Zoeller 508-0020 Aquanot Fit 508 ProPak M63 User Manual

PREINSTALLATION CHECKLIST

1. Inspect your pump. Occasionally, products are damaged during shipment. If the unit or any of the parts are damaged, contact your dealer before using.

2. Carefullyreadtheliteratureprovidedtofamiliarizeyourselfwithspecicdetailsregardinginstallationanduse.Thesematerialsshouldberetainedforfuture

reference.

SEE BELOW FOR

LIST OF WARNINGS

1. Testingforground.Asasafetymeasureeachelectricaloutletshouldbe

checked for ground using an Underwriters Laboratory listed circuit analyzer,

which will indicate if the power, neutral, and ground wires are correctly

connectedtoyouroutlet.Iftheyarenot,callaqualied,licensedelectrician.

2. For your protection, always disconnect the power supply from its power

source before handling the components of your DC backup pump or the

primary pump.

3. Installation and servicing of electrical circuits and hardware should be

performedbyaqualied,licensedelectrician.

4. AllelectricalandsafetycodesmustbefollowedincludingtheNational

Electrical Code and all applicable local codes.

5. It is the owner’s responsibility to check the battery and battery

connection at least once a month. Batteries contain acid, and caution

must be taken when handling.

6. Riskofelectricshock.Thesepumpshavenotbeeninvestigated

for use in swimming pools and marine areas.

7. Prop65 Warning for California residents:

: Cancer and Reproductive Harm-

www.P65Warning.ca.gov.

1. Make sure there is a properly grounded 115 V receptacle available. It is

recommend connecting to a separately protected and properly grounded

circuit.Thelocationmustbewithin6'(1.8m)ofthecontrolboxandbattery.

ThepowersupplyforyourDCcontrolsystemplugsdirectlyintothe115V

outlet. DONOTUSEANEXTENSIONCORD.

2. Make sure the 115 V electrical supply circuit is equipped with fuses or

circuit breakers of proper capacity.

3. DC emergency pumps are designed for handling clear water. Do not use

inseptictankstopumpefuentorinsewagepitstopumpsewage.

4. Repair and service of your DC backup system should be performed by an

authorized service station.

5. TheinstallationofDCautomaticbackuppumpsrequirestheuseofavariable

leveloatswitchforoperation.Itistheresponsibilityoftheinstallingparty

toensurethattheoatswitchwillnothanguponthepumpapparatusor

pit peculiarities and is secured so the pump will turn “on” and “off”.

6. For indoor use only.

CAUTION

SEE BELOW FOR

LIST OF CAUTIONS

REFER TO WARRANTY ON PAGE 2.

CAUTION

Turbulencecausedbyhigh-velocityincomingwatercan

causesumppumpstoairlock.Ifthisconditionexists,theincomingwater

mustbebafedtoavoidexcessiveturbulence.

NOTICE TO INSTALLER: Instructions must remain with installation.

FM3148

0725

Supersedes

0724

DATE INSTALLED:

MODEL NUMBER:

BATTERY BACKUP SYSTEM WITH PRIMARY SUMP PUMP

MODEL 508 - 12 V DC BATTERY BACKUP SYSTEM

WITH 115 V AC POWERED SUMP PUMP

MODEL M53, M63, OR M98

INSTALLATION INSTRUCTIONS

Product information presented here reflects conditions at time of publication. Consult factory regarding discrepancies or inconsistencies.

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

Tel: (502) 778-2731 • 1 (800) 928-PUMP

Visit our website:

zoellerpumps.com

Trusted. Tested. Tough.

Patent No. D740329

Zoeller Pump Company

Product on our website:

http://reg.zoellerpumps.com/

AQUANOT FIT 508/53, 508/63, 508/98

P/N155891-D

MEETS UPC

COMPLIES WITH ASME A112.3.4

AND CSA B45.9.

P/N 018535-E

FAMILY OWNED

PROUD

AMERICAN

TheDCcontrollerisequippedwithachargerformaintainingthebatteryinaready

stateandrecharging thebatteryafterusewhen ACpowerisrestored.Time for

recharge depends upon the amount of power consumed by the pumping cycle during

theACpowerinterruption.Thepumpmaygobacktothereadyrunpositionina

veryshortperiodoftime.Acompletelydrainedbatterymayrequireupto24hours

forfullrecharge.Ifbatterydoesnotchargeproperly,thebatteryLEDwillashred.

LIMITED WARRANTY

PERFORMANCE

TheDCpumpperformanceat12.7Vdc

BATTERY SELECTION

Manufacturer warrants, to the purchaser and subsequent owner during the

warranty period, every new product to be free from defects in material and

workmanship under normal use and service, when properly used and maintained,

foraperiodof3years(models508/53and508/98)or5years(508/63)fromdate

of purchase by the end user. Zoeller batteries have a 3 year warranty. Proof of

purchase is required. Parts that fail within the warranty period, that inspections

determine to be defective in material or workmanship, will be repaired, replaced or

remanufacturedatManufacturer'soption,providedhowever,thatbysodoingwe

will not be obligated to replace an entire assembly, the entire mechanism or the

completeunit.Noallowancewillbemadeforshippingcharges,damages,labor

or other charges that may occur due to product failure, repair or replacement.

Thiswarrantydoesnotapplytoandthereshallbenowarrantyforanymaterial

or product that has been disassembled without prior approval of Manufacturer,

subjected to misuse, misapplication, neglect, alteration, accident or uncontrollable

act of nature; that has not been installed, operated or maintained in accordance

withManufacturer'sinstallationinstructions;thathasbeenexposedtooutside

substances including but not limited to the following: sand, gravel, cement, mud,

tar,hydrocarbons,hydrocarbonderivatives(oil,gasoline,solvents,etc.),orother

abrasive or corrosive substances, wash towels or feminine sanitary products,

etc.inallpumpingapplications.Thewarrantysetoutintheparagraphaboveis

inlieuofallotherwarrantiesexpressedorimplied;andwedonotauthorizeany

representative or other person to assume for us any other liability in connection

with our products.

ContactManufacturerat,3649CaneRunRoad,Louisville,Kentucky40211,Attention:

CustomerSupportDepartmenttoobtainanyneededrepairorreplacementof

part(s)oradditionalinformationpertainingtoourwarranty.

MANUFACTURER EXPRESSLY DISCLAIMS LIABILITY FOR SPECIAL, CONSEQUENTIAL

OR INCIDENTAL DAMAGES OR BREACH OF EXPRESSED OR IMPLIED WARRANTY;

AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND

OF MERCHANTABILITY SHALL BE LIMITED TO THE DURATION OF THE EXPRESSED

WARRANTY.

Somestatesdonotallowlimitationsonthedurationofanimpliedwarranty,so

theabovelimitationmaynotapplytoyou.Somestatesdonotallowtheexclusion

or limitation of incidental or consequential damages, so the above limitation or

exclusionmaynotapplytoyou.

Thiswarrantygivesyouspeciclegalrightsandyoumayalsohaveotherrights

which vary from state to state.

Discharge

Feet of Head

(1.5m)

(3m)

(4.6m)

(85m)

Flow

GPM(LPM)12.7volts

(163)

(132)

(102)

Shut-off

Head

Thissystemisacombinationofaprimarysumppumpandabackuppumptoyourprimarysumppump.Itisdesignedtoprotectagainstoodingduringpoweroutagesor

primarypumpfailure.Thissystemisuniqueinthatithasself-testingandcommunicationfeatureswhenconnectedtotheZControlCloud.Thepumpisself-primingand

specicallydesignedandmanufacturedbyZoellerasapurpose-builtDCsumppump,ratherthanarepurposedbilgepump.Thecontrollerhassmartdiagnosticsbuilt

in.IftheDCpumpisunpluggedorjammed,forexample,afaultalarmwillresult.Ifeitheroatswitchismissing/unplugged,itwillcreateanimmediatealarmcondition.

Thecontrollerwillrecognizethedifferencebetweenapumpthatispumpingairvs.apumpthatispumpingwater.Thiswillleadtobehaviorsdesignedtopurgeair

andremedyanairlocksituation.Thecontrolleralsohassmartoatlogicthatisdesignedtopreventacontinuousrunningpump(orrundrypumpcondition).Zoeller

usesanormallyopenoperationaloatswitch,andanormallyclosedhighwateroatswitch.TheadvancedtechnologyhardwareandrmwareintheFitcontrollerwill

recognize,attempttoremedy,andalarmformanyconditionsthathavenotpreviouslybeenpossible.Thecontrollerwillautomaticallychargeandmaintainthebattery

inawaydesignedtoextendbatterylife.

DESCRIPTION

TheDCemergency pumpsystemrequiresagood quality,12voltbattery

toobtainmaximumpumpingtimeduringapoweroutage.Adeep-cycle,12

volt,90amp-hour orlargermarinebatteryis recommended.A100+amp

hourbattery will provide approximately5.5 hours or moreof continuous

pumpingtimeinasumppumpinstallationwith8'(2.4m)ofheadpressure.

In most installations, the pump runs intermittently and the battery life is

extendedaccordingly.Batterieswithtopterminalsarerecommendedfor

ease of installation. "Wet" cell batteries contain acid, and proper precaution

mustbetakenwhenhandling.Batteryboxwillaccommodateamaximum

batterysizeof13-1/2"(34.3cm)Lengthx7"(17.8cm)Widthx9-1/2"(24.1

cm)Height.AGMbatteriesalsorecommended.Donotusegelbatteriesor

automotive batteries.

Primary

Pump

Construction Cast iron & plastic, premium seals

Performance

53:34GPM98:61GPM

63:34GPMmeasured@10'head

DC Pump

Construction Non-corrodibleplastic,premiumseals

Performance 35GPMat10'(113LPMat3m)at12.7volts

ContinuousRunningTime 5.5 hours with recommended battery

DutyCycleof10% 2 days

Connection 9'(2.7m)cordwithconnector

Controller

Construction ABSplastic

Power Requirement 115 V 15 amp circuit

Consumption Up to 3 amps at 115 V

Charger output 7 amp multi-stage

Connections

8'(2.4m)ACpowercord,6'(1.8m)DCchargingcable,connectionsforpump,operationswitch,highwaterswitch

Z Control

WiFi Built in

Bat-

tery

Box

Construction Non-corrodibleplastic

Safety Snaptightlid,keepsbatterysafeandclean

*WhenACpowerisavailable,thecontrollerwillreplacethepowerusedbythepumponcethepumpshutsoff.

Evenduringmoderatepumpcycling,thesystemmaybecapableofrunningindenitely.

In instances where property damages are incurred as a result of an alleged product failure, the property

owner must retain possession of the product for investigation purpose.

TheZoellerLEDPlugmaydimorextinguishafterapproximately5years.Thisdoesnotmeanthepumphasfailed.AlthoughtheLEDlight-upplugisattachedtothe

pump,theLEDlightworksindependentlyfromthepump.Ifthishappens,visuallyinspectthepumptoverifyitisworkingproperly.Thisoccurrencedoesnotmeanpump

replacementunderwarranty.Ifyouhaveanyquestions,pleasecontactZoellerProductSupportat1-800-928-7867or+1-502-978-2731.

 1.ElectricalwiringandprotectionmustbeinaccordancewithNational

Electrical Code and any other applicable state and local electrical

requirements.

 2. Allinstallationsrequireabasincovertopreventdebrisfromfallinginto

the basin and to prevent accidental injury.

 3. Securelytapeorclamppowercordtodischargepipe,clearoftheoat

mechanism(s).

4. Use full-size discharge pipe.

 5. Basinmustbeinaccordancewithapplicablecodesandspecications.

 6. Pumpmustbelevelandoatmechanism(s)clearofsidesofbasin

before starting pump. Float switch may be repositioned as needed.

7. Basin must be clean and free of debris after installation.

 8. Gatevalveorballvalvetobesuppliedbyinstallerandinstalled

according to any and all codes.

 9. Gastightsealsrequiredtocontaingasesandodors.

 10. Ventgasesandodorstotheatmospherethroughventpipe.

 11. InstallZoellerPumpStand(Model10-2421)underpumpto

provide space for settling dirt, sand, or grit".

RECOMMENDED INSTALLATION FOR ALL APPLICATIONS

EASY DO'S & DON'TS FOR INSTALLING A SUMP PUMP

1. DO read thoroughly all installation material provided with the system.

2. DO inspect system for any visible damage caused by shipping. Contact dealer

if system appears to be damaged.

3. DO clean all debris from the sump. Be sure that the pump will have a hard,

atsurfacebeneathit.DONOTinstallonsand,gravelordirt.

4. DO be sure that the sump is large enough to allow proper clearance for the

levelcontrolswitch(es)tooperateproperly.

5. DO always disconnect pump from power source before handling.

6. DO recommend connecting to a separately protected and properly grounded

circuit.

 7.DONOTevercut,splice,ordamagepowercord(onlyspliceinawatertight

junctionbox).

 8. DONOTcarryorliftpumpbyitspowercord.

 9. DONOTuseanextensioncordwithasumppump.

 10. DOinstallaunioninthedischargeline.

 11. DONOTuseadischargepipesmallerthanthepumpdischarge.

 12. DONOTuseasumppumpasatrenchorexcavationpump,orforpumping

sewage, gasoline, or other hazardous liquids.

13. DO test system immediately after installation to be sure that the system is

working properly.

14. DO cover sump with an adequate sump cover.

15. DO review all applicable local and national codes and verify that the installation

conforms to each of them.

 16. DOconsultmanufacturerforclaricationsorquestions.

17. DO inspect and test system for proper operations at least every three months.

 8. InstalltheFitController(seeFigure3)byusingtheanchorsprovided.For

bestcooling,installwallmountconguration.Thecontrollershouldbe

locatedatleast3'(1m)abovethesump.

 9. Connecttheleadsfromthecontrollertothebatteryterminals.Positive

(+)lead topositiveterminaland blackneg.(-) leadtonegativebattery

terminal.

CAUTION

Correct battery hook-up is essential for operation of the

system. Use wing nuts supplied with battery and eyelet connectors on battery

wireleads.Thepositiveterminalisthelargerstud,3/8"(10mm)diameter.

Thesmallerstud,5/16"(8mm)diameteristhenegativeterminal.Thestud

sizesonsomebatteriesmaybeidentical.Applygreasetotheterminals

tohelppreventcorrosion.Tightenslightlypastngertightwithawrench.

Alwaysuseextremecautionaroundbatteries.Becarefulnotto“cross”

or “short across” the battery terminals with your wrench or any other

metal object.

 10. ConnecttheDCpump'splugintothecontrollerterminal.

 11. Plugthecontrollerintothe115Vwalloutlet.Theprimarysumppumpand

the controller should be on separate circuits.

12. Reconnect power to the primary sump pump.

 13. TheAquanot

Fit Controller is designed for use with Z Control

 1. ThepreferredmethodofinstallationforbackuppumpsisshowninFigure

1.TheinstallationkitincludesthepartsneededtoinstallasinFigure1.A

check valve is incorporated in the discharge of the backup pump.

  NOTE: Do not install in small spaces where the controller will not be

properlycooled.Donotoperatein>80

F environment.

2. Remove all parts from the shipping carton, and make sure all parts are

included. Refer to the parts list on page 3.

 3. Select alocationforthebattery andthecontroller.The controller must

bewithin8'(2.4m)ofa115Vwalloutletandwithin6'(1.8m)ofpumpand

basin. Connect to a separate electrical circuit from the primary pump.

4. If the primary pump is installed, disconnect power.

  NOTE:Dischargepipingmustbe1-1/2"SCH40PVC

 5. Ensure theO-ringis properly located on thepump discharge. Slide the

DC pump into the tting, and tighten the hose clamp. Soapy water is

recommended as a lubricant.

  NOTE:Thepumpmustbepushedallthewayintothettingtopreventthe

ttingfromleaking.Placetheclampattheedgeofthettingsothatthe

slottedsectionscansufcientlytightenaroundthepumpdischarge.(see

Figure2)

6. Measure, cut and solvent weld any remaining discharge piping above the

tee.

 7. Checkpre-setoatoperationstoensurethehoseclampscrewswillnot

interferewiththeoatoperationoftheprimarypump.Theoatswitchcan

be moved on the discharge pipe, or the rubber stops can be adjusted as

necessary.

INSTALLATION

INITIAL START-UP AND OPERATION

 1. Testtheinstallationforleaksbyrunningwaterintothesump,allowing

for normal operation of the primary pump.

 2. Checkthecontroller.TheSystemReadylightwillbegreenwhentheunit

ispluggedintothe115Vwalloutlet.Thebatterywillindicateitscondition

whenthecontrollerhasDCpower.Whentheunitisrstpluggedin,all

lightswillashandalarmwillsoundtoverifyalllightsandthealarmwork.

TheFitcontrollerpowersupexpectingbothswitchestobeconnected.

Ifoneorbothoatswitchesarenotconnected,therewillbevarious

alarms depending on what is connected. If this occurs, simply plug in

bothswitchesandthenresetthealarmsbyholdingtheSilencebutton

for3seconds.Notethatthechargermaynotbeginchargingforseveral

minutes.

3. Disconnect the primary pump from its power source before touching

any component in the sump pit.

 4. LifttheFit’soperationalfloatswitch.After1second“splashactivation

prevention” delay, the DC backup pump will run, and the alarm will

sound after 1 more second. Lower the operational float switch after the

alarm sounds. TakecarethattheintakeoftheDCpumpissetabovethe

intake of the primary pump. If water was pumped, the Yellow DC Pump

LED and alarm will remain on, indicating that the pump ran and pumped

water.Thealarmcanbesilenced bypressingtheSilencebutton.The

yellowLEDcanbeclearedbyholdingtheSilencebuttonfor3secondsto

reset.Iftheoperationaloatisheldonwhilethereisnowatertopump,

the controller will turn the pump on and off a few times before running the

pumpcontinuous.Thisistopurgeasuspectedairlock.Whentheoatis

lowered, the pump will turn off, but the yellow DC Pump LED will not persist.

TheyellowDCPumpLEDandalarmonlystayonifthepumpactuallypumps

water.Theintentionofthisbehaviorissotheinstallercanturnthepump

on and off for testing during installation without repeatedly having to reset

thecontroller.Iftheoperationaloatisremoved/unplugged,therewillbe

analarmandaredashingFloatStatusLEDuntilsilencedorremedied.If

theoperationaloatwasneverinstalled,thealarmandredashingFloat

StatusLEDwilloccurfor4hoursandthenturnoff.Ifthereisaneedfor

thecontrollertodisregardtheoperationaloat(forexample,serviceor

replacement),aFactoryResetcanbeinitiated.Unplugtheoperational

oatandthenholdtheTestandSilencebuttonstogetherfor6seconds.

ThiswillinstructthecontrollertoNOTalarmforthemissingoperational

oatandresettheunit.

CAUTION

Continuous dry running may cause overheating and damage

the pump seals. Upon release of the float switch, the pump will shut off.

Be certain there are no obstructions around the float or stem that will

prevent the switch from turning off.

5. Check installation of the high water switch taking care that it is installed so

that its “on” point is higher than the “on” point of the operational switch.

Liftthehighwateroat.After1second“splashactivationprevention”delay

the pump will turn on, the alarm will sound, and the light will alert of high

water.Iftheoperationaloatisdown,andtheDCpumpisunderwater,

thepumpwillrununtiltheoatlowersandthepumpisnolongerpumping

water,ortheruntimerexpires.AoatfaultLEDwillbelit.Duringaoat

fault,theoperationaloatisdisregardeduntilthecontrollerisreset.Ifthe

operationaloatisupduringhighwater,unitwillalarmandhighwater

oatlightwillilluminate.Thepumpwillturnoffoncewaterispumped

lowerthantheoperationaloat.

Ifthehighwateroatisheldonwhiletheoperationaloatisdownand

there is no water to pump, the controller will turn the pump on and off

afew timesbeforerunningthepumpcontinuously.This istopurgea

suspected air lock. If the high water oat is removed/unplugged, the

resulting controller and pump behaviors are the same as if it was turned

“on”.ThealarmandredFloatStatusLEDwillbeonuntilsilencedand

reset, respectively. If there is a need for the controller to disregard the

highwateroat(forexample,serviceorreplacement),aFactoryReset

canbeinitiated.UnplugthehighwateroatandthenholdtheTestand

Silencebuttonstogetherfor6seconds.Thiswillinstructthecontroller

toNOTalarmforthemissinghighwateroat.Whenanewhighwater

oatisreceived,simplyplugitinandthecontrollerwillseeitandmonitor

it from that point forward.

 6. Completethenaltestingofyour installationbyensuringthe primary

pumpisstilldisconnectedfrompower.Then,unplugtheFitcontroller

from the 115 V wall outlet. Run water into the sump until the DC backup

pumpisactivatedbytheoperationaloatswitch.Checkallconnections

for leaks.

 7. Push the Silence button when the pump is running. This will silence

thealarm.Thepump will continue torununtiltheoperationaloat is

deactivated.

 8. ReconnectthecontrollerandtheprimarypumptotheACwalloutlets.The

primary pump may come on, lower the water level in the sump back to its

normal operating level, and shut off. Both primary and backup systems

are now ready for use. Hold silence button for 3 seconds to reset the Fit

controller.

 9. ThebatteryLEDwillbeyellowduringnormalchargingoperation.See

page 6 and 7 for a description of controller functions.

  NOTE:Whenrunningthepumps,itisnormalforastreamofwatertospray

outofthepump's1/8"(3mm)airreliefhole.

It is important to understand that the Fit controller is an advanced technology product that has capabilities beyond those seen in other battery backup products. For

thoseunfamiliarwiththeproduct,behaviorsintheFitmayinitiallyseemunusual.Forexample,thecontrollerisabletorecognizepotentialairlocksituationsandremedy

withanon/off/on/off/onroutineproventopurgetheproblematicairfromthepump.Further,advancedoatlogicenablesthecontrollertosenseotherpumpingissues

suchasastuckoat,allowingthesystemtotakeactionstopreventdamagetoequipment.

TheLEDshavespecicpatternsandbehaviorsthatdifferfromotherproductsonthemarket.Forexample,theDCPumpLEDwillstayYellowafterpumpingwater,

alertingthehomeownerofaDCpump-runevent.IfthepumprunsanddoesNOTpumpwater(forexamplewhenliftingtheoatmanuallyasatestwiththepumpabove

thewaterline),theLEDwillnotstayYellow.Thisismeanttobeanaidtotheinstallerinordertotestthepumpwithouthavingtoresetiteachtime.

Wheneitheroatisdisconnected,thealarmwillsoundandtheRedFloatStatusLEDwillblinkindicatingthattheoatstatehaschanged.Disconnectingthehighwater

oatwillcausethepumptorun.Ifthereisanoperationaloatfaultdiagnosedbythecontroller,youmaynoticethatitnolongerturnsthepumponandoff.Thisis

becausethesequenceofprioreventsindicatedthattheoperationaloatcan’tbetrusted(suchasliftingthehighwateroatwhiletheoperationaloatisdown–this

isillogicaltothecontrollersincewaterwouldalwayslifttheoperationaloatrst),andthecontrollerwillrelyoninputfromthehighwateroat.Sincethehighwater

oatdoesnothaveasufcientpumpingrange,thecontrollerwillturnthepump“off”once30secondshaveelapsedorthepumpbeginsspinninginair.TheFitoffers

true redundancy for pump operation that competitor’s products do not have.

Beforeleavingtheinstallationsite,theinstallermustinitiateaResetbyholdingtheSilencebuttonfor3seconds.Thiswillensurethatallsystemsareinastandby,

ready state.

IMPORTANT

Tominimizeriskofairlock,intakeofDCpumpmustbesetabove intake of primary pump.

SK3182

FIGURE 1

OUTLET

PRIMARY PUMP

1" MIN.

IMPORTANT: OFF LEVEL

OF FLOAT ASSEMBLY

MUST BE HIGHER THAN

DC BACKUP PUMP

FIG. 1

DC PUMP INSTALLED IN LINE WITH SUBMERSIBLE PUMP

BATTERY BOX

AQUANOT CONTROLLER

OUTLET

CONTROLLER

HI-WATER REED

SENSOR

(*OPTIONAL)

FITS 18" BASINS

FITS 16" BASINS

1-1/2 SCH 40 PVC PIPE

X 10" (254 mm) LG.

NOTE: CHECK VALVE SCREWS

INTO PRIMARY PUMP DISCHARGE.

HAND-TIGHTEN ONLY.

WEEP HOLE MUST BE VISIBLE.

OPERATIONAL

FLOAT SWITCH

CLAMP

HIGH WATER

REED SENSOR

(*OPTIONAL)

CHECK VALVE O-RING

PRIMARY PUMP

CLAMP

DC PUMP

1-1/2 SCH 40 PVC

BULLHEAD TEE

DC PUMP O-RING

EXPLODED VIEW - PUMP SYSTEM

FIGURE 2

SK3223

TYPICAL INSTALLATION

SK3183

12 VOLT BATTERY

SUPPLIED BY USER

Model 508 Fit Service Parts

Item Description Qty

508-C

8/18

thru Current

Pump12VDC/Backup

(servicepart)

1 155652

Flapperasm,(service

part)

1 152970

Fitting,1.5"X2"Bull-

headteePVC/SCH40

1 153766

Valve,check/1.5"

(DN40)Inline/vertical

1 153772

5 Operationaloat,N.O. 1 155654

Clamp,#28Worm-SS

(foroatswitch)

2 004287

7 Fit controller 1 155368

Fuse,30amp

automotive, blade-type

1 016918

9 Highwateroat,N.C. 1 155653

Batteryboxasm(box

andcover)

1 10-0764

Hardware pak, charger

/switchmode

2 152864

Pump,M53/115V 1 53-0001

Pump,M63/115V 1 63-0001

Pump,M98/115V 1 98-0001

EXPLODED VIEW - DC PUMP SYSTEM SERVICE PARTS

AQUANOT

FIT FLOAT SWITCH

FIGURE 3

SK3186

LOCKING PIN MUST BE

INSTALLED UNDER FLOAT

ROD IN THIS LOCATION.

MOLEX 2-PIN CONNECTOR

MOLEX 4-PIN CONNECTOR

FLOAT STATUS LED

DC PUMP LED

BATTERY LED

SYSTEM READY LED

Z CONTROL LED

GROUNDED

POWER CORD

SILENCE BUTTON

TEST BUTTON

WHITE LEAD

(POSITIVE)

BLACK LEAD

(NEGATIVE)

30 AMP FUSE

DC PUMP

HIGH WATER

OPERATIONAL

SK3187

FIGURE 4

Note:Upperrubberstopisusuallynotneeded.

LOCKING PIN MUST BE

INSTALLED UNDER FLOAT

ROD IN THIS LOCATION.

MOLEX 2-PIN CONNECTOR

MOLEX 4-PIN CONNECTOR

FIT CONTROLLER FUNCTIONS

Therearetwobuttonsonthefrontofthecontroller.

- Silence/Reset

• Can be pressed to silence current alarms for 24 hours.

• Canbeheldfor3+secondstoreset(orclear)alarmsandLEDs.FlashingLEDsforconditionssuchasbad/disconnectedbatteryorpoweroutage,for

example,can’tbeclearedbySilence/Reset.TheseconditionsmustberemediedtoeliminatetheLEDindicator.

- Test

• Will run the pump to determine if amp draw of pump is within range.

• Controllerisfactoryprogrammedtoself-testthepumpforseveralsecondsevery24hours.ThisschedulemaybemodiedoncetheFitisconnected

to the Z Control Cloud.

• Pressing the test button will start the 24-hour timer for self-testing.

- Test and Silence/Reset

• Holdingbothbuttonstogetherforabout6secondswillinitiateaFactoryReset.Thisreturnsthermware’sdevicecongurationtothestateinwhich

itleftthefactory.Anyovertheairrmwareupdatesthathavebeeninstalledwillberetained.

LED INDICATOR SOLID FLASHING OFF

System Ready

NoFaults(Green)

ACoffwithNoFaults

(Green)

Battery

Charged(Green)

LowBattery(Red) NoACPowerCharging(Yellow)

BadBattery(Red)

DC pump

Pump Ran

(Yellow)*

PumpRunning(Yellow)

PumpFault(Red)

Float Status

HighWater(Red) FloatFault(Red) --

Z Control

Connected Searching BroadcastingSSIDorDormant

*Note:willnotpersistifpumpdidn’tpumpwater.

Seealsothelaminatedlabelafxedtothecontroller’scord.ThiscordlabelalsodescribesLEDand

button functionality.

TheLEDswilldisplayinformationaboutthecontroller.

AQUANOT FIT

MAINTENANCE

1. Inspect and test the system for proper operations at least every 3 months.*

 (a) Green "system ready" indicator light should be on, indicating AC

power is on and there are no alarm conditions.

 (b) Unplugtheprimarypumpandthecontrollerfromthepowersupply.

 (c) Fillthesumpwithwatertothe“on”levelfortheDCpump.Allowthe

pump to run a few minutes.

 (d) Thealarmwillsoundapproximately1secondafterthepumpstartsto

run.

 (e) PushtheSilence/Resetbutton.Thealarmwillturnoff.

 (f) Thepumpwillshutoffafterthewaterlevelisloweredandtheoperational

oatdropstothe"off"position.

 (g) HoldSilence/Resetbuttonfor3secondstoresetthecontrollerand

clear any alarms or indicators.

2. Plug the controller and the primary pump into the wall outlet.

 (a) The primary pump will come on, lower the water to the normal

operating level and shut off.

 (b) Thebatterylightwillbeyellowwhencharging.Thechargerisreplacing

theenergyconsumedduringthetest.Thegreenlightwillcomeonafter

the charger has replaced the energy consumed during the test.

*Electrolytelevelsinwetcellbatteriesshouldbecheckedmonthly.Suchacheck

is not required for "maintenance free" battery types.

CONNECTING THE FIT TO Z CONTROL

By connecting the Fit to the Z Control

Cloudusingthebuilt-inWiFi,theusercansetupfreealertmessagesviaemail,text,andmobileapp“push”notications.In

addition,theusercanverifytheFit’sreadiness,remotelysilencealarmsandresettheunit,conguresettings,andmodifyhownoticationsaresent.Othervisual

information such as input status and battery level are available through the web and app interfaces.

Thereare2waystoconnecttheAquanotFittotheZControl

cloud.

1. ThesimplestmethodistousetheZControl

mobileapp.Theseinstructionsarebelowunder“UsetheMobileApp”.

2. ThesecondmethodistouseyourmobiledeviceorcomputertoconnecttotheFitdirectly.Instructionsforconnectingdirectlyareprovidedbelowunder

“UseYourMobileDeviceOrComputerToConnectDirectlyToTheFitController”.

Use the Mobile App (iOS and Android)

Before you begin:

• KnowwhatyourWiFinetworkisnamed(i.e.itsSSID)anditspassword.Doublecheckyouknowthecorrectpasswordandexactlyhowitisspelled,

includingcapitalization.Thiswillpreventthemostcommontroubleshootingissues.

• VerifythatyourmobiledevicehasworkingWi-FianddetectsastrongsignalfromyourWi-FinetworkwhenyouarestandingnexttotheFitcontroller.If

thesignalisweakorvaries,yournetworkmaynotbeabletoprovideastableconnectionfortheFit.Tryrepositioningthecontrollerifpossible,andbe

suretherearenophysicalorinterferencebarriersnearby.Theuseofanoff-the-shelfrangeextendermaybenecessaryinsomeinstallations.

• Verify your WiFi network is connected to the internet and that it is broadcasting a visible, secure, 2.4Ghz network.

• 2.4 Ghz network is required. If you only see 5 Ghz networks, you may need to log into your dual band router to choose to broadcast the networks

separately.

• Band steering may need to be temporarily turned off during setup.

• The2.4GhznetworkmustuseWPAorWPA2security.WEPandOpennetworksarenotcompatiblewiththeFit.

• AnyVPNsorothernetworkcontrolsmayneedtobetemporarilyturnedoffduringsetup.

• LocatetheFit’sDeviceIDanddatamatrixonthetopsticker.

• Likemostinternetconnecteddevices,theFit’sWiFiconnectivityshouldbeusedbehindasecurerewall.Mostroutershavearewallbuiltintothem.

Consultanetworkingprofessionalforspecicquestionsaboutrewalls.

• The above list also helps to troubleshoot connectivity issues.

TROUBLESHOOTING INFORMATION

1. DC Pump won’t run.

 (a) Checkforproperconnections.

 (b) Checkallwireterminalpoints.Cleanifrequired.

 (c) Checkforlowbattery.Servicebatteryifrequired.

 (d) Check30ampfuseoncontroller(seeg.3).Iffuseisblown,replace

with30ampautomotivebladefuse.

 (e) Removepump.Checkforobstructioninpumppreventingimpellerfrom

rotating.

 (f) Floatswitchwasnot“on”formorethan1second.Aquickup/downof

a switch will not turn the pump on because the controller is designed

with “splash activation protection”.

 (g) Duringaoatfault,theoperationaloatisdisregardeduntilthecontroller

is reset.

2. Pump runs but moves very little or no water.

 (a)Checkforlowbattery. Battery willrechargeifgreenSystemReady

LEDindicatespowerhasbeenrestoredandtheoatswitchisinthe

off position.

 (b) Ifimmediateusageisrequired,removeandreplacedeadbatterywith

a fully recharged battery.

 (c) Undercertainconditionsthepumpmaycontinuetorunonalowbattery

withoutsufcientpowertoremovewater.Pumpwillstoprunningonce

battery is below minimum voltage threshold.

 (d)

CAUTION

Weak batteries can be recharged but may not store

sufcientenergyforfullservice.Aweak,rechargedbatterycanonly

be detected by reduced pumping time or by professional load testing

equipment.Thebatteryshouldbecheckedbyaqualiedbatterydealer.

 (e)Verifypumpisconnectedcompletely.

 (f) Checktomakesurepumpweepholeisclearandunitisnotairlocked.

 (g)Makesuredischargepipingisnotblocked.

3. Pump cycles too frequently.

 (a) Checkpositionsofrubberstopsontheoperationaloatrodandadjust

if necessary.

4. Pump runs, but pumps water intermittently.

 (a) Pumpmaybeairlocking.Checkowofwaterincomingtosump.Ifwater

is entering the sump at a high velocity creating a turbulent condition, a

mixtureofairandwatermaycauseacompleteorpartialairlockand

reduceorstoptheowofwaterinthedischargepipe.

 (b) Bafetheincomingstreamofwater toreduceturbulence.Diverting

water stream against wall of basin usually corrects an air lock problem.

5. Water level stays high. DC Pump continues to run.

 (a) Batteryisloworpumpmayhaveblockageinscreen,impeller,orpiping

system.

 (b) If power has been restored and water in sump remains highcheck

primarypump.Serviceifrequired.

6. Alarmsoundsduringbatteryrechargecycle.

 (a) Tosilencealarmifalarmwillnotreset,unplugthechargerfrom115V

walloutlet,thendisconnecttheblackleadfromchargeronnegative(-)

battery post. Check battery. Replace if necessary. Reconnect and refer

to Installation Instructions.

NOTE:TheZControl

Cloud may provide additional information.

ToperformaFactoryReset,holdtheSilenceandTestbuttonstogether.AFactoryResetrestoresallsettingstotheiroriginalsetting.Besureallswitches,pump,

batteryandACconnectionsaregoodbeforetheFactoryReset.

Thesebasicinstructionswillnotdetaileverystep,butprovideanoverviewofwhattheappwilldo.

1. Opentheapp,signintoyouraccount,orcreateanaccountusingthelinkatthebottom.Openyourproletosetupanyadditionalphonenumbersoremail

addresseswhereyouwouldliketoreceivenotications.

2. Onceyou'reloggedintoyouraccount,createlocationsbytouchingthe"+"fromtheLocationsscreen.Whenreadytoaddadevice,choosethedesired

locationnameandthentouchthe"+"tostartaddingadevice.Allowaccesstothecamerasoyoucanscanthedatamatrix.

3. Nowtheappwillprovideseveralinstructionscreensaboutscanningthedatamatrix,joiningtheFit’snetwork,andthenLEAVINGtheappandhowto

come back.

Ratherthanscanthedatamatrix,theusermayinsteadentertheFit’sDeviceIDtogetstarted.Ignorewarningsyourmobiledevicemaygiveyouabout“unsecure

network”or“nointernetconnection”.TheappisconnectingdirectlywiththeZControl

equipment, and therefore no security or internet connection is necessary.

4. Whenthecaptivescreenopens(seeFigureCinnextsection),usetheWiScanbuttontondtheWinetworkyouwanttheFittouse,selectitfromthe

listprovidedatthebottomofthescreen(youmayneedtoscroll),andtypethePassphraseintheeld.TheZControl

LED should be solid within a minute

indicating successful connection to the router and the Z Control

Cloud.Uponrstconnectingtothecloud,theFitcontrollermayimmediatelyupdate

itsrmwareovertheair(OTA),ifanupdateisavailable.Ifanupdateistakingplace,theZControl

LEDwillickerforupto1minutewhiletheupdateis

downloaded.TheZControl

LEDwillbesolidandallotherLEDswillturnoffwhiletheupdateisbeinginstalled.Afterupto1minute,theFitwillrestartand

returntonormaloperation.TheFit’salerthistoryontheZControl

Cloudwillalsobeupdatedwiththermwareupdateinformation,andnoticationto

email accounts will occur.

5. You now should go back to the Z Control

apptondyournewdevicesetupinthelocationyoupreviouslyselected.Youcanalwayschangeadevicetoa

different location in your account.

6. OpentheFitandexplorecurrentstatus,congurationsettings,andcommandsavailable,suchasPumpTest,BuzzerTest,Silence,etc.Performthesetest

tobesureeverythingworksasexpected.Resetallalarmswhenyouarenished.

Use your mobile device or computer to connect directly to the Fit controller

Instead of using a mobile device and the Z Control

app, you can also use your mobile device or computer to directly connect to the Fit.

Before you begin:

• KnowwhatyourWiFinetworkisnamed(i.e.itsSSID)anditspassword.Doublecheckthatyouknowthecorrectpasswordandexactlyhowitisspelled,

includingcapitalization.Thiswillpreventthemostcommontroubleshootingissues.

suretherearenophysicalorinterferencebarriersnearby.Theuseofanoff-the-shelfrangeextendermaybenecessaryinsomeinstallations.

• Verify your WiFi router is connected to the internet and that it is broadcasting a visible, secure, 2.4Ghz network.

• 2.4 Ghz network is required. If you only see 5 Ghz networks, you may need to log into your dual band router to choose to broadcast the networks

separately.

• Band steering may need to be temporarily turned off during setup.

• The2.4GhznetworkmustuseWPAorWPA2security.WEPandOpennetworksarenotcompatiblewiththeFit.

• AnyVPNsorothernetworkcontrolsmayneedtobetemporarilyturnedoffduringsetup.

• Create a free account at zcontrolcloud.com.

• Locate the Fit’s Device ID on the top sticker.

• Theabovelistalsohelpstotroubleshootconnectivityissues.

• If the Fit controller still will not connect after trying the above suggestions, follow the same steps to connect the Fit to a mobile phone hotspot instead

Figure A, FIT Controller

ThisLEDshouldbeoffwhen

FitisinAPmode.

When user is connected to

Fit to set up WiFi, LED will

blink.

When Fit is connected to

router and Z Control

Cloud,

this LED will be solid.

Z Control button is underneath

thru small hole.

Figure B, Your Mobile Device Wiﬁ Settings

SelecttheFit’sSSID

Thelast4digits

(underlined)willmatch

therst4digitsofyour

Fit controller’s

Device ID.

ZCTL_Fit_MW6M

2. StandingneartheFit,useyourphone,tablet,orcomputertolookfortheFit’sSSIDinyourWiFisettings(seeFigureB).Itwilllooklike“ZCTL_Fit_xxxx”

where“xxxx”istherst4digitsofyourFit’sDeviceID.Selectthis,andbesureyourdevicedisplaysacheckmarkorsimilarindicatorthatyouare

connected to the Fit’s local network. If so, 2 things will happen:

1.TheZControl

LEDwillashquickly.

2.AZControl

setupscreen(SeeFigureC)willopen.Thismaytakeupto30seconds.

Ifthesetupscreendoesnotappear,openabrowseronthesamedeviceandtype“192.168.125.1”intheaddressbar.Ifthesetupscreenappearsbutis

notused(cancelledorotherwiseclosed),theFitwillreturntoAPmodeandtheZControl

LEDwillturnoffuntilthenextWiFisetupattempt.Ifthesetup

screenstilldoesnotappear,verifyyourdeviceisstillconnectedtotheFit’sSSID.Ifitisn’t,repeatStep2andbesureyourdevice’sWistaysconnected

to the Fit. If your device shows a warning message about no internet or no security on the Fit’s network, ignore this and connect to it anyway.

3. Onthesetupscreen(seeFigureC),presstheWiFiScanbutton,scrolldowntoseethelistofWiFisignalsfound,andchoosetheWiFinetworkyouwant

theFittouseforinternetconnectivity.Enterthepassphraseforthenetworkyouchoseintheeldindicated.Ifthepassphraseiscorrect,theFitwill

connect to the network and start sending status updates to zcontrolcloud.com. You will see the Z Control

LEDgofromblinkingtosolid.Thiscouldtakeup

to a minute or so.

IftheLEDdoesnotturnsolid,thenthepassphraseenteredisincorrect,therouter’ssecurityisinsufcient(seenotebelow**),orsomeothernetwork

restrictionisinplace(seeyournetworkadministrator).TheFitwillreturntostandbymodeiftheconnectiontorouterisnotsuccessful.Ifyouneedtoforce

the FitintoAPmodeagain,presstheZControl

buttonfor12seconds(SeeFigureA).ThiswillcausetheFittore-enterAPmodeandbegintransmittingits

SSIDagain.RepeatSteps2and3.

*AP ModeiswhentheFitisbroadcastingits“name”,orSSID.TheSSIDisintheformatZCTL_Fit_xxxxwhere“xxxx”istherst4digitsofyour

Fit’sDeviceID(SeeFigureB).TheFit’sSSIDwillshowupinyourphone/tablet/computer’slistofavailableWiFinetworks,andselectingitwillgive

youdirectconnectivitytotheFit.ThisisrequiredinordertogiveyourFitthepasswordcredentialsneededtoconnecttotheWiFinetworkofyour

choice.

of thehome'swirouter.IftheFitsuccessfullyconnectstothecloudthroughthehotspot,thentheconictlikelyhassomethingtodowiththerouter

settings.

Connection Steps:

1. ApplyACPowertotheFit.TheZControl

LEDwillblinkandthenturnoff,indicatingtheFitisinAPMode*andistransmittinganSSID(seeFigureB).Ifthe

LEDisblinkingandnotinAPmode,presstheZControl

buttonfor12secondsandletgo.TheLEDwillnowbeoff,indicatingtheFitisinAPMode.Apen

or toothpick or similar is required to press the Z Contol

button(SeeFigureA).

ClickWiFiScanbutton

AvailableWiFinetworkswillbelistedhere.You

mayneedtoscrolldown.Selecttheoneyouwant

FITtousetoconnecttotheinternet.Thenllinthe

Passphrase.

**NotethattheFitwillnotconnecttorouterswith“WEP”or“OPEN”security.SecuritymustbeWPAorWPA2orsimilarvariant.

Figure C

4. Once the Fit’s Z Control

LEDissolid,logintoyouraccount(orcreateone)atzcontrolcloud.com.ChoosetheAddNewDevicebuttonnexttothelocation

youwanttousefortheFit(seeFigureD).FollowthedirectionstoaddyourFitbyeitherauto-detectorenteringtheDeviceI.D.Whensuccessful,aFit

product tile will appear in your account.

Firmware Updates:

TheFitiscapableofOTA,or“overtheair”rmwareupdates.It’spossiblethattheFitcouldperformanupdateimmediatelyifoneisavailableattheZControl

Cloud.

If an update is taking place, the Z Control

LEDwillickerforupto1minutewhiletheupdateisdownloaded.TheZControl

LED will be solid and all other LEDs will

turnoffwhiletheupdateisbeinginstalled.Afterupto1minute,theFitwillrestartandreturntonormaloperation.TheFit’salerthistoryontheZControl

Cloud will

alsobeupdatedwiththermwareupgradeinformation,andnocationtoemailaccountswilloccur.

When you add the correct

Device ID, a Fit product tile

will appear in your account

SelectAddNewDevice

Figure D

Congratulations! Your Fitisonline.Besureyouhaveaddedthecontactinformationforphonenumbersandemailadressesthatshouldreceivenotications.Thiscan

donebyselecting"ManageContacts"fromthemainmenu(thesquarewith3linesintheupperrightcorner).Youcanalsoedithoweachdevicesendsoutnotica-

tionsfromthedevice's"AlarmSettings"tab.Youcannowopentheproduct’scongurationbyclickingthe“View”buttontomodifytheFit’sdeviceandnotication

settings. You can also install the Z Control

mobileapponyourmobiledevice(AndroidandiOSversionsavailable,search“ZControl

”intheappstores).

CARBON MONOXIDE DETECTORS

Somebatterytypesusedinbatterybackupsystems,regardlessofbrandormanufacturer,havethepotentialtogiveoffgaseousby-productswhencharging.Someof

theseby-productscanproducearotteneggodor.Also,someoftheseby-productscancauseaCOdetectortofalselyactivate.Inordertohelppreventfalseactivation,

ZoellerPumpCompanyrecommendsmovingthebatteryasfarawayfromtheCOdetectoraspossibleor,ifnecessary,ventingthebatterytotheexterior.ZoellerPump

Company provides the previous statements only as guidelines to help prevent false activation of the CO detector. In no way are these statements intended to supersede

the instructions that accompany the detector, nor do they supersede advice from the CO detector manufacturer.

If the audible alarm associated with your CO detector is activated, we recommend the following actions:

1) TakeimmediateactionforpersonalsafetyasrecommendedintheCOdetectorliterature.

2) ContacttheappropriateagencytodetermineiftheCOisbeingproducedbyyourfurnace,waterheater,oranyotherdevicewhichusesnaturalgas.

3) IfyouarecertainthatnoCOisbeingproduced,achargingbatterymaybeproducinggaseousby-productscapableofcausingtheCOdetectortoactivate.Contact

the manufacturer and ask for recommendations to prevent the alarm activation.

Therearemillionsofbatteriesmanufacturedeachyear,soitisimpossibletoguaranteeconsistentquality.Adefectivebatterywillneverbecomefullycharged

and may damage the charging circuits of the controller. It is for this reason that Zoeller offers its own line of batteries. We offer maintenance-free, deep cycle

batteriescapableofrunningthepumpcontinuoulsyforover5.5hours.Thesetimesarebasedoncontinuouspumpingat10'ofstatichead.Actualtimeswillvary

depending on static head, volume of water entering the pit, and the condition of the battery.

Follow these recommendations:

• Use a B.C.I. size 27 deep-cycle battery, 175 minute reserve capacity, or larger

• Replace your battery every 3 years

• Do not let corrosion build up on the battery terminals

• Tocheckspecificgravity,followtheinstructionsonahydrometer(wetcellbatteriesonly)

• Useoftheincludedplasticbatteryboxisrecommendedtokeepthebatterysafeandclean.

PROTECTYOURWARRANTY:

• Waterlevelinbatteriesmustbecheckedonceamonth(wetcellbatteriesonly)

• Do not use gel batteries

THE AQUANOT

BATTERY

MAIL TO: P.O. BOX 16347 • Louisville, KY 40256-0347

SHIP TO: 3649 Cane Run Road • Louisville, KY 40211-1961

Tel: (502) 778-2731

• 1 (800) 928-PUMP

Visit our website:

zoellerpumps.com

These are the original installation instructions.

Zoeller 508-0020 Aquanot Fit 508 ProPak M63

Product's Documents

Installation Instructions, Aquanot Fit 508 53, 63, 98 ProPak, FM3148

Specifications

Zoeller 508-0020 Questions and Answers