Hercules 59696 Breaker Hammer Trolley

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Owner's Manual & Safety Instructions PDF Item 59696 UPC 193175557353

This is the main product document for model 59696.

The file format is pdf, 12 pages, you can download this manual here .

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BREAKER HAMMER TROLLEY
Model
HE761
WARNING: To prevent serious injury, User must read and
understand Owner’s Manual. SAVE THIS MANUAL.
When unpacking, make sure that the product is intact and
undamaged. If any parts are missing or broken, please call
1-800-444-3353 as soon as possible. Reference 59696
TM
Owner’s Manual &
Safety Instructions
25l
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Page 2 For technical questions, please call 1-800-444-3353. 59696
IMPORTANT SAFETY INFORMATION
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result
in electric shock, fire and/or serious injury.
Save all warnings and instructions
for future reference.
1. PRIOR TO USING THIS PRODUCT, READ
AND UNDERSTAND ALL INSTRUCTIONS AND
SAFETY PRECAUTIONS AS OUTLINED IN
THE MANUFACTURER’S MANUAL OF THE
BREAKER HAMMER THAT IS TO BE USED.
2. BOLT THE BREAKER HAMMER SECURELY TO
THE CLAMPING BLOCKS ON THE BREAKER
HAMMER TROLLEY AND TEST WORK
SET-UP FOR STABILITY BEFORE USE.
3. UNPLUG THE BREAKER HAMMER FROM ITS
ELECTRICAL SUPPLY BEFORE PERFORMING
ANY SERVICE OR MAINTENANCE ON
THE TROLLEY. Make sure to unplug the
breaker hammer before leaving the work
area, moving the Trolley from one location to
another, cleaning debris from the unit, etc.
4. This product is not a toy.
Do not allow children to play with or near this item.
5. Use as intended only.
6. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Harbor Freight Tools for a replacement.
Work Area Safety
1. Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders
away while operating a power tool.
Distractions can cause you to lose control.
Assembly Precautions
1. Assemble only according to these instructions.
Improper assembly can create hazards.
2. Wear ANSI-approved safety goggles and
heavy-duty work gloves during assembly.
3. Keep assembly area clean and well lit.
4. Keep bystanders out of the area during assembly.
5. Do not assemble when tired or when under the
influence of alcohol, drugs or medication.
6. Weight capacity and other product capabilities apply
to properly and completely assembled product only.
Personal safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating
power tools may result in serious personal injury.
2. Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energizing power
tools that have the switch on invites accidents.
4. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
5. Dress properly. Do not wear loose clothing or
jewelry. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewelry
or long hair can be caught in moving parts.
6. If devices are provided for the connection of
dust extraction and collection facilities, ensure
these are connected and properly used. Use of
dust collection can reduce dust-related hazards.
7. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
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Page 3For technical questions, please call 1-800-444-3353.59696
Percussion Hammer Safety Warnings
1. Wear ear protectors. Exposure to
noise can cause hearing loss.
2. Hold power tools by insulated gripping surfaces
when performing an operation where the cutting
tool may contact hidden wiring or its own cord.
Contact with a “live” wire will make exposed metal
parts of the tool “live” and shock the operator.
3. Keep clear of moving parts.
4. Unplug before inspecting, removing or
installing bit, or performing any service.
5. Pull on bit after installation and before use;
bit may move but MUST NOT slide out.
6. Wear steel-toed boots during use.
7. Do not operate this tool if you have back, neck,
or wrist injuries, or other conditions that will
be aggravated by the severe jerking forces
that this tool exerts upon the operator.
8. Avoid unintentional starting. Prepare to
begin work before turning on the tool.
9. Do not leave the tool unattended when it is plugged
into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.
10. This product is not a toy. Keep it
out of reach of children.
11. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure.
In addition, people with pacemakers should:
• Avoid operating alone.
• Properly maintain and inspect to avoid electrical shock.
• Properly ground power cord. Ground Fault Circuit
Interrupter (GFCI) should also be implemented
– it prevents sustained electrical shock.
12. The warnings, precautions, and instructions
discussed in this instruction manual cannot cover all
possible conditions and situations that may occur.
It must be understood by the operator that
common sense and caution are factors
which cannot be built into this product,
but must be supplied by the operator.
Vibration Safety
This tool vibrates during use. Repeated or long-term
exposure to vibration may cause temporary or permanent
physical injury, particularly to the hands, arms and
shoulders. To reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an
extended period should first be examined by a
doctor and then have regular medical check-ups
to ensure medical problems are not being caused
or worsened from use. Pregnant women or
people who have impaired blood circulation to
the hand, past hand injuries, nervous system
disorders, diabetes, or Raynaud’s Disease should
not use this tool. If you feel any medical or
physical symptoms related to vibration (such as
tingling, numbness, and white or blue fingers),
seek medical advice as soon as possible.
2. Do not smoke during use. Nicotine reduces
the blood supply to the hands and fingers,
increasing the risk of vibration-related injury.
3. Use tools with the lowest vibration when there
is a choice between different processes.
4. Include vibration-free periods each day of work.
5. Let the tool do the work.
6. To reduce vibration, maintain the tool as
explained in this manual. If any abnormal
vibration occurs, stop use immediately.
SAVE THESE
INSTRUCTIONS
Warning Symbols and Definitions
This is the safety alert symbol. It is used to
alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to
avoid possible injury or death.
Indicates a hazardous
situation which, if not
avoided, will result in death or serious injury.
Indicates a hazardous
situation which, if not
avoided, could result in death or serious injury.
Indicates a hazardous
situation which, if not
avoided, could result in minor or moderate injury.
Addresses practices not
related to personal injury.
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Page 4 For technical questions, please call 1-800-444-3353. 59696
Symbology
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Read the manual before set-up and/or use.
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
WARNING marking concerning
Risk of Respiratory Injury. Wear
NIOSH-approved dust mask/respirator.
WARNING marking concerning Risk of
Foot Injury. Wear steel-toe work boots.
DANGER marking concerning
Risk of Amputation.
Keep hands well clear of cutting area.
SET UP - BEFORE USE
Read the ENTIRE IMPORTANT SAFETY
INFORMATION section at the beginning of
this manual including all text under
subheadings therein before set up or use of
this product.
Note: For additional information regarding the parts listed
in the following pages, refer to Parts List and Diagram.
Assembly
1. Remove Trolley from packaging. Unfasten hook and loop fasteners
holding Struts, then raise Struts in direction of arrows.
Strut
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Page 5For technical questions, please call 1-800-444-3353.59696
2. Lift Wheel Frame to move Pin into first slot.
Wheel
Frame
Pin
3. Fold hook and loop fasteners out of the way, then lower Struts and align Strut
ends with brackets on Wheel Frame. Secure with Ball Pins (34).
Ball Pin
(34)
Bracket
Hook and Loop
Fastener
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Page 6 For technical questions, please call 1-800-444-3353. 59696
4. Slide one Ø20 Flat Washer (31) onto each axle.
5. Install a Wheel on each axle and secure using Ø16 Flat Washers (28),
Ø16 Lock Washers (29), and M16 Lock Nuts (30).
Wheel
Axle
Ø20 Flat
Washer (31)
Ø16 Flat
Washer (28)
Ø16 Lock
Washer (29)
M16
Lock
Nut
(30)
6. Stand Trolley upright on Wheels. Loosen Handlebar Knob, raise Handlebar 90° to Frame and tighten Knob.
Handlebar
Knob
Handlebar
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Page 7For technical questions, please call 1-800-444-3353.59696
Note: Clamping Block position and use of Clamping Block Inserts will vary depending on brand and
model of breaker hammer. Clamping setup for several breaker hammer models is shown below.
Bauer 64276
Bosch 11335K
Hercules 57150
DeWalt D25960K
Bauer 64277
Clamping
Block
Insert
Clamping
Block
7. Position Trolley flat and parallel to the ground.
8. Remove Inserts from two Clamping Blocks.
9. Place two Clamping Blocks onto Trolley, then lay breaker hammer (sold separately)
onto Clamping Blocks. Secure hammer in place using remaining Clamping Blocks,
Mounting Plate, M12 x 240 Bolts (1), Ø12 Lock Washers (2), and Nuts (10).
Clamping
Block
without
Insert
Clamping
Block
with
Insert
Breaker
Hammer
Mounting
Plate
Nut
(10)
Ø12 Lock
Washer (2)
M12 x 240
Bolt (1)
Hercules 57150
clamping setup
shown
10. Return Trolley to upright position. Loosen Handlebar Knob, raise Handlebar and tighten Knob.
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Page 8 For technical questions, please call 1-800-444-3353. 59696
OPERATION
Read the ENTIRE IMPORTANT SAFETY
INFORMATION section at the beginning
of this manual including all text under
subheadings therein before set up or use
of
this product.
Tool Set Up
TO PREVENT SERIOUS INJURY FROM
ACCIDENTAL OPERATION:
Make sure the breaker hammer power switch is
in the off-position and unplug the tool from its
electrical outlet before performing any procedure
in this section.
1. Install a floor scraper, according to breaker
hammer’s instruction manual, that is
suitable for leveling, scraping, and removal
of coatings and flooring materials.
2. The Breaker Hammer Trolley has five adjustable
angle settings. To adjust the angle, step on the Foot
Pedal and pull down or push up on the Handlebar.
21 3 4 5
Foot
Pedal
Handlebar
3. To adjust angle of Handlebar, loosen Handlebar
Knob, raise or lower Handlebar and tighten Knob.
Work Area Set Up
1. Make sure the work area is clean and well-lit.
The work area must not allow access by children
or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
3. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
If working in the ground or on a concrete slab
on the earth, call local utility company to
ensure that area is clear of utility lines.
4. Keep power cord away from moving machines.
General Operation
TO PREVENT SERIOUS INJURY:
Wear ANSI-approved safety goggles, ear
protection, steel-toe boots, dust mask and
heavy-duty work gloves during use. Keep
feet clear of breaker hammer. Keep children
and animals well clear of the work area.
TO PREVENT SERIOUS INJURY:
Read the breaker hammer manufacturer’s
instruction manual before use. Ensure that
the breaker hammer is firmly secured to the
Trolley. Use with a breaker hammer only – do
not use with any other type of power tool.
1. Check scraper for dullness, cracks, or other damage.
CAUTION! TO PREVENT INJURY: A dull scraper can
cause unnecessary scraper movement, resulting in tool
wear and possible injury. Use only sharp floor scraper.
2. Secure breaker hammer power cord to hook on
end of either handle grip, and hook and loop
fasteners, to keep cord clear of scraper blade and
protect it from crushing, abrasion, and scraping
by broken tile or other flooring materials.
Power Cord
Hook
Hook and
Loop Fastener
3. Adjust Trolley to an angle suitable for the
flooring material being removed.
4. Make sure the breaker hammer power switch
is in the off-position, then plug the tool into
an outlet on a circuit rated to 20 amps.
CAUTION! TO PREVENT INJURY OR
PROPERTY DAMAGE: Keep power
cord away from moving machines.
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Page 9For technical questions, please call 1-800-444-3353.59696
5. Turn on breaker hammer power switch.
6. Push the Trolley forward to begin striking flooring
material. Use the Foot Pedal to apply more
forward pressure for difficult to remove flooring
materials or to increase demolition speed.
NOTICE: Running tool with no load or “empty
blows” will damage the breaker hammer.
7. When work is complete, turn off power switch.
8. To prevent accidents, turn off the tool and
disconnect its power supply after use.
9. Clean, then store the tool indoors
out of children’s reach.
MAINTENANCE
Procedures not specifically explained
in this manual must be performed
only by a qualified technician.
TO PREVENT SERIOUS INJURY FROM
ACCIDENTAL OPERATION:
Turn the power switch of the breaker hammer
off, unplug the tool from its electrical
outlet, and remove breaker hammer before
performing any procedure in this section.
TO PREVENT SERIOUS INJURY FROM TOOL
FAILURE: Do not use damaged equipment.
If abnormal noise or vibration occurs, have
the problem corrected before further use.
Cleaning, Maintenance,
and Lubrication
1. BEFORE EACH USE, inspect the general
condition of the Trolley. Check for:
• loose hardware
• misalignment or binding of moving parts
• cracked or broken parts
• any other condition that may
affect its safe operation.
2. AFTER USE, wipe external surfaces
of the tool with clean cloth.
3. Periodically, apply light oil to all
moving parts of the Trolley.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
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Page 10 For technical questions, please call 1-800-444-3353. 59696
PARTS LIST
Part Description Qty
1 Bolt M12 x 240 4
2 Lock Washer Ø12 11
3 Mounting Plate 1
4 Clamping Block 4
5 Clamping Block Insert 4
6 Resting Block 1
7 Bolt M10 x 30 6
8 Lock Nut M10 10
9 Main Frame 1
10 Nut 4
11 Bolt M12 x 60 4
12 Left Bracket 1
13 Right Bracket 1
14 Bolt M12 x 50 2
15 Lock Nut M12 6
16 Strut 2
17 Spring 2
18 Bolt M10 x 60 2
19 Sleeve A 4
20 Flat Washer 2
21 Ring Ø8 4
22 Rod 10 x 160 1
23 Connecting Bar 2
24 Wheel Frame 1
Part Description Qty
25 Flat Washer 2
26 Rod 10 x 180 1
27 Rubber Wheel 2
28 Flat Washer Ø16 2
29 Lock Washer Ø16 2
30 Lock Nut M16 2
31 Flat Washer Ø20 2
32 Bolt M10 x 40 2
33 Foot Pedal 1
34 Ball Pin 2
35 Lock Washer Ø10 10
36 Left Handgrip 1
37 Rivet 4
38 Handlebar 1
39 Right Handgrip 1
40 Hook and Loop Fastener 4
41 Flat Washer 4
42 Knob 1
43 Flat Washer Ø12 1
44 Cap 2
45 Handle Support w/ Gear Plate 1
46 Handle Bumper 2
47 Handle Support 1
48 Rivet 2
Record Product’s Date Code Here:
Note: If product has no Date Code, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are not available
individually as replacement parts. Specify UPC 193175557353 when ordering parts.
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Page 11For technical questions, please call 1-800-444-3353.59696
ASSEMBLY DIAGRAM
42
8
25
1
5
29
3
10
11
30
8
9
15
16
17
12
19
13
14
18
20
22
21
23
24
21
25
26
27
28
45
30
8
31
34
32
7
37
33
46
36
40
38
37
39
41
48
43
44
29
2
7
47
7
6
40
41
2
35
15
35
35
7
35
35
18
2
4
2
28
23
8
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LIMITED 90 DAY WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of one year from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Visit our website at: https://www.harborfreight.com
Email our technical support at: [email protected]
For technical questions, please call 1-800-444-3353
Copyright
©
2025 by Harbor Freight Tools
®
. All rights reserved. No portion of this manual or
any artwork contained herein may be reproduced in any shape or form without the express
written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn
proportionally. Due to continuing improvements, actual product may differ slightly from the
product described herein. Tools required for assembly and service may not be included.
TM
26677 Agoura Road • Calabasas, CA 91302 • 1-800-444-3353

Specifications

Indexed Terms: Trolley, Breaker Hammer

Hercules 59696 Questions and Answers

Questions and Answers

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