Bad Boy 5045 Compact Utility Tractor

Product's Documents

Below are documents related to this product, you can read online or download:
User Manual User Service
5045 photo

User Manual

This is the main product document for model 5045.

The file format is pdf, 197 pages, you can download this manual here .

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This operator’s manual contains handling tips and precautions for safe operation of your a BAD BOY
5045(CS, CH, S, H) / 5055(CS, CH, S, H) tractor. Read it carefully before you operate your tractor and make
sure that you have a full understanding of this manual. This will ensure correct operation and to keep the
tractor optimum condition.
After reading the manual, keep it close to the tractor for immediate reference. When you loan your tractor to
someone else, loan the manual as well.
In case the manual is lost or damaged, please contact your local authorized dealer for a copy. Some parts of
this product may have been changed for the improvement of quality or for safety reasons, in which case the
photographs or drawings of the parts in this booklet may not be the same as the actual parts installed on this
product. If you nd anything in this manual unclear or need further explanation, please contact your autho-
rized dealer.
PREFACE
※
Regarding the purpose of this machine
Do not modify the machine or try to do the job which is beyond purpose of this machine. Otherwise it may cause the war-
ranty cancellation. (Refer to warranty statement for detail)
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SECTION
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FOR SAFE OPERATION
.................................................
.REGARDING WARRANTY SUPPORT
...............................
.SPECIFICATION
...........................................................
.DESCRIPTION OF OPERATING SYSTEM
.........................
.CONTROLS AND COMPONENTS
....................................
.PERIODIC CHECKS AND MAINTENANCE
........................
.DIAGNOSIS AND TROUBLE SHOOTINGS
........................
.STORAGE AND DISPOSAL
.............................................
.ENGINES
EMISSION.WARRANTY
......................................
SECTION
TABLE OF CONTENTS
1
2
3
4
5
6
7
8
9
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SAFETY AND VEHICLE DAMAGE WARNING
This symbol indicates that a condition may result in harm, fatal injury or death to you or other persons
if this instruction is ignored.
DANGER
This symbol indicates that a condition may result in harm, serious injury or death to you or other per-
sons if this instruction is ignored.
This symbol indicates that a condition may result in damage to your vehicle or its equipment if this in-
struction is ignored. Also this symbol alerts the operator’s unstable operation.
This symbol indicates emphasis on notable characteristics of working procedures, and information
about technology for easier operation.
NOTE
This instruction is to give additional description to operator so that he/she can operate the machine
more e󰀨ectively.
WARNING
CAUTION
IMPORTANT
This manual includes information titled as DANGER, WARNING, CAUTION, IMPORTANT. These safety marks stand for the safety
precaution so follow the instruction with special attention:
This manual includes “Very important safety tips for safe operation” as a chapter. Be sure to read this chapter before initial operation.
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This manual includes symbol marks of the controller to simplify operations for maneuverability and maintenance.
These meanings are as below, so carefully read it for a proper function.
SYMBOL MARKS OF CONTROLLER
Left Turn signal PTO Engine Oil Pressure
Right Turn signal Parking Brake
Battery Charging Warning
High Beam Pre-heat DPF
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“USE AND DISPOSAL” POLICY CONCERNED WITH ENVIRONMENT PRESERVATION
We try our best to preserve the environment, and are always concerned about our environmental impact at
each step of planning, development, production, distribution, use and disposal of products, and for our over-
all operations through an “environmentally friendly” management system. We comply with international en-
vironmental regulations, environmental regulations designated by country and local authorities and other re-
quirements with which we are in agreement, and we work towards the prevention of environmental pollution
and the conservation of resources. We provide environmental education and have an awareness campaign
to raise environmental awareness among all our employees and members of the supporting companies.
We introduce the “Use and Disposal” policy concerned with environment preservation as follows.
1. Please read the operator’s manual though for global environment protection. Overload on the machine shortens the prod-
uct life and increases the harmful exhaust gas which cause air pollution due to the incomplete combustion.
2. When replacing various uids (for engine, transmission, hydraulics, etc.) by yourself, don’t dispose the used oil to any-
where not recommended. It can pollute the ground and water. Please contact your local dealer to dispose it legally.
3. Observe the operator’s manual and store or dispose the waste product properly. Rust, oil, etc leaked from waste product
improperly stored can pollute the ground and water. Accordingly for a waste product disposal, contact the necessarily “ap-
proved waste collection and recycling facility” to discard the used materials legally.
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1
1. FOR SAFE OPERATION
SAFETY PRECAUTIONS .......................................................................1-2
BEFORE USING THE MACHINE ..........................................................1-2
BEFORE WORKING ..................................................................................................1-11
WHILE WORKING .....................................................................................................1-16
AFTER USING THE MACHINE ................................................................................1-17
PRECAUTION FOR PROLONGED STORAGE ......................................................1-21
OTHER........................................................................................................................1-23
DECAL CABIN .......................................................................................1-34
DECAL ROPS.............................................................................................................1-36
CAUTIONS FOR DECAL MAINTENANCE ..............................................................1-38
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1 - 2
BAD BOY TRACTOR
SAFETY PRECAUTIONS
If the instructions in this chapter are ig-
nored, it may cause a machine failure, a fa-
tal accident with injury or death.
F
or further detailed information, refer to
each chapter.
BEFORE USING THE MACHINE
환기를충분히
Ventilating
Wide and at enough area;
Inspect or repair the tractor on a wide
and at area.
If this instruction is ignored, an unexpect-
ed accident may occur, such as overturn-
ing of the tractor.
WARNING
Please understand that some of the
figures or contents in this manu-
al may not match with your own ma-
chine due to the product variation.
This tractor is not designed for road
driving. Please use a truck to move
this machine on the public roads.
NOTE
Beware of exhaust gas;
Running the engine, repairing (tighten-
ing) any painted part or grinding any
painted area should be performed only
in a well-ventilated area.
If this instruction is ignored, t
he exhaust
gas or dust can cause intoxication and
lead to fatal consequences.
WARNING
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1 - 3
FOR YOUR SAFETY
Carry out maintenance in a well-lit
place;
Make sure work area is properly light-
ed.
Use safety work lights with protective
covering when working inside or un-
der the machine.
If
this instruction is ignored, an unex-
pected accident may occur, possibly re
or explosion.
WARNING
Clean and arranged place;
Do not mess the place by dust, mud,
oil, or parts
If this instruction is ignored, an unex-
pected accident may occur.
WARNING
Prepare for emergencies;
Keep a rst aid kit and re extinguish-
er handy at all times while operating
machine.
WARNING
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1 - 4
BAD BOY TRACTOR
Do not drive if you are;
Unable to concentrate because of fa-
tigue, under treatment of medicine.
Under the inuence of alcohol
Pregnant
Under the age of 18
WARNING
Use only recommended implements;
Be sure to use only implements which
are recommended by manufacturer.
If this instruction is ignored, an unex-
pected accident may occur or tractor
may not perform properly
.
WARNING
Wear properly for the job;
Hair band, loose clothing is not al-
lowed. Wear tight clothes, work hat,
an
d work shoes which have rough
bottoms against slippery surface.
If this instruction is ignored, you will
be exposed to a risk of being entangled,
slipping, or falling.
WARNING
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1 - 5
FOR YOUR SAFETY
Pay attention to the shoulder of the
road;
When moving along the unpaved road
with ditches or slanted sides, pay at-
tention to the shoulders.
If this instruction is ignored, there is a
risk of falling over.
Interlock the brake pedals (left and right)
when driving on a road;
Make sure to interlock the brake ped-
als (left and right) when driving on a
road
If this instruction is ignored, there is a
risk of abrupt turning or overturning due
to one-sided braking.
Start the machine slowly after remind-
ing bystander;
Start the engine after reminding by-
standers of your intension. Do not
start the machine abruptly.
If this instruction is ignored, unexpect-
ed accident or injury can happen.
WARNING
WARNINGWARNING
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1 - 6
BAD BOY TRACTOR
Observe tra󰀩c regulations when driving
on a road safely;
If the machine is broke down and
stopped on the road, move the ma-
chine to a safe place out of the road.
If
this instruction is ignored, there is a
risk of accident or injury.
WARNING
Avoid rapid starting, braking, turning,
and excessive speed;
Start and stop the tractor slowly. Re-
duce engine speed when making a
turn
and driving on hilly or curved
roads.
If this instruction is ignored, there is a
risk of overturning or damage to the ma
-
chine.
WARNING
Observe traffic regulations and drive
safely;
When driving on the road, observe
the tra󰀩c regulations and wear a hard
hat and seat belt.
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
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1 - 7
FOR YOUR SAFETY
Put machine shut down sign if the ma-
chine is stopped on the road;
If the tractor is stopped on the road
due to the machine failure, put the
machine shut down sign (Emergen-
cy triangle reflex reflector) at least
1
00~200 yards before failed machine
in accordance with local tra󰀩c laws.
If this instruction is ignored, the machine
can be hit by a car and cause a tra󰀩c ac
-
cident with injury or death.
WARNING
Only driver should be aboard the tractor
while in operation;
This tractor is designed to allow only
one operator. The driver must not al-
low anyone else to get on the tractor.
Especially never allow children on the
machine while in use.
If this instruction is ignored, an unex-
pected accident may occur.
WARNING
Do not allow anyone near while operat-
ing the tractor or implement;
When engaging or disengaging the im-
plement by moving the tractor, make
sure
that no one is around the trac-
tor or between the implement and the
tractor
.
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
100m이상
100m or more
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1 - 8
BAD BOY TRACTOR
사용전에
잘읽는다.
설명서
Read manual
before drive
Operator
manual
Use Pesticides safely;
Careless use of agricultural chemi-
cals such as disinfectants, herbicide,
pesticides,
rat poison, and fertilizer
can be harmful to environment and
human body. Be sure to observe all
relevant regulation and instructions
to use the agricultural chemicals ef
-
ciently and safely. Then it may pre-
vent injury or accident.
WARNING
Properly train anyone operating;
Explain the handling tips in detail and
make sure the driver reads the Manu-
al before driving.
If
this instruction is ignored, there is a
risk of death, serious injury, or damage
to tractor.
WARNING
Precautions for children;
Fully warn the children and keep them
away from the tractor at all times.
If this instruction is ignored, unexpected
accident of injury can happen.
WARNING
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1 - 9
FOR YOUR SAFETY
Observe all relevant regulations for dis-
posal;
Be sure to observe all relevant regula-
tions when you dispose of the engine
oil,
transmission oil, fuel, coolant, l-
ters and battery.
Never dispose the used oil directly to
the river or drainage, follow legal pro-
cedures.
WARNING
No smoking or open flame when fuel-
ing;
Do not smoke or use match or lighter
while refueling.
If this instruction is ignored, fuel can
catch re and lead to explosion or fatal
injury with burn.
WARNING
Observe all relevant regulations for dis-
posal;
Careless disposal of waste product
can be harmful to environment and
ecosystem.
When draining the fuel and oil, use
a proper container that is not leak-
ing, not food or beverage containers
t
o prevent from drinking. Do not bury
the waste product in the ground or
dispose to drainage.
WARNING
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1 - 10
BAD BOY TRACTOR
연료가
새고있어요
Fuel is
leaking!
3
1
:
폭,길이
강도는
여유를...
Su󰀩cient
Strength,
length and
width...!
실을때(후진)
내릴때(전진)
Loading
(backward)
Loading
(forward)
Inspect for fuel leaking;
Check the fuel lines and hoses for
damage or leakage
If this instruction is ignored, there is a
risk of re.
WARNING
Consider the strength, length and width
of loading ramps before using;
Loading or unloading must be done
on a flat and safe place, the tractor
engine switched o󰀨, and the parking
brake engaged. The loading ramps
must be non-slip and have su󰀩cient
strength, length, and width for the
tractor.
If this instruction is ignored, the tractor
may roll backwards or fall off causing
accident or injury.
WARNING
Move the tractor backward when load-
ing, and forward when unloading;
Move the tractor backward when load-
ing it on the truck, and forward when
unloading from the truck.
If this instruction is ignored,
the tractor
may roll or fall o󰀨 causing accident or
Injury.
WARNING
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1 - 11
FOR YOUR SAFETY
BEFORE WORKING
Stop the engine before maintenance;
Stop the engine before maintenance
when checking, repairing or cleaning
the machine.
If this instruction is ignored, there is a
risk of injury.
CAUTION
Do not shift gears on slopes or on the
loading ramps;
When driving on slopes or on loading
ramps, select the proper shift gear be-
fore approaching the loading ramps
and then do not shift the gear on the
loading ramps.
If
this instruction is ignored, there is a
risk of slipping, rolling, or overturning.
WARNING
Be careful when driving on the loading
ramps;
Be careful when driving on the load-
ing ramps. Do not disengage the
cl
utch, shift the main shift, range shift,
or forward/reverse lever.
If this instruction is ignored, the tractor
may roll backwards or fall causing acci
-
dent or injury.
WARNING
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1 - 12
BAD BOY TRACTOR
Stop and cool down the engine before
fueling or lubricating;
Do not ll the fuel while the engine is
running or machine is hot.
If this instruction is ignored, fuel can
catch fire or lead to fatal injury with
burn.
DANGER
No re or spark near to the battery;
No fire or spark near to the battery
while checking and charging the bat-
tery.
If
this instruction is ignored, the battery
can cause a blaze or explosion and lead
to a fatal injury or death.
DANGER
Remove dirt and debris from muffler
and engine before operating;
Clean if there is dust, debris or fuel on
the engine or mu󰀪er before operating
the machine every day.
If this instruction is ignored, there is a
risk of re.
DANGER
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1 - 13
FOR YOUR SAFETY
공구는
올바르게!
Use a cor-
rect tool
최대공기압이상
으로공기를넣지
마십시오.
Do not inate the
tire bead max air
pressure
Use correct tools;
Use proper tools to carry out all main-
tenance procedure. Also have avail-
able the required tools in the tractor at
all times.
If
this instruction is ignored, there is
a risk of accident due to poor mainte-
nance.
CAUTION
Check electrical component and wire
harness;
Check before work if the wire har-
nesses are burned or stuck on any
other component, if the cord cover is
peeled
off or if the wire connectors
are loose.
If this instruction is ignored, the electri
-
cal short can cause re and injury.
WARNING
Do not over inate tires;
When filling tires with air, do not in-
ate it beyond the maximum pressure
stated in this manual. (Refer to P5-42
of Proper ination pressure)
If this
instruction is ignored, the tire may
blow out, causing an injury.
CAUTION
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1 - 14
BAD BOY TRACTOR
앗!
Oops!
It is necessary to inspect the brake to
and steering wheel;
Check if the brakes work properly and
evenly on both sides or if the steering
wheel is loose.
If this instruction is ignored, there is a
risk of accident.
WARNING
Secure hood and side covers before op-
erating tractor;
After detaching the covers for check-
ing or maintenance, make sure to put
them back in their place.
If
this instruction is ignored, there is
a risk that you may get entangled in the
tractor or get injured.
CAUTION
Observe correct procedures when in-
stalling or removing the battery;
Connect the (+) terminal rst when in-
stalling the battery, and disconnect
the (-) terminal rst when removing it.
If this instruction is ignored,
there is a
risk of burn or re due to short circuit.
CAUTION
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1 - 15
FOR YOUR SAFETY
확실한점검을
Good Mainte-
nance!
Avoid contact with the battery solution;
Be careful that your body or your
clothes do not come in contact with
the battery solution. If it contacts your
skin, wash immediately with water.
If this instruction is ignored, it can
burn your skin or clothes.
DANGER
Be sure to check before and after using
machine;
Be sure to check the machine before
and after using. Especially inspect
and repair controls such as clutch,
brake, lever, etc.
If this instruction is ignored, the ma
-
chine can be broken or lead to an acci-
dent or injury.
WARNING
Lock tilt lever and telescopic knob when
adjusting steering wheel;
Except when you adjust the steer-
ing wheel, make sure that the tilt lever
and
telescopic knob are secured in
the “No” and “Lock” positions.
If this instruction is ignored, the trac-
tor may not turn properly, causing an
accident.
WARNING
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1 - 16
BAD BOY TRACTOR
WHILE WORKING
Use the loading ramps when crossing a
ditch or a dike;
Be sure to use the loading ramps
when crossing a ditch or dike, or
when passing through soft land.
The loading ramps must be suitable
for the tractor in width, length and
strength.
If this instruction is ignored, there is a
risk of accident that the tractor may slip
or turn over.
WARNING
Properly ventilate when working in a
green house;
Ventilate the green house to let out
the exhaust gas.
If this instruction is ignored, the exhaust
gas can cause intoxication and lead to
fatal consequences.
WARNING
Pay attention and keep hands on the
steering wheel while driving;
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
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1 - 17
FOR YOUR SAFETY
AFTER USING THE MACHINE
Do not allow anyone near while operat-
ing the tractor or implement;
When engaging or disengaging the im-
plement by moving the tractor, make
sure
that no one is around the trac-
tor or between the implement and the
tractor
.
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
Stop the engine when removing grass,
etc. from blades of the cultivator;
Stop the engine when removing grass,
etc. from blades of the cultivator and
lock the ow control valve not to lower
the implement.
If this instruction is ignored, there is a
risk that you will get entangled in the cul-
tivator or sustain a serious injury due to
lowering the implement.
WARNING
Perform the maintenance on a level and
safe location;
Perform the maintenance on a lev-
el and safe location that will keep the
tractor
in place and will not cause a
risk to people passing by. Before carry-
ing out the maintenance, place blocks
at
the front and rear tires to prevent
movement.
If this instruction is ignored, an unex-
pected accident may occur, such as
overturning of the tractor
.
WARNING
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1 - 18
BAD BOY TRACTOR
닿
으
면
안
돼
앗뜨거!
공
구
함
It's HOT
Don't touch!
Cover the PTO shaft when not in use;
When the PTO shaft is not in use, ap-
ply grease and keep it covered.
If
this instruction is ignored, there is a
risk that you may get entangled or get
injured. Implement shaft installation on
the PTO shaft will not be easy due to the
rust on it.
CAUTION
Carry out maintenance after the parts
have cooled down;
Carry out the maintenance work after
the heated area such as the mu󰀪er or
the engine is fully cooled down.
If this instruction is ignored, there is a
risk of getting burnt.
CAUTION
Stop and cool down the engine before
fueling or lubricating;
Do not ll the fuel while the engine is
running or machine is hot.
If this instruction is ignored, fuel can
catch re or lead to fatal injury with se-
vere burns.
CAUTION
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1 - 19
FOR YOUR SAFETY
Stop the engine before maintenance;
Stop the engine before maintenance
such as checking, repairing or clean-
ing the machine.
If
this instruction is ignored, there is a
risk of injury.
CAUTION
Be careful of high oil pressure;
Make sure that the hydraulic coupling
or the hose is not loose or damaged.
Before separating the hydraulic cou
-
pling or the hose, eliminate the high
pressure inside the hydraulic system
by moving the control lever while en
-
gine is stopped.
If this instruction is ignored, the oil under
high pressure may cause skin injury.
CAUTION
Make sure that you are seated in the
driver’s seat with your seat belt fastened
before starting engine;
When starting the engine, make sure
that you are seated in the driver’s
seat with your seat belt fastened and
check the seat position and the safety
of the tractor.
If this instruction is ignored, an unex
-
pected accident may occur.
WARNING
부
르
르
Brrr
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1 - 20
BAD BOY TRACTOR
Put tractor rain cover on only after trac-
tor has cooled down;
Put tractor rain cover on only after
parts such as the engine and mu󰀪er
have cooled down.
If this instruction is ignored, there is a
risk of re.
WARNING
Do not open the radiator cap when the
radiator is hot;
Never open the radiator cap when the
radiator is heated.
If this instruction is ignored, hot water
may spurt, causing burns or damage.
WARNING
Remove dirt and debris from muffler
and engine before operating;
Clean if there is dust, debris or fuel on
the engine or mu󰀪er before operating
the machine every day.
If this instruction is ignored, there is a
risk of re.
WARNING
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1 - 21
FOR YOUR SAFETY
닿
으
면
안
돼
앗뜨거!
공
구
함
It's HOT
Don't touch!
Be careful of hot mu󰀪er;
During operation and right after the
engine is turned off, the muffler is
very hot. Avoid touching it.
If this instruction is ignored, you may
get burnt.
CAUTION
PRECAUTION FOR PROLONGED STORAGE
Disengage the clutch when storing the
tractor for a long time;
When storing the tractor for a long
period of time, make sure to put the
clutch pedal in the disengaging posi
-
tion.
If this instruction is ignored, the clutch
disc can be stuck to the y wheel after
long period time.
CAUTION
After working, immediately repair if nec-
essary;
Immediately repair or replace the
faulty parts.
- Tighten the loose bolt and nut right
away.
If this instruction is ignored, an unex-
pected accident may occur due to poor
maintenance.
CAUTION
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1 - 22
BAD BOY TRACTOR
취부는+
떼어낼떼는-부터!
어느쪽도
좋아!
Be Careful
connect + rst
connect + later
when connecting
Disconnect the Battery and the key
when storing the tractor for a long peri-
od of time;
When storing the tractor without use
for a long period of time, park the ma-
chine on the leveled ground and clean
each
component, remove the battery
and keep the key in a safe place.
If this instruction is ignored, battery
power may be weakened and starting
will be failed.
WARNING
Observe correct procedures when in-
stalling or removing the battery;
Connect the (+) terminal rst when in-
stalling the battery, and disconnect
the (-) terminal rst when removing it.
If this instruction is ignored,
there is a
risk of burn or re due to short circuit.
CAUTION
Conrm that the implement is down on
the ground when starting the engine;
When starting the engine, confirm
that the control lever is on “Lowest”
position.
If this instruction is ignored, imple-
ment may come down suddenly and
cause an injury
.
WARNING
와
는
떼어내서보관하세요.
Remove from
tractor
&
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1 - 23
FOR YOUR SAFETY
확실한점검을
Good Main-
tenance!
Maintenance periodically;
After using tractor, visit your local
dealer for maintenance, such as oil
change and lters.
- Contact the local dealer to discard
the parts (battery, etc.) or waste ma
-
terials.
If
this instruction is ignored, there is
a risk of accident due to poor mainte-
nance.
WARNING
OTHER
개조금지
Don't modify!
Do not adjust or repair following com-
ponents. Consult your local BAD BOY
dealer for these repair;
Injection capacity and timing of the
engine fuel injection pump.
Correction and repair of hydraulic
system (safety valve, hydraulic pump,
brake valve, PST cylinder, SCV valve).
There is a risk of accident or injury or
machinery breakdown. Remember it
may cause the warranty cancellation.
If this instruction is ignored, consult
your local BAD BOY dealer for those re
-
pair and adjustment.
WARNING
Do not modify the tractor;
Use only the genuine parts or oth-
er approved parts. Do not modify the
tractor
.
If this instruction is ignored, there is a
risk of accident or injury or machinery
breakdown. Remember it may cause the
warranty cancellation.
CAUTION
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1 - 24
BAD BOY TRACTOR
블레이크를
연결시켜요.
Con-
nect
brake
Pay attention when turning with imple-
ment;
Depending on implements, the over-
all length may become very long. Pay
particular
attention to people or ob-
jects nearby when making a turn.
If this
instruction is ignored, there is a
risk of person injury or a collision of the
implement.
WARNING
Use caution sign when towing a trailer;
Link the brake of the trailer with the
brake of the tractor. Do not shift gears
when driving on a hill.
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
Move wheels to widest setting (width
between left and right tires) when work-
ing slope or when towing;
If this
instruction is ignored, there is a
risk of turning over.
WARNING
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1 - 25
FOR YOUR SAFETY
Follow the instruction manual when en-
gaging an implement;
When engaging an implement to the
tractor, follow the instruction manual
for the implement.
If this instruction is ignored, there is a
risk of personal injury or damage to the
tractor.
WARNING
Pay attention to the balance between
the front and rear side during the front-
end-loader operation;
During the front-end-loader operation,
apply weights or implement to avoid
loosing balance between the front
and the rear side of tractor.
If this instruction is ignored, there is a
risk of overturning accident due to loss
of balance.
WARNING
Balance a heavy implement with weights;
When engaging a heavy implement,
load the weights on the front of tractor
to keep the balance of the tractor.
If this instruction is ignored, there is a
risk of accident or injury due to loss of
balance.
WARNING
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1 - 26
BAD BOY TRACTOR
Do not get under or put your feet under
the implement;
Do not get under or put your feet un-
der the implement.
If this instruction is ignored,
the imple-
ment unit may fall down and there is a
risk of injury
.
WARNING
Do not substitute balance weights with
a person or anything else;
Do not use a person or anything else
in place of the balance weight. Use
only genuine balance weight.
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
Be careful of unexpected movement
when using the rotary tiller;
When working with the rotary tiller,
put the tiller slowly on soft or rocky
ground. The tractor may be pushed in
an unexpected direction by the rotat
-
ing force of the tiller.
If
this instruction is ignored, there is a
risk of accident or injury.
WARNING
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1 - 27
FOR YOUR SAFETY
Properly secure tractor during trans-
port;
When transporting the tractor, apply
the parking brake with gear engaged
and fasten the tractor to the truck se
-
curely using ropes or belts with su󰀩-
cient strength.
If this instruction is ignored,
There is a
risk of accident that the tractor may fall
o󰀨 the truck.
WARNING
Interlock the brake pedals for both sides
when loading or unloading the tractor;
It is necessary to interlock the brake
pedals for both sides when loading or
unloading the tractor.
If this instruction is ignored, the tractor
may overturn due to one-sided braking
when the brake pedal is depressed in an
emergency.
DANGER
Release the di󰀨erential gear lock when
making a turn;
Make sure to release the differential
gear lock when making a turn.
If this instruction is ignored, the tractor
may not turn to the intended direction
and cause an accident.
WARNING
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1 - 28
BAD BOY TRACTOR
드로바를
사용하세요.
Pay attention to the shoulder of the
road;
When moving along the unpaved road
with ditches or slanted sides, pay at-
tention to the road shoulder.
If
this instruction is ignored, there is a
risk of falling over.
WARNING
Use the drawbar when towing;
Make sure to use the drawbar when
towing. Never tow anything with the
top link or the lower links.
If this instruction is ignored, the tractor
may turn over.
WARNING
Be careful when driving on a hill;
Be careful when driving on a hill. Do
not disengage the clutch on the hill.
Do not shift the main shift lever, range
shift lever, or shuttle lever in [neutral]
on the hill.
If this instruction is ignored, the tractor
may roll backwards or fall causing acci
-
dent or injury.
WARNING
Use drawbar
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1 - 29
FOR YOUR SAFETY
Turn off engine in a level area when
leaving the tractor;
When leaving the tractor, park the
tractor on a level and safe area, turn
o󰀨 the engine, and apply the parking
brake. Also, lower the implement on
the ground.
If this instruction is ignored, the tractor
may move and cause an accident.
WARNING
Remove spilled excess fuel after closing
the fuel cap;
After filling the fuel tank, close the
fuel ller cap completely and wipe o󰀨
the excess fuel thoroughly.
If this instruction is ignored, there is a
risk of re.
WARNING
Be aware of the PTO RPM requirements
for the implements;
If this instruction is ignored, there is a
risk of accident or injury.
WARNING
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1 - 30
BAD BOY TRACTOR
CAUTION
Engage the parking brake during warm-
ing up the engine;
If this instruction is ignored, the trac-
tor may move and cause an accident or
injury.
Only engage or disengage implements
on at, level area:
Engage or disengage the implement
on a at and safe place. Supply prop-
er lighting at all times and especially
night.
[Otherwise]
There is a danger of accident.
WARNING
Check and perform maintenance to
loader after lifting it. And x the joy-
stick safety lever when dismantling .
[Otherwise]
There is a danger of an unexpected
death accident.
WARNING
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1 - 31
FOR YOUR SAFETY
1. When the tractor has an implement at-
tached or is moving slowly, you must of-
ten watch the rear side tra󰀩 c status to
avoid a collision accident when travel-
ling on the road. In particular, be careful
when you change directions. If neces-
sary, the signal must be given by hand
or direction indication lamp must be
used.
2. Always turn on the head light, and/or
emergency lamp at night and day as re-
quested by the local tra󰀩 c regulation.
3. Maintain the light and indication plate so
it can be visible always. Immediately re-
pair or attach the broken or missed light
and indicating plates.
Item regarding lighting devices. (alarm
lamp and safety device)
CAUTION
1. Entanglement in rotating drive-line can
cause serious injury or death.
2. Keep tractor master shield and drive-
line shields in place at all times. Make
sure rotating shields turn freely.
3. Understand service procedure before
doing work. Keep area clean and dry.
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1 - 32
BAD BOY TRACTOR
6. Keep all parts in good condition and
properly installed. Fix damage immedi-
ately. Replace worn or broken parts. Re-
move any buildup of grease, oil, or de-
bris.
7. On self-propelled equipment, discon-
nect battery ground cable (-) before mak-
ing adjustments on electrical systems or
welding on machine.
8. On towed implements, disconnect wiring
harnesses from tractor before servicing
electrical system components or welding
on machine.
Removable rear cab window provides a
large exit path if the cab door is blocked in
an emergency situation.
► LOCATION AND METHOD OF OPEN-
ING OF EMERGENCY EXITS
4. Never lubricate, service, or adjust ma-
chine while it is moving. Keep hands,
feet, and clothing from power-driven
parts. Disengage all power and oper-
ate controls to relieve pressure. Lower
equipment to the ground. Stop the en-
gine. Remove the key. Allow machine to
be cooled.
5. Securely support any machine elements
that must be raised for service work.
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1 - 33
FOR YOUR SAFETY
The following items, maintenance and ad-
justment should not be attempted, but con-
tact the nearest authorized dealer, if neces-
sary.
1
. Adjustment of injection pump without
pre-approval may cause to deteriorate
the durability and performance of the
engine and may cause a fatal malfunc-
tion.
2.
Adjustment of hydraulic pressure set at
shipment may cause a fatal failure of re-
lated components and a subsequent
accident.
3.
If you intend to adjust the components
that may deteriorate durability and per-
formance, always contact your nearest
authorized dealer or service department
of the head o󰀩ce.
[Otherwise]
Be
careful it may cause a fatal error or may
not be covered by the warranty.
Use agricultural chemicals in a safe man
-
ner.
1.
Agricultural chemicals must be sprayed
properly.
2. Spraying of agricultural chemicals must
be noticed in advanced and damage to
the surroundings.
3. Do wear the protective clothing (mask,
glove) for agricultural chemicals before
spray work.
4. Clean the equipment and tractor just af-
ter spraying work.
[Otherwise]
Y
ou may be exposed to agricultural chemi-
cals by wind.
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1 - 34
BAD BOY TRACTOR
DECAL
CABIN
No Part Code Part Description
1 NTE5150000 SEAT BELT
2 TZE5140000 CAUTION-GETTING OFF
3 NTE5220000 WARNING
4 TA00028504 WARNING CAUTION
5 TA00015723 BRAKE PEDAL(HST)
6 NTE4130000 SINGLE CLUTCH
7 TZE4190000 REFUEL
8 TZE5110000 START
9 TZE5130000 CAUTION
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1 - 35
FOR YOUR SAFETY
1
No Part Code Part Description
10
TZE4100000 BRAKE PEDAL
11
TZE5160000 CAUTION-SAFETY
12
TZE5170000 WARNING-ROPS
13
TA00059067 WARNING-CALIFORNIA
14
TA00015596 WARNING-PTO
15
TZE5120000
WARNING-
CONNECTION
16
TA00028501 WARNING CAUTION
17
TA00072808 LABEL, ROPS
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1 - 36
BAD BOY TRACTOR
DECAL
ROPS
WARNING
No Part Code Part Description
1 NTE5220000 WARNING
2 TZE5170000 WARNING-ROPS
3 TZE5140000
CAUTION-
GETTING OFF
4 NTE4130000 SINGLE CLUTCH
5 TZE4190000 REFUEL
6 TZE5110000 START
7 TZE4100000 BRAKE PEDAL
8 TA00026342 JOYSTICK
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1 - 37
FOR YOUR SAFETY
1
No Part Code Part Description
9 TA00015723 BRAKE PEDAL(HST)
10 TZE5130000 CAUTION
11 NTE5210000 WARNING
12 NTE5150000 SEAT BELT
13 TZE5120000
WARNING-
CONNECTION
14 TA00015596 WARNING-PTO
15 TA00059067
WARNING-
CALIFORNIA
16 TZE5770000 CAUTION-SAFETY
17 TZE5160000 CAUTION-SAFETY
18 TDC9207X090 LABEL, ROPS
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1 - 38
BAD BOY TRACTOR
CAUTIONS FOR DECAL MAINTENANCE
Safety decals are attached to the tractor for
safe operation. Make sure to follow the in-
struction on the decals as well as the fol-
lowing instruction:
CAUTION
Keep the decals clean and intact. If
any decal is dirty, wash it with soap
and dry with a soft cloth.
Never use a solvent such a thinner or
acetone, since it can ruin the decals.
Do not spray high-pressure water di-
rectly onto the decal. The decal may
fall o󰀨 the tractor
.
IMPORTANT
If a decal is damaged or lost, contact
your local BAD BOY dealer immedi-
ately to install a new decal.
Make sure to attach the decal in the
correct position cleanly without bub-
bles after cleaning its mounting sur-
face.
If a decal is attached to a component
to be replaced, replace the decal as
well.
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2
2. REGARDING WARRANTY SUPPORT
REGARDING WARRANTY CERTIFICATE ...........................................2-2
REGARDING AFTER-SALES SERVICE ..............................................2-2
VEHICLE IDENTIFICATION NUMBER (VIN) ............................................................2-2
REGARDING SUPPLYING SERVICE PARTS ......................................2-3
REGARDING GENUINE PARTS AND FLUID ................................................ 2-3
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2 - 2
BAD BOY TRACTOR
REGARDING WARRANTY
CERTIFICATE
REGARDING AFTER-SALES SERVICE
VEHICLE IDENTIFICATION NUMBER (VIN)
►PRODUCTION SERIAL NUMBER
(1) Model And Production Serial Number (1) Engine Serial Number
Do not modify the machine. If it is
damaged by unapproved modifica-
tion and misuse against description
of manual, it will not be covered under
warranty.
WARNING
►ENGINE SERIAL NUMBER
The engine number is stamped on the cyl-
inder block and is specified on the decal
which is attached to the cylinder block on
the top of the engine. Also, the decal indi-
cating the engine model and standards is
attached on the
top of the engine cylinder
head cover.
The manufacturer’s serial number is
marked on the serial number decal which
is attached to the front left side of the front
axle bracket.
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2 - 3
REGARDING WARRANTY SUPPORT
2
►REGARDING AFTER-SALES SER-
VICE
If you have a problem on your machine,
refer to “Troubleshooting” of chapter 7 to
check by yourself. Or contact immediately
to an authorized BAD BOY dealer nearby.
►BE PREPARE FOR THE FOLLOW-
ING QUESTION BEFORE CALLING
• Model and product serial number
• In case of engine failure, engine serial
number
• Working conditions
(What kind of job and how fast)
• Run hour of machine
• Describe the problem in detail as possible
REGARDING GENUINE
PARTS AND FLUID
The BAD BOY genuine parts and uid are
passed severe durability and performance
test. Please use BAD BOY genuine parts
for your safety.
We supply the service parts in accordance
with the separated quality assurance regu
-
lation.
Consult your
local dealer for availability
and pricing.
REGARDING SUPPLYING
SERVICE PARTS
순
정
오
일
순정부품s
품s
Use BAD BOY genuine parts only!!
Genuine
parts
Genuine oil or
equivalent
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3
3. SPECIFICATIONS
MAJOR SPECIFICATIONS ....................................................................3-2
DRIVING SPEED ...................................................................................3-14
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3 - 2
BAD BOY TRACTOR
SPECIFICATIONS
[CABIN - SYNCHRO]
Models
Specication
5045CS 5055CS
Engine
Model A2300N3 A2300T11
Aspiration Natural Turbo
Emissions Standards Tier 4 Tier 4
Gross Power HP HP (kW) 48.0 (36.0) 55.0 (41.0)
PTO HP HP (kW) 38.4 (28.6) 44.0 (32.8)
No. of Cylinders 4 4
Displacement cu.in (cc) 139.5 (2,286) 139.5 (2,286)
Rated Revolution RPM 2,600 2,600
Max Torque lb-ft (Nm) 110.0 (150.0) 131.3 (178.0)
Fuel Tank Capacity gal (ℓ) 11.8 (45.0) 11.8 (45.0)
Fuel Consumption gal.hr (ℓ / hr) 3.0 (11.5) 3.9 (14.9)
Air Cleaner Dry Element Dry Element
Alternator 12 volt amp 70 70
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3 - 3
SPECIFICATIONS
3
Models
Specication
5045CS 5055CS
Drivetrain
Transmission Synchromesh Synchromesh
Forward/Reverse Method Synchroshuttle Synchroshuttle
4 Wheel Drive 2WD/4WD 2WD/4WD
No. of Traveling Speeds 16F / 16R (4 Range) 16F / 16R (4 Range)
Forwad Traveling Speed mph (km/h) 16.0 (25.7) 16.0 (25.7)
Reverse Traveling Speed mph (km/h) 15.2 (24.5) 15.2 (24.5)
Clutch Dry Single Type (N/A) Dry Single Type (N/A)
Brake Wet, Multi-disc Wet, Multi-disc
Di󰀨erential Lock Standard Standard
Creeper No No
Cruise Control No No
Hydraulics
Power Steering Hydrostatic Power Steering Hydrostatic Power Steering
Total Hydraulic Flow
(POWER STEERING+Implement)
gpm/
lpm
14.3 (4.4+9.9) /
54.2 (16.8+37.4)
14.3 (4.4+9.9) /
54.2 (16.8+37.4)
Lift Control Type Position Position
Joystick Valve Standard Standard
Rear Remote(Port) 4Port 4Port
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3 - 4
BAD BOY TRACTOR
※
Specications are subject to change without notice. Contact your local dealer for more information.
Models
Specication
5045CS 5055CS
3 Point
Hitch
3 Point Hitch CAT I CAT I
Lift capacity at lift link ends lbs (kg) 3,306 (1,500) 3,306 (1,500)
3Point Hitch Lift Capacity @24"
behind lift point
lbs (kg) 2,425 (1,100) 2,425 (1,100)
PTO
Rear(Mid) PTO Speed RPM 540 / 540E 540 / 540E
Rear PTO Type Independent Independent
Clutch Wet, Multi-disc Wet, Multi-disc
Tires
Front 9.5 - 16 9.5 - 16
Rear 13.6 - 26 13.6 - 26
Dimensions
Wheelbase in. (mm) 71.1 (1,806) 71.1 (1,806)
Overall Length(W/ 3PT) in. (mm) 127.4 (3,236) 127.4 (3,236)
Min.Overall Width in. (mm) 64.9 (1,650) 64.9 (1,650)
Overall Height(W/ ROPS) in. (mm) 97.0 (2,463) 97.0 (2,463)
Ground Clearance(4WD) in. (mm) 15.5 (394.0) 15.5 (394.0)
Min.Turning Radius(W/ Brake) feet (m) 9.18 (2.80) 9.18 (2.80)
Turning Degree 45 45
Weight(W/O Front Weights) lbs (kg) 4,349 (1,973) 4,349 (1,973)
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3 - 5
SPECIFICATIONS
3
[CABIN - HST]
Models
Specication
5045CH 5055CH
Engine
Model A2300N3 A2300T11
Aspiration Natural Turbo
Emissions Standards Tier 4 Tier 4
Gross Power HP HP (kW) 48.0 (36.0) 55.0 (41.0)
PTO HP HP (kW) 38.4 (28.6) 44.0 (32.8)
No. of Cylinders 4 4
Displacement cu.in (cc) 139.5 (2,286) 139.5 (2,286)
Rated Revolution RPM 2,600 2,600
Max Torque lb-ft (Nm) 110.0 (150.0) 131.3 (178.0)
Fuel Tank Capacity gal (ℓ) 11.8 (45.0) 11.8 (45.0)
Fuel Consumption gal.hr (ℓ/hr) 3.0 (11.5) 3.9 (14.9)
Air Cleaner Dry Element Dry Element
Alternator 12volt amp 70 70
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3 - 6
BAD BOY TRACTOR
Models
Specication
5045CH 5055CH
Drivetrain
Transmission HST HST
Forward/Reverse Method HST HST
4 Wheel Drive 2WD/4WD 2WD/4WD
No. of Traveling Speeds 4F / 4R (4 Range) 4F / 4R (4 Range)
Forwad Traveling Speed mph (km/h) 19.5 (31.4) 19.5 (31.4)
Reverse Traveling Speed mph (km/h) 19.5 (31.4) 19.5 (31.4)
Clutch Dry Single Type (N/A) Dry Single Type (N/A)
Brake Wet, Multi-disc Wet, Multi-disc
Di󰀨erential Lock Standard Standard
Creeper No No
Cruise Control Standard Standard
Hydraulics
Power Steering Hydrostatic Power Steering Hydrostatic Power Steering
Total Hydraulic Flow
(POWER STEERING+Implement)
gpm/
lpm
13.7 (4.4+9.3) /
51.9 (16.8+35.1)
13.7 (4.4+9.3) /
51.9 (16.8+35.1)"
Lift Control Type Position Position
Joystick Valve Standard Standard
Rear Remote(Port) 4Port 4Port
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3 - 7
SPECIFICATIONS
3
Models
Specication
5045CH 5055CH
3 Point
Hitch
3 Point Hitch CAT I CAT I
Lift capacity at lift link ends lbs (kg) 3,306 (1,500) 3,306 (1,500)
3Point Hitch Lift Capacity @24"
behind lift point
lbs (kg) 2,425 (1,100) 2,425 (1,100)
PTO
Rear(Mid) PTO Speed RPM 540 / 540E 540 / 540E
Rear PTO Type Independent Independent
Clutch Wet, Multi-disc Wet, Multi-disc
Tires
Front 9.5 - 16 9.5 - 16
Rear 13.6 - 26 13.6 - 26
Dimensions
Wheelbase in. (mm) 71.1 (1,806) 71.1 (1,806)
Overall Length(W/ 3PT) in. (mm) 127.4 (3,236) 127.4 (3,236)
Min.Overall Width in. (mm) 64.9 (1,650) 64.9 (1,650)
Overall Height(W/ ROPS) in. (mm) 97.0 (2,463) 97.0 (2,463)
Ground Clearance(4WD) in. (mm) 15.5 (394.0) 15.5 (394.0)
Min.Turning Radius(W/ Brake) feet (m) 9.18 (2.80) 9.18 (2.80)
Turning Degree 45 45
Weight(W/O Front Weights) lbs (kg) 4,349 (1,973) 4,349 (1,973)
※
Specications are subject to change without notice. Contact your local dealer for more information.
*540E: Economic
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3 - 8
BAD BOY TRACTOR
[ROPS - SYNCHRO]
Models
Specication
5045S 5055S
Engine
Model A2300N2 A2300T3
Aspiration Natural Turbo
Emissions Standards Tier 4 Tier 4
Gross Power HP HP (kW) 48.0 (36.0) 55.0 (41.0)
PTO HP HP (kW) 38.4 (28.6) 44.0 (32.8)
No. of Cylinders 4 4
Displacement cu.in (cc) 139.5 (2,286) 139.5 (2,286)
Rated Revolution RPM 2,600 2,600
Max Torque lb-ft (Nm) 110.0 (150.0) 131.3 (178)
Fuel Tank Capacity gal (ℓ) 11.8 (45.0) 11.8 (45.0)
Fuel Consumption gal.hr (ℓ/hr) 3.0 (11.5) 3.9 (14.9)
Air Cleaner Dry Element Dry Element
Alternator 12volt amp 50 50
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3 - 9
SPECIFICATIONS
3
Models
Specication
5045S 5055S
Drivetrain
Transmission Synchromesh Synchromesh
Forward / Reverse Method Synchroshuttle Synchroshuttle
4 Wheel Drive 2WD/4WD 2WD/4WD
No. of Traveling Speeds 16F / 16R (4 Range) 16F / 16R (4 Range)
Forwad Traveling Speed mph (km/h) 16.0 (25.7) 16.0 (25.7)
Reverse Traveling Speed mph (km/h) 15.2 (24.5) 15.2 (24.5)
Clutch Dry Single Type (N/A) Dry Single Type (N/A)
Brake Wet, Multi-disc Wet, Multi-disc
Di󰀨erential Lock Standard Standard
Creeper No No
Cruise Control No No
Hydraulics
Power Steering Hydrostatic Power Steering Hydrostatic Power Steering
Total Hydraulic Flow
(POWER STEERING+Implement)
gpm/
lpm
14.3 (4.4+9.9) /
54.2 (16.8+37.4)
14.3 (4.4+9.9) /
54.2 (16.8+37.4)
Lift Control Type Position Position
Joystick Valve Standard Standard
Rear Remote (Port) Optional (Up to 4) Optional (Up to 4)
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3 - 10
BAD BOY TRACTOR
Models
Specication
5045S 5055S
3 Point
Hitch
3 Point Hitch CAT I CAT I
Lift capacity at lift link ends lbs (kg) 3,306 (1,500) 3,306 (1,500)
3Point Hitch Lift Capacity @24"
behind lift point
lbs (kg) 2,425 (1,100) 2,425 (1,100)
PTO
Rear(Mid) PTO Speed RPM 540 / 540E 540 / 540E
Rear PTO Type Independent Independent
Clutch Wet, Multi-disc Wet, Multi-disc
Tires
Front 9.5 - 16 9.5 - 16
Rear 13.6 - 26 13.6 - 26
Dimensions
Wheelbase in. (mm) 71.10 (1,806) 71.1 (1,806)
Overall Length(W/ 3PT) in. (mm) 127.40 (3,236) 127.4 (3,236)
Min.Overall Width in. (mm) 64.90 (1,650) 64.9 (1,650)
Overall Height(W/ ROPS) in. (mm) 98.40 (2,500) 98.4 (2,500)
Ground Clearance(4WD) in. (mm) 15.50 (394.0) 15.5 (394.0)
Min.Turning Radius(W/ Brake) feet (m) 9.18 (2.80) 9.18 (2.80)
Turning Degree 45 45
Weight(W/O Front Weights) lbs (kg) 3,831 (1,738) 3,836 (1,740)
※
Specications are subject to change without notice. Contact your local dealer for more information.
*540E: Economic
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3 - 11
SPECIFICATIONS
3
Models
Specication
5045H 5055H
Engine
Model A2300N2 A2300T3
Aspiration Natural Turbo
Emissions Standards Tier 4 Tier 4
Gross Power HP HP (kW) 48.0 (36.0) 55.0 (41.0)
PTO HP HP (kW) 38.4 (28.6) 44.0 (32.8)
No. of Cylinders 4 4
Displacement cu.in (cc) 139.5 (2,286) 139.5 (2,286)
Rated Revolution RPM 2,600 2,600
Max Torque lb-ft (Nm) 110.0 (150.0) 131.3 (178.0)
Fuel Tank Capacity gal (ℓ) 11.8 (45.0) 11.8 (45.0)
Fuel Consumption gal.hr (ℓ/hr) 3.0 (11.5) 3.9 (14.9)
Air Cleaner Dry Element Dry Element
Alternator 12volt amp 50 50
[ROPS - HST]
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3 - 12
BAD BOY TRACTOR
Models
Specication
5045H 5055H
Drivetrain
Transmission HST HST
Forward/Reverse Method HST HST
4 Wheel Drive 2WD/4WD 2WD/4WD
No. of Traveling Speeds 4F / 4R (4 Range) 4F / 4R (4 Range)
Forwad Traveling Speed mph (km/h) 19.5 (31.4) 19.5 (31.4)
Reverse Traveling Speed mph (km/h) 19.5 (31.4) 19.5 (31.4)
Clutch Dry Single Type (N/A) Dry Single Type (N/A)
Brake Wet, Multi-disc Wet, Multi-disc
Di󰀨erential Lock Standard Standard
Creeper No No
Cruise Control Standard Standard
Hydraulics
Power Steering Hydrostatic Power Steering Hydrostatic Power Steering
Total Hydraulic Flow
(POWER STEERING+Implement)
gpm/
lpm
13.7 (4.4+9.3) /
51.9 (16.8+35.1)
13.7 (4.4+9.3) /
51.9 (16.8+35.1)
Lift Control Type Position Position
Joystick Valve Standard Standard
Rear Remote(Port) Optional (Up to 4) Optional (Up to 4)
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3 - 13
SPECIFICATIONS
3
Models
Specication
5045H 5055H
3 Point
Hitch
3 Point Hitch CAT I CAT I
Lift capacity at lift link ends lbs (kg) 3,306 (1,500) 3,306 (1,500)
3Point Hitch Lift Capacity @24"
behind lift point
lbs (kg) 2,425 (1,100) 2,425 (1,100)
PTO
Rear(Mid) PTO Speed RPM 540 / 540E 540 / 540E
Rear PTO Type Independent Independent
Clutch Wet, Multi-disc Wet, Multi-disc
Tires
Front 9.5 - 16 9.5 - 16
Rear 12.4 - 28 13.6 - 26
Dimensions
Wheelbase in. (mm) 71.1 (1,806) 71.1 (1,806)
Overall Length(W/ 3PT) in. (mm) 127.4 (3,236) 127.4 (3,236)
Min.Overall Width in. (mm) 64.9 (1,650) 64.9 (1,650)
Overall Height(W/ ROPS) in. (mm) 98.4 (2,500) 98.4 (2,500)
Ground Clearance(4WD) in. (mm) 15.5 (394) 15.5 (394)
Min.Turning Radius(W/ Brake) feet (m) 9.18 (2.80) 9.18 (2.8)
Turning Degree 45˚ 45˚
Weight(W/O Front Weights) lbs (kg) 3,754 (1,703) 3,836 (1,740)
※
Specications are subject to change without notice. Contact your local dealer for more information.
*540E: Economic
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3 - 14
BAD BOY TRACTOR
RANGE A B C D
MAIN 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4
SYNC.
FORWARD
1.719 2.015 2.704 3.107 3.470 4.068 5.457 6.270 7.408 8.684 11.648 13.385 15.583 18.265 24.501
28.153
BACKWARD
1.607 1.927 2.408 2.971 3.243 3.890 4.860 5.996 6.924 8.305 10.375 12.800 14.563 17.468
21.822 26.924
RANGE A B C D
HST
FORWARD
3.80 7.67 16.37 34.43
BACKWARD
3.80 7.67 16.37 34.43
DRIVING SPEED
Engine speed: 2,850 rpm, Tire SLR : 596 mm (Rear 13.6-26)
※
The tractor’s speed is changed by the condition of the tires and road surface.
※
To ensure safety, drive at a proper speed.
km/h (mph)
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4. OPERATION DESCRIPTION
4
EXTERIOR VIEW ..................................................4-3
CABIN ....................................................................... 4-3
ROPS ........................................................................ 4-4
SWITCHES AND LEVERS ..................................4-4
MEC. ......................................................................... 4-5
HST ........................................................................... 4-6
MAIN (IGNITION) KEY SWITCH ............................ 4-7
STEERING COLUMN TILT LEVER ........................ 4-7
F-R SHUTTLE LEVER ............................................. 4-8
COMBINATION SWITCH ........................................ 4-8
ACCELERATOR LEVER ....................................... 4-10
INSTRUMENT PANEL ........................................4-10
TURN SIGNAL LAMP ............................................ 4-12
HIGH BEAM LAMP ................................................ 4-12
PTO LAMP .............................................................. 4-12
ENGINE OIL PRESSURE
WARNING LAMP ................................................... 4-13
PRE-HEAT LAMP ................................................... 4-13
BATTERY CHARGE WARNING LAMP ............... 4-14
RPM GAUGE/
ENGINE USING HOUR METER ........................... 4-14
FUEL GAUGE......................................................... 4-14
PTO ROTATING POSITION .................................. 4-15
WATER TEMP GAUGE.......................................... 4-15
DPF LAMP .............................................................. 4-16
CONTROLS 1(PEDALS) - MEC. ........................4-18
CLUTCH PEDAL .................................................... 4-18
BRAKE PEDAL (LEFT/RIGHT) ............................. 4-19
ACCELERATOR PEDAL ....................................... 4-19
CONTROLS 1(PEDALS) - HST ..........................4-20
BRAKE PEDAL (LEFT/RIGHT) ............................. 4-20
F-R SHUTTLE PEDAL (HST) ................................ 4-21
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4. OPERATION DESCRIPTION
CONTROLS 2 ......................................................4-22
JOY-STICK LEVER ................................................ 4-26
MAIN SHIFT LEVER .............................................. 4-27
POSITION CONTROL LEVER .............................. 4-28
SCV LEVER............................................................ 4-28
RANGE SHIFT LEVER .......................................... 4-28
PARKING BRAKE LEVER ..................................... 4-29
MFWD LEVER ........................................................ 4-30
PTO SHIFT LEVER ................................................ 4-30
FLOW CONTROL VALVE ...................................... 4-31
DIFFERENTIAL LOCK PEDAL ............................. 4-31
PTO OPERATION SWITCH .................................. 4-32
CRUISE CONTROL SWITCH ............................... 4-32
DPF REGENERATION SWITCH .......................... 4-33
HAZARD SWITCH ................................................. 4-34
WORK LAMP SWITCH .......................................... 4-34
WIPER SWITCH .................................................... 4-35
AIR CONDITIONER ............................................... 4-35
OTHERS ...............................................................4-36
STORAGE COMPARTMENT /
CIGARETTE LIGHTER SOCKET ......................... 4-36
SEAT BELT ............................................................. 4-37
SEAT ADJUSTMENT ............................................. 4-37
SAFETY FRAME ROPS ........................................ 4-38
BRAKE LAMP ......................................................... 4-39
WORK LAMP (ROPS) ............................................ 4-39
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4 - 3
OPERATION DESCRIPTION
4
EXTERIOR VIEW
[CABIN]
(1) Side Mirror
(2) Working Lamp (Front)
(3) Turn Lamp
(4) Rear Tire
(5) Step
(6) Front Tire
(7) Head Lamp
(8) Hood
(9) Mu󰀪er
(10)
Working Lamp (Rear)
(11)
Rear Window
(12)
Rear Combination Lamp
(13)
Top Link
(14)
Washer Tank
(15)
Lift Rod
(16) L
ower Link
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4 - 4
BAD BOY TRACTOR
[ROPS]
(1) Steering Wheel (Handle)
(2) Hood
(3) Mu󰀪er
(4) Front Tire
(5) Sun Visor (Option)
(6) Safety Frame
(7) Seat
(8) Turn Lamp
(9) Side Mirror
(10)
Step
(11)
Working Lamp
(12)
LED Working Lamp
(13)
Combination Lamp
(14)
Top Link
(15)
Lift Link
(16)
Draw Bar
(17)
Lower Link
(18)
Rear Tire
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4 - 5
OPERATION DESCRIPTION
4
SWITCHES AND LEVERS
[MEC.]
(1) Steering Wheel (Handle)
(2) F-R Shuttle Lever
(3) Combination Switch
(4) Steering Column Tilt Lever
(5) Accelerator Lever
(6) Main (Ignition) Key Switch
※
Refer to the relevant content for further de-
tailed information
BBT 5045, 5055(CS,CH,S,H)_US_.indb 5BBT 5045, 5055(CS,CH,S,H)_US_.indb 5 2024-05-09 오전 9:04:072024-05-09 오전 9:04:07
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4 - 6
BAD BOY TRACTOR
[HST]
(1) Steering Wheel (Handle)
(2) Combination Switch
(3) Steering Column Tilt Lever
(4) Accelerator Lever
(5) Main (Ignition) Key Switch
※
Refer to the relevant content for further de-
tailed information
BBT 5045, 5055(CS,CH,S,H)_US_.indb 6BBT 5045, 5055(CS,CH,S,H)_US_.indb 6 2024-05-09 오전 9:04:072024-05-09 오전 9:04:07
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4 - 7
OPERATION DESCRIPTION
4
MAIN (IGNITION) KEY SWITCH
The main (ignition) key switch is used to
start or stop the engine.

OFF: The engine is stopped, and current
ends at the main (ignition) key switch.

ON: Electric current ows to all switches
in the electrical system.

START: When the starter motor is en-
gaged, the engine will start. When the
engine
is started, release the key. The
key will return to the “ON” position auto-
matically and the engine will keep run-
ning.
(1) Main (Ignition) Key Switch
(A) OFF (B) ON (C) START
CAUTION
To start the engine, put the shuttle shift
lever to the “Neutral” position to re-
lease the safety start system.
CAUTION
When the tractor is not in use, take out
the key and keep it in a safe place.
STEERING COLUMN TILT LEVER
Confirm that the steering wheel is firmly
xed.
(1) Steering Column Tilt Lever
(A) Release (B) Lock
Must not be adjusted while driving.
CAUTION
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4 - 8
BAD BOY TRACTOR
F-R SHUTTLE LEVER
This is used to drive the tractor forward or
backward. Shift the lever with the clutch
pedal and brake pedal depressed to maxi-
mum.
(1) F-R Shuttle Lever
(A) Forward (B) Reverse
COMBINATION SWITCH
►TURN SIGNAL LAMP SWITCH
(1) Turn Signal Lamp Switch
(A) LH (B) RH
The turn signal lamps can be operated with
the main (ignition) key switch in the “ON”
position.

Left turn: Turn the turn signal switch
counterclockwise. Then, the left turn sig-
nal lamp and the left turn signal lamp on
the instrument cluster blink.

Right turn: Push the turn signal switch
clockwise. Then, the right turn signal
lamp and the right turn signal lamp on
the instrument cluster blink.
For safety, when shifting from “for-
ward” to “reverse” or from “reverse”
to “forward”, put the lever in the “neu-
tral” position and wait for the trac-
tor to stop moving before shifting the
gear to the opposite direction. T
o en-
sure safety, the lever must first be
pulled upward for shifting to another
position.
CAUTION
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4 - 9
OPERATION DESCRIPTION
4
►LAMP / HORN SWITCH
(1) Lamp Switch
(2) Horn Switch (A) OFF
(B) Low (C) High
The lamp switch can be operated with the
main (ignition) key switch in the “ON” posi-
tion.
「
OFF
」
-
All light OFF
- Instrument lamp, tail lamp
and high beam lamp ON.
This switch is not automatically re-
turned to the neutral position. There-
fore, set it back to the neutral position
after turn.
NOTE
The high beam can obstruct the view
of other drivers coming in the oppo-
site direction on a road, leading to an
unexpected accident.
WARNING
The horn can be operated with the main
(ignition) key switch in the “ON” position re-
gardless of the light switch.
Operating: Pressing the switch sounds
the horn.
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4 - 10
BAD BOY TRACTOR
ACCELERATOR LEVER
(1) Accelerator Lever
: Slower Engine RPM (A)
: Faster Engine RPM (B)
It is used to make the engine run faster or
slower. It is also used when working at a
constant speed.
Use the foot throttle pedal during driv-
ing for travel, not the accelerator lever.
NOTE
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4 - 11
OPERATION DESCRIPTION
4
INSTRUMENT PANEL
(1) Turn Signal Lamp
(2) Fuel Gauge
(3) Tachometer
(4) PTO Rotating Position
(5) Coolant Temperature Gauge
(6) Hour Meter
(7) High beam Lamp
(8) Neutral Lamp
(9) Parking Brake Lamp
(10)
PTO Lamp
(11)
Engine Failure Lamp
(12)
EGT Lamp
(13)
Coolant Overheating
Warning Lamp
(14)
DPF Lamp
(15)
Engine Oil Pressure
Warning Lamp
(16)
Battery Charge Warning Lamp
(17)
Pre-heat Lamp
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4 - 12
BAD BOY TRACTOR
TURN SIGNAL LAMP
This lamps the condition when operating
one of the turn signal lamps for the desired
turning direction.
HIGH BEAM LAMP
(1) Left Turn Signal Lamp
(2) Right Turn Signal Lamp
1
1
2
2
12
Indicates the head lamps beam’s position.
It will come on when the high beam lamps
are on High beam. On the contrary, if the
head lamps are in the low beam, this lamp
will not be lit.
(1) High Beam Lamp
1
1
1
1
1
1
PTO LAMP
PTO lamp will light up when PTO ON/OFF
switch is turned on.
(1) PTO Lamp
1
1
1
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4 - 13
OPERATION DESCRIPTION
4
PRE-HEAT LAMP
(1) Pre-heat Lamp
1
1
1
ENGINE OIL PRESSURE
WARNING LAMP
Lamp will come on when the main (ignition)
key switch is put into the “ON” position.
It will turn o󰀨 when the engine is started. If
this lamp comes on while the engine is run-
ning, it indicates a problemin the engine oil
system. Stop the engine immediately and
check for problems.
(1) Engine Oil Pressure Warning Lamp
1
1
1
Lamp will light on/off depending on tem-
perature of engine coolant when main (ig-
nition) switch is turned on.
Lamp will be turned of
f when heater coil
is heated. Start engine after this lamp is
turned o󰀨.
It is di󰀩cult to start engine in winter when
starting engine before warm up lamp is
turned o󰀨. It also causes early discharge of
battery.
The time of pre-heating duration var-
ies depending on the coolant tem-
perature.
NOTE
Temperature Time (sec.)
Lamp
Time
above 104
℉
less than 4
5
℉
~ 104
℉
10
less than 5
℉
14
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4 - 14
BAD BOY TRACTOR
BATTERY CHARGE WARNING
LAMP
(1) Battery Charge Warning Lamp
1
1
1
RPM GAUGE
/ENGINE USING HOUR METER
The needle indicates the number of en-
gine RPM It indicates the tractor’s run-
ning hours. By multiplying the digit in the
far right position by 6, you will get the
time in minute.
(1) RPM Gauge
(2) Engine Hour Meter
It will be turned on when the main (ignition)
switch is put into the “ON” position, and
will be turned o󰀨 when the battery starts
being charged after engine is started and
the engine revolution increases.
The battery will not be charged with the
engine below 1,000 rpm. (The rpm should
be 1,500 rpm or higher)
FUEL GAUGE
This indicates the remaining fuel level.
Immediately  ll the fuel tank if the needle
reads the red area.
(1) Fuel Gauge
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4 - 15
OPERATION DESCRIPTION
4
They indicate required engine RPM for spe-
ci c PTO rotating positions.
PTO ROTATING POSITION
(1) PTO Rotating Position (1
st
Stage)
(2) PTO Rotating Position (2
nd
Stage)
COOLANT TEMP GAUGE
The needle indicates the temperature of the
engine coolant during running. If the needle
is in the red zone, stop running the engine
and check for problems.
(1) Coolant Temperature Gauge
*540E: Economic
POSITION PTO RPM ENGINE RPM
1
st
stage 540 2,600
2
nd
stage 540E* 1,800
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4 - 16
BAD BOY TRACTOR
(1) DPF Lamp
DPF LAMP
1
1
1
1
1
The lamp is used to alarm user when DPF
should be cleaned or there is a problem
with temperature/pressure sensor.
CAUTION
Continuing to drive with the DPF lamp
illuminated, it can lead to severe dam-
age to the DPF.
Actions for DPF lamp illumination
1. EMERGENCY
Lamp illuminated during driving:
Stop the vehicle and engine and
contact your dealer for assistance.
2. CAUTION
Lamp blinking at 0.5 sec. intervals:
Have your workshop check the
sensor.
3. CHECK
Lamp blinking at 2 sec. intervals:
Have your workshop clean the DPF.
NOTE
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4 - 17
OPERATION DESCRIPTION
4
►SENSOR ERROR INDICATION & CORRECTIVE ACTION
Ite
ms
Lamp Indication Description
RPM error Light on Actives when the rpm signal is not input for cranking.
Water temperature
sensor error
Light on Actives when the water temperature sensor is out of range.
Di󰀨erential pressure
sensor error
Repeat blinking twice
every 2.5 sec.
Active when the di󰀨erential pressure sensor is out of range.
Learning error of
electric exhaust valve
0.5 sec. Blinking + 2 sec. Blinking
Repeat the above pattern
Active when the position of the electronic exhaust valve is not learned.
The lamp continues to be blinked until the learning of the electronic exhaust valve is
successful.
Working error of
electric exhaust valve
Blinking
Active when the position sensor of the electronic exhaust valve is out of the range.
DPF error
Light on Active when the DPF is damaged or removed.
Glow relay error
0.5 sec. Blinking
Glow Relay (Pin 25) Disconnection or Relay fault Lights up for more than 2 sec.
Cooling water overheat
Light on
When the cooling water temperature is 110 degrees or higher option)
HA00001566A instrument panel only.
1)
Engine warning lamp
2)
Cleaning logic (30% close operation of valve, prevention of valve seizure) is present at every key-on.
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4 - 18
BAD BOY TRACTOR
CLUTCH PEDAL
If the clutch pedal is depressed, driving
power is stopped supplying. When the
clutch pedal is depressed, the main/range
shift lever can be operated. To start off
smoothly, release the clutch pedal slowly.
(1) Clutch Pedal
CONTROLS 1(PEDALS)
[MEC.]
(1) Clutch Pedal
(2) Brake Pedal
(3) Accelerator Pedal
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4 - 19
OPERATION DESCRIPTION
4
ACCELERATOR PEDAL
It is used to make the engine run faster or
slower. It is usually used when driving on
a road. (Mec. transmission only)
(1) Accelerator Pedal
Be sure to connect the left and right
brake pedals with the connecting
brackets when traveling.
BRAKE PEDAL (LEFT/RIGHT)
Each brake pedal is activated independent-
ly. To make a sharp turn, depress one of
the brake pedals on the turning direction to
brake the rear wheel on the same side.
Make
sure to interlock the brake pedals
with the link bracket before driving on a
public road.
(1) Left Brake Pedal (2) Right Brake Pedal
(3) Link Bracket
(A) Release (B) Engage
Connect the left and right brake ped-
als while driving on a road, loading/
unloading
the vehicle or driving into/
out of a eld to avoid rollover and col
-
lision.
Check the left and right brakes period-
ically so that they can be operated si-
multaneously.
WARNING
CAUTION
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4 - 20
BAD BOY TRACTOR
CONTROLS 1(PEDALS)
[HST]
(1) Brake Pedal
(2) Forward Shuttle Pedal
(3) Reverse Shuttle Pedal
BRAKE PEDAL (LEFT/RIGHT)
Each brake pedal is activated independent-
ly. To make a sharp turn, depress one of
the brake pedals on the turning direction to
brake the rear wheel on the same side.
Make
sure to interlock the brake pedals
with the link bracket before driving on a
public road.
(1) Left Brake Pedal (2) Right Brake Pedal
(3) Link Bracket
(A) Engage (B) Release
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4 - 21
OPERATION DESCRIPTION
4
For safety, do not shift quickly from
“forward” to “reverse” or from “re-
verse” to “forward”. Engage Brake
pedals when stopping the machine for
machine to stop quickly.
Be sure to connect the left and right
brake pedals with the connecting
brackets when traveling.
Connect the left and right brake ped-
als while driving on a road, loading/
unloading the vehicle or driving into/
out of a  eld to avoid rollover and col-
lision.
Check the left and right brakes period-
ically so that they can be operated si-
multaneously.
WARNING
CAUTION
F-R SHUTTLE PEDAL (HST)
It is used for shifting between “forward” and
“reverse” drive. And stay pedals at neutral
machine should be stopped.
CAUTION
(1) Forward Shuttle Pedal
(2) Reverse Shuttle Pedal
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4 - 22
BAD BOY TRACTOR
CONTROLS 2 - CABIN
LEVER OPERATION (LH) SWITCHES AND LEVERS (RH)
(1) Range Shift Lever
(2) Parking Brake Lever
(3) PTO Shift Lever
(4) MFWD Lever
(5) Joy-Stick Lever
(6) Main Shift Lever
(7) Position Control Lever
(8) DPF Regeneration Switch
(9) Hazard Switch
(10)
PTO Operation Switch
(11)
SCV Lever I
(12)
SCV Lever II
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4 - 23
OPERATION DESCRIPTION
4
CONTROLS 2 - CABIN/HST
LEVER OPERATION (LH) SWITCHES AND LEVERS (RH)
(1) Range Shift Lever
(2) PTO Shift Lever
(3) MFWD Lever
(4) Parking Brake Lever
(5) Joy-Stick Lever
(6) Position Control Lever
(7) DPF Regeneration Switch
(8) Cruise Control Switch
(9) Hazard Switch
(10)
PTO Operation Switch
(11)
SCV Lever I
(12)
SCV Lever II
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4 - 24
BAD BOY TRACTOR
CONTROLS 2 - ROPS
LEVER OPERATION (LH) SWITCHES AND LEVERS (RH)
(1) Range Shift Lever
(2) Parking Brake Lever
(3) PTO Shift Lever
(4) MFWD Lever
(5) Joy-Stick Lever
(6) Main Shift Lever
(7) Position Control Lever
(8) PTO Operation Switch
(9) DPF Regeneration Switch
(10)
Hazard Switch
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4 - 25
OPERATION DESCRIPTION
4
CONTROLS 2 - ROPS/HST
LEVER OPERATION (LH) SWITCHES AND LEVERS (RH)
(1) Range Shift Lever
(2) Parking Brake Lever
(3) PTO Shift Lever
(4) MFWD Lever
(5) Joy-Stick Lever
(6) Position Control Lever
(7) PTO Operation switch
(8) Cruise Control Switch
(9) Hazard Switch
(10)
DPF Regeneration Switch
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4 - 26
BAD BOY TRACTOR
JOY-STICK LEVER
It is a device that allows control during load-
er operation.
(B)
Boom down
(A)
Boom up
(C)
Bucket up
(D)
Bucket down
Do not operate the boom cylinder
and bucket cylinder at the same time.
A loader may malfunction due to
insu󰀩 cient oil ow.
NOTE
(2) Lock Button
(A) Lock (B) Release
(1) Joy-Stick Lever
[CABIN]
[ROPS]
[CABIN]
[ROPS]
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4 - 27
OPERATION DESCRIPTION
4
There is a button to lock the operation of
the joystick lever. Pulling it forwards un-
locks the lever while pushing it backwards
locks the lever.
Make sure to set the joystick lever
in the neutral position and press the
lock button to lock the lever in that
position when the lever is not in use.
Otherwise, an implement may fall ac-
cidentally by unintended operation of
the lever.
WARNING
MAIN SHIFT LEVER
Four speeds can be selected by moving
this main shift lever in “H” shaped path.
The driving speed can be shifted from the
1st to 4th gears. When shifting the gears
depress the clutch fully.
(1) Main Shift Lever
[CABIN]
[ROPS]
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4 - 28
BAD BOY TRACTOR
POSITION CONTROL LEVER
It is used to keep the implement constantly
at a certain position.
A stopper is used to  x the position control
lever in the “UP” position while driving on a
road.
When lowering the implement, set the po-
sition control lever, and the implement will
go down to the set position.
(1) Position Control Lever
SCV LEVER
(1) SCV Lever (I)
(2) SCV Lever (II)
It is used to for the rear implement hydro-
static.
LEVER # I II
DETENT N/A REAR
RANGE SHIFT LEVER
(1) Range Shift Lever
[CABIN] [CABIN] [CABIN]
[ROPS]
[ROPS]
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4 - 29
OPERATION DESCRIPTION
4
The range gear is shifted in four lev els (A-B-
C-D). The combination with the main gear
provides 16 stag es (4 stages: HST only) of
gear shift ing. When shifting the range gear,
Operator must stop the tractor.
Operate the range shift lever only af-
ter the tractor is completely stopped.
Shifting the lever during driving can
damage the gears.
NOTE
PARKING BRAKE LEVER
Pull the lever up while depressing the Brake
pedal fully to engage the parking Brake.
To release the parking Brake, step on the
Brake pedal and push the lever down.
Connect both Brake pedals with the coupler.
(1) Parking Brake Lever
[HST]
[MEC.]
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4 - 30
BAD BOY TRACTOR
MFWD LEVER
It is used to shift between 2-wheel drive
and 4-wheel drive. Depress the clutch ped-
al when shifting the lever.
(1) MFWD Lever
To avoid personal injury, Conrm that
no one or a foot is under the imple-
ment before operating the system.
WARNING
Observe the PTO speed designated
on the implement. Otherwise, the im-
plement may be damaged and cause
an accident.
Operate the PTO shift lever only after
setting the PTO ON/OFF switch to the
“OFF” position.
CAUTION
PTO SHIFT LEVER
The revolution of the PTO shaft can be
shifted in two stages. When shifting stage,
press PTO Operation Switch to “OFF” po-
sition.
(1) PTO Shift Lever
*540E: Economic
PTO POSITION PTO RPM
1
st
stage 540
2
nd
stage 540E*
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4 - 31
OPERATION DESCRIPTION
4
FLOW CONTROL VALVE
It is used to regulate the lowering speed of
the implement (slow return function). Also,
if you wind the valve fully to the right, the
hydraulic pressure to the device raising the
implement is stopped.
(1) Flow Control Valve
Do not work under or put a foot under
the implement.
[Otherwise]
The implement may fall and cause an in-
jury.
WARNING
DIFFERENTIAL LOCK PEDAL
It is used to transmit the same power to
both rear wheels and serves to prevent
slipping when one of the rear wheels is
idling.
Release the differential lock when
making a turn. Otherwise, the tractor
may not turn in the direction you want
and cause an accident.
WARNING
(1) Di󰀨 erential Lock Pedal
Never lock the di󰀨 erential when driv-
ing on a road.
[Otherwise]
Driving will be unstable and the tractor
may cause an accident.
CAUTION
[CABIN]
[ROPS]
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4 - 32
BAD BOY TRACTOR
PTO OPERATION SWITCH
(1) PTO Operation Switch
CRUISE CONTROL SWITCH
1. When the machine has reached the de-
sired speed, press cruise control switch
to
“ON”. Release the F-R shuttle pedal
and the machine will operate at the se-
lected speed.
2.
When applying full pressure to the Brake
pedals, the cruise control will be deacti-
vated and it will be necessary to reset the
cruise control to the desired speed.
(1) Cruise Control Switch
►[IND]
In the IND position, the PTO shaft ro-
tates constantly regardless of the posi-
tion of the rear implement or connection
status of the clutch.
►[AUTO]
In the AUTO position, the PTO shaft
stops rotation when the rear implement
is lifted to a certain level. The PTO shaft
rotates again as soon as the rear imple-
ment is lowered.
►[AUTO - MEC. MODEL]
When the implement is lifted to the pre-
set height or the clutch pedal is de-
pressed, the PTO shaft is automatically
stopped.
The PTO shaft rotates again as soon
as the rear implement is lowered or the
clutch pedal is released.
►[OFF]
PTO does not rotate. When not work-
ing, put to this position.
※
The engine does not start up, when the
PTO clutch is in “IND” or “LINK”. Put to
“OFF” position for starting up the engine.
[HST]
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4 - 33
OPERATION DESCRIPTION
4
3. When applying light pressure to the
Brake pedals, the machine’s ground
speed will be reduced until the Brake
pedals are released. At that point the ma-
chine will continue at the previous set-
ting.
4
. To reset the desired speed, you should
turn o󰀨 the cruise control switch, then in-
crease machine speed to reach the de-
sired speed and push the cruise switch
to on.
When stopping the machine cruise
control keep machine stop status.
Make sure to connect both Brake ped-
als when using cruise control function.
[Otherwise]
T
here is a risk abrupt turning or over
-
turning due to one-sided braking when
the Brake pedal is depressed.
CAUTION
DPF REGENERATION SWITCH
(1) DPF Regeneration Switch
The DPF (Diesel Particulate Filter) collects
soot contained in the engine exhaust and
reduces exhaust smoke. The soot collect-
ed in the filter must be burned periodical-
ly to prevent the lter from clogging and to
ensure
that the lter can continue collecting
soot. The DPF is regenerated by increasing
the back pressure in the engine and raising
the temperature of the exhaust.
Holding the button down for more than 3
seconds initiates regeneration; the lamp
turns o󰀨 in 30 minutes when automatic re
-
generation is complete.
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4 - 34
BAD BOY TRACTOR
HAZARD SWITCH
Press the hazard switch in emergency to
warn other vehicles in order to prevent an
accident.
Pressing this switch blinks all turn sig-
nal lamps regardless of the position of the
main (ignition) key switch. Pressing it again
disables the asher function.
(1) Hazard Switch
CAUTION
Prolonged operation can consume
electricity excessively. Therefore, use
it only in emergency. Use it only when
necessary as it can discharge the bat
-
tery and obstruct other driver’s view.
WORK LAMP SWITCH
It is used to turn on work lamps on the top
roof.
(1) Work Lamp Switch (FR)
(2) Work Lamp Switch (RR)
(3) Work Lamp (RH)
(4) Work Lamp (LH)
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4 - 35
OPERATION DESCRIPTION
4
Do not use the wiper when the wash-
er uid reservoir is empty, otherwise
you will damage the washer pump.
Do not use the wiper if there is any
danger that the fluid will freeze on
the wind-shield. If you do, your vision
could be obscured. For this reason,
use washer uid.
CAUTION
AIR CONDITIONER
(1) Cooling Function (2) Air Flow Rate
(3) Temperature
►COOLING FUNCTION
When the cooling function is on, the air
compressor is worked, then reheated ac-
cording to the temperature setting.
►AIR FLOW RATE
Adjust the air flow rate. The higher the
rate, the more effective the heating or
cooling will be.
WIPER SWITCH
Wiper blades will operate when upper but-
tons of wiper switch are pressed.
W
asher fluid is sprayed on to windshield
and the wipers are operated when buttons
are pressed once more.
Lower buttons will only spout wash liquid.
Wash liquid tank for cleaning is located on
rear left side of cab exterior.
(1) Wiper Switch
(2) Window Washer Fluid Reservoir Tank
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4 - 36
BAD BOY TRACTOR
OTHERS
STORAGE COMPARTMENT / CIGARETTE LIGHTER SOCKET
►AIR CIRCULATE CONTROL
Used to shift the supply of outside air
and recirculates the inside air.
►TEMPERATURE:
Red, to increase the temperature.
Blue, to decrease the temperature.
(1) Storage Compartment
(2) Cigarette Lighter Socket
(3) Cup Holder
The cup holder and storage compart-
ment are separated.(only cabin)
There is a cigarette lighter socket for
power connection of the electronic de-
vice. (12V)
[CABIN]
[ROPS]
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4 - 37
OPERATION DESCRIPTION
4
SEAT BELT
(1) Seat Belt
Do not wear the seat belt when the
safety frame is folded down. With the
frame folded down, it does not pro
-
vide safety.
When operating the tractor, make sure
to keep the safety frame in the upright
position and wear the seat belt.
WARNING
CAUTION
Set the chair to the position of driv-
er’s post and keep your upper body
upright. Fit the belt around your waist
and
fit the buckle until it clicks into
place. To release, press the “PRESS”
button on the buckle.
[Otherwise]
There is a risk of death or serious injury
if the rollover occurs.
SEAT ADJUSTMENT
►FORE AND AFT POSITIONING
Lift handle and move the seat forward or
rearward. Release the handle at one of
several positions.
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4 - 38
BAD BOY TRACTOR
►BACK CUSHION ANGLE ADJUST-
MENT
Lift the handle and let the back cushion
spring forward, or lean backward into the
cushion. Release the handle at desired po-
sition.
►WEIGHT ADJUSTMENT
With seat in mid-position, extend the crank
lever from knob and rotate minus(-) direc-
tion for less support or Plus(+) for more
su
pport. Use the lamp for approximate
weight setting. Release crank lever.
Never attempt to adjust your eat while
the tractor is moving. The seat could
respond with unexpected move
-
ment,and the ensuing loss of tractor
control could lead to an accident.
CAUTION
SAFETY FRAME ROPS
The safety frame is intended to reduce
damage of an accident in case of a roll-
over, so it cannot prevent an accident.
Always have the safety frame installed se-
curely for driving to ensure your safety un-
less going under an area with a low ceiling
such as a garage.
If a rollover accident occurs without
the safety frame, the frame cannot
protect the driver, leading to a severe
injury or even death. Never drive with
the safety frame detached.
WARNING
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4 - 39
OPERATION DESCRIPTION
4
BRAKE LAMP
It is turned on when the Brake pedal is de-
pressed.
(1) Brake Lamp
WORK LAMP (ROPS)
It is used for work at rear side at night. The
work lamp has an on-o󰀨 switch itself.
(1) Work Lamp (2) Work Lamp switch
[ROPS]
[CABIN]
[ROPS]
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5
5. OPERATION
DAILY INSPECTION BEFORE STARTING ........5-3
PRE-OPERATION CHECK ...................................5-3
PRE-OPERATION ................................................... 5-3
RUNNING-IN PERIOD .......................................... 5-10
STARTING / STOPPING THE ENGINE ............. 5-11
STARTING ENGINE .............................................. 5-12
COLD START ......................................................... 5-15
STOPPING ENGINE .............................................. 5-15
TRACTOR OPERATION .....................................5-16
WHEN ATTACHING WEIGHT ............................... 5-16
REDUCE SPEED ................................................... 5-16
WHEN TOWING LOAD.......................................... 5-16
HOW TO DRIVE ..................................................... 5-17
DRIVING ON THE ROAD ...................................... 5-21
DRIVING ON THE SLOPE .................................... 5-21
ENTERING AND LEAVING THE PAVEMENT ........ 5-22
TURNING ON THE PAVEMENT ............................. 5-23
STOPPING ............................................................. 5-23
PARKING ................................................................ 5-24
DIFFERENTIAL LOCK .......................................... 5-25
TO RAISE OR LOWER THE IMPLEMENT ............. 5-26
ADJUSTING THE LOWERING SPEED
OF THE IMPLEMENT ............................................ 5-26
TRACTOR LOADING / UNLOADING ................... 5-27
DPF REGENERATION .......................................... 5-28
ATTACHMENT OF IMPLEMENT ......................5-31
ATTACHMENT POSITION .................................... 5-31
TOP LINK ADJUSTMENT ..................................... 5-32
ATTACHING IMPLEMENT .................................... 5-32
ADJUSTMENT OF CHECK BAR .......................... 5-33
ADJUSTMENT OF VERTICAL HEIGHT .............. 5-34
ADJUSTMENT OF LIFT LINKS ............................ 5-34
INSTALLATION OF PTO DRIVEN IMPLEMENT ...... 5-35
SCV CONTROL LEVER / COUPLER ................... 5-36
CYLINDER HOSE CONNECTION ....................... 5-36
PRECAUTIONS FOR
CONNECTING THE IMPLEMENT ............................... 5-37
PRECAUTIONS FOR HANDLING IMPLEMENT ...... 5-38
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5. OPERATION
ADJUSTING WHEEL TREAD ............................5-42
TIRES, WHEELS AND BALLAST ......................... 5-43
TIRE TYPE ............................................................. 5-43
WHEEL AND AXLE ................................................ 5-43
POWER STEERING ............................................5-43
TOWING INSTRUCTIONS..................................5-44
PTO SPECIFICATIONS & PRECAUTIONS .....5-44
LOADER OPERATION .......................................5-45
CARRYING THE LOAD ......................................5-46
HANDLING LARGE HEAVY OBJECTS ............5-47
ROPS FOLDING METHOD ................................5-48
HOW TO FOLD DOWN THE ROPS ..................... 5-48
HOW TO STAND UP THE ROPS ......................... 5-48
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5
 - 
3
OPERATION
5
DAILY INSPECTION BEFORE
STARTING
1. Check the engine oil level.
After wiping out the dipstick, insert it fully
and then withdraw it. Oil should be be-
tween the two marks on dipstick.
Do not operate the engine if oil level is
below minimum mark. If below, add the
corresponding grade oil according to the
season through the ller.
2. Feed grease to all greasing points indi-
cated below every 10 hours when work-
ing in damp and muddy conditions.
Front axle pin
Steering shaft and Cylinder end
T
ie rod both ends
Front axle supporter
3. After cleaning the machine with high-
ly pressurized water, lubricate the indi-
cated points with grease below if neces-
sary.
Bonnet latch
Seat sliding rail
PRE-OPERATION CHECK
PRE-OPERATION
Do not provide illumination with a lit
cigarette or a lighter when fueling.
Never fill the fuel tank while the en-
gine is running or hot.
After filling the fuel tank, close the
fuel ller cap completely and wipe o󰀨
the excess fuel thoroughly.
If the fuel hoses are damaged, fuel
will leak. Make sure that you check for
any leakage.
DANGER
Perform the maintenance on a at and
safe location that will keep the trac-
tor in place and will not cause a risk
to people passing by
. Before carrying
out the maintenance, place blocks at
the front tires to prevent movement.
[Otherwise]
An unexpected accident may occur,
such as overturning of the tractor.
When going under the implement, ful-
ly close the slow/stop valve.
[Otherwise]
The
re is a risk of injury due to imple
-
ment falling.
WARNING
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5 - 4
BAD BOY TRACTOR
Stop the engine during checking,
maintenance, or repair
Carry out the maintenance work after
heated area such as the mu󰀪 er or the
engine have fully cooled down.
[Otherwise]
There is risk of burn.
After detaching the covers for check-
ing or maintenance, make sure to put
them back in their place.
[Otherwise]
There is a risk that you may get entan-
gled in the tractor or get injured.
CAUTION
To ensure a safe and comfortable opera-
tion, please carry out the routine check-up
everyday before starting work. Correct any
problem immediately, and also check for
problems after work. This checking should
be done in the following sequence.
1. Check the suspicious parts of the previ-
ous day.
• Check the parts that you thought were
not normal during the work of previous
day.
2. Check around the tractor.
• Deformation, damage or stains.
• Tire pressure and abrasion.
• Damage to the tractor, or loosened
bolts.
• Loosening of wheel bolts.
• Fuel quantity, fuel leaks, or damage to
the fuel hose.
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5
 - 
5
OPERATION
5
3. Open the engine hood.
• Engine oil level, contamination, or
leakage.
• Engine coolant level, leakage, or damage
to the hose.
• Battery solution level.
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5 - 6
BAD BOY TRACTOR
• Air cleaner.
• Fan belt tension, damage. • Dust or straw on the radiator grill or the
engine.
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5
 - 
7
OPERATION
5
• Damage to the coating of the cables, or
loosening of the contacts.
4. Check around the implement.
• Condition of the locking pin of the uni-
versal joint inserted in the PTO shaft.
• Condition of pins in each part.
• Loosening of the bolts holding the
blade.
• Quantity of oil in each part. For more
details, please refer to the implement
manufacturer’s instructions.
5. Check on the driver seat.
• Operational condition and free play of
the brake. (0.2~0.4 in)
AA
(A) Free play 0.2 ~ 0.4 in
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5 - 8
BAD BOY TRACTOR
• Free play of the steering wheel. (0.8~2.0
in.)
(A) Free play 0.8 ~ 2.0 in.
AA
• Operational condition and free play of the
clutch pedal. (Mec. transmission only)
6. Start the engine.
• Abnormal noise from the engine.
(A) Free play 1.0 ~ 1.4 in.
AA
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5
 - 
9
OPERATION
5
• Color of the exhaust gas. • Operation of lamps and gauges
Boarding and Leaving The Tractor
Use Steps and Hand-holds Correctly
1. Prevent falls by facing the machine when
getting on and o󰀨 . Maintain 3-point con-
tact with steps and handrails. Never use
machine controls as hand-holds.
2. Use extra care when mud, snow, or
moisture present slippery conditions.
Keep steps clean and free of grease or
oil. Never jump when exiting machine.
Never mount or dismount a moving ma-
chine
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5 - 10
BAD BOY TRACTOR
Getting o󰀨 the tractor, make the imple-
ment descend.
[Otherwise]
The implement descends itself, and then
causes some unexpected accident.
DANGER
RUNNING-IN PERIOD
IMPORTANT
Always keep wheel bolts tightened to
prevent any accident. Conrm that the
wheel bolts are tight before operation.
Check wheel bolt torque at least twice
within the rst 10 hours of operation,
check it periodically at every 50 hours
thereafter. Change the oil and filter
after rst 50 hours of operation.
►WITHIN FIRST 10 HOURS OF OPERA-
TION
Inspect daily or every 10 hours
Tighten the wheel bolts
►AFTER FIRST 50 HOURS OF OPERA-
TION
Tighten the wheel, disc and hub bolts
Check the alternator and fan belt ten-
sion as well as air inlet
Tighten the cooling system's hose and
clamp
Perform the scheduled 50-hour main-
tenance
Change the transmission/hydraulic oil
and oil lter element
Change the engine oil and lter
Change the front axle uid
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5
 - 
11
OPERATION
5
When starting the engine, make sure
that you are seated in the driver’s seat
and check position of the levers and
the safety around the tractor.
[Otherwise]
There is a risk of injury.
Do not start the engine in an enclosed
space. You must start the engine out-
side of building. If you should have
to
start the engine inside a building,
make sure that the space is well venti
-
lated.
[Otherwise]
The exhaust gas can cause intoxication
and can lead to fatal consequences.
DANGER
Make sure to carry out checking and
maintenance before and after the use
of the tractor, particularly the operat
-
ing devices such as the clutch and
the brake lever.
[Otherwise]
There is a risk of injury or machinery
breakdown. Engage the parking brake
during warming-up. Otherwise, the trac
-
tor may move and cause an accident.
Don’t crank engine unless hitch con-
trol lever is in the lowest position.
[Otherwise]
Implement might rise quickly and there
is
a risk of injury or machinery break-
down.
CAUTION
Check the engine operation carefully.
IMPORTANT
The engine is tuned or set for normal
use. In case of a new tractor, espe-
cially carry out inspection and check
within rst 100 hours.
Be sure to warm up the engine. Inspect
the battery charge warning lamp, oil
pressure warning lamp and engine cool-
ant temperature gauge.
Avoid any unnecessary engine idling.
Frequently check the engine oil, cool-
ant, transmission uid and front axle oil
levels.
Also, inspect for leakage of those
uids.
Make sure to add the correspond-
ing grade oil for the season. Use only
genuine oil specied by BAD BOY
.
NOTE
STARTING / STOPPING THE ENGINE
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5 - 12
BAD BOY TRACTOR
STARTING ENGINE
1. Check the fuel gauge. Make sure that a
su󰀩 cient amount of fuel is in the tank.
1
1
1
1
1
1
(1) Fuel Gauge
2. Set the shuttle lever in the neutral posi-
tion. If not, the engine won’t be started.
3. Con rm that the PTO operation switch
is set in the “OFF” position. If not, the
engine won’t be started. Turn the PTO
switch to OFF.
(1) PTO Switch (A) ON
(B) OFF (C) ON
(1) F-R Shuttle Lever
(A) Forward (B) Reverse
(1) PTO Operation Switch
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5
 - 
13
OPERATION
5
4. This position control lever can be used
to lower and lift an imple ment freely.
5. Pulling the lever back lifts the im plement
while pushing it forward lowers the im-
plement.
Don’t crank engine unless position
control lever is in the lowest position.
[Otherwise]
Implement might rise quickly and
there is a risk of injury or machinery
breakdown.
Check the safety around the tractor
and start to move slowly.
[Otherwise]
There is a risk of injury.
WARNING
6. Put the main shift lever in the neutral
position.
(1) Main shift lever
(1) Position Control Lever
[ROPS] [CABIN]
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5 - 14
BAD BOY TRACTOR
7. Place the accelerator lever to the Mini-
mum position.
8.
After the thermostat lamp has turned o󰀨,
depress the clutch pedal fully and turn
main key switch to start.
(1) Accelerator Lever
: Slower Engine RPM (A)
: Faster Engine RPM (B)
9. Turn the main (ignition) key switch to
the “START” position. When the engine
is started, take your hand o󰀨 the key.
10. Increase the engine to about 1,500 rpm
and warm it up for about five minutes
without a load.
IMPORTANT
Do not operate the start motor more
than 20 seconds at a time. If the start
motor won't start, wait until the motor
is cooled down at least for 2 minutes
and then try again.
(1) Main (Ignition) Key Switch
(A) OFF (B) ON (C) START
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5
 - 
15
OPERATION
5
1. Put the acceleration lever on LOW, and
turn the main (ignition) key switch to
“OFF”.
2. Put shuttle lever, main gear shift lever
and PTO shift lever to “N”. Put PTO ON/
OFF switch in to the “OFF” position and
4WD lever position on disengage.
3. Put the hitch control lever on “DOWN”
COLD START
1. When starting in cold weather, turn the
main (ignition) key switch to the “ON”
position and then wait until the preheat
lamp is turned o󰀨.
2. For safe operation, turn the main (igni-
tion) key switch to the “START” position
with the clutch pedal depressed.
3
. Repeat the above procedures until the
engine is operated smoothly.
4. Let the engine idle at 1,200 rpm to
warm up the engine up to the operating
temperature.
CAUTION
In case of the tractor equipped with
the cold start system, do not use
starting uid.
STOPPING ENGINE
(1) Accelerator Lever
: Slower Engine RPM (A)
: Faster Engine RPM (B)
When stopping the engine, never stop
it with the reducer lever.
After stopping the engine, make sure
to apply the parking brake.
CAUTION
For warming-up operation, strongly
step on the brake pedal and pull your
parking brake.
NOTE
When leaving the tractor, park the
tractor in a at and safe place, put the
shuttle lever and the main shift lever
to “N”, and block the tires.
[Otherwise]
The tractor may move and cause an ac
-
cident. Always set the parking brake.
WARNING
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5 - 16
BAD BOY TRACTOR
1. Reduce the speed when driving on a
bumpy or rough ground.
2. Attach the additional weight needed for
stability and safe cornering if required.
3. Make sure that the front wheels are not
risen up when transporting implements
or towing a heavy load.
TRACTOR OPERATION
WHEN ATTACHING WEIGHT
CAUTION
Do not drive on a road under a heavi-
ly loaded condition. Otherwise, it can
lead to an injury or machine damage.
Observe the guideline for towing speed
and capacity as below.
1. If the trailed weight is the same or lighter
than the tractor, maintain the maximum
speed of 26 km/h.
2. If the trailed weight is twice the tractor or
less, maintain the maximum speed of
13 km/h.
3. If the trailed weight is more than twice
the tractor, do not tow it.
4. Be careful especially when towing a load
on a bad condition of ground, slope or
corner.
REDUCE SPEED
WHEN TOWING LOAD
CAUTION
The stopping distance becomes lon-
ger on a downhill in proportion to the
speed
and load weight. If the towed
weight is heavier than the tractor and
the braking system is not installed on
the trailer, reduce the speed. Observe
the guideline for towing speed and ca
-
pacity.
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5
 - 
17
OPERATION
5
HOW TO DRIVE
(1) Seat belt (2) Seat sliding lever
1. Adjust the seat properly and fasten the
seat belt. Adjust the seat to easily reach
the pedal and the steering wheel.
If the seat belt is worn across the abdo-
men or waist, not the hips, an injury can
occur in case of an accident or impact.
Adjust the levers properly according to
the driver's physical condition.
CAUTION
If the tractor is out of control, it can
cause a personal injury or even death.
Keep the following instructions on a
road:
Interlock the both brake pedals.
Use the foot throttle pedal.
Reduce the speed while driving on a
slippery, or gravel road.
Attach the proper weight.
When reducing the speed, use the
brake gently and carefully.
IMPORTANT
Don’t put a foot on the brake ped-
al unnecessarily during driving. Such
action
can reduce the brake's service
life.
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5 - 18
BAD BOY TRACTOR
2. Check if both brake pedals are inter-
locked.
(1) Left Brake Pedal (2) Right Brake Pedal
(3) Link Bracket
(A) Release (B) Engage
3. This position control lever can be used
to lower and lift an imple ment freely.
4. Pulling the lever back lifts the im plement
while pushing it forward lowers the im-
plement.
5. Control the accelerator lever. Increase
the engine rpm from low to high speed
gradually.
(1) Accelerator Lever
: Slower Engine RPM (A)
: Faster Engine RPM (B)
(1) Position Control Lever
[ROPS] [CABIN]
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5
 - 
19
OPERATION
5
6. Release the parking brake.
►MEC.
Press the button on the end of the park-
ing brake lever and push the lever for-
ward.
►HST
Put the lever down.
(1) Parking Brake Lever
(A) Release (B) Lock
(1) Range shift lever (2) Main shift lever
[HST]
[MEC.]
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5 - 20
BAD BOY TRACTOR
7. Put the main and range shift levers into
the proper positions as the operator’s
intention.
CAUTION
The range shift lever should be oper-
ated while the vehicle is stationary. If
not, there is a risk of machinery dam-
age.
8. Operate the shuttle lever. This lever is
used to select forward or reverse driv-
ing of the tractor. Shift the lever with the
clut
ch pedal and brake pedal depressed
to maximum.
(1) F-R Shuttle Lever
(A) Forward (B) Reverse
CAUTION
Don’t put a foot on the clutch pedal
unnecessarily during driving. Other-
wise, the clutch is set in the slip po-
sition, resulting in premature wear of
the clutch.
Do not change the tractor speed
abruptly for safe driving.
Be careful of all directions of the trac-
tor before driving. If not, it can cause
an accident.
When driving on a steep slope or
moving to a location for loading or
unloading, do not put your hand on
the main shift lever. If the shift lever
is half engaged, it can lead to an acci
-
dent. Make sure to place the lever in
the low speed position in advance.
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OPERATION
5
DRIVING ON THE ROAD
When driving on a road or cross-
ing a dike, make sure to connect the
brake pedals. Otherwise, the tractor
may turn abruptly or turn over due to
one-sided braking.
Observe the tra󰀩 c regulations when
driving on the road. Otherwise, you
may be involved in an accident.
WARNING
This tractor is designed to accommo-
date only one person. Do not allow
anyone on the tractor other than the
driver. Otherwise, you will be exposed
to a risk of accident.
Put the PTO lever into “N” and connect
the brake pedals.
When making a turn, turn on the direc-
tion indicator lamp to inform other ve-
hicles of your intention.
Pay particular cautions to narrow farm
roads, slopes, and grassy shoulders,
and reduce the speed.
Put the position control lever to UP
and lock it with the stopper. Otherwise,
you will be exposed to a risk of an ac-
cident.
Connect the brake pedals when driv-
ing on a road. Otherwise, there is a risk
of abrupt turning or overturning due to
one-sided braking.
Before every operation, make sure that
operator wears safety belt.
WARNING
DRIVING ON THE SLOPE
Select a proper speed, and do not
shift the gear.
Do not park on a slope. Otherwise,
the tractor may slip or overturn and
cause an accident.
Reduce speed and pay special atten-
tion to the speed.
WARNING
Do not put the
gear in neutral
on a slope!
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5 - 22
BAD BOY TRACTOR
Do not depress the clutch pedal when
driving on a slope. The tractor may
slide down and lead to a serious situa-
tion.
When starting the tractor upwards on
a slope, start slowly in low gear with
low engine rpm. Otherwise, the front
of the tractor may be lifted and cause a
very dangerous situation.
You may shift the gear when you are
no longer on the slope. If you stop on
a slope, apply the parking brake. Oth-
erwise, you may be exposed to a risk
of accident.
WARNING
Keep
im
plement
plement
plement
low
until
rear
wh
eels
are
on
the pavement
the pavement
the pavement
ENTERING AND LEAVING THE PAVEMENT
Make sure to connect the brake ped-
al. Otherwise, the tractor may turnover
due to one-sided braking.
WARNING
When you cross a dike or raised ground
to enter or leave the pavement, use
loading ramps with su󰀩 cient strength,
and lower the implement to achieve a
lower center of gravity.
Drive backward when climbing up a
steep slope, and drive forward when
climbing down.
WARNING
Enter or leave the pavement in a perpen-
dicular direction. When climbing onto
the pavement, lower the implement to
achieve a lower center of gravity. Once
all wheels of the tractor are on the pave-
ment, raise the implement.
NOTE
Perpen-
dicular to
pavement!
Keep implement
low until rear
wheels are on
the pavement
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OPERATION
5
TURNING ON THE PAVEMENT
When making a turn, reduce the engine
rpm and make a slow turn. When making a
turn on the pavement, remove the connec-
tor of the brake pedals. Depress the brake
pedal on the side to which to make a turn,
while steering the wheel, this will allow the
tractor to make the turn without moving
ahead. Make sure to keep the implement
in the up position when making a turn.
Make sure to release the differential
lock before making a turn.
[Otherwise]
The tractor will not turn in the intend-
ed direction. It may cause an accident.
WARNING
Depress the pedal while
steering the wheel!
STOPPING
1. Stop the tractor with the brake pedal.
2. Put the main shift lever to the neutral po-
sition.
3. Put the shuttle lever to the neutral posi-
tion.
4. Put all SCV levers to the neutral position.
5. Set the PTO switch in the “OFF” position.
6. Lower all implements on the ground.
7. Push the accelerator lever back slowly to
decelerate the engine and keep the en-
gine for 1~2 minutes of unloaded idling.
8. Make sure the parking brake is applied.
9. Turn the main (ignition) key switch to the
�
OFF
�
position to stop the engine.
CAUTION
When leaving the tractor, put the
shuttle lever into the neutral posi-
tion. If not, the tractor may move even
though the engine is stopped.
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5 - 24
BAD BOY TRACTOR
IMPORTANT
The tractor needs to be stationary
before making a shift. If the park-
ing brake is applied while the tractor
is moving, the transmission can be
damaged.
Each part of the engine is cooled
down by the engine oil. If the hot en-
gine is suddenly stopped, its high
temperature or insu󰀩 cient lubricant
can cause damage to the related
parts.
CAUTION
Remove the main (ignition) key before
leaving the tractor to prevent its use
by an unquali ed person.
PARKING
CAUTION
The brake disc can be rapidly worn if
you drive with the parking brake ap-
plied. To park the vehicle, apply the
parking brake and then place prop un-
der the rear wheels.
1. When parking or stopping the tractor,
pull the parking brake lever securely.
(1) Parking Brake Lever
(A) Release (B) Lock
[HST]
[MEC.]
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OPERATION
5
DIFFERENTIAL LOCK
(1) Di󰀨 erential Lock Pedal
1. When the speed at one wheel starts to
drop, depress the di󰀨 erential lock pedal
to activate the di󰀨 erential lock.
2. If the wheel traction resistance on both
wheels are not even, the di󰀨 erential lock
keeps being engaged. While both wheel
traction resistance is even, the di󰀨 eren-
tial lock is automatically disengaged. If
the differential lock is not disengaged,
depress one and another brake pedal
separately.
3. If the tire is rotating idle repeatedly, try to
engage the di󰀨 erential lock again.
CAUTION
Do not drive the tractor at high speed
or make a turn with the differential
lock engaged.
IMPORTANT
To prevent the power train from dam-
age, do not press the di󰀨 erential lock
pedal when one wheel is spinning fast
and the other wheel is stopped.
[CABIN]
[ROPS]
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5 - 26
BAD BOY TRACTOR
1. This position control lever can be used
to lower and lift an imple ment freely.
2. Pulling the lever back lifts the im plement
while pushing it forward lowers the im-
plement.
CAUTION
To avoid a personal injury, use the
position control lever when attach-
ing/detaching the implement.
TO RAISE OR LOWER THE IMPLEMENT
(1) Position Control Lever
(A) Down (B) Up
ADJUSTING THE LOWERING
SPEED OF THE IMPLEMENT
For adjusting the lowering speed, turn
valve (A) to the left for faster movement or
(B) to the right for slower movement. Turn-
ing the valve fully to the right (B) will block
the hydraulic pressure and will cause the
implement to stop.
(1) Flow Control Valve
(A) Fast (B) Slow
[CABIN]
[ROPS]
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5
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OPERATION
5
Do not work under or put a foot under
the implement.
[Otherwise]
The implement may fall and cause an
injury.
WARNING
TRACTOR LOADING / UNLOADING
Fix the direction so that the tractor
will not have to modify its direction on
the loading bridge, and proceed at the
lowest speed.
Never depress the clutch pedal to
change direction or stop.
[Otherwise]
There is a danger that the tractor may
turn over.
DANGER
Loading and unloading must be
done on a flat and safe place, with
the engine turned off and the park
-
ing brake engaged. The loading lamp
must
be non-slippery and have su󰀩-
cient strength, length, and width for
th
e tractor. To avoid slipping of the
loading lamp, latch it securely onto
the truck. Move the tractor backward
when loading, and forward when un
-
loading. Fasten the tractor to the
truck securely with rope.
[Otherwise]
Th
e tractor may fall off the truck and
cause an accident.
WARNING
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5 - 28
BAD BOY TRACTOR
3. DPF regeneration completed after
30 minutes.
When the DPF regeneration is com-
pleted, the regeneration lamp is turned
o󰀨 on the instrument panel.
1.
Engine Max Rpm
Keep above max rpm with Accelera
-
tor lever. However, the following condi-
tions must be satised.
• Parking on
• Gear Neutral
• Shuttle Neutral (Mechanical)
& Pedal Neutral (HST)
• Cooling water temp. 60 ~ 100
℃
DPF REGENERATION
(1) DPF Regeneration Switch
2. To press the regeneration button for
more than 3 seconds.
Press and hold for more than 3 sec-
onds to display the related regenera-
tion lamp on the instrument Panel.
Light on
Blinking
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OPERATION
5
Items
Lamp Indication Description
DPF regeneration
time reached
Light on
If the DPF has more than a certain amount of soot, it informs the driver that it
is time to regenerate.
[Buzzer] Buzzer sounds 3 times every minute.
DPF regeneration
starts
If driver press the regeneration button for more than 3 seconds in high idle,
driver can enter the regeneration mode.
[Buzzer] Buzzer sounds for 2 seconds at start
DPF regeneration
proceeding
Light on
Controlling the exhaust valve to burn soot on the DPF.
[Buzzer] Buzzer sounds once every 3 minutes
Blinking per 0.5 sec.
DPF regeneration
complete
Lamp o󰀨
Regeneration is completed after 30 minutes from the start of
regeneration.
[Buzzer] Buzzer sounds 3 times after 3 minutes of DPF regeneration.
DPF.REGENERATION.INDICATION
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5 - 30
BAD BOY TRACTOR
Items
Lamp Indication Description
Engine overheating Blinking
Actives when the cooling water temperature exceeds 105 degrees during DPF
regeneration. You can not retry regeneration within 10 minutes.
[Buzzer] Repeat 1 sec. Sound On → 0.5 sec. Sound O󰀨, and if it goes below
100 degrees, Buzzer is turned o󰀨.
Regeneration fail
Blinking
By judging after the end of the regeneration period, it actives when the di󰀨er-
ential pressure does not decrease by more than 100 mbar compared with the
start of regeneration even though the di󰀨erential pressure is blocked at the
start of regeneration.
3 times consecutive
regeneration failures
Blinking
Even if the DPF regeneration has been completed after 3 consecutive
regeneration tries, check the pressure di󰀨erence due to soot.
Regeneration o󰀨
Blinking
If regeneration stop during regeneration operation for any of the following rea-
sons.
- Engine less than 2,600 rpm
- Post DPF(EGTS2) temperature overheat
- Not parking
Engine stop during
regeneration
Blinking for 10 min
Blinking for 10 minutes if engine stop is detected during regeneration and the
di󰀨erential pressure is greater than 130 mbar at restart.
DPF error Light on
Actives when the DPF is damaged or removed.
ERROR.DISPLAY.DURING.DPF.REGENERATION
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OPERATION
5
ATTACHMENT OF IMPLEMENT
ATTACHMENT POSITION
(1) Top Link
(2) Lift Rod
(3) Check Link
(4) Draw bar
(5) Lower link
CAUTION
Select an implement to match the tractor
horse power;
The tractor horse power should corre-
spond with the size of an implement. If
the
power level of tractor is exceeded,
the implement may be damaged. Also,
if the implement is too big, the tractor
may be damaged. Be sure of the maxi
-
mum and minimum power of the tractor
before attaching an implement.
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5 - 32
BAD BOY TRACTOR
TOP LINK ADJUSTMENT
The top link can be installed to 3 selective
positions according to the working
condition.
A: If the top link is attached to the bottom
position, the draft system will be activat-
ed with highest sensitivity which is suit-
able for the implement such as a plow
or
equivalent which requires traction
force.
B: The center hole is the standard installa-
tion hole for a rotary tiller.
(1) Top Link (A) High traction
(B) Mid traction (C) Low traction
ATTACHING IMPLEMENT
1. Drive the tractor backward to move
close to an implement to t the position
of 3-point hitch.
2. Apply the parking brake and stop the
engine.
3. Open the lock button on the lower link
and position the implement; then, close
and fasten the lock button.
(1) Implement (2) Ball
(3) Lower link
C: If the top link is attached to the top po-
sition, the draft system will not be acti-
vated. This is good for the implement
such
as a drilling machine or equiva-
lent which does not require any traction
force.
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OPERATION
5
To prevent the locker shaft from un-
expected movement, turn “OFF” the
traction
(draft) control before attach-
ing the implement to the hitch.
WARNING
4. Detach the top link from the xing bracket.
5. Attach the top link to the top mast of the
implement.
6. Adjust the length of the top link and lower
link if required.
(1) Top link (2) Fixing bracket
IMPORTANT
Do not extend the top link excessively
out of the limit. The top link’s body or
thread can be damaged.
ADJUSTMENT OF CHECK LINK
1. For implements such as a plow and disc
harrow, adjust the length so that it can
be moved for 5 ~ 6 cm sideways.
2. For implements such as a rotary tiller
and mower, adjust the length so that it
cannot be swayed sideways.
(1) Check Link
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5 - 34
BAD BOY TRACTOR
1. To let the implement oat along contour
of the ground, turn the rectangular steel
plate to the vertical position.
2. To secure the implement, turn the rect-
angular steel plate to the horizontal po-
sition.
ADJUSTMENT OF VERTICAL HEIGHT
(1) Rectangular steel plate
CAUTION
Always check if there’s no interfer-
ence with the implement, quick-cou-
pler of the implement, and other at-
tachments when attaching to the
3-point hitch to avoid fatal personal
injury or machinery damage.
ADJUSTMENT OF LIFT LINKS
Turn the A-lever clockwise to rise up lift
links. On the contrary, turn the A-lever
counter clockwise to lower down lift links.
(1) Lift Link Lever
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OPERATION
5
INSTALLATION OF PTO DRIVEN IMPLEMENT
1. Attach the implement to the tractor.
2. Lift the implement o󰀨 the ground.
3. Stop the engine and put the PTO shift le-
ver in the neutral position.
4
. After opening the PTO cover, connect
the universal joint shaft while turning the
PTO shaft by hand so as to align the
splines.
5. To check the PTO shaft is secured,
check if the pin is returned to the origi-
nal position by pulling the universal joint
shaft.
6.
Close the PTO cover.
7. Adjust the PTO shift lever according to
the working speed.
8. Check if the safety shields are in place
and working environment is normal. If the
master safety shield is not installed, do
not operate the PTO. Stop the engine to
check the PTO shaft and its guards Re
-
pair or lubricate if required.
9.
The PTO shaft should not be interfered
by any surrounding parts.
CAUTION
If someone is entangled in the rotating
part, it can cause a fatal injury. Always
wear protective gear and install the
safety shields and guards to the drive
line. Don’t wear loose clothing.
Do not remove the installed protective
cover of the PTO drive shaft without
permission. If working with this protec
-
tive cover removed, it can cause a se-
vere injury. Refer to the warning decal
on the cover
.
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5 - 36
BAD BOY TRACTOR
The SCV control lever adjusts the flow
and volume of oil from the SCV valve at
the rear of the tractor. The left coupler is
for expansion and the right coupler is for
retraction.
(1) Coupler
SCV CONTROL LEVER / COUPLER
(1) SCV Lever (I) (2) SCV Lever (II)
CYLINDER HOSE CONNECTION
1. Make sure to use the correct hoses for
expansion and retraction. The expand-
ing hose must be connected to the left
coupler. The retracting hose must be
connected to the right coupler.
2. Remove the dust cap from the end of
the hose.
3. Slide the coupler cap.
4. Make sure the end of the hose and the
coupler are clean. Insert the hose tip cor-
rectly into the coupler. Pull the hose once
to make sure the hose is correctly insert-
ed into the coupler.
5
. When connecting an external hydrau-
lic hose, be careful not to let foreign sub-
stances enter. Be sure to clean the con-
nector and assemble it in a clean state.
[CABIN]
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OPERATION
5
PRECAUTIONS FOR CONNECTING THE IMPLEMENT
When the PTO shaft is not in use, a󰀩x
the safety cover on it.
[Otherwise]
There is a risk of getting entangled in the
tractor or injured.
WARNING
1. When engaging or disengaging the im-
plement by moving the tractor, make
sure
that no one is allowed around the
tractor or between the implement and the
tractor.
2. Engage or disengage the implement on
a at and safe place. Supply proper light
-
ing at all times and especially at night.
3
. When engaging a heavy implement, load
the weight on the front to keep the bal-
ance of the tractor.
4.
When adjusting the implement, apply the
parking brake, switch o󰀨 the engine, and
conrm that the PTO lever is on the “OFF”
position.
5. When towing something, make sure to
use the draw-bar.
6. Increase the wheel tread on a slope or
when towing.
7. Depending on the implement, the overall
length may become very long. Pay par
-
ticular attention to people or objects near-
by when making a turn.
8.
Do not substitute the balance weight with
a person or anything else. Always use
the recommended balance weight.
9. For front loader work, mount an imple-
ment on the rear to keep the balance of
the tractor
.
10. Read the instruction Mec. of the imple-
ment mounted to the tractor.
CAUTION
High pressure oil leaking under pres-
sure can penetrate the skin and cause
severe
wounds. Avoid danger by re-
ducing pressure before disconnect-
ing hydraulic or other wires. Tighten all
connections before applying pressure.
To check for leakage, use a piece of
cardboard and protect your hands and
feet from the pressurized uid.
Get medical attention immediately in
case of accident. Fluids injected into
the skin may rot if not removed surgi
-
cally within a few hours.
External hydraulic hoses can be dam-
aged by physical damage, aging and
explosion.
Check the hoses regularly.
If the hose is damaged, replace it im
-
mediately.
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5 - 38
BAD BOY TRACTOR
PRECAUTIONS FOR HANDLING IMPLEMENT
►ROTAVATOR
<Safety precautions for rotavator>
Never remove the safety cover of the
rotavator.
Do not remove the PTO shaft cover and
safety cover on the universal joint.
When adjusting each part, disengage
the PTO and stop the engine in ad-
vance.
When driving on a road, keep the PTO
disengaged. Also, keep the rotavator
lowered on a road as long as it does not
hit the ground.
For the universal joint, its inner shaft
and outer shaft should be overlapped at
least 15 cm.
Check that the universal joint is firmly
xed to the tractor and rotavator shaft.
Read instructions on warning decals
on each implement thoroughly before
work.
To avoid an injury due to mishandling
of an implement, read the user’s man-
ual of the implement thoroughly and
wo
rk safely and precisely with cau-
tion.
Installation of an improper implement
can lead to an injury. Install only im-
plements specified by the Manufac-
turer.
WARNING
1. When driving the tractor to attach or
detach an implement, make sure that
there is no one in between or around
the tractor and implement.
2. Install and remove the implement only
on safe and level ground.
3. When engaging a heavy implement,
load the weight on the front to keep the
balance of the tractor.
4. When adjusting an implement, apply
the parking brake, stop the engine and
set the PTO switch in the “OFF” position
in advance.
5. To tow anything, use the towing hitch
only.
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OPERATION
5
►EFFECTIVE PLOWING PATTERN
<Safety precautions for rotavator>
This pattern can be useful in a well-planned
eld in a good condition.
The border shown in the gure is the ef-
fective plowing width of the rotavator and
should be set a little narrower than three
times of one plowing width.
The starting point is the ending point.
Plow in a sequential pattern from (1) to (6)
and in a circular pattern from (7) to (18).
When driving forward to plow, have the
bank on the right side.
Be careful not to press already-plowed
soil with the wheels.
Moving direction
Turning:
Finish
A: Border
Start
(9)
(13)
(17)
(1)
(2)
(3)
(4)
(5)
(6)
(15)
(11)
(7)
(10) (14) (18)
(16) (12)
A
(8)
Reverse driving
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5 - 40
BAD BOY TRACTOR
►ALTERNATING RETURNING PLOW-
ING PATTERN
This pattern is useful for narrow or short
elds or poorly planned elds in which
are not easy to turn.
In the gure, the plowing width for (1), (2),
(3) and (4) should be overlapped with
the one for (5), (6) and (7) for approx.
10cm.
For the sections (1) to (7), perform plow-
ing in an alternating pattern. For the
s
ections (8) to (19), plow in a circular
pattern.
Refer to the sequential returning pattern
for other details.
Moving direction Reverse driving
Finish
A: Border
A
Start
(9) (13) (17)
(19) (15) (11)
(18)
(8)
(12)
(16)
(1)
(7)
(2)
(6)
(3)
(5)
(4)
(14)
(10)
Turning:
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5
 - 
41
OPERATION
5
►LAND LEVELING PATTERN
The land leveling work may be per-
formed after crushing soil or not.
The vehicle speed can be set faster
when performing the land leveling work
with soil crushed already.
When working in a wet eld, ll the eld
with a su󰀩cient amount of water so that
the trace of plowing cannot be seen.
The border shown in the gure should
be set a little narrower than two times of
one plowing width.
Refer to the alternating returning pattern
for other details.
Moving direction Reverse driving
Finish
A: Border
Start
(15) (11)
(9) (13)
A
(14)
(10)
(4)
(5)
(3)
(6)
(2)
(7)
(1)
(8)
(12)
Turning:
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5 - 42
BAD BOY TRACTOR
ADJUSTING WHEEL TREAD
Adjust the wheel tread depending on the
type and condition of the work. Also, in-
crease the wheel tread when working on a
slope or towing.
1. Pull the parking brake, block the front
wheels, and raise the body with a jack
to make the rear wheels separate from
the ground.
2. Be sure to make adjustments alterna-
tively between the left and right wheels.
DESCRIPTION TIGHTENING TORQUE
FRONT WHEEL
Bolts on wheels and axle 130 ~ 152 lb-ft (18 ~ 21 kgf.m)
REAR WHEEL
Bolts on wheels and axle 130 ~ 152 lb-ft (18 ~ 21 kgf.m)
Bolts on rim and disk of wheels 188 ~ 224 lb-ft (26 ~ 31 kgf.m)
►TIGHTENING TORQUE
When changing tires, please use a
hoist or strong support and make
sure the tractor does not move.
[Otherwise]
There is a risk of death or injury.
WARNING
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5
 - 
43
OPERATION
5
POWER STEERING
Pay attention to the steering wheels
while driving, because it can be very
lightly manipulated when the engine
is running.
Power steering will run only when
engine is running. When engine is
idling, power steering may feel a little
heavy.
If the wheels are steered to the maxi-
mum, the relief valve is opened and a
warning
sound will be made. Do not
continue to operate the tractor with
the warning sound.
Do not steer the wheels unnecessari-
ly, because steering the wheel without
moving will attribute to early wear of
tires and rims.
CAUTION
WHEEL AND AXLE
If the wheel or axle is loosened, tighten to
the specied torque.
1. Drive the tractor about 100m and tight-
en it to the specied torque.
2
. Inspect the wheel and axle every 10
hours of engine run or every 3 hours of
working.
3. Inspect all wheels and axles frequently
and securely tighten if necessary.
CAUTION
Never operate the tractor with a loose
rim, wheel, hub or axle.
When operating a new tractor or when
removing the wheel, follow the proce-
dures above.
NOTE
TIRES, WHEELS AND BALLAST
TIRE TYPE
Though the tire pressure is factory set
to the prescribed level, it naturally drops
slowly in the course of time. Thus, check it
everyday and inate as necessary.
(1) Tire (2) Wheel nut
(3) Rim bolt (4) Rim
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5 - 44
BAD BOY TRACTOR
TOWING INSTRUCTIONS
1. Tractor traction should be conducted in
short distance. (For instance, from inside
to outside)
2. Long distance towing is not allowed in
tra󰀩c congestion.
3. In case tractor needs to tow, use strong
and safe checked chain.
4. Traction must be conducted from the rear
in usage of tow bar, tow hook and 3-point
linkage.
5. When driver turns the handle, use the
brake if necessary.
6. During traction, the transmission and
other parts, are not being lubricated but
rotating. In order to prevent breakage,
please note the following:
7. Towing should be in short distance.
8. Traction speed is restricted to less 8 km/h.
9. If possible, start the engine in order to
make the power steering lubricated.
10. Place the main gearshift and sub gear
-
shift in neutral.
PTO SPECIFICATIONS &
PRECAUTIONS
Wear close tting clothing. Stop the engine
and be sure that PTO driveline is stopped
before making adjustments, connections, or
cleaning out PTO driven equipment.
Do not install any adapter device that results
in a portion of the rotating implement shaft,
tractor shaft, or the adapter to be unguard
-
ed. The tractor master shield should overlap
t
he end of the splined shaft and the added
adaptor device as outlined in the table.
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5
 - 
45
OPERATION
5
PTO
Type
Diameter Splines
n ± 0.2
in.
(n ± 5
㎜
)
1
1.378 in.
(35 mm)
6
3.810 in.
(97 mm)
LOADER OPERATION
Work with front-end loader. (Risk of falling
objects)
Avoid contact with electrical power
lines by loader or attachments.
Do not lift or carry anyone in the buck-
et or on any other position of loader at-
tachment.
Inadvertent movement of the loader or
attachment could result in serious in-
jury or death from falling or crushing.
WARNING
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5 - 46
BAD BOY TRACTOR
1. Position the bucket just below the level
of the tractor hood for maximum stability
and visibility, whether the bucket is load-
ed or empty.
2
. Use extreme caution when operating
the loader on a slope, keep the bucket
as low as possible, this keeps the buck-
et and tractor center of gravity low and
will provide maximum tractor stability
.
CARRYING THE LOAD
Operating the loader on a hillside is
dangerous. extreme care is recom-
mended.
CAUTION
Make sure material in bucket can-
not roll out and down on tractor when
bucket is raised to full height.
Keep clear of overhead obstructions
such as trees, limbs or power lines
when raising bucket.
When lifting the load, keep the bucket
positioned to avoid spillage.
CAUTION
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5
 - 
47
OPERATION
5
DO THIS
NOT THIS
DO THIS
DO THIS
NOT THIS
NOT THIS
When transporting the load, keep the bucket as low as possible to avoid tipping, in
case a wheel drops in a rut.
DO THIS
NOT THIS
D
O
THI
S
N
O
T THI
S
HANDLING LARGE HEAVY
OBJECTS
When transporting the load, keep the
bucket as low as possible to resist tip-
ping, in case a wheel drops in a rut.
This will avoid tipping and possible in-
jury.
CAUTION
Do not use front end loaders for han-
dling large, heavy objects such as
large,
round or rectangular bales, logs
and oil drums.
Handling large heavy objects can be
extremely dangerous due to.
1. Possibility of rolling the tractor over.
2. Possibility of upending the tractor.
3. Possibility of the object rolling or
sliding down the loader arms onto
the operator.
WARNING
DO THIS
NOT THIS
NOT THIS
DO THIS
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5 - 48
BAD BOY TRACTOR
ROPS FOLDING METHOD
HOW TO FOLD DOWN THE ROPS
1. Turn the handle to separate the push
plate and the ROPS.
2. Pull the pins on both sides of the tractor
and turn them about 1/4 turns to release
the lock of the ROPS.
3. Raise the ROPS a little.
4. Replace the pin.
5. Fold down the ROPS, and the pins will
lock into place.
※
If it is not certain whether the pins are
fixed, shake the frame a little bit to fix
the pins for sure.
Raise the safety frame.
[ROPS]
Pull the pins on both
sides and turn them
about 1/4 turns.
Replace
the pins.
Don’t fasten your seat belt after fold-
ing ROPS.
When you drive tractor, fold up verti-
cally.
Fasten your seat belt after folding up
ROPS.
When working with the tractor, don’t
fold down ROPS.
Don’t change ROPS without authority.
Before using tractor, check your
ROPS support and other parts.
If there is damage to the ROPS,
change ROPS at once.
[Otherwise]
If the tractor rolls over, you could be in-
jured or death may occur.
※
ROPS are a very important structure
for protection on roll over, always
check your ROPS.
CAUTION
1. Pull the pins on both sides of the tractor
and turn them about 1/4 turns to release
the lock of the ROPS.
2. Raise the ROPS a little.
3. Replace the pins.
4. Stand the ROPS up, and the pins will
lock into place.
※
If it is not certain whether the pins are
xed, shake the ROPS a little bit to x
the pins for sure.
5. Turn the handle to x the push plate and
the frame.
HOW TO STAND UP THE ROPS
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6
6. MAINTENANCE
MAINTENANCE SCHEDULE CHART.................6-2
OIL, GREASE AND ANTI-FREEZE CHART ......6-4
FUEL, OIL AND COOLANT CHART ...................6-5
OPENING HOOD ...................................................6-6
CHECKING AND CHANGING OF OIL ................6-6
ENGINE OIL ............................................................. 6-6
TRANSMISSION / HYD OIL FLUID ........................ 6-8
FRONT AXLE FLUID ............................................... 6-9
FILTERS / COOLANT REPLACEMENT ...........6-10
ENGINE OIL FILTER ............................................. 6-10
TRANSMISSION OIL FILTER ............................... 6-10
FUEL FILTER ......................................................... 6-11
DRAINING AIR IN FUEL LINE .............................. 6-11
CHECKING AND ADDING FUEL ......................... 6-12
COOLANT............................................................... 6-12
RADIATOR SCREEN AND AIR CLEANER .......... 6-14
BATTERY ................................................................ 6-14
ADJUSTING PARKING BRAKE ............................ 6-15
PIPES AND HOSES .............................................. 6-16
ELECTRICAL CABLES ......................................... 6-16
GREASING ............................................................. 6-17
CLUTCH ................................................................. 6-17
F-R SHUTTLE PEDAL ........................................... 6-18
STEERING WHEEL ............................................... 6-18
BRAKE .................................................................... 6-19
FAN BELT ............................................................... 6-20
AIR COMPRESSOR BELT .................................... 6-21
TOE-IN .................................................................... 6-21
FUSE & FUSIBLE LINKS ...................................... 6-22
CHECKING EXHAUST GAS ................................. 6-23
TIRES PRESSURE .............................................6-23
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6 - 2
BAD BOY TRACTOR
※
Check or adjust each part only when the engine is stopped.
※
When any hot part should be serviced, wait until it is cooled down.
※
Prioritize the interval of hour or year whichever it comes rst.
PART
ITEM
INTERVAL - HOUR YEAR
REMARK
EVERY
50
EVERY
100
EVERY
150
EVERY
200
EVERY
250
EVERY
300
EVERY
350
EVERY
400
EVERY
450
EVERY
500
EVERY
2,000
EVERY
1
EVERY
2
ENGINE
COOLANT LEVEL CHECK BEFORE EVERY WORK
COOLANT
●
ENGINE OIL LEVEL CHECK BEFORE EVERY WORK
ENGINE OIL & FILTER
★ ●
FUEL FILTER
●
AIR CLEANER ELEMENT
△ ●
RADIATOR & NET CHECK BEFORE EVERY CLEAN
RADIATOR INSIDE CLEAN WHEN COOLANT IS REPLACED
FAN BELT &
AIR CONDITIONER BELT
○
REPLACE
WHEN IT IS NEEDED
BATTERY
○
REPLACE
WHEN IT IS NEEDED
HOSS & BANDS
FUEL HOSE & BAND
○ ●
REPLACE
WHEN IT IS DAMAGED
AIR CLEANER HOSE & BAND
○ ●
REPLACE
WHEN IT IS DAMAGED
INLET HOSE & BAND
○ ●
REPLACE
WHEN IT IS DAMAGED
RADIATOR HOSE & BAND
○ ●
REPLACE
WHEN IT IS DAMAGED
MAINTENANCE SCHEDULE CHART
○
: Adjust
‧
Check
△
: Clean
●
: Replace
★
: First time only
(Replace/Clean/Check)
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6 - 3
MAINTENANCE
6
PART
ITEM
INTERVAL - HOUR YEAR
REMARK
EVERY
50
EVERY
100
EVERY
150
EVERY
200
EVERY
250
EVERY
300
EVERY
350
EVERY
400
EVERY
450
EVERY
500
EVERY
2,000
EVERY
1
EVERY
2
T/M
TRANSMISSION OIL
★ ●
FIRST 50 HR REPLACE
HST OIL FILTER
★ ●
SUCTION FILTER
★ ●
OTHERS
FRONT AXLE OIL
★ ●
BOLTS & NUTS CHECK BEFORE EVERY WORK
CLUTCH PEDAL
FREE PLAY
CHECK BEFORE EVERY WORK
BRAKE PEDAL
FREE PLAY
CHECK BEFORE EVERY WORK
FRONTREARWHEEL
CHECK BEFORE EVERY WORK
GREASING EACH PART
○
GREASING WHEN
EVERY WATERY WORK
THROTTLE SYSTEM
○
ELECTRIC WIRING
○
REPLACE
WHEN IT IS DAMAGED
TOE-IN
○
GET SERVICED
AT WORKSHOP
○
: Adjust
‧
Check
△
: Clean
●
: Replace
★
: First time only
(Replace/Clean/Check)
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6 - 4
BAD BOY TRACTOR
Check the oil level regularly. Correct the oil level, if needed, before operating.
Always check and add oil with the tractor on a at, level surface.
WARNING
OIL, GREASE AND ANTI-FREEZE CHART
NO ITEM TYPE REMARK
1
Fuel Diesel (Summer : S, Winter : W)
Use winter diesel when temperature in
below 50°F
2
Engine oil SAE 15W-40
3
Grease
Arctic Grease Below 14°F (-10°C)
SAE (NLGI) #0, #1 32 ~ -22°F (0~-30°C)
SAE (NLGI) #2 32 ~ 122°F (0~50°C)
4
Coolant Anti - Freeze
ASTM D4985
Extended Lift antifreeze
5
Transmission / Hydraulic oil
BAD BOY Origin Oil
Texaco TDH oil, 1893
6
Front axle oil SAE 80W-90
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6 - 5
MAINTENANCE
6
FUEL, OIL AND COOLANT CHART
NO ITEM
CAPACITY
REMARK
CABIN ROPS
1 Fuel 12.00 gal (45.00 L) 12.00 gal (45.00 L)
2 Engine oil 1.20 gal (4.50 L) 1.20 gal (4.50 L)
3 Coolant 1.56 gal (5.90 L) 2.08 gal (7.90 L)
4 Transmission / Hydraulic oil 10.04 gal (38.00 L) 10.04 gal (38.00 L)
5 Front axle 1.90 gal (7.00 L) 1.90 gal (7.00 L)
Above listed fuel, oil and coolant table is only for initial lling, and may be reduced at the time of replace.
IMPORTANT
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6 - 6
BAD BOY TRACTOR
CHECKING AND CHANG-
ING OF OIL
Do not dispose of waste oils in waterways
or in the sewage system, and take ap-
propriate measures such as contacting a
waste oil disposal specialist.
ENGINE OIL
►CHECKING OIL
Pull out the dipstick, clean the tip of dip-
stick, put it back into the engine, and pull it
out
again to see if the oil level is between
the upper and lower limit. If the oil level is
below the lower limit, add oil.
Never fill the fuel tank when the en-
gine is running or hot.
[Otherwise]
There is a danger of re.
DANGER
Do not change the oil right after stop-
ping the engine.
[Otherwise]
There is a danger of getting burnt.
CAUTION
(1) Dipstick
4 CYL ENGINE4 CYL ENGINE3 CYL ENGINE3 CYL ENGINE
OPENING HOOD
(1) Opening Lever
1. The hood can be unlocked by pulling the
opening lever.
2. Slightly lift the hood with both hands and
the hood is automatically lifted by the
gas spring.
3. To close the hood, press its front down
slightly until a “click” sound is heard.
4. After closing the hood, lift it to check that
the hood is securely xed.
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6 - 7
MAINTENANCE
6
Check the oil level before the engine
is started or after the engine is cooled
down.
CAUTION
(1) Dipstick
(A) Upper Limit (B) Lower Limit
►CHANGING OIL
Drain the oil by removing the plug under the
engine. Put new oil through the engine oil
filler hole. Change the oil periodically, and
select the right type of oil depending on the
temperature and usage.
Drain the oil when oil is warm but be
careful. If oil is hot, there is a risk of
getting burnt.
CAUTION
(1) Drain Plug
First 50HR engine oil has to be changed.
NOTE
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6 - 8
BAD BOY TRACTOR
TRANSMISSION / HYD OIL FLUID
►CHECKING OIL
Check the uid level through the inspection
window at the rear side of the transmission
compartment.
The level should be 1/3 above in upper
window. If the fluid level is below proper
level, add uid
►CHANGING OIL
Drain the uid through the drain holes un-
der the rear axle case and rear axle hous-
ing. Supply the uid through the ller hole
behind the hydraulic case.
1. Transmission oil can be used for the hy-
draulic system and for the power steer-
ing unit.
2. Make sure to use the genuine BAD
BOY transmission  uid.
(1) Drain Plug(1) Inspection Window
Drain the oil when oil is warm but be
careful. If oil is hot, there is a risk of
getting burnt.
CAUTION
(1) Oil Filler (2) Inspection Window
First 50HR transmission fluid has to
be changed.
NOTE
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6 - 9
MAINTENANCE
6
FRONT AXLE FLUID
►CHECKING
Unscrew the oil ller plugs on the left sides
of the front axle housing, wipe them clean,
and then insert them into their original posi-
tion. Then, pull them out again and check if
the
oil level is within the specied range. If
the oil level is too low, add some new oil so
that the level is within the allowable range.
Also, check for leakage.
(1) Front Axle Oil
►CHANGING OIL
Drain the uid through the drain holes un-
der the front axle.
Rell
the uid through uid ller at the up-
per right side of the front axle.
(1) Drain Plug
Be sure to turn “OFF” the main (ig-
nition) key to stop the engine before
pulling out the oil dipstick.
DANGER
First 50HR front axle oil has to be
changed.
NOTE
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6 - 10
BAD BOY TRACTOR
FILTERS / COOLANT REPLACEMENT
ENGINE OIL FILTER
(1) Engine Oil Filter
Replace it every 250 hours or when engine
oil is changed.
First 50 hours, lter has to be changed.
NOTE
►REPLACEMENT
1. After draining the engine oil, turn the
cartridge to the left with the lter wrench.
2. Apply a thin lm of oil over the rubber
ring on the bottom of the new cartridge
and attach the new  lter securely.
3. After changing the engine oil, start the
engine and run it until the engine oil
pressure warning lamp is turned o󰀨 .
4. After the oil pressure warning lamp is
turned o󰀨 , check the oil level again. Add
oil as necessary.
TRANSMISSION OIL FILTER
(1) Transmission Oil Filter
The lter is a cartridge type.
First 50 hours, lter has to be changed.
NOTE
111
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6 - 11
MAINTENANCE
6
FUEL FILTER DRAINING AIR IN FUEL LINE
►REPLACEMENT
1. After draining the transmission fluid,
turn the cartridge to the left to take it
out.
2. Apply a thin lm of uid over the rubber
ring on the bottom of the new cartridge
and attach the new  lter securely.
3. After changing the transmission flu-
id, start the engine to circulate the u-
id and then stop the engine. Check the
fluid level through the inspection win-
dow at rear side of transmission and
add  uid as necessary.
(1) Fuel Filter
(A) Water Drain cock (B) Air Drain Cock
Remove the water in the fuel lter When
the plastic oater  oats on the water.
1. Open the “A” Position.
2. Drain the water that has settled to the
bottom.
3. Close the “A” Position.
※
When the water cannot be drained,
Open the “B” position.
※
This fuel lter cannot remove the ele-
ment from the fuel  lter body.
Drain the air from the fuel tank, fuel lter,
and fuel filter element when the engine
stops as the fuel runs out or during main-
tenance.
1. Re ll fuel to fuel tank.
2. The key switch to “ON” until the 10 sec-
onds in order that feed pump sucks up
the fuel.
3. Put the throttle lever to “MAX” and the
key switch to “START” to run the start-
ing motor for about 10 seconds. That
completes the procedure.
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6 - 12
BAD BOY TRACTOR
If air is not removed, then there will be
air in the fuel lines. Please check fuel
lines for leakage or breakage.
NOTE
COOLANT
►CHECKING
Open the engine hood and see if the water
level in the reservoir is between the upper
and lower limit. Add clean water as neces-
sary.
►REPLACEMENT
1. Open the radiator cap and the drain plug
to completely drain the water from the ra-
diator.
(1) Coolant Tank
Throttle lever
to Max.
Pull reducer lever, put
main (ignition) key
switch to START for 10
seconds.
CHECKING AND ADDING FUEL
Turn the main (ignition) key switch to the
“ON” position. If the fuel gauge needle is
pointing the red area, open the fuel cap, and
then ll the fuel tank. And check if there is
leakage.
(1) Fuel tank (2) Fuel cap
Never smoke or use a lighter while re-
fueling the tractor.
After refueling, securely close the fuel
cap and wipe o󰀨 any spilled fuel.
DANGER
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6 - 13
MAINTENANCE
6
2. Rinse the radiator with tap water until no
dirt or rust comes out.
※
For better results, ll the radiator with wa-
ter mixed with radiator ush, run the en-
gine for over 15 minutes, and drain the
water solution
3.
Assemble the drain plug, add anti-freeze
and ll the radiator with tap water.
4. Assemble the radiator cap and run the
engine to mix the anti-freeze and water.
Do not open the radiator cap while the
engine is running or right after the en-
gine is stopped. Open the radiator cap
only
after the engine is stopped and
fully cooled down.
[Otherwise]
Hot water will splash and may cause
burn injury.
DANGER
►HANDLING OF ANTI-FREEZE
Anti-freeze has an effect of lowering the
freezing point of water. This tractor is lled
with international genuine anti-freeze when
delivered from the factory. As the freezing
point may differ depending on the mixture
ratio, refer to the following table in very cold
weather to ensure safety.
►ANTI-FREEZE MIXTURE RATIO
Outdoor
Temp (
℉
)
23 14 5 -4 -13 -22
Water (%)
82 73 66 61 55 49
Anti-Freeze
(%)
18 27 34 39 45 51
When replacing the coolant, add an-
ti-corrosive solution and run the en-
gine for about five minutes to mix it
with the water
.
For correct mixture ratio, refer to the
manufacturer’s instructions.
When refilling the coolant, add only
tap water.
As anti-freeze expires in one year, re-
place the coolant every year.
CAUTION
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6 - 14
BAD BOY TRACTOR
RADIATOR SCREEN AND AIR
CLEANER
The Air cleaner removes the dust mixed in
the intake air, thereby preventing abrasion
of cylinder liners and piston rings to keep
the engine in good condition. When work-
ing in dusty environments clean the air l-
ter every 50 hours and replace it every 400
hours.
In normal working environments, clean the
air
lter every 100 hours and replace it ev-
ery 500 hours. If the running hours are
shorter
, replace the element after one year.
(1) Air Cleaner
►CLEANING OF AIR CLEANER
Open the cover and take out the element.
Blow air inside the element or shake it to
take the dust o󰀨 the element. Be careful to
avoid damage to the pins.
►CLEANING OF RADIATOR SCREEN
Pull out the air cleaner xing band for ra-
diator disassembly. Pull up the radiator
cleaner
in the direction of arrow mark and
unfold it upward and pull out upward.
Remove straw and dust. Clean it before
and after work.
BATTERY
Either
Terminal
is OK.
1. When replacing the battery, make sure
to install the battery of the same capac-
ity as designated in the instruction man-
ual.
2.
To preserve the environment and to re-
cycle resources, do not discard the old
bat
tery and hand it over to the battery
dealer for proper disposal.
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6 - 15
MAINTENANCE
6
Avoid heat when checking or charging
the battery.
[Otherwise]
The battery may explode and cause
burns or other injury.
DANGER
When connecting the battery cable,
connect the (+) terminal first. When
disconnecting the cable, disconnect
the (-) terminal  rst.
[Otherwise]
There is a risk of getting burnt due to
shorting of the battery.
CAUTION
ADJUSTING PARKING BRAKE
1. Unscrew fixing nuts of parking brake
cable with parking brake released.
(1) Parking Brake Lever
(1) Parking Brake Cable
2. Tighten xing nuts of parking brake cable
and x them at position where clearance
amount is 0.8 ~ 1.0 in. (20 ~ 25 mm) from
the end of parking brake lever.
111
[HST]
[MEC.]
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6 - 16
BAD BOY TRACTOR
PIPES AND HOSES
Check for damage to fuel hoses, power
steering hoses (pipe), and radiator hoses,
and see if there is any leakage or loosening
of bolts.
Replace the pipes and hoses every two
years even though they are not damaged.
Inspect the condition of the fuel hos-
es and check for fuel leakage from any
damaged parts of the hoses.
[Otherwise]
There is a risk of re.
DANGER
When replacing the fuel hose, drain air.
CAUTION
ELECTRICAL CABLES
Open the hood of the engine and check if
any cable is in contact with other parts, or if
any insulation is peeled o󰀨 or damaged, or
any contact is loosened.
Damaged cables must be repaired by an
authorized dealer. Arrange for periodic
maintenance for cables every 50 hours or
once a year even thought the cables are not
damaged.
Before starting to work everyday,
check if any cable is in contact with
other parts, or if any insulation is
peeled o󰀨 or damaged, or any contact
is loosened.
Before and after work, remove any
straw or dust on the battery or cables.
DANGER
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6 - 17
MAINTENANCE
6
GREASING
Apply grease every 50 hours. Check the relevant parts before starting work everyday and
add grease as necessary. After working on wet areas, make sure to apply grease to the
tractor.
(1) Front Axle Support (1) Tie Rod LH / RH
(1) Lift Rod (R) (1) Lift Rod (L)
CLUTCH
Depress the clutch pedal and check if the
free play is as required. If not, adjust the
free play with the stopper bolt and cable.
After you adjust free play, make sure to re-
tighten the retaining nut.
(1) Clutch Pedal
(A) Free Play : 0.1 ~ 1.4 in.
Clutch pedal
Free play 0.1~0.14 in.
[MEC.]
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6 - 18
BAD BOY TRACTOR
F-R SHUTTLE PEDAL(HST)
When machine moves without depress-
ing F-R shuttle pedal, adjust as below F-R
shuttle pedal adjustment procedure.
1. Release x bolt
2. Turn neutral shaft slightly to CW or
CCW (CW – Forward, CCW – Back-
ward)
3. Tighten  x bolt.
4. Run engine and check moving without
F-R shuttle pedal operation.
5. If machine should move after adjust-
ment, repeat 1 to 4 steps.
(1) Neutral Adjust Shaft (B) Fix Bolt
Forward
Turn CW
Turn CW
Turn CCW
Backward
11
22
STEERING WHEEL
When the steering wheel is turned light-
ly, there should be free play 0.8 ~ 2.0 in.
If the extent of the free play exceeds this
range, the steering wheel may feel heavy
or the tractor may not move straight. If the
free play is not normal, have it  xed at your
nearest authorized dealer.
(1) Steering Handle
(A) Free Play : 0.8~ 2.0 in.
AA
11
[HST]
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6 - 19
MAINTENANCE
6
BRAKE
Check the brakes to avoid one-sided
braking. Otherwise, there is a risk of
accident.
If the extent of free play di󰀨 erent be-
tween the two brakes pedals, one-sid-
ed braking will occur. Make sure that
the free play of both brake pedals is
the same.
WARNING
Make sure that the steering wheel
does not vibrate severely or has
enough free play. Otherwise, there is
a risk or accident.
WARNING
(1) Brake Pedal
(A) Free Play : 0.2 ~ 0.4 in.
A
Free Play 0.2~0.4 [5~10mm]
Brake Pedals
111
AA
• In this case, the free play of the brake
pedal is 0.2 ~ 0.4 in.
• Adjust both of the brake pedals.
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6 - 20
BAD BOY TRACTOR
►HOW TO ADJUST BRAKE FREE PLAY
1. Remove dashboard.
2. Loosen xing nut.
3. Adjust stopper bolt so that the gap be-
tween bolt head and brake pedal arm is
0 ~ 0.02 in.
4. Tighten the xing nut.
5. After removing right side of dashboard,
loosen  xing nut and adjust stopper bolt
so that the gap between stopper bolt
head and brake pedal arm is 0 ~ 0.02 in
. and tighten the  xing nut again.
(1) Brake Rod
(2) Nut
FAN BELT
Open the engine hood and press the mid-
dle of fan belt with nger to see if the belt
sags about 0.4 ~ 0.6 in. or if there is any
damage to the belt. If the sagging is not
correct, loosen the generator bolt and
move the generator to adjust the tension
of the fan belt. If the fan belt still slips after
the generator is moved to the maximum,
replace the belt with a new one. New belts
must be inspected after 50 hours of use.
(1) Fan Belt
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6 - 21
MAINTENANCE
6
Carry out inspection or maintenance
after the engine is fully cooled down.
[Otherwise]
There is a risk of getting burnt.
CAUTION
AIR COMPRESSOR BELT
Check if belt is sagging for about 0.39 ~
0.60 in. or check for any damage to the belt
by opening bonnet and engine side cover
and pressing the middle of fan belt.
When it is not sagging enough, adjust ten-
sion by using adjusting bolt at the front of
compressor.
Change the belt when tension cannot be
adjusted even when the bolt is tightened
as much as possible.
(1) Air Compressor Belt
B
A
TOE-IN
►CHECKING
If the toe-in is not properly aligned, the
steering wheel may be uncontrollable or
the tractor may produce an abnormal vibra-
tion. Measure the distance A and the dis-
tance B of the front wheels and see if the
di󰀨 erent between the two measurements is
0.16 ~ 0.30 in.
A
B
F
R
(F) Front (R) Rear
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6 - 22
BAD BOY TRACTOR
►ADJUSTING
If not, loosen nuts at the end of the cylinder
rod on both sides and adjust the length of
the screws. Tighten the nuts when the toe-
in is 0.16 ~ 0.30 in.
Left and right adjustment of screw length
must be same.
(1) Nut
FUSE & FUSIBLE LINKS
Stop the engine and check the main fuse.
(Fusible link)
Open the fuse box cover and check the
fuses. Replace any burnt-out fuses with
new ones of required capacity.
A fusible link is a type of fuse, which burns
and disconnects the current in the event of
excessive current owing in the circuit , if
plastic coating is discolored when it is cut
o󰀨, it should be inspected by a authorized
dealer.
When replacing the fuse, use only the
one of the same capacity.
WARNING
If the fuse burns immediately after being
replaced, it must be checked by the autho-
rized dealer.
(1) Main Fuse (2) Relay Box (1) Fusible Links
Breaking
Normality
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6 - 23
MAINTENANCE
6
CHECKING EXHAUST GAS
The exhaust gas may be a little black at
the time of starting the engine, but nor-
mally its color is clear.
• Black – incomplete combustion due to
too much fuel intake.
• White – misring or cold temperature.
• Blue – burning of engine oil
If the color of the exhaust gas remains
black or white during operation, have the
tractor inspected at your nearest autho-
rized dealer.
TIRES PRESSURE
Adjust air pressure in front and rear tires
to standard pressure.
Also, check if there are any cracks on the
tires. When front wheels are put under a
load of the front weights or a front loader,
air pressure in the front wheels must be
adjusted to the maximum in the chart as
followed.
Low
StandardHigh
Air pressure (psi)
With
Implement
Front 29
Rear 19
With
loader
Front 44
Rear 29
►AIR PRESSURE IN TIRES
Type Torque (lb-ft)
Front wheel 130 ~ 145
Rear wheel 130 ~ 145
►TORQUE OF WHEEL BOLTS
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7
7. TROUBLESHOOTING
TROUBLESHOOTING - ENGINE ..........................................................7-2
TROUBLESHOOTING - CLUTCH AND BRAKE .................................. 7-5
TROUBLESHOOTING - HYDRAULIC SYSTEM .................................. 7-6
TROUBLESHOOTING - ELECTRICAL SYSTEM ................................7-7
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7
 - 
2
BAD BOY TRACTOR
TROUBLESHOOTING - ENGINE
Symptom Inspection item Action
1. The starter motor does not
start when the main (igni-
tion) key switch is turned to
“START”.
Is the clutch depressed?
Depress the clutch pedal fully and turn the main (ignition) key
switch to the “START” position.
Is the battery discharged?
Charge the battery.
Is the battery terminal loosened or corroded?
Clean and tighten the terminals.
Is the main fuse blown out?
Replace the fuse.
Is the main (ignition) key switch broken?
Contact the dealer for repair or replacement.
Is the starter motor damaged?
Contact the dealer for repair or replacement.
2. The starter motor runs, but
the engine does not start.
Is the fuel tank empty?
Fill up the fuel tank and bleed the system.
Is the fuel mixed with air?
Bleed the fuel system.
3. The engine revolution is
irregular.
Is air mixed in the fuel system?
Bleed the fuel system.
Is water mixed in the fuel?
Drain water and replace fuel.
Is the injection nozzle clogged?
Contact the dealer for repair or replacement.
Is the fuel lter clogged?
Clean or replace it.
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7 - 3
TROUBLESHOOTING
7
Symptom Inspection item Action
4. The engine is overheated.
Is the coolant level low?
Rell the coolant.
Is the fan belt loosened or damaged?
Adjust the belt tension or replace it.
Is the radiator n clogged?
Clean it.
Is the engine oil level low?
Rell the engine oil.
Is the engine running under overload?
Reduce the load.
5. The engine power is
too weak.
Is the air cleaner clogged?
Inspect the air cleaner and replace the element.
Is the nozzle damaged?
Contact the dealer for repair.
Is the compression force weak?
Contact the dealer for repair.
Is the valve clearance adjusted properly?
Contact the dealer for repair.
Is the injection timing incorrect?
Contact the dealer for repair.
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7
 - 
4
BAD BOY TRACTOR
Symptom Inspection item Action
6. The coolant warning lamp
wis turned “ON” during op-
eration.
Is the coolant level in the reservoir tank low?
Rell the coolant.
7. The engine oil pressure
lamp is turned “ON” during
operation.
Is the engine oil level low?
Rell the engine oil up to required level.
Is the viscosity of the engine oil low?
Replace the engine oil with proper viscosity.
Is the pressure switch defective?
Replace the switch.
Is the oil pump defective?
Contact the dealer for repair.
8. The battery charge warning
lamp is turned “ON” during
operation.
Is the alternator defective?
Contact the dealer for repair.
Is the fan belt loosened or damaged?
Adjust the fan belt tension or replace it.
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7 - 5
TROUBLESHOOTING
7
Symptom Inspection item Action
1. The clutch slips or does not
be disengaged.
Is the free play of clutch pedal proper?
Adjust the free play of the pedals.
2. The brake does not work or
works only on one side.
Is the free play of the brake pedals proper?
Adjust the free play of the pedals.
3. The brake pedal does not
return to its original posi-
tion properly and it makes a
noise.
Is the brake pedal return spring damaged?
Replace the spring.
Is each sliding part well greased?
Remove the rust and apply grease.
TROUBLESHOOTING - CLUTCH AND BRAKE
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7
 - 
6
BAD BOY TRACTOR
Symptom Inspection item Action
1. The implement does not
be lifted.
Is the hydraulic ow control dial in the close position?
Adjust the hydraulic ow control dial.
Is the transmission oil level low?
Rell the transmission oil.
Is the air taken in the uid suction system?
Tighten the filter or connection parts. Replace the pipe or
O-ring if damaged.
Is the oil lter clogged?
Clean or replace it.
Is the Selective control valve lever in the detent position?
Put the Selective control valve lever in the neutral position.
Is the hydraulic pump defective?
Contact the dealer for repair.
Is the cylinder damaged?
Contact the dealer for repair.
2. The implement does not be
lowered.
Is the hydraulic ow control dial in the close position?
Adjust the hydraulic ow control dial.
Is the position control lever on the lowest position?
Move the position control lever.
The implement cannot be lowered even though the position
control lever is placed in the lowest position.
Contact the dealer for repair.
TROUBLESHOOTING - HYDRAULIC SYSTEM
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7 - 7
TROUBLESHOOTING
7
Symptom Inspection item Action
1. The head lamp does not
turn “ON”.
Is the bulb blown?
Replace the bulb.
Is the fuse blown?
Replace the fuse.
Is the cable connector separated from the socket?
Inspect it.
Is the contact in a poor condition?
Inspect and clean the grounding and terminals.
2. The turn signal lamp does
not come “ON”.
Is the bulb blown?
Replace the bulb.
Is the fuse blown?
Replace the fuse.
Is the cable connector separated from the socket?
Inspect it.
Is the contact in a poor condition?
Inspect and clean the grounding and terminals.
3. The other lamp does not
turn “ON”.
Is the bulb blown?
Replace the bulb.
Is the fuse blown?
Replace the fuse.
Is the cable in a poor contact?
Inspect the cable and secure the contact.
Is the switch defective?
Replace the switch.
TROUBLESHOOTING - ELECTRIC SYSTEM
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8
8. STORAGE AND DISPOSAL
DAILY STORAGE .................................................................................... 8-2
LONG-TERM STORAGE ........................................................................8-3
OPERATING TRACTOR AFTER LONG-TERM STORAGE ................ 8-6
USAGE AND DISPOSAL ........................................................................ 8-7
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8 - 2
BAD BOY TARCTOR
DAILY STORAGE
1. Store the tractor after cleaning it. Espe-
cially, clean it thoroughly after harrowing
or working in a wet eld.
2. Be sure to lower the implement.
3. Store it indoors if possible. If it should be
kept outside, cover it.
4. Remove the battery from the tractor in
winter and store it indoors for easy start-
ing.
5. Add anti-freeze to the tractor in winter
season in order to prevent the radiator
from freezing.
6. Remove the main (ignition) key and
store it separately.
CAUTION
Unless the battery is removed from
the vehicle, make sure to disconnect
the negative(-) battery cable. The wir-
ing can be gnawed by rodents, lead-
ing to a re.
Don’t forget to dry
off and grease the
tractor after.
After work, clean the tractor and dry the
moisture and supply grease into each
grease nipple.
Avoid water on electrical parts whenever
possible, as it will cause equipment break-
down.
When covering the tractor, make sure
that the engine or the mu󰀪 er has fully
cooled down.
[Otherwise]
There is a risk of re.
DANGER
When carrying out checking, mainte-
nance, or repair, make sure to turn o󰀨
the engine.
[Otherwise]
There is a risk that you may be entan-
gled in the tractor or get injured.
CAUTION
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8 - 3
STORAGE AND DISPOSAL
8
If the tractor is not used for a long time, store
it in the following manner.
1. For long storage, put the main (ignition)
key switch to “OFF”.
2. Select a dry and well-drained place for
storage. Remove detach the weight
& implement or put it down onto the
ground.
LONG-TERM STORAGE
If you carry out maintenance during the o󰀨
season, you can ensure optimum condi-
tion of the tractor as well as safe and com-
fortable working conditions during the busy
season.
Also, in order to secure the safety
of each part of the tractor and to prevent an
accident that may occur due to poor mainte-
nance, arrange with your authorized dealer
for periodic maintenance once a year
.
Best
Condition
In particular, we recommend that the elec-
trical cables and the rubber hoses, such as
fu
el hose, steering hoses and radiator hos-
es, be replaced every two years.
Remove
&
Maintenance
Annually
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8 - 4
BAD BOY TARCTOR
3. Fill up the fuel tank. Empty space in the
fuel tank will produce dewdrops that will
produce condensation that will be the
cause of rust formation. And lock the fuel
cock to “C”. (Closed)
4. Disconnect the battery completely
and store it away from the tractor in a
well-ventilated, dry, dark place if possible.
When the battery is attached to the trac
-
tor, make sure to connect the (+) terminal
rst.
5
. Change the engine oil and run the en-
gine to circulate oil throughout all the en-
gine parts for about 5 minutes.
6
. Drain the coolant from the radiator. Af-
ter draining the coolant, attach a tag of
"No coolant, do not start" to the steering
wheel.
If there is anti-freeze in the cool-
ing system, it is not necessary to drain it.
7.
Check the bolts and nuts for looseness,
and tighten if necessary.
8. Add oil, fluid and fuel to each part ac-
cording to the maintenance chart.
9.
Apply a slight coat of grease or oil onto
the tractor parts where is easy to be rust
such as bare metal surface.
10. Inate the tires to a pressure a little high-
er than usual.
1
1. Place chocks behind and in front of the
rear wheels.
12. Store it in a dry indoor place to avoid
rain or snow and cover the body.
13. Keep the clutch pedal in a depressed
position to avoid rust on the clutch.
14. Put all controls into the neutral position.
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8 - 5
STORAGE AND DISPOSAL
8
IMPORTANT
When cleaning the tractor, be sure to
stop the engine. Allow su󰀩cient time
for the engine to cool before washing.
Cover the tractor after the mu󰀪er and
engine have cooled down completely.
Carry out maintenance on a flat and
safe place where the tractor will not fall
or move and there is no tra󰀩c danger.
Also, block the front tires to prevent
moving of the tractor. Otherwise, there
is a risk of accident, such as overturn
-
ing of the tractor.
WARNING
CAUTION
To avoid a personal injury,
Never clean the tractor body while the
engine is running.
Never run the engine in an enclosed
area without proper ventilation system
in order to prevent poisoning by ex
-
haust gas.
When storing the tractor, remove the
key from the switch and store it sepa-
rately in order to prevent an unautho-
rized person from operating the tractor
and being injured.
Carry out checking and maintenance
for each part every year.
In particular, replace the fuel hoses and
the steering hoses every two years.
Otherwise, there is a risk of accident
or machinery breakdown due to poor
maintenance.
When carrying out checking or mainte-
nance, make sure to stop the engine.
Replace the covers that have been de-
fected for checking or maintenance.
Carry out checking or maintenance af-
ter heated parts, such as muffler, en-
gine or transmission, have fully cooled
down. Otherwise, there is a risk of get-
ting burnt.
WARNING
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8 - 6
BAD BOY TARCTOR
10. Start the engine, release the parking
brake, and check the brake condition
by depressing the brake pedal. Adjust
the free play of the brake pedals if nec-
essary.
1
1. Check if the instrument panel and all
parts operate correctly while running
the engine for a few minutes.
12. Drive the tractor outside and check if it
is operating properly. Park the tractor
outside and idle the engine for at least
5 minutes. Stop the engine and visual
-
ly inspect the tractor. Check if there is
leakage.
13.
Stop the engine and check for leakage.
Repair any part as required.
When operating the tractor in an en-
closed area, ventilate the area to re-
lease exhaust gas to the outside. Ex-
haust gas is colorless and not visible,
but is harmful.
WARNING
OPERATING TRACTOR AFTER LONG-TERM STORAGE
Keep the following instructions when oper-
ating the tractor after its long-term storage.
1
. Perform the inspection procedures be-
fore operation.
2
. Check the tire air pressure and inflate
the tires if it is low.
3. Install a fully charged battery. Check
that the battery is fully charged before
installing it.
4. Check the fan belt tension.
5. Check all uid levels. (Engine oil, trans-
mission/hydraulic oil, and engine cool-
ant)
6.
Remove grease from the exposed cylin-
der rod.
7.
Apply grease to the lubrication points.
8. Remove the cover from the exhaust
pipe.
9. Get onto the tractor and start the en-
gine. To prolong the life and to enhance
the performance of the engine, idle the
engine for about 30 minutes before
starting work.
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8 - 7
STORAGE AND DISPOSAL
8
USAGE AND DISPOSAL
It is recommended to keep the following to
protect the environment:
1. Overload on the machine shortens the
product life and increases the harmful
exhaust gas which causes air pollution
due to the incomplete combustion.
2. When changing the fluid (engine oil,
transmission/hydraulic oil, and engine
coolant) by yourself, be careful not to
spill it and dispose used oil and cool
-
ant properly according to the applicable
regulations.
Otherwise, it can pollute the
ground and water.
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9
9. ENGINE EMISSION WARRANTY
ENGINE EMISSION WARRANTY
............................................................
9-2
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9 - 2
ENGINE EMISSION WARRANTY
►YOUR WARRANTY RIGHTS AND OB-
LIGATIONS
In accordance with 40 CFR Part 1039, TYM
Co., Ltd. (TYM) is pleased to explain the
emission control system warranty on your
2022 model year engine.
In the US, new engines must be designed,
built and equipped to meet the stringent an
-
ti-smog standards. TYM must warrant the
emission control system on your engine
f
or the periods of time listed below provid-
ed there has been no abuse, neglect or im-
proper maintenance of your engine. Ad-
ditional conditions and responsibilities are
further outlined below
.
Where
a warrantable condition exists, TYM
will repair your engine at no cost to you in-
cluding diagnosis, parts and labor.
►MANUFACTURER’S WARRANTY
COVERAGE
TYM warrants to the original owner, and to
each subsequent owner, of a new, diesel
engine that the emission control system of
your engine:
1. Was designed, built and equipped so as
to conform at the time of sale with all ap
-
plicable regulations.
2.
Is free from defects in material and work-
manship which will cause such engine to
fail to
conform with applicable regulations
for the following warranty period:
For variable speed engines rated under
19 kW (25 HP): two (2) years or 1,500
hours of operation, whichever occurs
rst. In the absence of a device to mea-
sure hours of use, the engine shall be
warranted for a period of two years.
For constant speed engines rated un-
der 37 kW (50 HP) with peak power
rate
d at less than 3,000 RPM: ve (5)
years or 3,000 hours of operation,
Whichever occurs rst. In the absence
of a device to measure hours of use,
the engine shall be warranted for a pe-
riod of two years.
For engines rated at or above 19 kW (25
HP): five (5) years or 3,000 hours of
operation, whichever occurs rst. In the
absence of a device to measure hours
of use, the engine shall be warranted
for a period of ve years.
The warranty period shall begin when the
engine is placed into service.
BAD BOY TRACTOR
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9 - 3
EMISSIONS CONTROL WARRANTY
9
►OWNER’S WARRANTY RESPONSI-
BILITIES
This engine is designed to operate on
diesel fuel only. Use of any other fuel
may result in the engine no longer oper-
ating in compliance with EPA’s applicable
emissions requirements.
The purchaser is responsible for initiating
the warranty process. You must present
the engine to a BAD BOY dealer as soon
as a problem exists.
The use of any non-exempted add-on or
modified parts shall be grounds for disal-
lowing a warranty claim. BAD BOY is
not liable for failures of warranted parts
caused by the use of a non-exempted
add-on or modified part.
The purchaser is responsible for the per-
formance of all scheduled maintenance
or repairs on this new TYM engine.
BAD BOY may deny a warranty claim
if warranty claim if failure to perform
maintenance results in the failure of a
warrantied part.
Receipts covering the performance of
regular maintenance should be retained
in the event of questions arise concern-
ing maintenance.
The receipts should be transferred to
each subsequent owner of the equip-
ment with the emission warranted en-
gines.
►EMISSIONS WARRANTY EXCLU-
SIONS
Malfunctions in any part caused by mis-
use, abuse, improper adjustments,
modications, alteration, tampering,
dis-
connection, improper or inadequate
maintenance, or use of fuels not recom-
mended for the engine as described in
the Maintenance Manual.
Damage resulting from accident, acts of
nature or other events beyond the con-
trol of TYM.
Loss of time, inconvenience, loss of use
of equipment, engine or commercial
loss.
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9 - 4
►EMISSION PARTS COVERED UN-
DER WARRANTY
The following is a list of emission control
parts that are covered by the Limited Emis-
sion Control System Warranty.
This warranty covers
include any engine
parts related to the following systems:
Fuel Injection Pump
Fuel Injectors
Ignition system
Intake Manifold
Electronic control units (if equipped)
Sensors (if equipped)
Exhaust Manifold
Positive Crankcase Ventilation system
parts (including PCV Valve and Oil Filler
Cap)
Turbocharger (if equipped)
Charge air cooling system (if equipped)
Smoke pu󰀨 limiter (if equipped)
EGR (if equipped)
Air-induction system (e.g., intake and
exhaust manifolds).
Aftertreatment devices, if equipped (e.g.,
Diesel Particulate Filter [DPF], Diesel
Oxidation Catalyst [DOC]).
Miscellaneous hoses, clamps, connect-
ers and sealing gaskets or devices used
in the above systems.
Emission-related components also include
any other part whose only purpose is to re-
duce emissions or whose failure will in-
crease emissions without signicantly de-
grading engine/equipment performance.
►CUSTOMER ASSISTANCE
If you have any questions regarding your
warranty rights and responsibilities, you
should contact our o󰀩cial TYM US dealer.
BAD BOY TRACTORS
102 INDUSTRIAL DR
BATESVILLE, AR 72501
866-622-3269
Web site : https://www.badboycountry.com/
BAD BOY TRACTOR
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5045 / 5055
(C, CH, S, HN)
OPERATOR’S MANUAL
FOR
BAD BOY TRACTORS
⚠
ALL INFORMATION, ILLUSTRATIONS AND SPECIFICATIONS IN THIS MANUAL ARE BASED ON LASTEST IN-
FORMATION AVAILABLE AT THE TIME OF PUBLICATION. THE RIGHT IS RESERVED TO MAKE CHANGES AT
ANY
TIME WITHOUT A NOTICE.
24.05.09
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Specifications

Indexed Terms: Compact, Tractor

Bad Boy 5045 Questions and Answers

Questions and Answers

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