6B18 4-Channel Wheatstone Bridge Interface Node

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Specification

User Manual

This is the main product document for model 6B18.

The file format is pdf, 13 pages, you can download this manual here .

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Wisen Innovation Technical Doc. No.2026 WiSenMeshWAN® 4-Channel Wheatstone Bridge Interface Node - User Manual
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WiSenMeshWAN® 4-Channel
Wheatstone Bridge Interface Node
User Manual
6B18
Wuxi Wisen Innovation Co., Ltd.
April 2026
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Revision History and Clarification
Rev.
Issue Date
Revisions
Written By
Revised By
V1.0
21/04/2026
1st issue
Xinhu Nie
Dr. Yan Wu
Document Definition:
It defines the specifications (i.e., introduction, technical features, deployment and maintenance methods) of the
WiSenMeshWAN® 4-Channel Wheatstone Bridge Interface Node, which is one of the key components in
WiSenMeshWAN® Low Power, Intelligent, Wireless Sensor Network (WSN) system. It is responsible to:
Sample data from up to 4 strain gauges in Wheatstone bridge arrangement (4 or 6 wires);
Form a time-synchronised Wireless Sensor Network with other nodes in the system;
Transmit the data packet to a gateway.
Scope
Customer Site Project Managers and Engineers, Wisen Service Engineers, etc.
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Table of Contents
1. Product Introduction ..............................................................................................................................................- 4 -
2. System Structure Layout .........................................................................................................................................- 5 -
3. Node & Radio Features ...........................................................................................................................................- 6 -
4. Terminologies .........................................................................................................................................................- 8 -
5. Operation Procedures .............................................................................................................................................- 8 -
5.1System Deployment Notifications ..............................................................................................................- 8 -
5.2Deployment Procedures .............................................................................................................................- 9 -
5.3Mounting Options ......................................................................................................................................- 9 -
6. General Maintenance and Notification ................................................................................................................. - 10 -
7. Package and Accessories ....................................................................................................................................... - 11 -
8. Safety and Warning............................................................................................................................................... - 11 -
9. Contact ................................................................................................................................................................. - 12 -
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1. Product Introduction
The WiSenMeshWAN® 4-Channel Wheatstone Bridge Interface Node is one of the key products
in our patented WiSenMeshWA geotechnical safety monitoring system. Working together with the
WiSenMeshWAN® gateway product and external strain gauge sensors, it intelligently delivers real-time strain, load, or
pressure data from up to 4 channels to the information centre.
The WiSenMeshWAN® 4-Channel Wheatstone Bridge Interface Node operates using our core technology, i.e., the
WiSenMeshWAN® Low Power, Intelligent, Wireless Sensor Network protocol, together with its internal high precision
analogue sample module and power unit. This product satisfies the three fundamental identities of the system:
A. Network Life Span: to maximise battery life across the mesh network as a whole;
B. Network Data Arrival Rate: to minimise data packet loss;
C. Single Node Environmental Coverage: to maximise radio coverage.
Our product has IP68 and is designed to work in a tough environment. It is small in size, reliable in performance, easy
for maintenance, has high precision during sampling, and has strong immunity to radio-interference. The node
supports 4-wire or 6-wire Wheatstone bridge sensors.
Figure 1. 4-Channel Wheatstone Bridge Interface Node Overview.
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2. System Structure Layout
Figure 2. System Structure Layout.
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3. Node & Radio Features
Node Features:
Basics
Battery Power
Qty. x 4 (3.6V Lithium primary D-Cell ER34615)
Mesh Stop Voltage
2.1VDC
Battery Connection
Standard Aluminium Battery Holder
Local Storage
Min. 1500 Messages at Mesh3.0 Protocol
Dimension (L x W x H)
180 x 140 x 60mm
Node Weight
1.45kg
Cable Gland
Qty. 4 x EMC-CMA14 for external sensor connections (through cable diameter,
4-8mm)
Wire Connection
Spring type wiring terminal
Primary Sensor
Sensor Type
Strain gauges in Wheatstone Bridge, 4 or 6 wires
No. of Inputs
4 Channel
Excitation Voltage
10.0V (Default Setting), 5.0V or 2.5V via rotary switch (per channel)
Excitation Current
Max. 100 mA per channel
Range
±4.8 mV/V @ 10.0V; ±9.5 mV/V @ 5.0V; ±19.0 mV/V @ 2.5V
Accuracy
Better than 0.02%FS
Sensitivity
0.1 uV/V
Standard System Parameter
Temperature
Range: -40 to 125°C; Accuracy: ±0.1
Humidity
Range: 0-100%RH; Accuracy: ±1.5%RH
Voltage
Accuracy: ±0.1V
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Basics
WSN Interface
Mesh Wireless Interface
WiSenMeshWAN® / WiSenMeshNET® Protocol Mesh 3.0 ONLY
Industrial Standard
Casing & Painting Materials
Aluminium-Alloy Die Castings 12 (Epoxy Polyester Powder Coating)
IP Rating
≥ IP68
Operating Temperature
-40 to 85°C
Fire Proof
Approved
Radio Features:
* E.g., the radio link from a gateway to the 1
st
layer node is called the 1
st
hop.
FCC 915MHz System CE 868MHz System
Radio Band 902-928MHz 865-868MHz
Central Frequency (Default) 905/910/915/920/925/922/923MHz 865.75/866.25/866.75/867.25MHz
Default Transmit Power 12dBm 14dBm
Transmit Power Range 5-12dBm
Receive Sensitivity -112dBm
Bandwidth 500kHz
Transmission Speed 19.2kb/s
No. of Mesh Hop*
Supported
6 Hops
Sampling Interval 1-60mins
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4. Terminologies
(1) Mesh Antenna
(2) M4 x 16 Lid Screw
(3) Cable Gland
Figure 3. 4-Channel Wheatstone Bridge Interface Node Terminologies.
5. Operation Procedures
5.1System Deployment Notifications
1) Location: The deployment location of a Wheatstone Bridge Interface Node is usually determined by the required
monitoring or inspection location;
2) All the Serial Numbers of a Unit must be recorded against their site references;
3) Before any node is switched on, two tasks will need to be carried out:
A. The Wheatstone Bridge sensors chosen by the customer must be connected to the node;
B. The connections between a customer chosen sensor and the node must strictly follow the rules stated in
this document;
C. A gateway must be deployed, powered on and proven to be working properly. Otherwise, the nodes will
need to be switched off, then switched on again after a gateway is switched on. So simply speaking, the rules
to follow to correctly deploy a WiSenMeshWAN® system are:
Gateway first, then nearby nodes, then further nodes.
4) During deployment, the Serial Number (SN) of a node and the orientation of the sensors deployed against their
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site references must be recorded;
5) All the node should have its antenna point upwards.
5.2Deployment Procedures
1) Open the box: Take the node out of the package and open its lid;
2) Insert Battery: By default, a node does not contain batteries. Therefore the Qty. 4 x D-Cell batteries need to be
inserted. Notice : +ve and ve orientation must be correct, otherwise, the internal circuit may be damaged.
3) Antenna Installation: screw the antenna tightly onto the node;
4) Sensor Connection at each channel:
A. For 4-wire sensor: use terminals Exc+, Exc-, Sigl+, Sigl-;
B. For 6-wire sensor: use terminals Sens+, Sens-, Exc+, Exc-, Sigl+, Sigl-;
C. Shield connection required if external noise is large.
5) Set Excitation Voltage via rotary switch (10V default).
6) Sensor connections to Node:
A. Untighten the cable gland cover, insert the cable through the cable gland, then connect the wires to the
corresponding spring terminals according to the table below.
B. Once the wires are connected, please tighten the cable gland cover firmly to ensure its IP rating on that
channel.
Notice 1: The cable gland diameter of the Wheatstone Bridge Interface Node is 4-8mm.
Notice 2: All required wires must be connected to minimise electrical interference and possible loss of precision.
Notice 3: Within any electrically noisy environment, nodes with sensors must be 0.3m away from the source of
the noise.
7) Power On: once the external sensor is connected, turn the switch on. You should see 3 LEDs flashing 3 times,
which means the node is on. Then switch off the node to save power if the gateway is off;
8) Tighten the 4 Cap-Hex-Head screws of the lid to secure the enclosure IP rating;
9) To validate the sensor data, please visit Wisen
Visualisation Platform for further details.
5.3Mounting Options
The Wheatstone Bridge Interface Node can be deployed with various methods. However, the principle is to make sure
it is firmly attached to the installation surface.
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6. General Maintenance and Notification
1) Once the Wheatstone Bridge Interface Node is installed in the field, please minimise any man-made
disturbance so that data quality can be maintained;
2) Radio communication will be impaired if the antenna is covered by metal or very moist soil material;
3) Due to the discharge characteristics of the recommended battery, a battery replacement should be carried out
when a node reported voltage reaches 2.7V, at which point you have approximately 3 weeks to change the
battery;
4) Our product will use all the possible capacity in a battery down to its stop (minimum) voltage, which has been
specified in the Features table. When this occurs, our WiSenMeshWAN® protocol will send you a warning, then it
will enter a deep sleep mode until a new battery is installed;
5) If the data from nodes are showing unexpected results or are not being sent back to the Wisen gateway, then
please carry out investigation using the following two stage procedure:
A. Remote Inspection of historical data, to identify the following:
a) Whether the heart-beat message has been sent back successfully at each time interval;
b) Whether the battery voltage is too low, if yes, please change the battery unit;
c) Whether the signal strength has become significantly weaker than before. If yes, please check the
antenna has been screwed on firmly.
B. On-site Inspection: If all the above are good, please arrange an on-site inspection to check:
a) Whether a Node has visible external damage;
b) Check the box lid to see if it is firmly tightened;
c) Whether the antenna is bent or damaged and that the node is not blocked by new construction, e.g.,
hoardings;
d) When possible, check that the signal strength is normal by using a spectrum analyser;
e) Open the lid, to see whether the battery is firmly attached to its holder;
f) Use a multi-meter to measure the battery voltage. If it is below the stop (minimum) voltage, replace
the battery.
g) Make sure the 4 or 6 wires are connected properly. If necessary, please disconnect the wires to inspect.
Notices :
i. Case One: If any change has been made from the list above, please inspect the data at the remote server;
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ii. Case Two: If all the actions from the list above have not cured the problem, please contact Wisen. We will be
happy to help.
7. Package and Accessories
Standard:
No. Items Dimension (mm) Qty.
1
WiSenMeshWAN® 4-Channel Wheatstone Bridge Interface Node
180x140x60
1
2
Mesh Antenna
200
1
3 Cap-Hex-Head Screw M6x14 4
4 User Manual* Downloadable from Wisen
Visualisation Platform.
5 Inspection Report*
8. Safety and Warning
Warning: Please read the following instructions carefully.
1Operation Safety
Before taking any action, please read all the information provided carefully, and keep the guidance documents
safe;
Ensure that any procedures and installations are correctly carried out. The communication cable and the case
must be grounded;
This product has been designed to meet a certain water-proof level. However, it becomes water vulnerable when
the lid is open or if the cable gland has not been sealed properly.
2Electric Safety
To install the battery into a holder, please follow the “+” (positive) and -(negative) signs in any Wisen product.
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Wrong orientation of a battery could potentially cause unit damage.
Notice : The orientation of battery can vary among products;
When disconnecting the battery, please take special care not to apply excessive force, otherwise the battery
holder and the nearby circuitry may be damaged.
3Warning
The battery in the product has a relatively high capacity, so please take special care during storage and usage;
This product must not be disassembled under any circumstances, to do so will void the warranty and may leave
the product in a dangerous state;
If all the above are not followed, the manufacturer cannot be responsible for any damage and injury caused to
the users.
4Caution
Danger of explosion if battery is incorrectly replaced. Replace only with the type recommended by the
manufacturer;
When disposing of the batteries, please contact your local authorities or dealer and ask for the correct method of
disposal.
9. Contact
- Wuxi Wisen Innovation Co., Ltd.: www.wisencn.com
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FCC Warning
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device
may not cause harmful interference, and (2) this device must accept any interference received, including interference that
may cause undesired operation.
Any Changes or modifications not expressly approved by the party responsible for compliance could void the user's
authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15
of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates uses and can radiate radio frequency energy and, if not installed and used in
accordance with the instructions, may cause harmful interference to radio communications. However, there is no
guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try
to correct the interference by one or more of the following measures:
-Reorient or relocate the receiving antenna.
-Increase the separation between the equipment and receiver.
-Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
-Consult the dealer or an experienced radio/TV technician for help.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment. This equipment should be
installed and operated with minimum distance 20cm between the radiator & your body.
End of User Manual

Specifications

Indexed Terms: 4-channel

Wuxi Wisen Innovation Co., Ltd. 6B18 Questions and Answers

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