This operator’s manual contains handling tips and precautions for safe operation of your BAD BOY 1025H
tractor. Read it carefully before you operate your tractor and make sure that you have a full understanding of
this manual. This will ensure correct operation and to keep the tractor optimum condition.
After reading the manual, keep it close to the tractor for immediate reference. When you loan your tractor to
someone else, loan the manual as well.
In case the manual is lost or damaged, please contact your local authorized dealer for a copy. Some parts of
this product may have been changed for the improvement of quality or for safety reasons, in which case the
photographs or drawings of the parts in this booklet may not be the same as the actual parts installed on this
product. If you nd anything in this manual unclear or need further explanation, please contact your autho-
rized dealer.
PREFACE
※
Regarding the purpose of this machine
Do not modify the machine or try to do the job which is beyond purpose of this machine. Otherwise it may cause the
warranty cancellation. (Refer to warranty statement for detail)
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FOR SAFE OPERATION
........................................................
REGARDING WARRANTY SUPPORT
.................................
SPECIFICATION
....................................................................
DESCRIPTION OF OPERATING SYSTEM
...........................
CONTROLS AND COMPONENTS
........................................
PERIODIC CHECKS AND MAINTENANCE
..........................
DIAGNOSIS AND TROUBLE SHOOTINGS
..........................
STORAGE AND DISPOSAL
..................................................
1
2
3
4
5
6
7
8
SECTION
TABLE OF CONTENTS
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SAFETY AND VEHICLE DAMAGE WARNING
Failure to observe the instruction given with this mark may result in death or injury.
DANGER
NOTE
This instruction is to give an additional description to operator so that he/she can operate the
machine more eectively.
Read this Manual for correct and safe use of the product. Failure to use the product properly
may result in an accident. Keep this Manual close to the tractor after you have read it.
IMPORTANT
The instructions given with the following marks are very important for your safety.
WARNING
Failure to observe the instruction given with this mark may expose you to the risk of death
or injury.
Failure to observe the instruction given with this mark may expose you to injury.
• The section, “ To Ensure Safe Operation,” on the following pages details safety points to
be observed to ensure safe operation of your tractor.
• Please make sure you read it carefully before operating the tractor.
CAUTION
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This manual includes symbol marks of the controller to simplify operations for maneuverability and mainte-
nance. These meanings are as below, so carefully read it for a proper function.
SYMBOL MARKS OF CONTROLLER
Left side indicator
High Beam
Preheat
Right side indicator Battery Engine oil pressure
1025H.indb 51025H.indb 5 2021-07-06 오전 11:07:302021-07-06 오전 11:07:30
"USE AND DISPOSAL" POLICY CONCERNED WITH ENVIRONMENT PRESERVATION
We try our best to preserve the environment and are always concerned about our environmental impact at
each step of planning, development, production, distribution, use and disposal of products, and for our over-
all operations through an “environmentally friendly” management system. We comply with international en-
vironmental regulations, environmental regulations designated by country and local authorities and other re-
quirements with which we are in agreement, and we work towards the prevention of environmental pollution
and the conservation of resources. We provide environmental education and have an awareness campaign
to raise environmental awareness among all our employees and members of the supporting companies.
We introduce the “Use and Disposal” policy concerned with environment preservation as follows.
1. Please read the operator’s manual thoroughly for global environment protection. Overload on the machine shortens
the product life and increases the harmful exhaust gas, which causes air pollution due to the incomplete combustion.
2. When replacing various uids (for engine, transmission, hydraulics, etc.) by yourself, don’t dispose the used oil to
anywhere not recommended. It can pollute the ground and water. Please contact your local dealer to dispose it legal-
ly.
3. Observe the operator’s manual and store or dispose the waste product properly. Rust, oil, etc. leaked from waste
product improperly stored can pollute the ground and water. Accordingly for a waste product disposal, contact the
necessarily “approved waste collection and recycling facility” to discard the used materials legally.
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1
1. FOR SAFE OPERATION
SAFETY PRECAUTIONS .......................................................................1-2
BEFORE USING THE MACHINE ...............................................................................1-2
BEFORE WORKING ..................................................................................................1-11
WHILE WORKING .....................................................................................................1-16
AFTER USING THE MACHINE ................................................................................1-17
PRECAUTION FOR PROLONGED STORAGE ......................................................1-21
OTHER........................................................................................................................1-23
DECAL MOUNTING LOCATION .........................................................1-31
CAUTIONS FOR DECAL MAINTENANCE ..............................................................1-35
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1
-
2
BRANSON TRACTOR
SAFETY PRECAUTIONS
If the instructions in this chapter are
ignored, it may cause a machine fail-
ure, a fatal accident with injury or
death.
For further detailed information, refer
to each chapter.
BEFORE USING THE MA-
CHINE
㭂ጚṦ#㊓≮㱲
Ventilating
Wide and at enough area;
•
Inspect or repair the tractor on
a wide and at area.
If this instruction is ignored, an
unexpected accident may occur,
such as overturning of the trac-
tor.
WARNING
•
Please understand that some
of the figures or contents in
this manual may not match
with your own machine due to
the product variation.
•
This tractor is not designed
for road driving. Please use a
truck to move this machine on
the public roads.
NOTE
Beware of exhaust gas;
•
Running the engine, repairing
(tightening) any painted part
or grinding any painted area
should be performed only in a
well-ventilated area.
If this instruction is ignored, the
exhaust gas or dust can cause
intoxication and lead to fatal
consequences.
WARNING
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1
-
3
FOR YOUR SAFETY
1
Carry out maintenance in a well-
lit place;
•
Make sure work area is prop-
erly lighted.
Use safety work lights with
protective covering when
working inside or under the
machine.
If this instruction is ignored, an
unexpected accident may occur,
possibly re or explosion.
WARNING
Clean and arranged place;
•
Do not mess the place by
dust, mud, oil, or parts
If this instruction is ignored, an
unexpected accident may occur.
WARNING
Prepare for emergencies;
•
Keep a rst aid kit and re ex-
tinguisher handy at all times
while operating machine.
WARNING
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1
-
4
BRANSON TRACTOR
Do not drive if you are;
•
Unable to concentrate be-
cause of fatigue, under treat-
ment of medicine.
•
Under the inuence of alcohol
•
Pregnant
•
Under the age of 18
WARNING
Use only recommended imple-
ments;
•
Be sure to use only imple-
ments which are recommend-
ed by manufacturer.
If this instruction is ignored, an
unexpected accident may occur
or tractor may not perform prop-
erly.
WARNING
Wear properly for the job;
•
Hair band, loose clothing
is not allowed. Wear tight
clothes, work hat, and work
shoes which have rough bot-
toms against slippery surface.
If this instruction is ignored, you
will be exposed to a risk of be-
ing entangled, slipping, or fall-
ing.
WARNING
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1
-
5
FOR YOUR SAFETY
1
Pay attention to the shoulder of
the road;
•
When moving along the un-
paved road with ditches or
slanted sides, pay attention to
the shoulders.
If this instruction is ignored,
there is a risk of falling over.
Interlock the brake pedals (left
and right) when driving on a
road;
•
Make sure to interlock the
brake pedals (left and right)
when driving on a road
If this instruction is ignored,
there is a risk of abrupt turning
or overturning due to one-sided
braking.
Start the machine slowly after
reminding bystander;
•
Start the engine after remind-
ing bystanders of your inten-
sion. Do not start the machine
abruptly.
If this instruction is ignored, un-
expected accident or injury can
happen.
WARNING
WARNINGWARNING
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1
-
6
BRANSON TRACTOR
Observe traffic regulations
when driving on a road safely;
•
If the machine is broke down
and stopped on the road,
move the machine to a safe
place out of the road.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
Avoid rapid starting, braking,
turning, and excessive speed;
•
Start and stop the tractor
slowly. Reduce engine speed
when making a turn and driv-
ing on hilly or curved roads.
If this instruction is ignored,
there is a risk of overturning or
damage to the machine.
WARNING
Observe traffic regulations and
drive safely;
•
When driving on the road, ob-
serve the traffic regulations
and wear a hard hat and seat
belt.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
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1
-
7
FOR YOUR SAFETY
1
Put machine shut down sign if the
machine is stopped on the road;
•
If the tractor is stopped on
the road due to the machine
failure, put the machine shut
down sign (Emergency trian-
gle reflex reflector) at least
100~200 yards before failed
machine in accordance with
local trac laws.
If this instruction is ignored, the
machine can be hit by a car and
cause a trac accident with in-
jury or death.
WARNING
Only driver should be aboard
the tractor while in operation;
•
This tractor is designed to al-
low only one operator. The
driver must not allow anyone
else to get on the tractor.
•
Especially never allow chil-
dren on the machine while in
use.
If this instruction is ignored, an
unexpected accident may occur.
WARNING
Do not allow anyone near while
operating the tractor or imple-
ment;
•
When engaging or disengag-
ing the implement by moving
the tractor, make sure that no
one is around the tractor or
between the implement and
the tractor.
[If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
433p#ⱞ▫
100m or more
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1
-
8
BRANSON TRACTOR
▖⮓ⳮ⪺
Ⲃ#Ⱨ៎1
☎
Ὧ
☆
Read manual
before drive
Operator
manual
Use Pesticides safely;
•
Careless use of agricultur-
al chemicals such as disinfec-
tants, herbicide, pesticides,
rat poison, and fertilizer can
be harmful to environment
and human body. Be sure to
observe all relevant regulation
and instructions to use the ag-
ricultural chemicals efficient-
ly and safely. Then it may pre-
vent injury or accident.
WARNING
Properly train anyone operating;
•
Explain the handling tips in
detail and make sure the driv-
er reads the Manual before
driving.
If this instruction is ignored,
there is a risk of death, serious
injury, or damage to tractor.
WARNING
Precautions for children;
•
Fully warn the children and
keep them away from the trac-
tor at all times.
If this instruction is ignored, un-
expected accident of injury can
happen.
WARNING
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1
-
9
FOR YOUR SAFETY
1
Observe all relevant regulations
for disposal;
•
Be sure to observe all relevant
regulations when you dispose
of the engine oil, transmission
oil, fuel, coolant, filters and
battery.
•
Never dispose the used oil di-
rectly to the river or drainage,
follow legal procedures.
WARNING
No smoking or open ame when
fueling;
•
Do not smoke or use match or
lighter while refueling.
If this instruction is ignored, fuel
can catch re and lead to explo-
sion or fatal injury with burn.
WARNING
Observe all relevant regulations
for disposal;
•
Careless disposal of waste
product can be harmful to en-
vironment and ecosystem.
•
When draining the fuel and oil,
use a proper container that is
not leaking, not food or bev-
erage containers to prevent
from drinking. Do not bury the
waste product in the ground
or dispose to drainage.
WARNING
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1
-
10
BRANSON TRACTOR
⫚ᶶც
▲ᇊ#Ⱳ⪞⭾
3
1
:
㣗/#ጢⱞ
ჿ
⫖ⰊṦ111
Fuel is
leaking!
Sucient
Strength,
length and
width...!
⟎Ⱞᨶ+㮮⺮,
ᖞẞᨶ+ⳮ⺮,
Loading
(backward)
Loading
(forward)
Inspect for fuel leaking;
•
Check the fuel lines and hos-
es for damage or leakage
If this instruction is ignored,
there is a risk of re.
WARNING
Consider the strength, length
and width of loading ramps be-
fore using;
•
Loading or unloading must be
done on a at and safe place,
the tractor engine switched
o, and the parking brake en-
gaged. The loading ramps
must be non-slip and have
sucient strength, length, and
width for the tractor.
If this instruction is ignored, the
tractor may roll backwards or fall
o causing accident or injury.
WARNING
Move the tractor backward when
loading, and forward when un-
loading;
•
Move the tractor backward
when loading it on the truck,
and forward when unloading
from the truck.
If this instruction is ignored, the
tractor may roll or fall o caus-
ing accident or Injury.
WARNING
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1
-
11
FOR YOUR SAFETY
1
BEFORE WORKING
Stop the engine before mainte-
nance;
•
Stop the engine before mainte-
nance when checking, repair-
ing or cleaning the machine.
If this instruction is ignored,
there is a risk of injury.
CAUTION
Do not shift gears on slopes or
on the loading ramps;
•
When driving on slopes or
on loading ramps, select the
proper shift gear before ap-
proaching the loading ramps
and then do not shift the gear
on the loading ramps.
If this instruction is ignored,
there is a risk of slipping, roll-
ing, or overturning.
WARNING
Be careful when driving on the
loading ramps;
•
Be careful when driving on the
loading ramps. Do not disen-
gage the clutch, shift the main
shift, range shift, or forward/
reverse lever.
If this instruction is ignored, the
tractor may roll backwards or
fall causing accident or injury.
WARNING
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1
-
12
BRANSON TRACTOR
Stop and cool down the engine
before fueling or lubricating;
•
Do not fill the fuel while the
engine is running or machine
is hot.
If this instruction is ignored, fuel
can catch re or lead to fatal in-
jury with burn.
DANGER
No re or spark near to the bat-
tery;
•
No fire or spark near to the
battery while checking and
charging the battery.
If this instruction is ignored, the
battery can cause a blaze or ex-
plosion and lead to a fatal injury
or death.
DANGER
Remove dirt and debris from
muer and engine before oper-
ating;
•
Clean if there is dust, debris
or fuel on the engine or muf-
fler before operating the ma-
chine every day.
If this instruction is ignored,
there is a risk of re.
DANGER
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1
-
13
FOR YOUR SAFETY
1
ᇟቖ#
⬖Ṟᅶ$
Use a cor-
rect tool
㉆#ᇟጚ⨿#ⱞ▫
Ⱖᵆ#ᇟጚṦ#ᘍ⺪
Ẳ⟗⟆⬎1
Do not inate the
tire bead max air
pressure
Use correct tools;
•
Use proper tools to carry out
all maintenance procedure.
Also have available the re-
quired tools in the tractor at
all times.
If this instruction is ignored,
there is a risk of accident due to
poor maintenance.
CAUTION
Check electrical component and
wire harness;
•
Check before work if the wire
harnesses are burned or stuck
on any other component, if the
cord cover is peeled off or if
the wire connectors are loose.
If this instruction is ignored, the
electrical short can cause fire
and injury.
WARNING
Do not over inate tires;
•
When filling tires with air, do
not inate it beyond the max-
imum pressure stated in this
manual. (Refer to P5-22 of
Proper ination pressure)
If this instruction is ignored, the
tire may blow out, causing an
injury.
CAUTION
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1
-
14
BRANSON TRACTOR
⩁$
Oops!
It is necessary to inspect the
brake and steering wheel;
•
Check if the brakes work prop-
erly and evenly on both sides
or if the steering wheel is
loose.
If this instruction is ignored,
there is a risk of accident.
WARNING
Secure hood and side covers
before operating tractor;
•
After detaching the covers
for checking or maintenance,
make sure to put them back in
their place.
If this instruction is ignored,
there is a risk that you may get
entangled in the tractor or get
injured.
CAUTION
Observe correct procedures
when installing or removing the
battery;
•
Connect the (+) terminal first
when installing the battery,
and disconnect the (-) terminal
rst when removing it.
If this instruction is ignored,
there is a risk of burn or re due
to short circuit.
CAUTION
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1
-
15
FOR YOUR SAFETY
1
㬿⟎㩆#⳺ᅪⰮ
Good Main-
tenance!
Avoid contact with the battery
solution;
•
Be careful that your body or
your clothes do not come in
contact with the battery solu-
tion. If it contacts your skin,
wash immediately with water.
If this instruction is ignored, it
can burn your skin or clothes.
DANGER
Be sure to check before and af-
ter using machine;
•
Be sure to check the machine
before and after using. Espe-
cially inspect and repair con-
trols such as clutch, brake, le-
ver, etc.
If this instruction is ignored, the
machine can be broken or lead
to an accident or injury.
WARNING
Lock tilt lever and telescopic
knob when adjusting steering
wheel;
•
Except when you adjust the
steering wheel, make sure that
the tilt lever and telescopic
knob are secured in the "No"
and "Lock" positions.
If this instruction is ignored, the
tractor may not turn properly,
causing an accident.
WARNING
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1
-
16
BRANSON TRACTOR
WHILE WORKING
Use the loading ramps when
crossing a ditch or a dike;
•
Be sure to use the loading
ramps when crossing a ditch
or dike, or when passing
through soft land. The load-
ing ramps must be suitable for
the tractor in width, length and
strength.
If this instruction is ignored,
there is a risk of accident that
the tractor may slip or turn over.
WARNING
Properly ventilate when working
in a green house;
•
Ventilate the green house to
let out the exhaust gas.
If this instruction is ignored, the
exhaust gas can cause intoxi-
cation and lead to fatal conse-
quences.
WARNING
Pay attention and keep hands
on the steering wheel while driv-
ing;
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
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1
-
17
FOR YOUR SAFETY
1
AFTER USING THE MACHINE
Do not allow anyone near while
operating the tractor or imple-
ment;
•
When engaging or disengag-
ing the implement by moving
the tractor, make sure that no
one is around the tractor or
between the implement and
the tractor.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
Stop the engine when removing
grass, etc. from blades of the
cultivator;
•
Stop the engine when remov-
ing grass, etc. from blades
of the cultivator and lock the
ow control valve not to lower
the implement.
If this instruction is ignored,
there is a risk that you will get
entangled in the cultivator or
sustain a serious injury due to
lowering the implement.
WARNING
Perform the maintenance on a
level and safe location;
•
Perform the maintenance on a
level and safe location that will
keep the tractor in place and
will not cause a risk to peo-
ple passing by. Before carry-
ing out the maintenance, place
blocks at the front and rear
tires to prevent movement.
If this instruction is ignored, an
unexpected accident may occur,
such as overturning of the tractor.
WARNING
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1
-
18
BRANSON TRACTOR
៩
Ⱖ
⨲
ᣦ
⩁#ᰒᅚ$
ᇟ
ቖ
㩒
It's HOT
Don't touch!
Cover the PTO shaft when not in
use;
•
When the PTO shaft is not in
use, apply grease and keep it
covered.
If this instruction is ignored,
there is a risk that you may get
entangled or get injured. Imple-
ment shaft installation on the
PTO shaft will not be easy due
to the rust on it.
CAUTION
Carry out maintenance after the
parts have cooled down;
•
Carry out the maintenance
work after the heated area
such as the muer or the en-
gine is fully cooled down.
If this instruction is ignored,
there is a risk of getting burnt.
CAUTION
Stop and cool down the engine
before fueling or lubricating;
•
Do not fill the fuel while the
engine is running or machine
is hot.
If this instruction is ignored, fuel
can catch re or lead to fatal in-
jury with severe burns.
CAUTION
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1
-
19
FOR YOUR SAFETY
1
Stop the engine before mainte-
nance;
•
Stop the engine before main-
tenance such as checking, re-
pairing or cleaning the ma-
chine.
If this instruction is ignored,
there is a risk of injury.
CAUTION
Be careful of high oil pressure;
•
Make sure that the hydrau-
lic coupling or the hose is not
loose or damaged. Before sep-
arating the hydraulic coupling
or the hose, eliminate the high
pressure inside the hydraulic
system by moving the control
lever while engine is stopped.
If this instruction is ignored, the
oil under high pressure may
cause skin injury.
CAUTION
Make sure that you are seated in
the driver’s seat with your seat
belt fastened before starting en-
gine;
•
When starting the engine,
make sure that you are seated
in the driver’s seat with your
seat belt fastened and check
the seat position and the safe-
ty of the tractor.
If this instruction is ignored, an
unexpected accident may occur.
WARNING
≪
Ṟ
Ṟ
Brrr
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1
-
20
BRANSON TRACTOR
Put tractor rain cover on only af-
ter tractor has cooled down;
•
Put tractor rain cover on only
after parts such as the engine
and muer have cooled down.
If this instruction is ignored,
there is a risk of re.
WARNING
Do not open the radiator cap
when the radiator is hot;
•
Never open the radiator cap
when the radiator is heated.
If this instruction is ignored, hot
water may spurt, causing burns
or damage.
WARNING
Remove dirt and debris from
muer and engine before oper-
ating;
•
Clean if there is dust, debris
or fuel on the engine or muf-
fler before operating the ma-
chine every day.
If this instruction is ignored,
there is a risk of re.
WARNING
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1
-
21
FOR YOUR SAFETY
1
៩
Ⱖ
⨲
ᣦ
⩁#ᰒᅚ$
ᇟ
ቖ
㩒
It's HOT
Don't touch!
Be careful of hot muer;
•
During operation and right af-
ter the engine is turned off,
the muffler is very hot. Avoid
touching it.
If this instruction is ignored, you
may get burnt.
CAUTION
PRECAUTION FOR PROLONGED STORAGE
Disengage the clutch when stor-
ing the tractor for a long time;
•
When storing the tractor for a
long period of time, make sure
to put the clutch pedal in the
disengaging position.
If this instruction is ignored, the
clutch disc can be stuck to the
y wheel after long period time.
CAUTION
After working, immediately re-
pair if necessary;
•
Immediately repair or replace
the faulty parts.
- Tighten the loose bolt and
nut right away.
If this instruction is ignored, an
unexpected accident may occur
due to poor maintenance.
CAUTION
1025H.indb 211025H.indb 21 2021-07-06 오전 11:07:372021-07-06 오전 11:07:37
1
-
22
BRANSON TRACTOR
㋒≪#.
᪦⪞ᖦ᪦#0≪㘚$
⪞⾧#
⨮$
Be Careful
connect + rst
connect + later
when connecting
Disconnect the Battery and the
key when storing the tractor for
a long period of time;
•
When storing the tractor with-
out use for a long period of
time, park the machine on the
leveled ground and clean each
component, remove the bat-
tery and keep the key in a safe
place.
If this instruction is ignored, bat-
tery power may be weakened
and starting will be failed.
WARNING
Observe correct procedures
when installing or removing the
battery;
•
Connect the (+) terminal first
when installing the battery,
and disconnect the (-) terminal
rst when removing it.
If this instruction is ignored,
there is a risk of burn or re due
to short circuit.
CAUTION
Confirm that the implement is
down on the ground when start-
ing the engine;
•
When starting the engine, con-
firm that the control lever is
on "Lowest" position.
If this instruction is ignored, im-
plement may come down sud-
denly and cause an injury.
WARNING
⬪
᪦⪞ᖞ☆#⇞ᇪ㩂☢⭾1
Remove from
tractor
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1
-
23
FOR YOUR SAFETY
1
㬿⟎㩆#⳺ᅪⰮ
Good Main-
tenance!
Maintenance periodically;
•
After using tractor, visit your
local dealer for maintenance,
such as oil change and lters.
- Contact the local dealer to
discard the parts (battery,
etc.) or waste materials.
If this instruction is ignored,
there is a risk of accident due to
poor maintenance.
WARNING
OTHER
ᄆⵚዲ⺪
Don't modify!
Do not adjust or repair following
components. Consult your local
BRANSON dealer for these re-
pair;
•
Injection capacity and tim-
ing of the engine fuel injection
pump.
•
Correction and repair of hy-
draulic system (safety valve,
hydraulic pump, brake valve,
PST cylinder, SCV valve).
There is a risk of accident or in-
jury or machinery breakdown.
Remember it may cause the
warranty cancellation.
If this instruction is ignored,
consult your local BRANSON
dealer for those repair and ad-
justment.
WARNING
Do not modify the tractor;
•
Use only the genuine parts or
other approved parts. Do not
modify the tractor.
If this instruction is ignored,
there is a risk of accident or in-
jury or machinery breakdown.
Remember it may cause the
warranty cancellation.
CAUTION
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1
-
24
BRANSON TRACTOR
⋾ᳲⱞ㕖Ṧ
⫚ᆚ⟆㐆⭾1
Con-
nect
brake
Pay attention when turning with
implement;
•
Depending on implements, the
overall length may become
very long. Pay particular atten-
tion to people or objects near-
by when making a turn.
If this instruction is ignored,
there is a risk of person injury
or a collision of the implement.
WARNING
Use caution sign when towing a
trailer;
•
Link the brake of the trailer
with the brake of the tractor.
Do not shift gears when driv-
ing on a hill.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
Move wheels to widest setting
(width between left and right
tires) when working slope or
when towing;
If this instruction is ignored,
there is a risk of turning over.
WARNING
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1
-
25
FOR YOUR SAFETY
1
Follow the instruction manual
when engaging an implement;
•
When engaging an implement
to the tractor, follow the in-
struction manual for the im-
plement.
If this instruction is ignored,
t
here is a risk of personal injury
or damage to the tractor.
WARNING
Pay attention to the balance be-
tween the front and rear side
during the front-end-loader op-
eration;
•
During the front-end-load-
er operation, apply weights
or implement to avoid loosing
balance between the front and
the rear side of tractor.
If this instruction is ignored,
there is a risk of overturning ac-
cident due to loss of balance.
WARNING
Balance a heavy implement with
weights;
•
When engaging a heavy imple-
ment, load the weights on the
front of tractor to keep the bal-
ance of the tractor.
If this instruction is ignored,
there is a risk of accident or in-
jury due to loss of balance.
WARNING
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1
-
26
BRANSON TRACTOR
Do not get under or put your
feet under the implement;
•
Do not get under or put your
feet under the implement.
If this instruction is ignored, the
implement unit may fall down
and there is a risk of injury.
WARNING
Do not substitute balance
weights with a person or any-
thing else;
•
Do not use a person or any-
thing else in place of the bal-
ance weight. Use only genuine
balance weight.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
Be careful of unexpected move-
ment when using the rotary til-
ler;
•
When working with the rota-
ry tiller, put the tiller slowly on
soft or rocky ground. The trac-
tor may be pushed in an unex-
pected direction by the rotat-
ing force of the tiller.
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
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1
-
27
FOR YOUR SAFETY
1
Properly secure tractor during
transport;
•
When transporting the tractor,
apply the parking brake with
gear engaged and fasten the
tractor to the truck securely
using ropes or belts with su-
cient strength.
If this instruction is ignored,
There is a risk of accident that
the tractor may fall o the truck.
WARNING
Interlock the brake pedals for
both sides when loading or un-
loading the tractor;
•
It is necessary to interlock the
brake pedals for both sides
when loading or unloading the
tractor.
If this instruction is ignored,
the tractor may overturn due
to one-sided braking when the
brake pedal is depressed in an
emergency.
DANGER
Release the differential gear
lock when making a turn;
•
Make sure to release the dif-
ferential gear lock when mak-
ing a turn.
If this instruction is ignored, the
tractor may not turn to the in-
tended direction and cause an
accident.
WARNING
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1
-
28
BRANSON TRACTOR
ᧆᵆṦ
▖⮓㩂☢⭾1
Use drawbar
Pay attention to the shoulder of
the road;
•
When moving along the un-
paved road with ditches or
slanted sides, pay attention to
the road shoulder.
If this instruction is ignored,
there is a risk of falling over.
WARNING
Use the drawbar when towing;
•
Make sure to use the drawbar
when towing. Never tow any-
thing with the top link or the
lower links.
If this instruction is ignored, the
tractor may turn over.
WARNING
Be careful when driving on a
hill;
•
Be careful when driving on
a hill. Do not disengage the
clutch on the hill. Do not shift
the main shift lever, range
shift lever, or shuttle lever in
[neutral] on the hill.
If this instruction is ignored, the
tractor may roll backwards or
fall causing accident or injury.
WARNING
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1
-
29
FOR YOUR SAFETY
1
Turn off engine in a level area
when leaving the tractor;
•
When leaving the tractor, park
the tractor on a level and safe
area, turn off the engine, and
apply the parking brake. Also,
lower the implement on the
ground.
If this instruction is ignored, the
tractor may move and cause an
accident.
WARNING
Remove spilled excess fuel after
closing the fuel cap;
•
After lling the fuel tank, close
the fuel filler cap complete-
ly and wipe o the excess fuel
thoroughly.
If this instruction is ignored,
there is a risk of re.
WARNING
Be aware of the PTO RPM re-
quirements for the implements;
If this instruction is ignored,
there is a risk of accident or in-
jury.
WARNING
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1
-
30
BRANSON TRACTOR
CAUTION
Engage the parking brake dur-
ing warming up the engine;
If this instruction is ignored, the
tractor may move and cause an
accident or injury.
Only engage or disengage im-
plements on at, level area:
•
Engage or disengage the im-
plement on a flat and safe
place. Supply proper light-
ing at all times and especially
night.
[Otherwise]
There is a danger of accident.
WARNING
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1
-
31
FOR SAFE OPERATION
1
DECAL MOUNTING LOCATION
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1
-
32
BAD BOY TRACTOR
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1
-
33
FOR SAFE OPERATION
1
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1
-
34
BAD BOY TRACTOR
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1
-
35
FOR SAFE OPERATION
1
CAUTIONS FOR DECAL MAINTENANCE
Safety decals are attached to the
tractor for safe operation. Make sure
to follow the instruction on the decals
as well as the following instruction:
CAUTION
•
Keep the decals clean and intact.
If any decal is dirty, wash it with
soap and dry with a soft cloth.
•
Never use a solvent such a thin-
ner or acetone, since it can ruin
the decals.
•
Do not spray high-pressure wa-
ter directly onto the decal. The
decal may fall o the tractor.
IMPORTANT
•
If a decal is damaged or lost,
contact your local BAD BOY
dealer immediately to install a
new decal.
•
Make sure to attach the decal
in the correct position cleanly
without bubbles after cleaning
its mounting surface.
•
If a decal is attached to a com-
ponent to be replaced, replace
the decal as well.
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MEMO
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2
2. REGARDING WARRANTY SUPPORT
REGARDING WARRANTY CERTIFICATE ...........................................2-2
REGARDING AFTER-SALES SERVICE ..............................................2-2
VEHICLE IDENTIFICATION NUMBER (VIN) ............................................................2-2
REGARDING SUPPLYING SERVICE PARTS ......................................2-3
REGARDING GENUINE PARTS AND FLUID ................................................ 2-3
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2
-
2
BAD BOY TRACTOR
REGARDING WARRANTY
CERTIFICATE
REGARDING AFTER-SALES SERVICE
VEHICLE IDENTIFICATION NUMBER (VIN)
PRODUCTION SERIAL NUMBER
(1) Model And Production Serial Number (1) Engine Serial Number
•
Do not modify the machine. If
it is damaged by unapproved
modication and misuse against
description of manual, it will not
be covered under warranty.
WARNING
ENGINE SERIAL NUMBER
The engine number is stamped on
the cylinder block and is specified
on the decal which is attached to the
cylinder block on the left side of the
engine. Also, the decal indicating the
engine model and standards is at-
tached on the top of the engine cylin-
der head cover.
The manufacturer's serial number is
marked on the serial number decal
which is attached to the front right
side of the front axle bracket.
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2
-
3
REGARDING WARRANTY SUPPORT
2
▶
REGARDING AFTER-SALES SER-
VICE
If you have a problem on your ma-
chine, refer to "Troubleshooting" of
chapter 7 to check by yourself. Or
contact immediately to authorized
BAD BOY dealer nearby.
▶
BE PREPARE FOR THE FOL-
LOWING QUESTION BEFORE
CALLING
• Model and product serial number
• In case of engine failure, engine
serial number
• Working conditions (What kind of
job and how fast)
• Run hour of machine
• Describe the problem in detail as
possible
REGARDING GENUINE PARTS
AND FLUID
The BAD BOY genuine parts and u-
id are passed severe durability and
performance test. Please use BAD
BOY genuine parts for your safety.
We supply the service parts in accor-
dance with the separated quality as-
surance regulation.
Consult your local dealer for avail-
ability and pricing.
REGARDING SUPPLYING SER-
VICE PARTS
✆
⳿
⬎
ⱦ
✆⳿≪㥲v
㥲v
Use BAD BOY genuine parts only!!
Genuine parts
Genuine oil or
equivalent
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MEMO
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3
3. SPECIFICATION
MAJOR SPECIFICATIONS ....................................................................3-2
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3
-
2
BAD BOY TRACTOR
MAJOR SPECIFICATIONS
ITEMS 1025H
1. Engine
Maker Yanmar
Model 3TNV80F
Type Water cooled, 4-cycle Diesel
Rated Output 18.4 kW(25.0 PS) / 3,000 rpm
Number of Cylinder 3
Displacement (cc) 1,267 cc
Bore and Stroke 80mm x 84mm (3.15 in. x 3.31 in.)
Rated Speed (rpm) 3000
High idle (rpm) 3,235 ±50
Low idle (rpm) 1,350 ±50
Accelerator Hand Accelerator
Compression ratio 23.1 : 1
Firing order 1-3-2-1
Injection pump Indirect
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3
-
3
SPECIFICATION
3
ITEMS 1025H
Lubrication type Forced feed
Cooling system Water cooled, Forced circulation
Coolant capacity 3.6 ℓ (0.95 US gal)
Air cleaner Single element
Muer Horizontal
Fuel Diesel fuel (Use ultra low)
Fuel Tank capacity 22 ℓ (5.8 US gal)
2. Electrical
Battery 12V 50AH
Starting system Starter motor with pre-heater
Starter Capacity 1.2 kW
Alternator 12V 40A
3. Drive Train
Transmission Hydraulic + Mechanical, H/L with constant-mesh
MFWD (4WD) Standard
Dierential lock Bevel gears with di-Lock
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3
-
4
BAD BOY TRACTOR
ITEMS 1025H
4. Brake
Wet Disc, Foot operated, independent with provision of inter lock for simultaneous operation.
Inner dia. 3.03 in. (77 mm)
Outer dia. 4.90in (124.5mm)
Number of lining 2 each side
brake thickness 0.27mm(0.13 in.)
5. PTO
Type Independent PTO)
Rear
Shaft 6 Splines, 35 mm(1⅜ in.)
Speed 540 rpm @ 2,893 rpm
Mid
Shaft 15 Splines , 25.4 mm(1 in.)
Speed 2,000 rpm @ 2,875 rpm
6. Hydraulic
Steering Hydrostatic
Pump capacity 26.3 lpm (6.95 US gpm)
Main Relief pressure 15.2 Mpa (2205 psi )
Steering Relief Pressure 10.8 Mpa (1566 psi )
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3
-
5
SPECIFICATION
3
ITEMS 1025H
7. Hitch
3point linkage Category Cat. 1(N)
Lift capacity 600 kg (1323 lb) @ hitch
8. Dimensions
(Turf Tire)
Overall length 104in. (2633 mm)
Overall width 45.8 in. (1164 mm)
Overall Height 91.3 in.(2320 mm)
Wheel base 57.5 in. (1460 mm)
Min. Ground Clearance 9.4 in. (240 mm)
Weight 730 kg (1610 lb)
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MEMO
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4
4. OPERATION DESCRIPTION
EXTERIOR VIEW ..................................................4-3
SWITCHES AND LEVERS ...................................4-5
MAIN SWITCH ......................................................... 4-6
HAZARD SWITCH ................................................... 4-6
COMBINATION SWITCH ........................................ 4-7
CRUISE CONTROL LEVER .................................... 4-8
PTO ON/OFF SWITCH ............................................ 4-8
INSTRUMENT CLUSTER ...................................4-10
HOUR METER ....................................................... 4-11
FUEL GAUGE......................................................... 4-11
COOLANT TEMPERATURE WARNING LAMP ... 4-11
PTO INDICATOR ................................................... 4-12
TURN SIGNAL INDICATOR .................................. 4-12
LOW BEAM INDICATOR ....................................... 4-12
PARKING INDICATOR .......................................... 4-13
ENGINE OIL PRESSURE WARNING LAMP ....... 4-13
BATTERY CHARGE WARNING LAMP
....................... 4-13
GLOW INDICATOR ................................................ 4-14
COOLANT TEMPERATURE WARNING LAMP ... 4-14
ENGINE WARNING LAMP .................................... 4-14
OPERATION THE CONTROLS .........................4-15
HAND THROTTLE LEVER .................................... 4-16
BRAKE PEDEL ....................................................... 4-16
PARKING BRAKE LEVER ..................................... 4-17
DRIVING SPEED CONTROL PEDAL ................. 4-17
SUB GEAR LEVER(RANGE SHIFT LEVER) ....... 4-18
DIFFERENTIAL LOCK PEDAL ............................. 4-18
FRONT WHEEL DRIVE LEVER (4WD) ................ 4-19
SEAT ....................................................................... 4-20
SEAT BELT ............................................................. 4-20
PTO ......................................................................... 4-21
POSITION CONTROL LEVER .............................. 4-23
LOWERING SPEED CONTROL KNOB ............... 4-24
OPERATING THE 3 POINT LINKAGE (TPL) ...4-25
CHECK CHAIN ....................................................... 4-26
LIFT ROD................................................................ 4-26
LOWER LINK ......................................................... 4-26
MOUNTING IMPLEMENT ..................................... 4-27
SAFETY FRAME ROPS ........................................ 4-28
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4-2
BAD BOY TRACTOR
EXTERIOR VIEW
(1) Seat
(2) Turn Signal Lamp
(3) Sub-fender
(4) Rear Tire
(5) Front Tire
(6) Muer Pipe
(7) Head Lamp
(8) HOOD
(9) Steering Wheel
(10) ROPS
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4-3
OPERATION DESCRIPTION
(1) Top Link
(2) Check Link
(3) Towing Hitch
(4) Brake Lamp
(5) PTO Safety Cover
(6) Lower Link
(7) PTO Shaft
4
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4-4
BAD BOY TRACTOR
SWITCHES AND LEVERS
(1) Tachometer
(2) Hazard Switch
(3) Steering Wheel
(4) Combination Switch
(5) Parking Brake Lever
(6) Cruise Control Lever
(7) Key Switch
(8) Hand Throttle Lever
(9) PTO ON/OFF Switch
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4-5
OPERATION DESCRIPTION
4
MAIN SWITCH
It is used to start and stop the en-
gine.
“OFF” position
The ignition key can be inserted and
removed in this position.
When turning the switch to the OFF
position with the engine running, the
engine is stopped.
“ON” position
The engine is kept running and the
switch is energized in this position.
“START” position
The engine can be started in this
position. When releasing the key,
the switch is returned to the “ON”
position.
“GLOW” position
The engine’s combustion chamber
is preheated in this position.
(1) Main Switch
CAUTION
To start the engine, put the
shuttle shift lever to the "Neu-
tral" position to release the
safety start system.
CAUTION
When the tractor is not in use,
take out the key and keep it in
a safe place.
HAZARD SWITCH
This switch can be used to warn other
vehicles when malfunction occurs in the
tractor while driving on a public road.
When pressing the switch once, the left
and right hazard warning lamps blink.
Pressing the switch again turns o the
lamps.
(1) Hazard Switch
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4-6
BAD BOY TRACTOR
COMBINATION SWITCH
(1) Turn signal lamp operation
The turn signal lamps can be op-
erated with the main switch in the
“ON” position.
Left turn
Turn the turn signal switch counter-
clockwise. Then, the left turn signal
lamp and the left turn signal indica-
tor on the instrument cluster blink.
Right turn
Push the turn signal switch clock-
wise. Then, the right turn signal
lamp and the right turn signal indica-
tor on the instrument cluster blink.
(2) Horn
To sound the horn, press the red
button of the center.
(3) Light switch operation
The light switch can be operated
with the main switch in the “ON”
position.
「
OFF
」
: All light OFF
Instrument lamp, tail lamp and
low beam lamp ON.
(1) Turn Signal Switch (2) Horn
(2) Head Lamp Switch
CAUTION
Prolonged operation can con-
sume electricity excessively.
Therefore, use it only in emer-
gency. Use it only when nec-
essary as it can discharge
the battery and obstruct other
drivers' view.
If one side is blinking, The other
side is still.
This lever is not automatically
returned to the neutral position.
Therefore, set it back to the neu-
tral position after turn.
NOTE
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4-7
OPERATION DESCRIPTION
4
PTO ON/OFF switch is situated on the
right hand side on the instrument panel
and can be identied easily with its built
in yellow colored indicator.
When the switch is pushed down to
start the PTO indicator glows to indicate
that the switch and the PTO are in ON
position.
If the switch is pushed down and turn
counter clock wise the indicator goes
o signaling that the PTO is OFF.
▶
Engaging Cruise Control
DO NOT engage cruise control when
reversing.
Engage the cruise control as follows:
– Depress the forward speed control
pedal until the required speed is
achieved.
– push up the cruise control lever to
engage cruise control.
– Release the forward speed control
pedal.
▶
Disengaging Cruise Control
To disengage the cruise control you
can either depress forward speed
control pedal or the master brake
pedal.
PTO ON/OFF SWITCHCRUISE CONTROL LEVER
(1) PTO ON/OFF Switch(1) Cruise Control Lever
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4-8
BAD BOY TRACTOR
PTO operation indicator
ON - The PTO shaft is rotating.
OFF - The PTO shaft is stopped.
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4-9
OPERATION DESCRIPTION
4
INSTRUMENT CLUSTER
(1) Engine Oil Pressure Warning Lamp
(2) Low Beam Lamp
(3) Turn Signal Indicator
(4) Tachometer
(5) PTO Indicator
(6) Engine Warning Lamp
(7) Parking Indicator
(8) Charge Warning Lamp
(9) Glow Indicator
(10) Fuel Gauge
(11) Fuel level Warning Lamp
(12) Hour Meter
(13) Coolant Temperature Warning Lamp
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4-10
BAD BOY TRACTOR
It indicates the total time of use. The
last digit indicates one tenth hours.
(decimal place) While the hour meter
on the leftmost section is in operation,
the lamp below it blinks.
This indicates the amount of fuel while
the main switch is in the "ON" position.
F - Full / E - Empty
This indicates the temperature of cool-
ant while the main switch is in the "ON"
position.
If the needle is in the red "H" zone during
driving, the coolant is overheated. In this
case, stop driving and take any neces-
sary action according to the troubleshoot-
ing instructions.
HOUR METER FUEL GAUGE COOLANT TEMPERATURE
WARNING LAMP
Poor fuel quality can damage the
engine. Make sure to use only the
specied genuine Diesel fuel.
Use fuel for winter season in win-
ter to enhance engine starting per-
formance.
NOTE
The engine can be damaged if in-
creasing its speed too fast.
NOTE
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4-11
OPERATION DESCRIPTION
4
PTO INDICATOR
This comes on while the PTO shaft is
rotating.
TURN SIGNAL INDICATOR
This lamp is used to indicate the in-
tended turning direction of the driv-
er. When pulling down the turn sig-
nal switch, the left turn signal lamp
blinks. When pushing up the turn sig-
nal switch, the right turn signal lamp
blinks. These lamps are operated
when pressing the hazard warning
lamp switch as well.
LOW BEAM INDICATOR
This comes on when the low beam is
turned on.
(1) PTO Indicator (1) Left Turn Signal Indicator
(2) Right Turn Signal Indicator
(1) Low Beam Indicator
1
1
2
2
12
1
1
1
1
1
1
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4-12
BAD BOY TRACTOR
PARKING INDICATOR
(1) Parking Indicator
This comes on when the parking brake is
applied.
ENGINE OIL PRESSURE
WARNING LAMP
This is illuminated when the engine oil
pressure or oil amount is insufficient
during driving.
(1) Engine Oil Pressure Warning Lamp
1
1
1
1
1
1
BATTERY CHARGE WARNING LAMP
This comes on when the Key switch is
turned to the “ON” position, and goes
o as soon as the engine is started.
(1) Battery Charge Warning Lamp
1
1
1
If the charge warning lamp comes
on while driving, the battery is
not properly charged. Therefore,
turn off any unnecessary electri-
cal devices and have your vehicle
checked by your workshop imme-
diately.
NOTE
When the oil pressure warning
lamp comes on, this indicates mal-
function of the lubrication system.
Check the engine oil immediately
and have your vehicle serviced by
your workshop as necessary.
NOTE
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4-13
OPERATION DESCRIPTION
4
GLOW INDICATOR
This comes on while the engine pre-
heating function is activated. It goes o
as soon as preheating is completed.
(1) Glow Indicator
1
1
1
COOLANT TEMPERATURE
WARNING LAMP
ENGINE WARNING LAMP
If this lamp comes on, coolant is
overheated.
It comes on when the engine is mal-
functioning.
(1) Coolant Temperature Warning Lamp (1) Engine Warning Lamp
1
1
1 1
1
1
When the coolant temperature
warning lamp comes on, cool-
ant is overheated so check the
coolant.
Coolant temperature over 5
℃
:
1 sec. or shorter / Less than
5
℃
: 3 - 30 seconds
NOTE
CAUTION
When Engine warning lamp is it,
ensure that you operator the trac-
tor only after the engine RPM
reaches at the normal speed if
this instruction is not kept, it may
cause a performance degradation
or accident due to a system error.
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4-14
BAD BOY TRACTOR
OPERATION THE CONTROLS
(1) Steering Wheel
(2) Brake Pedal
(3) Sub Gear Lever
(4) 4WD Shift Lever
(5) Rear/Mid PTO Lever
(6) Throttle Lever
(7) Forward Speed Control Pedal
(8) Reverse Speed Control Pedal
(9) Position Lever
※
Refer to the relevant content for further detailed information
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4-15
OPERATION DESCRIPTION
4
The hand operated throttle lever is lo-
cated on the RHS of the dash cover.
To increase the engine speed, pull the
lever downward.
To decrease the engine speed, push
the lever upward.
The Lever can be left in any posi-
tion between idle and maximum as re-
quired.
The brake pedal is located on the
LHS of the operator.
It is used for two functions.
- To stop the tractor
- To release cruise control
HAND THROTTLE LEVER BRAKE PEDEL
Use the foot throttle pedal
during driving for travel, not
the hand throttle lever.
NOTE
(1) Hand Throttle Lever (1) Brake pedel
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4-16
BAD BOY TRACTOR
Push the brake pedal down while
pulling the parking brake lever up to
engage.
Push down the parking brake lever
and push the brake pedal to release.
PARKING BRAKE LEVER
(1) Parking Brake Lever
The Speed Control Pedal is located
in the RHS of the Operator oor.
Depress the forward speed control
pedal to move forward.
Depress the reverse speed control
pedal to move backward.
The speed control pedal will return
to neutral position and the tractor will
stop when the speed control pedal is
released.
DRIVING SPEED CONTROL PEDAL
(1) Forward (2) Reverse
IMPORTANT
Do not change from forward to
backward or backward to forward
suddenly in high range.
Sudden change may result in
damage to mechanism and place
the operator at risk of injury.
CAUTION
Perform tight turns only at a
slow safe speeds.
Doing so at a high speed can
cause rollovers and very serious
injury or death.
IMPORTANT
Traveling with the parking brake
on will damage the brakes.
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4-17
OPERATION DESCRIPTION
4
SUB GEAR LEVER
(RANGE SHIFT LEVER)
The Sub Gear Lever is located on
the LHS of the operator.
Operate the sub gear lever to select
the appropriate speed for different
applications.
(1) Sub Gear Lever
DIFFERENTIAL LOCK PEDAL
The Differential Lock Pedal is located
below the LHS of the Seat.
In case of wheel slippage use the di-
lock by pushing down on the diff lock
pedal.
To release it, remove the foot from the
pedal.
Engagement - Depressing pedal
Disengagement - Releasing pedal
(1) Dierential Lock Pedal
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4-18
BAD BOY TRACTOR
FRONT WHEEL DRIVE LEVER
(4WD)
Front wheel drive lever is located below
the LHS of the Operator.
In the ON position the front wheels are
engaged and in the OFF position they
are disengaged.
Engage & disengage the front wheel
drive with the front wheels in the straight
position and at low speed.
The use of front wheel drive improves
traction performance.
(1) Front Wheel Drive Lever(4WD)
•
Tractor will be dicult to turn if
the Di-lock is engaged, ensure
the lock is disengaged before
turning the steering wheel.
•
Tractor will be dicult to turn if
the Di-lock is engaged, ensure
the lock is disengaged before
turning the steering wheel.
DANGER
IMPORTANT
Do not use high speed when en-
gaging Di lock.
If the di lock does not release af-
ter removing the foot from the
di lock pedal, alternatively brake
with the left and right brake until it
gets released.
IMPORTANT
Do not use front wheel drive at
high speed or on the road as pre-
mature wear of components will
result.
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4-19
OPERATION DESCRIPTION
4
SEAT SEAT BELT
The seat can be adjusted by moving
it forwards and backwards with the
seat sliding lever on its front pushed
to the left. After adjustment, make
sure that the seat is rmly secured.
▶
Release the Seat Belt
Press button C and Pull the Male Fit-
ting A from the Buckle B.
▶
Adjusting the Seat Belt
Make Sure the belt is across your hip
and not over your stomach.
To adjust the male tting A:
1. Pull toggle D down the strap by
the required distance.
a. To make the strap longer, pull
end E as far as it will go.
b. To make the strap shorter, pull
end F as far as it will go.
(1) Seat Sliding
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4-20
BAD BOY TRACTOR
PTO
Both of the rear and mid PTO are
provided for variable utility. They can
be engaged simultaneously or sepa-
rately at same time.
The engine will not start if PTO
switch is ON position.
The engine will shuto if the operator
leaves the seat with parking brake
released and PTO engaged.
REAR PTO
The tractor has one speed PTO
(540rpm). Use the PTO lever to en-
gage.
The PTO switch must be OFF before
PTO is engaged.
1. Decrease engine speed to near
idle.
2. Make sure that PTO switch is OFF.
3. Engage rear PTO using the PTO
lever.
4. Turn on the PTO switch.
5.
Increase engine speed to desired
speed.
Engine RPM REAR PTO SPEED
2,893 540 RPM
3,000 560 RPM
(1) PTO Lever
(2) Rear PTO Shaft
CAUTION
To avoid damage of transmis-
sion and implement, do not
engage PTO with the engine
running at high speed.
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4-21
OPERATION DESCRIPTION
4
(1) PTO Lever
MID PTO
The speed of mid PTO is 2,000rpm.
Use the PTO lever to engage.
The PTO switch must be OFF before
PTO is engaged.
1. Decrease engine speed to near
idle.
2. Make sure that PTO switch is OFF.
3. Engage mid PTO using the PTO
lever.
4. If rear PTO is needed to engage,
shift the PTO lever to correct posi-
tion.
5. Turn on the PTO switch.
6. Increase engine speed to desired
speed.
Engine RPM MID PTO SPEED
2,875 2,000 RPM
3,000 2,087 RPM
CAUTION
Do not operate any implement
at a high speed than is speci-
ed for it.
When making adjustments to
the implement stop the engine
to avoid serious injury.
When leaving the tractor stop
the engine, and remove the
key. Set the parking brake.
IMPORTANT
If operator turns off PTO switch,
rear PTO and mid PTO are off at
once.
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4-22
BAD BOY TRACTOR
POSITION CONTROL LEVER
The Hydraulic Position Control Lever is
located on the RHS of the operator.
Implements can be raised and lowered
with the hydraulic position control lever
and can be stopped at any position by
stopping the lever.
To raise the implement :
Pull the lever backward.
To lower the implement :
Push the lever forward.
(1) Position Control Lever
WARNING
After finishing the work, always
lower the implement to the ground
and switch o the engine, set the
parking brake to avoid injuries
and accidents.
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4-23
OPERATION DESCRIPTION
4
CAUTION
Always set the knob to lock
when
1. Traveling on the road
2. Replacing tires or blades on
an implement.
3. Making adjustments to an
implement.
The sudden dropping of an
implement due to hydraulic
problems can cause serious
injury or death.
LOWERING SPEED CONTROL KNOB
This knob controls the downward speed
of the Hydraulic’s three point linkage
and is located below the seat.
To slow the downward speed, turn
the knob clockwise.
To increase the downward speed,
turn the knob counter clockwise.
To lock, turn the knob clockwise;
Do not over tighten the knob.
(1) Lowering Speed Control Knob
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4-24
BAD BOY TRACTOR
OPERATING THE 3 POINT LINKAGE (TPL)
(1) Top Link
(2) Check Chain
(3) Trailer Hitch
(4) T/M Oil Filler
(5) Lower Link
(6) PTO Shaft
※
Refer to the relevant content for further de-
tailed information
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4-25
OPERATION DESCRIPTION
4
CHECK CHAIN LIFT ROD LOWER LINK
To adjust the check chain turn the turn-
buckle to lengthen or shorten the chain
and tighten the lock nut when the cor-
rect adjustment is achieved.
Adjust the length of the lift rod by screw-
ing the Adjusting Handle (Turnbuck-
le) in or Adjust the length of the lift rod
as necessary to set the implement in its
working position parallel to the ground.
For different applications change the
position of the Yoke rod on the lower
link holes as shown and insert the pin in
the direction of the arrow.
(1) Fixing Nut (2) Turn Buckle
(3) Check Chain
(1) Lift Rod (2) Adjusting Handle
(3) Lower Link
(1) Lift Rod (2) Lower Link
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4-26
BAD BOY TRACTOR
MOUNTING IMPLEMENT
Adjust the yoke rod on the lower links to
suit the implement in use. Attach the left
lower link, then attach the right lower link
using the adjusting handle on the leveling
box if required.
Attach the top link. Attach the PTO shaft
to the tractor if used, making sure that it is
locked in place.
Adjust the check chains to suit the imple-
ment and tighten the locknuts. To remove
an implement reverse the procedure.
(1) Rear PTO Shaft Cover
•
Only use drawbar to tow and
keep the 3 point linkage in the
raised position when towing
with the drawbar.
•
Position can create unbalance
causing the tractor to roll-over &
result in the death or serious in-
jury.
DANGER
CAUTION
Do not attach a PTO shaft with
the engine running and ensure
all safety shields are in place.
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4-27
OPERATION DESCRIPTION
4
WARNING
If a rollover accident occurs
without the safety frame, the
frame cannot protect the driv-
er, leading to a severe injury or
even death. Never drive with the
safety frame detached.
SAFETY FRAME ROPS
The safety frame is intended to reduce
damage of an accident in case of a roll-
over, so it cannot prevent an accident.
Always have the safety frame installed
securely for driving to ensure your safe-
ty unless going under an area with a
low ceiling such as a garage.
(1) ROPS
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MEMO
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5
5. OPERATION
DAILY INSPECTION BEFORE STARTING ........5-2
PRE-OPERATION CHECK ...................................5-2
RUNNING-IN PERIOD ............................................ 5-9
STARTING / STOPPING THE ENGINE .............5-10
STARTING THE ENGINE ...................................... 5-10
STOPPING THE ENGINE ..................................... 5-11
WARMING UP ........................................................ 5-11
NORMAL BRAKING AND PARKING .................... 5-12
DRIVING DOWNHILL ............................................ 5-13
OPERATION OF THE DIFF LOCK ....................... 5-14
DRIVING ON THE SLOPE .................................... 5-14
DRIVING ON THE ROAD ...................................... 5-15
ENTERING AND LEAVING THE PAVEMENT .... 5-15
TURNING ON THE PAVEMENT ........................... 5-16
ATTACHMENT OF IMPLEMENT ......................5-17
INSTALLATION OF PTO DRIVEN IMPLEMENT
............... 5-17
CYLINDER HOSE CONNECTION ....................... 5-18
PRECAUTIONS FOR CONNECTING THE IMPLEMENT
.. 5-19
PRECAUTIONS FOR HANDLING IMPLEMENT .... 5-20
ROTAVATOR .......................................................... 5-20
EFFECTIVE PLOWING PATTERN ....................... 5-21
TOWING INSTRUCTIONS..................................5-24
LOADER OPERATION .......................................5-24
CARRYING THE LOAD ......................................5-26
HANDLING LARGE HEAVY OBJECTS ............5-27
ROPS FOLDING METHOD ................................5-28
HOW TO FOLD DOWN THE ROPS ..................... 5-28
HOW TO STAND UP THE ROPS ......................... 5-28
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5
-
2
BAD BOY TRACTOR
DAILY INSPECTION BEFORE
STARTING
1. Check the engine oil level.
After wiping out the dipstick, insert
it fully and then withdraw it. Oil
should be between the two marks
on dipstick.
Do not operate the engine if oil
level is below minimum mark. If
below, add the corresponding
grade oil according to the season
through the ller.
2. Feed grease to all greasing points
indicated below every 10 hours
when working in damp and muddy
conditions.
Front axle pin
Steering shaft and Cylinder end
Tie rod both ends
Front axle supporter
3. After cleaning the machine with
highly pressurized water, lubricate
the indicated points with grease
below if necessary.
Bonnet latch
Seat sliding rail
PRE-OPERATION CHECK
•
Do not provide illumination
with a lit cigarette or a lighter
when fueling.
•
Never fill the fuel tank while
the engine is running or hot.
•
After lling the fuel tank, close
the fuel filler cap complete-
ly and wipe o the excess fuel
thoroughly.
•
If the fuel hoses are damaged,
fuel will leak. Make sure that
you check for any leakage.
DANGER
•
Perform the maintenance on a
at and safe location that will
keep the tractor in place and
will not cause a risk to peo-
ple passing by. Before carry-
ing out the maintenance, place
blocks at the front tires to pre-
vent movement.
[Otherwise]
An unexpected accident may oc-
cur, such as overturning of the
tractor.
•
When going under the imple-
ment, fully close the slow/stop
valve.
[Otherwise]
There is a risk of injury due to
implement falling.
WARNING
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5
-
3
OPERATION
5
•
Stop the engine during check-
ing, maintenance, or repair
•
Carry out the maintenance
work after heated area such as
the mu er or the engine have
fully cooled down.
[Otherwise]
There is risk of burn.
•
After detaching the covers
for checking or maintenance,
make sure to put them back in
their place.
[Otherwise]
There is a risk that you may get
entangled in the tractor or get
injured.
CAUTION
To ensure a safe and comfortable
operation, please carry out the rou-
tine check-up everyday before start-
ing work. Correct any problem imme-
diately, and also check for problems
after work. This checking should be
done in the following sequence.
1. Check the suspicious parts of the
previous day.
• Check the parts that you thought
were not normal during the work
of previous day.
2. Check around the tractor.
• Deformation, damage or stains.
• Tire pressure and abrasion.
• Damage to the tractor, or loos-
ened bolts.
• Loosening of wheel bolts.
• Fuel quantity, fuel leaks, or dam-
age to the fuel hose.
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5
-
4
BAD BOY TRACTOR
3. Open the engine hood.
• Engine oil level, contamination,
or leakage.
• Engine coolant level, leakage, or
damage to the hose.
• Battery solution level.
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5
-
5
OPERATION
5
• Air cleaner.
• Fan belt tension, damage. • Dust or straw on the radiator grill or
the engine.
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5
-
6
BAD BOY TRACTOR
• Damage to the coating of the ca-
bles, or loosening of the contacts.
4. Check around the implement.
• Condition of the locking pin of
the universal joint inserted in the
PTO shaft.
• Condition of pins in each part.
• Loosening of the bolts holding
the blade.
• Quantity of oil in each part. For
more details, please refer to the
implement manufacturer’s in-
structions.
5. Check on the driver seat.
• Operational condition and free
play of the brake. (0.2~0.4 in)
AA
(A) Free play 0.2 ~ 0.4 in
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5
-
7
OPERATION
5
• Free play of the steering wheel.
(0.8~2.0 in)
(A) Free play 0.8 ~ 2.0 in
AA
• Operational condition and free play
of the clutch pedal. (Manual trans-
mission only)
6. Start the engine.
• Abnormal noise from the engine.
(A) Free play 1.0 ~ 1.4 in
AA
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5
-
8
BAD BOY TRACTOR
• Color of the exhaust gas. • Operation of lamps and gauges
►Boarding and Leaving The Tractor
Use Steps and Hand-holds Correctly
1. Prevent falls by facing the ma-
chine when getting on and off.
Maintain 3-point contact with steps
and handrails. Never use machine
controls as hand-holds.
2. Use extra care when mud, snow,
or moisture present slippery con-
ditions. Keep steps clean and free
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5
-
9
OPERATION
5
•
Getting off the tractor, make
the implement descend.
[Otherwise]
The implement descends itself,
and then causes some unex-
pected accident.
DANGER
of grease or oil. Never jump when
exiting machine. Never mount or
dismount a moving machine
RUNNING-IN PERIOD
▶
Within rst 10 hours of operation
Inspect daily or every 10 hours
Tighten the wheel bolts
▶
After rst 50 hours of operation
Tighten the wheel, disc and hub
bolts
Check the alternator and fan belt
tension as well as air inlet
Tighten the cooling system's
hose and clamp
Perform the scheduled 50-hour
maintenance
IMPORTANT
•
Always keep wheel bolts
tightened to prevent any
accident. Confirm that the
wheel bolts are tight before
operation. Check wheel bolt
torque at least twice within
the rst 10 hours of operation,
check it periodically at every
50 hours thereafter. Change
the oil and filter after first 50
hours of operation.
Change the transmission/hy-
draulic oil and oil lter element
Change the engine oil and lter
Change the front axle uid
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5
-
10
BAD BOY TRACTOR
STARTING / STOPPING THE ENGINE
STARTING THE ENGINE
1. Sit on the driver seat.
2. Apply the footbrake.
3. Put the hydraulic lever in the neutral
position.
4. Put the sub gear lever in neutral.
5. Insert the ignition key and turn it on.
6. Ensure that the warning lights are
working.
7. Always turn the ignition key to left for
a moment & release it. The automat-
ic heater will start working as will be
indicated by a light on the instrument
panel. As the lamp goes o, turn the
key to the start position to start the
engine.
8. Ensure that all the warning lights are
o with the engine running.
(1) Main Switch
IMPORTANT
Never turn the key to the start
position while the engine is
running as this can cause se-
rious damage to the starter
and engine ywheel.
Only engage the starter for a peri-
od of not more than 10 seconds.
If the engine does not start,
rest the starter for about 20
seconds and try again for a
maximum of 10 seconds.
If the engine does not start af-
ter repeated attempts, refer to
the fault tracing guide.
IMPORTANT
Especially in cold weather, al-
ways allow the tractor to idle for
a while to warm up & build up
sucient oil pressure to ensure
normal operating temperature
for a longer engine life.
IMPORTANT
A statement indicating that no
deliberate tampering with or
misuse of the engine emissions
control system should take
place.
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5
-
11
OPERATION
5
STOPPING THE ENGINE WARMING UP
After light work, let the engine idle for a
while and than turn the key o.
When starting the engine, allow it to
warm up to operating temperature by
allowing it to idle 5-10 minutes to en-
sure full lubrication and operating tem-
perature.
Failure to do so can shorten engine life
substantially.
▶
WARMING UP IN COLD WEATHER
Cold weather will change the viscos-
ity of the oil, resulting in a reduced oil
pumping capacity, which can cause
damage to the engine if it is not warmed
up correctly.
It also causes problems with the hy-
draulic system and the synchromesh in
the transmission.
Correct times for warming up are:
Temperature Time for warming up
Above 50°F 5~10 min.
50°F~ 32°F 10~20 min.
32°F~14°F 20~30 min.
14°F~-4°F 30~40 min.
Below –4°F Over 40 min.
(1) Main Switch
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BAD BOY TRACTOR
IMPORTANT
Ensure the parking brake is
engaged during the warming
period.
Failure to warm up correctly
can result in problems.
IMPORTANT
Block heater is a start aid de-
vice that is useful in 20
℃
and
below.
Do not use block heater in
10
℃
and more.
If you use block heater at 10
℃
or above, diagnosis at engine
start might be eected.
When the engine is warm push down
the clutch and engage the sub gear le-
vers to the required position.
Push down on the brake pedals and re-
lease the handbrake.
Increase the engine revolutions and let
out the clutch smoothly.
NORMAL BRAKING AND
PARKING
▶
STORING ENGINE
When the engine is not operated during
storage periods of three months or
more, internal engine parts can rust and
lose oil lm. As a result, the engine can
seize when it is started after storage.
To prevent such a rust, the engine must
be operated periodically during storage.
Let the engine come back to idle and
at the same time push in the clutch and
brake simultaneously.
When the tractor has come to a halt,
lower any implement to the ground, and
put the sub gear in neutral.
Apply the parking brake, stop the en-
gine, and remove the key.
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13
OPERATION
5
DRIVING DOWNHILL
Use the engine’s ability to brake when
traveling downhill.
Never rely on the brakes only and nev-
er travel downhill with the gears
in neutral.
(1) Brake Pedal
CAUTION
Always apply the parking brake
when parking.
Failure to do so can cause acci-
dents and damage.
As an extra precaution when
parking on a slope, chock the
rear wheels.
When operating in hilly terrain
the risk of rollover is increased
substantially, please drive with
extra care.
When towing trailers in hilly
terrain, ensure that they are
equipped with brakes, use a
lower gear to get maximum en-
gine braking and do not change
gears on a down hill run.
DANGER
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BAD BOY TRACTOR
OPERATION OF THE DIFF LOCK
While the di lock is a very useful fea-
ture, care should be taken in its use as
misuse can lead to dangerous situa-
tions.
The di lock should only be used in sit-
uations where traction is lost on one of
the rear wheels.
WARNING
Use low engine revolutions when
using the di lock.
Do not try to engage or use the
di lock on tight turns as serious
damage can result.
DRIVING ON THE SLOPE
•
Select a proper speed, and do
not shift the gear.
•
Do not park on a slope. Oth-
erwise, the tractor may slip or
overturn and cause an acci-
dent.
•
Reduce speed and pay special
attention to the speed.
WARNING
Do not put the
gear in neutral
on a slope!
•
Do not depress the clutch
pedal when driving on a slope.
The tractor may slide down
and lead to a serious situa-
tion.
•
When starting the tractor up-
wards on a slope, start slow-
ly in low gear with low engine
rpm. Otherwise, the front of
the tractor may be lifted and
cause a very dangerous situa-
tion.
•
You may shift the gear when
you are no longer on the
slope. If you stop on a slope,
apply the parking brake. Oth-
erwise, you may be exposed
to a risk of accident.
WARNING
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15
OPERATION
5
DRIVING ON THE ROAD
•
When driving on a road or
crossing a dike, make sure to
connect the brake pedals. Oth-
erwise, the tractor may turn
abruptly or turn over due to
one-sided braking.
•
Observe the tra c regulations
when driving on the road. Oth-
erwise, you may be involved
in an accident.
WARNING
•
This tractor is designed to ac-
commodate only one person. Do
not allow anyone on the tractor
other than the driver. Otherwise,
you will be exposed to a risk of
accident.
•
Put the PTO lever into “N” and
connect the brake pedals.
•
When making a turn, turn on the
direction indicator lamp to inform
other vehicles of your intention.
•
Pay particular cautions to narrow
farm roads, slopes, and grassy
shoulders, and reduce the speed.
•
Put the position control lever to
UP and lock it with the stopper.
Otherwise, you will be exposed
to a risk of an accident.
•
Connect the brake pedals when
driving on a road. Otherwise,
there is a risk of abrupt turning
or overturning due to one-sided
braking.
•
Before every operation, make
sure that operator wears safety
belt.
WARNING
ENTERING AND LEAVING THE
PAVEMENT
•
Make sure to connect the
brake pedal. Otherwise, the
tractor may turnover due to
one-sided braking.
WARNING
Keep
im
plement
plement
plement
low
until
rear
wh
eels
are
on
the pavement
the pavement
the pavement
Perpen-
dicular to
pavement!
Keep implement
low until rear
wheels are on
the pavement
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BAD BOY TRACTOR
•
When you cross a dike or
raised ground to enter or leave
the pavement, use loading
ramps with su cient strength,
and lower the implement to
achieve a lower center of grav-
ity.
•
Drive backward when climb-
ing up a steep slope, and drive
forward when climbing down.
WARNING
•
Enter or leave the pavement
in a perpendicular direction.
When climbing onto the pave-
ment, lower the implement to
achieve a lower center of grav-
ity. Once all wheels of the trac-
tor are on the pavement, raise
the implement.
NOTE
TURNING ON THE PAVEMENT
When making a turn, reduce the en-
gine rpm and make a slow turn.
When making a turn on the pave-
ment, remove the connector of the
brake pedals. Depress the brake
pedal on the side to which to make
a turn, while steering the wheel, this
will allow the tractor to make the turn
without moving ahead. Make sure to
keep the implement in the up posi-
tion when making a turn.
•
Make sure to release the dif-
ferential lock before making a
turn.
[Otherwise]
The tractor will not turn in the in-
tended direction. It may cause
an accident.
WARNING
Depress the pedal while
steering the wheel!
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OPERATION
5
ATTACHMENT OF IMPLEMENT
INSTALLATION OF PTO DRIVEN IMPLEMENT
1. Attach the implement to the trac-
tor.
2. Lift the implement o the ground.
3. Stop the engine and put the PTO
shift lever in the neutral position.
4. After opening the PTO cover, con-
nect the universal joint shaft while
turning the PTO shaft by hand so
as to align the splines.
5. To check the PTO shaft is se-
cured, check if the pin is returned
to the original position by pulling
the universal joint shaft.
6. Close the PTO cover.
7. Adjust the PTO shift lever accord-
ing to the working speed.
8. Check if the safety shields are in
place and working environment is
normal. If the master safety shield
is not installed, do not operate the
PTO. Stop the engine to check the
PTO shaft and its guards Repair
or lubricate if required.
9. The PTO shaft should not be inter-
fered by any surrounding parts.
8. Check if the safety shields are in
place and working environment is
normal. If the master safety shield
is not installed, do not operate the
PTO. Stop the engine to check the
PTO shaft and its guards Repair
or lubricate if required.
9. The PTO shaft should not be inter-
fered by any surrounding parts.
CAUTION
•
If someone is entangled in the
rotating part, it can cause a fa-
tal injury. Always wear protec-
tive gear and install the safety
shields and guards to the drive
line. Don’t wear loose clothing.
•
Do not remove the installed
protective cover of the PTO
drive shaft without permission.
If working with this protective
cover removed, it can cause
a severe injury. Refer to the
warning decal on the cover.
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18
BAD BOY TRACTOR
CYLINDER HOSE CONNECTION
1. Make sure to use the correct
hoses for expansion and retrac-
tion. The expanding hose must
be connected to the left coupler.
The retracting hose must be
connected to the right coupler.
2. Remove the dust cap from the
end of the hose.
3. Slide the coupler cap.
4. Make sure the end of the hose and
the coupler are clean. Insert the
hose tip correctly into the coupler.
Pull the hose once to make sure the
hose is correctly inserted into the
coupler.
5. When connecting an external hy-
draulic hose, be careful not to let
foreign substances enter. Be sure to
clean the connector and assemble it
in a clean state.
CAUTION
•
High pressure oil leaking un-
der pressure can penetrate the
skin and cause severe wounds.
Avoid danger by reducing
pressure before disconnecting
hydraulic or other wires. Tight-
en all connections before ap-
plying pressure.
•
To check for leakage, use a
piece of cardboard and protect
your hands and feet from the
pressurized uid.
•
Get medical attention immedi-
ately in case of accident. Flu-
ids injected into the skin may
rot if not removed surgically
within a few hours.
•
External hydraulic hoses can
be damaged by physical dam-
age, aging and explosion.
Check the hoses regularly. If
the hose is damaged, replace it
immediately.
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19
OPERATION
5
PRECAUTIONS FOR CONNECTING THE IMPLEMENT
•
When the PTO shaft is not in
use, ax the safety cover on it.
[Otherwise]
There is a risk of getting entan-
gled in the tractor or injured.
WARNING
1. When engaging or disengaging
the implement by moving the trac-
tor, make sure that no one is al-
lowed around the tractor or be-
tween the implement and the trac-
tor.
2. Engage or disengage the imple-
ment on a flat and safe place.
Supply proper lighting at all times
and especially at night.
3. When engaging a heavy imple-
ment, load the weight on the front
to keep the balance of the tractor.
4. When adjusting the implement,
apply the parking brake, switch o
the engine, and confirm that the
PTO lever is on the “OFF” posi-
tion.
5. When towing something, make
sure to use the draw-bar.
6. Increase the wheel tread on a
slope or when towing.
7. Depending on the implement, the
overall length may become very
long. Pay particular attention to
people or objects nearby when
making a turn.
8. Do not substitute the balance
weight with a person or anything
else. Always use the recommend-
ed balance weight.
9. For front loader work, mount an
implement on the rear to keep the
balance of the tractor.
10. Read the instruction manual
of the implement mounted to the
tractor.
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BAD BOY TRACTOR
PRECAUTIONS FOR HANDLING IMPLEMENT
ROTAVATOR
▶
Safety precautions for rotavator
● Never remove the safety cover of
the rotavator.
● Do not remove the PTO shaft cov-
er and safety cover on the univer-
sal joint.
● When adjusting each part, disen-
gage the PTO and stop the engine
in advance.
● When driving on a road, keep the
PTO disengaged. Also, keep the
rotavator lowered on a road as
long as it does not hit the ground.
● For the universal joint, its inner
shaft and outer shaft should be
overlapped at least 15 cm.
● Check that the universal joint is
rmly xed to the tractor and rota-
vator shaft.
•
Read instructions on warn-
ing decals on each implement
thoroughly before work.
•
To avoid an injury due to mis-
handling of an implement,
read the user’s manual of the
implement thoroughly and
work safely and precisely with
caution.
•
Installation of an improper im-
plement can lead to an injury.
Install only implements speci-
ed by the Manufacturer.
WARNING
1. When driving the tractor to attach
or detach an implement, make
sure that there is no one in be-
tween or around the tractor and
implement.
2. Install and remove the implement
only on safe and level ground.
3. When engaging a heavy imple-
ment, load the weight on the front
to keep the balance of the tractor.
4. When adjusting an implement, ap-
ply the parking brake, stop the en-
gine and set the PTO switch in the
OFF position in advance.
5. To tow anything, use the towing-
hitch only.
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21
OPERATION
5
EFFECTIVE PLOWING PATTERN
▶
Safety precautions for rotavator
● This pattern can be useful in a
well-planned eld in a good condi-
tion.
● The border shown in the gure is
the effective plowing width of the
rotavator and should be set a little
narrower than three times of one
plowing width.
● The starting point is the ending
point.
● Plow in a sequential pattern from
(1) to (6) and in a circular pattern
from (7) to (18).
● When driving forward to plow,
have the bank on the right side.
● Be careful not to press al-
ready-plowed soil with the wheels.
Moving direction
● Turning:
Finish
A: Border
Start
(9)
(13)
(17)
(1)
(2)
(3)
(4)
(5)
(6)
(15)
(11)
(7)
(10) (14) (18)
(16) (12)
A
(8)
Reverse driving
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BAD BOY TRACTOR
▶
Alternating returning plowing
pattern
● This pattern is useful for narrow
or short fields or poorly planned
elds in which are not easy to turn.
● In the gure, the plowing width for
(1), (2), (3) and (4) should be over-
lapped with the one for (5), (6) and
(7) for approx. 10 cm.
● For the sections (1) to (7), perform
plowing in an alternating pattern.
For the sections (8) to (19), plow
in a circular pattern.
● Refer to the sequential returning
pattern for other details.
Moving direction Reverse driving
Finish
A: Border
A
Start
(9) (13)(17)
(19)
(15)
(11)
(18)
(8)
(12)
(16)
(1)
(7)
(2)
(6)
(3)
(5)
(4)
(14)
(10)
● Turning:
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23
OPERATION
5
▶
Land leveling pattern
● The land leveling work may be
performed after crushing soil or
not.
● The vehicle speed can be set fast-
er when performing the land level-
ing work with soil crushed already.
● When working in a wet field, fill
the eld with a sucient amount of
water so that the trace of plowing
cannot be seen.
● The border shown in the figure
should be set a little narrower than
two times of one plowing width.
● Refer to the alternating returning
pattern for other details.
Moving direction Reverse driving
Finish
A: Border
Start
(15) (11)
(9) (13)
A
(14)
(10)
(4)
(5)
(3)
(6)
(2)
(7)
(1)
(8)
(12)
● Turning:
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24
BAD BOY TRACTOR
TOWING INSTRUCTIONS
1. Tractor traction should be conduct-
ed in short distance. (For instance,
from inside to outside)
2. Long distance towing is not al-
lowed in trac congestion.
3. In case tractor needs to tow, use
strong and safe checked chain.
4. Traction must be conducted from
the rear in usage of tow bar, tow
hook and 3-point linkage.
5. When driver turns the handle, use
the brake if necessary.
6. During traction, the transmission
and other parts, are not being lu-
bricated but rotating. In order to
prevent breakage, please note the
following:
7. Towing should be in short dis-
tance.
8. Traction speed is restricted to less
8 km/h.
9. If possible, start the engine in or-
der to make the power steering lu-
bricated.
10. Place the main gearshift and sub
gearshift in neutral.
LOADER OPERATION
Work with front-end loader. (Risk of
falling objects)
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25
OPERATION
5
•
Avoid contact with electrical
power lines by loader or at-
tachments.
•
Do not lift or carry anyone in
the bucket or on any other po-
sition of loader attachment.
•
Inadvertent movement of the
loader or attachment could re-
sult in serious injury or death
from falling or crushing.
WARNING
•
Make sure material in buck-
et cannot roll out and down on
tractor when bucket is raised
to full height.
•
Keep clear of overhead ob-
structions such as trees, limbs
or power lines when raising
bucket.
•
When lifting the load, keep the
bucket positioned to avoid
spillage.
CAUTION
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26
BAD BOY TRACTOR
1. Position the bucket just below the
level of the tractor hood for maxi-
mum stability and visibility, wheth-
er the bucket is loaded or empty.
2. Use extreme caution when oper-
ating the loader on a slope, keep
the bucket as low as possible, this
keeps the bucket and tractor cen-
ter of gravity low and will provide
maximum tractor stability.
CARRYING THE LOAD
•
Operating the loader on a hill-
side is dangerous. extreme
care is recommended.
CAUTION
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27
OPERATION
5
DO THIS
NOT THIS
DO THIS
DO THIS
NOT THIS
NOT THIS
When transporting the load, keep the bucket as low as possible to avoid tipping,
in case a wheel drops in a rut.
DO THIS
NOT THIS
D
O
THI
S
N
O
T THI
S
HANDLING LARGE HEAVY
OBJECTS
•
When transporting the load,
keep the bucket as low as pos-
sible to resist tipping, in case
a wheel drops in a rut. This
will avoid tipping and possible
injury.
CAUTION
•
Do not use front end loaders
for handling large, heavy ob-
jects such as large, round or
rectangular bales, logs and oil
drums.
•
Handling large heavy objects
can be extremely dangerous
due to.
1. Possibility of rolling the trac-
tor over.
2. Possibility of upending the
tractor.
3. Possibility of the object roll-
ing or sliding down the load-
er arms onto the operator.
WARNING
DO THIS
NOT THIS
NOT THIS
DO THIS
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BAD BOY TRACTOR
ROPS FOLDING METHOD
HOW TO FOLD DOWN THE ROPS
1. Turn the handle to separate the
push plate and the ROPS.
2. Pull the pins on both sides of the
tractor and turn them about 1/4
turns to release the lock of the
ROPS.
3. Raise the ROPS a little.
4. Replace the pin.
5. Fold down the ROPS, and the pins
will lock into place.
※
If it is not certain whether the pins
are xed, shake the frame a little
bit to x the pins for sure.
Raise the safety frame.
Pull the pins on both
sides and turn them
about 1/4 turns.
Replace
the pins.
•
Don’t fasten your seat belt af-
ter folding ROPS.
•
When you drive tractor, fold
up vertically.
•
Fasten your seat belt after
folding up ROPS.
•
When working with the tractor,
don’t fold down ROPS.
•
Don’t change ROPS without
authority.
•
Before using tractor, check
your ROPS support and other
parts.
•
If there is damage to the
ROPS, change ROPS at once.
[Otherwise]
If the tractor rolls over, you
could be injured or death may
occur.
※ ROPS are a very important
structure for protection on
roll over, always check your
ROPS.
CAUTION
1. Pull the pins on both sides of the
tractor and turn them about 1/4
turns to release the lock of the
ROPS.
2. Raise the ROPS a little.
3. Replace the pins.
4. Stand the ROPS up, and the pins
will lock into place.
※
If it is not certain whether the pins
are xed, shake the ROPS a little
bit to x the pins for sure.
5. Turn the handle to fix the push
plate and the frame.
HOW TO STAND UP THE ROPS
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6
6. MAINTENANCE
MAINTENANCE SCHEDULE CHART.................6-2
FUEL, OIL AND COOLANT CHART ...................6-4
OPENING COVERS ..............................................6-5
FUEL .......................................................................6-5
BLEEDING THE FUEL SYSTEM ............................ 6-5
CLEANING THE FUEL FILTER .............................. 6-6
CLEANING OIL WATER SEPARATOR .................. 6-6
CHANGING THE OILS IN THE TRACTOR .........6-7
CHANGING ENGINE OIL ........................................ 6-7
CHANGING THE TRANSMISSION OIL ................. 6-8
CHANGING OIL IN THE FRONT AXLE ................. 6-9
CLEANING AND CHANGING FILTERS ...........6-10
ENGINE OIL FILTER ............................................. 6-10
ENGINE OIL FILTER CARTRIDGE ...................... 6-10
CHANGING THE COOLANT .............................6-10
ANTI FREEZE ........................................................ 6-11
GREASING THE TRACTOR ..............................6-12
GAP ADJUSTMENT ............................................6-12
ADJUSTING THE BRAKES .................................. 6-12
ADJUSTING TOE-IN.............................................. 6-13
CHECKING THE BATTERY ...............................6-13
BATTERY MAINTENANCE ................................... 6-14
BATTERY CHARGING .......................................... 6-14
FAN BELT ADJUSTMENT ..................................6-15
SERVICING THE AIR CLEANER ......................6-15
AIR CLEANER DUST VALVE................................ 6-15
CHECKING HOSES AND LINES .......................6-16
CHECKING THE WIRING HARNESS AND FUSES .....
6-17
REPLACING FUSES ............................................. 6-17
MAIN FUSES .......................................................... 6-18
TIRE INFLATION PRESSURE ...........................6-19
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-
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BAD BOY TRACTOR
MAINTENANCE SCHEDULE CHART
RUNNING HOURS
CHECK ITEMS
50 100 150 200 250 300 350 400 450 500 550 600 650 700 1YR 2YR
1. Engine oil
⊙▲▲
2. Engine oil lter
⊙▲▲
3. Transmission oil
⊙▲▲
4. Transmission oil lter
⊙▲▲
5. Front axle oil
⊙▲▲
6. Radiator cleaning At the time the coolant is replaced
7. Fuel oil lter and element
●●●●●●●
▲▲
8. Coolant Check before every work (Replace every year)
9. Air cleaner element
⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙
▲
10. Fan and radiator cleaning
⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙⊙
11. Battery solution Replace every two years
12. Battery (specic gravity)
●●●●●●●
13. Fuel pipe and connection
●●●●●●●●●●●●●●
▲
14. Steering wheel hose
●●●●●●●●●●●●●●
▲
15. Radiator hose
●●●
▲
Meanings of symbols=
▲
: Replace
: Check
: Adjust
⊙
: Clean
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-
3
MAINTENANCE
6
RUNNING HOURS
CHECK ITEMS
50 100 150 200 250 300 350 400 450 500 550 600 650 700 1YR 2YR
16. Hydraulic oil hose
●●●●●●●
▲
17. Fuel hose
●●●●●●●
▲
18. Electric cables
●●●●●●●●●●●●●●
19. Greasing
●●●●●●●●●●●●●●
20. Tightening handles
●●●●●●
21. Tightening bolts & Nuts
●●●●●●●●
22. Cooling fan belt
23. Clutch
24. Brake
25. Engine breed pipe
●●●●●●●●
26. Engine crankcase
cleaning
⊙⊙
27. Intake/exhaust
gas valves
●
28. Fuel injection valve
●
29. Generator motor
●●●●
30. Hydraulic system
●●●●
※
Meanings of symbols=
▲
: Replace
: Check
: Adjust
⊙
: Clean
※
Inspection should be done every 50 hours. If the tractor is not used much, inspect every year.
※
Replace parts every two years regardless of running hours.
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4
BAD BOY TRACTOR
FUEL, OIL AND COOLANT CHART
•
Above listed fuel, oil and coolant table is only for initial lling, and may be reduced at the time of replace.
IMPORTANT
NO ITEM TYPE 1025H
1 RADIATOR
Fresh clean water(L.L.C) with an antifreeze, mixed
in ratio of minimum 50%
0.96 gal (3.6ℓ)
2 ENGINE
API : CD/CE grades
Above:25°C(77°F)…SAE30 or 10W-30
0°C to 25°C(32°F to 77°F)…SAE20 or 10W30
Below 0°C(32°F)…SAE 10W or 10W-30
0.71 gal (2.7ℓ)
3 TRANSMISSION
(API GL-4 Grade)
Tractor transmission and hydraulic oil
Below -4ºF(-20ºC) ISO VG32
Above -4ºF(-20ºC) between ISO VG46 and 68
3.83 gal (14.5ℓ)
4 FRONT AXLE (API GL-4 Grades)Gear oil #80 or #90 0.85 gal (3.2ℓ)
5 FRONT AXLE PIVOT PIN Grease As required
6 FUEL TANK Diesel fuel 5.81 gal (22ℓ)
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5
MAINTENANCE
6
OPENING COVERS FUEL
BLEEDING THE FUEL SYSTEM
Pull the lower center lever of the front
grille counter clock wise, pull the lower
edges of hood panel upward, and pull
the whole panel forward until the guide
hook lock is hooked to the groove.
Use clean diesel fuel only. 1. Fuel lter cock
「
ON
」
2. Open the cock on the fuel injection
pump
3. Fill the tank with fuel and turn the ig-
nition key to on.
4. Start the engine and allow it to run for
a while
5. Close the fuel injection pump cock.
6. The bleeding of the system is now
nished.
(1) Hood Lock Lever (1) Fuel Filler (1) Fuel Filter Cock
IMPORTANT
As diesel fuel equipment is sus-
ceptible to contamination by
dust or water, ensure that all
dust and water is kept well away
from the fuel tank.
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6
BAD BOY TRACTOR
CLEANING THE FUEL FILTER
CLEANING OIL WATER SEPARATOR
1. Close the fuel cock.
2. Remove the fuel lter element.
3. Wash the fuel filter element in
clean diesel fuel.
If necessary, replace it.
4. Fit a cleaned or new fuel lter ele-
ment.
5. Open the fuel cock.
6. Bleed the fuel system
If any foreign material or water is
seen through the sight glass, remove
it by performing the following steps
1. Prepare a container to collect fuel
from the oil water separator.
2. Open the drain plug.
3. After a sucient amount of fuel is
drained, tighten the drain plug with
a hand.
4. Do not use any tool.
(1) Fuel Filter Element
IMPORTANT
Never use petrol, thinners or any
other similar ammable material
to clean the fuel lter.
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7
MAINTENANCE
6
CHANGING THE OILS IN THE TRACTOR
CHANGING ENGINE OIL
Park tractor on a level surface, shut-
off the engine and Remove the sump
plug & drain oil. Replace and check the
sump plug and rell the engine with oil
to the correct level on the dipstick (ap-
prox. 2.7ℓ(0.71 US gal)).
The grade of oil to be used will depend
on the ambient temperature.
The tractor is shipped from the facto-
ry with 15W-40.
(1) Engine Oil Gauge
(2) Engine Oil Filter
(3) Engine Oil Filler
IMPORTANT
When changing the oil always
change the lter.
Always use the same oil, as us-
ing different oils or specifica-
tions can cause damage.
Dispose of the old oil as per lo-
cal regulations.
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8
BAD BOY TRACTOR
CHANGING THE TRANSMISSION OIL
1. Allow the transmission oil to cool.
2. Remove the drain plug from bot-
tom of the transmission and drain
the oil.
3. Replace and check the drain plug.
4. Refill the transmission to the cor-
rect level on the dipstick with new
oil: Qty 14.5ℓ (3.83 US gal)
(1) Level Gauge
(2) Rear PTO
(3) T/M Oil Filler
(1) T/M Drain Plug
IMPORTANT
Always use the same grade and
specied oil as Replacements.
Dispose o the old oil as per lo-
cal regulations.
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9
MAINTENANCE
6
CHANGING OIL IN THE FRONT AXLE
1. Drain the oil from the center diff
plug and the drain plug in each
drive.
2. Replace and tighten all drain
plugs.
3. Remove the Fill/Lever plugs from
each nal drive to vent air from the
nal drives.
4. Remove the dip stick from the lter
hole and ll with front axle oil ca-
pacity to 3.2ℓ (0.85 US gal) and al-
low time for the oil to drain into the
nal drives.
5. Check the oil level with the dipstick
and replace the Fill/Lever plugs on
both nal drives and tighten
(1) Fill/Level Plug
(A) Upper Level (B) Lower Level
(1) Front Axle Drain Plug
IMPORTANT
Some operators have found that
when they ll up with the correct
amount of oil ,the level on the
dipstick is too high due to the
fact that it takes a while for the
oil to run into the nal drives.
Opening the Vent plugs helps to
speed this up.
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10
BAD BOY TRACTOR
CLEANING AND CHANGING FILTERS
ENGINE OIL FILTER
CHANGING THE COOLANT
ENGINE OIL FILTER CARTRIDGE
Using a filter wrench turn the filter
counterclockwise to remove it.
Lightly smear the rubber seal on the
new filter with oil to ensure, turn it
clockwise until the seal contacts the
base and then turn it another 2/3 turn
to tighten it.
Remove the lter with a lter wrench.
To replace, apply oil or grease on the
seal, fit by hand until the seal con-
tacts, then turn it a 2/3
rd
turn further
to tighten it; check for leaks.
(1) Engine Oil Gauge
(2) Engine Oil Filter
(1) Radiator Cap
(2) Drain Cock
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11
MAINTENANCE
6
ANTI FREEZE
1. Open to drain cock.
2. Open the radiator at the same time.
3. To give a thorough clean, run a hose
into the radiator and ush it out.
4. Close the tap and rell the radiator with
a coolant mixture of water and corro-
sion inhibitor or anti freeze.
(5) Start the engine and allow it to run for
approx 5 minutes, check the water
level again and top o if required.
Frozen cooling water can damage the en-
gine.
Before replacing the anti freeze solution
ush the radiator.
Mix the anti freeze solution in accordance
with the instructions applicable to the
brand of anti freeze and the local climate.
Replace the solution in the radiator.
In the case of the loss of solution due to
evaporation or overow, replace with the
original mixture ratio.
CAUTION
Do not remove the radiator cap
on a hot engine.
Allow the engine to cool down
and then turn the cap slowly to
ensure, that
there is no excessive pressure
in the radiator.
CAUTION
Serious burns can result from
the contents of pressurized, hot
radiators.
Allow the engine to cool down
completely before opening the
radiator.
IMPORTANT
Water or air under high pressure
can distort the cooling fins on
the radiator and reduce their ef-
ciency.
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12
BAD BOY TRACTOR
GREASING THE TRACTOR GAP ADJUSTMENT
ADJUSTING THE BRAKES
Ensure that grease nipples are
cleaned well before any attempt is
made to grease them.
As is the case with the clutch, use of
the brakes will change the pedal free
play and the balance between the
right and left pedal.
The correct pedal free play is
30~40mm(1.18~ 1.57 in.)
▶
Adjusting Method
Loosen the locknuts to adjust the brake.
Turn the turnbuckle counterclockwise to
increase the free play, or turn the turn-
buckle clockwise to decrease.
Tighten the locknut and confirm, to fix
the nuts.
Check that the free play is correct and
the same on both pedals to ensure
even braking.
(1) Grease Nipple (1) Brake Pedal (2) Turn Buckle
(3) Locknut
CAUTION
An uneven adjustment of the left
and right pedal will result in one
sided braking when the pedals
are connected and can cause
serious accidents, especially at
high speeds.
Double check to ensure that free
play is the same on both pedals.
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13
MAINTENANCE
6
CHECKING THE BATTERY
ADJUSTING TOE-IN
Check the Indicator
COLOR CONDITION
Green Good condition
Black Replace battery
If the toe-in adjustment is incorrect,
it can cause the severe shaking of
both the steering wheel and the en-
tire tractor. The correct toe in is 2~6
mm (0.08~0.24in.)
We recommend that this adjustment
is made by the dealer.
(1) Indicator Condition
IMPORTANT
Low electrolyte levels can cause
premature battery failure and
corrosion.
CAUTION
Electrolyte contains acid and
can cause serious burns.
Any spillage on the skin should
be washed o by running water
immediately.
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14
BAD BOY TRACTOR
BATTERY MAINTENANCE BATTERY CHARGING
Low temperatures will aect the per-
formance of batteries so take partic-
ular care of it in winter.
For the long-term storage of the trac-
tor remove the battery and keep it in
a cool dry room.
If it is on the tractor while stored, dis-
connect the negative terminal.
Batteries will self discharge if left for
a period of time without use.
A boost charge is only for emergencies.
It will partially charge the battery at a
high rate and in a short time.
When using a boost-charged battery, it
is necessary to recharge the battery as
early as possible.
Failure to do this will shorten the bat-
tery’s service life.
To keep them in good condition,
charge them once a month in sum-
mer and every second month in win-
ter.
When replacing the original battery,
ensure that the replacement battery
is the same size.
Failure to do so can cause problems
with the electrical circuit.
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15
MAINTENANCE
6
FAN BELT ADJUSTMENT
SERVICING THE AIR CLEANER
AIR CLEANER DUST VALVE
1. Loosen the alternator pivot bolt.
2. Move the alternator in order to in-
crease or decrease the belt tension.
Tighten the alternator pivot bolt and
the link bolt to 22 N.m (16 lb ft).
▶
Cleaning the Air Cleaner Dust Valve
Check that the dust valve is not
blocked.
Inspect the rubber flaps for cuts and
nicks and check that the rubber is not
perished. Renew if necessary.
To remove dust from the dust valve,
squeeze it between thumb and ngers.
Wipe around the dust valve to remove
dust collected on the outside.
(1) Pivot Bolt (1) Dust Valve (2) Cover
(3) Clip
CAUTION
Always disconnect the negative
terminal rst when removing the
battery and always connect the
positive terminal first when fit-
ting the battery.
When connecting the battery
leads make sure not to reverse
the polarity.
Quick charging will reduce bat-
tery life.
Disconnect the terminals prior
to charging the battery to avoid
damage to the circuit and elec-
trical instruments.
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16
BAD BOY TRACTOR
▶
Cleaning/Changing the Element
Release the two clips on the air cleaner
end cover and remove the element.
Remove dust by blowing compressed
air through the element.
Check the element for damage, if nec-
essary, change the elements.
Check all hoses for condition and tight-
ness.
▶
Replace the element after cleaning it
5 times or if it is damaged.
(1) Element(Outer) (2) Element(Inner)
IMPORTANT
Never beat the element on a
stone or concrete floor/wall to
clean it.
Check all connections and hos-
es especially on the clean side
of the air cleaner to ensure no
dusty air can enter the engine.
Check the element for aws by
putting a light inside the ele-
ment.
When reassembling, make sure
all surfaces seal correctly to
keep dust out.
When working in dusty condi-
tions, increase the service fre-
quency.
CHECKING HOSES AND LINES
The fuel lines, radiator hoses, hy-
draulic and rubber hoses are con-
sumables, which deteriorate by age
and use.
Check them regularly and replace if
faulty.
CAUTION
Damaged fuel lines leak and
cause res.
Damaged radiator hoses can
cause hot water burns and in
severe cases seize the engine.
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17
MAINTENANCE
6
CHECKING THE WIRING HARNESS AND FUSES
Loose wires make inferior connections
and damaged wires can cause short
circuits, res burnt wiring or reduce the
eciency of the components.
Replace or repair any faulty wiring or in-
sulation.
If a fuse burns out again after it has
been replaced, do not replace it with
wire or a high capacity fuse, find the
cause and rectify it or get an auto elec-
trician to do so.
Where insulation is chafed or peeled
o, recover the area with a good quali-
ty insulation tape. Where wiring comes
out of it’s tting, replace it correctly with
the standard tting.
IMPORTANT
Incorrect wiring or fuses can
cause fires to both the tractor
and surrounding area so get the
dealer to check it annually.
Likewise fuel pipes and wiring
age with use.
Ask your dealer to check it at
least once every 2 years and re-
place as required.
REPLACING FUSES
The circuit has blade type fuses in its
wiring circuit When a fuse has blown,
replace it with one of the same value.
Using a large capacity fuse or wire
burns out the wiring system.
Use fuse tongs to replace fuses.
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18
BAD BOY TRACTOR
MAIN FUSES
The wiring harness is equipped with
main fuses whose function is to pre-
serve the wiring.
However when a main fuse blows the
entire circuit is dead.
Always check the reason & rectify be-
fore replacing with a fuse of the same
value.
To indicate that the fuse is blown it will
be discolored.
(1) Fuse Case
IMPORTANT
Always check the reason for a
blown fuse otherwise the new
fuse is also likely to blow.
NEVER EVER USE WIRE in
place of a correct grade fuse.
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19
MAINTENANCE
6
Check if the ination pressure of the front and rear tires is correct.
If not, adjust it to the specication.
Tire Division Size Ination Pressure
Ag Tires
Front 6-12 2.0 kg /
㎠
Rear 9.5-16 2.2 kg /
㎠
Turf Tires
Front 20 x 8-10 2.8 kg /
㎠
Rear 29 x 12.5-15 1.4 kg /
㎠
Industrial Tires
Front 23 x 8.5-12 1.6 kg /
㎠
Rear 27 x 12-16.5 2.8 kg /
㎠
▶
SPEED CHART(km/h)
(Engine Rated Speed)
L H
Ag Tires 6.8 16.9
Turf Tires 5.9 14.7
Industrial
Tires
5.6 14.1
TIRE INFLATION PRESSURE
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MEMO
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7
7. TROUBLESHOOTING
TROUBLESHOOTING - ENGINE ..........................................................7-2
TROUBLESHOOTING - CLUTCH AND BRAKE ..................................7-5
TROUBLESHOOTING - HYDRAULIC SYSTEM .................................. 7-6
TROUBLESHOOTING - ELECTRICAL SYSTEM ................................7-7
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2
BRANSON TRACTOR
TROUBLESHOOTING - ENGINE
Symptom Inspection item Action
1. The starter motor
does not start when
the ignition switch is
turned to "START".
Is the clutch depressed?
Depress the clutch pedal fully and turn the igni-
tion switch to the "START" position.
Is the battery discharged?
Charge the battery.
Is the battery terminal loosened or corroded?
Clean and tighten the terminals.
Is the main fuse blown out?
Replace the fuse.
Is the ignition switch broken?
Contact the dealer for repair or replacement.
Is the starter motor damaged?
Contact the dealer for repair or replacement.
2. The starter motor
runs, but the engine
does not start.
Is the fuel tank empty?
Fill up the fuel tank and bleed the system.
Is the fuel mixed with air?
Bleed the fuel system.
3. The engine revolu-
tion is irregular.
Is air mixed in the fuel system?
Bleed the fuel system.
Is water mixed in the fuel?
Drain water and replace fuel.
Is the injection nozzle clogged?
Contact the dealer for repair or replacement.
Is the fuel lter clogged?
Clean or replace it.
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3
TROUBLESHOOTING
7
Symptom Inspection item Action
4. The engine is over-
heated.
Is the coolant level low?
Rell the coolant.
Is the fan belt loosened or damaged?
Adjust the belt tension or replace it.
Is the radiator n clogged?
Clean it.
Is the engine oil level low?
Rell the engine oil.
Is the engine running under overload?
Reduce the load.
5. The engine power is
too weak.
Is the air cleaner clogged?
Inspect the air cleaner and replace the element.
Is the nozzle damaged?
Contact the dealer for repair.
Is the compression force weak?
Contact the dealer for repair.
Is the valve clearance adjusted properly?
Contact the dealer for repair.
Is the injection timing incorrect?
Contact the dealer for repair.
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4
BRANSON TRACTOR
Symptom Inspection item Action
6. The coolant warning
lamp is turned “ON”
during operation.
Is the coolant level in the reservoir tank low?
Rell the coolant.
7. The engine oil pres-
sure lamp is turned
“ON” during opera-
tion.
Is the engine oil level low?
Rell the engine oil up to required level.
Is the viscosity of the engine oil low?
Replace the engine oil with proper viscosity.
Is the pressure switch defective?
Replace the switch.
Is the oil pump defective?
Contact the dealer for repair.
8. The battery charge
warning lamp is
turned “ON” during
operation.
Is the alternator defective?
Contact the dealer for repair.
Is the fan belt loosened or damaged?
Adjust the fan belt tension or replace it.
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5
TROUBLESHOOTING
7
Symptom Inspection item Action
1. The clutch slips or does not be dis-
engaged.
Is the free play of clutch pedal proper?
Adjust the free play of the pedals.
2. The brake does not work or works
only on one side.
Is the free play of the brake pedals proper?
Adjust the free play of the pedals.
3. The brake pedal does not return to
its original position properly and
it makes a noise.
Is the brake pedal return spring damaged?
Replace the spring.
Is each sliding part well greased?
Remove the rust and apply grease.
TROUBLESHOOTING - CLUTCH AND BRAKE
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6
BRANSON TRACTOR
Symptom Inspection item Action
1. The implement does not be lifted.
Is the hydraulic ow control dial in the close
position?
Adjust the hydraulic ow control dial.
Is the transmission oil level low?
Rell the transmission oil.
Is the air taken in the uid suction system?
Tighten the lter or connection parts. Re-
place the pipe or O-ring if damaged.
Is the oil lter clogged?
Clean or replace it.
Is the Selective control valve lever in the de-
tent position?
Put the Selective control valve lever in
the neutral position.
Is the hydraulic pump defective?
Contact the dealer for repair.
Is the cylinder damaged?
Contact the dealer for repair.
2. The implement does not be low-
ered.
Is the hydraulic ow control dial in the close
position?
Adjust the hydraulic ow control dial.
Is the position control lever on the lowest po-
sition?
Move the position control lever.
The implement cannot be lowered even
though the position control lever is placed in
the lowest position.
Contact the dealer for repair.
TROUBLESHOOTING - HYDRAULIC SYSTEM
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7
TROUBLESHOOTING
7
Symptom Inspection item Action
1. The headlamp does
not turn “ON”.
Is the bulb blown?
Replace the bulb.
Is the fuse blown?
Replace the fuse.
Is the cable connector separated from the socket?
Inspect it.
Is the contact in a poor condition?
Inspect and clean the grounding and terminals.
2. The turn signal lamp
does not come “ON”.
Is the bulb blown?
Replace the bulb.
Is the fuse blown?
Replace the fuse.
Is the cable connector separated from the sock-
et?
Inspect it.
Is the contact in a poor condition?
Inspect and clean the grounding and terminals.
3. The other lamp does
not turn "ON".
Is the bulb blown?
Replace the bulb.
Is the fuse blown?
Replace the fuse.
Is the cable in a poor contact?
Inspect the cable and secure the contact.
Is the switch defective?
Replace the switch.
TROUBLESHOOTING - ELECTRIC SYSTEM
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MEMO
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8. STORAGE AND DISPOSAL
DAILY STORAGE .................................................................................... 8-2
LONG-TERM STORAGE ........................................................................8-3
OPERATING TRACTOR AFTER LONG-TERM STORAGE ................ 8-6
USAGE AND DISPOSAL ........................................................................8-7
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2
BRANSON TRACTOR
DAILY STORAGE
1. Store the tractor after cleaning it.
Especially, clean it thoroughly af-
ter harrowing or working in a wet
eld.
2. Be sure to lower the implement.
3. Store it indoors if possible. If it
should be kept outside, cover it.
4. Remove the battery from the trac-
tor in winter and store it indoors
for easy starting.
5. Add anti-freeze to the tractor in
winter season in order to prevent
the radiator from freezing.
6. Remove the ignition key and store
it separately.
CAUTION
•
Unless the battery is removed
from the vehicle, make sure to
disconnect the negative(-) bat-
tery cable. The wiring can be
gnawed by rodents, leading to
a re.
Don’t forget to dry
off and grease the
tractor after.
After work, clean the tractor and dry
the moisture and supply grease into
each grease nipple.
Avoid water on electrical parts when-
ever possible, as it will cause equip-
ment breakdown.
•
When covering the tractor,
make sure that the engine or
the muffler has fully cooled
down.
[Otherwise]
There is a risk of re.
DANGER
•
When carrying out checking,
maintenance, or repair, make
sure to turn o the engine.
[Otherwise]
There is a risk that you may be
entangled in the tractor or get
injured.
CAUTION
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STORAGE AND DISPOSAL
8
If the tractor is not used for a long
time, store it in the following manner.
1. For long storage, put the ignition
switch to “OFF”.
2. Select a dry and well-drained place
for storage. Remove detach the
weight & implement or put it down
onto the ground.
3. Fill up the fuel tank. Empty space
in the fuel tank will produce dew-
LONG-TERM STORAGE
If you carry out maintenance during
the o season, you can ensure opti-
mum condition of the tractor as well
as safe and comfortable working
conditions during the busy season.
Also, in order to secure the safety of
each part of the tractor and to pre-
vent an accident that may occur due
to poor maintenance, arrange with
your authorized dealer for periodic
maintenance once a year.
Best
condition
Maintenance
Annually
In particular, we recommend that the
electrical cables and the rubber hos-
es, such as fuel hose, steering hoses
and radiator hoses, be replaced ev-
ery two years.
Remove
&
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BRANSON TRACTOR
drops that will produce condensa-
tion that will be the cause of rust
formation. And lock the fuel cock
to “C”. (Closed)
4. Disconnect the battery completely
and store it away from the tractor
in a well-ventilated, dry, dark place
if possible. When the battery is at-
tached to the tractor, make sure to
connect the (+) terminal rst.
5. Change the engine oil and run the en-
gine to circulate oil throughout all the
engine parts for about 5 minutes.
6. Drain the coolant from the radiator.
After draining the coolant, attach a
tag of "No coolant, do not start" to
the steering wheel. If there is an-
ti-freeze in the cooling system, it is
not necessary to drain it.
7. Check the bolts and nuts for loose-
ness, and tighten if necessary.
8. Add oil, uid and fuel to each part
according to the maintenance
chart.
9. Apply a slight coat of grease or
oil onto the tractor parts where is
easy to be rust such as bare metal
surface.
10. Inate the tires to a pressure a
little higher than usual.
11. Place chocks behind and in front
of the rear wheels.
12. Store it in a dry indoor place to
avoid rain or snow and cover the
body.
13. Keep the clutch pedal in a de-
pressed position to avoid rust on
the clutch.
14. Put all controls into the neutral
position.
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STORAGE AND DISPOSAL
8
IMPORTANT
•
When cleaning the tractor, be
sure to stop the engine. Allow
sufficient time for the engine
to cool before washing.
•
Cover the tractor after the muf-
fler and engine have cooled
down completely.
•
Carry out maintenance on a
flat and safe place where the
tractor will not fall or move
and there is no trac danger.
Also, block the front tires to
prevent moving of the tractor.
Otherwise, there is a risk of
accident, such as overturning
of the tractor.
WARNING
CAUTION
To avoid a personal injury,
•
Never clean the tractor body
while the engine is running.
•
Never run the engine in an en-
closed area without proper
ventilation system in order to
prevent poisoning by exhaust
gas.
•
When storing the tractor, re-
move the key from the switch
and store it separately in or-
der to prevent an unautho-
rized person from operating
the tractor and being injured.
•
Carry out checking and main-
tenance for each part every
year.
•
In particular, replace the fuel
hoses and the steering hos-
es every two years. Otherwise,
there is a risk of accident or
machinery breakdown due to
poor maintenance.
•
When carrying out checking
or maintenance, make sure to
stop the engine.
•
Replace the covers that have
been defected for checking or
maintenance.
•
Carry out checking or mainte-
nance after heated parts, such
as muer, engine or transmis-
sion, have fully cooled down.
Otherwise, there is a risk of
getting burnt.
WARNING
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BRANSON TRACTOR
10. Start the engine, release the
parking brake, and check the
brake condition by depressing
the brake pedal. Adjust the free
play of the brake pedals if nec-
essary.
11. Check if the instrument pan-
el and all parts operate correct-
ly while running the engine for a
few minutes.
12. Drive the tractor outside and
check if it is operating properly.
Park the tractor outside and idle
the engine for at least 5 minutes.
Stop the engine and visually in-
spect the tractor. Check if there
is leakage.
13. Stop the engine and check for
leakage. Repair any part as re-
quired.
•
When operating the tractor in
an enclosed area, ventilate the
area to release exhaust gas
to the outside. Exhaust gas is
colorless and not visible, but
is harmful.
WARNING
OPERATING TRACTOR AFTER LONG-TERM STORAGE
Keep the following instructions when
operating the tractor after its long-
term storage.
1. Perform the inspection procedures
before operation.
2. Check the tire air pressure and in-
ate the tires if it is low.
3. Install a fully charged battery.
Check that the battery is fully
charged before installing it.
4. Check the fan belt tension.
5. Check all uid levels. (Engine oil,
transmission/hydraulic oil, and en-
gine coolant)
6. Remove grease from the exposed
cylinder rod.
7. Apply grease to the lubrication
points.
8. Remove the cover from the ex-
haust pipe.
9. Get onto the tractor and start the
engine. To prolong the life and to
enhance the performance of the
engine, idle the engine for about
30 minutes before starting work.
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STORAGE AND DISPOSAL
8
USAGE AND DISPOSAL
It is recommended to keep the
following to protect the environment:
1. Overload on the machine shortens
the product life and increases the
harmful exhaust gas which causes
air pollution due to the incomplete
combustion.
2. When changing the fluid (engine
oil, transmission/hydraulic oil, and
engine coolant) by yourself, be
careful not to spill it and dispose
used oil and coolant properly ac-
cording to the applicable regula-
tions. Otherwise, it can pollute the
ground and water.
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