanized rubber stem piece has been damaged, it must be replaced.
NOTICE
Draw-O󰀨 Valve has a vulcanized rubber coated stem for better sealing. Do not over-tighten. This may cause
the rubber to pull away from stem and permanently damage it. This is not covered under warranty.
Air Venting Instructions
Check vacuum/pressure gauge when the kettle is cold. Gauge should be in the green vacuum zone, indicating a vacuum
between 25-30 In. Hg (630 - 730 mm Hg). If not, air must be vented (removed) for proper heating. Use the following
procedures to vent air.
1. Place power switch ON with kettle empty.
2. Set temperature control thermostat to ‘10’. Heat kettle until indicator light goes o󰀨.
3. Using a 7/16” wrench, open bleed vent one full turn for 10 seconds and then clos-e. (Located on back of kettle, before
pressure relief valve.)
4. Cool kettle. Check for proper vacuum in green area of gauge. If vacuum was not established, repeat steps 1 - 4.
WARNING
SCALD HAZARD
Live steam will escape the bleed nut when opened. Stay clear of live steam when performing this operation.
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Self-Generating Steam Full Jacketed Kettles
® Trademark of The Dow Chemical Company ("Dow") or an affiliated
company of Dow
Page 1 of 10
SAFETY DATA SHEET
DOW CHEMICAL CANADA ULC
Product name: DOWFROST HD Heat Transfer Fluid, Dyed
Print Date: 01/23/2017
DOW CHEMICAL CANADA ULC encourages and expects you to read and understand the entire
(M)SDS, as there is important information throughout the document. We expect you to follow the
precautions identified in this document unless your use conditions would necessitate other appropriate
methods or actions.
1. IDENTIFICATION
Product name: DOWFROST HD Heat Transfer Fluid, Dyed
Recommended use of the chemical and restrictions on use
Identified uses: Intended as a heat transfer fluid for closed-loop systems. We recommend that you
use this product in a manner consistent with the listed use. If your intended use is not consistent with
the stated use, please contact your sales or technical service representative.
COMPANY IDENTIFICATION
DOW CHEMICAL CANADA ULC
#2400, 215 - 2ND STREET S.W.
CALGARY AB T2P 1M4
CANADA
Customer Information Number:
800-258-2436
SDSQuestion@dow.com
EMERGENCY TELEPHONE NUMBER
24-Hour Emergency Contact: 1-888-226-8832
Local Emergency Contact: 613-996-6666
2. HAZARDS IDENTIFICATION
Hazard classification
This product is not hazardous under the criteria of the Hazardous Products Regulation (HPR) as
implemented under the Workplace Hazardous Materials Information System (WHMIS 2015).
Other hazards
No data available
3. COMPOSITION/INFORMATION ON INGREDIENTS
This product is a mixture.
Component CASRN
Concentration
Appendix ‘A
Material Safety Data Sheets
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Material Safety Data Sheets
Product name: DOWFROST HD Heat Transfer Fluid, Dyed
Page 2 of 10
Propylene glycol
57-55-6
> 93.0 %
Water
7732-18-5
< 5.0 %
Dipotassium hydrogen phosphate
7758-11-4
< 5.0 %
4. FIRST AID MEASURES
Description of first aid measures
General advice: If potential for exposure exists refer to Section 8 for specific personal protective
equipment.
Inhalation: Move person to fresh air; if effects occur, consult a physician.
Skin contact: Wash off with plenty of water.
Eye contact: Flush eyes thoroughly with water for several minutes. Remove contact lenses after the
initial 1-2 minutes and continue flushing for several additional minutes. If effects occur, consult a
physician, preferably an ophthalmologist.
Ingestion: No emergency medical treatment necessary.
Most important symptoms and effects, both acute and delayed: Aside from the information found
under Description of first aid measures (above) and Indication of immediate medical attention and
special treatment needed (below), any additional important symptoms and effects are described in
Section 11: Toxicology Information.
Indication of any immediate medical attention and special treatment needed
Notes to physician: No specific antidote. Treatment of exposure should be directed at the control of
symptoms and the clinical condition of the patient.
5. FIREFIGHTING MEASURES
Suitable extinguishing media: Water fog or fine spray. Dry chemical fire extinguishers. Carbon
dioxide fire extinguishers. Foam. Alcohol resistant foams (ATC type) are preferred. General purpose
synthetic foams (including AFFF) or protein foams may function, but will be less effective.
Unsuitable extinguishing media: Do not use direct water stream. May spread fire.
Special hazards arising from the substance or mixture
Hazardous combustion products: During a fire, smoke may contain the original material in addition
to combustion products of varying composition which may be toxic and/or irritating. Combustion
products may include and are not limited to: Carbon monoxide. Carbon dioxide.
Unusual Fire and Explosion Hazards: Container may rupture from gas generation in a fire
situation. Violent steam generation or eruption may occur upon application of direct water stream to
hot liquids.
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Product name: DOWFROST HD Heat Transfer Fluid, Dyed
Page 3 of 10
Advice for firefighters
Fire Fighting Procedures: Keep people away. Isolate fire and deny unnecessary entry. Use water
spray to cool fire exposed containers and fire affected zone until fire is out and danger of reignition has
passed. Fight fire from protected location or safe distance. Consider the use of unmanned hose
holders or monitor nozzles. Immediately withdraw all personnel from the area in case of rising sound
from venting safety device or discoloration of the container. Burning liquids may be extinguished by
dilution with water. Do not use direct water stream. May spread fire. Move container from fire area if
this is possible without hazard. Burning liquids may be moved by flushing with water to protect
personnel and minimize property damage.
Special protective equipment for firefighters: Wear positive-pressure self-contained breathing
apparatus (SCBA) and protective fire fighting clothing (includes fire fighting helmet, coat, trousers,
boots, and gloves). If protective equipment is not available or not used, fight fire from a protected
location or safe distance.
6. ACCIDENTAL RELEASE MEASURES
Personal precautions, protective equipment and emergency procedures: Keep unnecessary and
unprotected personnel from entering the area. Use appropriate safety equipment. For additional
information, refer to Section 8, Exposure Controls and Personal Protection.
Environmental precautions: Prevent from entering into soil, ditches, sewers, waterways and/or
groundwater. See Section 12, Ecological Information.
Methods and materials for containment and cleaning up: Small spills: Absorb with materials such
as: Cat litter. Sawdust. Vermiculite. Zorb-all®. Collect in suitable and properly labeled containers.
Large spills: Dike area to contain spill. See Section 13, Disposal Considerations, for additional
information.
7. HANDLING AND STORAGE
Precautions for safe handling: Conditions for safe storage: Do not store in: Galvanized steel.
Opened or unlabeled containers. Store in the following material(s): Carbon steel. Stainless steel.
Store in original unopened container. See Section 10 for more specific information. Additional storage
and handling information on this product may be obtained by calling your sales or customer service
contact.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Control parameters
Exposure limits are listed below, if they exist.
Component
Regulation
Type of listing
Value/Notation
Propylene glycol
US WEEL
TWA
10 mg/m3
CA ON OEL
TWAEV Total
155 mg/m3 50 ppm
CA ON OEL
TWAEV
10 mg/m3
CA ON OEL
TWA
155 mg/m3 50 ppm
CA ON OEL
TWA
10 mg/m3
CA ON OEL
TWA Vapour and
aerosols
155 mg/m3 50 ppm
CA ON OEL
TWA aerosol
10 mg/m3
Material Safety Data Sheets
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Product name: DOWFROST HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 4 of 10
Consult local authorities for recommended exposure limits.
Exposure controls
Engineering controls: Use local exhaust ventilation, or other engineering controls to maintain
airborne levels below exposure limit requirements or guidelines. If there are no applicable exposure
limit requirements or guidelines, general ventilation should be sufficient for most operations. Local
exhaust ventilation may be necessary for some operations.
Individual protection measures
Eye/face protection: Use safety glasses (with side shields).
Skin protection
Hand protection: Use gloves chemically resistant to this material when prolonged or
frequently repeated contact could occur. Examples of preferred glove barrier
materials include: Butyl rubber. Natural rubber ("latex"). Neoprene. Nitrile/butadiene
rubber ("nitrile" or "NBR"). Polyethylene. Ethyl vinyl alcohol laminate ("EVAL").
Polyvinyl alcohol ("PVA"). Polyvinyl chloride ("PVC" or "vinyl"). NOTICE: The
selection of a specific glove for a particular application and duration of use in a
workplace should also take into account all relevant workplace factors such as, but
not limited to: Other chemicals which may be handled, physical requirements
(cut/puncture protection, dexterity, thermal protection), potential body reactions to
glove materials, as well as the instructions/specifications provided by the glove
supplier.
Other protection: Wear clean, body-covering clothing.
Respiratory protection: Respiratory protection should be worn when there is a potential to
exceed the exposure limit requirements or guidelines. If there are no applicable exposure limit
requirements or guidelines, wear respiratory protection when adverse effects, such as
respiratory irritation or discomfort have been experienced, or where indicated by your risk
assessment process. In misty atmospheres, use an approved particulate respirator.
The following should be effective types of air-purifying respirators: Organic vapor cartridge
with a particulate pre-filter.
9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
Physical state
Liquid.
Color
Yellow to green
Odor
Characteristic
Odor Threshold
No test data available
pH
9.5 50% Literature
Melting point/range
Not applicable to liquids
Freezing point
supercools
Boiling point (760 mmHg)
152 °C Literature
Flash point
closed cup 104 °C Pensky-Martens Closed Cup ASTM D 93
Propylene glycol., (based on major component)
Evaporation Rate (Butyl Acetate
= 1)
< 0.5 Estimated.
Flammability (solid, gas)
Not applicable to liquids
Lower explosion limit
2.6 % vol Literature Propylene glycol.
Upper explosion limit
12.5 % vol Literature Propylene glycol.
Material Safety Data Sheets
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Product name: DOWFROST HD Heat Transfer Fluid, Dyed
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Page 5 of 10
Vapor Pressure
2.2 mmHg Literature
Relative Vapor Density (air = 1)
>1.0 Literature
Relative Density (water = 1)
1.06 at 20 °C / 20 °C Literature
Water solubility
100 % Literature
Partition coefficient: n-
octanol/water
No data available
Auto-ignition temperature
371 °C Literature Propylene glycol.
Decomposition temperature
No test data available
Kinematic Viscosity
43.4 cSt at 20 °C Literature
Explosive properties
No data available
Oxidizing properties
No data available
Molecular weight
No data available
NOTE: The physical data presented above are typical values and should not be construed as a
specification.
10. STABILITY AND REACTIVITY
Reactivity: No data available
Chemical stability: Stable under recommended storage conditions. See Storage, Section 7.
Hygroscopic
Possibility of hazardous reactions: Polymerization will not occur.
Conditions to avoid: Exposure to elevated temperatures can cause product to decompose.
Generation of gas during decomposition can cause pressure in closed systems. Avoid direct sunlight
or ultraviolet sources.
Incompatible materials: Avoid contact with: Strong acids. Strong bases. Strong oxidizers.
Hazardous decomposition products: Decomposition products depend upon temperature, air supply
and the presence of other materials. Decomposition products can include and are not limited to:
Aldehydes. Alcohols. Ethers. Organic acids.
11. TOXICOLOGICAL INFORMATION
Toxicological information appears in this section when such data is available.
Acute toxicity
Acute oral toxicity
Very low toxicity if swallowed. Harmful effects not anticipated from swallowing small amounts.
For the major component(s): Propylene glycol.
LD50, Rat, > 20,000 mg/kg
Acute dermal toxicity
Prolonged skin contact is unlikely to result in absorption of harmful amounts.
Material Safety Data Sheets
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Page 6 of 10
For the major component(s): Propylene glycol.
LD50, Rabbit, > 20,000 mg/kg
Acute inhalation toxicity
At room temperature, exposure to vapor is minimal due to low volatility. Mist may cause
irritation of upper respiratory tract (nose and throat).
For the major component(s):
LC50, Rat, 4 Hour, vapour, 6.15 mg/l No deaths occurred following exposure to a saturated
atmosphere.
Skin corrosion/irritation
Prolonged contact is essentially nonirritating to skin.
Repeated contact may cause flaking and softening of skin.
Serious eye damage/eye irritation
May cause slight temporary eye irritation.
Corneal injury is unlikely.
Sensitization
For the major component(s):
Did not cause allergic skin reactions when tested in humans.
For respiratory sensitization:
No relevant data found.
Specific Target Organ Systemic Toxicity (Single Exposure)
Evaluation of available data suggests that this material is not an STOT-SE toxicant.
Specific Target Organ Systemic Toxicity (Repeated Exposure)
In rare cases, repeated excessive exposure to propylene glycol may cause central nervous system
effects.
Carcinogenicity
Similar formulations did not cause cancer in laboratory animals.
Teratogenicity
For the major component(s): Did not cause birth defects or any other fetal effects in laboratory
animals.
Reproductive toxicity
For the major component(s): In animal studies, did not interfere with reproduction. In animal studies,
did not interfere with fertility.
Mutagenicity
In vitro genetic toxicity studies were negative. For the major component(s): Animal genetic toxicity
studies were negative.
Aspiration Hazard
Based on physical properties, not likely to be an aspiration hazard.
Material Safety Data Sheets
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Page 7 of 10
12. ECOLOGICAL INFORMATION
Ecotoxicological information appears in this section when such data is available.
Toxicity
Propylene glycol
Acute toxicity to fish
Material is practically non-toxic to aquatic organisms on an acute basis
(LC50/EC50/EL50/LL50 >100 mg/L in the most sensitive species tested).
LC50, Oncorhynchus mykiss (rainbow trout), static test, 96 Hour, 40,613 mg/l, OECD Test
Guideline 203
Acute toxicity to aquatic invertebrates
LC50, Ceriodaphnia dubia (water flea), static test, 48 Hour, 18,340 mg/l, OECD Test Guideline
202
Acute toxicity to algae/aquatic plants
ErC50, Pseudokirchneriella subcapitata (green algae), 96 Hour, Growth rate inhibition, 19,000
mg/l, OECD Test Guideline 201
Toxicity to bacteria
NOEC, Pseudomonas putida, 18 Hour, > 20,000 mg/l
Chronic toxicity to aquatic invertebrates
NOEC, Ceriodaphnia dubia (water flea), semi-static test, 7 d, number of offspring, 13,020 mg/l
Dipotassium hydrogen phosphate
Acute toxicity to fish
Material is practically non-toxic to aquatic organisms on an acute basis
(LC50/EC50/EL50/LL50 >100 mg/L in the most sensitive species tested).
LC50, Leuciscus idus (Golden orfe), static test, 48 Hour, > 900 mg/l, Method Not Specified.
Persistence and degradability
Propylene glycol
Biodegradability: Material is readily biodegradable. Passes OECD test(s) for ready
biodegradability. Biodegradation may occur under anaerobic conditions (in the absence of
oxygen).
10-day Window: Pass
Biodegradation: 81 %
Exposure time: 28 d
Method: OECD Test Guideline 301F or Equivalent
10-day Window: Not applicable
Biodegradation: 96 %
Exposure time: 64 d
Method: OECD Test Guideline 306 or Equivalent
Theoretical Oxygen Demand: 1.68 mg/mg
Chemical Oxygen Demand: 1.53 mg/mg
Material Safety Data Sheets
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Page 8 of 10
Biological oxygen demand (BOD)
Incubation
Time
BOD
5 d
69.000 %
10 d
70.000 %
20 d
86.000 %
Photodegradation
Atmospheric half-life: 10 Hour
Method: Estimated.
Dipotassium hydrogen phosphate
Biodegradability: Biodegradation is not applicable.
Bioaccumulative potential
Propylene glycol
Bioaccumulation: Bioconcentration potential is low (BCF < 100 or Log Pow < 3).
Partition coefficient: n-octanol/water(log Pow): -1.07 Measured
Bioconcentration factor (BCF): 0.09 Estimated.
Dipotassium hydrogen phosphate
Bioaccumulation: No bioconcentration is expected because of the relatively high water
solubility.
Mobility in soil
Propylene glycol
Given its very low Henry's constant, volatilization from natural bodies of water or moist soil is
not expected to be an important fate process.
Potential for mobility in soil is very high (Koc between 0 and 50).
Partition coefficient
(Koc): < 1 Estimated.
Dipotassium hydrogen phosphate
No relevant data found.
13. DISPOSAL CONSIDERATIONS
Disposal methods: DO NOT DUMP INTO ANY SEWERS, ON THE GROUND, OR INTO ANY BODY
OF WATER. All disposal practices must be in compliance with all Federal, State/Provincial and local
laws and regulations. Regulations may vary in different locations. Waste characterizations and
compliance with applicable laws are the responsibility solely of the waste generator. AS YOUR
SUPPLIER, WE HAVE NO CONTROL OVER THE MANAGEMENT PRACTICES OR
MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL. THE
INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS
INTENDED CONDITION AS DESCRIBED IN MSDS SECTION: Composition Information. FOR
UNUSED & UNCONTAMINATED PRODUCT, the preferred options include sending to a licensed,
permitted: Recycler. Reclaimer. Incinerator or other thermal destruction device.
Material Safety Data Sheets
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Page 9 of 10
14. TRANSPORT INFORMATION
TDG
Not regulated for transport
Classification for SEA transport (IMO-IMDG):
Not regulated for transport
Transport in bulk
according to Annex I or II
of MARPOL 73/78 and the
IBC or IGC Code
Consult IMO regulations before transporting ocean bulk
Classification for AIR transport (IATA/ICAO):
Not regulated for transport
This information is not intended to convey all specific regulatory or operational
requirements/information relating to this product. Transportation classifications may vary by container
volume and may be influenced by regional or country variations in regulations. Additional
transportation system information can be obtained through an authorized sales or customer service
representative. It is the responsibility of the transporting organization to follow all applicable laws,
regulations and rules relating to the transportation of the material.
15. REGULATORY INFORMATION
Canadian Domestic Substances List (DSL)
This product contains at least one substance which is not listed on the Canadian Domestic
Substances List (DSL).
16. OTHER INFORMATION
Hazard Rating System
NFPA
Health
Fire
Reactivity
0
1
0
Revision
Identification Number: 101199333 / A208 / Issue Date: 01/19/2017 / Version: 7.0
Most recent revision(s) are noted by the bold, double bars in left-hand margin throughout this
document.
Legend
CA ON OEL
Canada. Ontario OELs
Material Safety Data Sheets
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Page 10 of 10
TWA
8-hr Time Weighted Average
TWAEV
time-weighted average exposure value
US WEEL
USA. Workplace Environmental Exposure Levels (WEEL)
Information Source and References
This SDS is prepared by Product Regulatory Services and Hazard Communications Groups from
information supplied by internal references within our company.
DOW CHEMICAL CANADA ULC urges each customer or recipient of this (M)SDS to study it carefully
and consult appropriate expertise, as necessary or appropriate, to become aware of and understand
the data contained in this (M)SDS and any hazards associated with the product. The information
herein is provided in good faith and believed to be accurate as of the effective date shown above.
However, no warranty, express or implied, is given. Regulatory requirements are subject to change
and may differ between various locations. It is the buyer's/user's responsibility to ensure that his
activities comply with all federal, state, provincial or local laws. The information presented here
pertains only to the product as shipped. Since conditions for use of the product are not under the
control of the manufacturer, it is the buyer's/user's duty to determine the conditions necessary for the
safe use of this product. Due to the proliferation of sources for information such as manufacturer-
specific (M)SDSs, we are not and cannot be responsible for (M)SDSs obtained from any source other
than ourselves. If you have obtained an (M)SDS from another source or if you are not sure that the
(M)SDS you have is current, please contact us for the most current version.
Material Safety Data Sheets
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Notes
Notes
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Self-Generating Steam Full Jacketed Kettles Notes
Notes
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Self-Generating Steam Full Jacketed Kettles
KELS-20F, KELS-30F, KELS-40F,
KELS-60F KEPS-20F, KEPS-30F,
KEPS-40F, KEPS-60F
Self-Generating
Steam Full Jacketed Kettles
A product with the Southbend Steam name incorporates the best in durability and low maintenance. We all recognize,
however, that replacement parts and occasional professional service may be necessary to extend the useful life of this
appliance. When service is needed, contact a Southbend Steam Authorized Service Agency, or your dealer. To avoid
confusion, always refer to the model number, serial number, and type of your appliance.
SOUTHBEND STEAM
A Middleby Company
1100 Old Honeycutt Road Fuquay-Varina, North Carolina 27526 USA
www.southbendnc.com

Specifications

Southbend KELS-60F Questions and Answers

Questions and Answers

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