MANUAL 10041-SB REV 0 (10/22)
$21.00
ELECTRIC SELF GENERATING SINGLE AND
TWIN STEAM MIXER KETTLES
M
ANUAL SECTION CO
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this
manual for the life of the equipment:
Model #:
___________________________
Serial #:
___________________________
Date Purchased:
_____________________
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing or
servicing this equipment.
Model KEMTL-60
Electric Self Generating Single &
Twin Steam Mixer Kettles
KEMTL-40, KEMTL-60, KEMTL-80, KEMTL-100,
KEMTL-40-2, KEMTL-60-2, KEMTL-80-2 &
KEMTL-100-2
Installation & Operation Manual
Model KEMTL-60-2
SOUTHBEND STEAM
A Middleby Company
1100 Old Honeycutt Road Fuquay-Varina, North Carolina 27526 USA
www.southbendnc.com
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Electric Self Generating Single and Twin Steam Mixer Kettles
SAFETY PRECAUTIONS
Before installing and operating this equipment, be sure everyone involved in its operation is fully trained and aware of
precautions. Accidents and problems can be caused by failure to follow fundamental rules and precautions.
The following symbols, found throughout this manual, alert you to potentially dangerous conditions to the operator,
service personnel, or to the equipment.
CAUTION
WARNING
NOTICE
This symbol warns of immediate hazards that will result in severe injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury or death.
This symbol refers to a potential hazard or unsafe practice that could result in injury, product
damage, or property damage.
This symbol refers to information that needs special attention or must be fully
understood, even though not dangerous.
DANGER
WARNING
Improper installation, operation, adjustment, alteration, service or maintenance can cause property damage, injury
or death. Read the installation, operating and maintenance instructions thoroughly before installing, operating or
servicing this equipment.
NOTICE
This manual should be retained for future reference.
NOTICE
This product is intended for commercial use only. NOT FOR HOUSEHOLD USE.
Copyright © 2021 by Southbend Steam. All rights reserved. Published in the United States of America.
Safety Precautions
IMPORTANT NOTES FOR INSTALLATION AND OPERATION
WARNING
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
that follow this symbol to avoid possible injury or death.
WARNING
FOR YOUR SAFETY:
Do not store or use gasoline or other ammable vapors or liquids in the vicinity of this or any other appliance.
NOTICE
Contact the factory, the factory representative or a local service company to perform maintenance and repairs
should the appliance malfunction. Refer to warranty terms.
NOTICE
Adequate clearances MUST be maintained for servicing and proper operation.
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Electric Self Generating Single and Twin Steam Mixer Kettles
RETAIN THIS MANUAL FOR FUTURE REFERENCE.
Table of Contents
Important Notes For Installation and Operation .................................................................... 2
Service Connections ............................................................................................................. 4
Introduction ........................................................................................................................... 6
Installation ............................................................................................................................. 8
Operation .............................................................................................................................. 10
Cleaning ................................................................................................................................ 12
Maintenance ......................................................................................................................... 14
Troubleshooting .................................................................................................................... 17
Hydraulic System Troubleshooting ....................................................................................... 19
Appendix A, Material Safety Data Sheet ............................................................................... 21
Appendix B, Material Safety Data Sheet - Hydraulic Unit ..................................................... 31
Table of Contents
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Electric Self Generating Single and Twin Steam Mixer Kettles
Service Connections
Service Connections
DIMENSIONS
As continued product improvement is a policy of Southbend Steam, specications are subject to change without notice.
SPECIFICATIONS
ELECTRICAL CHARACTERISTIC
Available kW
Model Standard optional
KEMTL-40 24 N/A
KEMTL-60 24 33
KEMTL-80 24 33
KEMTL-100 24 33
Amps Per Line
kW Phase 208V 220V 240V 380V 415V 480V 600V
24 3 79.6 75.3 69.0 43.6 39.9 34.6 27.6
33 3 104.6 98.9 90.7 57.2 52.4 44.2 36.3
SERVICE CONNECTIONS
– COLD WATER: 3/8” (10mm) nominal tubing to kettle ll faucet (Optional)
– ELECTRICAL CONNECTION: As specied by data plate
Model Capacity Units A B C D E F G
KEMTL-40
40 Gallons
(151 liters)
inches
(mm)
26”
(660)
62.25”
(1581)
45.5”
(1156)
55”
(1397)
75.63”
(1921)
15.13”
(384)
56”
(1422)
KEMTL-60
60 Gallons
(227 liters)
inches
(mm)
29.5”
(749)
66”
(1676)
49”
(1245)
58.5”
(1486)
80”
(2032)
19.5”
(495)
58”
(1473)
KEMTL-80
80 Gallons
(303 liters)
inches
(mm)
33”
(838)
69.25”
(1759)
49”
(1245)
58.5”
(1486)
80”
(2032)
19.5”
(495)
60”
(1524)
KEMTL-100
100 Gallons
(380 liters)
inches
(mm)
35.5”
(902)
71.5”
(1816)
49”
(1245)
58.5”
(1486)
85”
(2159)
19.5”
(495)
63”
(1600)
Model Capacity Shipping Weight Minimum Clearance
KEMTL-40 40 Gallon 152 Liter 830 lbs. [377 kg]
SIDES
BACK
3” [ 76 mm]
4” [ 102 mm]
KEMTL-60 60 Gallon 227 Liter 880 lbs. [400 kg]
KEMTL-80 80 Gallon 303 Liter 1050 lbs. [477 kg]
KEMTL-100 100 Gallon 380 Liter 1295 lbs. [568 kg]
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Electric Self Generating Single and Twin Steam Mixer Kettles
Model Capacity Units A B C D E F G
KEMTL-40-2
40 Gal Each
(151 liters)
inches
(mm)
26”
(660)
102”
(2591)
45.5”
(1156)
55”
(1397)
75.63”
(1921)
15.13”
(384)
56”
(1422)
KEMTL-60-2
60 Gal Each
(227 liters)
inches
(mm)
29.5”
(749)
108”
(2743)
49”
(1245)
58.5”
(1486)
80”
(2032)
19.5”
(495)
58”
(1473)
KEMTL-80-2
80 Gal Each
(303 liters)
inches
(mm)
33”
(838)
116”
(2946)
49”
(1245)
58.5”
(1486)
80”
(2032)
19.5”
(495)
60”
(1524)
KEMTL-100-2
100 Gal Each
(380 liters)
inches
(mm)
35.5”
(902)
121”
(3073)
49”
(1245)
58.5”
(1486)
85”
(2159)
19.5”
(495)
63”
(1600)
Model
208V 240V 480V
kW Amp kW Amp kW Amp
KEMTL-40-2
KEMTL-60-2
KEMTL-80-2
KEMTL-100-2
24 147.2 24 129.6 24 64.8
33 197.4 33 172.8 33 86.4
DIMENSIONS
SPECIFICATIONS
ELECTRICAL CHARACTERISTIC
Model Capacity Shipping Weight Minimum Clearance
KEMTL-40-2 2 x 40 Gallon 2 x 152 Liter 1600 lbs. [727 kg]
SIDES
BACK
3” [ 76 mm]
4” [ 102 mm]
KEMTL-60-2 2 x 60 Gallon 2 x 227 Liter 1650 lbs. [705 kg]
KEMTL-80-2 2 x 80 Gallon 2 x 303 Liter 1850 lbs. [840 kg]
KEMTL-100-2 2 x 100 Gallon 2 x 380 Liter 2150 lbs. [975 kg]
As continued product improvement is a policy of Southbend Steam, specications are subject to change without notice.
SERVICE CONNECTIONS
– COLD WATER: 3/8” (10mm) nominal tubing to kettle ll faucet (Optional)
– ELECTRICAL CONNECTION: As specied by data plate
– OIL COOLER WATER IN: 3/8” (10mm) Tube bulkhead Union
– OIL COOLER WATER OUT: 3/8” (10mm) Tube bulkhead Union
WI
WO
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Electric Self Generating Single and Twin Steam Mixer Kettles
Description
All electrically powered kettles described and referred to in this manual are pressure vessels of a double-wall construction
forming a sealed jacket (chamber) enveloping the lower two thirds of the kettle bowl surface.
The kettle bowl is the container for the food product which ideally should be a liquid or semi-liquid consistency to achieve
complete contact with the bowl surface. Food products will fully absorb the heat transmitted through that surface from the
pressurized steam generated in the kettle jacket.
The jacket is intended to function as a self contained sealed chamber with a permanent solution of water and antifreeze
sucient not only to immerse and thereby protect replaceable electric heating elements, but also provide the steam
source during the steam generating process.
The heating elements are thermostatically controlled to provide precise temperatures throughout the range from slow
simmer to rolling boil.
All tilting kettles are intended to be permanently oor mounted on legs with adjustable anged feet.
A sealed stainless steel tilt mechanism permits the kettle to tilt forward a full 90° for complete emptying. The tilting
mechanism is self locking for positive stop action.
Mixer Features
The mixer is a variable speed unit powered by a 5 hp electric motor driving a hydraulic pump. Two heavy duty
hydraulic motors drive the primary scraper/agitator and secondary high speed mixer. Both are removable without
tools for cleaning. They are housed in a stainless steel bridge that is power tilted and swings 140° out of the way
for tilting the kettle(s).
Capacities
All models are suffixed with either -40, -60, -80 or -100 to indicate the capacity of that kettle in US gallons.
Models with the suffix -2 indicate a twin model. Thus a unit with suffix -40-2 has two 40 gallon kettles, one on
each side of the mixer console. An KEMTL-40 indicates a single 40 gallon kettle two thirds jacketed electrically
powered steam kettle.
Functioning Mode
All electrically powered self steam generating kettles consist of a jacket containing a permanent solution of water
and antifreeze sufficient to completely immerse and protect replaceable electric heating elements.
To minimize tampering, the Safety Valve is plumbed toward the rear of the kettle jacket. Should any component
malfunction and cause the pressure in the jacket to reach the rated pressure of the kettle, this protective device
will open automatically and release excessive pressurized steam.
When the Power Switch is turned ON and the Temperature Control (Thermostat) Knob dialed, the TEMPERATURE
pilot light will ignite and contactors will close to allow power to the elements. Steam generation will commence
and continue until the preselected temperature is reached, at which point the contactors open, cutting off power
to heating the elements. The TEMPERATURE pilot light will then extinguish. When the temperature of the water
in the jacket drops slightly, the cycle will repeat itself thus making it possible to maintain any selected precise
cooking mode temperature.
Introduction
Introduction
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The temperature required for the cooking process to function adequately must be greater than the boiling point
of the liquid food product. Further, the higher the temperature, the greater the steam pressure attained in the
jacket and consequently the quicker the cooking process. For example, steam pressurized at 30 p.s.i. attains a
temperature of 274º Fahrenheit.
Since air is an unsuitable media through which heat may be transferred, it has been removed from the kettle jacket
during testing at the factory. The Pressure Gauge should indicate vacuum in the jacket in green zone on the gauge
(approximately 20 - 25 inches Hg) when the kettle is cold or has been inoperative for some time. The kettle jacket
is intended to function at all times as a completely sealed self-contained chamber and it is especially advisable not
to trip the safety relief valve during inoperative periods since this will break the vacuum seal and allow air to enter
the kettle jacket.
The Temperature Controls (thermostats) used in these kettles have been calibrated to prevent the heating
elements from generating steam pressure that would exceed the rated working pressure of the kettle. In the
unlikely event that the Temperature Control fails and the heating elements remain energized, the Safety Valve will
blow and release the excessive pressure and steam from the jacket, consequently lowering the water level in the
jacket. The Safety Probe sensing depletion of the water level in the kettle jacket will not only activate the LOW
WATER level indicator pilot light, but also signal the Liquid Level Control to switch off power and de-energize the
circuit to the heating elements (preventing element burn outs) until the water level is adequately replenished.
The mixer is a variable speed unit powered by a 5 hp electric motor driving a hydraulic pump. Two heavy duty
hydraulic motors drive the primary scraper/agitator and secondary high speed mixer. Both are removable without
tools for cleaning. They are housed in a stainless steel bridge that is power tilt and swings 140° out of the way
for tilting the kettles(s). Once the bridge has been lifted the agitators cannot be operated as a safety switch is
activated. Bridge may now be moved out of the way or if a twin mixer, moved to the other kettle. The speed control
is located on the front panel and may be set to the desired speed by turning. The maximum speed will not exceed
54 RPM on the smallest kettle and 40 RPM on the largest.
Introduction
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Electric Self Generating Single and Twin Steam Mixer Kettles
UNPACKING
IMMEDIATELY INSPECT FOR SHIPPING DAMAGE
Immediately after unpacking, check for possible shipping damage. If the kettle is found to be damaged, save the
packaging material and contact the carrier within 15 days of delivery.
Before installing, verify that the electrical service agrees with the specications on the rating plate located on the right
side of the tilt console. If the supply and equipment requirements do not agree, contact your dealer or Crown Food
Service Equipment Ltd.
Installation
Installation
Installation Instructions
Before installing, verify that the electrical service agrees with the specications on the rating plate located on the right side
of the tilt console. If the supply and equipment requirements do not agree, contact your dealer or Crown Food Service
Equipment Ltd.
The kettle must be installed in accordance with State and/or local codes. In the USA, the National Electrical Code, ANSI/
NFPA-70 (latest edition). In Canada, the Canadian Electrical Code, Part 1, CSA Standard C22.1 (latest edition).
1. Select a location to provide drainage for kettle pour path when tilted and for buttery valve if so equipped. Allow
sucient rear clearance from wall for access to rear service panel on hydraulic console.
2. Level unit. With kettle in the upright position, place a carpenter’s level on top of the kettle and turn the adjustable feet
to level kettle side-to-side and front to back. Mark hole locations on oor through anchoring holes provided in anged
adjustable feet.
3. Remove unit and drill holes where marked and insert expansion shields to accommodate 5/16” size lag bolts.
4. Reposition unit. Re-level kettle by making necessary adjustments on anged feet.
5. Bolt down unit and seal with Silastic or equivalent sealing compound. Sealant must be applied not only to bolt heads
but also around anges making contact with the oor surface to full NSF requirements. Wipe o excess sealant
immediately.
6. Connect water drain line from cooling system to drain or return line.
7. Connect cold water supply line for cooling system as indicated in bottom of hydraulic console.
8. The relief valve on the kettles(s) must not be adjusted or closed o as they are set to relieve excess pressure in the
kettle(s).
9. Do not make any adjustments to the hydraulic system as it has been set at the factory.
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Electical Connections
Installation
WARNING
Disconnect the electrical power supply and place a tag at the disconnect switch
to indicate you are working on the circuit.
A control box with a power supply equivalent to the electrical rating of the unit should be located nearby. A
waterproof electrical connection for the power supply to the unit must be provided.
Remove the back panel of the hydraulic console and make electrical connection per wiring diagram located
inside the console in plastic bag attached to tank. A waterproof electrical connection from power supply to rear of
hydraulic console must be provided.
Ground kettle to terminal provided in the hydraulic console.
Once proper connections are made, replace the back panel on hydraulic console, turn power ON and check for
proper operation.
Service Connections
All internal wiring for the kettle and hydraulic power unit is complete.
Connect water supply for cooling system as shown in Service Connections.
If faucet is provided connect water supply and check for proper operation.
Installation Codes and Standards
Your electric mixing kettle must be installed in accordance with:
1. Provincial and local codes, or in the absence of local codes, with C.S.A. C22.1 Canadian Electrical Code, Part 1,
or in the U.S.A., the National Electrical Code ANSI/NFPA-70 (latest edition).
2. ANSI NFPA Standard #96 “Vapour Removal from Cooking Equipment”, (latest edition), available from the
National Fire Protection Association, Batterymarch Park, Quincy, MA, 02269.
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Electric Self Generating Single and Twin Steam Mixer Kettles
Operation
NOTICE
Preheating should not be used when cooking milk and egg food products which adhere to hot cooking
surfaces. These foods should be placed into kettle before heating has begun.
WARNING
The kettle and its parts are hot. Use care when operating, cleaning and servicing the kettle.
Operating Instructions
Kettle Operation
Ensure that the external electrical service to kettle is on.
Check pressure gauge for correct cold kettle reading. Reading should be in the green area of the gauge indicating
25 - 30 In. Hg (630 - 730 mm Hg) of vacuum. If reading is not low enough, follow VENTING procedure in
Troubleshooting section prior to using kettle.
Place power switch to ON position.
Preheat kettle by placing thermostat knob at ‘10’ and wait until TEMPERATURE light goes o.
Add food to be cooked into kettle.
Place thermostat knob at required temperature setting from 1 to 10 coinciding with the following table:
THERMOSTAT
SETTING
APPROXIMATE (JACKET) TEMPERATURE
1 90° Fahrenheit 30° Celsius
2 118° Fahrenheit 42° Celsius
3 138° Fahrenheit 54° Celsius
4 158° Fahrenheit 64° Celsius
5 178° Fahrenheit 76° Celsius
6 200° Fahrenheit 88° Celsius
7 220° Fahrenheit 100° Celsius
8 240° Fahrenheit 111° Celsius
9 260° Fahrenheit 122° Celsius
10 280° Fahrenheit 134° Celsius
When cooking is nished set thermostat knob and power switch to OFF position.
Pour nished product from kettle using tilt handle. Be careful to avoid splashing.
Add water to kettle for cleaning purposes.
Wash kettle thoroughly. See CLEANING procedure, next section.
Operation
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Operation
Operation Of Mixer Unit
Power to operate the mixer unit is controlled by the “Main Power” switch located on the left side of the control panel.
Ensure that mixer “speed” control is set to the “stop” position. Place switch in the “ON” position. Set the mixer switch,
located beside the main power switch, to “ON” position. Note that the agitators should not be turning. The speed control
has four basic settings which are: stop, slow, medium and fast. Set the speed control to the slow position and observe that
the agitators begin to turn.
NOTICE
Always start agitators at the slow speed and then gradually increase to the desired speed to avoid splashing or
“throwing” the product over edge of kettle.
CAUTION
Never place hands inside kettle when agitators are in motion.
Increasing the speed setting on the control will increase the speed at which the agitators turn.
Raise Mixer Bridge
To tilt kettle for emptying or to clean agitators, the mixer bridge will tilt hydraulically upward and manually swing clear of
the kettle. To do this, rst turn speed control to “STOP” and then turn mixer switch to “OFF”.
NOTICE
Mixer agitator arms must be stopped at 90 degrees to the mixer bridge before raising the bridge. If the agitator
arms do not stop in this position when speed selector is set to stop, then “jog” the selector on and o to achieve
this position.
Push the “TILT” switch to the “RAISE” position and hold. Bridge will raise to maximum height. Bridge will stop at any
position if the tilt switch is released and will remain in that position until switch is pushed to either raise or lower. When the
bridge is fully raised it can be manually turned to the side to be clear of the kettle.
NOTICE
The bridge is equipped with a safety switch which prevents turning of the agitators, regardless of the mixer
switch, or speed control settings. Agitators will not engage unless the bridge is lowered so that the guide pin
rests fully in the guide pin bracket on the side of the kettle.
Mixer Unit Operation
Removal Of Agitators
For ease of cleaning, the agitators are removable without tools. To remove, raise bridge as described above and swing
clear of kettle. Grasp shaft of large agitator, push up and turn to disengage lock pin. Pull straight down on agitator.
Remove the small agitator in the same manner. Soak and wash agitators in warm, soapy water. Never use abrasive
cleansers or scouring pads on the stainless steel surfaces as this will damage the nish of the stainless steel.
If it is necessary to remove the scraper blades from the large agitator for cleaning purposes, do so by removing the pin at
the end of the mounting shaft and then slide the scraper blades o of the shaft.
To clean the exterior stainless steel panels of your unit, use a damp soft cloth or soft cloth and stainless steel cleaner.
Never use abrasive cleansers or scouring pads on the stainless steel surfaces as this will damage the nish of the
stainless steel.
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Cleaning
WARNING
Disconnect the power supply to the appliance before cleaning or servicing.
Your kettle should be cleaned immediately after each use or when cooking a dierent product. Before cleaning, check that
the kettle has cooled enough to touch it.
1. Ensure that power supply is OFF.
2. Pre-rinse inside of kettle thoroughly and drain to remove any food particles.
3. Using a nylon brush, clean kettle with a mild detergent and warm water rinse. Never use steel wool or scouring
powder as it will scratch stainless steel.
4. Tilt kettle fully or open the tangent draw-o valve if one is provided to allow soap and water solution to drain. Rinse
with clean water.
5. Wipe the exterior of kettle with a clean, damp cloth.
WARNING
Never spray water into electric controls or components!
CAUTION
Do not use cleaning agents that are corrosive.
WARNING
The appliance and its parts are hot. Use care when operating, cleaning and servicing.
WARNING
If you are cleaning a valve that is assembled to a kettle, be sure the kettle is completely empty of any product.
Cleaning
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Electric Self Generating Single and Twin Steam Mixer Kettles Cleaning
What to Do if Surface Rust Appears
Metal utensils should never be used as they will scratch the surface of the equipment and rust may begin to form. To
remove surface accumulation of rust from the inadvertent use of such utensils, the following procedure may be used.
1. Use undiluted white vinegar with a non-abrasive scouring pad (plastic) or cloth on the aected area to remove the rust
stain. The appliance should not be heated and remain at room temperature during the entire cleaning process.
2. If the stain resists removal, additional exposure time with vinegar may be required, to a maximum of one hour.
3. Thoroughly wash all of the vinegar away with fresh clear water. Dry the surface completely and allow one hour before
using the appliance to cook.
Following daily and period maintenance procedures will prolong the life of your equipment. Climatic conditions - salt air -
may require more thorough and frequent cleaning or the life of the equipment could be adversely aected.
Stainless Steel
To remove normal dirt, grease or product residue from stainless steel, use ordinary soap and water (with or without detergent)
applied with a sponge or cloth. Dry thoroughly with a clean cloth. Never use vinegar or any other corrosive cleaner.
To remove grease and food splatters or condensed vapors that have baked on the equipment, apply cleanser to a damp
cloth or sponge and rub cleanser on the metal in the direction of the polishing lines. Rubbing cleanser as gently as possible
in the direction of the polished lines will not mar the nish of the stainless steel. NEVER RUB WITH A CIRCULAR MOTION.
Soil and burn deposits which do not respond to the above procedure can usually be removed by rubbing the surface with
SCOTCH-BRITE™ scouring pads or STAINLESS scouring pads. DO NOT USE ORDINARY STEEL WOOL as any particles left
on the surface will rust and further spoil the appearance of the nish. NEVER USE A WIRE BRUSH, STEEL SCOURING PADS
(EXCEPT STAINLESS), SCRAPER, FILE OR OTHER STEEL TOOLS. Surfaces which are marred collect dirt more rapidly and
become more dicult to clean. Marring also increases the possibility of corrosive attack. Renishing may then be required.
TO REMOVE HEAT TINT: Darkened areas sometimes appear on stainless steel surfaces where the area has been subjected to
excessive heat. These darkened areas are caused by thickening of the protective surface of the stainless steel and is not harmful.
Heat tint can normally be removed by the foregoing, but tint which does not respond to this procedure calls for a vigorous scouring
in the direction of the polish lines using SCOTCH-BRITE™ scouring pads or a STAINLESS scouring pad in combination with a
powdered cleanser. Heat tint action may be lessened by not applying or by reducing heat to equipment during slack periods.
All food contact surfaces must be thoroughly drained and ushed prior to cooking in the kettle.
CONTROL PANEL: The textured control panel should be cleaned with warm water and mild soap. Never use an abrasive
cloth or steel wool. Never use cleaning solvents with a hydrocarbon base.
CAUTION
Improper use of this procedure may damage your appliance!
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Maintenance
Maintenance
General Maintenance
CAUTION
Under normal operating conditions a “try lever test” should be performed every two months. Under severe service
conditions, or if corrosion and/or deposits are noticed within the valve body, testing must be performed more often.
A “try lever test” should also be performed at the end of any non-service period.
CAUTION
Hot, high pressure uid may be discharged from body drain and vent during “try lever” test. Care must be taken
to avoid any bodily contact.
CAUTION
High sound levels may be experienced during “try lever” test. Wear proper safety equipment and exercise extreme
care! Test at, or near, half of the operating pressure by holding the test lever fully open for at least two seconds to
ush the valve seat free of sediment and debris. Then release lever and permit the valve to snap shut.
If lift lever does not activate, or there is no evidence of discharge, turn o equipment immediately and contact a
licensed contractor or qualied service personnel.
NOTICE
Contact the factory, the factory representative or local service company to perform maintenance and repairs.
Safety Valve Maintenance and Testing
Trunnion block bearings, tted with a grease nipple should be lled with grease every couple of months or more frequently
if so required. They are located in each console box and support the kettle for ease of tilting. The segment gear and worm
should be greased at the same time if required. These are located in the tilt console box. No other general maintenance is
required other than adhering to the Cleaning Procedure instructions.
Butterfly Valve
WARNING
If you are cleaning a valve that is assembled to a kettle, be sure the kettle is completely empty of any product.
Disassembly and Maintenance
In the event that repairs or replacement becomes necessary, the following procedures are suggested.
1. Drain and ush the piping surrounding the valve.
2. To remove handle, remove the socket head screw found on top of the valve handle with proper size Allen wrench.
3. Remove the nut and cap screws.
4. Separate the valve body halves.
5. Set the buttery disc to the open position.
6. Squeeze the seal until oval shaped, then slide the short end of the stem from the seal.
7. Pinch the disc between the thumb and forenger and pull the long end of the stem.
8. Check for and replace a cracked or worn seal, bushing, stem and disc, or screws.
9. Reassembly is opposite of disassembly.
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Electric Self Generating Single and Twin Steam Mixer Kettles
Hydraulic System
Use “Purity FG AW32” or equivalent oil > Fluid level - 13.62 U.S. gallons.
Service
Set up regular schedule for checking the oil temperature, hydraulic hoses and keeping the equipment clean. A thick layer
of dirt acts as an insulation and prevents the hydraulic system from cooling.
The hydraulic system has been adjusted and tested at the factory and no adjustment should be needed. If the unit fails to
operate properly, all service work must be performed by a qualied service agent.
A thermostat controlled cooling system has been installed in the hydraulic system to maintain oil temperatures while in
operation. The oil is cooled by cold water owing through a heat exchanger alongside of the oil. A thermostat activates at
140° Fahrenheit oil temperature opening the valve and releasing cold water into the heat exchanger, cooling the oil.
NOTICE
At least twice a year have an authorized service person clean and service the unit for maximum performance.
Setting Up Hydraulic System for Mixing Kettles
Setting Mixer System Pressure
1. On the operator panel, switch “POWER” to on, “MIXER” to on, and
set mixer speed to “STOP”.
2. Turn trim relief stem, item “B”, completely in.
3. Increase the pump pressure by turning “A” inwards, until gauge
“D” reads 1700 psi. The pressure must be 300 psi higher than the
pump setting.
4. Adjust trim relief “B” outwards until pressure indicated on gauge “D”
begins to drop.
5. Lock the trim relief “B”.
6. Decrease the pump pressure by turning “A” outwards, until gauge
“D” reads 1400 psi and lock in place.
Setting Mixer System Flow
1. On the operator panel, switch “POWER” to on, “MIXER” to on, and
set mixer speed to “FAST”, the maximum speed.
2. Increase or decrease ow to maximum rpm as listed, or less if
requested by customer. Turn in “C” to decrease, turn out to increase.
Kettle Size RPM
40 gallon 54
60 gallon 48
80 gallon 43
100 gallon 40
CAUTION
Do Not exceed 54 RPM!
Decreasing the ow to less than 10 rpmmay over-center the swash plate and damage the pump.
3. Use jam nut to lock adjusting screw when complete.
Maintenance
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles
Setting the Bridge Actuator
1. On the operator panel, switch “POWER” to on, “MIXER” to on, and set mixer speed to “STOP”.
2. The pressure reducing valve and associated gauge are located at the back of the hydraulic unit. Adjust it to 800 psi.
3. The speed of the actuator is controlled by an in-line ow control valve also located at the back of the unit. There is
also a locking set screw provided on the adjusting knob.
4. Using the “RAISE/LOWER” tilt switch on the operator panel, adjust the ow control so that the stroke is completed at
a safe speed.
Maintenance
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Electric Self Generating Single and Twin Steam Mixer Kettles Troubleshooting
Troubleshooting
Low Water Level
Proper water level must be maintained within the jacket for the kettle to operate. Depletion of water may occur from
excessive opening of or leakage through the safety relief valve.
If water is below required operating level, either initially at start-up or during use, the kettle will automatically shut o and
the LOW WATER signal light will come on.
In order for the kettle to operate, the following procedure must be followed:
The kettle must be cool before proceeding with the following steps.
1. Trip the safety relief valve lever to relieve all pressure from the kettle jacket.
2. At exterior rear of kettle jacket remove nut from Air Vent.
3. Insert funnel into Air Vent opening and slowly add the indicated amount of clean water for:
MODEL ADD: IF COMPLETELY EMPTY, ADD:
KEMTL-40 (-2) 220 ounces 6.50 litres 548 ounces 16.20 litres
KEMTL-60 (-2) 250 ounces 7.39 litres 586 ounces 17.33 litres
KEMTL-80 (-2) 340 ounces 10.05 litres 850 ounces 25.12 litres
KEMTL-100 (-2) 420 ounces 12.42 litres 1088 ounces 32.17 litres
4. Replace air vent nut.
5. Follow AIR VENTING INSTRUCTIONS (See Troubleshooting Section in this manual).
6. Continue normal operating procedure of kettle.
Extremely Slow Cooking Time
1. If the cooking time is abnormally slow, then the diculty may be due to air being present in the kettle jacket. To
remove air, follow AIR VENTING INSTRUCTIONS (See Troubleshooting Section in this manual).
2. If the kettle will not reach and maintain Pressure Gauge zone in the green area on the gauge when cold, a slow leak
may have developed in the jacket. Check all tting connections to jacket including the heating element gasket. Tighten
or replace if necessary.
3. Slow cooking time may also be due to a burnt out heating element. Test elements and if defective, replace complete
element assembly.
Kettle Will Not Operate When Turned On
1. Check that power supply is available to kettle.
2. Kettle will not operate if water level is inadequate in jacket. Follow LOW WATER LEVEL instructions. (See
Troubleshooting Section in this manual)
3. If water level is sucient and kettle refuses to operate, then check that Tilt Interlock Switch in Console is fully engaged
when kettle is in its normally upright position. Adjust Retaining Tilt Collar if necessary to assure complete contact with
switch and if kettle still does not operate, then check for defective switch and/or loose wiring connections.
4. When Thermostat Knob is dialed and TEMPERATURE indicator light does not come on, then it may be due to either a
defective Thermostat or loose wiring connection(s).
5. Check that the Contactor(s) are being energized and power is being made available to the heating elements when
thermostat is dialed. Replace defective Contactor(s).
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles
Air Venting Instructions
Check vacuum/pressure gauge when the kettle is cold. Gauge should be in the green vacuum zone, indicating a
vacuum between 25-30 In. Hg (630 - 730 mm Hg). If not, air must be vented (removed) for proper heating. Use the
following procedures to vent air.
1. With the kettle empty, place power switch in ON position.
2. Set temperature control thermostat to ‘10’. Heat kettle until indicator light goes o.
3. Using a 7/16” wrench, open bleed vent one full turn for 10 seconds and then close. (Located on back of kettle,
before pressure relief valve.)
WARNING
SCALD HAZARD
Live steam will escape the bleed nut when opened.
Stay clear of live steam when performing this operation.
Troubleshooting
4. Cool kettle. Check for proper vacuum in green area of gauge. If vacuum was not established, repeat steps 1 - 4.
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles
Hydraulic System Troubleshooting
Solenoid Valves Failed to Operate
1. Voltage too low will not complete the stroke of alternating current (AC) and the solenoid will burn out the coil.
2. Signal to both solenoids of a double solenoid valve simultaneously. One or both of the valves will be unable to
complete their stroke and burn out. Make certain the electrical signal is interlocked so that this condition cannot exist.
3. Incorrect voltage or frequency will prevent operation or burn out coil.
4. Foreign matter in valve.
5. Oil too hot.
Pump
1. Excessive noise caused by vacuum leak in suction line.
2. Misalignment of drive mechanism will cause high noise level in operation.
3. Relief set too high.
4. Return line above uid level.
5. Reversed rotation.
6. Filter breather plugged.
7. Viscosity of oil too high.
8. Loose or worn pump parts.
9. Air leak at pump shaft seal.
10. Oil too low, drawing in air.
11. Air bubbles in intake oil.
Excessive Wear
1. Abrasive material in oil causing wear.
2. Oil viscosity too low.
3. Pump misalignment.
4. Air being drawn in through inlet of pump.
5. System pressure exceeds pump rating.
Broken Internal Parts
1. Lack of oil.
2. Excessive torquing of housing bolts.
3. Solid matter being drawn in from reservoir.
Troubleshooting
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Electric Self Generating Single and Twin Steam Mixer Kettles Troubleshooting
Dirty Oil
1. Components not cleaned properly after servicing.
2. Air breather left o.
3. Filter dirty or ruptured.
Foaming Oil
1. Return line not below oil level.
2. Oil contaminated.
3. Suction leak to pump.
Moisture in Oil
1. Water in oil supply.
2. Extreme temperature dierential.
Overheating of System
1. Continuous operation at relief setting.
1) Stalling under load.
2) Viscosity of oil too high.
2. Excessive slippage or internal leakage. Fluid too low.
3. System relief valve set too high.
4. Power unit ambient too high.
5. Insucient volume of water supply to oil cooler.
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles
® ™ Trademark of The Dow Chemical Company ("Dow") or an affiliated
company of Dow
Page 1 of 10
SAFETY DATA SHEET
DOW CHEMICAL CANADA ULC
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Print Date: 01/23/2017
DOW CHEMICAL CANADA ULC encourages and expects you to read and understand the entire
(M)SDS, as there is important information throughout the document. We expect you to follow the
precautions identified in this document unless your use conditions would necessitate other appropriate
methods or actions.
1. IDENTIFICATION
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Recommended use of the chemical and restrictions on use
Identified uses: Intended as a heat transfer fluid for closed-loop systems. We recommend that you
use this product in a manner consistent with the listed use. If your intended use is not consistent with
the stated use, please contact your sales or technical service representative.
COMPANY IDENTIFICATION
DOW CHEMICAL CANADA ULC
#2400, 215 - 2ND STREET S.W.
CALGARY AB T2P 1M4
CANADA
Customer Information Number:
800-258-2436
SDSQuestion@dow.com
EMERGENCY TELEPHONE NUMBER
24-Hour Emergency Contact: 1-888-226-8832
Local Emergency Contact: 613-996-6666
2. HAZARDS IDENTIFICATION
Hazard classification
This product is not hazardous under the criteria of the Hazardous Products Regulation (HPR) as
implemented under the Workplace Hazardous Materials Information System (WHMIS 2015).
Other hazards
No data available
3. COMPOSITION/INFORMATION ON INGREDIENTS
This product is a mixture.
Component CASRN
Concentration
Appendix ‘A’
Material Safety Data Sheets
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 2 of 10
Propylene glycol
57-55-6
> 93.0 %
Water
7732-18-5
< 5.0 %
Dipotassium hydrogen phosphate
7758-11-4
< 5.0 %
4. FIRST AID MEASURES
Description of first aid measures
General advice: If potential for exposure exists refer to Section 8 for specific personal protective
equipment.
Inhalation: Move person to fresh air; if effects occur, consult a physician.
Skin contact: Wash off with plenty of water.
Eye contact: Flush eyes thoroughly with water for several minutes. Remove contact lenses after the
initial 1-2 minutes and continue flushing for several additional minutes. If effects occur, consult a
physician, preferably an ophthalmologist.
Ingestion: No emergency medical treatment necessary.
Most important symptoms and effects, both acute and delayed: Aside from the information found
under Description of first aid measures (above) and Indication of immediate medical attention and
special treatment needed (below), any additional important symptoms and effects are described in
Section 11: Toxicology Information.
Indication of any immediate medical attention and special treatment needed
Notes to physician: No specific antidote. Treatment of exposure should be directed at the control of
symptoms and the clinical condition of the patient.
5. FIREFIGHTING MEASURES
Suitable extinguishing media: Water fog or fine spray. Dry chemical fire extinguishers. Carbon
dioxide fire extinguishers. Foam. Alcohol resistant foams (ATC type) are preferred. General purpose
synthetic foams (including AFFF) or protein foams may function, but will be less effective.
Unsuitable extinguishing media: Do not use direct water stream. May spread fire.
Special hazards arising from the substance or mixture
Hazardous combustion products: During a fire, smoke may contain the original material in addition
to combustion products of varying composition which may be toxic and/or irritating. Combustion
products may include and are not limited to: Carbon monoxide. Carbon dioxide.
Unusual Fire and Explosion Hazards: Container may rupture from gas generation in a fire
situation. Violent steam generation or eruption may occur upon application of direct water stream to
hot liquids.
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 3 of 10
Advice for firefighters
Fire Fighting Procedures: Keep people away. Isolate fire and deny unnecessary entry. Use water
spray to cool fire exposed containers and fire affected zone until fire is out and danger of reignition has
passed. Fight fire from protected location or safe distance. Consider the use of unmanned hose
holders or monitor nozzles. Immediately withdraw all personnel from the area in case of rising sound
from venting safety device or discoloration of the container. Burning liquids may be extinguished by
dilution with water. Do not use direct water stream. May spread fire. Move container from fire area if
this is possible without hazard. Burning liquids may be moved by flushing with water to protect
personnel and minimize property damage.
Special protective equipment for firefighters: Wear positive-pressure self-contained breathing
apparatus (SCBA) and protective fire fighting clothing (includes fire fighting helmet, coat, trousers,
boots, and gloves). If protective equipment is not available or not used, fight fire from a protected
location or safe distance.
6. ACCIDENTAL RELEASE MEASURES
Personal precautions, protective equipment and emergency procedures: Keep unnecessary and
unprotected personnel from entering the area. Use appropriate safety equipment. For additional
information, refer to Section 8, Exposure Controls and Personal Protection.
Environmental precautions: Prevent from entering into soil, ditches, sewers, waterways and/or
groundwater. See Section 12, Ecological Information.
Methods and materials for containment and cleaning up: Small spills: Absorb with materials such
as: Cat litter. Sawdust. Vermiculite. Zorb-all®. Collect in suitable and properly labeled containers.
Large spills: Dike area to contain spill. See Section 13, Disposal Considerations, for additional
information.
7. HANDLING AND STORAGE
Precautions for safe handling: Conditions for safe storage: Do not store in: Galvanized steel.
Opened or unlabeled containers. Store in the following material(s): Carbon steel. Stainless steel.
Store in original unopened container. See Section 10 for more specific information. Additional storage
and handling information on this product may be obtained by calling your sales or customer service
contact.
8. EXPOSURE CONTROLS/PERSONAL PROTECTION
Control parameters
Exposure limits are listed below, if they exist.
Component
Regulation
Type of listing
Value/Notation
Propylene glycol
US WEEL
TWA
10 mg/m3
CA ON OEL
TWAEV Total
155 mg/m3 50 ppm
CA ON OEL
TWAEV
10 mg/m3
CA ON OEL
TWA
155 mg/m3 50 ppm
CA ON OEL
TWA
10 mg/m3
CA ON OEL
TWA Vapour and
aerosols
155 mg/m3 50 ppm
CA ON OEL
TWA aerosol
10 mg/m3
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 4 of 10
Consult local authorities for recommended exposure limits.
Exposure controls
Engineering controls: Use local exhaust ventilation, or other engineering controls to maintain
airborne levels below exposure limit requirements or guidelines. If there are no applicable exposure
limit requirements or guidelines, general ventilation should be sufficient for most operations. Local
exhaust ventilation may be necessary for some operations.
Individual protection measures
Eye/face protection: Use safety glasses (with side shields).
Skin protection
Hand protection: Use gloves chemically resistant to this material when prolonged or
frequently repeated contact could occur. Examples of preferred glove barrier
materials include: Butyl rubber. Natural rubber ("latex"). Neoprene. Nitrile/butadiene
rubber ("nitrile" or "NBR"). Polyethylene. Ethyl vinyl alcohol laminate ("EVAL").
Polyvinyl alcohol ("PVA"). Polyvinyl chloride ("PVC" or "vinyl"). NOTICE: The
selection of a specific glove for a particular application and duration of use in a
workplace should also take into account all relevant workplace factors such as, but
not limited to: Other chemicals which may be handled, physical requirements
(cut/puncture protection, dexterity, thermal protection), potential body reactions to
glove materials, as well as the instructions/specifications provided by the glove
supplier.
Other protection: Wear clean, body-covering clothing.
Respiratory protection: Respiratory protection should be worn when there is a potential to
exceed the exposure limit requirements or guidelines. If there are no applicable exposure limit
requirements or guidelines, wear respiratory protection when adverse effects, such as
respiratory irritation or discomfort have been experienced, or where indicated by your risk
assessment process. In misty atmospheres, use an approved particulate respirator.
The following should be effective types of air-purifying respirators: Organic vapor cartridge
with a particulate pre-filter.
9. PHYSICAL AND CHEMICAL PROPERTIES
Appearance
Physical state
Liquid.
Color
Yellow to green
Odor
Characteristic
Odor Threshold
No test data available
pH
9.5 50% Literature
Melting point/range
Not applicable to liquids
Freezing point
supercools
Boiling point (760 mmHg)
152 °C Literature
Flash point
closed cup 104 °C Pensky-Martens Closed Cup ASTM D 93
Propylene glycol., (based on major component)
Evaporation Rate (Butyl Acetate
= 1)
< 0.5 Estimated.
Flammability (solid, gas)
Not applicable to liquids
Lower explosion limit
2.6 % vol Literature Propylene glycol.
Upper explosion limit
12.5 % vol Literature Propylene glycol.
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 5 of 10
Vapor Pressure
2.2 mmHg Literature
Relative Vapor Density (air = 1)
>1.0 Literature
Relative Density (water = 1)
1.06 at 20 °C / 20 °C Literature
Water solubility
100 % Literature
Partition coefficient: n-
octanol/water
No data available
Auto-ignition temperature
371 °C Literature Propylene glycol.
Decomposition temperature
No test data available
Kinematic Viscosity
43.4 cSt at 20 °C Literature
Explosive properties
No data available
Oxidizing properties
No data available
Molecular weight
No data available
NOTE: The physical data presented above are typical values and should not be construed as a
specification.
10. STABILITY AND REACTIVITY
Reactivity: No data available
Chemical stability: Stable under recommended storage conditions. See Storage, Section 7.
Hygroscopic
Possibility of hazardous reactions: Polymerization will not occur.
Conditions to avoid: Exposure to elevated temperatures can cause product to decompose.
Generation of gas during decomposition can cause pressure in closed systems. Avoid direct sunlight
or ultraviolet sources.
Incompatible materials: Avoid contact with: Strong acids. Strong bases. Strong oxidizers.
Hazardous decomposition products: Decomposition products depend upon temperature, air supply
and the presence of other materials. Decomposition products can include and are not limited to:
Aldehydes. Alcohols. Ethers. Organic acids.
11. TOXICOLOGICAL INFORMATION
Toxicological information appears in this section when such data is available.
Acute toxicity
Acute oral toxicity
Very low toxicity if swallowed. Harmful effects not anticipated from swallowing small amounts.
For the major component(s): Propylene glycol.
LD50, Rat, > 20,000 mg/kg
Acute dermal toxicity
Prolonged skin contact is unlikely to result in absorption of harmful amounts.
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 6 of 10
For the major component(s): Propylene glycol.
LD50, Rabbit, > 20,000 mg/kg
Acute inhalation toxicity
At room temperature, exposure to vapor is minimal due to low volatility. Mist may cause
irritation of upper respiratory tract (nose and throat).
For the major component(s):
LC50, Rat, 4 Hour, vapour, 6.15 mg/l No deaths occurred following exposure to a saturated
atmosphere.
Skin corrosion/irritation
Prolonged contact is essentially nonirritating to skin.
Repeated contact may cause flaking and softening of skin.
Serious eye damage/eye irritation
May cause slight temporary eye irritation.
Corneal injury is unlikely.
Sensitization
For the major component(s):
Did not cause allergic skin reactions when tested in humans.
For respiratory sensitization:
No relevant data found.
Specific Target Organ Systemic Toxicity (Single Exposure)
Evaluation of available data suggests that this material is not an STOT-SE toxicant.
Specific Target Organ Systemic Toxicity (Repeated Exposure)
In rare cases, repeated excessive exposure to propylene glycol may cause central nervous system
effects.
Carcinogenicity
Similar formulations did not cause cancer in laboratory animals.
Teratogenicity
For the major component(s): Did not cause birth defects or any other fetal effects in laboratory
animals.
Reproductive toxicity
For the major component(s): In animal studies, did not interfere with reproduction. In animal studies,
did not interfere with fertility.
Mutagenicity
In vitro genetic toxicity studies were negative. For the major component(s): Animal genetic toxicity
studies were negative.
Aspiration Hazard
Based on physical properties, not likely to be an aspiration hazard.
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 7 of 10
12. ECOLOGICAL INFORMATION
Ecotoxicological information appears in this section when such data is available.
Toxicity
Propylene glycol
Acute toxicity to fish
Material is practically non-toxic to aquatic organisms on an acute basis
(LC50/EC50/EL50/LL50 >100 mg/L in the most sensitive species tested).
LC50, Oncorhynchus mykiss (rainbow trout), static test, 96 Hour, 40,613 mg/l, OECD Test
Guideline 203
Acute toxicity to aquatic invertebrates
LC50, Ceriodaphnia dubia (water flea), static test, 48 Hour, 18,340 mg/l, OECD Test Guideline
202
Acute toxicity to algae/aquatic plants
ErC50, Pseudokirchneriella subcapitata (green algae), 96 Hour, Growth rate inhibition, 19,000
mg/l, OECD Test Guideline 201
Toxicity to bacteria
NOEC, Pseudomonas putida, 18 Hour, > 20,000 mg/l
Chronic toxicity to aquatic invertebrates
NOEC, Ceriodaphnia dubia (water flea), semi-static test, 7 d, number of offspring, 13,020 mg/l
Dipotassium hydrogen phosphate
Acute toxicity to fish
Material is practically non-toxic to aquatic organisms on an acute basis
(LC50/EC50/EL50/LL50 >100 mg/L in the most sensitive species tested).
LC50, Leuciscus idus (Golden orfe), static test, 48 Hour, > 900 mg/l, Method Not Specified.
Persistence and degradability
Propylene glycol
Biodegradability: Material is readily biodegradable. Passes OECD test(s) for ready
biodegradability. Biodegradation may occur under anaerobic conditions (in the absence of
oxygen).
10-day Window: Pass
Biodegradation: 81 %
Exposure time: 28 d
Method: OECD Test Guideline 301F or Equivalent
10-day Window: Not applicable
Biodegradation: 96 %
Exposure time: 64 d
Method: OECD Test Guideline 306 or Equivalent
Theoretical Oxygen Demand: 1.68 mg/mg
Chemical Oxygen Demand: 1.53 mg/mg
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 8 of 10
Biological oxygen demand (BOD)
Incubation
Time
BOD
5 d
69.000 %
10 d
70.000 %
20 d
86.000 %
Photodegradation
Atmospheric half-life: 10 Hour
Method: Estimated.
Dipotassium hydrogen phosphate
Biodegradability: Biodegradation is not applicable.
Bioaccumulative potential
Propylene glycol
Bioaccumulation: Bioconcentration potential is low (BCF < 100 or Log Pow < 3).
Partition coefficient: n-octanol/water(log Pow): -1.07 Measured
Bioconcentration factor (BCF): 0.09 Estimated.
Dipotassium hydrogen phosphate
Bioaccumulation: No bioconcentration is expected because of the relatively high water
solubility.
Mobility in soil
Propylene glycol
Given its very low Henry's constant, volatilization from natural bodies of water or moist soil is
not expected to be an important fate process.
Potential for mobility in soil is very high (Koc between 0 and 50).
Partition coefficient
(Koc): < 1 Estimated.
Dipotassium hydrogen phosphate
No relevant data found.
13. DISPOSAL CONSIDERATIONS
Disposal methods: DO NOT DUMP INTO ANY SEWERS, ON THE GROUND, OR INTO ANY BODY
OF WATER. All disposal practices must be in compliance with all Federal, State/Provincial and local
laws and regulations. Regulations may vary in different locations. Waste characterizations and
compliance with applicable laws are the responsibility solely of the waste generator. AS YOUR
SUPPLIER, WE HAVE NO CONTROL OVER THE MANAGEMENT PRACTICES OR
MANUFACTURING PROCESSES OF PARTIES HANDLING OR USING THIS MATERIAL. THE
INFORMATION PRESENTED HERE PERTAINS ONLY TO THE PRODUCT AS SHIPPED IN ITS
INTENDED CONDITION AS DESCRIBED IN MSDS SECTION: Composition Information. FOR
UNUSED & UNCONTAMINATED PRODUCT, the preferred options include sending to a licensed,
permitted: Recycler. Reclaimer. Incinerator or other thermal destruction device.
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 9 of 10
14. TRANSPORT INFORMATION
TDG
Not regulated for transport
Classification for SEA transport (IMO-IMDG):
Not regulated for transport
Transport in bulk
according to Annex I or II
of MARPOL 73/78 and the
IBC or IGC Code
Consult IMO regulations before transporting ocean bulk
Classification for AIR transport (IATA/ICAO):
Not regulated for transport
This information is not intended to convey all specific regulatory or operational
requirements/information relating to this product. Transportation classifications may vary by container
volume and may be influenced by regional or country variations in regulations. Additional
transportation system information can be obtained through an authorized sales or customer service
representative. It is the responsibility of the transporting organization to follow all applicable laws,
regulations and rules relating to the transportation of the material.
15. REGULATORY INFORMATION
Canadian Domestic Substances List (DSL)
This product contains at least one substance which is not listed on the Canadian Domestic
Substances List (DSL).
16. OTHER INFORMATION
Hazard Rating System
NFPA
Health
Fire
Reactivity
0
1
0
Revision
Identification Number: 101199333 / A208 / Issue Date: 01/19/2017 / Version: 7.0
Most recent revision(s) are noted by the bold, double bars in left-hand margin throughout this
document.
Legend
CA ON OEL
Canada. Ontario OELs
INSTALLATION & OPERATION MANUAL 10041-SB REV 0 (10/22)
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Electric Self Generating Single and Twin Steam Mixer Kettles Material Safety Data Sheets
Product name: DOWFROST™ HD Heat Transfer Fluid, Dyed
Issue Date: 01/19/2017
Page 10 of 10
TWA
8-hr Time Weighted Average
TWAEV
time-weighted average exposure value
US WEEL
USA. Workplace Environmental Exposure Levels (WEEL)
Information Source and References
This SDS is prepared by Product Regulatory Services and Hazard Communications Groups from
information supplied by internal references within our company.
DOW CHEMICAL CANADA ULC urges each customer or recipient of this (M)SDS to study it carefully
and consult appropriate expertise, as necessary or appropriate, to become aware of and understand
the data contained in this (M)SDS and any hazards associated with the product. The information
herein is provided in good faith and believed to be accurate as of the effective date shown above.
However, no warranty, express or implied, is given. Regulatory requirements are subject to change
and may differ between various locations. It is the buyer's/user's responsibility to ensure that his
activities comply with all federal, state, provincial or local laws. The information presented here
pertains only to the product as shipped. Since conditions for use of the product are not under the
control of the manufacturer, it is the buyer's/user's duty to determine the conditions necessary for the
safe use of this product. Due to the proliferation of sources for information such as manufacturer-
specific (M)SDSs, we are not and cannot be responsible for (M)SDSs obtained from any source other
than ourselves. If you have obtained an (M)SDS from another source or if you are not sure that the
(M)SDS you have is current, please contact us for the most current version.
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1. Identification
Product name
FM HYDRAULIC OIL 32
Other means of identification
No data available.
Recommended use:
Lubricating fluid
Restrictions on use:
Industrial use only
Manufacturer/Importer/Supplier/Distributor Information
Manufacturer
Company Name:
Fuchs Lubricants Co.
Address:
17050 Lathrop Avenue
Harvey, Illinois 60426
Telephone:
708-333-8900
Fax:
708-333-9180
Contact Person:
EHS Department
E-mail:
Emergency telephone number: 708-333-8900 (Bus. hrs) 800-255-3924 (24 hrs)
2. Hazard(s) identification
Hazard Classification
Not classified as hazardous under 29CFR 1910.1200 (HazCom 2012).
Hazard Symbol:
No symbol
Signal Word:
No signal word.
Hazard Statement:
not applicable
Precautionary
Statement
not applicable
Other hazards which do not
result in GHS classification:
None.
3. Composition/information on ingredients
Label Elements
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Hazardous Component(s):
Chemical name
CAS-No.
Concentration
White mineral oil
Confidential
60 - 100%
Specific chemical identities and/or exact percentages have been withheld as trade secrets.
4. First-aid measures
Ingestion:
Rinse mouth thoroughly. Call a POISON CENTER/doctor/.../if you feel
unwell. Do NOT induce vomiting.
Inhalation:
Move to fresh air. Call a POISON CENTER/doctor/.../if you feel unwell.
Skin Contact:
Remove contaminated/saturated clothing and shoes. Wash contact areas
with soap and water. If skin irritation occurs: Get medical advice/attention.
Eye contact:
Flush thoroughly with water. If irritation occurs, get medical assistance.
Continue to rinse for at least 15 minutes.
Most important symptoms/effects, acute and delayed
Symptoms:
No data available.
Indication of immediate medical attention and special treatment needed
Treatment:
Get medical attention as appropriate or if symptoms persist.
5. Fire-fighting measures
General Fire Hazards:
No unusual fire or explosion hazards noted.
Suitable (and unsuitable) extinguishing media
Suitable extinguishing
media:
Water spray, fog, CO2, dry chemical, or regular foam. Use fire-
extinguishing media appropriate for surrounding materials.
Unsuitable extinguishing
media:
Do not use water jet as an extinguisher, as this will spread the fire.
Specific hazards arising from
the chemical:
Heat may cause the containers to explode. During fire, gases hazardous to
health may be formed.
Special protective equipment and precautions for firefighters
Special fire fighting
procedures:
No data available.
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Special protective equipment
for fire-fighters:
Firefighters must use standard protective equipment including flame
retardant coat, helmet with face shield, gloves, rubber boots, and in
enclosed spaces, SCBA.
6. Accidental release measures
Personal precautions,
protective equipment and
emergency procedures:
See Section 8 of the SDS for Personal Protective Equipment. Do not touch
damaged containers or spilled material unless wearing appropriate
protective clothing. Keep unauthorized personnel away. Ensure adequate
ventilation.
Methods and material for
containment and cleaning
up:
Absorb with sand or other inert absorbent. Stop the flow of material, if this is
without risk.
Environmental Precautions:
Avoid release to the environment. Do not contaminate water sources or
sewer. Prevent further leakage or spillage if safe to do so.
7. Handling and storage
Precautions for safe handling:
Observe good industrial hygiene practices. Wear appropriate personal
protective equipment. Do not expose to intense heat as product may
expand and pressurize container.
Conditions for safe storage,
including any
incompatibilities:
Store in original tightly closed container. Avoid contact with oxidizing
agents. Store away from incompatible materials.
8. Exposure controls/personal protection
Exposure Limits
Chemical name
type
Exposure Limit Values
Source
White mineral oil - Inhalable fraction.
TWA
5 mg/m3
US. ACGIH Threshold Limit Values (03
2012)
White mineral oil - Mist.
PEL
5 mg/m3
US. OSHA Table Z-1 Limits for Air
Contaminants (29 CFR 1910.1000) (02
2006)
Protective Measures:
Use personal protective equipment as required.
Respiratory Protection:
In case of inadequate ventilation use suitable respirator. Seek advice from
supervisor on the company's respiratory protection standards.
Eye Protection:
Wear safety glasses with side shields (or goggles).
Skin and Body Protection:
Wear chemical-resistant gloves, footwear, and protective clothing appropriate
for the risk of exposure. Contact health and safety professional or manufacturer
for specific information.
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Hygiene measures:
Always observe good personal hygiene measures, such as washing after
handling the material and before eating, drinking, and/or smoking. Routinely
wash work clothing to remove contaminants. Contaminated work clothing
should not be allowed out of the workplace. Discard contaminated footwear that
cannot be cleaned. Avoid contact with skin, eyes, and clothing.
9. Physical and chemical properties
Appearance
Physical state:
Liquid
Form:
No data available.
Color:
Water-white
Odor:
Mild
Odor threshold:
No data available.
pH:
No data available.
Melting point/freezing point:
No data available.
Initial boiling point and boiling range:
No data available.
Flash Point:
> 100 °C (212 °F)
Evaporation rate:
No data available.
Flammability (solid, gas):
No data available.
Upper/lower limit on flammability or explosive limits
Flammability limit - upper (%):
No data available.
Flammability limit - lower (%):
No data available.
Explosive limit - upper (%):
No data available.
Explosive limit - lower (%):
No data available.
Vapor pressure:
No data available.
Vapor density:
No data available.
Relative density:
0.8607
Solubility(ies)
Solubility in water:
Insoluble
Solubility (other):
No data available.
Partition coefficient (n-octanol/water):
No data available.
Auto-ignition temperature:
No data available.
Decomposition temperature:
No data available.
Viscosity:
32 mm2/s (40 °C)
10. Stability and reactivity
Reactivity:
Not reactive during normal use.
Chemical Stability:
Material is stable under normal conditions.
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Possibility of hazardous
reactions:
None under normal conditions.
Conditions to avoid:
Avoid heat or contamination.
Incompatible Materials:
No data available.
Hazardous Decomposition
Products:
Thermal decomposition or combustion may liberate carbon oxides and
other toxic gases or vapors.
11. Toxicological information
Information on likely routes of exposure
Ingestion:
May be ingested by accident. Ingestion may cause irritation and malaise.
Inhalation:
Inhalation is the primary route of exposure. In high concentrations, vapors,
fumes or mists may irritate nose, throat and mucus membranes.
Skin Contact:
Prolonged skin contact may cause redness and irritation.
Eye contact:
Eye contact is possible and should be avoided.
Symptoms related to the physical, chemical and toxicological characteristics
Ingestion:
No data available.
Inhalation:
No data available.
Skin Contact:
No data available.
Eye contact:
No data available.
Information on toxicological effects
Acute toxicity (list all possible routes of exposure)
Oral
Product:
Not classified for acute toxicity based on available data.
Dermal
Product:
ATEmix (): 2000 - 5000 mg/kg
Inhalation
Product:
Not classified for acute toxicity based on available data.
Repeated dose toxicity
Product:
No data available.
Skin Corrosion/Irritation
Product:
No data available.
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Serious Eye Damage/Eye Irritation
Product:
No data available.
Respiratory or Skin Sensitization
Product:
No data available.
Carcinogenicity
Product:
No data available.
IARC Monographs on the Evaluation of Carcinogenic Risks to Humans:
No carcinogenic components identified
US. National Toxicology Program (NTP) Report on Carcinogens:
No carcinogenic components identified
US. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050):
No carcinogenic components identified
Germ Cell Mutagenicity
In vitro
Product:
No data available.
In vivo
Product:
No data available.
Reproductive toxicity
Product:
No data available.
Specific Target Organ Toxicity - Single Exposure
Product:
No data available.
Specific Target Organ Toxicity - Repeated Exposure
Product:
No data available.
Aspiration Hazard
Product:
No data available.
Other effects:
No data available.
12. Ecological information
General information:
This product has not been evaluated for ecological toxicity or other
environmental effects.
13. Disposal considerations
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Disposal instructions:
Discharge, treatment, or disposal may be subject to national, state, or local
laws. Dispose of waste at an appropriate treatment and disposal facility in
accordance with applicable laws and regulations, and product
characteristics at time of disposal. It is the responsibility of the product user
or owner to determine at the time of disposal, which waste regulations must
be applied.
Contaminated Packaging:
Empty containers should be taken to an approved waste handling site for
recycling or disposal.
14. Transport information
DOT
Not regulated.
IMDG
Not regulated.
IATA
Not regulated.
15. Regulatory information
US Federal Regulations
US. OSHA Specifically Regulated Substances (29 CFR 1910.1001-1050)
None present or none present in regulated quantities.
Superfund Amendments and Reauthorization Act of 1986 (SARA)
Hazard categories
None
SARA 313 (TRI Reporting)
None present or none present in regulated quantities.
US State Regulations
US. California Proposition 65
No component is regulated by CA Prop 65.
16.Other information, including date of preparation or last revision
Issue Date:
24.06.2016
Revision Date:
24.06.2016
Version #:
1.0
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Further Information:
No data available.
Disclaimer:
This information is provided without warranty. The information is believed to
be correct. This information should be used to make an independent
determination of the methods to safeguard workers and the environment.
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Notes
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Electric Self Generating Single and Twin Steam Mixer Kettles
KEMTL-40, KEMTL-60, KEMTL-80,
KEMTL-100, KEMTL-40-2,
KEMTL-60-2, KEMTL-80-2 &
KEMTL-100-2
ELECTRIC SELF GENERATING SINGLE
& TWIN STEAM MIXER KETTLES
A product with the Southbend Steam name incorporates the best in durability and low maintenance. We all recognize,
however, that replacement parts and occasional professional service may be necessary to extend the useful life of this
appliance. When service is needed, contact a Southbend Steam Authorized Service Agency, or your dealer. To avoid
confusion, always refer to the model number, serial number, and type of your appliance.
SOUTHBEND STEAM
A Middleby Company
1100 Old Honeycutt Road Fuquay-Varina, North Carolina 27526 USA
www.southbendnc.com
