051169-5209-1440401 OCPTY SAB0010 Starter Fit for Force for Chrysler Marine Outboard Motors 70H 85HP 125HP 140HP 150 1966-99 MOT4002 5393 SAB0010

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Installation Manual

This is the main product document for model 051169-5209-1440401. Additionally, the document applies to other Chrysler models: 606462284189, 051169-5209-1440401

The file format is pdf, 3 pages, you can download this manual here .

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For A Starter Replacement
Here are some things you need to do before you replace your starter:
Let your car’s engine cool down
Gather all the necessary tools
Keep the vehicle or owner’s manual around
Before replacing the starter, note down where every wire and electrical connection is located in the
starter and solenoid. This way, you won t forget what goes where after the starter motor
replacement is done
Safety First
There are some basic safety measures that you must keep in mind:
Always use safety stands and wheel chocks to prevent accidental car movement, and remember to
never work under a car supported only by a jack
Put on protective eyewear and gloves
Only use the correctly sized torque wrench or socket wrench to loosen any nut or bolt
However, the number one safety measure is disconnecting the battery and removing the negative
battery cable.
Pick a fitting hand or socket wrench size to loosen the nut holding the wire on the negative battery
terminal.
However, you won’t have to remove the nut entirely. If it’s loose, just slide the wire up and off the battery
terminal. To ensure that the wire doesn’t come in contact with the terminal while you work, tuck it away
to the side of the battery.
Note: You don t need to remove the positive battery cable (the large positive wire running to the
battery).
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Some cars need you to jack up the vehicle to access the car starter.
To do so, place a jack beneath one of the designated jack points at the vehicle’s front. Then raise and
lower or turn the handle to elevate the car from the ground.
Dont forget you should always jack up a vehicle on flat and firm ground, and rest the car on jack
stands for safety.
Pop the hood of the car to access the engine compartment. You should find the starter here. It
looks like a big cylinder with a smaller cylinder attached to it, placed in the bell housing area.
The smaller cylinder is the starter solenoid.
A wire should run directly from the positive battery terminal or from the fuse box in the engine
compartment to the top terminal on the starter solenoid.
If you can t locate the starter, check your vehicle repair manual because the location can vary
depending on your car’s model and make.
Note: Bell housing is another term for the area of the transmission that covers the flywheel, clutch, or
torque converter. It’s shaped like a bell (bolted to the engine block), hence the name bell housing.
Start by removing the starter mounting bolts with a socket wrench. After every bolt is out, remove all
the wiring including those connected to the solenoid in order to remove the car starter.
Use a bit of force to pull and remove it from the bell housing in the engine compartment.
With the starter out of the car, place the old (original starter) and new OCPTY starter next to each
other on a table to compare them.
Both the starters should look almost identical. The holes for the starter mounting bolts should be in
the same spot for the replacement starter.
You don’t have to worry about the starter solenoid being exact.
Most cars have a solenoid with three or four terminals-you can omit the fourth if yours uses only
three.
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What’s a heat shield?
In a car powered by an internal combustion engine, a heat shield protects a car component
from absorbing excessive heat either by scattering, reflecting, or simply absorbing.
So if your old car starter has any heat shield, transfer them to the new replacement starter.
Before inserting the new starter back in the bell housing, check the flywheel for damaged
teeth. If everything looks good, keep the starter mounting bolts ready and insert the starter
right where the old one used to be (bell housing).
After inserting, tighten every starter bolt to secure the starter.
Slide the two starter mounting bolts through the bracket on the engine and the starter. Then
turn each mounting bolt clockwise by hand till you’re sure they’re fastened properly.
After that, pick up the right socket and socket wrench to tighten them all the way down.
If any bolt still feels loose, unscrew it and try again.
This way, the bolt doesn’t vibrate and detach while the engine is running.
With the car starter motor in position, reconnect the wiring you disconnected from the old
starter onto the new one’s terminals.
Do the same for the new starter solenoid as well.
If you re unsure, you can always refer to the owner s manual and make the right wire
connections.
Now it’s time to connect the battery.
To do so, reconnect the black cable (ground wire) to the negative battery terminal.
Then insert the key into the ignition and try to start your car. If it does, your starter
replacement was successful.
Check if every wire is securely connected at both ends, then attempt to start again.
And if that fails, you will have to call a mechanic to help.

Specifications

Indexed Terms: Starter

Chrysler 051169-5209-1440401 Questions and Answers

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